Compact Guide Cylinder Series MGP

Transcription

1 Compact Guide Cylinder Series MGP ø2, ø, ø, ø, ø, ø, ø, ø,, ø0 MGJ MGP MGQ MGG MGC MGF MGZ MGT Series Variations Series Bearing type Cushion 2 0 Page Standard type MGP With air cushion MGP With end lock MGP Heavy duty guide rod type MGPS High precision ball bushing bearing type MGP Slide bearing Ball bushing bearing Slide bearing Ball bushing bearing Rubber bumper ir cushion Rubber bumper Rubber bumper Rubber bumper/ ir cushion Clean series: ø2 to ø Water resistant: ø to ø0 Note) Copper/Fluorine-free: ø2 to ø0 Copper/Fluorine-free (-) Note) vailable with ø to ø0 slide bearing type only P. 26 P. 28 P. 7 P. 3 P. D- -X Individual -X 2

2 Combinations of Standard Products and Made Series MGP : Standard : Made to Order specifications : Special product (Contact SMC for details.) : Not available Basic type ir cushion Bearing Slide bearing Ball bushing Slide bearing Ball bushing Type MGPM MGPL MGPM MGPL ø2 to 0 ø to 0 Basic type With air cushion With end lock 2- Clean series Note ) 3- Clean series Note ) - Copper-free 2- Copper-free/Clean series Note ) R/V Water resistant Note 2) XB6 Heat resistant cylinder ( to C) Note 3) XB Low speed cylinder ( to mm/s) XB Intermediate stroke (Exclusive body) XB3 Low speed cylinder ( to mm/s) XC4 With heavy duty scraper Note 4) XC6 Made of stainless steel XC8 djustable stroke cylinder/djustable extension type XC djustable stroke cylinder/djustable retraction type XC Intermediate stroke (Spacer type) XC22 Fluororubber seals Note ) XC3 With coil scraper Note 4) XC6 With shock absorber XC7 Machining tapped hole, drilled hole and pin hole additionally XC82 Bottom mounting style X44 Symmetrical port position X867 Lateral piping type (Change of plug position) Note ) MGPL: 2 to only Note 2) MGPL: to 0 only Note 3) Without cushion, MGPL: (). (): With auto switch Note 4) For ø to ø0 only Note ) Without cushion, MGPL: (). 264

3 to Order Specifications Series MGP With end lock Heavy duty guide type High precision ball bushing type Slide bearing Ball bushing Slide bearing Basic type ir cushion With end lock MGPM MGPL MGPS MGP MGP MGP ø to 0 ø, ø2 to 0 ø to 0 ø to 0 MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X 26

4 . Top port Compact Guide Cylinder Series MGP ø2, ø, ø, ø, ø, ø, ø, ø,, ø0 Four mounting styles provided. Top mounting Easy positioning Knock pin holes provided on each mounting surface 2. Side mounting Piping is possible from two directions. Top ported 3. T-slot side mounting Easy adjustment of workpiece and cylinder mounting. Top mounting 2. Side ported 4. Bottom mounting 2d or more (d: Screw O.D.). uto switch mounting 2. Side port uto switches can be mounted on two sides. 2. Side mounting 4. Bottom Bottom mounting mounting. uto switch mounting 3. T-slot side mounting Two types of guide rod bearing to accommodate various applications Slide bearing The lateral withstand load is more than twice that of a conventional stopper cylinder (round bar type), and is suitable for use with lateral loads accompanied by impact, as in stoppers. Ball bushing bearing Suitable for use as a pusher and lifter. Long strokes up to 0 mm are standardized. Stroke Variations Bearing type MGPM Slide bearing MGPL Ball bushing bearing 2 0 Stroke Intermediate stroke Spacer installation type vailable by the mm & mm interval. Exclusive body (-XB) in stroke increments of mm 266

5 With end lock type Holds the cylinder, s home position even if the air supply is cut off. Compact body ø to ø Standard + mm body length, ø0 Standard + mm body length Stroke Variations Bearing type MGPM Slide bearing MGPL Ball bushing bearing 0 Stroke Intermediate stroke Spacer type available by the mm stroke interval. Lock direction Rod end lock Head end lock Manual release Non-lock type Lock type With air cushion type n air cushion has been added to the compact guide cylinder to suppress vibration and noise at the stroke end. It can absorb nearly three times as much kinetic energy as a rubber bumper. Cushion valve is built into the body Stroke Variations Bearing type MGPM Slide bearing MGPL Ball bushing bearing 0 Stroke Intermediate stroke Strokes available by the mm interval by changing the collar. MGJ MGP MGQ MGG MGC MGF MGZ MGT Heavy duty guide rod type with improved load resistance Stroke Variations Bearing type MGPS Slide bearing Stroke nti-lateral load: % increase Eccentric load resistance: % increase Impact load resistance: % increase (Compared with MGPM compact guide cylinder) Guide rod diameter MGPS MGPM 4 D- -X Individual -X 267

6 Full Made to Order Variation Description Heat resistant cylinder ( to C) Symbol -XB6 n air cylinder with special seal material and grease, so that it can be used even at an ambient temperature range from C up to C. (MGPM only) Intermediate stroke (Using exclusive body) Symbol -XB When intermediate strokes other than standard strokes are used, this cylinder could shorten the full length and reduce the mounting space with an exclusive body without a spacer. Low speed cylinder ( to mm/s) Symbol -XB3 Smooth operation is possible with minimal sticking and slipping at low speeds of to mm. With heavy duty scraper Symbol -XC4 cylinder with a heavy duty scraper is used for the wiper ring is suitable for use in an environment where there is a lot of dust in the surrounding area or where the equipment is exposed to earth and sand (die-casting equipment, construction machinery, industrial vehicles, etc.). Change of guide rod end shape (Standard body dimension) E Symbol -X,6,7,2 Some patterns of guide rod end shape. 4 diagrams are available. Specify dimensions on a drawing and order the desired product. With coil scraper With shock absorber Description Shock absorber Symbol -XC3 It gets rid of frost, ice, weld spatter, cutting chips adhered to the piston rod, and protects the seals, etc. Symbol -XC6 shock absorber reduces the impact on the stroke extended side end. Machining tapped hole, drilled hole and pin hole additionally Symbol -XC7 Tapped, drilled and pin holes Plate are additionally machined to install a workpiece to the plate. Piston rod and rod end nut made of stainless steel 6 Retaining ring Piston rod 2 Guide rod 3 Plate Hexagon socket head cap plug Symbol -XC6 These are suitable for cases where rust or corrosion due to being immersed in water are likely. Use stainless steel for parts q to y. Bottom mounting style Relief holes for the guide rods are not required when a cylinder is mounted on the bottom. Symbol -XC82 The guide rod does not protrude from the bottom when the rod is retracting. 4 Plate mounting bolt djustable stroke cylinder/djustable extension type Symbol -XC8 Install a stroke adjusting unit on the head side to adjust strokes at the outlet. (fter adjusting stroke, both-side cushion style is changed into single side cushion style.) Symmetrical port position Standard -X44 Symbol -X44 This makes it easy to remove and rotate piping when it is mounted on a wall where mounting space is limited. djustable stroke cylinder/djustable retraction type Symbol -XC The retract stroke of the cylinder can be adjusted with the adjusting bolt. Lateral piping type (Change of plug position) Symbol -X867 type which plugs the piping port on the top in order to use it on the side. Intermediate stroke (Spacer type) Fluororubber seals Fluororubber is used for seals. Symbol -XC When intermediate strokes other than standard strokes are used, this cylinder could shorten the full length and reduce the mounting space with a spacer. Symbol -XC22 Hexagon socket head cap taper plug Front piping port Side piping port 268

7 Compact Guide Cylinder Series MGP ø2, ø, ø, ø, ø, ø, ø, ø,, ø0 MGJ MGP MGQ MGG MGC MGF MGZ MGT Stroke Variations Bearing type Stroke Intermediate stroke MGPM Slide bearing MGPL Ball bushing bearing Spacer installation type vailable by the mm & mm interval. Exclusive body (-XB) in stroke increments of mm D- -X Individual -X 26

8 Series MGP Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. 2 0 Warning Caution Series MGP B C D MGPM MGPL Mounting. Never place your hands or fingers between the plate and the body. Be very careful to prevent your hands or fingers from getting caught in the gap between the cylinder body and the plate when air is applied.. Use cylinders within the piston speed range. n orifice is set for this cylinder, but the piston speed may exceed the operating range if the speed controller is not used. If the cylinder is used outside the operating speed range, it may cause damage to the cylinder and shorten the service life. djust the speed by installing the speed controller and use the cylinder within the limited range. 2. Do not scratch or gouge the sliding portion of the piston rod and the guide rod. Damaged seals, etc. will result in leakage or malfunction. 3. Do not dent or scratch the mounting surface of a body and a plate. The flatness of the mounting surface may not be maintained, which would cause an increase in sliding resistance. 4. Make sure that the cylinder mounting surface has a flatness of 0.0 mm or less. If the flatness of the workpieces and brackets mounted on the plate is not appropriate, sliding resistance may increase.. Bottom of cylinder The guide rods protrude from the bottom of the cylinder at the end of the retracting stroke, and therefore, in cases where the cylinder is to be bottom mounted, it is necessary to provide bypass ports in the mounting surface for the guide rods, as well as holes for the hexagon socket head screws which are used for mounting. Moreover, in applications where impact occurs from a stopper, etc., the mounting bolts should be inserted to a depth of 2 d or more (. d or more for MGPS). 270 C ±0.2 ±0.2 2 d or more (d = Thread O.D.) ød Bypass port dia. ±0.2 B Hexagon socket head cap screw M4 x 0.7 M x 0.8 M x 0.8 M6 x.0 M8 x. M8 x. M x. M x. M2 x.7 M4 x 2.0 Series MGPS B 66 C ±0.2 ±0.2 C 70 ød Bypass port dia. D 47. d or more (d = Thread O.D.) B ±0.2 Hexagon socket head cap screw M2 x.7 M x 2 With air cushion Caution. Keep the adjusting range of the cushion valve within 3 rotations of the completely closed position. When adjusting the cushion valve, use the following screwdriver or hexagon wrenches. Keep the adjusting range of the cushion valve within 3 rotations of the completely closed position. ir leakage will occur if operated after opening by 4 rotations or more. Furthermore, a stopper mechanism is provided for the cushion valve, and it should not be forced open beyond that position. pplicable tool Flat head watchmakers, screwdriver 3 mm,,, JIS B 4648 hexagon wrench key., JIS B 4648 hexagon wrench key 2.,0 JIS B 4648 hexagon wrench key 4 2. Be sure to activate the air cushion at the cylinder stroke end. Be sure to activate the air cushion at the end of the cylinder stroke. When it is intended to operate with the cushion valve fully opened, select a cylinder equipped with rubber bumper. If operated without confirming this point, the piston rod assembly, etc., may be damaged. 3. Be sure to operate a cylinder equipped with air cushion to the end of the stroke. If it is not operated to the end of the stroke, the effect of the air cushion will not be fully exhibited. Consequently, in cases where the stroke is regulated by an external stopper, etc., caution must be exercised, as the air cushion may become completely ineffective. Connection thread (plug) size /8 /4 3/8 Cushion Piping Caution Depending on the operating conditions, piping port positions can be changed by using a plug.. For M fter tightening by hand, tighten additional /6 to /4 rotation with a tightening tool. 2. For taper thread Use the correct tightening torques listed below. Before tightening the plug, wrap pipe tape around it. lso, with regard to the sunk dimension of a plug (a dimension in the drawing), use the stipulated figures as a guide and confirm the air leakage before operation. If tightening plugs on the top mounting port with more than the proper tightening torque, plugs will be screwed much deeply and air passage will be squeezed. Consequently, the cylinder speed will be restricted. Plug Proper tightening torque (N m) 7 to 2 to 4 22 to a dimension 0. mm or less mm or less mm or less a

9 Series MGP Specific Product Precautions 2 Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. llowable Kinetic Energy Load mass and a maximum speed must be within the ranges shown in the graphs below. MGP with rubber bumper MGP with air cushion ø0 ø ø ø ø ø ø ø ø2 0 ø0 ø ø ø ø ø ø Maximum speed (mm/s) MGP without cushion (MGP-V (Water resistant), XB6, XC, XC22) 00 0 ø0 ø ø ø ø ø ø ø ø2 ø 0 00 Maximum speed (mm/s) MGJ MGP MGQ MGG MGC MGF MGZ MGT Maximum speed (mm/s) D- -X Individual -X 27

10 Compact Guide Cylinder Series MGP ø2, ø, ø, ø, ø, ø, ø, ø,, ø0 How to Order Compact Guide Cylinder MGP M MBW Compact Guide Cylinder M L Bearing type Slide bearing Ball bushing bearing 2 2 mm mm mm mm mm 0 mm mm mm mm 0 mm Thread type Nil N TF M x 0.8 Rc NPT G For bore sizes 2 and, only M x 0.8 is available. uto switch Without auto switch Nil (Built-in magnet) Cylinder stroke Refer to Standard Stroke on page 273. Number of auto switches Nil S n 2 pcs. pc. n pcs. For the applicable auto switch model, refer to the table below. Made to Order Specification For details, refer to page 273. pplicable uto Switch/Refer to pages 7 to 827 for further information on auto switches. Type Special function Electrical entry Wiring (Output) 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) Diagnostic indication 3-wire (PNP) (2-color indication) Grommet Yes V 2-wire 3-wire (NPN) Water resistant 3-wire (PNP) (2-color indication) 2-wire Magnetic field resistant (2-color indication) 2-wire (Non-polar) 3-wire Grommet Yes (NPN equivalent) No 2-wire V Lead wire length symbols: 0. m Nil (Example) MNW m M (Example) MNWM 3 m L (Example) MNWL m Z (Example) MNWZ Reed switch Solid state switch Indicator light Load voltage DC V,2V 2V V,2V 2V V,2V C 0V 0V or less Since there are other applicable auto switches than listed, refer to page 336 for details. For details about auto switches with pre-wired connector, refer to pages 784 and 78. uto switches are shipped together (not assembled). 2V V 2V uto switch model Perpendicular In-line MNV MPV MBV MNWV MPWV MBWV MNV MPV MBV 6V 3V 0V MN MP MB MNW MPW MBW MN MP MB P4DW Lead wire length (m) 0. (Nil) (M) Pre-wired connector pplicable load Solid state auto switches marked with are produced upon receipt of order. D-P4DW type can be mounted on bore sizes to 0. 3 (L) (Z) IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC 272

