17% Weight. ISO Cylinder. Cycle time shortened. Lightweight. reduced. Series C96 CAT.ES20-242B

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1 ISO Cylinder ø32, ø40, ø50, ø63, ø80, ø100 Lightweight New series added Standard type, Double rod: Series C96-W Non-rotating rod type, Single rod: Series C96K Double rod: Series C96K-W Smooth Cylinder: Series C96Y Made Order added eat resistant cylinder (-XB6) With heavy duty scraper (-XC4) With coil scraper (-XC35) etc. are added. By adopting a new cushion method (ir cushion + Bumper cushion), Cycle time shortened Current ir cushion ir cushion New + Up * Compared with the current C96 series (ø40, 100 stroke) Bumper cushion ISO Standard (15552) 17% Weight reduced Cushion stroke time ir cushion ir cushion Bumper cushion Shortened Bumper cushion reduces the metal noise that occurs when pisn sps Series C96 CT.ES20-242B

2 New Series C96 Weight reduced chieved weight reduction by changing rod cover shape and pisn structure [kg] C96 Reduction rate % % % % % % Combined ir cushion + Bumper cushion structure O The cushion stroke time can now be reduced with the double cushioning, which improves the cycle time. O The bumper cushion reduces the metal noise that occurs when the pisn sps at the end of the stroke. Bumper cushion ir cushion * Compared with the current C96 series (ø40, 100 stroke) Rod end nut can be screwed up TRP. TRP Improved handling performance u switch mounting and mounting position adjustment can be made in a one way direction. Small sized au switch can be attached. Solid state: D-M9l Reed: D-9l D-M9lW u switch mounting screw Tie-rod mounting au switch Current 2-way Direct mounting au switch 1-way New method exagon wrench (Width across flats 2.5 mm) Phillips screwdriver Watchmaker s screwdriver exagon wrench (Width across flats 2.5 mm) u switch mounting bracket Direct mounting au switch can be fixed the tie-rod with a dedicated switch mounting bracket. 1

3 Various mounting bracket options Mounting brackets can be combined according the operating conditions. ISO Cylinder Rod end (KJ) Rod clevis (GKM) Floating joint (J) Series C96 Double clevis (D) Single clevis (C) Rod flange (F) Clevis pivot bracket (E) xial foot (L) Double clevis pivot bracket (DS) Single clevis (C) Clevis pivot bracket with ball joint (ES) Single clevis with ball joint (CS) Single clevis with ball joint (CS) ead flange (G) xial foot (L) Series Variations Series Type Page Standard Series C96 Double acting, Single rod Double acting, Double rod Page 3 Non-rotating rod Series C96K Double acting, Single rod Page 15 Double acting, Double rod Smooth Cylinder Series C96Y * 125 is the same as the current model. For details, refer the Web Catalog. Double acting, Single rod Page 19 2

4 ISO Standard (15552) ir Cylinder: Standard Type Double cting, Single/Double Rod Series C96 ø32, ø40, ø50, ø63, ø80, ø100 ow Order The C96 series, standard type, ø125 is the same as the current model. For details, refer the Web Catalog. With au switch Mounting B Basic L xial foot F Rod flange G ead flange C Single clevis D Double clevis T Center trunnion * Mounting brackets are shipped gether, (but not assembled). (except center trunnion type) C96S B C J W C96SD B C J W M9BW S With au switch (Built-in magnet) mm mm mm mm mm mm Cylinder stroke Refer Standard Strokes on page 4. ir cushion on both ends + Bumper cushion Rod Nil W Single rod Double rod Rod boot Nil Without rod boot J Nylon tarpaulin (One end) JJ Nylon tarpaulin (Both ends) K eat resistant tarpaulin (One end) KK eat resistant tarpaulin (Both ends) Number of au switches Nil 2 pcs. S 1 pc. 3 3 pcs. n n pcs. Made Order Refer page 4 for details. u switch Nil Without au switch * For applicable au switches, refer the table below. pplicable u Switches/Refer the WEB catalog or the Best Pneumatics No. 2 for further information on au switches. Type Solid state au switch Reed au switch Special function Diagnostic indication (2-color indication) Water resistant (2-color indication) With diagnostic output (2-color indication) Magnetic field resistant (2-color indication) Diagnostic indication (2-color indication) Electrical entry Grommet Terminal conduit Grommet Indicar light Yes Yes Wiring (Output) DC Load voltage u switch model Lead wire length [m] Pre-wired connecr pplicable load *1 Water resistant type au switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. * Lead wire length symbols: 0.5 m Nil (Example) M9NW * Solid state au switches marked with v are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ * Since there are other applicable au switches than listed above, refer the WEB catalog or the Best Pneumatics No. 2 for details. * For details about au switches with pre-wired connecr, refer the WEB catalog or the Best Pneumatics No. 2. * The D-9l/M9l/M9lW/M9l au switches are shipped gether, (but not assembled). (owever, only the au switch mounting brackets are assembled before shipment.) 3 C Tie-rod mounting Band mounting (Nil) (M) (L) (Z) M9N V V V v v IC 3-wire (NPN) 5 V, 12 V 3-wire (PNP) M9P V V V v v circuit 2-wire 12 V M9B V V V v v 3-wire (NPN) 5 V, 12 V G39 IC circuit 2-wire 12 V K39 3-wire (NPN) M9NW V V V v v IC 5 V, 12 V 3-wire (PNP) M9PW V V V v v circuit 2-wire 24 V 12 V M9BW V V V v v 3-wire (NPN) M9N*1 v v V v v IC 5 V, 12 V circuit 3-wire (PNP) M9P*1 v v V v v 2-wire 12 V M9B*1 v v V v v 4-wire (NPN) 5 V, 12 V F59F V V v v 2-wire (Non-polar) 3-wire (NPN Equivalent) IC circuit P4DW V V v 5 V 96 V V IC circuit Grommet 100 V 93 V V V V No 100 V or less 90 V V IC circuit Relay, Yes 100 V, 200 V 54 V V V PLC No 12 V 200 V or less 64 V V Terminal 2-wire 24 V 33 PLC conduit V, 200 V DIN terminal Yes 44 Relay, Grommet 59W V V PLC Relay, PLC

5 ISO Standard (15552) ir Cylinder: Standard Type Double cting, Single/Double Rod Series C96 Specifications ction Double acting Fluid ir Proof pressure 1.5 MPa Max. operating pressure 1.0 MPa Min. operating pressure 0.05 MPa mbient and fluid temperature Without au switch: C (No freezing) With au switch: C (No freezing) Lubrication Not required (Non-lube) Operating pisn speed mm/s llowable stroke Up 500 stroke: +2 0, stroke: , lerance stroke: , stroke: Cushion ir cushion on both ends + Bumper cushion Port size G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 Basic, xial foot, Rod flange, Mounting ead flange, Single clevis, Double clevis, Center trunnion Standard Strokes Symbol -X -XC14 -XB6 -XB7 -XC4 -XC7 -XC10 -XC11 -XC22 -XC35 -XC65 -XC68 -XC88 -XC89 Made Order (For details, refer pages ) Specifications Change of rod end shape Change of trunnion bracket mounting position eat resistant cylinder ( C) Cold resistant cylinder ( C) With heavy duty scraper Tie-rod, tie-rod nut, etc. made of stainless steel Dual stroke cylinder/double rod type Dual stroke cylinder/single rod type Fluororubber seal With coil scraper Made of stainless steel (Combination of -XC7 and -XC68) Made of stainless steel (with hard chrome plated pisn rod) Spatter resistant coil scraper, Lube-retainer, grease for welding (Pisn rod: Stainless steel 304) Spatter resistant coil scraper, Lube-retainer, grease for welding (Pisn rod: S45C) Refer pages for cylinders with au switches. u switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for au switch mounting u switch mounting brackets/part no. Operating range Intermediate strokes are available. Note) Please consult with SMC for longer strokes. ccessories Standard Option Mounting Basic Foot Standard stroke Rod flange ead flange * Do not use a rod end (or floating joint) gether with a single clevis with a ball joint (or clevis pivot bracket with a ball joint). * Refer pages for dimensions and part numbers of the accessories. Precautions Single clevis Double clevis Max. stroke Note) 32 25, 50, 80, 100, 125, 160, 200, 250, 320, 400, , 50, 80, 100, 125, 160, 200, 250, 320, 400, , 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, , 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, , 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, , 50, 80, 100, 125, 160, 200, 250, 320, 400, 500, 600, 700, Center trunnion Rod end nut V V V V V V V Clevis pin V Rod end V V V V V V V Rod clevis V V V V V V V Rod boot V V V V V V V Be sure read this before handling. Refer the back cover for Safety Instructions. For ctuar and u Switch Precautions, refer andling Precautions for SMC Products and the Operation Manual on SMC website, 4

