ISO 6431/CETOP RP43P/VDMA

Transcription

1 ISO/VDMA Cylinder Series C ø, ø0, ø, ø, ø, ø0, ø, ø60, ø0, ø Conforming to ISO /CETOP RP3P/VDMA 6 (Made to Order) C CP C76 C8 C 6-

2 ISO Cylinder/Standard: Double Acting with Positioner Series CP ø, ø, ø, ø0 Standard CPD How to Order B 0 A3 S Built-in magnet Mounting B L G C D Basic/without bracket Axial foot Rear flange Single rear clevis Double rear clevis 0 mm mm mm 0mm Applicable Auto Switches/ Tie rod mounting Stroke Refer to standard stroke table on p.6- maximum 0mm Load voltage Lead wire (m) Auto Switch Mounting Style Special function Electrical Auto switch Wiring entry (Output) AC 0. 3 DC () (L) Applicable Mounting Bracket for M model (Z) load bracket 3 wire (Equiv. to NPN) V A6 Order No. Yes V A3 ø,ø0 ø, ø0 BMB-0 Grommet V,V 0V,0V A BT-03 wire V A67 Relay ø, ø BA7-00 V,V No PLC ø, ø0 BA7-0 V 0V or less A6 Diagnosis indication ( colour) Yes AW 3 wire (NPN) F V V,V ø,ø 3 wire (PNP) FP BT-0 0V,0V J wire V J 3 wire (NPN) FW Diagnosis indication V,V ( colour) Grommet Yes FPW Relay ø,ø0 3 wire (PNP) V V JW PLC BT-06 wire Water resistant ( colour) FBA With timer 3 wire (NPN) FNT V,V Diagnosis output ( colour) wire FF Latch diagnosis output (NPN) ( colour) FLF Load voltage Auto switch model Lead wire length (m) Note) Electrical Indicator Wiring Type Special function Electrical entry direction entry light (output) DC AC 0. 3 Applicable load Vertical Lateral (Nil) (L) (Z) 3 wire V Z76 circuit Yes Grommet 0V Z73 Relay wire V No V, V 0V or less Z circuit PLC 3 wire (NPN) Y6A YA V, V circuit 3 wire (PNP) Y7PV Y7P wire V Y6B YB Relay V Grommet Yes 3 wire (NPN) Y7NWV Y7NW PLC Diagnostic indication V, V circuit 3 wire (PNP) Y7PWV Y7PW ( colour indicator) Y7BWV Y7BW wire V Water resistant ( colour indicator) Y7BA Reed switch Solid state switch Reed switch Solid state switch Indicator Connector and Grommet Yes Lead wire length 0.m (Example: A3) 3m L (Example: A3L) m Z (Example: A3Z) : Manufactured upon receipt of order. 3 wire (NPN) V,V 3 wire (PNP) V wire V Auto switch Without auto switch Refer to table below for selection of applicable auto switch. MNV MPV MBV MN MP MB Number of auto switches S 3 n Table q 3 n circuit Relay PLC Mounting bracket ø,ø0 BMB-0 ø,ø BMB-0 ø,ø0 BA-0 See Table q (Made to Order) C CP C76 C8 C 6-

3 Series CP Specifications Application: The positioner IP0 is capable of pneumatic positioning of the piston. Adjustable positions can be reached with high repeating accuracy. The piston stroke is in proportion to the air pressure input signal ( MPa). External forces on the position of the piston are reduced to a minimum by a special control system and an integrated function to revert the set position. The IP0 shows excellent performance in remote control or standard control of flaps, proportioning devices, pumps, gears usw. Specifications - The bleed pressure acts directly onto the flapper plate. A change of the input signal will cause an instantaneous movement of the piston rod. - easy and simple adjustment of neutral point and operation band from outside. - Return spring is potected against accidental touches - Positioner cylinder conforms to ISO and CETOP recommendations - No change in dimensions with auto switch capability Specifications Fluid Supply pressure "SUP" (MPa) Signal pressure "SIG" (MPa) Fluid temperature (ºC) Linearity Hystereses Repeatability Sensitivity Port size Gauge port Primary pressure Flow rate (l/min) Leakage Bore Size Cylinder stroke Standard stroke Max. possible stroke *different in % related to full span. Air µm filtration 0.3 ~ ~ 0. + to +60 < %* < %* < %* < %* G/ G/8 0.% with 0.MPa with 0.MPa < 8 with 0.MPa 0 to 0 to 0 /0//0//0 0 Part No: Mounting Bracket, Mounting Accessories Description ø ø ø ø0 Weight accessories (kg) Ø 0 L F C D E Weight Table Weight (kg) Ø 0 B Weight each mm stroke Note ) Two foot brackets required for one cylinder. Note ) Accessories for each mounting bracket are as follows. Foot, Flange, Single clevis: Mounting bolts Double rear clevis: (D,DS): Clevis pin Note 3) GKM according to ISO Note ) KJ according to ISO 83 Note ) Piston rod nut is standard Example: CPDB-0 Cylinder Ømm, stroke 0mm Bracket L 0 Weight =.7kg + (0.3kg x ) = 3.6kg For dimensions of the brackets and accessories, please see CS, page -6 6-