11 Compact Guide Cylinder Series MGP Specifications ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Note) Cushion Lubrication Stroke length tolerance Standard Stroke ø2 ø ø ø ø ø ø ø ø0 Double acting ir. MPa.0 MPa 0.2 MPa 0. MPa to 60 C (No freezing) to 0 mm/s Rubber bumper on both ends Not required (Non-lube) +. 0 mm to 0 mm/s Note) Maximum speed with no load. Make a model selection, considering a load according to the graph on pages 27 to 28. 2,, to 0 Standard stroke,,,,, 7, 0,,, 7, 0, 2,,,, 7, 0,,, 7, 0, 2, 0, 3, 0,, 7, 0,,, 7, 0, 2, 0, 3, 0 Made to Order Specification (For details, refer to pages 82 to 2.) Symbol Specifications X Change of guide rod end shape XB6 Heat resistant cylinder ( to C) XB Intermediate stroke (Using exclusive body) XB3 Low speed cylinder ( to mm/s) XC4 With heavy duty scraper XC6 Made of stainless steel XC8 djustable stroke cylinder/djustable extension type XC djustable stroke cylinder/djustable retraction type XC22 Fluororubber seals XC3 With coil scraper XC6 With shock absorber XC7 Machining tapped hole, drilled hole and pin hole additionally. XC82 Bottom mounting style X44 Symmetrical port position X867 Lateral piping type (Change of plug position) Refer to pages 334 to 336 for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Manufacture of Intermediate Stroke Description Part no. pplicable stroke Example Theoretical Output 2 0 Rod size Spacer installation type Spacers are installed in the standard stroke cylinder. ø2 to : vailable by the mm stroke interval. ø to 0: vailable by the mm stroke interval. Refer to How to Order for the standard model numbers. ø2, ø to ø, ø, ø to 3 ø to ø0 to 3 Part no.: MGPM-3 spacer mm in width is installed in a MGPM-. C dimension is 77 mm. Operating direction OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN Piston area (mm 2 ) Operating pressure (MPa) Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm 2 ) Exclusive body (-XB) Dealing with the stroke by making an exclusive body. ll bore sizes are available by the mm interval. Suffix -XB to the end of standard part number. Note) ø2, ø to ø, ø 2 to 3 ø to ø0 26 to 3 Part no.: MGPM-3-XB Special body manufactured for 3 stroke. C dimension is 76 mm. OUT IN (N) MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X 273

12 Mass llowable Rotational Torque of Plate Non-rotating ccuracy of Plate Slide Bearing: MGPM2 to 0 Standard stroke 2 0 MGPM2 MGPM MGPM MGPM MGPM MGPM MGPM MGPM MGPM MGPM0 Model (kg) Ball Bushing Bearing: MGPL2 to (kg) Standard stroke 2 0 MGPL2 MGPL MGPL MGPL MGPL MGPL MGPL MGPL MGPL MGPL0 Model Non-rotating accuracy θ 2 0 MGPM MGPL ±0.08 ±0. ±0.07 ±0.0 ±0.06 ±0.08 ±0.0 ±0.06 ±0.04 ±0.0 Torque: T (N m) +θ θ Stroke 2 MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL Bearing type T (N.m) 0 MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL For non-rotating accuracy without load, use a value no more than the values in the table as a guide. 274 Series MGP

13 Series MGP Model Selection Selection Conditions Vertical Horizontal l l l l m m Mounting orientation m m Maximum speed (mm/s) 0 or less 0 0 or less 0 Graph (Slide bearing type) Graph (Ball bushing bearing type) (), (2) () to (8) (3), (4) () to (2) (3), (4) (7), (8) (), () (), () Selection Example (Vertical Mounting) Selection Example 2 (Horizontal Mounting) Selection conditions Mounting: Vertical Bearing type: Ball bushing Stroke: stroke Maximum speed: 0 mm/s Load mass: 3 kg Eccentric distance: 0 mm Find the point of intersection for the load mass of 3 kg and the eccentric distance of 0 mm on graph (), based on vertical mounting, ball bushing, stroke, and the speed of 0 mm/s. MGPL- is selected. () Less than stroke, V = 0 mm/s or less (3) l = mm, V = 0 mm/s or less ø ø ø ø2 Selection conditions Mounting: Horizontal Bearing type: Slide bearing Distance between plate and load center of gravity: mm Maximum speed: 0 mm/s Load mass: 2 kg Stroke: stroke Find the point of intersection for the load mass of 2 kg and stroke on graph (3), based on horizontal mounting, slide bearing, the distance of mm between the plate and load center of gravity, and the speed of 0 mm/s. MGPM- is selected. ø0 ø, ø, ø ø ø ø2 ø0 ø, ø, ø ø ø ø2 MGJ MGP MGQ MGG MGC MGF MGZ MGT Eccentric distance l Stroke. When the maximum speed exceeds 0 mm/s, the allowable load mass is determined by multiplying the value shown in the graph at 0 mm/s by the coefficient listed in the table below. Maximum Coefficient Up to 0 mm/s.7 Up to 0 mm/s Up to 0 mm/s 0.6 D- -X Individual -X 27

14 Series MGP Vertical Mounting (Slide Bearing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MGPM2 to 0 () Stroke or Less, V = 0 mm/s or less (2) Over Stroke, V = 0 mm/s or less ø0 0 ø0 0 ø 0 ø ø ø ø ø ø ø ø ø ø ø ø ø ø2 ø Eccentric distance l Eccentric distance l (3) Stroke or Less, V = 0 mm/s (4) Over Stroke, V = 0 mm/s 0 0 ø0 ø0 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø2 ø Eccentric distance l Eccentric distance l 276

15 Compact Guide Cylinder Series MGP Vertical Mounting (Ball Bushing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MGPL2 to () Stroke or Less, V = 0 mm/s or less (6) Over Stroke, V = 0 mm/s or less ø ø ø ø ø2 ø ø ø Eccentric distance l Eccentric distance l MGPL to 0 (7) Stroke or Less, V = 0 mm/s or less (8) Over Stroke, V = 0 mm/s or less 0 0 ø0 ø0 0 0 ø ø ø MGJ MGP MGQ MGG MGC MGF MGZ MGT ø ø ø ø ø 0 0 Eccentric distance l 0 0 Eccentric distance l D- -X Individual -X 277

16 Series MGP Vertical Mounting (Ball Bushing) Operating pressure 0.4 MPa MGPL2 to () Stroke or Less, V = 0 mm/s () Over Stroke, V = 0 mm/s 0. ø ø ø ø 0. ø ø ø2 ø Eccentric distance l Eccentric distance l MGPL to 0 () Stroke or Less, V = 0 mm/s (2) Over Stroke, V = 0 mm/s 0 0 ø0 ø0 ø ø ø ø ø ø ø ø 0 0 Eccentric distance l Eccentric distance l 278

17 Compact Guide Cylinder Series MGP Horizontal Mounting (Slide Bearing) MGPM2 to 0 (3) l = mm, V = 0 mm/s or less (4) l = 0 mm, V = 0 mm/s or less ø0 ø, ø, ø ø ø ø2 ø0 ø0 ø0 ø, ø, ø ø ø ø2 ø, ø, ø, ø, ø ø ø ø ø ø2 ø ø Stroke ø0 ø, ø ø ø ø ø Stroke () l = mm, V = 0 mm/s () l = 0 mm, V = 0 mm/s ø0 ø ø ø ø ø ø ø ø0 ø ø ø ø ø ø ø ø0 ø, ø ø ø ø ø MGJ MGP MGQ MGG MGC MGF MGZ MGT ø2 ø Stroke ø Stroke ø2 D- -X Individual -X 27

18 Series MGP Horizontal Mounting (Ball Bushing) (7) l = mm, V = 0 mm/s or less (8) l =0 mm, V = 0 mm/s or less MGPL2 to MGPL2 to ø ø ø ø ø ø ø2 ø ø ø ø ø ø ø ø ø ø ø2 ø ø2 ø ø2 ø2 ø MGPL to Stroke MGPL to Stroke ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, Stroke Stroke MGPL, 0 MGPL, 0 ø0 ø0 ø0 ø0 ø0 ø Stroke Stroke 2

19 Compact Guide Cylinder Series MGP Horizontal Mounting (Ball Bushing) () l = mm, V = 0 mm/s () l =0 mm, V = 0 mm/s MGPL2 to MGPL2 to ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø2 ø2 ø MGPL to Stroke ø2 ø2 ø MGPL to Stroke MGPL, 0 ø, ø ø ø, ø ø Stroke ø ø ø ø MGPL, 0 ø, ø ø ø, ø ø Stroke ø ø ø ø MGJ MGP MGQ MGG MGC MGF MGZ MGT ø0 ø0 ø0 ø0 ø0 ø Stroke Stroke D- -X Individual -X 28

20 Series MGP Operating Range when Used as Stopper Bore Size: ø2 to /MGPM2 to (Slide bearing) MGPM2 to (Slide bearing) l mm υ m l mm Caution on handling Note ) When using as a stopper, select a model with stroke or less. Note 2) Model MGPL (Ball bushing bearing) cannot be used as a stopper. υ m When selecting a model with a longer l dimension, be sure to choose a bore size which is sufficiently large. Caution Mass of transferred object: m (kg) ø ø ø ø2 Transfer speed: υ (m/min) Bore Size: ø to 0/MGPM to 0 (Slide bearing) MGPM to 0 (Slide bearing) l mm m υ l mm m υ ø0 When selecting a model with a longer l dimension, be sure to choose a bore size which is sufficiently large. Caution Caution on handling Note ) When using as a stopper, select a model with stroke or less. Note 2) Model MGPL (Ball bushing bearing) cannot be used as a stopper. Mass of transferred object: m (kg) ø ø ø ø Transfer speed: υ (m/min) 282

21 Compact Guide Cylinder Series MGP. Water Resistant 3. Clean Series Ideal for use in a machine tool environment exposed to coolants. pplicable for use in an environment with water splashing such as food processing and car wash equipment, etc. Specifications pplicable series Bearing type MGPM Slide bearing,,,,,,, 0 Cushion MGPMR MGPMV Rubber bumper Without cushion Specifications other than above are the same as standard, basic style. How to Order MGPM Thread type Nil Rc N NPT TF G R Stroke M(V)L 2 Water resistant 2-color indication solid state switch Water resistant cylinder R V NBR seals (Nitrile rubber) FKM seals (Fluororubber) Stainless steel parts are available as made-to-order products. Piston rod and guide rod are made of stainless steel. Dimensions pplicable in a clean room environment.ideal for use in conveyor lines for semiconductor (LSI), liquid crystal (LCD), food processing, pharmaceutical, and electronic parts, etc. Specifications pplicable series Bearing type MGPL Ball bushing bearing 2 Stroke to 2 to 0 to 0 Specifications other than above are the same as standard, basic style. How to Order MGPL Clean room specifications 2 3 Relief port type Vacuum port type Dimensions Stroke Thread type M x 0.8 Nil Rc N NPT TF G For bore sizes 2 and, M x 0.8 is only available. M x 0.8 Relief port (Vacuum port) 0 st or less FB B + Stroke + Stroke 2. Copper and fluorine-free (For CRT manufacturing process) Specifications pplicable series Bearing type 2,,,,,,,,, 0 Specifications and dimensions other than above are the same as the standard, basic style. How to Order Over st to 0 st Over 0 st Other dimensions are the same as standard type. MGPM Slide bearing B FB To prevent the influence of copper ions or halogen ions during CRT manufacturing processes, copper and fluorine materials are not used in the component parts. MGPL Ball bushing bearing 2 st or less st or less FB B + Stroke + Stroke Over st to 0 st Over st to 0 st Over 0 st to 0 st Over 0 st to 0 st 4 4 Over 0 st Over 0 st Other dimensions are the same as standard products. B B FB 8 8 FB MGJ MGP MGQ MGG MGC MGF MGZ MGT MGP M Stroke Bearing type Thread type M Slide bearing M x 0.8 Nil L Ball bushing bearing Rc N NPT Copper and fluorine-free TF G For bore sizes 2 and, M x 0.8 is only available. 283 D- -X Individual -X

22 Series MGP Construction/Series MGPM MGPM2 to MGPM to stroke or less 23 ø2, ø stroke or less ø or more ø2, ø Over stroke ø, ø Over stroke ø or more Component Parts No. Description Material Note Body 2 Piston Piston rod Collar Bushing Head cover Guide rod Plate Plate mounting bolt Guide bolt Retaining ring Retaining ring Bumper Bumper B Magnet Plug Hexagon socket head cap plug Slide Bearing luminum alloy luminum alloy Stainless steel Carbon steel luminum bearing alloy luminum alloy casted Babbitt luminum alloy Carbon steel Carbon steel Carbon steel Carbon steel Carbon tool steel Carbon tool steel Urethane Urethane Carbon steel Babbitt Hard anodized Chromated ø2 to ø ø to ø0 ø2 to ø ø to ø0 ø to ø0 ø2 to ø to ø0 Hard chrome plated Clear anodized Painted Chromated Painted Hard chrome plated Nickel plated Nickel plated Nickel plated Phosphate coated Phosphate coated ø2, ø ø to ø0 Nickel plated Component Parts No. Description Material Note 8 2 Felt Holder Ball bushing Spacer Felt Resin luminum alloy Steel ball Plug Piston seal Rod seal Gasket Gasket B Carbon steel Carbon steel NBR NBR NBR NBR ø2 to ø ø to ø0 Nickel plated Replacement Parts: Seal Kit 2 Kit no. MGP2-PS MGP-PS MGP-PS MGP-PS MGP-PS Contents Set of nos. above,, 26, 27 0 Kit no. MGP-PS MGP-PS MGP-PS MGP-PS MGP0-PS Seal kit includes to 27. Order the seal kit, based on each bore size. Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S-0 ( g) Contents Set of nos. above,, 26,

