Tie rod cylinders, Series 523

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1 Electric Drives and Controls Hydralics Linear Motion and Assembly Technologies Pneumatics Service Tie rod cylinders, Series 523 Technical data

2 Tie rod cylinders, Series 523 Grey series, mm ( /4"-5") dia., magnetic piston, adjustable cushioning Technical Data Standard ISO 5552 (ISO 643, VDMA 24562) CNOMO / NFE Working pressure, max. 0 bar (45 psi) Ambient temperature range -20 C to +70 C (-4 F to +58 F) Medium Compressed air ISO 8573-:200, class or lower* Materials Piston rod Stainless steel (BS 303 S 3) Piston rod bushing Steel with a PVDF + PTFE bearing surface Cylinder body Anodized aluminum End covers Aluminum Tie-rods Surface treated steel Nut Surface treated steel Wiper Polyurethane Piston mm ( /4"-2 /2") dia. polyamide, mm (3"-5") dia. Aluminum Cushioning screws Stainless steel (BS 303 S 3) Seals Nitrile rubber/polyurethane For use between 5 C and 40 C (+5 F and 40 F) continuously, seals for low temperature are recommended. Please contact your nearest Bosch Rexroth office. Application area This cylinder series is suitable for use when large masses are to be moved or where the stroke frequency is high: The packaging industry where high frequency and long service life is required, etc. Approved by automotive manufacturers. * Particle size 5 µm, dew point 3 C, oil content mg/m³ Technical information Piston Ø (inch) 32 ( /4") 40 ( /2") 50 (2") 63 (2 /2") 80 (3") 00 (4") 25 (5") Theoretical piston force push stroke [N] at 6 bar (87 psi) (lbf) (09) (70) (265) (420) (678) (059) (655) pull stroke [N] (lbf) (93) (42) (223) (378) (62) (993) (547) Cushioning length,5 5,0 7,0 6,5 9,5 9,5 22,0 (inch) (0.5) (0.6) (0.7) (0.6) (0.8) (0.8) (0.9) Cushioning energy¹) [Nm] 4,8 9,0 5,0 27,0 54,0 88,0 40,0 (in.lbs) (53.0) (80.0) (33.0) (239.0) (478.0) (779.0) (239,0) Weight 0 mm stroke [kg] 0,45 0,76,0,7 2,50 3,70 6,90 (lbs) (0.99) (.68) (2.43) (2.58) (5.5) (8.6) (5.2) add. per 00 mm [kg] 0,20 0,29 0,45 0,49 0,78,00,3 add. per 4" (lbs) (0.44) (0.64) (0.99) (.08) (.72) (2.2) (2.89) ¹) Cushioning diagram, see chapter 5.

3 Tie rod cylinders, Series 523 Grey series, mm ( /4"-5") dia., magnetic piston, adjustable cushioning Part no. Piston dia. (inch) 32 ( /4") 40 ( /2") 50 (2") 63 (2 /2") 80 (3") Piston rod thread M 0 x,25 M 2 x,25 M 6 x,5 M 6 x,5 M 20 x,5 Threaded port G/8 G /4 G /4 G 3/8 G 3/8 Stroke²) Rec. max. stroke²) Piston dia. (inch) 00 (4") 25 (5") Piston rod thread M 20 x,5 M 27 x 2 Threaded port G /2 G /2 Stroke²) Rec. max. stroke²) Optional strokes: See Ordering system for cylinders in optional design. ²) Longer strokes on request. ³) Intermediate strokes in steps of 5 mm may be delivered. See Ordering system for cylinders in optional design. Codification par configurateur internet. 2

4 Tie rod cylinders, Series 523 Grey series, mm ( /4"-5") dia., magnetic piston, adjustable cushioning Accessories (to be ordered separately) Symbol Type Piston dia. (inch) Front or rear flange (MF/MF2) Angle brackets (MS) Central male trunnion (MT4) Front or rear pivoted mounting (MT5/MT6) Rear end cover clevis (MP0) Rear eye with PTFE bushing (MP4) Rear clevis (MP2) Rear eye with rubber bushing (M32) Rear eye with ball joint (M36) Piston dia. (inch) Front or rear flange (MF/MF2) Angle brackets (MS) Central male trunnion (MT4) Front or rear pivoted mounting (MT5/ MT6) Rear end cover clevis (MP0) Rear eye with PTFE bushing (MP4) Rear clevis (MP2) Rear eye with rubber bushing (M32) Rear eye with ball joint (M36) Piston dia. (inch) Sensor with 2,5 m cable, Reed Sensor with 2,5 m cable, PNP Sensor mounting for the Grey Series (profile version 03) Ø Ø Piston dia. (inch) Rod clevis (P) Rod clevis in stainless steel (P2) Mounting plate (P3) Ball eye rod end (P4) Flexible coupling (P5) Piston dia. (inch) Rod clevis (P) Rod clevis in stainless steel (P2) Mounting plate (P3) Ball eye rod end (P4) Flexible coupling (P5) Seal kit Symbol Piston dia. (inch) 32 ( /4") 40 ( /2") 50 (2") 63 (2 /2") 80 (3") 00 (4") 25 (5") Part no

5 Tie rod cylinders, Series 523 Grey series, mm ( /4"-5") dia., magnetic piston, adjustable cushioning Tolerance Ø mm = +2/-0, Ø mm = +2,5/-0 S* = Stroke Piston dia. B e d4 d5 E G L2 L8 L9 L2 P EE KK MM g ,5 49, ±0,4 5 6,0 4,0 G /8 M 0x, ,5 54, ±0,7 5 6,5 5,0 G /4 M2x, ,5 67, ±0,7 6 8,0 7,5 G /4 M6x, ,5 78, ±0,8 6 8,0,0 G 3/8 M6x, ,0 00, ±0,8 0,0,0 G 3/8 M 20x, ,0 20, ±,0 0,0 7,0 G /2 M 20x, ,8 45, ±,0 3,0 27,5 G /2 M 27x2 32 Piston dia. AM BG min. KV KW PL RT SW TG VA VD WH ZJ ,0 6 M6 0 32,5 ±0,5 3, ,0 7 M6 3 38,0 ±0,5 3, ,0 6 M8 7 46,5 ±0,6 4, ,0 9 M8 7 56,5 ±0,7 4, ,0 9 M ,0 ±0,7 4, ,0 9 M ,0 ±0,7 4, ,5 20 M2 27 0,0 ±, 6,

6 Tie rod cylinders, Series 523 Grey series, mm dia., adjustable cushioning,with or without magnetic piston Technical Data Standard ISO 5552 (ISO 643, VDMA 24562) CNOMO / NFE Working pressure, max 0 bar (45 psi) Ambient temperature range -5 C to +70 C (+5 F to +58 F) Medium Compressed air ISO 8573-:200, class or lower* Materials Piston rod Stainless steel (BS 303 S 3) Cylinder body Anodized aluminum End covers Aluminum Seals Nitrile rubber/polyurethane Application area Suitable for all mechanical systems. Approved by automotive manufacturers. * Particle size 5 µm, dew point 3 C, oil content mg/m³ Technical information Piston Ø Theoretical piston force push stroke [N] at 6 bar (87 psi) (lbf) (2660) (457) (6495) (0640) pull stroke [N] (lbf) (2494) (399) (6236) (0230) Cushioning length Cushioning energy¹) [Nm] (in.lbs) (2876) (4868) (885) (0 532) Weight 0 mm stroke [kg],6 4,5 30,0 6,4 (lbs) (25.6) (32.0) (66.) (35.4) add. per 00 mm [kg] 2,68 3,2 3,8,8 add. per 4" (lbs) (5.9) (7.) (8.4) (26.0) ¹) Cushioning diagram, see chapter 5. Part no. with magnetic piston Piston Ø Piston rod thread M 36 x 2 M 36 x 2 M 42 x 2 M 48 x 2 Threaded port G 3/4 G 3/4 G G Stroke 4 ) Optional²) xxx 0 2 ) xxx 0 2 ) xxx 0 2 ) xxx 0 5 ) Rec. max. stroke³) ²) Stroke is given in mm/5, for example 30 mm = 006. ³) Longer strokes on request. 4 ) Intermediate strokes in steps of 5 mm may be delivered. 5 ) Stroke is given in mm/ , for example 30 mm = 506.