4 Series CP Dimensions Signal Pressure/Stroke Diagram 0 Stroke [%] Signal Pressure [MPa] 0 0 (Made to Order) C CP C76 C8 C Ø AM ØB ØD ±E G KK l 8 ±R T VA VD WH ZZ M6 x M6 x M x M x

5 ISO Cylinder/Standard: Double Acting with Lock Series CN ø, ø0, ø, ø, ø, ø0 How to Order Standard CND B 0 W A3 S Built-in magnet Mounting B L G C D T Basic/without bracket Axial foot Rear flange Single rear clevis Double rear clevis Trunion 0 0 mm 0mm mm mm mm 0mm Applicable Auto Switches/ Tie rod mounting Stroke Refer to standard stroke table on p.6-3. Load voltage Lead wire (m) Style Special function Electrical Auto switch Wiring entry (Output) AC 0. 3 DC () (L) Applicable Mounting Auto Switch Mounting model Bracket for M (Z) load bracket 3 wire (Equiv. to NPN) V A6 Order No. Yes V A3 ø,ø0 ø, ø0 BMB-0 Grommet V,V 0V,0V A BT-03 wire V A67 Relay ø, ø BA7-00 V,V No PLC ø, ø0 BA7-0 V 0V or less A6 Diagnosis indication ( colour) Yes AW 3 wire (NPN) F V V,V ø,ø 3 wire (PNP) FP BT-0 0V,0V J wire V J 3 wire (NPN) FW Diagnosis indication V,V ( colour) Grommet Yes FPW Relay ø,ø0 3 wire (PNP) V V JW PLC BT-06 wire Water resistant ( colour) FBA With timer 3 wire (NPN) FNT V,V Diagnosis output ( colour) wire FF Latch diagnosis output (NPN) ( colour) FLF Load voltage Auto switch model Lead wire length (m) Note) Electrical Indicator Wiring Type Special function Electrical entry direction entry light (output) DC AC 0. 3 Applicable load Vertical Lateral (Nil) (L) (Z) 3 wire V Z76 circuit Yes Grommet 0V Z73 Relay wire V No V, V 0V or less Z circuit PLC 3 wire (NPN) Y6A YA V, V circuit 3 wire (PNP) Y7PV Y7P wire V Y6B YB Relay V Grommet Yes 3 wire (NPN) Y7NWV Y7NW PLC Diagnostic indication V, V circuit 3 wire (PNP) Y7PWV Y7PW ( colour indicator) Y7BWV Y7BW wire V Water resistant ( colour indicator) Y7BA Reed switch Solid state switch Reed switch Solid state switch Indicator Connector and Grommet Yes Lead wire length 0.m (Example: A3) 3m L (Example: A3L) m Z (Example: A3Z) : Manufactured upon receipt of order. 3 wire (NPN) V,V 3 wire (PNP) V wire V W Auto switch Without auto switch Refer to table below for selection of applicable auto switch. Rod specifications MNV MPV MBV Hard chrome as standard Double/through rod MN MP MB Table q Number of auto switches S 3 n circuit Relay PLC 3 n Mounting bracket ø,ø0 BMB-0 ø,ø BMB-0 ø,ø0 BA-0 See Table q 6-

6 Cylinder Series CN with lock Cylinder Specifications Bore Size [mm] Fluid Proof Pressure Max. operating pressure Min. operating pressure Piston speed Ambient and fluid temperature Cushion Stroke length tolerance Bracket type Note) Load limits exist depending upon piston speed when locked, mounting direction and operating pressure. Lock Specifications Lock actuation Unlocking pressure Locking pressure Max. operating pressure Locking direction Standard Stroke, 0,,,, 0 Air.MPa.0MPa 0.08MPa to 00mm/s note) Without autoswitch : -ºC to 70ºC (without freezing) With autoswitch : -ºC to 70ºC (without freezing) Double air side cushion to : +.0 0, to 00: +. 0 Basic type, Axial foot type, Front flange type, Rear flange type, Single clevis type, Double clevis type Spring lock (exhaust lock) 0.MPa 0.MPa.0MPa Two-way Bore Size [mm] Standard Stroke [mm],,7,0,,,7,0,,0,3,00,,0 0,,7,0,,,7,0,,0,3,00,,0,,7,0,,,7,0,,0,3,00,,0,600,,7,0,,,7,0,,0,3,00,,0,600,,7,0,,,7,0,,0,3,00,,0,600,700,0 0,,7,0,,,7,0,,0,3,00,,0,600,700,0 Intermediate strokes are available. * Please consult with SMC for longer strokes. Max. Stroke* Cylinder with lock (Made to Order) C CP C76 C8 C Stopping Accuracy Locking system Spring lock 0 ±0.3 Piston speed [mm/s] 0 ±0.6 0 ±.0 00 ±.0 [mm] Conditions/Horizontal supply pressure P=0.MPa Load weight... Upper limit of allowable value Solenoid valve for locking mounted on the locking por t Maximum value of stopping position dispersion from 0 measurements Spring Lock Holding Power (Maximum static Load) [mm] 0 0 Holding power [N]