23 Compact Guide Cylinder Series MGP Construction/Series MGPL MGPL2 to MGPL to stroke or less ø or more ø2, ø stroke or less ø2, ø Over stroke ø, ø Over 0 stroke 2 ø or more ø to Over 0 stroke 2 MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X 28

24 Series MGP MGPM, MGPL: ø2 to ø 4 x YY depth YL øx H7 depth 6 T-slot dimensions XB øx H7 X H7 3 6 Detailed figure of section XX X WB Z W Bottom view X ± b a Section XX c e a d T-slot dimensions b c d e ø2, ø 4 x NN through Section XX Z W 4 x øo through 4 x øob counterbore depth OL L 4 x MM depth ML Section XX (OL) ødb T R X ±0.02 ød PW X U X ±0.02 H: T-slot for hexagon bolt VB V H øx H7depth 6 Q S G P + Stroke F FB C + Stroke B + Stroke + Stroke GB E 2 x P 2 x P (Plug) PB J G K øx H7 depth 6 MGPM, MGPL Common Dimensions 2 2 MGPM (Slide bearing), DB, E Dimensions For intermediate strokes other than standard strokes, refer to Manufacture of Intermediate Stroke on page 273. Standard stroke,,,,, 7, 0,, 7, 0, 2,,,, 7, 0,, 7, 0 2, 0, 3, 0 P PB PW 8 B Q C R D S F 8 8 T FB 6 6 U G V G.. GB H H M4 M4 M M J K MGPL (Ball bushing bearing), DB, E Dimensions E E DB DB st or less Over st Over 0 st to 0 st to 0 st Over 0 st st or less Over st Over 0 st to 0 st to 0 st Over 0 st st or less Over st Over 0 st to 0 st to 0 st Over 0 st st or less Over st Over 0 st to 0 st to 0 st Over 0 st L 8 22 MM M4 x 0.7 M x 0.8 M x 0.8 M6 x.0 ML 2 3 NN M4 x 0.7 M x 0.8 M x 0.8 M6 x.0 WB O OB W VB st or less Over st Over 0 st Over 0 st Over 0 st st or less Over st Over 0 st Over 0 st Over 0 st to 0 st to 0 st to 0 st For bore sizes with ø2 and ø only, M x 0.8 is available. Rc, NPT, G port can be selected for bore sizes with ø or more. (Refer to page 272.) to 0 st to 0 st to 0 st OL X P Nil N TF M x 0.8 M x 0.8 Rc /8 Rc /8 X XB NPT /8 NPT /8 YY M x 0.8 M x 0.8 M6 x.0 M6 x.0 G /8 G /8 YL 2 2 Z 7 7

25 Compact Guide Cylinder Series MGP MGPM, MGPL: ø to ø 4 x YY depth YL øx H7 depth XL T-slot dimensions øxh7 X b X ±0.02 a c e d XB X H7 XC XL Detailed figure of XX section WB Z W Bottom view Section XX a T-slot dimensions b c.. 7. d e x NN through Section XX Z W 4 x øo through 4 x øob counterbore depth OL L 4 x MM depth ML Section XX (OL) T R For intermediate strokes other than standard strokes, refer to Manufacture of Intermediate Stroke on page 273. MGPM, MGPL Common Dimensions X ±0.02 øx H7depth 6 Standard stroke,, 7 0,, 7, 0, 2 0, 3, 0 P PB PW B Q C R 6 4 D S F 2 2 T FB 2 2 U G V G GB 3. MGPM (Slide bearing), DB, E Dimensions Q S st or less Over st to 0 st Over 0 st DB ød ødb H H M6 M6 M8 M J 27 3 K 27 3 L MM M8 x. M8 x. M x. M x. ML Choice of Rc, NPT, G port is possible. (Refer to page 272.) NN M8 x. M8 x. M x. M x. VB W WB st or less Over st Over 0 st Over 0 st to 0 st to 0 st to 0 st Over 0 st st or less Over st Over 0 st Over 0 st to 0 st to 0 st to 0 st Over 0 st F FB G P + Stroke C + Stroke B + Stroke + Stroke E st or less Over st to 0 st Over 0 st GB E PW X U 2 x P 2 x P (Plug) MGPL (Ball bushing bearing), DB, E Dimensions X ±0.02 O X OB 4 4 X 4 4 OL XB P Nil N TF Rc /8 Rc /8 Rc /4 Rc /4 XC XL VB V H NPT /8 NPT /8 NPT /4 NPT/4 M8 x. M8 x. M x. M x. G /8 G /8 G /4 G /4 E DB st or less Over st Over 0 st to 0 st to 0 st Over 0 st st or less Over st Over 0 st to 0 st to 0 st Over 0 st J PB G K H: T-slot for hexagon bolt øx H7depth XL YY YL Z MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X

26 Series MGP MGPM, MGPL:, ø0 4 x YY depth YL ø6 H7 depth T-slot dimensions ø6 H7 X X ±0.02 WB Section XX 0 a T-slot dimensions b c 2 3. d 8 e 22. Z W Bottom view Z W (8) ødb T R X ±0.02 ød PW X U X ±0.02 H: T-slot for hexagon bolt VB V H 7 b a c e d 6 H7 Detailed figure of section XX 4 x NN through Section XX 4 x øo through 4 x øob counterbore depth 8 L 4 x MM depth ML Section XX ø6 H7depth Q S GC G P + Stroke F FB C + Stroke B + Stroke + Stroke GB E 2 x P 2 x P (Plug) JB PB J J G K ø6 H7 depth For intermediate strokes other than standard strokes, refer to Manufacture of Intermediate Stroke on page 273. Choice of Rc, NPT, G port is possible. (Refer to page 272.) MGPM, MGPL Common Dimensions Standard stroke,, 7, 0,, 7, 0 2, 0, 3, 0 P PB.. PW 74 8 B 6. Q 2 64 C R 74 2 D S 7 0 F 22 T FB 8 U 88 G.. V 2 G 23 VB 6 MGPM (Slide bearing), DB, E Dimensions 288 st or less Over st to 0 st Over 0 st DB GB GC H 2 2 H M2 M4 MGPL (Ball bushing bearing), DB, E Dimensions 0 J 4.. J 38 4 JB 7.. W st or less Over st Over 0 st Over 0 st Over 0 st E st or less Over st to 0 st Over 0 st K 46 6 L 4 62 MM M2 x.7 M4 x 2.0 ML 3 WB NN M2 x.7 M4 x 2.0 O.6 2. to 0 st to 0 st to 0 st st or less to 0 st to 0 st to 0 st Over 0 st Over st Over 0 st st or less Over st Over st to st to 0 st Over 0 st 3 3 DB Over 0 st 3 OB 7. X P Nil N TF Rc 3/8 NPT 3/8 G 3/8 Rc 3/8 NPT 3/8 G 3/8 YY M2 x.7 M4 x YL 28 Z E st or less Over st Over st to st to 0 st Over 0 st

27 Compact Guide Cylinder/With ir Cushion Series MGP ø, ø, ø, ø, ø, ø, ø,, ø0 MGJ MGP MGQ MGG MGC MGF MGZ MGT Stroke Variations Bearing type Stroke Intermediate stroke MGPM Slide bearing MGPL Ball bushing bearing Strokes available by the mm interval by changing the collar. D- -X Individual -X 28

28 Compact Guide Cylinder/With ir Cushion Series MGP ø, ø, ø, ø, ø, ø, ø,, ø0 How to Order Compact Guide Cylinder MGP M MBW Compact Guide Cylinder M L Bearing type Slide bearing Ball bushing bearing mm mm mm mm mm 0 mm mm mm 0 mm Thread type Nil N TF M x 0.8 Rc NPT G For bore sizes, M x 0.8 is only available. With air cushion Cylinder stroke Refer to Standard Stroke on page 2. Number of auto switches Nil S n 2 pcs. pc. n pcs. uto switch Without auto switch Nil (Built-in magnet) For the applicable auto switch model, refer to the table below. Made to Order Specification For details, refer to page 2. pplicable uto Switch/Refer to pages 7 to 827 for further information on auto switches. Type Special function Electrical entry Indicator light Wiring (Output) Load voltage 3-wire (NPN) 3-wire (PNP) 2-wire V,2V 2V 3-wire (NPN) Diagnostic indication V,2V 3-wire (PNP) (2-color indication) Grommet Yes V 2-wire 2V 3-wire (NPN) Water resistant V,2V 3-wire (PNP) (2-color indication) 2-wire 2V Magnetic field resistant (2-color indication) 2-wire (Non-polar) 3-wire Grommet Yes (NPN equivalent) V No 2-wire V 2V Lead wire length symbols: 0. m Nil (Example) MNW m M (Example) MNWM 3 m L (Example) MNWL m Z (Example) MNWZ Reed switch Solid state switch DC C 0V 0V or less Since there are other applicable auto switches than listed, refer to page 336 for details. For details about auto switches with pre-wired connector, refer to pages 784 and 78. uto switches are shipped together (not assembled). uto switch model Perpendicular In-line MNV MPV MBV MNWV MPWV MBWV MNV MPV MBV 6V 3V 0V MN MP MB MNW MPW MBW MN MP MB P4DW Lead wire length (m) 0. (Nil) (M) Pre-wired connector pplicable load Solid state auto switches marked with are produced upon receipt of order. D-P4DW type can be mounted on bore sizes ø to ø0. 3 (L) (Z) IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC 20

29 Compact Guide Cylinder With ir Cushion Series MGP Specifications ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Cushion Lubrication Stroke length tolerance ø ø ø ø ø ø ø ø0 Double acting ir. MPa.0 MPa 0. MPa 0.2 MPa to 60 C (No freezing) to 0 mm/s to 0 mm/s ir cushion on both ends (Without bumper) Not required (Non-lube) +. 0 Standard Stroke to, 0 Standard stroke,, 7, 0,,, 7, 0, 2,, 7, 0,,, 7, 0, 2, 0, 3, 0, 7, 0,,, 7, 0, 2, 0, 3, 0 Manufacture of Intermediate Stroke Made to Order Specifications (For details, refer to pages 82 to 2.) Symbol Specifications XC Intermediate stroke (Spacer type) XC7 Machining tapped hole, drilled hole and pin hole additionally. X44 Symmetrical port position X867 Lateral piping type (Change of plug position) Refer to pages 334 to 336 for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Description Part no. pplicable stroke Example Note) Intermediate stroke (by the mm interval) based on an exclusive body will be available upon request for special. Theoretical Output Intermediate strokes by the mm interval are available by replacing collars of a standard stroke cylinder. Minimum manufacturable stroke ø to ø: mm, ø0: mm Select a rubber bumper type, because the cushion effect is not obtainable for less than this stroke. Suffix -XC to the end of standard part number. ø to ø to ø to 3, ø0 to 3 Model: MGPM-3-XC collar mm in width is installed in a MGPM- C dimension is 2 mm. OUT(N) IN(N) (N) Rod size Operating Piston area Operating pressure (MPa) direction (mm 2 ) OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm 2 ) MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X 2

30 Series MGP Mass Slide bearing: MGPM to 0 0 Model MGPM MGPM MGPM MGPM MGPM MGPM MGPM MGPM MGPM0 Standard stroke (kg) Ball bushing bearing: MGPL to 0 (kg) Model Standard stroke MGPL MGPL MGPL MGPL MGPL MGPL MGPL MGPL MGPL llowable Rotational Torque of Plate (ir Cushion) Non-rotating ccuracy of Plate Torque: T (N m) +θ θ 0 Bearing type MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL Stroke T (N m) For non-rotating accuracy θ without load, use a value no more than the values in the table as a guide. 0 Non-rotating accuracy θ MGPM MGPL ±0.08 ±0. ±0.07 ±0.0 ±0.06 ±0.08 ±0.0 ±0.06 ±0.04 ±0.0 22

31 Selection Conditions Compact Guide Cylinder/With ir Cushion Series MGP Model Selection l Vertical l l Horizontal l m m Mounting orientation m m Maximum speed (mm/s) Graph (Slide bearing type) Graph (Ball bushing bearing type) 0 or less (), (2) () to () 0 (3), (4) () to (4) 0 or less (), () (), () 0 (7), (8) (2), (22) Selection Example (Vertical Mounting) Selection conditions Mounting: Vertical Bearing type: Ball bushing Stroke: 7 stroke Maximum speed: 0 mm/s Load mass: 7 kg Eccentric distance: 70 mm Find the point of intersection for the load mass of 7 kg and the eccentric distance of 70 mm on graph (), based on vertical mounting, ball bushing, 7 mm stroke, and the speed of 0 mm/s. MGPL-7 is selected. () 7 Stroke or Less, V = 0 mm/s or less ø ø ø Selection Example 2 (Horizontal Mounting) Selection conditions Mounting: Horizontal Bearing type: Slide bearing Distance between plate and load center of gravity: mm Maximum speed: 0 mm/s Load mass: 8 kg Stroke: 0 stroke Find the point of intersection for the load mass of 8 kg and 0 stroke on graph (7), based on horizontal mounting, slide bearing, the distance of mm between the plate and load center of gravity, and the speed of 0 mm/s. MGPM-0 is selected. (7) l = mm, V = 0 mm/s ø, ø ø ø ø ø ø0 ø, ø ø ø ø ø MGJ MGP MGQ MGG MGC MGF MGZ MGT 0 0 Eccentric distance l Stroke. When the maximum speed exceeds 0 mm/s, the allowable load mass is determined by multiplying the value shown in the graph at 0 mm/s by the coefficient listed in the table below. Maximum Coefficient Up to 0 mm/s.7 Up to 0 mm/s Up to 0 mm/s D- -X Individual -X

32 Series MGP Vertical Mounting (Slide Bearing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MGPM to 0 () Stroke, V = 0 mm/s or less (2) Over Stroke, V = 0 mm/s or less ø0 0 ø0 0 0 ø ø ø ø ø ø ø ø ø ø ø ø ø ø Eccentric distance l Eccentric distance l (3) Stroke, V = 0 mm/s (4) Over Stroke, V = 0 mm/s ø0 0 ø0 0 0 ø ø ø ø ø ø ø ø ø ø ø ø ø ø Eccentric distance l Eccentric distance l 24