6 Series C96 Theoretical Output Bore size Rod size Operating direction Pisn area [mm 2 ] OUT Operating pressure [MPa] OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN Note) Theoretical output [N] = Pressure [MPa] x Pisn area [mm 2 ] IN [N] llowable Kinetic Energy Load mass [kg] 1000 ø100 ø80 ø63 ø50 ø ø32 Weights Basic weight dditional weight per 50 mm of stroke Basic Foot Flange Single clevis Double clevis Trunnion ll mounting brackets Rod end ccessories Rod clevis Calculation: Example) C96SD40-100C OBasic weight 0.64 [kg] (Basic, ø40) Odditional weight 0.16 (kg/50 st) OCylinder stroke 100 [st] OMounting bracket weight 0.32 [kg] (Double clevis) x = 1.28 kg [kg] Maximum speed [mm/s] (Example) Find the upper limit of rod end load when an air cylinder of ø63 is operated at 500 mm/s. From a point indicating 500 mm/s on the axis of abscissas, extend a line upward and find a point where it intersects with a line for the 63 mm bore size. Extend a line from the intersection the left and find a load mass 80 kg. 5

7 ISO Standard (15552) ir Cylinder: Standard Type Double cting, Single/Double Rod Series C96 Construction [First angle q!5 e r i w ø80, ø100 o!0 ø80, ø100!1!0 u Component Parts No. Description Material Note 1 Rod cover luminum die-cast 2 ead cover luminum die-cast 3 Cylinder tube luminum alloy 4 Pisn rod Carbon steel 5 Pisn luminum alloy ø32 ø63 luminum die-cast ø80, ø100 6 Cushion ring luminum alloy 7 Cushion ring B luminum alloy 8 Cushion seal holder luminum alloy 9 Tie-rod Carbon steel 10 Tie-rod nut Steel 11 Flat washer Steel ø80, ø Rod end nut Steel 13 Cushion valve Resin 14 Bushing Bearing alloy 15 Cushion seal Urethane 16 Bumper Urethane 17 Wear ring Resin 18 Pisn seal NBR 19 Rod seal NBR 20 Cylinder tube gasket NBR 21 Cushion valve seal NBR 22 Magnet Replacement Parts/Seal Kit (Single rod) Kit no. Contents 32 CS CS CS95-50 Kits include items CS CS * Seal kits consist of and can be ordered by using the seal kit number corresponding each bore size. * The seal kit includes a grease pack (10 g for ø32 ø50, 20 g for ø63 and ø80, 30 g for ø100). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-020 (20 g) Seal Kit (Double rod) Kit no. Contents 32 CS95W CS95W CS95W-50 Kits include items CS95W CS96W-100 * Seal kits consist of and can be ordered by using the seal kit number corresponding each bore size. * The seal kit includes a grease pack (10 g for ø32 ø50, 20 g for ø63 and ø80, 30 g for ø100). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S010 (10 g), GR-S-020 (20 g) 6

8 Series C96 Dimensions [First angle projection] Basic: C96S (D) B Stroke C (J) ø32, ø40 2 x EE ø80, ø100 KK PL SL Width across flats SW PL 2 x EE port Cushion valve PL R E ø80, ø100 With rod boot ød øe WB W øb ød øb R E W WB L12 VD L2 W BG G ZZ + Stroke L8 + Stroke 2 x 4 x RT L9 BG G V 2 x 4 x RT BG l f h h + L8 + V + Stroke Bore size Bore size Stroke range Without With rod boot rod boot øe ød f 1 50 øb BG ød E EE G KK L2 L8 L9 L12 PL R RT SL SW V VD W WB W ZZ d11 32 Up 1000 Up G 1/ M10 x M6 x Up 1900 Up G 1/ M12 x M6 x Up 1900 Up G 1/ M16 x M8 x Up 1900 Up G 3/ M16 x M8 x Up 1900 Up G 3/ M20 x M10 x Up 1900 * Up 1000 * G 1/ M20 x M10 x * Minimum stroke for trunnion mounting: 1 mm for bore size 32 80, 5 mm for bore size l h

9 ISO Standard (15552) ir Cylinder: Standard Type Double cting, Single/Double Rod Series C96 Dimensions [First angle projection] Basic: C96S (D) B Stroke C (J) W ø32, ø40 2 x EE SL PL PL 2 x EE port Cushion valve PL 2 x 4 x RT ø80, ø100 BG Width across flats SW ø80, ø100 ød øe WB W Width across flats SW øb ød KK ød øb E R L12 L2 W VD BG G W WB 2 x 4 x RT L9 BG G L8 + Stroke ZY + 2 x Stroke VD L2 W + Stroke + Stroke L12 KK R E With rod boot at one end l f h h + L x Stroke Stroke range øb ød EE PL RT L12 KK SW G BG L8 VD W WB W ZY E R L2 L9 SL d11 32 Up G 1/8 13 M6 x 1 6 M10 x Up G 1/4 14 M6 x M12 x Up G 1/4 14 M8 x M16 x Up G 3/8 16 M8 x M16 x Up G 3/8 16 M10 x M Up 1000 * G 1/2 18 M10 x M20 x * Minimum stroke for trunnion mounting: 1 mm for bore size 32 80, 5 mm for bore size 100 øe ød f l h

10 Series C96 Dimensions [First angle projection] Basic: C96S (D) B Stroke C (JJ) W With rod boot at both ends PL 2 x EE port Cushion valve PL Width across flats SW WB W Width across flats SW ød øe ød KK ød øe ød L12 W WB VD 2 x 4 x RT VD BG BG l f G G f l + Stroke h L8 + Stroke h + Stroke 2 x h + L8 + 2 x Stroke L9 L12 KK Stroke range ød EE PL RT L12 KK SW G BG L8 VD W WB E R L9 SL 32 Up G 1/8 13 M6 x 1 6 M10 x Up G 1/4 14 M6 x M12 x Up G 1/4 14 M8 x M16 x Up G 3/8 16 M8 x M16 x Up G 3/8 16 M10 x M20 x Up 1000 * G 1/2 18 M10 x M20 x * Minimum stroke for trunnion mounting: 1 mm for bore size 32 80, 5 mm for bore size 100 Bore size øe ød f l h

11 ISO Standard (15552) ir Cylinder: Standard Type Double cting, Single/Double Rod Series C96 Dimensions: With Mounting Bracket (Dimensions are common single rod and double rod.) [First angle projection] xial foot (L) T 4 x øb O Center trunnion (T) Z + 1/2 stroke XV + 1/2 stroke X + Stroke S + Stroke L1 UW øtd O TR E1 TL TM TL Bore size E1 TR O T B S X Bore size TM TL TD UW L1 XV Z e Rod flange (F) W MF E2 R TF UF 4 x FB Bore size R TF FB E2 UF W MF ead flange (G) Single clevis (C) Double clevis (D) EW Single clevis (C) ZF + Stroke MF XD + Stroke L CD MR Bore size Bore size MF ZF EW CD 9 UB CB L MR XD h14 14 EB CB UB EB Double clevis (D) 10