7 Series CN CN Cylinder Part No: Mounting Bracket, Mounting Accessories Description ø ø0 ø ø ø ø0 Foot () Flange Single rear clevis Double rear clevis Double rear clevis (for ES accessory) Angled rear clevis with ball joint Angled rear clevis Trunnion pivot bracket Rod clevis Piston rod ball joint Floating joint Note ) Two foot brackets required for one cylinder. Note ) Accessories for each mounting bracket are as follows:foot, Flange, Single clevis: Mounting bolts Double rear clevis: (D,DS): Clevis pin Note 3) C-S: Set of pcs. Note ) GKM according to ISO Note ) KJ according to ISO 83 Note 6) Piston rod nut is standard Single Rod Weight Table Bore Size [mm] Basic type B Basic weight Trunnion T Additional weight per mm of stroke All mounting brackets [kg] Manual override for unlocking In case the air supply is cut off or discharged, unlocking can be performed with a commercially available tool. The fail safe mechanism locks again when manual override is released. Weight accessories [kg] (Example) CNDB-0 (Standard, Ø, 0er) Basic weight....0 (basic type, Ø) Additional weight... 0./mm stroke Cylinder stroke... 0mm stroke x 0/ = 3.0kg Ø 0 0 L F C D Example: : Cylinder Ø0 mm, Stroke 0 mm, bracket D 0 Weight = 0.8 kg + (0.6 kg x ) + 0. kg =.8 kg Construction Principles Spring lock (exhaust lock) The spring force which acts upon the taper ring is magnified by a wedge effect, and is conveyed to all of the numeous steel balls which are arranged in two crcles. These act on the brake shoe holder and brake, which locks the piston rod by tightening against it with a large force. Unlocking is accomplished when air pressure is supplied to the unlocking port. The brake piston and taper ring oppose the spring force, moving to the right side, and the ball retainer strikes the cover section A. The braking force is released as the steel balls are removed from the taper ring by the ball retainer. Locked condition Unlocked condition 6-

8 Series CN Construction #3 # $! i@ q r y #0$0 $ w $3 A C Section A Parts list No. q w e r t y u @8! Ø0 Ø Ø Ø Ø0 Section B Description Material Note Rod cover Aluminium alloy Hard annodised & metallic coated Head cover Aluminium alloy Chromated & metallic coated Cover Aluminium alloy Hard annodised & metallic coated Cylinder tubing Aluminium alloy Hard annodised Piston rod Carbon steel Hard chrome plated Piston Aluminium alloy Chromated Taper Ring Carbon steel Heat treated Ball retainer Special resin Piston guide Carbon steel Zinc chromated Brake shoe holder Carbon steel Heat treated Release piston! Release piston bushing Unlocking cam Washer Retainer pre-load spring Brake spring Ø0 Ø Ø Ø Ø Ø0 Carbon steel Steel + special resin Carbon steel Carbon steel Carbon steel Carbon steel Clip A Clip B Stainless steel Stainless steel Steel ball A Carbon steel Steel ball B Carbon steel Tooth ring Stainless steel Damper Polyurethane rubber C type retaining ring for unlocking cam shaft Carbon steel C type retaining ring for taper ring Carbon steel Brake shoe Special friction material Tie rod Carbon steel Bushing Lead-bronze casting Cushion ring Brass $ e $8 u!0 $6 #7 #6 #! # Section C # Ø Ø, Ø0 Ø, Ø0 Aluminium alloy Hard annodised Zinc chromated Ø, Ø, Ø0 only Glossy chromated Black zinc chromated Zinc chromated Zinc chromated Chromated B Parts list #0 # # #3 # # #6 #7 #8 # $0 $ $ $3 $ $ $6 $7 $8 $ with through piston rod Description Material Note Cushion valve Carbon steel Nickel plated Wear ring PUR Unit holding tie-rod A Carbon steel Chromated Ø, Ø0 only Unit holding tie-rod B Carbon steel Chromaed Ø, Ø0 only BC element Tie-rod nut Carbon steel Nickel plated Rod end nut Carbon steel Nickel plated Hexagon socket head cap screw Carbon steel Nickel plated Ø, Ø only Spring washer for hex. socket head cap screw Carbon steel Nickel plated Ø, Ø only Retaining ring Carbon steel Piston seal Cylinder tube gasket Rod seal A Cushion seal Cushion valve seal Piston gasket Release piston gasket Rod seal B Release piston gasket Piston guide gasket Unlocking cam gasket (Made to Order) C CP C76 C8 C 6-

9 Series CN Dimensions Basic type (B) E B??? R BP SW KK SW GD GC GA Front filter port Rc /8 EE PL EE??R ØB ØD GL WB WB T ØB WA WA BG Q V H AM I VD F WH H VB xrt GE BN 8+ Stroke ZZ + Stroke xrt I BG GF G VA 0 0 AM 0 0 ØBe 3 0 B BG BN BP ØD EE E E F G GA GC GD GE GF G/8 G/8. G/ 3. G/ 6 G/ 8 G/ 6 G/8 G/ G/ G3/8 G3/8 G/ GL GL 8 H H KK M x. M x. M6 x. M6 x. M x. M x. I 8 I I PL Q R RT SW SW T V VA VB VD WA M6 M6 M8 M8 M M WB 6.. WH ZZ

