10%lighter. 1.7 kg. 1.9 kg. Air Cylinder. New. Weight. Reduced weight by changing the shape of the rod cover and head cover. Series MB1 CAT.

Transcription

1 ir ylinder ø32, ø40, ø50, ø63, ø80, ø100, ø125 New RoS Weight (ø stroke) 10%lighter Existing model 1.9 kg New Series M1 1.7 kg Reduced weight by changing the shape of the rod cover and head cover. an mount small auto switches on 4 surfaces. Page 2 Dustproof Fastener on auto switch mounting groove for dust-prevention (Option) Page 2 Series M1 T.ES20-234

2 Double acting, Single rod Series M1 ø32, ø40, ø50, ø63, ø80, ø100, ø125 Part numbers with rod end bracket and/or pivot bracket available Not necessary to order a bracket for the applicable cylinder separately Note) Mounting bracket is shipped together with the product, but not assembled. Example) MD1 D Z- N V -M9W Mounting style Pivot bracket Nil N No bracket Pivot bracket is shipped together with the product, but not assembled. Kit of pivot bracket and double clevis Rod end bracket Nil No bracket V Single knuckle joint W Double knuckle joint With rod end bracket V: Single knuckle joint W: Double knuckle joint pplicable to only D (Double clevis) mounting style. Various mounting bracket options Suitable mounting brackets can be selected for the installation condition. Improved amount of mounting freedom D: Double clevis : asic N: Double clevis pivot bracket : Single clevis G: ead flange L: xial foot V: Single knuckle joint W: Double knuckle joint F: Rod flange 1 racket ombinations racket combination available ircled numbers are those shown in figures below. racket for cylinder Single clevis Double clevis Single knuckle joint Double knuckle joint racket for workpiece Single clevis e u Double clevis q t Single knuckle joint r i w y levis pivot bracket q ead cover w e r t Single clevis Double clevis ead cover ead cover ead cover Rod cover Double Single clevis knuckle joint Double clevis Single clevis Double clevis y Rod cover u Rod cover i Rod cover o ead cover!0 Double knuckle joint Single knuckle joint Single clevis Double knuckle joint L: xial foot Single knuckle joint Double knuckle joint Double knuckle joint Double clevis o!0 Single knuckle joint levis pivot bracket Double clevis levis pivot bracket Single knuckle joint Rod cover Double knuckle joint

3 ir ylinder Features Lightweight Reduced weight by changing the shape of the rod cover and head cover. (kg) New M1 Reduction rate (%) Existing model t 100 stroke pplicable speed/load Piston speed: Max mm/s (ø32 to ø125) Load yield: See table below. (kg) Speed: 200 mm/s Maximum load mass Mounting dimensions are the same as the existing product. an mount small auto switches on 4 surfaces. D-M9 D-9 Dust-prevention from fastener (Option) q Fastener avoids dust and foreign matter from entering or accumulating in the auto switch mounting groove. Fastener ylinder tube Fastener w Flat outer circumference prevents dust and foreign matter from accumulating uto switch mounting groove Fastener mounting Series Variations Series Type ushion uilt-in magnet With rod boot Water resistant Page Single rod M1-Z Double acting, Single rod Rubber ir Page 5 Double rod M1W-Z Double acting, Double rod Rubber ir Page 15 Non-rotating rod Single rod M1K Double acting, Single rod Rubber ir Page 21 2

4 ombinations of and Specifications Series M1 V : : v : Special product (Please contact SM for details.) : Not available Series ction/ Type ushion Page ir M1 ( type) Double acting Single rod Page 5 Rubber Specifications pplicable bore size ø32 to ø100 ø125 ø32 to ø100 ø125 V V V V Long st Long stroke v v v v D uilt-in magnet V V V V M1l-l J K With rod boot ø32 to ø125 V V V V 10- Note 4) lean series v v v v 20- Note 4) opper Note 3) and Fluorine-free V v V v M1l R V Water resistant V v V v Xl hange of rod end shape X5 Note 4) Oversized rod cylinder v v v X6 eat resistant cylinder ( 10 to 150 ) v v v X3 Note 4) Special port location v v X4 With heavy duty scraper v v X5 eat resistant cylinder ( 10 to 110 ) v v v X6 Piston rod and rod end nut made of stainless steel v v X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel v v X8 djustable stroke cylinder/ djustable extension type X9 djustable stroke cylinder/ djustable retraction type v v X10 Dual stroke cylinder/double rod type ø32 to ø125 v v X11 Dual stroke cylinder/single rod type v v X12 Tandem cylinder v v X22 Fluororubber seal v v X27 Double clevis and double knuckle joint pins made of stainless steel X29 Double knuckle joint with spring pin v v X30 Rod trunnion Note 1) v Note 1) v X35 With coil scraper v v X65 Made of stainless steel (ombination of X7 and X68) v v X68 X846 Piston rod and rod end nut made of stainless steel (with hard chrome plated piston rod) Fastener strips mounted on switch mounting grooves Note 1) T bracket can be used only when selecting X30. Note 2) X10 specification for the MK series is the non-rotating type on both sides. For only one side, submit a special order request form. Note 3) opper-free for the externally exposed part. Note 4) The cover shape is the same as the existing product. v v v v 3

5 Series M1 M1W ( type) Double rod Double acting Note 4) M1K (Non-rotating rod type) Single rod ir Rubber ir Rubber Page 15 Page 21 ø32 to ø100 ø125 ø32 to ø100 ø125 ø32 to ø100 V V V V V V v v v v v v Long st V V V V V V D V V V V V V M1l-l J K v v v v v v 10- V v V v 20- V v V v M1l R V Xl v v v v v v X5 v v v v v X6 v v X3 v v X4 v v v v v X5 v v X6 Non-rotating Rod Double cting, Double Rod M1 M1W M1K v v X7 X8 X9 Note 2) Note 2) X10 v v X11 v v v v v v X12 v v v v X22 uto Switch X27 v v v v v v X29 Note 1) v Note 1) v Note 1) Note 1) X30 v v X35 v v X65 v v X68 X846 4

6 Square Tube Type ir ylinder: Type Series M1 ø32, ø40, ø50, ø63, ø80, ø100, ø125 RoS ow to Order M Z With auto switch MD Z M9W L F G D With auto switch (uilt-in magnet) Mounting style asic xial foot Rod flange ead flange Single clevis Double clevis Port thread type Nil Rc TN NPT TF G * Refer to Ordering Example of ylinder ssembly on page 6. uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) MD Z mm mm mm mm mm mm mm ylinder stroke (Refer to " Strokes" on page 6.) Suffix (Rod boot) Nil None J Nylon tarpaulin K eat resistant tarpaulin Suffix (ushion) Nil ir cushion N Rubber bumper * Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm, ø125: +12 mm. ccessories 1 Nil No bracket N Pivot bracket For details, refer to page 6. Number of auto switches Nil 2 pcs. S 1 pc. 3 3 pcs. n n pcs. uto switch Nil Without auto switch * For applicable auto switches, refer to the table below. ccessories 2 Nil No bracket V Single knuckle joint W Double knuckle joint * knuckle joint pin is not provided with the single knuckle joint. * Rod end bracket is shipped together with the product. * Only for D mounting style. * Pivot bracket is shipped together with the product. pplicable uto Switches/Refer to the WE catalog or the est Pneumatics No. 2 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-color indication) Water resistant (2-color indication) Electrical entry Grommet Grommet Indicator light Wiring (Output) Load voltage uto switch model Lead wire length (m) Pre-wired D Perpendicular In-line connector (Nil) (M) (L) (Z) M9NV M9N V V V v v 1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. water-resistant type cylinder is recommended for use in an environment which requires water resistance. 2 1 m type lead wire is only applicable to D-93. * Lead wire length symbols: 0.5 m Nil (Example) M9NW * Solid state auto switches marked with v are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ * Since there are other applicable auto switches than listed above, refer to page 27 for details. * For details about auto switches with pre-wired connector, refer to the WE catalog or the est Pneumatics No. 2. * uto switches are shipped together, (but not assembled). 5 pplicable load 3-wire (NPN) 5 V, 12 V I circuit 3-wire (PNP) M9PV M9P V V V v v 2-wire 12V M9V M9 V V V v v 3-wire (NPN) M9NWV M9NW V V V v v 5 V, 12 V I circuit Yes 3-wire (PNP) 24 V M9PWV M9PW V V V v v 2-wire 12 V M9WV M9W V V V v v 3-wire (NPN) M9NV*1 M9N*1 v v V v v 5 V, 12 V I circuit 3-wire (PNP) M9PV*1 M9P*1 v v V v v 2-wire 12 V M9V*1 M9*1 v v V v v Relay, PL 3-wire 5 V 96V 96 V V I circuit Yes (NPN equivalent) 100 V 93V*2 93 V V V V Relay, 2-wire 24 V 12 V No 100 V or less 90V 90 V V I circuit PL