12 Series C96 ccessories Dimensions: Mounting Brackets [First angle projection] xial foot (L) O øb U TG/2 TG R2 TR E T Bore size Part no. B TG ±0.2 E TR O U T R2 Screw size 32 L M6 x 16L 40 L M6 x 16L 50 L M8 x 20L 63 L M8 x 20L 80 L M10 x 20L 100 L M10 x 20L * Supplied with 4 mounting screws. Flange (F, G) L4 MF E R ød TG TF UF FB TG Bore size Part no. D 11 øfb TG ±0.2 E R MF TF UF L4 Screw size 32 F M6 x 20L 40 F M6 x 20L 50 F M8 x 20L 63 F M8 x 20L 80 F M10 x 25L 100 F M10 x 25L * Supplied with 4 mounting screws. Single clevis (C) øcd9 l2 Bore size Part no. E1 EW TG1 FL l1 L l2 ød1 øcd MR ød2 R1 32 C C C C C C * Supplied with 4 mounting screws. l1 11

13 ccessories Series C96 Dimensions: Mounting Brackets, Pivot Brackets for Cylinder Mounting [First angle projection] Double clevis (D) l2 ø Bore size Part no. TG1 FL l1 L l2 ød1 øcd MR ød2 R1 E2 UB CB 32 D D D D D D * Supplied with 4 mounting screws, clevis pin, and clevis pin bracket. l1 Clevis pivot bracket (E) l3 l1 Bore size Part no. ød2 øck øs5 K1 K2 l3 (Max.) (Max.) G1 l1 G2 EM G3 C 6 (Max.) R1 32 E E E E E E Single clevis with ball joint (CS) Part no. B (Max.) C ød7 EN ER øf11 øe L øm N P (Max.) ± CS CS CS CS CS CS * Supplied with 4 mounting screws. 12

14 Series C96 Dimensions: Pivot Brackets for Cylinder Mounting [First angle projection] Double clevis pivot bracket (DS)/for ES accessory l1 l2 L Bore size Part no. E B1 B2 B3 L1 TG1 T l1 (Min.) l2 FL (Max.) ød1 ød2 ød3 øcn SR (Max.) 32 DS DS DS DS DS DS * Supplied with 4 mounting screws, clevis pin, and clevis pin bracket. R Clevis pivot bracket with ball joint (ES) Bore size Part no. ød3 øcn øs5 K1 K2 (Max.) l2 G1 G2 G3 (Max.) EN EU C 6 32 ES ES ES ES ES ES ER (Max.) 13

15 ccessories Series C96 Dimensions: Pisn Rod ccessories Floating joint: J [First angle projection] Part no. M B C ød E F G P U Load [kn] Weight [g] ngle 32 J M10 x J M12 x ±0.5 50, 63 J M16 x , 100 J M20 x * Black color Rod clevis: GKM (ISO 8140) l1 Part no. e b d øf h11 (Shaft) øf 9 (ole) l1 c (Min.) a (Max.) 32 GKM10-20 M10 x GKM12-24 M12 x , 63 GKM16-32 M16 x , 100 GKM20-40 M20 x * Supplied with clevis pin and clevis pin bracket. Rod end: KJ (ISO 8139) l l3 Part no. d3 ød1 9 h d6 (Max.) b1 h12 l (Min.) 32 KJ10D M10 x KJ12D M12 x , 63 KJ16D M16 x , 100 KJ20D M20 x a l3 14

16 ISO (15552) Standard ir Cylinder: Non-rotating Rod Type Double cting, Single/Double Rod Series C96K ø32, ø40, ø50, ø63, ø80, ø100 With au switch B L F G C D T C96K B C W C96KD B C W M9BW S With au switch (Built-in magnet) Mounting Basic xial foot Rod flange ead flange Single clevis Double clevis Center trunnion * Mounting brackets are shipped gether, (but not assembled). (except center trunnion type) mm mm mm mm mm mm ow Order Rod Nil W Cylinder stroke Refer Maximum Strokes on page 16. Single rod Double rod ir cushion on both ends + Bumper cushion pplicable u Switches/Refer the Web Catalog or Best Pneumatics for further information on au switches. Type Solid state au switch Reed au switch Special function Diagnostic indication (2-color indication) Water resistant (2-color indication) With diagnostic output (2-color indication) Magnetic field resistant (2-color indication) Electrical entry Grommet Terminal conduit Grommet Indicar light Yes Yes Wiring (Output) *1 Water resistant type au switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please contact SMC regarding water resistant types with the above model numbers. * Lead wire length symbols: 0.5 m Nil (Example) M9NW 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ Load voltage u switch model Lead wire length [m] * Since there are other applicable au switches than listed above, refer the Best Pneumatics No. 2 for details. * For details about au switches with pre-wired connecr, refer the Best Pneumatics No. 2. * The D-9l/M9l/M9lW/M9l au switches are shipped gether, (but not assembled). (owever, only the au switch mounting brackets are assembled before shipment.) 15 Diagnostic indication (2-color indication) DC C Tie-rod mounting Number of au switches Nil 2 pcs. S 1 pc. 3 3 pcs. n n pcs. u switch Nil Without au switch * For applicable au switches, refer the table below. Pre-wired connecr Band mounting (Nil) (M) (L) (Z) M9N V V V v v IC pplicable load 3-wire (NPN) 5 V, 12 V 3-wire (PNP) M9P V V V v v circuit 2-wire 12 V M9B V V V v v 3-wire (NPN) 5 V, 12 V G39 IC circuit 2-wire 12 V K39 3-wire (NPN) M9NW V V V v v IC 5 V, 12 V 3-wire (PNP) M9PW V V V v v circuit 2-wire 24 V 12 V M9BW V V V v v 3-wire (NPN) M9N*1 v v V v v IC 5 V, 12 V circuit 3-wire (PNP) M9P*1 v v V v v 2-wire 12 V M9B*1 v v V v v 4-wire (NPN) 5 V, 12 V F59F V V v v 2-wire (Non-polar) 3-wire (NPN Equivalent) IC circuit P4DW V V v 5 V 96 V V IC circuit Grommet 100 V 93 V V V V No 100 V or less 90 V V IC circuit Relay, Yes 100 V, 200 V 54 V V V PLC No 12 V 200 V or less 64 V V Terminal 2-wire 24 V 33 PLC conduit V, 200 V DIN terminal Yes 44 Relay, Grommet 59W V V PLC Relay, PLC * Solid state au switches marked with v are produced upon receipt of order.