7 Tie rod cylinders, Series 523 Grey series, mm dia., adjustable cushioning,with or without magnetic piston Part no. without magnetic piston Piston Ø Piston rod thread M 36 x 2 M 36 x 2 M 42 x 2 M 48 x 2 Threaded port G 3/4 G 3/4 G G Stroke 4 ) Optional 2 ) xxx 0 2 ) xxx 0 2 ) xxx 0 2 ) xxx 0 5 ) Rec. Max. stroke³) ²) Stroke is given in mm/5, for example 30 mm = 006. ³) Longer strokes on request. 4 ) Intermediate strokes in steps of 5 mm may be delivered. 5 ) Stroke is given in mm/ , for example 30 mm = 506. Accessories (to be ordered separately) Symbol Type Piston dia Front or rear flange (MF/MF2) Angle brackets (MS) Rear clevis (MP2) Proximity reed switch with LED Connector Clamp for sensor Further sensors...¹) Rod clevis (P) ¹)...see at the product overview. Ball eye rod end (P4)

8 Tie rod cylinders, Series 523 Grey series, mm dia., adjustable cushioning,with or without magnetic piston S* = Stroke Piston dia. AL AM B BG d 4 d 5 d 9 E EE e ISO 228 G KK KV KW L2 L ,7 63,0 80 G 3/4 58,0 M36x , ,7 72,0 220 G 3/4 56,5 M36x , ,0 82,5 280 G 59,5 M42x , ,0 03,0 350 G 6,5 M48x ,0 220 Piston dia. AL L2 MM PL RT SW SW3 TG VA VD WH ZJ 60 6, ,0 M , ,0 M , ,0 M , ,5 M

9 Tie rod cylinders, Series 523 Grey series, mm dia., Technical Data Type Piston cylinder, tie-rod version Standard VDMA 24562; DIN ISO 643; NFE Working pressure p. max 0 bar (45 psi) Ambient temperature range -5 C to +70 C (+5 F to +58 F) Medium Compressed air ISO 8573-:200, class or lower* Material Piston rod X5CrNi8.9 Cylinder body AlMgSiF28 Covers Al-diecasting Seals NBR (Nitrile Butadiene Rubber) Application area Suitable for all mechanical systems. Approved by automotive manufactures, ask for special data sheet. * Particle size 5 µm, dew point 3 C, oil content mg/m³ Technical information Piston Ø Theoretical piston force push stroke [N] at 6 bar (87 psi) (lbf) (2660) (457) (6495) pull stroke [N] (lbf) (2494) (399) (6236) Cushioning length Cushioning energy¹) [Nm] (in.lbs) (2876) (4868) (885) Weight 0 mm stroke [kg],6 4,5 30,0 (lbs) (25.6) (32.0) (66.) add. per 00 mm [kg] 2,68 3,2 3,8 add. per 4" (lbf) (5.9) (7.) (8.4) ¹) Cushioning diagram see section 5. Part no. with magnetic piston Piston Ø Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2 Threaded ports (EE)²) G 3/4 G 3/4 G Stroke Rec. max. stroke¹) ¹) Longer strokes on request. ²) ISO 228/.

10 Tie rod cylinders, Series 523 Grey series, mm dia., Part no. without magnetic piston Piston Ø Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2 Threaded ports (EE)²) G 3/4 G 3/4 G Stroke Rec. max. stroke¹) ¹) Recommended max. stroke (longer strokes on request). ²) ISO 228/. Accessories (to be ordered separately) Symbol Type Piston dia Front or rear flange (MF/MF2) Angle brackets (MS) Rear clevis (MP2) Proximity reed switch with LED Connector Clamp for sensor Further sensors...¹) Rod clevis (P) ¹)...see at the product overview. Ball eye rod end (P4)

11 Tie rod cylinders, Series 523 Grey series, mm dia., S* = Stroke Piston dia. AL AM B BG d4 E EE e ISO 228 G KK KV KW L8 MM PL RT G 3/4 58,0 M36x M G 3/4 56,5 M36x M G 59,5 M42x M 20 Piston dia. AL SW SW TD e 9 TG TL TM TT UW WH WH XV min , ,0 77,0 + S* , ,5 93,5 + S* , ,5 25,5 + S* 305 XV max. ZJ 3

12 Tie rod cylinders, Series 523 Grey series, mm dia., adjustable cushioning, high temperature Technical Data Type Piston cylinder, tie-rod version Standard VDMA 24562; DIN ISO 643; NFE Operating pressure p. max 0 bar (45 psi) Ambient temperature range -5 C to +50 C (+5 F to +302 F) Permissible medium Compressed air ISO 8573-:200, class or lower* Material Piston rod BS 303 S3 (V2A), roller burnished Cylinder body Anodized aluminum Cover and base GD-Al Seals Viton Application area For all applications at extremely high temperatures. * Particle size 5 µm, dew point 3 C, oil content mg/m³ Technical information Piston Ø Theoretical piston force push stroke [N] at 6 bar (87 psi) (lbf) (2660) (457) (6495) (0 640) pull stroke [N] (lbf) (2494) (399) (6236) (0 230) Cushioning length Cushioning energy¹) [Nm] (in.lbs) (2876) (4868) (885) (0 532) Weight 0 mm stroke [kg],6 4,5 30,0 6,4 (lbs) (25.6) (32.0) (66.) (35.4) add. per 00 mm [kg] 2,68 3,2 3,8,8 add. per 4" (lbs) (5.9) (7.) (8.4) (26.0) ¹) Cushioning diagram, see chapter 5. Part no. without magnetic piston Piston Ø Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2 M48 x 2 Threaded ports (EE) 2 ) G 3/4 G 3/4 G G Stroke Max. stroke ²) ISO 228. Accessories (to be ordered separately) Symbol Type Piston dia Front or rear flange (MF/MF2) Angle brackets (MS) Rear clevis (MP2) Rod clevis (P) Ball eye rod end (P4)

13 Tie rod cylinders, Series 523 Grey series, mm dia., adjustable cushioning, high temperature S* = Stroke Piston Ø AM B BG d 4 d 5 d 9 E EE e ISO 228 G KK KV KW L2 L , G 3/4 58 M36x , , G 3/4 56,5 M36x ,5 280 G 59,5 M42x G 6,5 M48x Piston Ø L2 MM PL RT SW SW3 TG VA VD WH ZJ M M , M , ,5 M