7 Square Tube Type ir ylinder: Type Series M1 Specifications ction Double acting, Single rod Fluid ir Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa M1 Double acting Specifications -Xl hange of rod end shape -X5 Oversized rod cylinder *1 *2 *3 -X6 eat resistant cylinder ( 10 to 150 ) *1 *2 -X3 Special port location *3 -X4 With heavy duty scraper *2 -X5 eat resistant cylinder ( 10 to 110 ) *1 *2 -X6 -X7 -X8 Piston rod and rod end nut made of stainless steel *3 *4 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel *2 djustable stroke cylinder/djustable extension type *2 djustable stroke cylinder/djustable -X9 retraction type *2 -X10 Dual stroke cylinder/double rod type *2 -X11 Dual stroke cylinder/single rod type *2 -X12 Tandem cylinder *2 -X22 Fluororubber seal *2 Double clevis and double knuckle joint -X27 pins made of stainless steel -X29 Double knuckle joint with spring pin *2 -X30 Rod trunnion *2 -X35 With coil scraper *2 Made of stainless steel -X65 (ombination of X7 and X68) *2 -X68 -X846 (For details, refer to pages 29 to 42.) Piston rod and rod end nut made of stainless steel *2 (with hard chrome plated piston rod) Fastener strips mounted on switch mounting grooves *1 ir cushion only *2 Except ø125 *3 The cover shape is the same as the existing product. *4 ø125 only Minimum operating pressure mbient and fluid temperature 0.05 MPa Without auto switch: 10 to 70 (No freezing) With auto switch: 10 to 60 Lubrication Not required (Non-lube) Piston speed 50 to 1000 mm/s 50 to 700 mm/s Stroke length tolerance Up to 250: , 251 to 1000: , 1001 to 1500: , 1501 to 2000: , 2001 to 2300: ushion ir cushion or Rubber bumper Port size (Rc, NPT, G) 1/8 1/4 3/8 1/2 Mounting asic, xial foot, Rod flange, ead flange Single clevis, Double clevis Strokes ore size stroke Stroke range q 32 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800 Max. manufacturable Stroke range w stroke Up to 1800 Up to , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800, 1000 Up to 2300 Up to 2300 Note 1) Intermediate strokes are available. (No spacer is used.) Note 2) pplicable strokes should be confirmed according to the usage. For details, refer to ir ylinders Model Selection on front matter pages of the est Pneumatics No. 2 or the WE catalog. In addition, the products that exceed the stroke range q might not be able to fulfill the specifications due to the deflection etc. Note 3) Please consult with SM for manufacturability and the part numbers when exceeding the stroke range w. Rod oot Material Rod boot material Max. ambient temperature J Nylon tarpaulin 70 K eat resistant tarpaulin 110 * Max. ambient temperature for rod boot itself. Ordering Example of ylinder ssembly ylinder model: MD1D50-100Z-NW-M9W Double clevis Mounting D: Double clevis Pivot bracket N: Yes Rod end bracket W: Double knuckle joint uto switch D-M9W: 2 pcs. Double cting, Double Rod Non-rotating Rod M1W M1K uto Switch Refer to pages 25 to 27 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting Operating range uto switch mounting brackets/part no. Double knuckle joint uto switch Pivot bracket Pivot bracket, double knuckle joint and auto switch are shipped together with the product, but not assembled. 6

8 Series M1 ccessories Option Mounting asic xial foot Rod flange ead flange Single clevis Double clevis Rod end nut V V V V V V levis pin V Single knuckle joint V V V V V V Double knuckle joint (with pin) V V V V V V Rod boot V V V V V V Mounting rackets/part No. Theoretical Force Rod diameter xial foot Note 1) M-L03 M-L04 M-L05 M-L06 M-L08 M-L10 M-L12 Rod/ead flange M-F03 M-F04 M-F05 M-F06 M-F08 M-F10 M-F12 Single clevis M-03 M-04 M-05 M-06 M-08 M-10 M-12 Double clevis M-D03 M-D04 M-D05 M-D06 M-D08 M-D10 M-D12 Note 1) Order two foots per cylinder. Note 2) ccessories for each mounting bracket are as follows. xial foot, Rod/ead flange, Single clevis/ody mounting bolt; Double clevis/ody mounting bolt, levis pin, Split pins and Flat washers. Refer to page 13 for details. Operating direction Piston area (mm 2 ) Note) Theoretical force (N) = Pressure (MPa) x Piston area (mm 2 ) (Unit: N) OUT IN Operating pressure (MPa) OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN Weights asic alculation Example) M Z (asic, ø32, 100 stroke) asic weight 0.47 (asic, ø32) dditional weight 0.16/50 stroke ylinder stroke 100 stroke x 100/50 = 0.79 kg xial foot asic weight Rod/ead flange Single clevis Double clevis dditional weight per 50 mm of stroke ll mounting brackets ccessories Single knuckle joint Double knuckle joint (with pin) (kg)

9 Square Tube Type ir ylinder: Type Series M1 Kinetic Energy bsorbable by ushion Mechanism Effective cushion length Kinetic energy absorbable J Rod side 31.4 ead side llowable Kinetic Energy With ir ushion t the stroke end, when stopping a large amount of kinetic energy generated by a large load and high speed operation, compression of air is used to absorb the impact without transmitting vibration to the surroundings. The purpose of an air cushion is not to reduce the speed of a piston as it nears the stroke end. The kinetic energy of load can be found using the following formula. M Ek = u 2 2 υ Ek: Kinetic energy (J) M M: Mass of load (kg) u: Piston speed (m/s) If the kinetic energy obtained is no greater than the absorbable kinetic energy shown in the table above, the life of the cushion seal will be 10 million cycles or more. Double cting, Double Rod M1 M1W 2000 ø ø100 ø80 ø63 ø50 Non-rotating Rod M1K ø40 Load mass (kg) ø32 uto Switch Maximum speed (mm/s) Example) Load limit at rod end when the air cylinder ø63 is actuated at 500 mm/s. Extend upward from 500 mm/s on the horizontal axis of the graph to the intersection point with the line for a tube bore size of 63 mm, and then extend leftward from this point to find the load of 80 kg. 8

10 Series M1 onstruction!9!4 i q!2!6!1 e r t!8 u w o!0!7 omponent Parts No. Description Material Q ty Note 1 Rod cover luminum die-cast 1 Trivalent chromated 2 ead cover luminum die-cast 1 Trivalent chromated 3 ylinder tube luminum alloy 1 ard anodized 4 Piston rod arbon steel 1 ard chrome plating 5 Piston luminum alloy 1 6 ushion ring luminum alloy 1 nodized 7 ushion ring luminum alloy 1 nodized 8 ushing earing alloy 1 9 ushion valve Steel wire 2 Trivalent zinc chromated 10 Retaining ring Steel for spring 2 ø40 to 125 No. Description Material Q ty Note 11 Tie rod arbon steel 4 Trivalent zinc chromated 12 Tie rod nut arbon steel 8 Trivalent zinc chromated 13 Wear ring Resin 1 14 * Rod seal NR 1 15 * Piston seal NR 1 16 * ushion seal Urethane 2 17 ushion valve seal NR 2 18* ylinder tube gasket NR 2 19 Rod end nut Rolled steel 1 Trivalent zinc chromated 20 Magnet (1) Replacement Parts/Seal Kit Kit no. 32 M32Z-PS 40 M1-40Z-PS 50 M1-50Z-PS 63 M1-63Z-PS 80 M1-80Z-PS 100 M1-100Z-PS 125 M125-PS ontents Set of the nos.!4,!5,!6,!8 Seal kits consist of items!4,!5,!6,!8, and can be ordered by using the seal kit number corresponding to each bore size. The seal kit includes a grease pack (10 g for ø32 to ø50, 20 g for ø63 and ø80, 30 g for ø100). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-020 (20 g) 9

