3 Position Cylinder. RZQ Series. Provides intermediate stop mechanism. ø32, ø40, ø50, ø63. 2-stage stroke enabled with a small increase in length

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Position ylinder Series ø, ø, ø, ø Provides intermediate stop mechanism 2-stage stroke enabled with a small increase in length Overall length of cylinder tube DQ2 Full stroke First-stage stroke

1 Position ylinder Series ø, ø, ø, ø Provides intermediate stop mechanism 2-stage stroke enabled with a small increase in length Overall length of cylinder tube DQ2 Full stroke First-stage stroke dditional cylinder tube length RE RE RE Smooth ow Speed MQ RH Overall length of cylinder tube omparison of cylinder tube overall length Full stroke = 00 mm (1 + 1 = 00 mm in case of G1N) ore size DQ2-00D -DQ2 dditional cylinder tube length G1N X11 Dual stroke cylinder port pressurization at initial (retracted) position. First-stage stroke Full stroke First-stage extension by pressurizing and ports and intermediate stop. Entire stroke extension by pressurizing, and ports. First-stage stroke can be specified without changing the overall length. ±0.02 mm or less repeatability in intermediate stop positioning High accuracy is achieved by an intermediate stop method of pressing metallic components against each other First-stage stroke can be freely specified. Full stroke: vailable in 2 mm increments, 1 mm increments with a spacer First-stage stroke: vailable in 1 mm increments Wide variations in mounting Direct mounting: Mounting taps of the same dimensions as those of the Q2 series. Through holes are also available for full strokes of 7 mm or less. Static mounting: Foot type, Rod side flange type Rotation bracket: Double clevis D- 67 -X

2 Position ylinder Series ø, ø, ø, ø Mounting bracket oth ends tapped Through-hole Foot type F Rod side flange type G Head side flange type D Double clevis type Mounting racket Part No. 0 0 ore size mm mm mm mm Thread type Nil Rc TN NPT TF G How to Order MW Number of auto switches Nil 2 pcs. S 1 pc. n "n" pcs. uto switch Nil Without auto switch (uilt-in magnet) For the applicable auto switch model, refer to the table below. First-stage stroke Refer to "Standard Stroke". Full stroke Refer to "Standard Stroke". Full stroke is 7 mm or less in the case of (through-hole type). ore size Foot Note 1) Flange -F0 -F0 -F0 -F0 Double clevis Note 2) -D0 -D0 -D0 -D0 Note 1) When ordering foot brackets, order two pieces per cylinder. Note 2) The following parts are included with each mounting bracket. Foot, Flange/ody mounting bolts Double clevis/levis pins, type retaining ring for axis, ody mounting bolts pplicable uto Switches/Refer to pages 41 to 67 for detailed auto switch specifications. Type Reed auto switch Solid state auto switch Special function Diagnostic indication (2-color indicator) Water resistant (2-color indicator) With diagnostic output (2-color indicator) Magnetic field resistant (2-color indicator) Diagnostic indication (2-color indicator) Electrical entry Grommet 2-wire onnector -wire (NPN) -wire (PNP) Yes 24V 2-wire -wire (NPN) Grommet -wire (PNP) 2-wire 4-wire 2-wire (Non-polar) -wire (NPN Equiv.) Yes Grommet onnector Grommet No Yes No Yes ead wire length symbols: 0. m Nil (Example) MNW 1 m M (Example) MNWM m (Example) MNW m Z (Example) MNWZ None N (Example) J7N Indicator light Wiring (output) -wire (NPN) -wire (PNP) 2-wire 24V oad voltage D V, V, V, V, V V, V, 0 V 0 V 0 V or less 24 V or less uto switch model Perpendicular MNV MPV MV J7 MNWV MPWV MWV MNV 1 MPV 1 MV 1 6V 72 V 2 0V W MN MP M MNW MPW MW MN 1 MP 1 M 1 F7F P4DW 6 72H 0 1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. onsult with SM regarding water resistant types with the above model numbers. 2 1 m type lead wire is only applicable to D-. In-line ead wire length (m) 0. (Nil) 1 (M) () (Z) None (N) uto switches marked with a " " symbol are produced upon receipt of order. D-P4DW is available in sizes ø to ø. Only D-P4DW type is assembled at the time of shipment. Pre-wired pplicable load connector I circuit I circuit I circuit I circuit I circuit I circuit I circuit In addition to the models in the above table, there are some other auto switches that are applicable. For more information, refer to page 7. Refer to pages and for the details of auto switches with a pre-wired connector. When D- (V)/M (V)/M W(V)/M (V) types with ø to ø are mounted on a side other than the port side, order auto switch mounting brackets separately. Refer to page 7 for details. 68 Relay, P Relay, P