17 ISO (15552) Standard ir Cylinder: Non-rotating Rod Type Double cting, Single/Double Rod Series C96K Specifications ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Double acting ir 1.5 MPa 1.0 MPa 0.05 MPa Without au switch: C (No freezing) With au switch: C (No freezing) Lubrication Not required (Non-lube) Operating pisn speed mm/s llowable stroke lerance Up 500 stroke: , stroke: 0 Cushion ir cushion on both ends + Bumper cushion Port size G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 Mounting Basic, xial foot, Rod flange, ead flange, Single clevis, Double clevis, Center trunnion Non-rotating accuracy ±0.5 ±0.5 ±0.3 llowable rotational rque [N m] Maximum Strokes Maximum stroke * Intermediate strokes are available. * Please consult with SMC for longer strokes. ccessories Precautions Be sure read this before handling. Refer the back cover for Safety Instructions. For ctuar and u Switch Precautions, refer andling Precautions for SMC Products and the Operation Manual on SMC website, Standard Option Mounting Basic Foot Rod flange ead flange Single clevis Double clevis Center trunnion Rod end nut Clevis pin Rod end Rod clevis Rod boot * Do not use a rod end (or floating joint) gether with a single clevis with a ball joint (or clevis pivot bracket with a ball joint). * Refer pages for dimensions and part numbers of the accessories. Refer pages for cylinders with au switches. u switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for au switch mounting u switch mounting brackets/part no. Operating range 16

18 Series C96K Construction [First i q o!7!8!2!6 r e t u w ø80, ø100!0!1 ø80, Component Parts No. Description Material Q'ty Note 1 Rod cover luminum die-cast 1 Trivalent chromated 2 ead cover luminum die-cast 1 Trivalent chromated 3 Cylinder tube luminum alloy 1 ard anodized 4 Pisn rod Stainless steel 1 5 Pisn luminum alloy 1 6 Cushion ring Rolled steel 2 Trivalent zinc chromated 7 Pisn nut Rolled steel 1 Trivalent zinc chromated 8 Non-rotating guide Bearing alloy 1 9 Cushion valve Resin 2 10 Tie-rod Carbon steel 4 Trivalent zinc chromated 11 Tie-rod nut Rolled steel 8 Trivalent zinc chromated 12 Cushion seal holder luminum alloy 2 nodized 13 Wear ring Resin 1 14 Rod seal NBR 1 15 Pisn seal NBR 1 16 Cushion seal Urethane 2 17 Cushion valve seal NBR 2 18 Cylinder tube gasket NBR 2 19 Bumper Urethane 2 20 Rod end nut Rolled steel 1 Trivalent zinc chromated 21 Magnet (1) 22 Flat washer Steel 8 For ø80, ø exagon socket head set screw Steel wire 2 Trivalent black zinc chromated Replacement Parts/Seal Kit (Single rod) Kit no. Contents 32 CK CK CK CK CK CK * Seal kits consist of items!3!6,!8 and can be ordered by using the seal kit number corresponding each bore size. * The seal kit includes a grease pack (10 g for ø32 ø50, 20 g for ø63 and ø80, 30 g for ø100). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S010 (10 g), GR-S-020 (20 g) Seal Kit (Double rod) Kits include items!3!6,!8. Kit no. Contents 32 CK95W CK95W CK95W CK95W CK95W CK96W-100 Kits include items!4!6,!8. * Seal kits consist of items!4!6,!8 and can be ordered by using the seal kit number corresponding each bore size. * The seal kit includes a grease pack (10 g for ø32 ø50, 20 g for ø63 and ø80, 30 g for ø100). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S010 (10 g), GR-S-020 (20 g) 17

19 ISO (15552) Standard ir Cylinder: Non-rotating Rod Type Double cting, Single/Double Rod Series C96K Dimensions (Without mounting bracket) [First angle projection] C96K (D) B Stroke C ø32, ø40 2 x EE PL SL PL 2 x EE port Cushion valve WB W PL D1 Sectional view - øb KK øb E R ø80, ø100 VD L9 L2 BG W G W WB L9 2 x 4 x RT BG G ø80, ø100 R E ZZ + Stroke L8 + Stroke V 2 x 4 x RT BG C96K (D) B Stroke CW ø32, ø40 2 x EE ø80, ø100 PL SL PL 2 x EE port Cushion valve PL 2 x 4 x RT BG D1 Sectional view - WB W Width across flats SW øb KK ød øb E R ø80, ø100 L2 VD BG W WB 2 x 4 x RT BG L9 VD L2 L12 KK R E W G G W + Stroke L8 + Stroke + Stroke ZY + 2 x Stroke * Mounting brackets are the same as standard type. Refer page 10 for details. Stroke range øb D1 ød EE PL RT L12 KK SW G BG L8 VD V W WB W ZZ ZY E R L2 L9 SL d11 32 Up G 1/8 13 M6 x 1 6 M10 x Up G 1/4 14 M6 x M12 x Up G 1/4 14 M8 x M16 x Up G 3/8 16 M8 x M16 x Up G 3/8 16 M10 x M20 x Up 800 * G 1/2 18 M10 x M20 x * Minimum stroke for trunnion mounting: 1 mm for bore size 32 80, 5 mm for bore size

20 ISO (15552) Standard Smooth Cylinder Double cting, Single Rod Series C96Y ø32, ø40, ø50, ø63, ø80, ø100 ow Order The C96Y series, Smooth Cylinder, ø125 is the same as the current model. For details, refer the Web Catalog. With au switch B L F G C D T Mounting Basic xial foot Rod flange ead flange Single clevis Double clevis Center trunnion * Mounting brackets are shipped gether, (but not assembled). (except center trunnion type) C96Y B C C96YD B C M9BW S mm mm mm mm mm mm Number of au switches Nil 2 pcs. S 1 pc. 3 3 pcs. n n pcs. u switch Nil Without au switch * For applicable au switches, refer the table below. Cylinder stroke Refer Maximum Strokes on page 20. pplicable u Switches/Refer the Web Catalog or Best Pneumatics for further information on au switches. Type Solid state au switch Reed au switch Special function Diagnostic indication (2-color indication) Water resistant (2-color indication) With diagnostic output (2-color indication) Magnetic field resistant (2-color indication) Electrical entry Grommet Terminal conduit Grommet Indicar light Yes Yes Wiring (Output) Made Order Refer page 20 for details. ir cushion on both ends + Bumper cushion *1 Water resistant type au switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please contact SMC regarding water resistant types with the above model numbers. * Lead wire length symbols: 0.5 m Nil (Example) M9NW 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ Load voltage u switch model Lead wire length [m] * Since there are other applicable au switches than listed above, refer the Best Pneumatics No. 2 for details. * For details about au switches with pre-wired connecr, refer the Best Pneumatics No. 2. * The D-9l/M9l/M9lW/M9l au switches are shipped gether, (but not assembled). (owever, only the au switch mounting brackets are assembled before shipment.) B 19 Diagnostic indication (2-color indication) With au switch (Built-in magnet) DC C Tie-rod mounting Pre-wired connecr Band mounting (Nil) (M) (L) (Z) M9N V V V v v IC pplicable load 3-wire (NPN) 5 V, 12 V 3-wire (PNP) M9P V V V v v circuit 2-wire 12 V M9B V V V v v 3-wire (NPN) 5 V, 12 V G39 IC circuit 2-wire 12 V K39 3-wire (NPN) M9NW V V V v v IC 5 V, 12 V 3-wire (PNP) M9PW V V V v v circuit 2-wire 24 V 12 V M9BW V V V v v 3-wire (NPN) M9N*1 v v V v v IC 5 V, 12 V circuit 3-wire (PNP) M9P*1 v v V v v 2-wire 12 V M9B*1 v v V v v 4-wire (NPN) 5 V, 12 V F59F V V v v 2-wire (Non-polar) 3-wire (NPN Equivalent) IC circuit P4DW V V v 5 V 96 V V IC circuit Grommet 100 V 93 V V V V No 100 V or less 90 V V IC circuit Relay, Yes 100 V, 200 V 54 V V V PLC No 12 V 200 V or less 64 V V Terminal 2-wire 24 V 33 PLC conduit V, 200 V DIN terminal Yes 44 Relay, Grommet 59W V V PLC Relay, PLC * Solid state au switches marked with v are produced upon receipt of order.