11 Square Tube Type ir ylinder: Type Series M1 asic: () ød øe Width across flats K øe ød G 2 x Rc P W ushion valve G V Port øe M1 LT Y X l h /With Mounting racket f LS + Stroke ZZ + Stroke X ushion valve 4 x øld Y MM Width across flats 1 L 1 LX LZ M F M K N Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm, ø125: +12 mm. With Rod oot (Up to 1000 mm stroke) l d e f xial foot: (L) 1 to to to to to to to to to to to to 1000 Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm, ø125: +12 mm. Port L 1 to 50 LY 2 x 4 x J ZZ + Stroke 51 to 100 S + Stroke 101 to to 200 N * Refer to asic () for other dimensions and with rod boot. xial Foot Rubber umper to to 400 S h 401 to 500 ZZ 501 to to to to to 1000 Rubber umper LS ZZ X Y LD L LS LT LX LY LZ ZZ S ZZ L 1 D E F G 1 J K K M M MM N P S V W ZZ M6 x M10 x / M6 x M14 x / M8 x M18 x / M8 x M18 x / M10 x M22 x / M10 x M26 x / M12 x M27 x / Non-rotating Rod Double cting, Double Rod M1W M1K uto Switch

12 Series M1 /With Mounting racket Rod flange: (F) øfd FE FT ead flange: (G) Single clevis: () ZZ + Stroke FT ushion valve Port 4 x øfd FX FZ FX FZ FY F ushion valve Port 4 x øfd D 10 ushion valve FY F Port 4 x olt Rod Flange F FD FE FT FX FY FZ Fd Rubber umper ZZ , , F FD FT FX FY FZ ZZ ead Flange Double clevis: (D) Z + Stroke ZZ + Stroke JN U L ole dia.: D 10 Shaft dia.: D d9 RR ushion valve X Port Single levis 4 x olt Rubber umper Z ZZ , , JN L RR U D 10 X Z ZZ olt M (M6 x 1 x 16 L, Low head) M (M8 x 1.25 x 18 L, Low head) M (M10 x 1.5 x 22 L, Low head) M12 x 1.75 x 28 L, Low head Z + Stroke ZZ + Stroke JN U L Rod/ead flange, Single/Double clevis Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm, ø125: +12 mm. 11 RR X Z Double levis Rubber umper Z ZZ , , JN L RR U D 10 X Z Z ZZ olt M (M6 x 1 x 16 L, Low head) M (M8 x 1.25 x 18 L, Low head) M (M10 x 1.5 x 22 L, Low head) M12 x 1.75 x 28 L, Low head

13 Square Tube Type ir ylinder: Type Series M1 Pivot racket/double levis Pivot racket Part No. Ml32 Description Ml40 Ml50 Ml63 Ml80 Ml100 Ml125 Double clevis pivot bracket M-03 M-05 M-08 M-12 M1 Double clevis pivot bracket 90 Z + Stroke D DD 4 x ødt DX Double cting, Double Rod M1W D DS Part no. M-03 M-05 Rotating ngle DU DL D 4 x ødr DU D D DL DU D DX DE DO DR DT DS D Z DD M M , , , levis pivot bracket Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm, ø125: +12 mm. DO D DE Rubber umper Z DO Non-rotating Rod M1K uto Switch 12

14 Series M1 Dimensions of ccessories Rod end nut () 30 d Knuckle joint pin levis pin 2 x ød ødd9 I type Single knuckle joint D MM ND10 øe1 1 racket ombinations L1 45 U1 RR1 NX Part no. d D NT M10 x NT M14 x NT-05 50, 63 M18 x NT M22 x NT M26 x NT-12M 125 M27 x Part no. 1 E1 L1 MM R1 U1 ND10 NX I-03M M10 x I-04M M14 x I-05M 50, M18 x I-08M M22 x I-10M M26 x I-12M M27 x m l L Part no. Dd9 L l m d levis Knuckle (Drill through) Split pin D-M03 Note) 32, ø3 x 18 l D-M05 Note) 50, ø4 x 25 l D-M08 Note) 80, ø4 x 35 l IY ø4 x 40 l Note) Split pins and flat washers are included. Y type Double knuckle joint øe1 MM ønd10 Note) pin, split pins, and flat washers are included. L1 U1 RR1 NX NZ Part no. E1 L1 MM R1 U1 ND10 NX NZ Y-03M M10 x Y-04M M14 x Y-05M 50, M18 x Y-08M M22 x Y-10M M26 x Y-12M M27 x racket combination available Refer to the figure below. racket for cylinder racket for workpiece Single clevis Double clevis Single knuckle joint Double knuckle joint levis pivot bracket Single clevis q w Double clevis e r o Single knuckle joint t y Double knuckle joint u i!0 No. ppearance No. ppearance Single clevis + Double clevis Single knuckle joint + Double knuckle joint q y Single clevis + Double knuckle joint Double knuckle joint + Single clevis w u Double clevis + Single clevis Double knuckle joint + Single knuckle joint e i Double clevis + Single knuckle joint Double clevis + levis pivot bracket r o Single knuckle joint + Double clevis Double knuckle joint + levis pivot bracket t!0 13

15 uto Switch Non-rotating Rod M1K Double cting, Double Rod M1W M1 14

16 Square Tube Type ir ylinder: Type Double cting, Double Rod Series M1W ø32, ø40, ø50, ø63, ø80, ø100, ø125 RoS ow to Order M1W L Z With auto switch MD1W L Z M9W With auto switch (uilt-in magnet) mm mm mm mm mm mm mm Mounting style asic L xial foot F Rod flange uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) MD1W40-100Z Port thread type Nil Rc TN NPT TF G ylinder stroke Refer to " Strokes" on page 16. Suffix (ushion) Nil ir cushion N* Rubber bumper * Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm, ø125: +12 mm. Suffix (Rod boot) Nil None J Nylon tarpaulin (One end) JJ Nylon tarpaulin (oth ends) K eat resistant tarpaulin (One end) KK eat resistant tarpaulin (oth ends) For details, refer to page 16. Number of auto switches Nil 2 pcs. S 1 pc. 3 3 pcs. n n pcs. uto switch Nil Without auto switch * For applicable auto switches, refer to the table below. pplicable uto Switches/Refer to the WE catalog or the est Pneumatics No. 2 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-color indication) Water resistant (2-color indication) Electrical entry Grommet Grommet Indicator light Wiring (Output) Load voltage uto switch model Lead wire length (m) Pre-wired D Perpendicular In-line connector (Nil) (M) (L) (Z) M9NV M9N V V V v v 1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. 2 1 m type lead wire is only applicable to D-93. * Lead wire length symbols: 0.5 m Nil (Example) M9NW * Solid state auto switches marked with v are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ * Since there are other applicable auto switches than listed above, refer to page 27 for details. * For details about auto switches with pre-wired connector, refer to the WE catalog or the est Pneumatics No. 2. * uto switches are shipped together, (but not assembled). 15 pplicable load 3-wire (NPN) 5 V, 12 V I circuit 3-wire (PNP) M9PV M9P V V V v v 2-wire 12 V M9V M9 V V V v v 3-wire (NPN) M9NWV M9NW V V V v v 5 V, 12 V I circuit Yes 3-wire (PNP) 24 V M9PWV M9PW V V V v v 2-wire 12 V M9WV M9W V V V v v 3-wire (NPN) M9NV*1 M9N*1 v v V v v 5 V, 12 V I circuit 3-wire (PNP) M9PV*1 M9P*1 v v V v v 2-wire 12 V M9V*1 M9*1 v v V v v Relay, PL 3-wire 5 V 96V 96 V V I circuit Yes (NPN equivalent) 100 V 93V*2 93 V V V V Relay, 2-wire 24 V 12 V No 100 V or less 90V 90 V V I circuit PL