Position ylinder Series Specifications ore size ction Double acting, Single rod Fluid ir Proof pressure 1. MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.

3 Position ylinder Series Specifications ore size ction Double acting, Single rod Fluid ir Proof pressure 1. MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.1 MPa Note 1) mbient and fluid temperature to 60 (with no freezing) ubrication Non-lube Operating piston speed to 00 mm/s +1. Stroke length tolerance 0 ushion Rubber bumper Note 2) Port size (Rc, NPT, G) 1/8 1/4 Note 1) When the pressure in, and ports is the same Note 2) First-stage stroke end (stopping in a intermediate position) without a rubber bumper Standard Stroke Full stroke Note 1) 2,, 7, 0, 12, 1, 17, 0, 2, 00 First-stage stroke Note 2) mm to "Full stroke" 1 mm Note 1) (through hole type) is only available for full strokes 2, and 7. Note 2) vailable in 1 mm increments. Note ) e aware of the minimum auto switch mounting stroke (Refer to page 77). RE RE RE Smooth ow Speed MQ RH Manufacture of Intermediate Stroke Method Ordering How to manufacture Minimum stroke Example Spacers installed in standard stroke body. (Intermediate strokes are compatible with a full stroke only.) Refer to standard part number and ordering on page 68. Strokes are available in 1 mm increments by installing spacers in standard stroke cylinders. mm Part no.: -1- mm spacer is installed in a standard cylinder -1-. The dimension is 246. mm. How to Order Strokes First-stage stroke Full stroke Retraction 78 (First-stage stroke) First-stage stroke extension 1 (Full stroke) onsult with SM for the special tube for intermediate strokes of a full stroke. Full stroke extension 6 D- -X

4 Theoretical Output Theoretical Output Table 1 ore size Front side Piston Piston area [mm 2 ] Rear side Theoretical Output Piston Front side Rear side ir pressure [MPa] (with same air pressure applied to each port) First stage (Retraction end Intermediate stop position) Second stage (Intermediate stop position Extension Retraction Extension Retraction ction First stage (Retraction end Intermediate stop position) Second stage (Intermediate stop position Extension end) Extension Retraction Extension Retraction Pressure port ir pressure [MPa] P P P P P P P P Formula for theoretical output F[N] F = q x P + w x P F = q x P F = q x P + r x P + (w e) x P F = q x P + (e w) x P, and are piston areas. (Refer to Table 1.) ssume P Pc Extension end) [N] Piston Piston Piston First-stage extension Piston First-stage retraction Piston Piston Piston Piston Second-stage extension Second-stage retraction 70

5 Position ylinder Series Weight Weight Table nit (kg) ore size ylinder stroke RE RE Note) alculate the first-stage stroke referring to the values for " mm increase" in the dditional Weight Table 2 below. RE dditional Weight Table 2 Item mm increase of first-stage stroke Foot type (including bolts) Flange type (including bolts) Double clevis type (including bolts, pins and retaining ring) Note) dd the Weight in Table 2 to those in Weight Table. Model G, F D 16 1 ore size nit (g) Smooth ow Speed MQ RH Mounting olt Mounting / Mounting bolts for the through hole type are available. Refer to the following for ordering procedures. Order the actual number of bolts that will be used. Example) Q-M x 1 2 pcs. Head side mounting Rod side mounting H R Flat washer for D D ø, ø Note) se the attached washer when inserting the bolt from the rod side. Mounting olt ylinder model H R D Mounting bolt part no. Q-M x 1 x 1 x 160 Q-M x 1 x x 170 Q-M6 x 10 x x 0 Q-M8 x 1 x 160 x No. of bolts 2 pcs. 4 pcs. ttached flat washer part no. -12-S7 Flat washer Nominal size 6 Flat washer Nominal size 8 D- -X 71