21 ISO (15552) Standard Smooth Cylinder Double cting, Single Rod Series C96Y Designed with a low sliding resistance of the pisn, this air cylinder is ideal for applications such as contact pressure control, which requires smooth movements at low pressure. Low sliding resistance Min. operating pressure 0.01 MPa Sliding resistance Bi-directional low-friction operation possible. Pressure can be controlled regardless of its direction. Pressure equivalent sliding resistance [MPa] C96SD50-200C C96YD50-200C Pressure [MPa] pplication Example Smooth cylinder combined with precision regular (e.g. Series IR) Example Driving roller Winding roller Precision regular Example B f Precision regular (Moving object) Symbol -X -XC14 -XC7 -XC10 -XC65 -XC68 Dimensions are the same as standard type. For details, refer pages 7 9. Replacement Parts/Seal Kit Kit no. 32 C96Y32-PS 40 C96Y40-PS 50 C96Y50-PS 63 C96Y63-PS 80 C96Y80-PS 100 C96Y100-PS * Seal kits consist of items shown above, and can be ordered by using the seal kit number corresponding each bore size. * Only use the grease recommended by SMC. Order using the following part numbers when only maintenance grease is needed. Volume Made Order (For details, refer pages ) Specifications Change of rod end shape Change of trunnion bracket mounting position Tie-rod, tie-rod nut, etc. made of stainless steel Dual stroke cylinder/double rod type Made of stainless steel (Combination of -XC7 and -XC68) Made of stainless steel (with hard chrome plated pisn rod) Refer pages for cylinders with au switches. u switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for au switch mounting u switch mounting brackets/part no. Operating range Part no. 5 g GR-L g GR-L g GR-L-150 Contents Rod seal 1 pc. Pisn seal 1 pc. Cylinder tube gasket 2 pcs. Grease pack (10 g) 1 pc. Specifications ction Fluid Proof pressure Maximum operating pressure Maximum Strokes Maximum stroke * Intermediate strokes are available. * Please consult with SMC for longer strokes. ccessories Double acting * Do not use a rod end (or floating joint) gether with a single clevis with a ball joint (or clevis pivot bracket with a ball joint). * Refer pages for dimensions and part numbers of the accessories. ir 1.05 MPa 0.7 MPa Minimum operating pressure 0.02 MPa 0.01 MPa mbient and fluid temperature Lubrication Operating pisn speed Without au switch: C (No freezing) With au switch: C (No freezing) Not required (Non-lube) mm/s llowable stroke lerance Up 500 stroke: , stroke: 0 Cushion Bumper Port size G 1/8 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 Mounting Basic, xial foot, Rod flange, ead flange, Single clevis, Double clevis, Center trunnion llowable leakage rate 0.5 L/min (NR) Standard Option Mounting Basic Foot Rod flange ead flange Single clevis Double clevis Center trunnion Rod end nut Clevis pin Rod end Rod clevis Rod boot 20

22 Smooth Cylinders Specific Product Precautions 1 Be sure read this before handling. Refer the back cover for Safety Instructions. For ctuar and u Switch Precautions, refer andling Precautions for SMC Products and the Operation Manual on SMC website, Recommended Pneumatic Circuit Refer the diagrams below when controlling speed with the smooth cylinder. Warning orizontal Operation (Speed control) 1 2 Dual speed controller Speed is controlled by meter-out circuit. Using concurrently the meter-in circuit can alleviate the stick-slip. More stable low speed operation can be achieved than meter-in circuit alone. Meter-in speed controller Meter-in speed controllers can reduce lurching while controlling the speed. The two adjustment needles facilitate adjustment. Vertical Operation (Speed control) 1 2 P2 W P1 a (c) (b) P0 P0 a W (1) Speed is controlled by meter-out circuit. Using concurrently the meter-in circuit can alleviate the stick-slip.* (2) Depending on the size of the load, installing a regular with check valve at position (b) can reduce lurching during descent and operation delay during ascent. s a guide, when W + P0a > P0, adjust P1 make W + P1a = P0. (1) Speed is controlled by meter-out circuit. Using concurrently the meter-in circuit can alleviate the stick-slip.* (2) Installing a regular with check valve at position (c) can reduce lurching during descent and operation delay during ascent. s a guide, adjust P2 make W + P2 = P0a. W: Load [N] P0: Operating pressure [MPa] P1, P2: Reduced pressure [MPa] a: Rod side pisn area [mm 2 ] : ead side pisn area [mm 2 ] 21

23 Smooth Cylinders Specific Product Precautions 2 Be sure read this before handling. Refer the back cover for Safety Instructions. For ctuar and u Switch Precautions, refer andling Precautions for SMC Products and the Operation Manual on SMC website, Caution Lubrication 1. Operate without lubrication from a pneumatic system lubricar. malfunction may occur when lubricated in this fashion. 2. Only use the grease recommended by SMC. The use of grease other than the specified type can cause a malfunction. Order using the following part numbers when only maintenance grease is needed. Grease Volume Part no. 5 g GR-L g GR-L g GR-L Do not wipe out the grease in the sliding part of the air cylinder. Wiping grease from the sliding part of the air cylinder forcefully may cause malfunction. Caution ir Supply 1. Take measures prevent pressure fluctuation. malfunction may occur with the fluctuation of pressure. 22

24 Series C96 u Switch Mounting u Switch Proper Mounting Position (Detection at stroke end) and Its Mounting eight s u switch t B u Switch Proper Mounting Position u switch D-Y59 model D-Y69 D-G39 D-M9l D-Y7P D-K39 D-F5l D-9l D-Y7 D-3l D-M9lV D-9lV D-Y7lW D-P4DW D-J59 D-44 D-M9l D-Y7B D-F59F D-5l D-Z7l D-6l D-Z80 D-J51 D-59W D-F5NT B B B B B B B B B Note) djust the au switch after confirming the operating conditions in the actual setting. u Switch Mounting eight u switch model D-M9l D-M9lW D-M9l D-9l D-9lV D-M9lV D-M9lWV D-M9lV D-5l D-6l D-59W D-F5l D-J59 D-F59F D-F5lW D-J59W D-F5B D-F5NT D-G39 D-K39 D-3l s t s t s t s t s t s t s t s t s t s t D-44 D-Y59l D-Y7P D-Y7lW D-Y7B D-Z7l D-Z80 D-Y69l D-Y7PV D-Y7lWV D-P4DW 23

25 u Switch Mounting Series C96 Minimum Stroke for u Switch Mounting u switch model D-M9l D-M9lW D-M9lV D-M9lWV D-M9l D-M9lV D-9l D-9lV D-G39 D-K39 D-3l D-44 D-5l D-6l D-59W D-F5l D-J59 D-F5lW D-J59W D-F5B D-F59F D-F5NT D-Y59l D-Y7P D-Y7 D-Y7lW D-Z7l D-Z80 D-Y69l D-Y7PV D-Y7lWV D-Y7B D-P4DW Note) n = 3, 4,5 Number of au switches With 1 pc. With 1 pc. With 1 pc. With 1 pc. With 1 pc. With 1 pc. (Different surfaces) (Same surface) (Different surfaces) (Same surface) Support bracket other than center trunnion ø32 ø40 ø50 ø63 ø80, ø (n 2) / (n 2) / (n 2) / (n 2) / (n 2) / (n 2) / (n 2) n = 2, 3, (n 2) n = 2, 3, 4 With 1 pc. 10 (Different surfaces) 35 (Same surface) 50 (Different surfaces) (Same surface) (n 2) n = 2, 3, (n 2) n = 2, 3, (n 2) /2 With 1 pc. 10 With 1 pc (Same surface) (Same surface) (n 2) / (n 2) / (n 2) / (n 2) /2 With 1 pc (Same surface) (n 2) /2 With 1 pc (n 2) / (n 2) /2 (Same surface) With 1 pc With 1 pc With 1 pc. With 1 pc. With 1 pc (n 2) / (n 2) / (n 2) / (n 2) / (n 2) /2 24