17 Square Tube Type ir ylinder: Type Double cting, Double Rod Series M1W Specifications ir cushion (For details, refer to pages 29 to 42.) Specifications -Xl hange of rod end shape -X6 eat resistant cylinder ( 10 to 150 ) *1 *2 -X3 Special port location *3 -X4 With heavy duty scraper *2 -X5 eat resistant cylinder ( 10 to 110 ) *1 *2 Tie-rod, cushion valve, tie-rod nut, etc. -X7 made of stainless steel *2 -X22 Fluororubber seal *2 -X30 Rod trunnion *2 -X35 With coil scraper *2 Made of stainless steel -X65 (ombination of X7 and X68) *2 -X68 -X846 Piston rod and rod end nut made of stainless steel *2 (with hard chrome plated piston rod) Fastener strips mounted on switch mounting grooves *1 ir cushion only *2 Except ø125 *3 The cover shape is the same as the existing product. Refer to pages 25 to 27 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting Operating range uto switch mounting brackets/part no. ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Double acting, Double rod Note) Kinetic energy absorbable by the cushion mechanism is identical to double acting, single rod. ir 1.5 MPa 1.0 MPa 0.05 MPa Without auto switch: 10 to 70 (No freezing) With auto switch: 10 to 60 Lubrication Not required (Non-lube) Piston speed 50 to 1000 mm/s 50 to 700 mm/s Stroke length tolerance Up to 250: , 251 to 1000: 0 ushion Note) ir cushion or Rubber bumper Port size (Rc, NPT, G) 1/8 1/4 3/8 1/2 Mounting asic, xial foot, Rod flange Strokes ore size stroke Stroke range q Max. manufacturable Stroke range w stroke 32 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600 Up to 1800 Up to , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800, 1000 Up to 2000 Note 1) Intermediate strokes are available. (No spacer is used.) Note 2) pplicable strokes should be confirmed according to the usage. For details, refer to ir ylinders Model Selection on front matter pages of the est Pneumatics No. 2 or the WE catalog. In addition, the products that exceed the stroke range q might not be able to fulfill the specifications due to the deflection etc. Note 3) Please consult with SM for manufacturability and the part numbers when exceeding the stroke range w. ccessories Mounting asic xial foot Rod flange Rod end nut V V V Option Mounting rackets/part No. Single knuckle joint V V V Double knuckle joint (with pin) V V V Rod boot V V V Double cting, Double Rod Non-rotating Rod M1 M1W M1K uto Switch xial foot M-L03 M-L04 M-L05 M-L06 M-L08 M-L10 M-L12 Rod flange M-F03 M-F04 M-F05 M-F06 M-F08 M-F10 M-F12 Note) Order two foots per cylinder. Rod oot Material Rod boot material Max. ambient temperature J Nylon tarpaulin 70 K eat resistant tarpaulin 110 * Max. ambient temperature for rod boot itself. 16

18 Series M1W Theoretical Force (Unit: N) OUT IN Rod diameter Operating direction Piston area (mm 2 ) Note) Theoretical force (N) = Pressure (MPa) x Piston area (mm2) Operating pressure (MPa) IN, OUT IN, OUT IN, OUT IN, OUT IN, OUT IN, OUT IN, OUT Weights asic weight asic xial foot Rod flange dditional weight per 50 mm of stroke ll mounting brackets alculation Example) M1W32-100Z (asic, ø32, 100 stroke) asic weight 0.59 dditional weight 0.21/50 stroke ylinder stroke 100 stroke x 100/50 = 1.01 kg (kg) 17

19 Square Tube Type ir ylinder: Type Double cting, Double Rod Series M1W onstruction!6!1 y q!0!3 o w e t!2!7 r!5 u i!4 Double cting, Double Rod M1W M1 omponent Parts No. Description Material Q ty Note 1 Rod cover luminum die-cast 2 Trivalent chromated 2 ylinder tube luminum alloy 1 ard anodized 3 Piston rod arbon steel 1 ard chrome plating 4 Piston luminum alloy 1 5 ushion ring luminum alloy 2 nodized 6 ushing earing alloy 2 7 ushion valve Steel wire 2 Trivalent zinc chromated 8 Retaining ring Steel for spring 2 ø40 to ø125 9 Tie rod arbon steel 4 Trivalent zinc chromated No. Description Material Q ty Note 10 Tie rod nut arbon steel 8 Trivalent zinc chromated 11 * Rod seal NR 2 12 * Piston seal NR 1 13 * ushion seal Urethane 2 14 ushion valve seal NR 2 15 * ylinder tube gasket NR 2 16 Rod end nut Rolled steel 2 Trivalent zinc chromated 17 Magnet (1) Non-rotating Rod M1K Replacement Parts/Seal Kit Kit no. 32 MW32Z PS 40 M1W40Z PS 50 M1W50Z PS 63 M1W63Z PS 80 M1W80Z PS 100 M1W100Z PS 125 MW125 PS ontents Set of the nos.!1,!2,!3,!5 Seal kits consist of items!1,!2,!3,!5, and can be ordered by using the seal kit number corresponding to each bore size. The seal kit includes a grease pack (10 g for ø32 to ø50, 20 g for ø63 and ø80, 30 g for ø100). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-020 (20 g) uto Switch 18

20 Series M1W asic: () Width across flats K Width across flats 1 G 2 x Rc P G Width across flats 1 Width across flats K ushion valve Port V W øe øe ød ød øe l f h With rod boot MM 1 M M L F N K 2 x 4 x J N S + Stroke ZZ + 2 x Stroke F K + Stroke L 1 MM G 2 x Rc P G ød øe ød ød øe ød ød øe Width across flats K Width across flats 1 Width across flats K Width across flats 1 MM 1 L L l f N N f l + Stroke 10.2 K K h S + Stroke h + Stroke ZZ + 2 x Stroke L 1 D E F G 1 J K K M M MM N P S * V W ZZ * M6 x M10 x / M6 x M14 x / M8 x M18 x / M8 x M18 x / M10 x M22 x / M10 x M26 x / M12 x M27 x / MM Rubber umper S ZZ With Rod oot (Up to 1000 mm stroke) l d e f 1 to to to to to 101 to 151 to 201 to 301 to 401 to 501 to 601 to 701 to 801 to 901 to to to 300 ZZ Note) 301 to to to to to to to Note) ZZ indicates dimensions for double side rod boot. 1 to 50 h 51 to 101 to 151 to 201 to 301 to 401 to 501 to 601 to 701 to 801 to 901 to Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm, ø125: +12 mm. 19

21 Square Tube Type ir ylinder: Type Double cting, Double Rod Series M1W : With Mounting racket * Dimensions not indicated are the same as the standard type, double acting, single rod (page 10). xial foot: (L) Port ushion valve LY M1 xial Foot LT Rod flange: (F) Y FE X FT LS + Stroke X Y LD L LS * LT LX LY LZ Rubber umper LS X Y 4 x øld 4 x øfd Port LX LZ L Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm, ø125: +12 mm. ushion valve Non-rotating Rod Double cting, Double Rod M1W øfd M1K FY F Rod Flange FX FZ uto Switch F FD FT FX FY FZ Fd

22 Square Tube Type ir ylinder: Non-rotating Rod Type Series M1K ø32, ø40, ø50, ø63, ø80, ø100 ow to Order M1K L With auto switch MD1K L M9W 21 With auto switch (uilt-in magnet) Mounting style asic L xial foot F Rod flange G ead flange Single clevis D Double clevis uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) MD1K ylinder stroke Refer to " Strokes" on page 22. Suffix (ushion) Nil ir cushion N * Rubber bumper Suffix (Rod boot) Nil None J Nylon tarpaulin K eat resistant tarpaulin For details, refer to page 22. * Since the bumpers are attached to the both sides of the piston for rubber bumper type, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm. pplicable uto Switches/Refer to the WE catalog or the est Pneumatics No. 2 for further information on auto switches. Type Solid state auto switch Reed auto switch Port thread type Nil Rc TN NPT TF G Special function Diagnostic indication (2-color indication) Water resistant (2-color indication) Electrical entry Grommet Grommet Indicator light mm mm mm mm mm mm Wiring (Output) Load voltage uto switch model Lead wire length (m) Pre-wired D Perpendicular In-line connector (Nil) (M) (L) (Z) M9NV M9N V V V v v 1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. 2 1 m type lead wire is only applicable to D-93. Number of auto switches Nil 2 pcs. S 1 pc. 3 3 pcs. n n pcs. uto switch Nil Without auto switch * For applicable auto switches, refer to the table below. * Lead wire length symbols: 0.5 m Nil (Example) M9NW * Solid state auto switches marked with v are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ * Since there are other applicable auto switches than listed above, refer to page 27 for details. * For details about auto switches with pre-wired connector, refer to the WE catalog or the est Pneumatics No. 2. * uto switches are shipped together, (but not assembled). pplicable load 3-wire (NPN) 5 V, 12 V I circuit 3-wire (PNP) M9PV M9P V V V v v 2-wire 12 V M9V M9 V V V v v 3-wire (NPN) M9NWV M9NW V V V v v 5 V, 12 V I circuit Yes 3-wire (PNP) 24 V M9PWV M9PW V V V v v 2-wire 12 V M9WV M9W V V V v v 3-wire (NPN) M9NV*1 M9N*1 v v V v v 5 V, 12 V I circuit 3-wire (PNP) M9PV*1 M9P*1 v v V v v 2-wire 12 V M9V*1 M9*1 v v V v v Relay, PL 3-wire 5 V 96V 96 V V I circuit Yes (NPN equivalent) 100 V 93V*2 93 V V V V Relay, 2-wire 24 V 12 V No 100 V or less 90V 90 V V I circuit PL