6 Model Selection Selection chart for pneumatic circuit and selection graph Pneumatic circuit Select the pneumatic circuit and selection graph according to the following chart. ircuit 1) Transfer direction of load Vertical movement Horizontal movement ircuit, Graph 1 ( oad is received by guide.) 2) ylinder orientation p Down ircuit, Graph 2 ) ylinder load ratio W oad ratio = D 2 4 π x P1 P1 P2 0.2 to 0. ess than 0.2 ircuit, Graph 2 W: oad mass [N] D: ylinder bore size [mm] P1: ir pressure (Source pressure) [MPa] Regulator ircuit, Graph 1, Minimum load mass = Graph 2 ircuit Selection graph The optimum size is determined from the intersection of the operating pressure and load mass. Graph 1 Graph P1 0 0 ø ø ircuit Power valve: Precision regulator, etc. 80 oad mass (kg) ø oad mass (kg) 0 ø or Regulator P2 0 ø ø Power valve: Regulator valve ø ø Operating pressure (MPa) Operating pressure (MPa) Selection example Selection conditions: Transfer direction: Vertical movement ylinder orientation: Down oad mass: kg Operating pressure: 0.4 MPa ircuit and Graph 2 are selected according to the chart. Find the intersection of an operation pressure of 0.4 MPa and load mass of kg in Graph 2. ø is selected. 72 P1 When adjusting the air pressure in port, use a large exhaust capacity regulator such as a power valve (a regulator valve or precision regulator). ylinder speed decreases when exhaust capacity is not sufficient. If port is open when the cylinder is extended, the operation of piston may become unstable due to drastic pressure change. Pressure must be constantly applied to port. onfirmation of allowable kinetic energy onfirm the internal stopper strength at extension and retraction ends in the graph on page 80.

7 Position ylinder Series Pneumatic ircuit djustment Regulator set pressure Set the pressures of circuit and circuit regulators at values found by the formula in the following table. ircuit Orientation Horizontal ore size P2 [MPa] 0.7P1 0.7P m Down 0.7P m 0.7P1-0.00m 0.7P m 1.P m p 1.P m 1.P1-0.0m 1.P1-0.00m P1: Operating pressure [MPa], m: oad mass [kg] In cases with load fluctuations, substitute the median value of the mass. Example) ssume circuit with an operating pressure of 0. MPa, load mass of kg, fluctuation to kg and a cylinder bore of mm. P2 = 1. x x = 0. MPa When restarting the regulator after leaving unused for a long period of time, starting pressure increases because rubber sticks to it. pplying the same pressure to P1 and P2 is recommended when restarting. Speed adjustment The data below illustrates the strokes controlled by the respective speed controllers. Gradually increase from a low speed to the desired speed setting. hange of the return point at the time of power failure t the time of power failure, circuits to return the piston to the retraction end. To return the piston to the intermediate point at the time of RE power failure, add changes to the port valve (Valve 2) on the cylinder rear side so that it will be normally open. RE To return the piston to the extension end at the time of power failure, add changes to both port valves so that RE they will be normally open. Smooth P1 Valve 1 Valve 2 Return to the retraction end when power supply is stopped Valve 1: Normally closed, Valve 2: Normally closed Return to the intermediate position when power supply is stopped Valve 1: Normally closed, Valve 2: Normally open Return to the extension end when power supply is stopped Valve 1: Normally open, Valve 2: Normally open ow Speed MQ RH w e q r OT IN e OT w IN r q hange to motion holding circuit To hold the present motion at the time of power failure instead of performing a return to the specified stop point, change both port valves to port double valves and plug or port, whichever is open. OT: Meter-out IN: Meter-in Plug Overrun at intermediate stop When stopping at an intermediate point, the cylinder first moves the piston past the intermediate point and then returns it. To confirm this distance of an extra travel (overrun) in Graph, ines to can be selected from the following table. Graph ircuit Orientation Movement ine r Extension Horizontal Retraction Extension Down p p Retraction Extension Retraction Extension Retraction The above values are for cases where the maximum load mass found by the selection method is loaded. Overrun e w q P1 Plug D- Max. speed (mm/s) 7 -X