10 Series CN Dimensions Double Rod (Option W) T Q B??R V E AM 0 0 KK ØBe 3 0 M x. M x. M6 x. M6 x. M x. M x. E B BG BN BP ØD EE E E F G GA GC GD GE GF G/8 G/8. G/ 3. G/ 6 G/ 8 G/ 6 G/8 G/ G/ G3/8 G3/8 G/ I I I PL Q R RT SW SW T V VA VB VD WA SW KK??R ØB ØD I 8 SW BP BG GD GL GA GC GL M6 M6 M8 M8 M M Front filter port Rc /8 WA 7 EE GL GL 8 WB 6.. H WH H ZY WB VD x RT H VB GE I F BN AM WH H 8 + Stroke ZY + Stroke x RT PL I BG GF G VA EE I H + Stroke H AM SW ØD ØB KK (Made to Order) C CP C76 C8 C 6-7

11 Series CN Dimensions Brackets on Cylinder XA + stroke Axial Foot Type SA + stroke Z +/ + stroke Trunnion Type Rear Flange Type ZF + stroke Front Flange Type Single Clevis Type Double Clevis Type XD + stroke 0 0 Ø AB 7 AH 36 7 AD 6 ) +0.03/+0. ) -0./-0.6 AT 6 6 CB) ØCD H 6 6 E E EB EW ) ØFB L LY MF MR R SA ØTD e 6 6 TF TL TM TR 36 7 UB UF UW W 6 3 XA XD Z ZF I

12 Series CN Specific Product Precaution. Basic Circuits. [Horizontal] Forward W Backward 3 ports normally closed Warning Sol.A Sol.C Sol.B. [Vertical] Load in direction [ of rod extension ] Sol.C Sol.B Sol.A Caution Sol.B ON OFF OFF ON OFF OFF OFF OFF Load in direction [ ]. A 3 position pressure centre solenoid valve and regulator with check valve can be replaced with two 3 port normally open valves and a regulator with relief function. Cylinder side Air Pressure Circuits Regulator w/check valve pressure centre W Sol.A Sol.A ON OFF ON ON ON OFF ON ON Sol.C Action OFF Forward OFF Locked stop OFF Unlocked OFF Forward ON Backward OFF Locked stop OFF Unlocked ON Backward of rod retraction Sol.C Cylinder side Sol.B 0.s or more 0 to 0.s 0.s or more 0 to 0.s W. [Vertical] Sol.C Caution load in direction [ of rod extension ] Sol.B Sol.A Caution Release psiton Load in direction [ of rod retraction ]. The unlocking cam provided on the CN Series is an emergency unlocking mechanism only. During an emergency when the air supply is cut off, it is used to alleviate a problem by forcibly pushing the release piston back to release the lock. However, take note that the sliding resistance of the piston rod will be high compared to unlocking with air pressure.. When installing into equipment or machinery, etc., in cases where it will be necessary to hold an unlocked condition for an extended time, air pressure of 0.MPa or more should be applied to the unlocking port. 3. Do not turn the unlocking cam (the arrow on the unlocking cam head) past the FREE position. If it is turned too far there is a danger of damaging the unlocking cam. Unlocking cam Locked condition Air Pressure Circuits W Sol.A Manual Unlocking Sol.C Sol.B W Manually unlocked position (Made to Order) C CP C76 C8 C [Example]. [Horizontal] W Sol.B Sol.A 3 ports normally closed 3 ports normally open Sol.C regulator with relief function [Principle] If the unlocking cam is turned counter clockwise with a tool such as an adjustable angle wrench, the release piston is pushed back and the lock is released. Since the lever will return to it's original position when released and become locked again, it should be held in this position for as long as unlocking is needed. 6-

13 Series CN Example) Precautions on Caution Step Graph 700 Stroke 600 Stroke 0 Stroke 00 Stroke 0 Stroke 3 Find the maximum load speed: V V Movement distance of load W V' Cylinder stroke Load movement time:t [S] [Example] Stroke 0 Stroke Selection Example Maximum speed: V [mm/s] Load weight: m=kg Movement distance: Stroke=0mm Movement time: t=s Load condition: Vertical downward=load in direction of rod extension Operating pressure: P=0.MPa Step Find the cylinder bore size Load condition Operating pressure Step : From graph find the maximum movement speed of the load Maximum speed V: approx 3mm/s Direction of load at right angle to rod ( º Being held by a guide) Step : Select graph 6 based upon the load condition and operating pressure, and then from the intersection of the maximum speed V=3mm/s found in step, and the load weight m=kg Ø selecta CNDB or larger bore size. m F from 0.3MPa Graph from 0.MPa Graph 3 from 0.MPa Graph Load in direction of rod extension Load in direction of rod retraction m F from 0.3MPa Graph from 0.MPa Graph 6 m F from 0.MPa Graph 7 6-

14 Series CN Selection Graphs Graph MPa P<0.MPa Graph MPa P<0.MPa Load weight: m [kg] Maximum speed: V [mm / s] Graph 3 Load weight: m [kg] Graph Load weight: m [kg] Ø0 Ø Ø Ø Ø0 Ø Ø0 Ø Ø Ø Ø0 Ø 0.MPa P<0.MPa Maximum speed: V [mm / s] Ø0 Ø Ø Ø Ø0 Ø 0.MPa P Maximum speed: V [mm / s] Load weight: m [kg] Maximum speed: V [mm / s] Graph 6 Load weight: m [kg] Graph 7 Load weight: m [kg] Ø0 Ø Ø Ø Ø0 Ø Ø0 Ø Ø Ø Ø0 Ø Ø0 Ø Ø Ø Ø0 Ø [Example] Maximum speed: V [mm / s] 0.MPa P<0.MPa 0.MPa P Maximum speed: V [mm / s] (Made to Order) C CP C76 C8 C 6-3