26 Series C96 Minimum Stroke for u Switch Mounting u switch model D M9l D M9lW D-M9lV D-M9lWV D-M9l D-M9lV D-9l D-9lV D-G39 D-K39 D-3l D-44 D-5l D-6l D-59W D-F5l D-J59 D-F5lW D-J59W D-F5B D-F59F D-F5NT D-Y59l D-Y7P D-Y7 D-Y7lW D-Z7l D-Z80 D-Y69l D-Y7PV D-Y7lWV D-Y7B D-P4DW Note) n = 3, 4, 5 Number of au switches With 1 pc. With 1 pc. With 1 pc. With 1 pc. With 1 pc. With 1 pc. (Different surfaces) (Same surface) (Different surfaces) (Same surface) Center trunnion ø32 ø40 ø50 ø63 ø80 ø (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 2) / (n 2) / (n 2) / (n 2) / (n 2) / (n 2) / (n 2) / (n 2) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 2) (n 2) (n 2) (n 2) (n 2) (n 2) (n 2) (n 2) (n 2) (n 2) With 1 pc (Different surfaces) (Same surface) (Different surfaces) (Same surface) (n 2) (n 2) (n 2) (n 2) (n 2) (n 2) (n 2) (n 2) With 1 pc With 1 pc (Same surface) (Same surface) (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) /2 With 1 pc (Same surface) (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) /2 With 1 pc (n 4) / (n 4) / (n 4) / (n 4) / (n 4) /2 (Same surface) With 1 pc With 1 pc (Same surface) With 1 pc. (Same surface) With 1 pc. (Same surface) With 1 pc. (Same surface) (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) / (n 4) /2 25

27 u Switch Mounting Series C96 u Switch Mounting Brackets/Part No. u switch model ø32 ø40 ø50 ø63 ø80 ø100 D-M9l/M9lV D-M9lW/M9lWV D-M9l/M9lV BMB5-032 BMB5-032 B7-040 B7-040 B7-063 B7-063 D-9l/9lV D-G39/K39 D-3l/44 BMB2-032 BMB2-040 BMB1-050 BMB1-063 BMB1-080 BMB1-100 D-F5l/J59 D-F5lW/J59W D-F59F D-F5B BT-03 BT-03 BT-05 BT-05 BT-06 BT-06 D-F5NT D-5l/6l D-59W D-P4DW BMB3T-040 BMB3T-040 BMB3T-050 BMB3T-050 BMB3T-080 BMB3T-080 D-Y59l/Y69l D-Y7P/Y7PV D-Y7lW D-Y7lWV D-Y7B D-Z7l/Z80 BMB4-032 BMB4-032 BMB4-050 BMB4-050 B4-063 B4-063 [Stainless Steel Mounting Screw] The following stainless steel mounting screw kit (including set screws) is available. Use it in accordance with the operating environment. (Since the au switch mounting bracket is not included, order it separately.) BB1: For D-5/6/F5/J5 Note 1) For details on BB1, refer the WEB catalog or the Best Pneumatics No. 2. The D-F5B au switch is set on the cylinder with the stainless steel screws above when shipped from facry. When only an au switch is shipped independently, the BB1 is attached. Note 2) When using the D-M9l(V) or Y7B, please do not use the iron set screws included with the au switch mounting bracket (BMB5-032, B7-lll, BMB4-lll, B4-lll) shown above, instead order the set of stainless steel set screws (BB1), and please use the stainless steel set screws (M4 x 6 L) included in BB1. O Mounting example for D-9l(V), M9l(V), M9lW(V), M9l(V) Operating Range u switch model D-M9l/M9lV D-M9lW/M9lWV D-M9l/M9lV D-9l/9lV D-Y59l/Y69l D-Y7P/Y7lV D-Y7lW/Y7lWV D-Y7B D-Z7l/Z D-F5l/J59 D-F5lW/J59W D-F5B/F5NT D-F59F D-5l/6l D-59W D-G39/K D-3l/ D-P4DW * Values which include hysteresis are for guideline purposes only, they are not a guarantee (assuming approximately ±30% dispersion) and may change substantially depending on the ambient environment. 26

28 Series C96 Other than the applicable au switches listed in ow Order, the following au switches are mountable. Refer the WEB catalog or the Best Pneumatics No. 2 for the detailed specifications. Type Part no. Electrical entry Features Sold state Reed D-M9NV, M9PV, M9BV D-Y69, Y69B, Y7PV D-M9NWV, M9PWV, M9BWV Grommet (Perpendicular) D-Y7NWV, Y7PWV, Y7BWV D-M9NV, M9PV, M9BV D-Y59, Y59B, Y7P D-F59, F5P, J59 D-Y7NW, Y7PW, Y7BW D-F59W, F5PW, J59W Grommet (In-line) D-F5B, Y7B D-F5NT D-P5DW D-93V, 96V Grommet (Perpendicular) D-90V D-67, Z80 Grommet (In-line) D-53, 56, Z73, Z76 * Normally closed (NC = b contact) solid state au switches (D-F9G/F9/Y7G/Y7) are also available. For details, refer the WEB catalog or the Best Pneumatics No. 2. * With pre-wired connecr is also available for solid state au switches. For details, refer the WEB catalog or the Best Pneumatics No. 2. Diagnostic indication (2-color indication) Water resistant (2-color indication) Diagnostic indication (2-color indication) Water resistant (2-color indication) With timer Magnetic field resistant (2-color indication) Without indicar light 27

29 Series C96 ow Mount and Move the u Switch Mounting Bracket u switch mounting screw M2.5 x 0.45 x 4 L exagon socket head set screw M4 Tie-rod Mounting Type <pplicable u Switch> Solid state switch D-M9N(V), D-M9P(V), D-M9B(V) D-M9NW(V), D-M9PW(V), D-M9BW(V) D-M9N(V), D-M9P(V), D-M9B(V) Reed switch D-90(V), 93(V), 96(V) ow Mount and Move the u Switch r Watchmaker s (precision) screwdriver <pplicable u Switch> Solid state switch D-G39, D-K39 Reed switch D-33, D-34, D-44 ow Mount and Move the u Switch D-3l, D-G3/K3 type u switch u switch mounting screw M5 x 0.8 x 16 L ook w e Put the au switch on the surface of the cylinder tube. u switch u switch mounting band q u switch mounting bracket Tie-rod Cylinder tube D-44 type u switch u switch mounting screw M5 x 0.8 x 16 L ook 1. Fix it the detecting position with a set screw by installing an au switch mounting bracket in cylinder tie-rod and letting the botm surface of an au switch mounting bracket contact the cylinder tube firmly. 2. Fix it the detecting position with a set screw (M4). (Use a hexagon wrench.) 3. Fit an au switch in the au switch mounting groove set it roughly the mounting position for an au switch. 4. fter confirming the detecting position, tighten up the mounting screw (M2.5 x 0.45 x 4 L) attached an au switch, and secure the au switch. 5. When changing the detecting position, carry out in the state of 3. Note 1) To protect au switches, ensure that main body of an au switch should be embedded in au switch mounting groove with a depth of 15 mm or more. Note 2) Set the tightening rque of a hexagon socket head set screw (M4) be N m. Note 3) When tightening an au switch mounting screw (M2.5), use a watchmaker s screwdriver with a grip diameter of 5 6 mm. lso, set the tightening rque be N m. s a guide, turn 90 from the position where it comes feel tight. u Switch Mounting Bracket Part No. (Including Bracket, Set Screw) pplicable bore size BMB5 BMB5 B7 B7 B7 B Note 1) When using the D-M9l(V), please order stainless steel screw set BB1 separately (page 26), and use the stainless steel set screws, after selecting set screws of the appropriate length for the cylinder series as shown in the table above. Note 2) Color or gloss differences in the metal surfaces have no effect on metal performance. The special properties of the chromate (trivalent) applied the main body of the au switch mounting bracket for B7-l and BMB5-l result in differences in coloration depending on the production lot, but these have no adverse impact on corrosion resistance. u switch mounting band 1. Loosen the au switch mounting screws at both sides pull down the hook. 2. Put an au switch mounting band on the cylinder tube and set it at the au switch mounting position, and then hook the band. 3. Screw lightly the au switch mounting screw (M5 x 0.8 x 16 L). 4. Set the whole body the detecting position by sliding, tighten the mounting screw (M5 x 0.8 x 16 L) secure the au switch. (The tightening rque should be about 2 3 N m.) 5. When changing the detecting position, carry out in the state of 3. u Switch Mounting Bracket Part No. (Band) pplicable bore size BMB2-032 BMB2-040 BMB1-050 BMB1-063 BMB1-080 BMB