23 Square Tube Type ir ylinder: Non-rotating Rod Type Series M1K Specifications ir cushion -Xl -X3 -X6 -X7 (For details, refer to pages 29 to 42.) Specifications hange of rod end shape Special port location Piston rod and rod end nut made of stainless steel Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel -X8 djustable stroke cylinder/djustable extension type -X9 djustable stroke cylinder/djustable retraction type -X10 Dual stroke cylinder/double rod type Double clevis and double knuckle joint -X27 pins made of stainless steel -X30 Rod trunnion -X846 Fastener strips mounted on switch mounting grooves * ll Made-to-Order products have the same cover shapes as the existing products. Mounting rackets/part No xial foot Note 1) M-L03 M-L04 M-L05 Rod/ead flange M-F03 M-F04 M-F05 Single clevis M-03 M-04 M-05 Double clevis M-D03 M-D04 M-D xial foot Note 1) M-L06 M-L08 M-L10 Rod/ead flange M-F06 M-F08 M-F10 Single clevis M-06 M-08 M-10 Double clevis M-D06 M-D08 M-D10 Note 1) Order two foots per cylinder. Note 2) ccessories for each mounting bracket are as follows. xial foot, Rod/ead flange, Single clevis/ ody mounting bolt; Double clevis/ody mounting bolt, levis pin, Split pins and Flat washers. Refer to page 13 for details. Refer to pages 25 to 27 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting Operating range uto switch mounting brackets/part no. ction Fluid Proof pressure Option Maximum operating pressure Minimum operating pressure mbient and fluid temperature Lubricant Piston speed Note) Kinetic energy absorbable by the cushion mechanism is identical to double acting, single rod. Mounting stroke 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600 asic 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, , 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800 Manufacture of intermediate strokes is possible. (Spacers are not used.) xial foot Material Max. ambient temp. J Nylon tarpaulin 70 K eat resistant tarpaulin 110 * * Max. ambient temperature for rod boot itself. Theoretical Force OUT side is identical to double acting, single rod. Refer to the table below for IN side. Rod flange Piston area (mm 2 ) ead flange Single clevis Double clevis Rod end nut V V V V V V levis pin V Single knuckle joint V V V V V V Double knuckle joint (with pin) Double acting, Single rod V V V V V V Rod boot V V V V V V ir 1.5 MPa 1.0 MPa 0.05 MPa Without auto switch: 10 to 70 (No freezing) With auto switch: 10 to 60 Non-lube 50 to 1000 mm/s Stroke length tolerance Note) Up to 250: , 251 to 1000: , 1001 to 1500: ushion ir cushion or Rubber bumper Port size (Rc, NPT, G) 1/8 1/4 3/8 1/2 Mounting Non-rotating accuracy llowable rotating torque N m or less ccessories Strokes asic, xial foot, Rod flange, ead flange, Single clevis, Double clevis ø32, ø40 ±0.5 ø50, ø63 ±0.5 ø80, ø100 ±0.3 ø ø ø ø ø50, ø Rod oot Material Piston area (mm 2 ) Theoretical force (N) = Pressure (MPa) x Piston area (mm 2 ) Non-rotating Rod Double cting, Double Rod M1 M1W M1K uto Switch 22

24 Series M1K Weights alculation Example) M1K (asic, ø32, 100 stroke) asic weight 0.53 kg dditional weight 0.16/50 stroke ylinder stroke 100 stroke x 100/50 = 0.85 kg asic xial foot asic weight Rod/ead flange Single clevis Double clevis dditional weight per 50 mm of stroke ll mounting brackets ccessories Single knuckle joint Double knuckle joint (with pin) (kg) i q w u!4!3 1 1: Only MK32 Rod view -' ' omponent Parts No. Description Material Note 1 Rod cover luminum die-casted Metallic painted 2 ead cover luminum die-casted Metallic painted 3 ylinder tube luminum alloy ard anodized 4 Piston rod Stainless steel 5 Piston luminum alloy hromated 6 ushion ring Rolled steel 7 ushion ring Rolled steel 8 Non-rotating guide Oil-impregnated sintered alloy 9 ushion valve Steel wire Trivalent zinc chromated 10 Retaining ring Spring steel ø40 to ø Tie-rod arbon steel Trivalent zinc chromated 12 Tie-rod nut arbon steel Trivalent zinc chromated!2!1 No. Description Material Note 13 Piston nut Rolled steel 14 Spring washer Steel wire 15 Set screw Steel wire 16 Rod end nut arbon steel Trivalent zinc chromated 17 Wear ring Resin 18 ushion seal Urethane 19 Rod seal NR 20 Piston seal NR 21 ushion valve seal NR 22 ylinder tube gasket NR 23 Piston gasket NR Replacement Parts/Seal Kit Kit no. 32 MK32 PS 40 MK40 PS 50 MK50 PS 63 MK63 PS 80 MK80 PS ontents Set of 100 MK100 PS Seal kits consist and can be ordered by using the seal kit number corresponding to each bore size. The seal kit includes a grease pack (10 g for ø32 to ø50, 20 g for ø63 and ø80, 30 g for ø100). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g), GR-S-020 (20 g) Model without air cushion is designed to include rubber bumpers. Since the bumpers are attached to the both sides of the piston, the overall length is longer than the cylinder with air cushion as follows: ø32, ø40: +6 mm, ø50, ø63: +8 mm, ø80, ø100: +10 mm 23

25 Square Tube Type ir ylinder: Non-rotating Rod Type Series M1K asic: () MM G 2 x P G ushion valve W V Port M1 1 Rod view 1 M L 16 F N 2 x 4 x J ' S + Stroke ZZ + Stroke N Double cting, Double Rod M1W Non-rotating Rod M1K uto Switch Ee11 L 1 E F G 1 M J MM N P S V W ZZ M6 x 1 M10 x / M6 x 1 M14 x / M8 x 1.25 M18 x / M8 x 1.25 M18 x / M10 x 1.5 M22 x / M10 x 1.5 M26 x /

26 Series M1 uto Switch Mounting uto Switch Proper Mounting Position (Detection at stroke end) and Its Mounting eight uto switch 1 Note) s uto Switch Proper Mounting Position: M1, M1W uto switch D-M9l D-Y59l/Y69l model D-M9lV D-Y7P/Y7PV D-M9lW D-9l D-Y7lW/Y7lWV D-M9lWV D-9lV D-M9l D-Y7 D-M9lV D-Z7l/Z Note) djust the auto switch after confirming the operating conditions in the actual setting. uto Switch Proper Mounting eight uto switch model D-Y69l D-Y7PV D-Y7lWV D-9lV D-M9lV D-M9lWV D-M9lV s s Note) The above figures are for when the electrical entry perpendicular types D-9lV/M9lV/ M9lWV/M9lV/ Y69l/Y7PV/Y7lWV are mounted. uto Switch Proper Mounting Position: M1K uto switch model D-M9l D-M9lV D-M9lW D-M9lWV D-M9l D-M9lV D-9l D-9lV Note) djust the auto switch after confirming the operating conditions in the actual setting. D-Y59l/Y69l D-Y7P/Y7PV D-Y7lW/Y7lWV D-Y7 D-Z7l/Z80 25