14 Tie rod cylinders, Series 523 Ordering system for cylinders in optional design: How to order a cylinder in optional design step by step STEPS: STEP : Cylinder series Code 523 STEP 2: Piston diameter Code Diameter Code Diameter Code example: Diameter 40 mm = STEP 3: Cylinder profile 03 = grey 08 = yellow 06 = red 07 = green Code example: Green profile = 07 STEP 4: Stroke Code Stroke ¹) Code Stroke ¹) Optional Stroke in mm ¹) Dia. 32, max. stroke = 500 mm. Dia , max. stroke = 600 mm. Dia , max. stroke = 700 mm. Code example: Optional stroke 450 mm

15 Tie rod cylinders, Series 523 Ordering system for cylinders in optional design: STEP 5: Options Code Options 0 Without options 8 With options (optional stroke, mountings, sensors...) Code example: With options = 8 STEP 6: Mountings (for more information see accessories) Code Mounting / Profile Grey - 03 Red - 06 Green - 07 Yellow - 08 WITH sensors Yellow - 08 WITH sensors M00 Without mounting MF Front flange MF2 Rear flange MS Angled brackets ²) MT4 Central male trunnon¹) MT5 Front pivoted mounting MT6 Rear pivoted mounting MP0 Rear end cover clevis MP4 Rear eye with PTFE bushing MP2 Rear clevis ²) M32 Rear eye with rubber bushing ²) M36 Rear eye with ball joint ²) = Possible combination; = Impossible combination. ¹) Central male trunnion: when ordering with MT4, indicate XV (for ex. XV = 45 mm). ²) Some combinations with STEP 8: Connection port position are not possible. See table below STEP 8.' Code example: Front flange = MF STEP 7: Connection port thread Code Connection port thread B ISO 228/ STEP 8: Connection port position for possible combinations with different types of mountings Code Port position M00 MF MF2 MS MT4 MT5 MT6 MP0 MP4 MP2 M32 M36 Front 2, rear 2 ²) ²) 2 Front 2, rear 3 ²) ²) 3 Front 2, rear 6 ²) ²) 4 Front 2, rear 9 ²) ²) ²) 2 Front 3, rear 2 ²) ²) 22 Front 3, rear 3 ²) ²) ²) 23 Front 3, rear 6 ²) ²) 24 Front 3, rear 9 ²) ²) ²) 3 Front 6, rear 2 ²) ²) 32 Front 6, rear 3 ²) ²) 33 Front 6, rear 6 ²) ²) 34 Front 6, rear 9 ²) - ²) ²) 4 Front 9, rear 2 ²) ²) 42 Front 9, rear 3 - ²) ²) 43 Front 9, rear 6 ²) ²) 44 Front 9, rear 9 ²) ²) ²) 55¹) Double conn. front and ²) ²) rear 2 and 6 66¹) Double conn. front and ²) ²) rear 3 and 9 = Possible combination; = Impossible combination ¹) Codes 55 and 66 are only valid for Yellow profile (08), Green profile (07) and Red (06). ²) These port positions are not possible with yellow profile (08) with sensors. For more information see alternative connection ports and port position. Code example: Front 2, rear 3 = 2 2

16 Tie rod cylinders, Series 523 Ordering system for cylinders in optional design: View from front. STEP 9: Piston rod material Code Material S BS 303 S 3 STEP 0: Type of piston rod Code Type ISO STEP : Piston rod extension Code W Y Code example: With piston rod extension = Y Note! Indicate the value of Y separately on the order (for example: Y = 20 mm) Extension Without With (given in mm) STEP 2: Premounted sensors Code Premounted sensors 0 Without Front 2 Rear 3 Front and rear Code example: Premounted sensors on front and rear = 3 STEP 3: Sensor type for possible combinations with different cylinder profiles Code Type Grey - 03 Red - 06 Green - 07 Yellow Without R Reed, 2,5 m cable, PVC R2 Reed, 0 m cable, PVC R3 Reed, cable in PU with contact I Inductive, 2,5 m cable in PVC I2 Inductive, 0 m cable in PVC I3 Inductive, cable in PU with contact M8 I4 Inductive, cable in PU with contact M8 (as per EN ) I5 Inductive, cable in PU with contact M2 I6 Inductive, cable in PU with contact M8 (NPN) = Possible combination; = Impossible combination. For more information see accessories. Code example: Sensor Reed, 2,5 m cable, PVC = R 3

17 Tie rod cylinders, Series 523 Ordering system for cylinders in optional design: STEP 4: Function Code Function D Double acting P Double acting with a position holder T Through piston rod S Double acting with non-rotating piston rod H Hygienic design (only available for the Yellow profile - 08) For more information see page for each function. Code example: Double acting = D STEP 5: Piston rod accessories Code WW L L5 L9 P P2 P3 P4 P5 For more information see Accessories. Code example: Flexible coupling = P5 Piston rod accessories Without Linear guiding, H, plain bearing Linear guiding, H, ball bearing Linear guiding, U, plain bearing Rod clevis Clevis with pin in stainless steel Mounting plate Ball eye rod end Flexible coupling STEP 6: Seals Code S V Code example: Standard seals = S Seals Standard High temperature (Viton) STEP 7: Sealing concept piston rod Code Sealing 0 Standard PEE-wiper (Piston rod adapter with PEE-wiper) 2 PTFE-wiper (Piston rod adapter with PTFE-wiper) 3 Metal wiper (Piston rod adapter with metal wiper) 4 PDF wiper (Resitant to hot water washing, +40 C to +0 C (+04 F to +230 F) For more information see sealing concept and Hygienic design. Code example: Piston rod adapter with PEE-wiper = Ordering example: Cylinder series 523, dia. 40 mm, green profile, stroke 450 mm, with front flange, connection port for front 2, rear 3, with extended piston rod 20 mm, with two sensors Reed 2,5 m cable, double acting, with flexible coupling on piston rod, and with piston rod adapter with PEE wiper: 523 / 07 / MFB2SY3 / RD / P5S Y = 20 mm 4

18 Tie rod cylinders, Series 523 Position holder, mm ( /4"-5") dia., all profiles Technical Data Type, position holder/cylinder Spring retarded Standard Mounting holes for position holder and cylinder comply with VDMA and CNOMO/ NFE Working pressure, max. 0 bar (45 psi) Release pressure 4 bar min. (58 psi min.) Ambient temperature range -5 C to +70 C (+5 F to +58 F) Medium Compressed air ISO 8573-:200, class or lower* For use between 5 C and 40 C (+5 F and 40 F) continuously, seals for low temperature are recommended. Please contact your nearest Bosch Rexroth office. Materials Housing Anodized aluminum Other details see main cylinders. Application area The position holder is used to secure the piston rod in any chosen position along the stroke. As a machine safeguard: Interlocks when air is lost or in an emergency stop. Note: Must not be used as a personnel safeguard! * Particle size 5 µm, dew point 3 C, oil content mg/m³ Technical information Piston Ø (inch) 32 ( /4") 40 ( /2") 50 (2") 63 (2 /2") 80 (3") 00 (4") 25 (5") Min. holding force at 0 bar (0 psi) [N] for vented pos. Holder (lbf) (7) (270) (427) (674) (24) (798) (2698) Weight of the position holder [kg] 0,8,0,8 2,8 5,5 9,5 3,8 (lbs) (.8) (2.2) (4.0) (6.2) (2.) (20.9) (30.4) Part no. See Ordering system for cylinders in optional design. S* = stroke Piston Ø B e E2 L9 L20 AM BG EE2 PL2 RT TG ±0,2 VD WH ZJ G /8 9 M6 32, G /8 9 M6 38, G /8 9 M8 46, G /8 0 M8 56, , G /8 M 0 72, G /8 3 M 0 89, G /4 3 M2 0, For other dimension, see double acting cylinder. Accessories and mountings (to be ordered separately) Base plate for control valve and wiper to the rear of the position holder for use without a cylinder. Inductive sensor M2x ( ) with a connecting distance of 2 mm can be mounted in prepared holes. The sensor is activated when the disconnection pressure is 0 bar, i.e. the position holder is activated.