8 onstruction u r!0 y q omponent Parts Description ylinder tube Piston Piston Tube rod Inner pipe Outer pipe Rod cover ushing Tube rod cover Nut Head cover Retaining ring Material Note luminum alloy Hard anodized luminum alloy luminum alloy arbon steel Hard chrome plated Stainless steel arbon steel Zinc chromated luminum alloy White hard anodized Special friction lining arbon steel Electroless nickel plated arbon steel Zinc chromated luminum alloy hromated arbon tool steel Phosphate coated Description Parallel pin umper umper Magnet Wear ring Fitting bolt Piston seal Rod seal Rod seal Gasket Gasket Gasket Material arbon steel Polyurethane Polyurethane Resin arbon steel NR NR NR NR NR NR Note Nickel plated Replacement Parts/Seal Kit ore size Kit no. -PS -PS -PS -PS Seal kits are sets consisting of items,,, and and can be ordered using the seal kit number for each cylinder bore size. Since the seal kit does not include a grease pack, order it separately. Grease pack part no. GR--0 ( g) ontents set of Nos.,,, and from the table above 74

9 Position ylinder Series Dimensions asic type (Double end tapped): x P (Port size: Rc, NPT, G) H effective thread depth øi G Q F F RE RE Z K M E ød RE Smooth K M E W J 4 x O1 a R T + Full stroke + Full stroke a 4 x O1 effective thread depth R ow Speed MQ RH asic type (Through-hole): Section a-a ø, ø Flat washer b Flat washer: 2 positions (Included) 2 x RR 2 x RH ø, ø b Flat washer 4 x RH b' 4 x øn 4 x øo 2 x øn ø4.2 2 x øn 2 x øo Flat washer: 4 positions (Included) Section b-b se two through-holes for mounting. 4 x RR b' Section b'-b' se four through-holes for mounting. ore size D E F F G H I J K M N O1 O P Q R R RR RH T W Z M8 x 1.2 M x 1. M x M16 x M6 x 1.0. M6 x M8 x 1.2 M x Rc 1/8 Rc 1/8 Rc 1/4 Rc 1/ D- -X

10 Dimensions Foot type: + Full stroke Foot Type ore size D G H S H Y Special cap bolt X Z 4 x ød X Y Y X G S + Full stroke + Full stroke ore size X Y Z X Y Rod side flange type: F 4 x øfd Flange Type M FV ore size R H FD FT FV FX FX FZ FT + Full stroke R + Full stroke Head side flange type: G 4 x øfd ore size FZ M FV M Full stroke H + Full stroke FT FX FZ Double clevis type: D T ap bolt Hole: ød H d Double levis Type ore size D T W 76 + Full stroke + Full stroke + Full stroke W RR +0.4 X Z -0. ore size X Z RR

11 uto Switch Mounting 1 Minimum uto Switch Mounting Stroke D-M V D-F7 V D-J7 D- V D-80 D-7 D-80 D- D-M WV D-M V D-F7 WV D-F7V D-7 H D-80H D-M D-F7 D-J7 D-M W D-M D-7W D-F D-F7 W D-J7W D-F7 D-F7F D-F7NT D-P4DW 1 pc. 2 pcs. pcs. Full stroke Full stroke First-stage stroke () () () () () () () () Full stroke First-stage stroke Note ) The dimension stated in ( ) shows the minimum stroke for the auto switch mounting when the auto switch does not project from the end surface of the cylinder body and hinder the lead wire bending space. (Refer to the figure below.) The auto switch and auto switch mounting bracket are ordered separately. uto Switch Proper Mounting Position (Detection of Piston Stop Position) and Its Mounting Height D- D-M D-M W D-M Number of auto switches D- V D-M V D-M WV D-M V When mounting on the same surface: ylinder bore size: ø to ø auto switches can be mounted on the same surface when the full stroke is 7 mm or longer. 2 auto switches can be mounted on the same surface when the full stroke is less than 7 mm. RE RE RE Smooth ow Speed MQ RH D- D-M D-M W D-M D- V D-M V D-M WV D-M V + First-stage stroke When mounting on different surfaces: uto switches can be mounted on different surfaces when the cylinder bore size is ø. + First-stage stroke D-7 D-80 D-7 H D-80H D-F7 D-J7 D-F7 W D-J7W D-F7F D-F7NT D-F7 D-7 D-80 D-J7 D-7W D-F7 WV D-F7 V D-F7V SM + First-stage stroke D- 77 -X