27 uto Switch Mounting Series M1 Minimum Stroke for uto Switch Mounting M1, M1W uto switch model Number of auto switches ø32 ø40 ø50 ø63 ø80 ø100 ø125 With 2 pcs. (Different surfaces, Same surface) 10 D-M9l With 1 pc. 10 D-M9lV With n pcs (n 2) (n 2) D-M9lW With 2 pcs. (Different surfaces, Same surface) D-M9lWV With 1 pc D-M9l D-M9lV With n pcs (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) D-9l With 1 pc. 10 D-9lV With n pcs (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) D-Y59l/Y69l With 1 pc D-Y7P/Y7PV With n pcs (n 2) (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) D-Y7lW With 1 pc D-Y7lWV With n pcs (n 2) (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) D-Y7 With 1 pc With n pcs (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) 15 D-Z7l With 1 pc. 15 D-Z80 With n pcs (n 2) (n 2) Note 1) n = 3, 4, 5 Note 2) enter trunnion type is not included. M1K uto switch model Number of auto switches ø32 ø40 ø50 ø63 ø80 ø100 ø125 With 2 pcs. (Different surfaces, Same surface) D-M9l With 1 pc D-M9lV With n pcs (n 2) (n 2) D-M9lW With 2 pcs. (Different surfaces, Same surface) D-M9lWV With 1 pc D-M9l D-M9lV With n pcs (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) 15 D-9l With 1 pc D-9lV With n pcs (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) D-Y59l/Y69l With 1 pc D-Y7P/Y7PV With n pcs (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) D-Y7lW With 1 pc D-Y7lWV With n pcs (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) D-Y7 With 1 pc With n pcs (n 2) (n 2) (n 2) With 2 pcs. (Different surfaces, Same surface) D-Z7l With 1 pc D-Z80 With n pcs (n 2) (n 2) (n 2) Note 1) n = 3, 4, 5 Note 2) enter trunnion type is not included. Double cting, Double Rod Non-rotating Rod M1 M1W M1K uto Switch 26

28 Series M1 Operating Range M1, M1W uto switch model D-M9l/M9lV D-M9lW/M9lWV D-M9l/M9lV D-9l/9lV D-Y59l/Y69l D-Y7P/Y7PV D-Y7lW/Y7lWV D-Y7 D-Z7l/Z * Values which include hysteresis are for guideline purposes only, they are not a guarantee (assuming approximately ±30% dispersion) and may change substantially depending on the ambient environment. M1K uto switch model D-M9l/M9lV D-M9lW/M9lWV D-M9l/M9lV D-9l/9lV D-Y59l/Y69l D-Y7P/Y7PV D-Y7lW/Y7lWV D-Y7 D-Z7l/Z * Values which include hysteresis are for guideline purposes only, they are not a guarantee (assuming approximately ±30% dispersion) and may change substantially depending on the ambient environment. uto Switch Mounting rackets/part No. uto switch model D-M9l/M9lV D-M9lW/M9lWV D-M9l/M9lV D-9l/9lV D-Y5l/Y7P D-Y7lW D-Y6l/Y7PV D-Y7lWV D-Y7 D-Z7l/Z80 ø32 to ø125 Note) q MP1-032 w MG2-012 q MP1-032 Note) Two kinds of auto switch mounting brackets are used as a set. D-M9l(V)/M9lW(V)/M9l(V)/9l(V) w MG2-012 q MP1-032 Other than the applicable auto switches listed in ow to Order, the following auto switches are mountable. Refer to the WE catalog or the est Pneumatics No.2 for the detailed specifications. Type Model Electrical entry Features Solid state Reed D-Y69, Y69, Y7PV D-Y7NWV, Y7PWV, Y7WV D-Y59, Y59, Y7P D-Y7NW, Y7PW, Y7W D-Y7 D-Z73, Z76 D-Z80 Grommet (Perpendicular) Grommet (In-line) Grommet (In-line) * With pre-wired connector is also available for solid state auto switches. For details, refer to the WE catalog or the est Pneumatics No. 2. * Normally closed (N = b contact) solid state auto switches (D-F9G/F9/Y7G/Y7) are also available. For details, refer to the WE catalog or the est Pneumatics No. 2. Diagnostic indication (2-color indication) Diagnostic indication (2-color indication) Water resistant (2-color indication) Without indicator light 27

29 Prior to Use uto Switch onnection and Example Sink Input Specifications 3-wire, NPN uto switch rown lack lue Input OM (PL internal circuit) Source Input Specifications 3-wire, PNP uto switch rown lack lue Input OM (PL internal circuit) M1 2-wire rown uto switch lue 2-wire Input uto switch OM (PL internal circuit) rown lue OM Input (PL internal circuit) onnect according to the applicable PL input specifications, as the connection method will vary depending on the PL input specifications. Double cting, Double Rod M1W Example of ND (Series) and OR (Parallel) onnection * When using solid state auto switches, ensure the application is set up so the signals for the first 50 ms are invalid. 3-wire ND connection for NPN output (Using relays) (Performed with auto switches only) rown Relay rown Load lack uto switch 1 uto switch 1 lack Load lue lue 3-wire OR connection for NPN output rown lack Load uto switch 1 lue Non-rotating Rod M1K rown rown rown uto switch 2 lack uto switch 2 lack uto switch 2 lack lue 3-wire ND connection for PNP output (Using relays) rown Relay lack uto switch 1 lue (Performed with auto switches only) rown lack uto switch 1 lue 3-wire OR connection for PNP output rown lack uto switch 1 uto Switch lue lue lue uto switch 2 rown lack lue Load uto switch 2 rown lack Load lue uto switch 2 rown lack lue Load 2-wire ND connection uto switch 1 uto switch 2 rown lue rown lue Load When two auto switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. The indicator lights will light up when both of the auto switches are in the ON state. uto switches with load voltage less than 20 V cannot be used. Load voltage at ON = Power supply voltage Residual voltage x 2 pcs. = 24 V 4 V x 2 pcs. = 16 V Example: Power supply is 24 VD Internal voltage drop in auto switch is 4 V. 2-wire OR connection uto switch 1 uto switch 2 rown lue rown lue Load (Solid state) When two auto switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state. Load voltage at OFF = Leakage current x 2 pcs. x Load impedance = 1 m x 2 pcs. x 3 kw = 6 V Example: Load impedance is 3 kw. Leakage current from auto switch is 1 m. (Reed) ecause there is no current leakage, the load voltage will not increase when turned OFF. owever, depending on the number of auto switches in the ON state, the indicator lights may sometimes grow dim or not light up, due to the dispersion and reduction of the current flowing to the auto switches. 28

30 Series M1 Simple Specials/ Please contact SM for detailed specifications, delivery and prices. -X0 to 30 -X5 hange of rod end shape Specifications Specifications Oversized rod cylinder Note 2) The following special specifications can be ordered as a simplified Made-to-Order. L Simple Specials There is a specification sheet available on paper and D-ROM. Please contact your SM sales representatives if necessary. L M1 Single rod ir Rubber ø32 to ø100 ø125 ø32 to ø100 ø125 M1 Single rod ir Rubber ø32 to ø100 ø125 ø32 to ø100 ø125 -X6 -X3 -X4 -X5 -X6 -X7 -X8 -X9 -X10 -X11 -X12 -X22 -X27 -X29 -X30 -X35 -X65 -X68 -X846 eat resistant cylinder ( 10 to 150 ) Special port location Note 2) With heavy duty scraper eat resistant cylinder ( 10 to 110 ) Piston rod and rod end nut made of stainless steel Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel djustable stroke cylinder/djustable extension type djustable stroke cylinder/djustable retraction type Dual stroke cylinder/double rod type Dual stroke cylinder/single rod type Tandem cylinder Fluororubber seal Double clevis and double knuckle joint pins made of stainless steel Double knuckle joint with spring pin Rod trunnion With coil scraper Made of stainless steel (ombination of X7 and X68) Piston rod and rod end nut made of stainless steel (with hard chrome plated piston rod) Fastener strips mounted on switch mounting grooves Note 1) For details, refer to the WE catalog. Note 2) The cover shape is the same as the existing product. 29