19 Tie rod cylinders, Series 523 Sealing concept piston rod, magnetic piston, Technical Data for standard cylinder Standard ISO 5552 (ISO 643, VDMA 24562) CNOMO / NFE Working pressure, max. 0 bar (45 psi) Ambient temperature range -5 C to +70 C (+5 F to +58 F) Medium Compressed air ISO 8573-:200, class or lower* For use between 5 C and 40 C (+5 F and 40 F) continuously, seals for low temperature are recommended. Please contact your nearest Bosch Rexroth office. Dimensions, see standard cylinder Other details see main cylinders Application area This cylinder series is suitable for environments where great emphasis is placed on the wiper removing e.g. resin, gravel and dust. The bearing housings are easy to replace without the need to dismantle the cylinder or remove it from the application. * Particle size 5 µm, dew point 3 C, oil content mg/m³ Part no. See Ordering system for cylinders in optional design. Technical Data for adapter Material Piston rod bushing Steel, bearing layer composite PVDF + PTFE Wiper Metal Polyesterelastomer (PEE) Carbon-filled PTFE Seals Nitrile rubber Casing Anodized aluminum Ambient temperature range -5 C to +70 C (+5 F to +58 F) Application area In very difficult environments high demands are made on a wiper. Depending on the environment different types of wipers are suitable. To fulfil maximum flexibility and ease of maintenance we offer different adapters for this application. Note that the cylinder is still to the ISO/VDMA standards built-in dimensions. Piston Ø Metal PEE PTFE

20 Tie rod cylinders, Series 523 High temperature (Viton) with sealing concept piston rod, adjustable cushioning. Profiles - Grey, Red, Green and Yellow Technical Data, cylinders for high operating temperatures Standard ISO 5552 (ISO 643, VDMA 24562) CNOMO / NFE Working pressure, max. 0 bar (45 psi) Ambient temperature range +20 C to +20 C (+68 F to +248 F) Medium Compressed air ISO 8573-:200, class or lower* Materials Seals FPM rubber (Viton) Wiper Carbon-filled PTFE Other materials see main cylinders. Dimensions, see standard cylinder. Application area This version is suitable in hot zones, for example handling of oven-doors. Magnetic sensing can not be used as the cylinder lacks magnets. But, is available on special order. Note: This version cannot be combined with mounting M32 "Rear eye with rubber bushing", double acting cylinder with position holder, double acting with non-rotating piston rod, sensors or linear control units. * Particle size 5 µm, dew point 3 C, oil content mg/m³ Part no. See Ordering system for cylinders in optional design. Technical Data, cylinders for high operating temperatures with sealing concept piston rod Materials Piston rod bushing Steel with a PVDF + PTFE bearing surface de piston en PVDF + PTFE Wiper Metal or carbon-filled PTFE Seals FPM rubber (Viton) Casing Anodized aluminum Ambient temperature range +20 C to +20 C (+68 F to +248 F) Application area In very difficult environments high demands are made on a wiper. Depending on the environment different types of wipers are suitable. To fulfil maximum flexibility and for ease of maintenance we offer for these applications different adapters. Note that the cylinder is still to the ISO/VDMA standards built-in dimensions. Piston Ø Metal PTFE

21 Tie rod cylinders, Series 523 Accessories Front flange or rear flange (MF/MF2) ISO, VDMA, NFE Piston dia. Part no. E R JS 4 W FB H 3 MF JS 4 TF JS 4 UF ZF Weight [kg] (lbs) ±, ,3 (0.7) ±, ,4 (0.9) ±, ,5 (.) ± ,0 (2.2) ± ,7 (3.7) ± ,6 (5.7) , (9.0) ,5 (6.5) ,2 (29.) ,0 (37.5) ,0 (68.3) Material: Zinc plated steel. Supplied complete with mounting screws for attachment to the cylinder. Piston dia. Part no. E R JS 4 W FB H 3 MF JS 4 TF JS 4 UF ZF Weight [kg] (lbs) ±, ,25 (0.55) ±, ,35 (0.77) ±, ,7 (.5) ± ,8 (.76) ± ,35 (2.98) ± ,2 (4.85) Material: Anodized aluminum Supplied complete with mounting screws in stainless steel for attachment to the cylinder.

22 Angle brackets (MS) ISO, VDMA, NFE S* = Stroke Piston dia. Part no. E AB H 4 AH JS 5 AO AT AU ±0,2 SA TR JS 4 XA Weight [kg] (lbs) , ±, ,2 (0.4) , ±, ,3 (0.7) , ±, ,4 (0.9) , ±, ,6 (.3) , ±, ,2 (2.6) , ±, ,7 (3.7) , ,6 (5.7) , ,4 (.9) , ,2 (20.3) , ,0 (28.7) ,0 (68.3) Material: Zinc plated steel. Supplied complete with mounting screws for attachment to the cylinder. The mountings are delivered in pairs. Piston dia. Part no. E AB H 4 AH JS 5 AO AT AU ±0,2 SA TR JS 4 XA Weight [kg] (lbs) , ±, ,8 (0.40) , ±, ,3 (0.66) , ±, ,39 (0.86) , ±, ,8 (.76) ±, ,95 (2.09) Material: Stainless steel. Supplied complete with mounting screws in stainless steel for attachment to the cylinder. The mountings are delivered in pairs.

23 Central male trunnion (MT4) ISO, VDMA, NFE S* = Stroke Piston dia. Part no. Series Grey L TD TL TM UW XV e 9 min. XV max. Weight [kg] (lbs) ,0 80,0+S* 0,2 (0.4) ,5 87,5+S* 0,4 (0.9) ,5 97,5+S* 0,5 (.) ,5 02,5+S*,0 (2.2) ,0 8,0+S*,7 (3.7) ,5 24,5+S* 3,0 (6.6) ,5 48,5+S* 4,9 (0.8) Material: Grey cast iron. Piston dia. Part no. Series Green²) Part no. Series Yellow²), Series Red*²) L TD TL TM UW XV e 9 min. XV max. Weight [kg] (lbs) ¹) ±0,8 67¹) 67,5 78,5+S* 0,3 (0.7) ±0, ,0 87,0+S* 0,4 (0.9) ±, ,0 97,0+S* 0,5 (.) ±, ,0 0,0+S* 0,9 (2.0) ±, ,0 7,0+S*,0 (2.2) ±,3 45 8,0 22,0+S*,6 (3.5) ±, ,0 45,0+S* 2, (4.6) ¹) Not according to standard. ²) See table below. * Series red with new profile. Material: Zinc plated steel. ²) Max. axial strength for cylinders with mountings and Piston Ø Dynamic [kn] (lbf) Static [kn] (lbf) 32,6 (359.7) 3,2 (79,4) 40 2,5 (562.0) 5,0 (24,0) 50 3,9 (876.7) 7,8 (753,4) 63 6,2 (393,8) 2,4 (2787,5) 80 7,5 (686,0) 5,0 (3372,0) 00,8 (2652,6) 23,6 (5305,3) 25 8,4 (436,3) 36,8 (8272,6) Note! When stronger mounting is required, use Series Grey.