12 uto Switch Proper Mounting Position (Detection of Piston Stop Position) and Its Mounting Height ø,, D-P4DW + First-stage stroke Mounted on different surfaces in case of a full stroke of 2 mm or less uto Switch Proper Mounting Position uto switch model ore size D- D- V D-M D-M V D-M W D-M WV D-M D-M V The values in the table below should be used as a reference for the auto switch mounting position at the stroke end detection. djust the auto switch after confirming the operating conditions in the actual setting D-7 D D-72/7 H D-80H/7 D-80/F7 /J7 D-J7W/F7 V D-J7/F7 W D-F7 WV/F7 D-F7V/F7F D-F7NT D-7W D-P4DW 4 uto Switch Mounting Height uto switch model ore size D- V D-M V D-M WV D-M V D-7 D D-7 H D-80H D-F7 /F7 F D-J7/J7W D-F7 W D-F7 D-F7NT D-7 D D-F7 V D-F7 WV D-F7V D-J7 D-7W D-P4DW Operating Range uto switch model D- (V) D-M (V) D-M W (V) D-M (V) D-7 (H) () D-80 (H) () D-7W D-F7 (V) D-J7 () D-F7 W (V) D-F7 (V) D-F7NT D-F7F D-P4DW ore size Since the operating range is provided as a guideline including hysteresis, it cannot be guaranteed (assuming approximately ±0% dispersion). It may vary substantially depending on an ambient environment. The values above for a bore size over ø of D- (V)/M (V)/M W (V)/M (V) types are measured when the current switch installation groove is attached without using the auto switch mounting bracket Q

13 uto Switch Mounting 2 uto Switch Mounting racket: Part No. uto switch model uto switch mounting surface D- D- V D-M D-M V D-M W D-M WV D-M D-M V ore size ø, ø, ø Port side uto switch mounting surface Port side,, side uto Switch mounting brackets are not required. Q-2 Q2-012 Two kinds of auto switch mounting brackets are used as a set. q w ø Port side uto switch mounting surface Port,,, side Set screw (not used) uto Switch mounting brackets are not required. Note 1) When a compact auto switch is mounted on the three sides (, and above) other than the port side of bore sizes ø to ø, the auto switch mounting brackets above are required. Order them separately from cylinders. (It is the same as when mounting compact cylinders with an auto switch mounting rail, but not with ø compact auto switch installation groove.) Ordering example: -0-0-MW 1 unit Q-2 2 pcs. Q pcs. Note 2) uto switch brackets and auto switches are shipped together with cylinders. RE RE RE Smooth ow Speed MQ RH ore size uto switch model D-7 /80 D-7/80 D-7 H/80H D-7W D-F7 /J7 D-F7 V Q-2 D-J7 D-F7 W/J7W D-F7 WV D-F7/F7V D-F7F/F7NT D-P4DW QP1-0 Note ) uto switch mounting brackets and auto switches are shipped together with cylinders. However, ø to ø of D-P4DW type are assembled at the time of shipment. [Mounting screw set made of stainless steel] The following set of mounting screws made of stainless steel (including nuts) is available. se it in accordance with the operating environment. (Please order Q-2 separately, since the auto switch spacer (for Q-2) is not included.) 2: For D-7/8/F7/J7 types Water resistant auto switch, D- F7 is set on the cylinder with the stainless steel screws above when shipped. When an auto switch is shipped independently, 2 is attached. Note 4) Refer to page 1 for the details of 2. Note ) When mounting D-M (V) on a port other than the ports for ø, ø and ø, order auto switch mounting brackets Q2-012S, Q-2 and stainless steel screw set 2 separately. uto Switch Mounting racket Weight uto switch mounting bracket part no. Q-2 Q2-012 QP1-0 Weight (g) Other than the applicable auto switches listed in How to Order the following auto switches can be mounted. For detailed specifications, refer to pages 41 to 67. uto switch type Part No. Electrical entry Features Reed D-7 Grommet (perpendicular) D-80 Without indicator light D-7H, 76H Grommet (in-line) D-80H Without indicator light D-F7NV, F7PV, F7V D-F7NWV, F7WV D-F7V Grommet (perpendicular) Diagnostic indication (2-color indicator) Water resistant (2-color indicator) Solid state D-F7, F7P, J7 D-F7W, F7PW, J7W Diagnostic indication (2-color indicator) D-F7 D-F7NT D-PDW Grommet (in-line) Water resistant (2-color indicator) With timer Magnetic field resistant (2-color indicator) For solid state auto switches, auto switches with a pre-wired connector are also available. Refer to pages and for details. Normally closed (N = b contact) solid state auto switches (D-FG/FH types) are also available. Refer to page 04 for details. 7 D- -X