30 Series C96 Mounting Bracket <pplicable u Switch> Solid state switch D-P4DW Tie-rod Mounting Type <pplicable u Switch> Solid state switch D-Y59 B, Y69 B, D-Y7P(V) D-Y7NW(V), Y7PW(V), Y7BW(V) D-Y7B Reed switch D-Z73, Z76, Z80 ow Mount and Move the u Switch exagon socket head cap screw M4 x 0.7 x 8 L Tie-rod u switch mounting bracket ow Mount and Move the u Switch Watchmaker s (precision) screwdriver Note 2) exagon socket head set screw M4 x 0.7 x 6 L u switch u switch mounting screw u switch exagon socket head cap screw M3 x 0.5 x 14 L 1. Slightly screw the hexagon socket head cap screw (M4 x 0.7 x 8 L) in the M4 tapped portion of au switch mounting bracket. (2 locations) Use caution that the tip of the hexagon socket head cap screw should not stick out the concave portion of au switch mounting bracket. 2. Put a hexagon socket head cap screw (M3 x 0.5 x 14 L) through the au switch's through-hole (2 locations), and then push it down in the M3 tapped part on the au switch mounting bracket while turning it lightly. 3. Place the concave part of the au switch mounting bracket in the cylinder tie-rod, and slide the au switch mounting bracket in order set roughly the detecting position. 4. fter reconfirming the detecting position, tighten the M3 mounting screw secure the au switch by making the botm face of au switch attached the cylinder tube. (Tightening rque of M3 screw should be N m.) 5. Tighten up M4 screw of au switch mounting bracket secure the au switch mounting bracket. (Ensure that tightening rque of M4 screw should be set N m.) u switch mounting bracket Tie-rod Note 1) When tightening an au switch mounting screw, use a watchmaker s screwdriver with a handle diameter of 5 6 mm. lso, set the tightening rque be N m. s a guide, turn 90 from the position where it comes feel tight. Set the tightening rque of a hexagon socket head set screw (M4 x 0.7 x 6 L) be N m. 1. Fix it the detecting position with a set screw by installing an au switch mounting bracket in cylinder tie-rod and letting the botm surface of an au switch mounting bracket contact the cylinder tube firmly. (Use a hexagon wrench.) 2. Fit an au switch in the au switch mounting groove set it roughly the mounting position for an au switch. 3. fter confirming the detecting position, tighten up the mounting screw attached an au switch, and secure the au switch. 4. When changing the detecting position, carry out in the state of 2. * To protect au switches, ensure that main body of an au switch should be embedded in au switch mounting groove with a depth of 15 mm or more. u Switch Mounting Bracket Part No. (Including Bracket, Screw) pplicable bore size BMB3T -040 BMB3T -040 BMB3T -050 BMB3T -050 BMB3T -080 BMB3T -080 u Switch Mounting Bracket Part No. (Including Bracket, Set Screw) pplicable bore size BMB4-032 BMB4-032 BMB4-050 BMB4-050 B4-063 B4-063 Note 2) When using the D-Y7B, please order stainless steel screw set BB1 separately (page 26), and use the stainless steel set screws, after selecting set screws of the appropriate length for the cylinder series as shown in the table above. 29

31 ow Mount and Move the u Switch Series C96 Mounting Bracket Tie-rod Mounting Type <pplicable u Switch> Solid state switch D-F59, D-F5P D-J59, D-F5B D-F59W, D-F5PW, D-J59W D-F59F, D-F5NT Reed switch D-53, D-54, D-56, D-64, D-67 D-59W 1. Fix the au switch on the au switch mounting bracket with the au switch mounting screw (M4) and install the set screw (M4). 2. Fit the au switch mounting bracket in the cylinder tie-rod and then fix the au switch at the detecting position with a set screw (M4). (Be sure put the au switch on the surface of cylinder tube.) (Use a hexagon wrench.) 3. When changing the detecting position, loosen the set screw move the au switch and then re-fix the au switch on the cylinder tube. (Tightening rque of M4 screw should be N m.) Set screw (M4) Tie-rod u switch mounting screw (M4) u switch u switch mounting bracket u Switch Mounting Bracket Part No. (Including Bracket, Screw, Set Screw) pplicable bore size BT-03 BT-03 BT-05 BT-05 BT-06 BT-06 The following stainless steel mounting screw kit (including set screws) is available. Use it in accordance with the operating environment. (Since the au switch mounting bracket is not included, order it separately.) BB1: For D-5/6/F5/J5 The D-F5B au switch is set on the cylinder with the stainless steel screws above when shipped from facry. When only an au switch is shipped independently, the BB1 is attached. Stainless Steel Mounting Screw Set Part no. BB1 Contents pplicable au switch No. Description Size Q'ty mounting bracket part no. 1 u switch mounting screw M4 x 0.7 x 8 L 1 BT-ll BT-03, BT-04, BT-05 BT-06, BT-08, BT-12 2 Set screw M4 x 0.7 x 6 L 2 B4-040, B4-063, B4-080 BMB4-032, BMB4-050 BMB5-032 B7-040, B7-063, B7-080 BT-16, BT-18, BT-20 3 Set screw M4 x 0.7 x 8 L 2 BS4-125, BS4-160 BS4-180, BS4-200 BS5-125, BS5-160 BS5-180, BS5-200 Note) Use the set screw after selecting the appropriate length for the au switch mounting bracket. (Example) When using the B7-040, select the 6 L type. 8 L type is not required. pplicable au switch D-5, 6 D-F5, J5 D-Z7, Z8 D-Y5, Y6, Y7 D-9 D-M9 D-5, 6 D-F5, J5 D-Z7, Z8 D-Y5, Y6, Y7 D-9 D-M9 30

32 Prior Use u Switch Connection and Example Sink Input Specifications Source Input Specifications 3-wire, NPN Brown Input 3-wire, PNP Brown Input u switch Black u switch Black Blue COM (PLC internal circuit) Blue COM (PLC internal circuit) 2-wire Brown Input 2-wire Brown COM u switch u switch Blue Blue COM Input (PLC internal circuit) (PLC internal circuit) Connect according the applicable PLC input specifications, as the connection method will vary depending on the PLC input specifications. Example of ND (Series) and OR (Parallel) Connection * When using solid state au switches, ensure the application is set up so the signals for the first 50 ms are invalid. 3-wire ND connection for NPN output (Using relays) (Performed with au switches only) Brown Relay Brown Load Black u switch 1 u switch 1 Black Load Blue Blue 3-wire OR connection for NPN output Brown Black Load u switch 1 Blue Brown Brown Brown u switch 2 Black u switch 2 Black u switch 2 Black Blue Blue Blue 3-wire ND connection for PNP output (Using relays) Brown Relay Black u switch 1 Blue Brown (Performed with au switches only) Brown Black u switch 1 Blue Brown 3-wire OR connection for PNP output Brown Black u switch 1 Blue Brown u switch 2 Black Blue Load u switch 2 Black Load Blue u switch 2 Black Blue Load 2-wire ND connection u switch 1 u switch 2 Brown Blue Brown Blue Load When two au switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. The indicar lights will light up when both of the au switches are in the ON state. u switches with load voltage less than 20 V cannot be used. Load voltage at ON = Power supply voltage Residual voltage x 2 pcs. = 24 V 4 V x 2 pcs. = 16 V Example: Power supply is 24 VDC Internal voltage drop in au switch is 4 V wire OR connection u switch 1 u switch 2 Brown Blue Brown Blue Load (Solid state) When two au switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state. Load voltage at OFF = Leakage current x 2 pcs. x Load impedance = 1 m x 2 pcs. x 3 kw = 6 V Example: Load impedance is 3 kw. Leakage current from au switch is 1 m. (Reed) Because there is no current leakage, the load voltage will not increase when turned OFF. owever, depending on the number of au switches in the ON state, the indicar lights may sometimes grow dim or not light up, due the dispersion and reduction of the current flowing the au switches.