15 Series C Auto Switch Specifications Applicable Auto Switch Style Auto switch model A/A6 Reed switch AW F/J FW/JW Solid state switch FBAL FF FNTL Electrical entry (function) Grommet Grommet ( color indication) Grommet Grommet ( color indication) Grommet ( color indication, Water resistant) Grommet ( color indication, diagnostic output) Grommet (Timer) Minimum Strokes for Auto Switch Mounting Style Reed switch Solid state switch Auto switch model A, A6 AW F/J FNTL FW JW FBAL FF FLF No. of auto switches (On different faces or same face) (On different faces or same face) (On different faces or same face) (On different faces or same face) (On different faces or same face) Support bracket except center trunnion Center trunnion ø ø0 ø ø ø ø0 ø ø0 ø ø ø ø Auto Switch Mounting Position and Mounting Height Reed switch Solid state switch Auto Switch Mounting Position ø ø0 ø ø ø ø0 F W A/A6 AW F JW FNTL J FBAL A B A.. 7 B A B.. A B A B.. Auto Switch Mounting Height ø ø0 ø ø ø ø0 A A6 AW Ht Hs F, J F W, JW FBAL, FNTL Ht Hs

16 Series C Auto Switches Direct mount auto switches can be installed on tie-rod type cylinders Direct mount type auto switch Reed: Z7 Z 8 Solid state: Y Y6 Y7 Switch mounting bracket Direct mount type auto switches can now be attached to the tie-rods by using a special switch mounting bracket. Smaller size Protrusion of auto switches has been reduced Tie-rod mount type auto switch (convential) Auto Switch Mounting Bracket for M Order No. ø, ø0 ø, ø ø, ø0 Direct mount type auto switch Applicable Auto Switches auto switch models Electrical entry direction Vertical In-line Z76 Z73 Z Y6A YA Y7PV Y7P Y6B YB Y7NWV Y7PWV Y7BWV MNV MPV MBV BMB-0 BA7-00 BA7-0 Y7NW Y7PW Y7BW Y7BA MN MP MB Model Reed-Switch Solid state Switch Solid state Switch Special function Diagnostic indication (-colour indicator) Water resistant (colour indicator) Lead wire length 0.m (Example: A3) 3m L (Example: A3L) m Z (Example: A3Z) : Manufactured upon receipt of order. Electrical Entry Grommet Grommet, 0,, 0 Indicator light Wiring (output) DC Easier handling Auto switch mounting and positioning can be performed from one direction Tie-rod mount type auto switch (conventional) Two directions Phillips screw driver Switch Mounting Bracket Models Connector and Grommet BMB-0 Load voltage AC 3-wire V Yes V 0V -wire V No V, V 0V Yes 3-wire (NPN) 3-wire (PNP) -wire 3-wire (NPN) 3-wire (PNP) V V V V V V -wire V 0. ( ) 3 (L) Direct mount type auto switch One direction Screw (M x 6L) pcs. Lead wire length [m] (Z) Watchmakers (precision) screw driver Hexagon wrench (width across flats.mm) [mm] Mounting bracket model Accessory Auto switch Yes 3 wire (NPN) 3 wire (PNP) wire V V, V V BMB-0 BA-0 circuit Reed-Switch Z7 Z Solid state Y Y6 Y7 Applicable loads Relay, PLC Relay, PLC Relay PLC 6-33 (Made to Order) C CP C76 C8 C

17 Series C Auto Switches How to install auto switches ca. Hs A ca. Ht B Auto Switch mounting positions and dimensions [mm] Bore Size All models Z7/Z8, Y/Y7 (W) Y6, Y7 (W) V Y7BA [mm] A B Hs Ht Hs Ht Hs Ht Minimum length [mm] Auto switch operating ranges [mm] Bore Size Z7 Y/Y7 (W) [mm] Z8 Y6/Y7 (W) V Y7BA Note) This is a standard including hysteresis, and is not guaranteed. (variations as much as %) + - There may be large changes depending on the ambient environment. Auto Switch with bracket T Z7/Z8, Y/Y7 (W) Y6/Y7 (W) V Y7BA Ø 60 Ø Ø Ø Ø 7 Ø0 0 8 Mounting and Movement of Auto Switches Caution! When tightening the auto switch mounting screw, use a watchmakers screw driver with a handle diameter of about to 6mm. Furthermore, use a tightening torque of 0.0 to 0. Nm. As a rule, it should be turned about 0º from the point at which tightening can be felt. Use a tightening torque of to. Nm for the hexagon socket head set screws M x 6 L (M x 0.7).. Place the mounting bracket on the cylinder tie-rod, and secure it in the detection position with the set screw so that the bottom of the mounting bracket makes firm contact with the cylinder tube. (Use a hexagon wrench). Insert an auto switch into the switch mounting groove of the mounting bracket, and place it in the approximate auto switch mounting position. 3. After confirming the detection position, secure the auto switch by tightening the mounting screw which is included with it. Watchmakers (precision) screw driver Hexagon socket head set screw Auto Switch Auto switch mounting screw Switch mounting bracket. Return to step to change the detection position. Note) In order to protect the auto switch, install it so that its body is housed at least mm inside the switch mounting groove. 6-3