24 Front or rear pivoted mounting (MT5/MT6) ISO S* = Stroke Piston Ø Part no. TD e 9 TL h 4 TM h 4 TT ±0,2 UN max. XH XL Weight [kg] (lbs) ,2 (0.4) ,4 (0.9) ,5 (.) ,0 (2.2) ,7 (3.7) ,6 (5.7) , (9.0) Material: Zinc plated steel. In contrast to the central male trunnion, the pivoted mounting enables a sensor to be mounted for sensing the end position of the cylinder. This mounting can be mounted with dowels on the same side as, or 90 to, the connection port. Note: When the mounting is mounted with dowels on the same side as the connection port, consideration must be given to the space required for the bearing brackets. This mounting is supplied complete with mounting screws for attachment to the cylinder.

25 Rear end cover clevis (MP0) S* = Stroke Piston dia. Part no. B H 4 B2 d 2 E L R CN F 7 FL ±0,2 XD Weight [kg] (lbs) , , (0.2) , ,2 (0.4) , ,3 (0.7) , ,4 (0.9) , ,6 (.3) , ,9 (2.0) , ,4 (3.) Material: Grey cast iron. The mounting is supplied complete with mounting screws for attachment to the cylinder.

26 Rear eye with PTFE bushing (MP4) ISO, VDMA, NFE S* = Stroke Piston dia. Part no. E L CD H 9 EW FL ±0,2 MR XD Weight [kg] (lbs) ,2/ 0, , (0.2) ,2/ 0, ,2 (0.4) ,2/ 0, ,2 (0.4) ,2/ 0, ,4 (0.9) ,2/ 0, ,6 (.3) ,2/ 0, ,0 (2.2) ,5/, ,3 (9.5) ,5/, ,9 (7.4) ,5/, ,0 (24.3) ,5/, ,0 (37.5) ,5/, ,0 (63.9) Material: Ø mm Al Mg Si F3 forged, Ø mm grey cast iron. The mounting is supplied complete with mounting screws for attachment to the cylinder. Piston dia. Part no. E L CD H 9 EW FL ±0,2 MR XD Weight [kg] (lbs) ,2/ 0, ,09 (0.20) ,2/ 0, , (0.24) ,2/ 0, ,7 (0.38) ,2/ 0, ,24 (0.53) ,2/ 0, ,37 (0.82) ,2/ 0, ,59 (.30) Material: Aluminum cast, with black CrNi coating. The mounting is supplied complete with mounting screws in stainless steel for attachment to the cylinder.

27 Rear clevis (MP2) ISO, VDMA, NFE S* = Stroke Piston dia. Part no. E L CB H 4 CD H 9 FL ±0,2 MR UB h 4 XD Weight [kg] (lbs) , (0.2) ,2 (0.4) ,3 (0.7) ,4 (0.9) ,6 (.3) ,9 (2.0) ,2 (9.3) ,8 (7.2) ,8 (23.8) ,7 (36.8) (63.9) Delivered with mounting screws but without pivot pins. Material: Ø mm: Al Mg Si F3 forged. Ø mm: Grey castings 40 with screws, without the pivot pin. The mounting together with "Rear eye with PTFE bushing" (MP4) + pivot pin (523-X00-009) form a complete pivot mounting. Piston dia. Rear clevis (MP2) corrosion protected Part no. E L CB H 4 CD e 8 FL ±0,2 MR UB h 4 VB XD Weight [kg] (lbs) , (0.2) ,2 (0.4) ,2 (0.4) ,4 (0.9) ,5 (.) ,9 (2.0) Delivered with pivot pins and mounting screws. Material: Anodized aluminum. Pivot pin, circlips and mounting screws in stainless steel. This mounting together with "Rear eye with PTFE bushing" (MP4) alternative "Rear eye with rubber bushing" (M32) form a complete pivot mounting.

28 Rear eye with rubber bushing (M32) ISO VDMA, NFE S* = Stroke Piston dia. Part no. E L CD H 9 EW FL MR¹) XD Weight [kg] (lbs) ,5 0 25,5 22 4,0 42 0, (0.2) ,5 2 27,0 25 9,0 60 0,2 (0.4) ,5 2 3,0 27 9,5 70 0,3 (0,7) ,5 6 39, ,0 90 0,4 (0.9) ,5 6 49, ,0 20 0,5 (.) , ,5 4 29, ,7 (.5) Materials: Aluminum with a bronze bushing encapsulated in vulcanized rubber. The mounting is supplied complete with mounting screws for attachment to the cylinder. ¹) This dimension exceeds the ISO standard.

29 Rear eye with ball joint (M36) from 80 mm dia. as per ISO VDMA S* = Stroke Piston dia. Part no. Part no.²) Series Yellow E L CD H 7 EX FL MS XD Weight [kg] (lbs) , (0.2) ,2 (0.4) ,3 (0.7) ,4 (0.9) ,5 (.) 80¹) ,7 (.5) ,9 (2.0) 00¹) ,2 (2.6) 25¹) ,8 (8.4) 60¹) ,6 (4.6) 200¹) ,6 (25.6) 250¹) ,7 (43.4) ¹) To ISO 889 Materials: mm dia. aluminum with a steel ball joint, lubrication-free, mm dia. grey cast iron. ²) Materials: Anodized aluminum with a steel ball joint, lubrication-free. The mounting is supplied complete with mounting screws for attachment to the cylinder.

30 Joining piece for building a 3 or 4 position cylinder S* and S2* = Stroke for the respective cylinder. Piston dia. Part no. D d D E max. M ±,25 TG ZJ S + S2 max , , , , , , Material: Grey cast iron. Note: Mounting accessories included.

31 Bearing brackets Piston Ø Part no. A B B C D d h 7 d2 F f H H2 N ,5 3,0 2 6,6, ,8 40, ,0 3,0 6 9,0 5, ,0 63, ,0 3,0 20,0 8, ,0 00, ,5 3,5 25 4,0 20 2, ,0 60, , , , , , , ,5 Material: Zinc plated steel with sintered bushing. Delivered in pairs.

32 Bearing block with ball joint and foot Piston Ø Part no. CH JS 5 CN H 7 EN 0/ 0, ER max. EU max. G JS 4 G2 JS 4 G3 max. H6 H max. K JS 4 K2 max. S5 H 3 Weight [kg] (lbs) , ,6 0,9 (0.42) , ,6 0,25 (0.55) , ,0 0,46 (.0) , ,0 0,75 (.65) , ,0,04 (2.29) , ,0,4 (3.) , ,0 3,6 (6.97) ,4 (4.) , (20.) ,4 (29.5) ,9 (37.3) Material: Grey cast iron. Note: Mounting accessories included.