33 Compact Guide Cylinder With ir Cushion Series MGP Vertical Mounting (Ball Bushing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MGPL to () 7 Stroke or Less, V = 0 mm/s or less (6) Over 7 Stroke, V = 0 mm/s or less ø ø ø ø ø ø 0 0 Eccentric distance l 0 0 Eccentric distance l MGPL to (7) Stroke, V = 0 mm/s or less (8) Over Stroke, V = 0 mm/s or less 0 0 ø ø ø ø ø ø ø ø MGJ MGP MGQ MGG MGC 0 0 Eccentric distance l 0 0 Eccentric distance l MGF MGZ MGPL, 0 MGT (7) V = 0 mm/s or less 0 ø0 0 D- 0 0 Eccentric distance l -X Individual -X 2

34 Series MGP Vertical Mounting (Ball Bushing) Operating pressure 0.4 MPa MGPL to () 7 Stroke or Less, V = 0 mm/s () Over 7 Stroke, V = 0 mm/s ø ø ø ø ø 0 0 ø 0 0 Eccentric distance l Eccentric distance l MGPL to (2) Stroke, V = 0 mm/s (3) Over Stroke, V = 0 mm/s ø ø ø ø ø ø ø ø 0 0 Eccentric distance l 0 0 Eccentric distance l MGPL, 0 (4) V = 0 mm/s 0 0 ø0 0 0 Eccentric distance l 26

35 Compact Guide Cylinder With ir Cushion Series MGP Horizontal Mounting (Slide Bearing) MGPM to 0 () l = mm, V = 0 mm/s or less () l = 0 mm, V = 0 mm/s or less ø0 ø, ø, ø, ø, ø ø ø ø ø ø ø0 ø, ø, ø, ø, ø ø ø ø ø ø Stroke ø, ø ø ø ø ø ø0 ø, ø ø ø ø ø Stroke (7) l = mm, V = 0 mm/s (8) l = 0 mm, V = 0 mm/s ø, ø, ø ø ø0 ø, ø ø ø ø ø MGJ MGP MGQ MGG MGC MGF MGZ MGT ø Stroke Stroke D- -X Individual -X 27

36 Series MGP Horizontal Mounting (Ball Bushing) () l = mm, V = 0 mm/s or less () l = 0 mm, V = 0 mm/s or less MGPL to MGPL to ø ø ø ø ø ø ø ø ø ø ø ø Stroke Stroke MGPL to MGPL to ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, Stroke Stroke MGPL, 0 MGPL, 0 ø0 ø0 0 0 Stroke 0 0 Stroke 28

37 Compact Guide Cylinder With ir Cushion Series MGP Horizontal Mounting (Ball Bushing) (2) l = mm, V = 0 mm/s (22) l = 0 mm, V = 0 mm/s MGPL to MGPL to ø ø ø ø ø ø ø ø ø ø ø ø Stroke Stroke MGPL to MGPL to ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, Stroke Stroke MGPL, 0 MGPL, 0 ø0 MGJ MGP MGQ MGG MGC MGF MGZ MGT ø0 0 0 Stroke 0 0 Stroke D- -X Individual -X 2

38 Series MGP Operating Range when Used as Stopper ø to /MGPM to (Slide bearing) MGPM to (Slide bearing) l mm υ m l mm υ m 0 ø ø When selecting a model with a longer l dimension, be sure to choose a bore size which is sufficiently large. Caution Caution on handling Note ) When using as a stopper, select a model with stroke or less. Note 2) Model MGPL (Ball bushing bearing) cannot be used as a stopper. Mass of transferred object: m (kg) ø Transfer speed: υ (m/min) Bore Size ø to 0/MGPM to 0 (Slide bearing) MGPM to 0 (Slide bearing) υ υ 00 l mm m l mm m 00 ø0 When selecting a model with a longer l dimension, be sure to choose a bore size which is sufficiently large. Caution Caution on handling Note ) When using as a stopper, select a model with stroke or less. Note 2) Model MGPL (Ball bushing bearing) cannot be used as a stopper. Mass of transferred object: m (kg) ø ø ø ø Transfer speed: υ (m/min) 0

39 Compact Guide Cylinder With ir Cushion Series MGP Copper and Fluorine-free Series (For CRT Manufacturing Process) To prevent the influence of copper ions or halogen ions during CRT manufacturing processes, copper and fluorine materials are not used in the component parts. Specifications How to Order pplicable series Bearing type MGPM Slide bearing,,,,,,,, 0 MGPL Ball bushing bearing Specifications and dimensions other than above are the same as the standard basic style. MGP M Stroke Thread type M x 0.8 Nil Rc N NPT TF G For bore size, M x 0.8 is only available. With air cushion Bearing type M Slide bearing L Ball bushing bearing Copper and fluorine-free MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X

40 Series MGP Series MGPM/Construction (With air cushion) MGPM to MGPM to stroke Cushion valve section 22 ø: stroke Cushion valve section ø: stroke or more ø or more ø, ø: stroke or more ø or more Component Parts No. Description Material Note Body 2 Piston Piston rod Collar Bushing Head cover Guide rod Plate Plate mounting bolt Guide bolt Retaining ring Retaining ring Magnet Plug Hexagon socket head cap plug Slide Bearing Felt Holder Ball bushing Spacer luminum alloy luminum alloy Stainless steel Carbon steel luminum alloy Babbitt luminum alloy Carbon steel Carbon steel Carbon steel Carbon steel Carbon tool steel Carbon tool steel Carbon steel Babbitt Felt Resin luminum alloy ø to ø ø to ø0 ø to ø, ø0 ø to ø ø to ø0 Hard anodized Chromated Hard chrome plated Clear anodized Painted Clear anodized Painted Hard chrome plated Nickel plated Nickel plated Nickel plated Phosphate coated Phosphate coated ø ø to ø0 Nickel plated Component Parts No. Description Material Note Wear ring Resin 2 Cushion valve Steel 22 Gasket NBR 23 Retaining ring Carbon tool steel Except ø Steel ball Carbon steel ø to ø Plug Carbon steel ø to ø0 Nickel plated 26 Piston seal NBR 27 Rod seal NBR 28 Cushion seal Urethane 2 Gasket NBR Gasket B NBR 3 Gasket C NBR Replacement Parts: Seal Kit Kit no. MGP--PS MGP--PS MGP--PS MGP--PS MGP--PS Contents Set of nos. above 26, 27, 28, 2,, 3 0 Kit no. MGP--PS MGP--PS MGP--PS MGP0--PS * Seal kit includes 26 to 3. Order the seal kit, based on each bore size. * Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S-0 ( g) Contents Set of nos. above 26, 27, 28, 2,, 3 2

41 Compact Guide Cylinder With ir Cushion Series MGP Series MGPL/Construction (With ir Cushion) MGPL to MGPL to ø or more ø,ø: 7 stroke or less ø,ø: 0 stroke or more ø or more ø to ø: 0 stroke or more MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X 3

42 Series MGP MGPM, MGPL (With ir Cushion): ø to ø 4 x YY depth YL øx H7 depth 6 T-slot dimensions XB øx H7 b a X H7 3 6 X X ±0.02 c d e a T-slot dimensions b c d e Detailed figure of section XX Z WB W Section XX Bottom view 3 4 x NN through Section XX Z W 2 x cushion valve (Width across flats CV) 4 x øo through 4 x øob counterbore depth OL ø L 4 x MM depth ML Section XX (OL) ødb T R X ±0.02 ød PW X U X ±0.02 H: T-slot for hexagon bolt VB V H øx H7 depth 6 Q S F FB G P + Stroke C + Stroke B + Stroke + Stroke GB E 2 x P 2 x P (Plug) PB J G K øx H7 depth 6 Note ) For the intermediate strokes, refer to Manufacture of Intermediate Stroke on page 2. Note 2) When adjusting the ø cushion valve, use a 3 mm flat head watchmakers screwdriver. MGPM, MGPL Common Dimensions Standard stroke,, 7, 0,,, 7, 0, 2,, 7, 0,,, 7 0, 2, 0, 3, 0 P PB. 3. PW Q 8 26 B R C S 38 CV.. T 62 8 D 8 2 U F FB G G.. GB 8 8. H H M4 M M J K 8 2 L MM M x 0.8 M x 0.8 M6 x ML NN M x 0.8 M x 0.8 M6 x.0 W WB V VB X 7 st or less 0 to 7 st 0, 2 st 0 st or more 7 st or less 0 to 7 st 0, 2 st 0 st or more For bore size wlth ø, M x 0.8 is only available. Rc, NPT, G port can be selected for bore sizes with ø or more. (Refer to page 20.) 7 7 O OB 8.. X OL 4... XB Nil N TF M x 0.8 Rc /8 Rc /8 YY M x 0.8 M6 x.0 M6 x.0 P NPT /8 NPT /8 YL 2 2 G /8 G /8 Z 7 7 MGPM (Slide bearing), DB, E Dimensions 4 st DB st 7,0 st to 0 st 2 st or more st E st 7,0 st to 0 st 2 st or more MGPL (Ball bushing bearing), DB, E Dimensions st 0. DB, 7 st 0 st to 0 st 2 st or more st 7 22, 7st E 0st to 0st st or more

43 Compact Guide Cylinder With ir Cushion Series MGP MGPM, MGPL (With ir Cushion): ø to ø 4 x YY depth YL øx H7 depth XL T-slot dimensions XB øx H7 XL Detailed figure of section XX X Z WB W X ±0.02 Section XX a T-slot dimensions b c.. 7. d e x NN through Section XX Z 2 x cushion valve (Width across flats CV) 4 x øo through W 4 x øob counterbore depth OL L 4 x MM depth ML Section XX b a X H7 XC c d e Bottom view (OL) T R X ±0.02 ød PW X U X ±0.02 H: T-slot for hexagon bolt VB V H MGJ MGP ødb MGQ øx H7 depth XL Q S F FB G P + Stroke C + Stroke B + Stroke + Stroke GB E 2 x P 2 x P (Plug) PB J G K øx H7 depth XL MGG MGC MGF MGZ For the intermediate strokes, refer to Manufacture of Intermediate Stroke on page 2. Rc, NPT and G ports can be selected. (Refer to page 20.) MGT MGPM, MGPL Common Dimensions MGPM (Slide bearing), DB, E Dimensions Standard stroke P ,, 7, 0,, 7 0, 2, 0 3, 0 st PB DB st 7 to 0 st 2 st or more PW Q B R 6 4 C S CV T st D U F FB G G GB H H M6 M6 M8 M J 27 3 K L MM M8 x. M8 x. M x. M x ML W WB V VB X 7 st or less 0 to 7 st 0, 2 st 0 st or more 7 st or less 0 to 7 st 0, 2 st 0 st or more E st 7 to 0 st 2 st or more NN M8 x. M8 x. M x. M x X 4 4 O XB OB 4 4 XC OL XL Nil N TF Rc /8 Rc /8 Rc /4 Rc /4 NPT /8 G /8 NPT /8 G /8 NPT /4 G /4 NPT /4 G /4 YY M8 x. M8 x. M x. M x. MGPL (Ball bushing bearing), DB, E Dimensions st st st 0st to 0 st st or more DB E P YL Z 2 22 st st 7st 0st to 0 st 2 st or more D- -X Individual -X

44 Series MGP MGPM, MGPL (With ir Cushion):, ø0 4 x YY depth YL ø6 H7 depth T-slot dimensions X X ± H7 7 ø6 H7 0 a T-slot dimensions b c 2 3. d 8 e 22. Detailed figure of section XX WB Z W Section XX 4 x NN through Section XX Z W 4 x øo through 4 x øob counterbore depth 8 L 4 x MM depth ML Section XX (8) ødb T R X ±0.02 ød PW X U X ±0.02 H: T-slot for hexagon bolt VB V H b a c d e Bottom view 2 x cushion valve (Width across flats 4) ø6 H7 depth Q S GC G P + Stroke F FB C + Stroke B + Stroke + Stroke GB E 2 x P 2 x P (Plug) JB PB J J G K ø6 H7 depth 0 0 For the intermediate strokes, refer to Manufacture of Intermediate Stroke on page 2. MGPM, MGPL Common Dimensions Standard stroke,7,0,,7,0,2 0,3,0 P PB.. PW 74 8 B 2. 4 Q 2 64 C 8. R 74 2 D S 7 0 F 22 T FB 8 U 88 G.. G 23 GB. GC 4. 8 H 2 2 H M2 M4 J 4.. J 38 4 JB 7.. K 46 6 L 4 62 Rc, NPT and G ports can be selected. (Refer to page 20.) MM M2 x.7 M4 x 2.0 ML 3 NN M2 x.7 M4 x 2.0 O.6 2. V VB W WB, 7 st 0 to 7 st 0, 2 st 0 st or more, 7 st 0 to 7 st 0, 2 st 0 st or more OB 7. X 0 P Nil N TF Rc 3/8 Rc 3/8 NPT 3/8 G 3/8 NPT 3/8 G 3/8 YY M2 x.7 M4 x 2.0 YL 28 Z 28 MGPM (Slide bearing), DB, E Dimensions 0 6 st to 0 st st or more 3 3 DB 36 E st 7 to 0 st 2 st or more MGPL (Ball bushing bearing), DB, E Dimensions 0 st to 0 st 0 2 st or more 3 3 DB E st 7 to 0 st 2 st or more

45 Compact Guide Cylinder/With End Lock Series MGP ø, ø, ø, ø, ø, ø,, ø0 MGJ MGP MGQ MGG MGC MGF MGZ MGT Stroke Variations Bearing type Stroke Intermediate stroke Locking direction Manual release MGPM Slide bearing MGPL Ball bushing bearing 0 Spacer installation type vailable by the mm interval. Rod end lock Head end lock Non-lock type Lock type D- -X Individual -X 7