31 Simple Specials/ Series M1 M1W M1K Note 2) Double rod Single rod ir Rubber ir Rubber ø32 to ø100 ø125 ø32 to ø100 ø125 ø32 to ø100 -X0 to 30 Page Page 31 M1 M1W M1K Note 2) Double rod Single rod ir Rubber ir Rubber ø32 to ø100 ø125 ø32 to ø100 ø125 ø32 to ø100 -X5 -X6 -X3 Page Page 33 Page 33 Page 34 Double cting, Double Rod M1W -X4 Page 34 -X5 Page 35 -X6 -X7 -X8 -X9 Page 35 Page 35 Page 36 Page 37 Non-rotating Rod M1K -X10 Page 38 -X11 Page 39 -X12 -X22 -X27 -X29 Page 40 Page 40 Page 40 Page 41 uto Switch -X30 Page 41 -X35 Page 41 -X65 -X68 -X846 Page 42 Page 42 Page 42 30

32 Series M1 Simple Specials These changes are dealt with Simple Specials System. For details, refer to the Simple Specials System in the WE catalog. 1 hange of Rod End Shape -X0 to X30 type Series ction for change of rod end shape M1 Double acting, Single rod X0 to 30 Except pivot bracket and rod end bracket M1W Double acting, Double rod X0 to 30 Except pivot bracket and rod end bracket Non-rotating rod type M1K Double acting, Single rod X0, 1, 6, 10, 11, 13, 14, 17, 19, 21 Note 1. SM will make appropriate arrangements if no dimension, tolerance, or finish instructions are given in the diagram. 2. dimensions marked with will be as follows to the rod diameter (D). Enter any special dimension you desire. Precautions D 6 D 1 mm 6 < D 25 D 2 mm D > 25 D 4 mm 3. In the case of double rod type and single acting retraction type, enter the dimensions when the rod is retracted. : 0 : 1 : 2 : ød 30 T W1 : 4 : 5 : 6 : 7 ørd ørd MM L 30 MM L L W L MM L 0.5 file chamfer W R sphere TP R sphere ød 30 T W1 0.5 ød R sphere ød 30 MM L ød ød : 8 : 9 : 10 : 11 : 12 : 13 : 14 : 15 T W1 : 16 : 17 : 18 : 19 L ød MM 30 MM 30 MM 30 MM 30 31

33 Simple Specials Series M1 MM L K 30 ød MM T ød 30 ød MM W ørd L MM MM MM ød 30 L L L K L L K MM ød 30 W L 30 MM 30 L MM T L W Double cting, Double Rod M1W M1 : 20 : 21 : 22 : 23 ød T Non-rotating Rod M1K : 24 : 25 : 26 : 27 MM ød 30 L uto Switch : 28 : 29 : 30 T 32

34 Series M1 Please contact SM for detailed dimensions, specifications and lead times. 1 Oversized Rod ylinder -X5 cylinder that has been made stronger through the use of a piston rod with a larger diameter. It is used for long stroke applications that pose the risk of bending or buckling of the piston rod. (Please contact SM if a lateral load must be applied to it.) pplicable Series Description Model ction Note type M1 Double acting, Single rod Note) The cover shape is the same as the existing product. ow to Order M1 Mounting style Stroke X5 Oversized rod cylinder Dimensions (Dimensions other than below are the same as standard type.) MM Width across flats ushion valve W Width across flats 1 ød 1 Effective thread K ZZ + Stroke E ore size Effective thread length 1 ød 1 K Width across flats MM W ZZ M14 x M18 x M22 x M22 x M26 x M30 x eat Resistant ylinder ( 10 to 150 ) -X6 ir cylinder which changed the seal material and grease, so that it could be used even at higher temperature up to 150 from 10. pplicable Series Description Model ction Note type M1 M1W Double acting, Single rod Double acting, Double rod Except ø125, with rubber bumper and with auto switch Except ø125, with rubber bumper and with auto switch Note 1) Operate without lubrication from a pneumatic system lubricator. Note 2) Please contact SM for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 3) In principle, it is impossible to make built-in magnet type and the one with auto switch. ut, as for the one with auto switch, and the heat resistant cylinder with heat resistant auto switch, please contact SM. Note 4) Piston speed is ranged from 50 to 500 mm/s. Specifications mbient temperature range 10 to 150 Seal material Grease Specifications other than above and external dimensions Warning Precautions Fluororubber eat resistant grease Same as standard type e aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. ow to Order model no. X6 eat resistant cylinder 33

35 Series M1 3 Special Port Location -X3 ompared with the standard type, a cylinder which changes the connection port location of rod/head cover and the location of cushion valve. pplicable Series Description Model ction Note M1 Double acting, Single rod type M1W Double acting, Double rod Non-rotating rod type M1K Double acting, Single rod Note) The cover shape is the same as the existing product. ow to Order M1 Mounting style Stroke Specifications: Same as standard type Suffix Special port location X3 ushion valve location seen from the rod side Rod port location seen from the rod side * For port location, refer to the following diagrams and show the symbols of,, and D. Double cting, Double Rod M1 M1W Relationship between Port Location and ushion Valve Location Port D ushion valve Port D ushion valve orresponding symbol of mounting bracket (Positional relationships) D Port ushion valve D Port ushion valve Port D ushion valve Port D ushion valve Non-rotating Rod M1K asic xial foot Rod flange ead flange Single clevis Double clevis 1. of position for port and cushion valve has to be looked from the rod side, as figures above. (In the case of standard cylinders, port must be positioned in the upper side.) Define the upper side to be, and then,, and D in a clockwise order. 2. Model of combination between port and cushion valve is applicable only when the position of a port and a cushion valve on the rod cover and the head cover will be changed to the same position against the support bracket, as a rule. 3. X3 is not available in terms of the position between port and cushion valve, since it is available in the standard products. 4 With eavy Duty Scraper -X4 uto Switch It is suitable for using cylinders under the environment, where there are much dusts in a surrounding area by using a heavy duty scraper on the wiper ring, or using cylinders under earth and sand exposed to the die-casted equipment, construction machinery, or industrial vehicles. pplicable Series Description Model ction Note type ow to Order M1 Double acting, Single rod Except ø125 M1W Double acting, Double rod Except ø125 model no. With heavy duty scraper X4 Specifications: Same as standard type aution Do not replace heavy duty scrapers. O Since heavy duty scrapers are press-fit, do not replace the cover only, but rather the entire rod cover assembly. onstruction (Dimensions are the same as standard.) ZZ ZZ + Stroke 34

36 Series M1 5 eat Resistant ylinder ( 10 to 110 ) -X5 ylinder which changed the seal material for heat resistance (up to 110 ) in order to use under the severe ambient temperature condition which exceeds the standard specifications of 10 to 70. pplicable Series Description Model ction Note type ow to Order M1 M1W Double acting, Single rod Double acting, Double rod model no. Except ø125, with rubber bumper and with auto switch Except ø125, with rubber bumper and with auto switch X5 Specifications mbient temperature range 10 to 110 Seal material Fluororubber With auto switch Unavailable Note 2) Specifications other than above and external dimensions Same as standard type Note 1) Please contact SM for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 2) Manufacturing built-in magnet type and the one with auto switch is impossible. Note 3) Rod boot material is heat resistant tarpaulin. eat resistant cylinder 6 Piston Rod and Rod End Nut Made of Stainless Steel -X6 Suitable for the cases it is likely to generate rust by being immersed in the water and corrosion. pplicable Series Specifications Description Model ction Note Parts changed to stainless steel type M1 Double acting, Single rod Only ø125 Specifications other than above and external dimensions Non-rotating rod type M1K Double acting, Single rod Piston rod, Rod end nut Same as standard type ow to Order model no. X6 Piston rod and rod end nut made of stainless steel 7 Tie-rod, ushion Valve, Tie-rod Nut, etc. Made of Stainless Steel -X7 When using in locations where the rust generation or corrosion likelihood exists, the standard parts material have been partly changed to the stainless steel. pplicable Series Description Model ction Note M1 Double acting, Single rod Except ø125 type M1W Double acting, Double rod Except ø125 Non-rotating rod type M1K Double acting, Single rod Specifications omponent parts changed to stainless steel Specifications other than above Dimensions Tie-rod, Tie-rod nut, Mounting bracket nut, ushion valve, Rod end nut Same as standard type Same as standard type ow to Order model no. X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel 35