33 Bolts with anti-rotation device (for "Rear end cover clevis" 523-X ) VDMA, NFE Piston Ø Part no. A B C D3 0/ 0, D4 H 2 EK h 9 L +0,2/0 L2 L3 L4 0/ 0,4 Weight [kg] (lbs) , ,5 4, ,03 (0.07) , ,0 5, ,05 (0.) , ,0 6, ,0 (0.22) , ,0 6, , (0.24) , ,0 6, ,5 (0.33) , ,0 6, ,20 (0.44) * * * ,0 5, ,59 (.30) ,0 3 4,3 (2.49) ,0 3 4,3 (2.49) , ,20 (4.85) , ,0 (6.83) Material: Hardened steel. Note: For "Bearing block with ball joint and foot" (523-X ) mounted together with "Rear end cover clevis" (523-X ). * Locking ring to DIN 47, NFE

34 Bearing block with fixed bearing and foot VDMA, NFE Piston dia. Part no. CA JS 5 CK H 9 EM G G2 JS 4 G3 H6 K JS 4 K2 max. L3 max. R max. S5 Weight [kg] (lbs) ,2/ 0, ,0 6,6 0,7 (0.38) ,2/ 0, ,0 6,6 0,2 (0.46) ,2/ 0, ,0 9,0 0,44 (0.97) ,2/ 0, ,0 9,0 0,54 (.9) ,2/ 0, ,0,0 0,96 (2.2) ,2/ 0, ,0,0,37 (3.02) ,5/, ,5 4,0 2,98 (6.57) ,5/, ,5 4, ,5/, ,5 8, ,5/, ,0 22,0 Material: Painted grey cast iron. Piston dia. Corrosion resistant version Part no. CA JS 5 CK H 9 EM G G2 JS 4 G3 H6 K JS 4 K2 max. L3 max. R max. S5 Weight [kg] (lbs) ,2/ 0, ,0 6,6 0,05 (.) ,2/ 0, ,0 6,6 0,07 (0.5) ,2/ 0, ,0 9,0 0,4 (0.3) ,2/ 0, ,0 9,0 0,8 (0.40) ,2/ 0, ,0,0 0,28 (0.62) ,2/ 0, ,0,0 0,42 (0.93) Material: Aluminum cast with black CrNi coating.

35 Bolts with locking rings (for "Rear Clevis" (MP2) 523-XX ) VDMA, NFE Piston Ø Fig. Part no. A D max. EK d 0 EL Weight [kg] (lbs) , /+ 0,03 (0.07) , /+ 0,05 (0.) , /+ 0,06 (0.3) , /+ 0,2 (0.27) , /+ 0,6 (0.35) , /+ 0,27 (0.60) , /+2 0,5 (.2) , /+2,05 (2.32) , /+2, , /+2 2, , ,5 0/+2 3,05 Material: Stainless steel. Note: For "Rear eye with PTFE bushing" (MP4) 523-XX or "Bearing block with fixed bearing" 523-X mounted together with "Rear Clevis" MP2 (523-XX ).

36 Bearing brackets, lubrication-free * The maximum pendulum movement with rear eye is ±45. CR H 8 Part no. Part no. for yellow series¹) EA FA FK ±0, FN HB NH TH UL Weight [kg] (lbs) , ,08 (0.8) , ,6 (0.35) , ,50 (.0) , ,80 (.76) , ,30 (2.87) , ,40 (5.29) , ,40 (9.70) , ,40 (9.70) Material: Aluminum with steel bushings provided with a plastic surface coating, intended for normal loading cases. ¹) Material: Anodized aluminum with steel bushings provided with a plastic surface coating, intended for normal loading cases. Note: For mounting together with "Ball eye rod end" or, alternatively, "Central male trunnion", "pivoted mounting" or "rear eye". For "Ball eye rod end" and "Rear eye" a pivot pin kit is also required.

37 Steel bearing brackets * The maximum pendulum movement with rear eye is ±45. Axle CR H 8 Part no. EA FA FK ±0, FN HB NH TH UL Weight [kg] (lbs) , ,08 (0.8) , ,6 (0.35) , ,50 (.0) , ,80 (.76) , ,30 ( , ,40 (5.29) , ,40 (9.7) , ,40 (9.7 Material: Zinc plated steel. Intended for more difficult loading cases and in conjunction with high temperature cylinders. For mounting together with "Ball eye rod end" or, alternatively, "Central male trunnion", "Pivoted mounting" or "Rear eye". For "Ball eye rod end" and "Rear eye" a pivot pin kit is also required.

38 Pivot pin kit (for "Bearing brackets" 36720x000 and 36620x000) Part no. Part no.¹) corrosion resistant CN AN AD AP Weight e 8 [kg] (lbs) ,2 33,5 39 0, ,5 37,8 44 0, ,5 52,8 59 0, ,5 62,8 70 0,8 Material: Hardened steel. ¹) Material: Stainless steel. For mounting together with "Ball eye rod end (P4)" XXX0 or, alternatively, "Rear eye with ball joint (M36)" X000. The pivot pin is delivered with circlips.

39 Nut Piston Ø Part no. Surface treated steel¹) Part no. Stainless steel²) KT KU Weight [kg] (lbs) M0x, ,008 (0.08) M2x, ,04 (0.03) M6x, ,024 (0.053) M20x, ,045 (0.099) M24x ,060 (0.32) M27x ,070 (0.54) M36x ,50 (0.33) M42x ,300 (0.66) M48x ,400 (0.882) ¹) Material: Zinc plated steel (M 0-M 36). Phosphated and oiled steel for M 42x2 and M 48x2. ²) Material: Stainless steel (BS 303 S 3). Note: Piston nuts are mounted on all cylinders.

40 Rod clevis (P) ISO 840 cyl.- Ø Thread KK Fig. CL D CK CM LE ER CE L BL Code 32 M M 0 x, M2x, /63 M6x, /00 M 20 x, M 27 x /200 M36x M42x M48x Material: Zinc plated steel.

41 Rod clevis in stainless steel (P2) ISO 840 Thread KK Part no.¹) BL CE CK e 8 CL CM B 2 ER LE KT KU Weight [kg] (lbs) M0x, , (0.2) M2x, ,2 (0.4) M6x, ,4 (0.9) M20x, ,7 (.5) Material: Stainless steel (BS 303 S 3). ¹) The mounting has a lock nut to lock it in the set position.

42 Mounting plate (P3) Thread KK Part no. A B C D E F H Weight [kg] (lbs) M0x, M6 29 9, ,55 (.2) M2x, M , ,08 (0.76) M6x, M , ,4 (0.309) Material: Anodized aluminum. The mounting is delivered complete with screws for locking on the piston rod. Intended for mounting "tools" on the piston rod.

43 Ball eye rod end (P4) ISO VDMA AFNOR Piston Ø Thread KK Part no.¹) AA AV CE CN H 7 EN 0/ 0, EU ER max. F H LF α Weight [kg] (lbs) 32 M 0x, ,5 4 2, , (0.2) 40 M2x, , ,2 (0.4) 50, 63 M6x, , ,4 (0.9) 80, 00 M 20x, , ,5 (.) 25 M 27x , , (2.4) 60, 200 M36x , ,2 (2.6) 250 M42x , ,6 (5.7) 320 M48x , ,2 (2) Material: Zinc plated steel with hardened swivel bearing (maintenance-free). ¹) to ISO 839. Piston Ø Ball eye rod end (P4), corrosion-resistant Thread KK Part no.¹) AA AV CE CN H 7 EN 0/ 0, EU ER max. F LF H Weight [kg] (lbs) 32 M 0x, ,5 4,5 2, ,07 (.5) 40 M2x, ,0 6,5 5, ,0 (0.22) 50, 63 M6x, ,0 2,5 9, ,2 (0.46) 80, 00 M 20x, ,0 25,5 24, ,38 (0.84) 25 M 27x ,5 34,8 35 4,5 (2.54) Material: Stainless steel, non-ferrous metal free. ¹) to ISO 839.