18 Series C Specific Product Precautions Warning Adjustment q Do not open the cushion valve above the stopper. Cushionvalves are provided with a crimp (ø) or a retaining ring (ø0 to ø0) as a stopping mechanism, and the cushion valve should not be opened above that point. If air is supplied and operation started without confirming the above condition, the cushion valve may be ejected from the cover. Cushion valve, 0, MB---C7,, 0 MB---C Width across flats. Width across flats Socket wrench JIS 68 Hex spanner wrench. JIS 68 Hex spanner wrench wwhen replacing brackets, use the hexagon wrenches shown below., 0, 0, Foot Others Bolt MB--8-C7 MB--8-C MB--8AC MB--8BC 6 Tightening torque (Nm). With Non-rotating Rod (Double Acting: Single Rod) Caution Operating Precautions q Do not apply more than the allowable rotating torque to the piston rod. If more than the allowable rotating torque is applied, the non-rotating guide will be deformed and there will be a significant loss of rotational accuracy. This may cause damage to the machinery. Caution Mounting & Piping q Mounting of a work piece at the rod end. When screwing a fitting or nut, etc. onto the threads at the end of the piston rod, push the piston rod into its fully retracted position, and grasp the protruding section with a wrench. Furthermore, when tightening, take care that the torque is not applid to the non-rotating guide. (Made to Order) C CP C76 C8 C 6-3

19 ISO/VDMA Cylinder: Large Bore Size Type Series C ø60, ø0, ø Conforming to ISO /CETOP RP3P/VDMA 6 Series Variations (Made to Order) C CP C76 C8 C Series Large Bore Size Series C Action Double acting Single rod Type Non -lube Basic Standard variations Built-in magnet Stainless steel rod Option Heat resistant Bore 60 0 Page

20 Without auto switch ISO/VDMA Cylinder: Large Bore Size Type Double Acting, Single Rod Series C ø60, ø0, ø How to Order CS B 60 0 With auto switch CSD Built-in magnet Mounting style B Basic/without bracket style L Axial foot style F Rod side flange style G Head side flange style C Single clevis style D Double clevis style T Center trunnion style B 60 0 A S 60 mm 0 mm mm Stroke Refer to Standard Stroke on page 6-0. Number of auto switches Nil S 3 n pcs. pc. 3 pcs. n pcs. Auto switch Nil Without auto switch For the applicable auto switch model, refer to the Applicable Auto Switch/Tie-rod Mounting Type Reed switch Solid state switch 3 wire (NPN) Grommet Yes 3 wire (PNP) wire Lead wire length symbols: 0. m Nil (Example) A3 3 m L (Example) A3L m Z (Example) A3Z Mounting Bracket Part No Special function Foot () Flange Single clevis Double clevis Electrical entry Grommet Diagnostic indication (-color) Diagnostic indication (-color) DIN terminal Water resistant (-color) With timer Grommet Diagnostic output (-color) Diagnostic indication (-color) Water resistant (-color) Terminal conduit Terminal conduit 60 L60 F60 C60 D60 Indicator light Wiring (Output) 0 L F C D L F C D Note ) Two foot brackets and mounting bolts ( pieces) are included in this no. (ø60 to ø) Note ) Accessories for mounting brackets are as follows Foot, Flange, Single clevis: Mounting bolts Double clevis : Clevis pin, Retaining rings, Mounting bolts Yes No Yes No Yes Yes 3-wire (Equiv. to NPN) -wire 3-wire -wire 3-wire (NPN) 3-wire (PNP) -wire 3-wire (NPN) 3-wire (PNP) -wire 3-wire (NPN) -wire (NPN) 3-wire (NPN) -wire 3-wire (PNP) 3-wire (NPN) 3-wire (PNP) -wire 3-wire (NPN) -wire V V V V V DC Load voltage V V V, V V V V V, V V V, V V V, V V V, V V, V V V, V V V, V V V,V V AC : Manufactured upon receipt of order. Note) Switch can not be mounted on ø 0 V, 0 V 0 V or less AC 0 0 V or less 0 V, 0 V 0 V, 0 V Auto switch model Lead wire length (m) Tie-rod Band 0. 3 mounting mounting (Nil) (L) (Z) A6 A3 A A67 A6 AW Z76 Z73 Z F FP J J FW FPW JW FBAL FNTL FF YA YB Y7P Y7NW Y7PW Y7BW Y7BAL G3 K3 MNV MPV MBV Auto Switch Mounting Bracket Part No. A3/A/K3/G3 A/A6/F/J Z/Y M A33 A3 A MN MP MB 60 BS-60 BT-6 BS-60 BS-60 0 BS-0 BT-6 BS-60 BS-60 Applicable load BT- Relay, PLC Relay, PLC PLC Relay, PLC Relay, PLC Note) Note) Note) Note) Note) Relay, PLC Note) Relay PLC