46 Compact Guide Cylinder/With End Lock Series MGP ø, ø, ø, ø, ø, ø,, ø0 How to Order Compact Guide Cylinder MGP M Compact Guide Cylinder M L Bearing type Slide bearing Ball bushing bearing 0 mm mm mm mm mm mm mm 0 mm Thread type Nil Rc N NPT TF G Cylinder stroke Refer to Standard Stroke on page. 0 H N MBW uto switch Manual release type N Non-lock type L Lock type Lock position H Head end lock R Rod end lock Number of auto switches Nil S n Made to Order Specification For details, refer to page. 2 pcs. pc. n pcs. Without auto switch Nil (Built-in magnet) For the applicable auto switch model, refer to the table below. pplicable uto Switch/Refer to pages 7 to 827 for further information on auto switches. Type Special function Electrical entry Wiring (Output) 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) Diagnostic indication 3-wire (PNP) (2-color indication) Grommet Yes V 2-wire 3-wire (NPN) Water resistant 3-wire (PNP) (2-color indication) 2-wire Magnetic field resistant (2-color indication) 2-wire (Non-polar) 3-wire (NPN equivalent) Grommet Yes No 2-wire V Lead wire length symbols: 0. m Nil (Example) MNW m M (Example) MNWM 3 m L (Example) MNWL m Z (Example) MNWZ Reed switch Solid state switch Indicator light Load voltage DC V,2V 2V V,2V 2V V,2V C 0V 0V or less Since there are other applicable auto switches than listed, refer to page 336 for details. For details about auto switches with pre-wired connector, refer to pages 784 and 78. uto switches are shipped together (not assembled). 2V V 2V uto switch model Perpendicular In-line MNV MPV MBV MNWV MPWV MBWV MNV MPV MBV 6V 3V 0V MN MP MB MNW MPW MBW MN MP MB P4DW Lead wire length (m) 0. (Nil) (M) Pre-wired connector pplicable load Solid state auto switches marked with are produced upon receipt of order. D-P4DW type can be mounted on bore sizes to 0. 3 (L) (Z) IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC 8

47 Compact Guide Cylinder With End Lock Series MGP Specifications ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Cushion Lubrication Stroke length tolerance 0. MPa except the lock unit. Lock Specifications ø ø ø ø ø ø ø0 Double acting ir. MPa.0 MPa 0. MPa to 60 C (No freezing) to 0 mm/s to 0 mm/s Rubber bumper on both ends Not required (Non-lube) +. 0 mm Symbol Made to Order Specifications (For details, refer to pages 847 and.) Specifications XC7 Machining tapped hole, drilled hole and pin hole additionally. X867 Lateral piping type (Change of plug position) Refer to pages 334 to 336 for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Lock position Holding force (Max.) N Backlash Manual release djust switch positions for operation at both the stroke end and backlash (2 mm) movement positions. Standard Stroke,,,,,,, 0 ø 2 Theoretical Output ø 3 ø Head end, Rod end ø ø mm or less Non-lock type, Lock type Standard stroke,, 7, 0,,, 7, 0, 2, 0, 3, 0 Manufacture of Intermediate Stroke (N) Rod size Operating Piston area Operating pressure (MPa) direction (mm 2 ) OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm 2 ) OUT ø 2 34 IN ø0 30 Spacer installation type. Dealing with the stroke by the mm interval is available by installing spacer with Description standard stroke cylinder. When a spacer is mounted on the cylinder with an end lock on the rod side, use a special piston rod. Part no. Refer to How to Order for the standard model numbers on page 8. pplicable stroke to 3 Example Part no.: MGPM-3-HN spacer mm in width is installed in a MGPM--HN. C dimension is mm. Note ) The minimum stroke for mounting auto switches is stroke or more for two switches, and stroke or more for one switch. Note 2) Intermediate stroke (by the mm interval) based on an exclusive body will be available upon request for special. MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X

48 Series MGP Mass Slide Bearing: MGPM to 0 (Basic mass) (kg) Model 7 0 Standard stroke MGPM MGPM MGPM MGPM MGPM MGPM MGPM MGPM Ball Bushing Bearing: MGPL to 0 (Basic mass) (kg) Model 7 0 Standard stroke MGPL MGPL MGPL MGPL MGPL MGPL MGPL MGPL Lock Unit dditional Mass Head end lock HN HL Rod end lock RN RL llowable Rotational Torque of Plate Torque: T (N m) Head end lock HN HL RN Calculation: (Example) MGPM-0-HN Basic Mass + Lock unit additional mass =.8 kg (kg) Rod end lock RL Non-rotating ccuracy of Plate +θ θ 0 Bearing type MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL MGPM MGPL Stroke T (N. m) For non-rotating accuracy θ without load, use a value no more than the values in the table as a guide. 0 Non-rotating accuracy θ MGPM MGPL ±0.07 ±0.0 ±0.06 ±0.08 ±0.0 ±0.06 ±0.04 ±0.0 Model selection is the same as MGP/standard type. Refer to pages 27 to 28. 3

49 Series MGP Construction/Series MGPM ø, ø: stroke ø or more 36 ø or more ø, ø Non-locking type (Head end lock) ø to ø 3 2, ø (Rod end lock) ø to ø, ø0 Component Parts No. Description Material Note Body luminum alloy 2 Piston luminum alloy Piston rod Collar Bushing Head cover Guide rod Plate Plate mounting bolt Guide bolt Retaining ring Retaining ring Bumper Bumper B Magnet Hexagon socket head cap plug Slide Bearing Felt Holder Ball bushing Spacer Steel ball Plug Piston seal Rod seal Gasket Gasket B Stainless steel ø, ø Carbon steel ø to ø0 luminum alloy Babbitt luminum alloy Carbon steel Carbon steel Carbon steel Carbon steel Carbon tool steel Carbon tool steel Urethane Urethane Carbon steel Babbitt Felt Resin luminum alloy Carbon steel Carbon steel NBR NBR NBR NBR Hard anodized Chromated Hard chrome plated with rod end lock only Hard chrome plated Chromated Chromated Hard chrome plated Nickel plated Nickel plated Nickel plated Phosphate coated Phosphate coated ø to ø ø to ø0 Nickel plated Nickel plated Component Parts No. Description Material Note Piston gasket Lock bolt Lock holder Lock piston Lock spring Seal retainer Bumper 3 Hexagon socket head cap screw 36 Hexagon socket head cap screw 37 Cap 38 Cap B 3 Rubber cap M/O knob 4 M/O bolt 42 M/O spring 43 Stopper ring 44 Lock piston seal 4 Lock holder gasket NBR Carbon steel Brass Carbon steel Stainless steel Carbon steel Urethane Carbon steel Carbon steel luminum die-casted Carbon steel Synthetic rubber Zinc die-casted lloy steel Steel wire Carbon steel NBR NBR Replacement Parts/Seal Kit Kit no. MGP-B-PS MGP-B-PS MGP-B-PS MGP-B-PS Contents Set of nos. above,, 26, 27, 3, 44, 4 0 ø to ø0 only Zinc chromated Electroless nickel plated Hard chrome plated Zinc chromated (, ø0 only) Black zinc chromated Zinc chromated (ø, ø only) Black painted SQ treated Kit no. MGP-B-PS MGP-B-PS MGP-B-PS MGP0-B-PS Black painted Black zinc chromated chromated chromated Contents Set of nos.,, 26, 27, above 3, 36, 44, 4 Set of nos.,, 26, 27, above 44, 4, Each seal kit includes the parts listed above. Order the seal kit based on each bore size. Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S-0 ( g) 32

50 Compact Guide Cylinder With End Lock Series MGP Construction/Series MGPL 2 ø or more ø to ø: Stroke ø or more ø to : Over 0 stroke 2 Lock type MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X 33

51 Series MGP Dimensions: ø, ø 4 x NN through 4 x ø.4 through 4 x MM depth ML 4 x M6 x.0 depth 2 Section XX 7 W 4 x ø. counterbore depth. L Section XX Section XX (.) T R X ±0.02 ød PW X U X ±0.02 ø M:T-slot for hexagon bolt VB V H X ±0.02 X G DL Stroke 6 C + Stroke B + Stroke + Stroke With rod end lock.4 ødb øx H7 depth 6 Q S GB E 2 x P HR PB J K G End lock mechanism Manual release Non-lock type øx H7 depth 6 2 x P (Plug) øx H7 depth 6 WB W 7 XB øx H7 ø e d X H7 3 6 Detailed figure of section XX DM With head end lock ø HN End lock mechanism (Manual release lock type) T-slot dimensions T-slot dimensions d e MGPM, MGPL Common Dimensions Standard stroke,, 7, 0,, 7, 0, 2 0, 3, 0 T U V VB B C D G G GB H J K L MM ML st or less Over 7 st to 7 st W Over 7 st to 2 st Over 2 st 0 0 MGPM (Slide bearing), DB, E Dimensions st or less End Lock Mechanism Dimensions For intermediate strokes other than standard strokes, refer to the Manufacture of Intermediate Stroke on page. DL st or less Over 7 st to 7 st WB Over 7 st to 2 st 7 7 M x 0.8 M6 x.0 Over 2 st M x 0.8 M6 x.0 X X XB NN Rc /8 Rc /8 MGPL (Ball bushing bearing), DB, E Dimensions Nil P N NPT /8 NPT /8 TF G /8 G /8 PB. 3. PW Q R S E E Over st DB Over st Over 7 st DB Over 7 st to 7 st Over 7 st st or less to 7 st Over 7 st 7 st or less to 7 st Over 7 st 7 st or less to 7 st Over 7 st DM HR. 8 HN 22. Rc, NPT and G ports can be selected. (Refer to page 8.)

52 Compact Guide Cylinder With End Lock Series MGP Dimensions: ø to ø 4 x NN through Section XX Z W 4 x øo through 4 x øob counterbore depth OL L 4 x MM depth ML Section XX 4 x YY depth YL Section XX (OL) T R X ±0.02 ød DL PW X U X ±0.02 ø H: T-slot for hexagon bolt VB V H X ±0.02 X øx H7 depth XL Q S ødb G LL P + Stroke FFB C + Stroke B + Stroke + Stroke GB E 2 x P HR End lock mechanism Manual release Non-lock type PB J K G øx H7 depth XL 2 x P (Plug) WB W Z øx H7 depth XL With rod end lock b a MGPM, MGPL Common Dimensions X H7 XB øx H7 XC Detailed figure of section XX For intermediate strokes other than standard strokes, refer to the Manufacture of Intermediate Stroke on page. Standard stroke,, 7 0,, 7, 0, 2 0, 3, 0 XL B C With head end lock D F FB G G GB H H J K L MM ML LL DM 3. P PB PW Q R S T U V VB W WB 7 st or less Over 7 st Over 7 st to 7 st to 2 st Over 2 st 7 st or less Over 7 st Over 7 st to 7 st to 2 st Over 2 st X X End lock mechanism (Manual release lock type) M6 M6 M8 M ømo 27 3 HN M8 x. M8 x. M x. M x. Rc, NPT and G ports can be selected. (Refer to page 8.) NN M8 x. M8 x. M x. M x. O T-slot dimensions T-slot dimensions OB 4 4 XB a OL XC b Nil Rc/8 Rc/8 Rc/4 Rc/4 XL c e c.. 7. P N NPT/8 NPT/8 NPT/4 NPT/4 YY d M8 x. M8 x. M x. M x. d YL e TF G/8 G/8 G/4 G/4 Z 2 22 MGJ MGP MGQ MGG MGC MGF MGZ MGT MGPM (Slide bearing), DB, E Dimensions Over 7 st DB End Lock Mechanism Dimensions st or less DL Over st to 7 st DM HR.. 3 HN st or less LL E Over st to 7 st 7. 2 MO Over 7 st MGPL (Ball bushing bearing), DB, E Dimensions st or less Over st to 7 st Over 7 st to 7 st Over 7 st DB st or less Over st to 7 st E Over 7 st to 7 st Over 7 st D- -X Individual -X

53 Series MGP Dimensions:, ø0 Section XX 4 x NN through Z W 4 x øo through 4 x øob counterbore depth OL HR L 4 x MM depth ML 4 x YY depth YL Section XX Section XX (8) With rod end lock HN b a ødb T R X ±0.02 ød PW X U X ±0.02 ø2 H: T-slot for hexagon bolt VB V H X ±0.02 X ø6 H7 depth Q S F FB GC G DL P + Stroke C + Stroke B + Stroke + Stroke GB E 2 x P End lock mechanism Manual release Non-lock type JB PB J J K G ø6 H7 depth 2 x P (Plug) WB W Z ø6 H7 depth 7 ø6 H7 DM ø23 c d e 6 H7 Detailed figure of section XX With head end lock End lock mechanism (Manual release lock type) T-slot dimensions T-slot dimensions a b c d e MGPM, MGPL Common Dimensions 0 0 For intermediate strokes other than standard strokes, refer to the Manufacture of Intermediate Stroke on page. Standard stroke,, 7, 0,, 7, 0, 2 0, 3, 0 Nil Rc3/8 Rc3/8 P N NPT3/8 G3/8 NPT3/8 G3/8 B C D F FB G G GB GC H H J J JB K L MM ML NN O OB TF P PB PW Q R S T U V VB st or less 2 72 M2 M4 Over st to st W Over st to 2 st Over 2 st 0 3 Rc, NPT and G ports can be selected. (Refer to page 8.) 46 6 st or less Over st to st 2 8 WB M2 x.7 M4 x 2.0 Over st to 2 st 28 2 Over 2 st M2 x.7 M4 x X YY YL 0 M2 x.7 M4 x Z 28 MGPM (Slide bearing), DB, E Dimensions 0 E DB st or less Over st st or less Over st MGPL (Ball bushing bearing), DB, E Dimensions 0 E DB st or less Over st st or less Over st End Lock Mechanism Dimensions 0 3 DL 4. 4 DM. 43. HR 26. HN 38. 4