44 Flexible coupling (P5) * Angular displacement of center line. ** Radial displacement of center line. Thread KK Part no. B D D2 D3 F min. L ±2 L2 L3 ± SW SW2 SW3 SW4 RV M0x, ,0 2, , ,7 M2x, ,0 2, , ,7 M6x, ,0 33, , ,0 M20x, ,0 33, , ,0 M27x ,5 62, , ,0 M36x ,0 Material: Zinc plated steel.

45 Flexible coupling with mounting plate (B) Axial play: 0,4... 0,8 mm (Ø32 25); 0,4... 0,95 mm (60 / 200) Radial play: mm (Ø32 25); 3 mm (60 / 200) Material: Steel, galvanized Piston Ø Part no. KK a a2 d H d6 H3 d7 H3 e H3 e2 h t2 H SW Weight [kg] (lbs) M0x, ,6 36±0,5 23±0, ,300 (0.66) M2x, ±0,2 38±0, ,400 (0.88) M6x, ±0,2 58±0, ,900 (.98) M6x, ±0,2 58±0, ,900 (.98) M20x, ±0,3 65±0, ,50 (2.54) M20x, ±0,3 65±0, ,50 (2.54) M27x ±0,3 65±0, ,00 (2.43) M36x ±0,3 90±0, ,400 (7.5) M36x ±0,3 90±0, ,400 (7.5)

46 Tie rod cylinders, Series 523 Linear control units Linear control unit, H-shape Type Standard H-shape Linear control units suitable for cylinders Ambient temperature range as per ISO 6432, VDMA and CNOMO / NFE C to +80 C (-4 F to +76 F) Materials Bearing housing Anodized aluminum Carrying plate Anodized aluminum Control rods for Stainless steel, smooth-rolled plain bearing Flexible coupling in the Stainless steel, smooth-rolled carrying plate Plain bearing Sintered bronze Ball bearing Steel Screws Galvanized steel Application area Guide unit reduces bending of the piston rod when positioning high loads High precision due to long guide High useful load due to solid guide rods Technical information Piston Ø (inch) 32 (¼") 40 (½") 50 (2") 63 (2½") 80 (3") 00 (4") Weight 0 mm stroke [kg],300 2,300 3,700 4,700 8,800,00 (lbs) (2.866) (5.07) (8.57) (0.362) (9.40) (24.47) H-shape, ball bearing add. per 00 mm [kg] 0,090 0,60 0,250 0,250 0,390 0,390 (lbs) (0.98) (0.353) (0.55) (0.55) (0.860) (0.860) Weight 0 mm stroke [kg],300 2,300 3,700 4,700 8,800,00 (lbs) (2.866) (5.07) (8.57) (0.362) (9.40) (24.47) H-shape, plain bearing add. per 00 mm [kg] 0,090 0,60 0,250 0,250 0,390 0,390 (lbs) (0.98) (0.353) (0.55) (0.55) (0.860) (0.860) Part no. H-shape, sinter friction bearing (L) For piston dia Stroke Rec. max. stroke Spare parts kit (to be ordered separately) Piston dia. Order no

47 Tie rod cylinders, Series 523 Linear control units Part no. H-shape, linear ball bearings (L5) For piston dia Stroke Rec. max. stroke Spare parts kit (to be ordered separately) Piston dia. Part no A 2

48 Tie rod cylinders, Series 523 Linear control units H = Stroke Relubricate ball bearings after 5000 km (lubricating grease KP2K DIN 5825), order no Lubricate more often in dusty conditions Piston dia. A A2 A3 A4 A5 B C G G2 G3 G4 L L2 L3 L4 L5 L6 L7 L8 L9 L0 L L2 *, , M6 6,6 6, , M6 6,6 6, , M , , M , M M , Piston dia. L3 L4 L5 *2 L7 L8 M8 L9 *2 L9A *3 *2 L20 L2 L22 SW SW 2 R R2 H7 E + F + ØG +0,5 ØH SW T ,2 +0, SW30 6 6, ,2 +0, ,2 +0, , ,2 +0, , ,4 +0, , ,4 +0, , , These values apply for linear ball bearings as well as for sinter-friction bearings. For differing values, see below. * Change the adjustment range of the flexible coupling accordingly (see L5 and L9) *2 For retracted cylinder **3 Cylinders without signal 3

49 Tie rod cylinders, Series 523 Linear control units Piston dia. L5 *2 These values apply for sinter-friction bearings L9 *2 L9A *3 *2 L4 4

50 Tie rod cylinders, Series 523 Linear control units Useful load Useful load for linear control units with sinter friction bearings F = Useful load Z = Bearing-out Useful load Service life 2 x 0 6 m Useful load for linear control units with linear ball bearings F = Useful load Z = Bearing-out 5

51 Tie rod cylinders, Series 523 Linear control units Reduction of useful load on short strokes k = adjustment factor: normal = ; on impact: 2 The nominal load data determined for short-stroke movements from the diagram have to be multiplied with the adjustment factor k. These short-stroke adjustments are already included in the load diagram for a bearing-out of more than 60 mm. Service life 5 x 0 6 m F permit = F x 0,5 Bending F = Useful load (at the load center) SF = Bending Z = Bearing-out 6

52 Tie rod cylinders, Series 523 Linear control units Bending due to own load Bending due to 0 N load 7

53 Tie rod cylinders, Series 523 Sensors Sensors Series ST8 (275) * LED Technical Data Outlet PNP with cable NPN, PNP with connector Reed with cable Reed with connector Voltage and type of current 0-30 V DC 0-30 V DC 0-30 V DC,240 V AC 0 30 V DC Max. continuous current <50 ma <50 ma <00 ma <00 ma Voltage drop <2 V <2 V <3 V <3 V Leakage current 0 µa 0 µa Internal consumption 0 ma 0 ma Ambient temperature range -25 C to +75 C (-3 F to +67 F) -25 C to +75 C (-3 F to +67 F) -25 C to +75 C (-3 F to +67 F) -25 C to +75 C (-3 F to +67 F) Protection* IP 67 as per IEC 529 IP 67 as per IEC 529 IP 67 as per IEC 529 IP 67 as per IEC 529 Indication LED LED LED LED De-energization delay >20 ms >20 ms Material Housing: Polyamide Cable: PVC (3x0,4 mm²) Housing: Polyamide Cable: PUR (3x0,4 mm²) Housing: Polyamide Cable: PVC (2x0,4 mm²) * When used with threaded IP 67 connector, see figures 3 and 4 for cables with connector. Housing: Polyamide Cable: PUR (2x0,4 mm²) Part no. (for Ø 32-25mm)** Symbol Type Fig. Part no. Cable length L [m] Reed - R ,5 Reed - R Reed - R ,3 + M8 connector PNP - I ,5 PNP - I PNP - I ,3 + M8 connector PNP - I ,3 + M8 connector* PNP - I Micro (0,3 m + M8 connector) PNP - I ,3 + M2 connector NPN - I ,3 + M8 connector * As per EN ** For mm dia., order Proximity Reed Switch with LED, part no Brown 2. Blue 3. Black 4. Load/signal

54 Sensor mounting for the Red series (profile version 06) Piston Ø Part no Material: Anodized aluminum and stainless steel.