37 Series M1 8 djustable Stroke ylinder/djustable Extension Type It adjusts the extending stroke by the stroke adjustable mechanism equipped in the head side. (fter the stroke is adjusted, with cushion on both sides is altered to single-sided, with cushion.) pplicable Series Description Model ction Note type Non-rotating rod type ow to Order M1 M1K Double acting, Single rod Double acting Except head flange and clevis types Except head flange and clevis types djustable range Except ø125, with rubber bumper and with auto switch Except head flange and clevis types Warning Precautions -X8 Specifications Stroke adjustment symbol Stroke adjustment range 0 to 25 0 to 50 Specifications other than above M1 Mounting style Stroke Suffix Stroke adjustment symbol Z X8 djustable stroke cylinder/djustable extension type M1K Mounting style Stroke Suffix Stroke adjustment symbol X8 djustable stroke cylinder/djustable extension type Same as standard type 1. When the cylinder is operating, if something gets caught between the stopper bracket for adjusting the stroke and the cylinder body, it could cause bodily injury or damage the peripheral equipment. Therefore, take preventive measures as necessary, such as installing a protective cover. 2. To adjust the stroke, make sure to secure the wrench flats of the stopper bracket by a wrench, etc. before loosening the lock nut. If the lock nut is loosened without securing the stopper bracket, be aware that the area that joins the load to the piston rod or the area in which the piston rod is joined with the load side and the stopper bracket side could loosen first. It may cause an accident or malfunction. Double cting, Double Rod Non-rotating Rod M1 M1W M1K Dimensions (Dimensions other than below are the same as standard type.) Width across flats 2 Width across flats MG ømi MK 2 Stroke 4 ML + djustment M + Stroke + djustment ZZ + 2 x Stroke + djustment MN ø100 ore size 2 2 MG M MI MK ML MN ZZ M8 x M10 x M14 x M14 x M16 x M20 x uto Switch 36

38 Series M1 9 djustable Stroke ylinder/djustable Retraction Type -X9 The retracting stroke of the cylinder can be adjusted by the adjustment bolt. pplicable Series Description Model ction Note type Non-rotating rod type M1 M1K Double acting, Single rod Double acting, Single rod Except ø125, with rubber bumper and with auto switch Except head flange and clevis types Specifications Stroke adjustment symbol Stroke adjustment range 0 to 25 0 to 50 Specifications other than above Same as standard type ow to Order M1 Mounting style Stroke Suffix Stroke adjustment symbol Z X9 Except head flange and clevis types djustable stroke cylinder/djustable retraction type (fter the stroke is adjusted, with cushion on both sides is altered to single-sided, with cushion.) djustable range aution Precautions 1. When air is supplied to the cylinder, if the stroke adjustment bolt is loosened in excess of the allowable stroke adjustment amount, be aware that the stroke adjustment bolt could fly out or air could be discharged, which could injure personnel or damage the peripheral equipment. 2. djust the stroke when the cylinder is not pressurized. If it is adjusted in the pressurized state, the seal of the adjustment section could become deformed, leading to air leakage. Dimensions (Dimensions other than below are the same as standard type.) ZZ + Stroke + djustment b mm d + djustment Width across flats ka c M1 ore size b c d ka mm ZZ M12 x M12 x M16 x M20 x M24 x M24 x M1K ore size M MF MM ZZ M12 x M12 x M20 x M20 x M24 x M24 x

39 Series M1 10 Dual Stroke ylinder/double Rod Type Two cylinders are constructed as one cylinder in a back-to-back configuration allowing the cylinder stroke to be controlled in three steps. pplicable Series Description Model ction Note type Non-rotating rod type ow to Order M1 M1K * Except clevis type * Except clevis type Double acting, Single rod Double acting, Double rod Except ø125, clevis, pivot bracket and rod end bracket * Except clevis type Specifications -X10 Max. manufacturable stroke Stroke + = 1000 Specifications other than above M1 Mounting style Stroke Suffix + Stroke Suffix Z X10 Dual stroke cylinder/double rod type M1K Mounting style Stroke Suffix + Stroke Suffix X10 Dual stroke cylinder/double rod type Same as standard type Double cting, Double Rod M1 M1W Function D D Stroke When air pressure is supplied to ports and, both strokes and retract. When air pressure is supplied to ports and, out strokes. Stroke Stroke Dimensions (Dimensions other than below are the same as standard type.) D D Stroke When air pressure is supplied to ports and, out strokes. When air pressure is supplied to ports and, both strokes and out strokes. Non-rotating Rod M1K Stroke G N N S + Stroke ( + ) ZZ + Stroke ( + ) Stroke G N N S ZZ uto Switch 38

40 Series M1 11 Dual Stroke ylinder/single Rod Type -X11 Two cylinders can be integrated by connecting them in line, and the cylinder stroke can be controlled in two stages in both directions. pplicable Series Description Model ction Note type M1 Double acting, Single rod Except ø125 Specifications: Same as standard type Max. manufacturable stroke Stroke + = 1000 ow to Order M1 Mounting style Stroke Suffix + Stroke - Suffix Z X11 Dual stroke cylinder/single rod type Dimensions (Dimensions other than below are the same as standard type.) Stroke N G N S + Stroke ( + ) ZZ + Stroke ( + ) tmospheric release port Stroke G N N S ZZ Functional description of dual stroke cylinder Stroke or Stroke operation can be made individually. Stroke - Stroke Stroke Stroke Stroke Stroke 1) Initial state (0 stroke position) 2) 1st stage (Stroke operation) When the air pressure is supplied from the port, the rod operates the stroke. 3) 2nd stage (Stroke - operation) Following the 1st stage, when the air pressure is supplied from the port, the rod operates the stroke -. 4) ylinder retraction When the air pressure is supplied from the port, the rod retracts completely. Stroke Stroke Stroke Stroke Stroke Stroke Stroke operation 1) Initial state (0 stroke position) 2) Operation When the air pressure is supplied from the port, the rod operates the stroke. Stroke operation 1) Initial state (0 stroke position) 2) Operation When the air pressure is supplied from the port, the rod operates the stroke. Double output is possible. W W Stroke Stroke Stroke 1) Initial state (0 stroke position) 2) Double output When the air pressure is supplied to the and ports at the same time, the double output can be obtained in the stroke range. aution Precautions 1. Do not supply air until the cylinder is fixed with the attached bolt. 2. If air is supplied without securing the cylinder, the cylinder could lurch, posing the risk of bodily injury or damage to the peripheral equipment. 39

41 Series M1 12 Tandem ylinder This is a cylinder produced with two air cylinders in line allowing double the output force. pplicable Series Description Model ction Note type M1 Double acting, Single rod Except ø125 ow to Order model no. Tandem cylinder X12 Dimensions (Dimensions other than below are the same as standard type.) Specifications Max. manufacturable stroke 500 Specifications other than above Function -X12 Same as standard type Max. manufacturable stroke: 1000 mm When air pressure is supplied to ports and, the output force is doubled in the retract stroke. When air pressure is supplied to ports and, the output force is doubled in the out stroke. Double cting, Double Rod M1 M1W G N N S + (2 x Stroke) ZZ + (2 x Stroke) G N N S ZZ Non-rotating Rod M1K 13 Fluororubber Seal -X22 pplicable Series Description Model ction Note type M1 Double acting, Single rod Except ø125 M1W Double acting, Double rod Except ø125 Specifications Seal material mbient temperature range Fluororubber With auto switch Note 1) : 10 to 60 (No freezing) Without auto switch : 10 to 70 uto Switch ow to Order model no. Fluororubber seal X22 Specifications other than above Same as standard type and external dimensions Note 1) Please contact SM, as the type of chemical and the operating temperature may not allow the use of this product. Note 2) ylinders with auto switches can also be produced; however, auto switch related parts (auto switch units, mounting brackets, built-in magnets) are the same as standard products. efore using these, please contact SM regarding their suitability for the operating environment. Note 3) No cushion is equipped for N type. -X27 14 Double levis and Double Knuckle Joint Pins Made of Stainless Steel To prevent the oscillating portion of the double clevis or the double knuckle joint from rusting, the material of the pin and the retaining ring has been changed to stainless steel. pplicable Series Description Model ction Note type M1 Double acting, Single rod Specifications Mounting style Pin and retaining ring material Specifications other than above Only double clevis type (D), double knuckle joint Stainless steel 304 Same as standard type ow to Order M1D model no. X27 Double clevis type Double clevis pin made of stainless steel Y 03M, 04M, 05M, 08M, 10M X27 Double knuckle joint Double knuckle joint pin made of stainless steel D M03, M05, M08 X27 levis pin Knuckle pin levis pin made of stainless steel Knuckle pin 40