14 Specific Product Precautions e sure to read this before handling the products. Refer to back page for Safety Instructions and pages to 12 for ctuator and uto Switch Precautions. Model / ø ø ø ø Operation aution 1. When cylinders are moved from the retraction end to the extension end or from the extension end to the retraction end, they must stop in an intermediate position, even for a moment, and then move to the stroke end. If the cylinders are moved from the retraction end to the extension end or vice versa without stopping in the intermediate position, the operation of piston will become unstable and the occurrence of abrasion may be accelerated due to contact with other parts. aution Selection 1. Keep the relation between the load mass and the maximum speed below the limit lines in Graph (1). If it exceeds the limit line, receive the load with an external stopper. Operation beyond the limiting lines will cause damage to machinery. Graph (1) Maximum speed (mm/s) 2. se the cylinder in applications in which the overrun will not cause any problem. When stopping at an intermediate point, this cylinder first moves the piston past the intermediate point and then returns it. onfirm this distance of an extra travel (overrun) in Graph on page 7 and use the cylinder in applications in which the overrun will not cause any problem.. In cases where a positioning repeatability of 0.1 mm or less is required at the retraction and extension ends, use an external stopper for stops. se of an internal stopper will result in approximately 0.1 mm of displacement due to changes in the operating pressure and external forces. 4. se an external guide to receive a moment or torque which can generate a load. If a moment or torque directly acts on the cylinder, it will lead to reduced service life or damage to machinery.. To connect a direct acting guide, use floating joints in the following table. If the direct acting guide is directly connected in operation, it may lead to malfunction or reduced service life. 80 oad mass (kg) pplicable floating joint J-8-12 J--1 J Shock absorber Selection 6. When the kinetic energy of a load (non-moving parts and moving parts) exceeds the allowable kinetic energy in table, it also exceeds the cushioning capacity of the rubber bumper. dd a cushioning mechanism such as a shock absorber shown in the figure above. Table ore size llowable kinetic energy (J) The kinetic energy of a load can be found with the following formula. E = M + m ν 2 2 E = Kinetic energy (J) M = Weight of non-moving part (kg) m = Weight of moving part (kg) ν = Piston speed (m/s) Model Selection Moving Part Weight ore size aution ylinder stroke Maintenance Guide Floating joint position cylinder If reapplication of grease is needed, apply grease specifically provided for this purpose: Grease: Product name: Grease pack Part no.: g GR--0 1 g GR When seals are replaced, use a seal kit provided for each bore size. Dedicated seal kit: Refer to "onstruction" on page 74. nit (kg) Find the first-stage stroke by adding the weight of an additional mm as in the table below. dditional Weight ylinder bore size First-stage stroke additional mm ø ø ø 6 nit (g) ø

3 Position Cylinder. ø32, ø40, ø50, ø63 RZQ CDQ2. Bore size (mm)

3 Position Cylinder. ø32, ø40, ø50, ø63 RZQ CDQ2. Bore size (mm) Position ylinder Series ø, ø, ø, ø Provides intermediate stop mechanism 2-stage stroke enabled with a small increase in length Overall length of cylinder tube First-stage stroke Full stroke dditional cylinder