55 Sensor with cable, CE-marked, inductive for the Grey series mm dia. ) Cable: black 2,5 m long, extremely flexible 2) Switching point 3) Load BK = Black BU = Blue BN = Brown Part no. Ambient temp. Range C to +75 C (- Operating voltage Switching current 3 F to +67 F) - Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470) - Hysteresis: max. mm - Output: Polarity safe, short-circuit protection - Indicator: 2 LEDs (green = supply voltage, (yellow = operation status) - Body: Plastic (PEI) Function range Extended pulse Contact type 0 30 V DC 200 ma (max) 2 35 mt 20 ms PNP (Normally open)

56 Sensor with cable and LED, reed ) Cable-black, extremely flexible. 2) Switching point. 3) Load. BK = black BN = brown Part no. Length of cable Ambient temperature range ,5 m -25 C to +75 C (- 3 F to +67 F) m -25 C to +75 C (- Operating voltage 3 F to +67 F) - Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470) - Passing speed, max:,5 m/s - Switching capacity, with LED: 50 W / 50 VA, without LED: 20 W / 30 VA - Output: Polarity safe, surge protected - Switch point accuracy: ±0, mm - Indicator: LED (yellow = operating status) - Body: Plastic (PEI) Switching current, max Max. peak voltage Contact type V AC/DC 0,5 A 500 V Normally open V AC/DC 0,5 A 500 V Normally open

57 Sensor with connector, CE-marked, inductive for the Grey series mm dia. ) Switching point. 2) Load. Part no. Ambient temp. Range C to +75 C (- Operating voltage 3 F to +67 F) - Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470) - Hysteresis: max. mm - Output: Polarity safe, short-circuit protection - Indicator: 2 LEDs (green = supply voltage, yellow = operation status) - Body: Plastic (PEI) Switching current Function range Extended pulse Contact type 0 30 V DC 200 ma (max) 2 35 mt 20 ms PNP (Normally open)

58 Sensor with connector and LED, reed ) Switching point. 2) Load. Part no. Ambient temperature range C to +75 C (- Operating voltage Switching current, max 3 F to +67 F) - Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470) - Passing speed, max:,5 m/s - Switching capacity,with LED: 50 W / 50 VA, without LED: 20 W / 30 VA - Switching point accuracy: ±0, mm - Indicator: LED (yellow = operating status) - Body: Plastic (PEI) Max. peak voltage Nominal voltage V AC/DC 0,5 A 500 V 0 60 V AC 75 V DC Contact type Normally open

59 Sensor mounting for the Grey series mm dia. Piston Ø Part no. X Y Z 60 to , , For proximity reed switches , -53-2

60 Sensor with encapsulated cable, reed for the Grey series mm dia. ) Switching point in the middle of this side. 2) LED (yellow). 3) LOAD. BK = Black BU = Blue BN = Brown Part no. Nominal voltage Ambient temp. range Type Fig. I* [A] V AC/DC -25 C to +75 C (-3 F to +67 F) V AC/DC -25 C to +75 C (-3 F to +67 F) V AC/DC max. -20 C to +20 C (-4 F to +248 F) Degree of protection with plug: IP 67 - IEC 529 (DIN VDE 0470) Max. peak voltage: 500 Vs Passing speed max.:,5 m/s Switching point accuracy: ±0, mm Impact resistance: 50 g ( ms) Vibration resistance: 35 g ( Hz) * Max. switching current Cable (black) [m] Switching capacity LED 0,5 2,5 50 W / 50 VA LED 0, W / 50 VA 2 3 2,5 60 W / 60 VA

61 Proximity reed switch for electrical connector for the Grey series mm dia. ) Switching point in the middle of this side. 2) LED (yellow). 3) LOAD. Supplied with gasket. Mounting screw M 4 supplied with the clamp (MA =,5 Nm) MA = torque at mounting screw. Part no. Type Fig. Ambient temp. range without LED -25 C to +75 C (-3 F to +67 F) with LED 2-25 C to +75 C (-3 F to +67 F) Degree of protection with plug: IP 65 - IEC 529 (DIN VDE 0470) Max. peak voltage: 500 Vs Passing speed max.:,5 m/s Switching point accuracy: ±0, mm Impact resistance: 50 g ( ms) Vibration resistance: 35 g ( Hz) Nominal voltage Switching current max. [A] Switching capacity V AC/DC max W / 60 VA V AC/DC max. 0,5 50 W / 50 VA

62 Clamp for Cylinder Series 523 for the Grey series mm dia. Piston Ø Part no. A B C D F G G2 H 60 to M 4 M to M 4 M6 6 Mounting screws for clamp and proximity reed switch are supplied. Figs. and 2 for proximity reed switches , -06-2, -90-2, ,

63 Circular connector with cable for sensors Series ST8 and * by 5 m cable dia. 2 mm BK = Black BU = Blue BN = Brown Length of cable L [m] Part no. Fig. angled Part no. Fig. 2 straight Part no. Fig. 3 angled with thread Part no. Fig. 4 straight with thread Operating voltage: 30 V AC / 36 V DC - Degree of protection: IP 65 - IEC 529 (DIN VDE 0470) - Cross section of cable: 3 x 0,25 mm², 3 x 0,34 mm² by 5 m cable with thread - Piping type: PVC - hose (black) - Insulation class: C to VDE 00

64 Connector for sensor X2 Part no. Nominal voltage Pins Operating voltage max. 250 V 3 60 V AC /75 V DC Degree of protection: IP 65 - IEC 529 (DIN VDE 0470).

65 Tie rod cylinders, Series 523 Accessories Base plate for direct mounting of ISO valves Piston Ø Part no. Valve size Port nos., 2, 4, 3, (5) Port nos. 2, 4 A B C D E F G H K Weight [kg] (lbs) ISO G /8 G /8 93, ,75 (0.386) ISO 2 G 3/8 G / ,5 8,5 46,5, ,580 (.279) Installation Instructions Connection: Outlet port 2 of the valve should be connected to the end cover where the base plate is fitted. Outlet port 4 is connected to the opposite end cover with tubing. Exhaust ports 3 and 5 are combined in the plate to a common exhaust port. Inlet port and control ports 2 and 4 are located on one side of the plate. Flow: The maximum flow for a valve mounted on these base plates is somewhat lower than for a valve mounted on a normal base plate. Installation: The plate is fitted directly on the front or rear end cover of the cylinder with a banjo thread. Alternatively one or the other of the two banjo threads (G /8 and G /4) supplied for base plate can be used, depending on the size of the cylinder port. A size G 3/8 banjo thread is supplied for base plate For cylinders 00 and 25 mm (4" and 5" inch) dia., a reducing nipple for the cylinder connection port G /2 is required. Min. strokes: The table below shows the smallest stroke which a cylinder can have when the base plate is turned towards the opposite end cover and connected with fittings and plastic tubing; 6 mm dia. for and 2 mm (/2" inch) dia. for Piston Ø Minimum strokes Valve ISO ISO ISO ISO, ISO ISO, ISO ISO, ISO ISO, ISO 2

66 Base plate for direct mounting of Compact 0 or Compact 8 valves Version Part no. Valve size Port nos., 4 Port nos. 3, 5 A B C D E F G H K L M Weight [kg] (lbs) Upright G /8 G / , ,5 28, ,08 (0.8) M 7 G / ,5 42, /25 32, ,09 (0.20)

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