54 Series MGP With End Lock Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. Use the Recommended Pneumatic Circuit Caution This is necessary for the correct locking and unlocking actions. Head end lock Operating Precautions Caution Rod end lock. Do not use 3 position solenoid valves. void use in combination with 3 position solenoid valves (especially closed center metal seal types). If pressure is trapped in the port on the lock mechanism side, the cylinder cannot be locked. Furthermore, even after being locked, the lock may be released after some time, due to air leaking from the solenoid valve and entering the cylinder. 2. Back pressure is required when releasing the lock. Before starting operation, be sure to control the system so that air is supplied to the side without the lock mechanism as shown in the figure above. There is a possibility that the lock may not be released. (Refer to the section on releasing the lock.) 3. Release the lock when mounting or adjusting the cylinder. If mounting or other work is performed when the cylinder is locked, the lock unit may be damaged. 4. Operate with a load ratio of % or less. If the load ratio exceeds %, this may cause problems such as failure of the lock to release, or damage to the lock unit.. Do not operate multiple cylinders in synchronization. void applications in which two or more end lock cylinders are synchronized to move one workpiece, as one of the cylinder locks may not be able to release when required. 6. Use a speed controller with meter-out control. Lock cannot be released occasionally by meter-in control. 7. Be sure to operate completely to the cylinder stroke end on the side with the lock. If the cylinder piston does not reach the end of the stroke, locking and unlocking may not be possible. 8. Do not use an air cylinder as an air-hydro cylinder. This will cause leakage of hydraulic fluid.. djust an auto switch's position so that it operates for movement to both the stroke and backlash (2 mm) positions. When a 2-color indication switch is adjusted for green indication at the stroke end, it may change to red for the backlash return, but this is not abnormal. Caution Caution Warning Caution Operating Pressure. Supply air pressure of 0. MPa or higher to the port on the side that has the lock mechanism, as it is necessary for disengaging the lock. Exhaust Speed. When the pressure on the side with the lock mechanism drops to 0.0 MPa or below, the lock engages automatically. If the piping on the side with the lock mechanism is thin and long, or if the speed controller is away from the cylinder port, the lock engagement may take some due to decline of the exhaust speed. The same result will be caused by clogging of the silencer installed at the EXH port of the solenoid valve. Releasing the Lock. Before releasing the lock, be sure to supply air to the side without the lock mechanism, so that there is no load applied to the lock mechanism when it is released. (Refer to the Recommended pneumatic circuits.) If the lock is released when the port on the other side is in an exhaust state, and with a load applied to the lock unit, the lock unit may be subjected to an excessive force and be damaged. lso, it is very dangerous because the piston rod will be rushed to move. Manual Release. Manual release (Non-lock type) Insert the accessory bolt from the top of the rubber cap (it is not necessary to remove the rubber cap), and after screwing it into the lock piston, pull it to release the lock. If you stop pulling the bolt, the lock will return to an operational state. Thread sizes, pulling forces and strokes are as shown below. Thread size,, M2. x 0.4 x l or more,, M3 x 0. x l or more, 0 M x 0.8 x l or more Remove the bolt for normal operation. It can cause lock malfunction or faulty release. Locked condition Pulling force 4. N N. N Stroke Manual release, Lock type While pushing the M/O knob, turn it 0 counterclockwise. The lock is released (and remains in a released state) by aligning the mark on the cap with the OFF mark on the M/O knob. When locking is desired, turn M/O button clockwise 0 while pushing fully, correspond on cap and ON mark on Release Lock M/O button. The correct position is confirmed by a click sound click. If not confirmed, locking is not done. Released condition 37 MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X

55 Compact Guide Cylinder/Heavy Duty Guide Rod Type Series MGPS ø, MGJ MGP MGQ MGG MGC MGF MGZ MGT Stroke Variations Bearing type Stroke MGPM Slide bearing D- -X Individual -X 3

56 Compact Guide Cylinder/ Heavy Duty Guide Rod Type Series MGPS ø, How to Order Compact Guide Cylinder MGP S MBW Compact Guide Cylinder Heavy duty guide rod type mm mm Thread type Nil Rc N NPT TF G Cylinder stroke Refer to Standard Stroke on page. uto switch Nil Number of auto switches Nil S n 2 pcs. pc. n pcs. Without auto switch (Built-in magnet) For the applicable auto switch model, refer to the table below. Made to Order Specification For details, refer to page. pplicable uto Switch/Refer to pages 7 to 827 for further information on auto switches. Type Reed switch Solid state switch Special function Diagnostic indication (2-color indication) Water resistant (2-color indication) Magnetic field resistant (2-color indication) Electrical entry Indicator light Grommet Yes Yes Grommet Wiring (Output) 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) 3-wire (PNP) 2-wire (Non-polar) 3-wire (NPN equivalent) 2-wire V V Lead wire length symbols: 0. m Nil (Example) MNW m M (Example) MNWM 3 m L (Example) MNWL m Z (Example) MNWZ No Load voltage DC V,2V 2V V,2V 2V V,2V C 0V 0V or less uto switch model Perpendicular MNV MPV MBV MNWV MPWV MBWV MNV MPV MBV 6V 3V 0V In-line MN MP MB MNW MPW MBW MN MP MB P3DW P4DW Lead wire length (m) 0. (Nil) (M) Pre-wired connector Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Consult with SMC regarding water resistant types with the above model numbers. pplicable load Solid state auto switches marked with are produced upon receipt of order. Since there are other applicable auto switches than listed, refer to page 336 for details. For details about auto switches with pre-wired connector, refer to pages 784 and 78. For D-P3DW, refer to pages 773- and uto switches are shipped together (not assembled). 2V V 2V 3 (L) (Z) IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC 3

57 Compact Guide Cylinder Heavy Duty Guide Rod Type Series MGPS Specifications ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Cushion Lubrication Stroke length tolerance Standard Stroke ø Double acting ir. MPa.0 MPa 0. MPa to 60 C (No freezing) to 0 mm/s Rubber bumper on both ends Not required (Non-lube) mm +. 0 Made to Order Specifications (For details, refer to page.) Symbol Specifications X867 Lateral piping type (Change of plug position) Refer to pages 334 to 336 for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range uto switch mounting bracket: Part no. Description Part no. pplicable stroke Example, Manufacture of Intermediate Stroke Theoretical Output Standard stroke,, 7, 0,,, 7, 0 Spacer installation type Spacers are installed in the standard stroke cylinder. vailable by the mm stroke interval. Refer to How to Order for the standard model numbers on page 3. to Part no.: MGPS-3 spacer mm in width is installed in a MGPS-. C dimension is 4 mm. Note) Intermediate stroke (by the mm interval) based on an exclusive body will be available upon request for special. OUT Rod size Operating Piston area Operating pressure (MPa) direction (mm 2 ) OUT IN OUT IN Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm 2 ) Mass Model MGPS MGPS Standard stroke IN (N) (kg) MGJ MGP MGQ MGG MGC MGF MGZ MGT llowable Rotational Torque of Plate Non-rotating ccuracy of Plate Model MGPS MGPS Torque: T (N m) Standard stroke T (N.m) 0.8 Model MGPS MGPS +θ θ For non-rotating accuracy θ without load, use a value no more than the values in the table as a guide. Non-rotating accuracy θ ±0.0 ±0.04 D- -X Individual -X

58 Selection Conditions Series MGPS Model Selection Vertical Horizontal l l l m m l Mounting orientation m m Maximum speed (mm/s) Graph (Slide bearing type) 0 or less (), (2) Selection Example (Vertical Mounting) 0 (3), (4) 0 or less (), (6) 0 (7), (8) Selection Example 2 (Horizontal Mounting) Selection conditions Mounting: Vertical Stroke: stroke Maximum speed: 0 mm/s Load mass: 0 kg Eccentric distance: 0 mm Find the point of intersection for the load mass of 0 kg and the eccentric distance of 0 mm on graph, based on vertical mounting, mm stroke, and the speed of 0 mm/s. MGPS- is selected. () stroke or less, V = 0 mm/s or less () l = mm, V = 0 mm/s or less 0 Selection conditions Mounting: Horizontal Distance between plate and load center of gravity: mm Maximum speed: 0 mm/s Load mass: kg Stroke: 0 stroke Find the point of intersection for the load mass of kg and 0 stroke on graph, based on horizontal mounting, the distance of mm between the plate and load center of gravity, and the speed of 0 mm/s. MGPS-0 is selected. 0 0 ø ø ø Eccentric distance l Stroke. When the maximum speed exceeds 0 mm/s, the allowable load mass is determined by multiplying the value shown in the graph at 0 mm/s by the coefficient listed in the table below. Maximum Coefficient Up to 0 mm/s.7 Up to 0 mm/s Up to 0 mm/s 0.6. Use the Guide Cylinder Selection Software, when the eccentric distance is 0 mm or more. 2

59 Compact Guide Cylinder Heavy Duty Guide Rod Type Series MGPS Vertical Mounting (Slide Bearing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MGPS, () Stroke or Less, V = 0 mm/s or less (2) Over Stroke, V = 0 mm/s or less ø ø Eccentric distance l Eccentric distance l (3) Stroke or Less, V = 0 mm/s (4) Over Stroke, V = 0 mm/s ø ø MGJ MGP MGQ MGG MGC MGF MGZ MGT D- 0 0 Eccentric distance l 0 0 Eccentric distance l -X Individual -X. Use the Guide Cylinder Selection Software, when the eccentric distance is 0 mm or more. 3

60 Series MGPS Horizontal Mounting (Slide Bearing) MGPS, () l = mm, V = 0 mm/s or less (6) l = 0 mm, V = 0 mm/s or less 0 0 ø ø ø ø 0 0 Stroke 0 0 Stroke (7) l = mm, V = 0 mm/s (8) l = 0 mm, V = 0 mm/s ø ø ø ø 0 0 Stroke 0 0 Stroke 4

61 Compact Guide Cylinder Heavy Duty Guide Rod Type Series MGPS Operating Range when Used as Stopper l mm υ m l mm υ m MGPS Mass of transferred object: m (kg) MGPS When selecting a model with a longer l dimension, be sure to choose a bore size which is sufficiently large. Caution Caution on handling Note) When using as a stopper, select a model with stroke or less. Transfer speed: υ (m/min) MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X 3

62 Series MGPS Construction Over stroke stroke or less Component Parts No Description Material Note luminum alloy luminum alloy Carbon steel luminum alloy casted Babbitt Body Piston Piston rod Collar Bushing Head cover Guide rod Plate Plate mounting bolt Plate mounting bolt B luminum alloy Carbon steel Carbon steel Carbon steel Carbon steel Hard anodized Chromated Hard chrome plated Painted ø Chromated Painted Hard chrome plated Nickel plated Nickel plated Nickel plated For piston rod For guide rod Component Parts No. Description Material Note Retaining ring Carbon tool steel Phosphate coated 2 Bumper Urethane 3 Bumper B Urethane 4 Magnet Hexagon socket head taper plug Carbon steel Nickel plated Slide Bearing Babbitt 7 Piston seal NBR 8 Rod seal NBR Gasket NBR Gasket B NBR Replacement Parts/Seal Kit Kit no. MGP-PS MGP-PS Contents Set of nos. above 7, 8,,. Seal kit includes 7 to. Order the seal kit, based on each bore size. Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S-0 ( g) 6

63 Compact Guide Cylinder Heavy Duty Guide Rod Type Series MGPS Dimensions MGPS, 4 x YY depth YL øx H7 depth XL T-slot dimensions b øx H7 RB X R X ±0.02 a c e d X H7 XB XC XL Detailed figure of XX section 8 x RR depth RL QB Q WB Z W Section XX a 3.3 T-slot dimensions b c 2 d 6 8 e x NN depth NL Section XX Z W 4 x øo through 4 x øob counterbore depth OL L OC Section XX 4 x MM depth ML T X X ±0.02 ødb ød PW X U X ±0.02 H: T-slot for hexagon bolt VB V H MGJ MGP MGQ MGG MGC øx H7 depth XL Q S F GC G P + Stroke FB C + Stroke B + Stroke + Stroke GB E 2 x P 2 x P (Plug) PB J G K øx H7 depth XL MGF MGZ MGT For intermediate strokes other than standard strokes, refer to Manufacture of Intermediate Stroke on page. Dimensions Standard stroke,, 7, 0,, 7, 0 MM M2 x.7 M x 2.0 RL 4 S 6 ML T 228, st Over st 86 8 NN M x. M2 x.7 U 70 V NL VB 0 38 B C D DB E, st Over st F FB G G GB GC H H J K L 86 8 O OB 7. OC 72 W OL 3 7. st, 7, 0 st Over 0 st P Nil N TF Rc /4 Rc 3/8 NPT /4 NPT 3/ P 4. WB st, 7, 0st Over 0 st G /4 G 3/ PB. 2 X PW 77 X 6 Q XB Q 8 XC QB 7 XL 8 M M2 R 48 YY 3 47 RB 0 M2 x.7 M4 x RR M8 x. M x. YL Z 28 7 D- -X Individual -X

64 Compact Guide Cylinder/ High Precision Ball Bushing Bearing Type Basic Type (Rubber Bumper): With ir Cushion: With End Lock: Series MGP ø2, ø, ø, ø, ø, ø, ø, ø,, ø0 ø, ø, ø, ø, ø, ø, ø,, ø0 ø, ø, ø, ø, ø, ø,, ø0 MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X

65 Compact Guide Cylinder/High Precision Ball Bushing Bearing Type Series MGP Basic Type (Rubber Bumper): ø2, ø, ø, ø, ø, ø, ø, ø,, ø0 With ir Cushion: ø, ø, ø, ø, ø, ø, ø,, ø0 With End Lock: ø, ø, ø, ø, ø, ø,, ø0 How to Order Basic type (Rubber bumper) With air cushion MGP Compact Guide Cylinder High precision ball bushing bearing type 2 2 mm mm mm mm mm mm Thread type mm mm 0 mm 0 mm Cylinder stroke Refer to Standard Stroke on page 33. MBW Cushion type Nil uto switch Nil Rubber bumper ir cushion ir cushions are not available for ø2. Without auto switch (Built-in magnet) Made to Order Specification For details, refer to page 33. Number of auto switches Nil S n 2 pcs. pc. n pcs. With end lock MGP Compact Guide Cylinder High precision ball bushing bearing type mm mm mm mm mm mm Thread type mm 0 0 mm Nil Rc N NPT TF G H N MBW uto switch Nil Without auto switch (Built-in magnet) Manual release type N Non-lock type L Lock type Made to Order Specification For details, refer to page 33. Number of auto switches Nil 2 pcs. S pc. n n pcs. Cylinder stroke Refer to Standard Stroke on page 33. Lock position H Head end lock R Rod end lock pplicable uto Switch/Refer to pages 7 to 827 for further information on auto switches. Type Special function Electrical entry Wiring (Output) 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) Diagnostic indication 3-wire (PNP) (2-color indication) Grommet Yes V 2-wire 3-wire (NPN) Water resistant 3-wire (PNP) (2-color indication) 2-wire Magnetic field resistant (2-color indication) 2-wire (Non-polar) 3-wire Grommet Yes (NPN equivalent) No 2-wire V Lead wire length symbols: 0. m Nil (Example) MNW m M (Example) MNWM 3 m L (Example) MNWL m Z (Example) MNWZ Reed switch Solid state switch Indicator light Load voltage DC V,2V 2V V,2V 2V V,2V C 0V 0V or less Since there are other applicable auto switches than listed, refer to page 336 for details. For details about auto switches with pre-wired connector, refer to pages 784 and 78. uto switches are shipped together (not assembled). 3 2V V 2V uto switch model Perpendicular In-line MNV MPV MBV MNWV MPWV MBWV MNV MPV MBV 6V 3V 0V MN MP MB MNW MPW MBW MN MP MB P4DW Lead wire length (m) 0. (Nil) (M) Pre-wired connector pplicable load Solid state auto switches marked with are produced upon receipt of order. D-P4DW type can be mounted on bore sizes to 0. 3 (L) (Z) IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC

66 Compact Guide Cylinder High Precision Bushing Bearing Type Series MGP Specifications Non-rotating accuracy of plate: ± 0.0 Plate displacement amount : 0.0 mm (MGP ø2- st, when Load mass is.7 kg.) Made to Order Specifications (For details, refer to pages 82 to 2.) Symbol Specifications X Change of rod end shape XC4 With heavy duty scraper XC8 djustable stroke cylinder/djustable extension type XC djustable stroke cylinder/djustable retraction type XC With air cushion, Intermediate stroke (Spacer type) XC3 With coil scraper XC6 With shock absorber XC7 Machining tapped hole, drilled hole and pin hole additionally. XC82 Bottom mounting style X44 Symmetrical port position X867 Lateral piping type (Change of plug position) Refer to pages 334 to 336 for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Dimensions for all models are the same as the ball bushing bearing type. Refer to the following pages. Basic Type (Rubber Bumper) P.286 to 288 With ir Cushion P.4 to 6 With End Lock P.34 to 3 ction Fluid Proof pressure Max. operating pressure mbient and fluid temperature Piston speed Lubrication Stroke length tolerance Minimum Operating Pressure Basic Type (Rubber Bumper) ø2, ø ø to ø0 With ir Cushion ø ø to ø0 With End Lock ø to ø0 Standard Stroke ø2 to ø, ø0 Min. operating pressure 0.2 MPa 0. MPa Min. operating pressure 0. MPa 0.2 MPa Min. operating pressure 0. MPa Basic Type (Rubber Bumper) Standard stroke 2,,,,,, 7, 0,,, 7, 0, 2,,,,, 7, 0,,, 7, 0, 2, 0, 3, 0,,,,, 0,, 7, 0,,, 7, 0, 2, 0, 3, 0 With ir Cushion Standard stroke,, 7, 0,,, 7, 0, 2,,,,,,, 7, 0,,, 7, 0, 2, 0, 3, 0, 0, 7, 0,,, 7, 0, 2, 0, 3, 0 With End Lock Standard stroke,,,,,,, 0,, 7, 0,,, 7, 0, 2, 0, 3, 0 Manufacture of Intermediate Stroke With End Lock Double acting ir. MPa.0 MPa to 60 C (No freezing) Non-lube mm to 0 mm/s to 0 mm/s Basic Type (Rubber Bumper) Description Part no. Spacer installation type Spacers are installed in the standard stroke cylinder. Refer to How to Order for the standard specification. pplicable stroke ø2, ø ø to ø ø to ø0 to to 3 to 3 Example Part no.: MGP-3 spacer mm in width is installed in a MGP-. C dimension is 77 mm. With ir Cushion mm interval are available by replacing collars of a standard stroke cylinder. Description Minimum manufacturable stroke ø to ø: mm, ø0: mm Select a rubber bumper type, because the cushion effect is not obtainable for less than this stroke. Part no. Suffix -XC to the end of standard part number. ø pplicable stroke ø to ø Example Description Part no. pplicable stroke Example +. 0 to to 3 to 3, ø0 Part no.: MGP-3-XC mm width collar is installed in MGP-. C dimension is 2 mm. Spacer installation type mm interval are available by installing a spacer on a standard stroke cylinder. Refer to How to Order for the standard specification. to 3 Part no.: MGP-3-HN spacer mm in width is installed in a MGP--HN. C dimension is 2 mm. 33 MGJ MGP MGQ MGG MGC MGF MGZ MGT D- -X Individual -X

67 Series MGP Non-rotating ccuracy of Plate For non-rotating accuracy θ without load, use a value no more than the values in the table as a guide. +θ θ Caution Positioning accuracy for pin hole on the plate Dispersion of dimensions when machining each component will be accumulated in the plate pin hole positioning accuracy when mounting this cylinder. Below values are referred as a guide. [Side mounting] Pin hole L 2 0 Non-rotating accuracy θ ±0.0 = Catalog dimension ± (0. + L x ) [mm] : To be 0. for, 0. Note) Displacement by load and self-weight deflection by plate and guide rod are not included. [Bottom mounting] Pin hole B L2 Pin hole B = ± ( L2 x 0.00) [mm] 3

68 Compact Guide Cylinder High Precision Bushing Bearing Type Series MGP Plate Displacement mount (Reference Values) Load from lateral direction Displacement MGP2 0.4 Plate displacement amount 0.3 MGP MGP2-0.2 MGP MGP MGP2-0.0 MGP2-0 0 Load from lateral direction (N) MGP/ 0.8 Plate displacement amount 0.7 MGP MGP MGP MGP MGP MGP Load from lateral direction (N) MGP 0.4 Plate displacement amount Plate displacement amount 0.3 MGP MGP- MGP-0 MGP MGP- 0.0 MGP- 0 0 Load from lateral direction (N) MGP MGP-0 MGP-0 MGP-0 MGP- MGP-0 0. MGP Load from lateral direction (N) MGP/ Plate displacement amount Plate displacement amount MGP -0 MGP MGP MGP - MGP -0 MGP Load from lateral direction (N) MGP MGP-0 MGP MGP-2 MGP MGP- MGP-0 0. MGP Load from lateral direction (N) MGJ MGP MGQ MGG MGC MGF MGZ MGT MGP Plate displacement amount MGP-0 0. MGP MGP MGP- MGP-0 MGP Load from lateral direction (N) MGP0 0.6 Plate displacement amount MGP0-0 MGP0-0 MGP0-2 MGP0-0 MGP0- MGP0-0 MGP Load from lateral direction (N) Note ) The guide rod and self-weight for the plate are not included in the above displacement values. Note 2) Regarding the allowable rotational torque and the operating range as a lifter, refer to pages 272 to 288 in the standard type of Series MGPL, since it is identical. D- -X Individual -X 333

69 Series MGP uto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height For D- For D-V For D-M For D-MV For D-MW For D-MWV For D-ML For D-MVL For D-Z7 ø2 to ø0 For D-Z For D-Y For D-Y6 For D-Y7P For D-Y7PV For D-Y7W For D-Y7WV For D-Y7B uto switch B Hs For D-P4DW ( Cannot be mounted on bore sizes ø or less.) ø to ø, ø0.. Ht Hs Hs Less than to 7 strokes For bore sizes ø through with two switches, one switch is mounted on each side. Hs uto Switch Proper Mounting Position pplicable cylinder series: MGP, MGPS (Heavy duty guide rod type) MGP (High precision ball bushing/basic type) Bore size Note) djust the auto switch after confirming the operating conditions in the actual setting. uto Switch Mounting Height uto switch model D-M D-MV D-MW D-MWV D-ML D-MVL uto switch model B D- D-V D-/M/MW/ML D-Z7/Z/Y/Y7P D-Y7W/Y7BL Hs B D-Z7/Z D-Y/Y7P D-Y6/Y7PV D-Y7W D-Y7WV D-Y7BL Hs B D-V D-P4DWL Ht B D-MV D-MWV D-MVL Hs uto Switch Proper Mounting Position pplicable cylinder series: MGP (ir cushion) MGP (High precision ball bushing/ir cushion) uto switch model Bore size 0 D-M D-MV D-MW D-MWV D-ML D-MVL Ht B Hs D- D-V B D-Y6 D-Y7PV D-Y7WV Ht D-Z7/Z D-Y/Y7P D-Y6/Y7PV D-Y7W D-Y7WV D-Y7BL B Hs D-P4DWL D-P4DWL Note) djust the auto switch after confirming the operating conditions in the actual setting. Ht B

70 Compact Guide Cylinder Series MGP uto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height With rod end lock For D- For D-Z7 For D-V For D-Z For D-M For D-Y For D-MV For D-Y6 For D-MW For D-Y7P For D-MWV For D-Y7PV For D-M For D-Y7W For D-MVL For D-Y7WV For D-Y7B uto switch For D-P4DW ( Cannot be mounted on bore sizes ø or less.) ø to ø.. Hs Hs uto Switch Proper Mounting Position uto switch model D-M D-MV D-Z7/Z D-Y/Y7P D-MW D-MWV D- D-V D-Y6/Y7PV D-Y7W D-P4DWL D-ML D-MVL D-Y7WV D-Y7BL B B B B Note) djust the auto switch after confirming the operating conditions in the actual setting. With head end lock For D- For D-Z7 For D-V For D-Z For D-M For D-Y For D-MV For D-Y6 For D-MW For D-Y7P For D-MWV For D-Y7PV For D-ML For D-Y7W For D-MVL For D-Y7WV For D-Y7B B uto switch Ht /ø0 Hs For stroke For bore sizes ø to with two switches, one switch is mounted on each side. uto Switch Mounting Height 0 Hs Ht MGJ MGP MGQ MGG MGC MGF MGZ MGT B uto Switch Proper Mounting Position uto switch model D-M D-MV D-Z7/Z D-Y/Y7P D-MW D-MWV D- D-V D-Y6/Y7PV D-Y7W D-P4DWL D-ML D-MVL D-Y7WV D-Y7BL B B B B Note) djust the auto switch after confirming the operating conditions in the actual setting. Mounting of uto Switch Caution In the case of st or less with head side end lock type, it might not insert auto switch from the rod side. In this case, install it after removing the plate temporarily. Regarding the plate removal and the way of assembly, please consult with SMC. 33 D- -X Individual -X

71 Series MGP Minimum uto Switch Mounting Stroke uto switch model D- D-V D-MV D-M D-MW D-MWV D-MVL D-ML D-Z7 D-Z D-Y D-Y7P D-Y6 D-Y7PV D-Y7W D-Y7WV D-Y7BL D-P4DWL Operating Range uto switch model D-/V D-M/MV D-MW/MWV D-ML/MVL D-Z7/Z D-Y/Y6 D-Y7P/Y7PV D-Y7W/Y7WV D-Y7BL D-P4DWL No. of auto switches mounted pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs., different side 2 pcs., same side Since the operating range is provided as a guideline including hysteresis, it cannot be guaranteed (assuming approximately ±% dispersion). It may vary substantially depending on an ambient environment. The air cushion type is available in ø to ø0 Cylinders with an end lock are available in ø to ø0. The heavy duty guide rod type is available in ø and. ø2 ø ø ø ø ø ø ø ø0 D-P4DW can be mounted on bore size ø to ø0. The air cushion type is available in ø to ø0. The heavy duty guide rod type is available in ø and uto Switch Mounting Bracket: Part No. uto switch model D-/V D-M/MV D-MW/MWV D-ML/MVL ø2 to ø ø to ø0 BMG2-02 D-P4DWL BMG-0 The air cushion type is available in ø to ø0 Cylinders with an end lock are available in ø to ø0. The heavy duty guide rod type is available in ø and.. For D-(V)/M(V)/ MW(V)/M(V)L BMG Besides the models listed in How to Order, the following auto switches are applicable. For detailed specifications, refer to pages 7 to 827. uto switch type Model Electrical entry (Fetching direction) Features D-Z73, Z76 Reed Grommet (In-line) D-Z Without indicator light D-Y6, Y6B, Y7PV Grommet (Perpendicular) D-Y7NWV, Y7PWV, Y7BWV Diagnostic indication (2-color indication) D-Y, YB, Y7P Solid state D-Y7NW, Y7PW, Y7BW Diagnostic indication (2-color indication) Grommet (In-line) D-Y7BL Water resistant (2-color indication) D-PDWL Magnetic field resistant (2-color indication) For solid state auto switches, auto switches with a pre-wired connector are also available. Refer to pages 784 and 78 for details. Normally closed (NC = b contact), solid state auto switch (D-FG/FH/Y7G/Y7H type) are also available. For details, refer to pages 746 and 748.