33 Series C96 Simple Specials/Made Order Please contact SMC for detailed specifications, delivery and prices. Simple Specials Symbol -X0 30 Change of rod end shape The following special specifications can be ordered as a simplified Made--Order. There is a specification sheet available on paper and CD-ROM. Please contact your SMC sales representatives if necessary. Specifications C96 (Standard type) C96Y (Smooth cylinder) Double acting Single rod Double rod Single rod Page Page 33 -XC14 Change of trunnion bracket mounting position Made Order Symbol Specifications -XB6 eat resistant cylinder ( C) Note) C96 (Standard type) C96Y (Smooth cylinder) Double acting Single rod Double rod Single rod Page 34 Page Page 35 -XB7 -XC4 -XC7 -XC10 -XC11 -XC22 -XC35 -XC65 -XC68 -XC88 -XC89 Cold resistant cylinder ( C) Note) With heavy duty scraper Tie-rod, tie-rod nut, etc. made of stainless steel Dual stroke cylinder/double rod type Dual stroke cylinder/single rod type Fluororubber seal With coil scraper Made of stainless steel (Combination of -XC7 and -XC68) Made of stainless steel (with hard chrome plated pisn rod) Spatter resistant coil scraper, Lube-retainer, grease for welding (Pisn rod: Stainless steel 304) Spatter resistant coil scraper, Lube-retainer, grease for welding (Pisn rod: S45C) Page 35 Page 36 Page 36 Page 37 Page 38 Page 39 Page 39 Page 40 Page 40 Page 41 Page 41 Note) The products with an au switch are not compatible. 32

34 Series C96 Simple Specials These changes are dealt with Simple Specials System. For details, refer the Simple Specials System in the WEB catalog. 1 Change of Rod End Shape pplicable Series Symbol for change Description Model ction of rod end shape C96S Double acting, Single rod X0 30 Standard type C96S-W Double acting, Double rod X0 30 Smooth type C96Y Double acting, Single rod X0 30 Precautions Symbol -X0 -X30 1. SMC will make appropriate arrangements if no dimension, lerance, or finish instructions are given in the diagram. 2. Standard dimensions marked with * will be as follows the rod diameter (D). Enter any special dimension you desire. D 6 D 1 mm, 6 < D 25 D 2 mm, D > 25 D 4 mm 3. In the case of double rod type and single acting retraction type, enter the dimensions when the rod is retracted. 4. Only the single side of a double rod is able manufacture. Symbol: 0 Symbol: 1 Symbol: 2 Symbol: 3 Symbol: 4 30 C C0.5 ød 30 ørd 30 T W1 L Symbol: 5 Symbol: 6 Symbol: 7 Symbol: 8 Symbol: 9 ørd B MM L MM L MM B L C0.5 file chamfer C W 30 W L Symbol: 10 R sphere TP Symbol: 11 R sphere ødc 30 Symbol: 12 Symbol: 13 Symbol: 14 C0.5 R sphere ød C ød 30 T W1 L ød MM 30 Symbol: 15 Symbol: 16 Symbol: 17 Symbol: 18 Symbol: 19 C ød 30 L ød MM 30 T W1 MM 30 MM 30 C MM 30 C Symbol: 20 Symbol: 21 Symbol: 22 Symbol: 23 MM 30 MM ød 30 MM ød 30 ørd L 30 Symbol: 24 MM L K ødb Symbol: 25 Symbol: 26 Symbol: 27 MM MM T ødb ød MM MM ød T C B W Symbol: 28 ød 30 L Symbol: 29 W L 30 L L K Symbol: 30 L LB K L L MM T L MM 30 W 33 T

35 Simple Specials Series C96 2 Change of Trunnion Bracket Mounting Position Symbol -XC14 The position for mounting the trunnion pivot bracket on the cylinder can be moved from the standard mounting position any desired position. pplicable Series Description Model ction C96S Double acting, Single rod Standard type C96S-W Double acting, Double rod Smooth type C96Y Double acting, Single rod (Z + 1/2 stroke) = Trunnion position for -XC14 Trunnion position for -XC14B Precautions 1. Specify Z + 1/2 stroke in the case the trunnion bracket position is not -XC14, B or trunnion is not a center trunnion. 2. SMC will make appropriate arrangements if no dimension, lerance, or finish instructions are given in the diagram. 3. The possible range of trunnion bracket mounting position is indicated in the table below. 4. Some trunnion mounting positions do not allow au switch mounting. Please consult with SMC for more information. Series C96 Symbol Trunnion bracket position For -XC14 Reference: Standard (Center trunnion) Minimum stroke Minimum Maximum Stroke stroke Stroke stroke Stroke stroke Stroke stroke Stroke stroke Stroke stroke 5 34

36 Series C96 Made Order Please contact SMC for detailed dimensions, specifications and lead times. 1 eat Resistant Cylinder ( C) Symbol -XB6 ir cylinder which changed the seal material and grease, so that it could be used even at higher temperature up 150 C. pplicable Series Description Model ction C96S Double acting, Single rod Standard type C96S-W Double acting, Double rod ow Order Standard model no. XB6 eat resistant cylinder Specifications mbient temperature range C Seal material Grease Specifications other than above and external dimensions Warning Precautions Fluororubber eat resistant grease Same as standard type Be aware that smoking cigarettes etc. after your hands have come in contact with the grease used in this cylinder can create a gas that is hazardous humans. Note 1) Operate without lubrication from a pneumatic system lubricar. Note 2) Please contact SMC for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 3) In principle, it is impossible make built-in magnet type and the one with au switch. But, as for the one with au switch, and the heat resistant cylinder with heat resistant au switch, since it will be differed depending on the series, please contact SMC. Note 4) Pisn speed is ranged from mm/s. 2 Cold Resistant Cylinder ( C) Symbol -XB7 ir cylinder which changed the seal material and grease, so that it could be used even at lower temperature down 40 C. pplicable Series Description Model ction Note C96S Double acting, Single rod Except with au switch. Mounting bracket: Basic type only. Standard type C96S-W Double acting, Double rod Minimum operating pressure 0.2 MPa ow Order Standard model no. XB7 Cold resistant cylinder Specifications mbient temperature range C Seal material Low nitrile rubber Grease Cold resistant grease u switch Not mountable Dimensions Same as standard type Specifications other than above Same as standard type Note 1) Operate without lubrication from a pneumatic system lubricar. Note 2) Use dry air which is suitable for heatless air dryer etc. not cause the moisture be frozen. Note 3) Please contact SMC for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 4) Mounting au switch is impossible. Warning Precautions Be aware that smoking cigarettes etc. after your hands have come in contact with the grease used in this cylinder can create a gas that is hazardous humans. 35