21 ISO/VDMA Cylinder: Standard Type Double Acting, Single/Double Rod Series C Accessory Mounting Accessory, Cylinder Rod/Head side flange Female head side clevis (Corresponds to E accessories) F D C Male head side clevis Bore size Supplied with screws Supplied with bolt, safety device and screws Supplied with screws 60 0 Bore size 60 0 Mounting Accessory, Rod Rod clevis Piston rod ball joint GKM KJ JA Bore size F60 F F See page 6-3 for dimensions. L Foot Supplied with two pieces Supplied with screws L60 L L See page 6-3 for dimensions. ISO D60 D D See page 6-3 for dimensions ISO 83 C60 C C See page 6- for dimensions. Floating joint (Made to Order) C CP C76 C8 C Supplied with bolts and safety devices 60 0 GKM3- GKM3- GKM0-8 KJ36D KJ36D KJD JA JA See page 6- for dimensions. See page 6- for dimensions. See page 6- for dimensions. 6-3

22 Series C JIS Symbol Double acting Specifications Action Fluid Proof pressure Max. operating pressure Min. operating pressure Ambient and fluid temperature Lubrication Operating piston speed Allowable stroke tolerance Cushion Thread tolerance Port size Mounting 60 0 Double acting Air. MPa.0 MPa 0.0 MPa Without auto switch: to 70 C (No freezing) With auto switch: to 60 C (No freezing) Not required (Non-lube) to 0 mm/sec Up to : +.0 0, to 00: +. 0, 0 to 0: Both ends (Air cushion) JIS Class G 3/ G Basic style, Axial foot style, Rod side flange style, Head side flange style, Single clevis style, Double clevis style, Center trunnion style Minimum Stroke for Auto Switch Mounting Refer to page for Minimum Stroke for Auto Switch Mounting. Standard Stroke 60 0 Max. stroke Intermediate strokes are available. Please consult with SMC for longer strokes. Theoretical Output 60 0 Rod diameter 0 0 Operating direction OUT IN OUT IN Piston area (mm ) (N) OUT IN Operating pressure (MPa) OUT IN Note) Theoretical force (N) = Pressure (MPa) x Piston area (mm ) Allowable Kinetic Energy Load weight (kg) Weight/Aluminum Tube Basic style Foot style Flange style Basic weight Single clevis style Double clevis style Trunnion style Additional weight per each All mounting brackets mm of stroke Single rod clevis Accessory Double clevis (With pin) Calculation: (Example) CPSD60-0 Basic weight. (kg) (Basic, ø60) Mounting 6. (kg) (Double clevis) Additional weight 0.83 (kg/ st) Cylinder stroke 0 (st) x =. kg (kg) Max. acting speed (mm/s) Example: Load limit at rod end when air cylinder ø0 is actuated with max. actuating speed 0 mm/s. See the intersection of lateral axis 0 mm/s and ø0 line, and extend the intersection to left. Thus the allowable load is 0 kg. 6-0

23 ISO/VDMA Cylinder: Standard Type Double Acting, Single/Double Rod Series C Construction [First angle projection] Component Parts No. q w e r t 6-6- u Description Rod cover Head cover Cylinder tube Piston rod Piston Cushion ring A Cushion ring B Tie-rod Tie-rod nut Cushion valve Bushing Snap ring Cushion seal Wear ring Piston seal Rod seal Cylinder tube gasket Cushion valve seal Piston gasket Magnet ring 8 7 Material Aluminum casted Aluminum casted Aluminum alloy Carbon steel Aluminum alloy Rolled steel Rolled steel Carbon steel Steel Steel wire Lead-bronze casted Steel for spring Urethane Resin Qty. 8 (Made to Order) C CP C76 C8 C Note Replacement Parts: Seal Kit Kit no. Contents 60 0 CS-60 CS-0 CS- Kits include items!3 to!7 from the table above. Seal kits consist of items!3 to!7 contained in one kit, and can be ordered using the order number for each respective tube bore size. 6-

24 Series C Dimensions: Without Mounting Bracket [First angle projection] CSB - Stroke Port Cushion Valve Stroke Stroke AM øb e ød EE PL RT L KK SW G BG (Min.) L8 VD VA WA WB WH ZZ E R L L G 3/ G 3/ G 3 3 M6 x M6 x M x. M36 x M36 x M x

25 ISO/VDMA Cylinder: Standard Type Double Acting, Single/Double Rod Series C Dimensions: Cylinder Mounting Accessory Foot style (L) Stroke [First angle projection] Stroke Center trunnion style (T) Flange style (F, G) Stroke XV + / stroke Head side single clevis style (C) Stroke Mounting at the back (G) Mounting at the front (F) Rear double clevis D Head side double clevis style (D) (Made to Order) C CP C76 C8 C Bore 60 0 E R W MF ZF øfb øcd EB L XD UB CB EW MR TR AO AT XA SA AH øab L XV Z TL øtd TM UW TF UF E H h H 0. h e8 h. Max Max. Min Max. 3 Max Max Max. Max. Max. Max Max. Min Max. 3 3 Max Max. 8 7 Max Max. 3 Max. 38 Max Max. Min Max. 6 Max Max Max. 3 3 Max. 3 Max

26 Series C Dimensions: Cylinder Mounting Accessory C, D, E and CR Mounting style (C) Mounting style (D) [First angle projection] E EW TG FL l I ød CD MR d R E UB CB

27 ISO/VDMA Cylinder: Standard Type Double Acting, Single/Double Rod Series C Dimensions: Piston Rod Mounting Accessory [First angle projection] Piston Rod Clevis (ISO ) Steel, Zinc Chromate Plated Part no. GKM3- GKM0-8 60/0 e M36 x M x 3 0 b d 68 øf h 3 0 L max. c min. 8 a max L min Piston Rod Ball Joint (ISO 83) Steel, Zinc Chromate Plated Part no. KJ36D KJD 60/0 d3 M36 x M x d H 3 0 h d6 max. 0 b h 3 Dimensions: Piston Rod Mounting Accessory Floating Joint JA Steel L min. α L3 M Part no. A B C ød E F G H P U Load (kn) Weight (g) Angle 60, 0 M36 x JA [First angle projection] (Made to Order) C CP C76 C8 C 6-

28 Series C Auto Switch Specifications Applicable Auto Switch Type Reed switch Solid state switch Auto switch model Electrical entry (Function) A/A6 Grommet AW Grommet (-color indication) Z7/Z Grommet A3 Terminal conduit A DIN terminal F/J Grommet FW/JW Grommet (-color indication) FBAL Grommet (-color indication, Water resistant) FF Grommet (-color indication, Diagnostic output) FNTL Grommet (With timer) Y Grommet (In-line) Y6 Grommet (Perpendicular) Y7P Grommet (In-line) Y7PV Grommet (Perpendicular) Y7W Grommet (-color indication, In-line) Y7WV Grommet (-color indication, Perpendicular) Y7BAL Grommet (Water resistant, In-line) G3/K3 Terminal conduit Minimum Stroke for Auto Switch Mounting Auto switch model A A6 AW F(W)/J/JW FBAL/FF FNTL A3 K3 G3 A Z7/Z Y/Y7P Y7W Y6/Y7PV Y7WV Y7BAL No. of auto switches, n n, n, n (Same side) (Different sides) n (Same side) n (Different sides) (Same side) (Different sides) n (Same side) n (Different sides), n, n, n, n Support bracket except center trunnion ø60 ø0 ø + (n-)/ n =,, 6, 8 + (n-)/ n =,, 6, 8 + (n-)/ n =,, 6, ø60 + (n-)/ n =, 8,, (n-)/ n =, 8,, (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, (n-) n =,, 6, (n-) n =,, 6, (n-) n =,, 6, (n-) n =,, 6, 8 + (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, 6 Center trunnion ø0 + (n-)/ n =, 8,, (n-)/ n =, 8,, (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, (n-) n =,, 6, (n-) n =,, 6, (n-) n =,, 6, (n-) n =,, 6, 8 + (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, 6 ø + (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, 6 + (n-)/ n =, 8,, (n-)/ n =, 8,,

29 ISO/VDMA Cylinder: Standard Type Double Acting, Single/Double Rod Series C Auto Switch Mounting Position and Mounting Height [First angle projection] Auto Switch Mounting Position Bore size 60 0 A. 7 A A6 B 8. 7 Auto Switch Mounting Height Bore size Switch Hysteresis A 3. AW B. 3 A FNTL B 8.. A3, G3 A, K3 Hs Ht Hs Ht Hs Ht Hs Ht Hs Ht Hs Ht Hs Ht to 0 A A6 AW F, FW, FNTL J, JW FF, FBAL F, FW J, JW FF, FBAL A B ON-OFF switch hysteresis Reed switch Solid state switch mm mm 3 mm mm A3, G3 K3 Z7, Y, Y7BAL Z, Y6 Y7P(V), Y7W(V) A B 3.. A Z7, Y Z, Y7P Y7W Other than the applicable auto switches listed in How to Order, the following auto switches can be mounted. For detailed specifications, refer to page 8-. Type Model Electrical entry Features FNTL Grommet (In-line) With timer Solid state switch Y6A/Y6B/Y7PV Grommet (Perpendicular) Y7NWV/Y7PWV/Y7BWV -color indication With pre-wire connector is available for solid state auto switches. For details, refer to page 8-. Normally closed (NC = b contact), solid state switch (Y7G/Y7H type) are also available. For details, refer to page 8-. A. 7 B 8. 7 Y6 Y7PV Y7WV Y7BAL (Made to Order) C CP C76 C8 C 6-7

30 Series C Specific Product Precautions Be sure to read before handling. Warning Adjustment. Do not open the cushion valve above the stopper. Cushion valves are provided with a retaining ring (ø60 to ø) as a stopping mechanism, and the cushion valve should not be opened above that point. If air is supplied and operation started without confirming the above condition, the cushion valve may be ejected from the cover. 60, 0, Cushion valve Width across flats MB-A--EA06 Socket wrench JIS 68 Hex spanner wrench. Be certain to activate the air cushion at the stroke end. When it is intended to use the cushion valve in the fully opened position, select a style with a damper. If this is not done, the tie-rods or piston rod assembley will be damaged. 3. When replaceing brackets, use the hexagon wrench shown below. Bolt 60, 0 Foot M6 x x l M x. x 3l Others M x. x l Width across flats 7 7 Tightening torque (Nm)