72 Compact Guide Cylinder with Lock Series MLGP ø, ø, ø, ø, ø, ø,, ø0 CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC Drop prevention when the pressure of air source is decreased or the residual pressure is released. Drop prevention for press fitting jig Drop prevention for lifter Holding a clamped condition LOCK LOCK LOCK D- -X Individual -X 88

73 Drop prevention is possible Drop prevention for mid-stroke emergency stops Locking position can be changed in accordance with the external stopper position and thickness of clamped workpieces. Extension locking Drop prevention for press fitting jig Retraction locking Drop prevention for lifter LOCK LOCK Holding a clamped condition Compact Guide Cylinder with Lock Series MLGP ø,ø,ø,ø,ø,ø,,ø0 LOCK Simple construction Locked Simple and reliable locking type LOCK Unlocked Brake spring Lock ring Piston rod LOCK Load direction FREE Pivot Fulcrum Unlocking port: ir exhausted. The lock ring is tilted by the spring force. 2. The tilting is increased by the load and the piston rod is securely locked. Clearance Unlocking port: ir supplied. The lock ring becomes perpendicular to the piston rod, creating clearance between the piston rod and lock ring, which allows the piston rod to move freely. 882

74 within the entire stroke at any position Low profile with compact lock unit Easy manual unlocking Lock unit length: /26. mm to. mm Locked Unlocked Body length Body length is the same as the standard MGP Locking direction is selectable W Extension locking B 0 W B Retraction locking ø to ø0 ø to ø Flat head screwdriver Manual unlocking bolt CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC Two types of guide rod bearing for different applications Slide bearing Excellent wear resistance allows use with high loads. Ball bushing bearing Provides high precision and smooth operation. Four types of mounting Easy positioning Knock pin holes provided on each mounting surface. Top mounting Side mounting T-slot side mounting Bottom mounting Wide Variations from ø to ø0 Series MLGP Bearing Slide bearing Ball bushing bearing Locking direction Extension Locking Retraction Locking 0 Standard stroke D- -X Individual -X

75 Series MLGP Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. Warning Selection. The holding force (max. static load) indicates the maximum capability to hold a static load without vibration and impact. Therefore, the maximum load (workpiece mass) should not exceed % of the holding force (max. static load). Select the load mass when unlocked in accordance with 6 below. 2. Do not use for intermediate stops while the cylinder is operating. This cylinder is designed for locking against inadvertent movement from a stationary condition. Do not perform intermediate stops while the cylinder is operating, as this may cause unlocking malfunction, damage or shorten the service life. 3. Select the correct locking direction, as this cylinder does not generate holding force opposite to the locking direction. The extension locking does not generate holding force in the cylinder s retracting direction, and the retraction locking does not generate holding force in the cylinder s extension direction. 4. Even when locked, there may be stroke movement up to mm in the locking direction due to external forces such as the workpiece weight. Even when locked, if air pressure drops, stroke movement up to mm may be generated in the locking direction of the lock mechanism due to external forces such as the workpiece weight.. When in the locked state, do not apply a load accompanied by an impact shock, strong vibration or turning force, etc. This may damage the locking mechanism, shorten the service life or cause unlocking malfunction. 6. Operate so that load mass, cylinder speed and eccentric distance are within the limiting ranges in the specifications and model selection graphs. If the products are used beyond the limiting range, it may lead to a reduced service life or cause damage to the machinery. (Refer to pages 00 and 0 for specifications and pages 887 to 88 for the Model Selection.) Pneumatic Circuit Warning Drop prevention circuit. Do not use 3 position valves with circuit example. The lock may be released due to inflow of the unlocking pressure. 2. Install speed controllers for meter-out control. (Circuit example ) When they are not installed or they are used under meter-in control, it may cause malfunction. 3. Branch off the compressed air piping for the lock unit between the cylinder and the speed controller. (Circuit example ) Note that branching off in another section can cause a reduction in service life. 4. Perform piping so that the side going from the piping junction to the lock unit is short. (Circuit example ) If the lock release port side is longer than another side from the piping junction, this may cause unlocking malfunction or shorten the service life.. Be aware of reverse exhaust pressure flow from common exhaust type valve manifolds. (Circuit example ) Since the lock may be released due to reverse exhaust pressure flow, use an individual exhaust type manifold or single type valve. 6. Be sure to release the lock before operating the cylinder. (Circuit example 2) When the lock release delays, a cylinder may eject at high speed, which is extremely dangerous. It may also damage the cylinder, greatly shorten the service life or cause locking malfunction. Even when a cylinder moves freely, be sure to release the lock and operate the cylinder. 7. Be aware that the locking action may be delayed due to the piping length or the timing of exhaust. (Circuit example 2) The locking action may be delayed due to the piping length or the timing of exhaust, which also makes the stroke movement toward the lock larger. Install the solenoid valve for locking closer to the cylinder than the cylinder drive solenoid valve. Emergency stop circuit. Perform emergency stops with the pneumatic circuit. (Circuit examples 3 and 4) This cylinder is designed for locking against inadvertent movement from a stationary condition. Do not perform intermediate stops while the cylinder is operating, as this may cause unlocking malfunction or shorten the service life. Emergency stops must be performed with the pneumatic circuit, and workpieces must be held with the locking mechanism after the cylinder fully stops. 2. When restarting the cylinder from the locked state, remove the workpiece and exhaust the residual pressure in the cylinder. (Circuit examples 3 and 4) cylinder may eject at high speed, which is extremely dangerous. It may also damage the cylinder, greatly shorten the service life or cause locking malfunction. 3. Be sure to release the lock before operating the cylinder. (Circuit example 4) When the lock release delays, the cylinder may eject at high speed, which is extremely dangerous. It may also damage the cylinder, greatly shorten the service life or cause locking malfunction. Even when the cylinder moves freely, be sure to release the lock and operate the cylinder. 884

76 Series MLGP Specific Product Precautions 2 Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. Circuit examples Drop prevention Emergency stop Warning Pneumatic Circuit Extension locking F Retraction locking B. Stopper Circuit. When used as a stopper, be careful that the workpiece does not collide with the cylinder in a locked condition. Use the guide cylinder with the circuit below. V If the workpiece were m bumped into the cylinder in the locked state, it could be unlocked by shock or the locking mechanism and the piston rod could be damaged, that could shorten its service life B substantially or result in breakage. MLGPM--B: When used as stopper Mounting Warning. Take precautions to prevent your fingers or hands from getting caught between the plate and the cylinder body or the lock body. Be very careful to prevent your hands or fingers from getting caught in the gap between the cylinder body and the lock body when air is applied. Caution Caution B Mounting. Be sure to connect the load to the plate section with the lock in an unlocked condition. If this is done in the locked state, it may cause damage to the lock mechanism. Sizes ø through ø have a built-in holding function for the unlocked state, allowing the unlocked condition to be maintained even without an air supply. For ø through ø0, simply connect piping to the unlocking port and supply air pressure of 0.2 MPa or more. 2. When performing mounting adjustment, supply air pressure only to the unlocking port. 3. Cylinder bottom Since the guide rods project from the bottom of the cylinder at the end of the retraction stoke, provide bypass ports in the mounting surface, as well as holes for the hexagon socket head mounting screws, when the cylinder is mounted from the bottom. Furthermore, when subjected to impact in use as a stopper, etc., screw the mounting bolts in to a depth of 2d or more. Connection thread (plug) size /8 /4 3/8 7 to 2 to 4 22 to C Piping a dimension 0. mm or less mm or less mm or less C ±0.2 ±0.2 D MLGPM MLGPL Plug d or more (d = Thread O.D.) ød Bypass port dia. B ±0.2 Hexagon socket head cap screw M x 0.8 M6 x.0 M8 x. M8 x. M x. M x. M2 x.7 M4 x 2.0 Depending on the operating condition, change the position of plugs for the piping port.. For M fter tightening by hand, tighten additional /6 to /4 rotation with a tightening tool. 2. For taper thread Tighten with proper tightening torques below. lso, use pipe tape on the plug. With regard to the sunk dimension of a plug (dimension a in the figure), use the stipulated figures as a guide and confirm the air leakage before operation. If plugs on the top mounting port are tightened with more than the proper tightening torque, they will be screwed too deeply and the air passage will be constricted, resulting in limited cylinder speed. pplicable tightening torgue (N. m) a 88 CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC D- -X Individual -X

77 Series MLGP Specific Product Precautions 3 Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. For ø through ø only z ) Confirm that there is no air pressure c inside the cylinder, and remove the dust cover z. x 2) Supply air pressure of 0.2 MPa or more to unlocking port x shown in the drawing on the left. 3) Remove the unlocking bolt c with a hexagon wrench (width across flats 2.). Since a holding function for the unlocked state is not available for sizes ø through ø0, they can be used as shipped. Manually unlocking For ø to ø Lock ring Warning Warning Manual unlocking bolt Locking direction Extension locking ) Remove the dust cover. 2) Screw a manual unlocking bolt (a bolt of M3 x 0. x l or more commercially available) into the lock ring threads as shown above, and lightly push the bolt in the direction of the arrow (head side) to unlock. Preparing for Operation. Before starting operation from the locked position, be sure to restore air pressure to the B port in the pneumatic circuit. When pressure is not applied to the B port, the load may drop or the cylinder may eject at high speed, which is extremely dangerous. It may also damage the cylinder, greatly shorten the service life or cause unlocking malfunction. When applying pressure to the B port, be sure to confirm whether the environment is safe, since workpieces may move. 2. Since size ø through ø are shipped in an unlocked condition maintained by the unlocking bolt, be sure to remove the unlocking bolt following the steps below. If the cylinder is used without removing the unlocking bolt, the lock mechanism will not function. Manually Unlocking. Do not perform unlocking while an external force such as a load or spring force is being applied. This is very dangerous because the cylinder will move suddenly. Release the lock after preventing cylinder movement with a lifting device such as a jack. 2. fter confirming safety, operate the manual release following the steps shown below. Carefully confirm that personnel are not inside the load movement range, etc., and that there is no danger even if the load moves suddenly. 886 Manual unlocking bolt Lock ring Locking direction Rod side Head side Rod side Head side Retraction locking ) Remove the dust cover. 2) Screw a manual unlocking bolt (a bolt of M3 x 0. x l or more commercially available) into the lock ring threads as shown above, and lightly push the bolt in the direction of the arrow (rod side) to unlock. Manually Unlocking Warning For ø to ø0 Lock ring Flat head screwdriver Unlocking lever Holding the Unlocked State (ø through ø) Caution Caution Locking direction Unlocking lever Maintenance Flat head screwdriver Lock ring Locking direction Rod side Head side Rod side Head side Extension locking ) Remove the dust cover. 2) Insert a flat head screwdriver on the rod side of the manual unlocking lever as shown in the figure above, and lightly push the screwdriver in the direction of the arrow (rod side) to unlock. Retraction locking ) Remove the dust cover. 2) Insert a flat head screwdriver on the head side of the manual unlocking lever as shown in the figure above, and lightly push the screwdriver in the direction of the arrow (head side) to unlock.. In order to hold the locked state, be sure to follow the steps below after confirming safety. ) Remove the dust cover z. 2) Supply air pressure of 0.2 MPa or more to the unlocking port x shown below and unlock. 3) Screw the attached hexagon socket head cap bolt c (ø, ø: M3 x 0. x l, ø: M3 x 0. x l), into the lock ring to hold the unlocked condition. 2. To use the lock mechanism again, be sure to remove the unlocking bolt. When the unlocking bolt is screwed z in, the lock mechanism does not c function. Remove the unlocking bolt according to the steps prescribed in x the section of Preparing for Operation.. In order to maintain good performance, operate with clean unlubricated air. If lubricated air, compressor oil or drainage, etc., enter the cylinder, there is a danger of sharply reducing the locking performance. 2. Do not apply grease to the piston rod. There is a danger of sharply reducing the locking performance. 3. ø to ø, a ø2 silver seal is labeled on the one surface of the lock body (on the surface opposite from the unlocking port). The seal is meant for dust prevention, but even if it is peeled off, there would be no problem functionally. 4. Never disassemble the lock unit. It contains a heavy duty spring which is dangerous and there is also a danger of reducing the locking performance.

78 Series MLGP Model Selection Caution Step () Precautions on Model Selection. In order that the originally selected maximum speed shall be not exceeded, be certain to use a speed controller to adjust the total movement distance of the load so that movement takes place in no less than the applicable movement time. 2. For an intermediate stroke product with spacers installed, select using the base model stroke. Find the maximum load speed V. Find the maximum load speed V [mm/s] with following formula () below. The maximum load speed V [mm/s] is approximately equal to V x.4 () V: verage load speed [mm/s] V = st/t st: Load transfer distance [mm] t: Load transfer time [s] CLJ2 CLM2 CLG CL MLGC Step (2) Find the bore size. CNG. For vertical mounting ) From Table, find applicable selection graphs based on the maximum load speed V, mounting orientation, and bearing type. 2) From the graphs chosen in (), select the appropriate graph based on the stroke, and then find the intersecting point of the load mass m and eccentric distance l. 3) Compare the intersecting point with the line chart for the operating pressure P. Select the bore size from the line chart above the intersecting point. 2. For horizontal mounting ) From Table, find applicable selection graphs based on the maximum load speed V and bearing type. 2) From the graphs chosen in (), select the appropriate graph based on the distance l 2 between the plate and load center of gravity, then find the intersecting point of the load mass m and stroke. 3) Compare the intersecting point with the line chart. Select the bore size from the line chart above the intersecting point. Selection Conditions/ Table () MNB CN CNS CLS CLQ RLQ MLU Upward facing Vertical Downward facing Horizontal MLGP MLC Mounting orientation l = Eccentric distance m l = Eccentric distance m l 2 = Distance between the plate and load center of gravity l2 = Distance between the plate and load center of gravity m m m m l = Eccentric distance l = Eccentric distance Maximum load speed V to 0 mm/s to 0 mm/s to 0 mm/s to 0 mm/s to 0 mm/s to 0 mm/s Graph (Slide bearing type) (), (2) (3), (4) (3), (4) (), () (), (26) (27), (28) Graph (Ball bushing bearing type) () to (8) () to (2) (7) to () (2) to () (2), () (3), (). When the maximum speed exceeds 0 mm/s, the allowable load mass is determined by multiplying the value shown in the graph at 0 mm/s by the coefficient listed in the table below. Max. speed Coefficient Up to 0 mm/s Up to 0 mm/s.7 D- -X Individual -X 887

79 Series MLGP Selection Example (Vertical Upward Mounting) Selection conditions Mounting: Vertical upward facing Bearing type: Ball bushing Stroke: mm Load transfer time t: 0. s Load mass m: kg Eccentric distance l: mm Operating pressure P: 0. MPa Step : Find the maximum load speed V from formula (). Based on the stroke (load transfer distance) of mm and load transfer time of 0. s, the maximum load speed is approximately equal to /0. x.4, which is approximately mm/s. Step 2: Based on the maximum load speed found in Step, mounting orientation, and guide type, graphs () to (8) are selected. Then, based on the mm stroke, graph (7) is selected from the group. Find the intersecting point of the load mass of kg and the eccentric distance of mm. Since the operating pressure is 0. MPa, the bore size of mm, model MLGPL--B, is selected. (7) Stroke or Less V = 0 mm/s MPa 0. MPa or more Selection Example 2 (Horizontal Mounting) Selection conditions Mounting: Horizontal Bearing type: Slide bearing Stroke: 0 mm Load transfer time t: 0.3 s Load mass m: 6 kg Eccentric distance between the plate and load center of gravity l2: mm Operating pressure P: 0.4 MPa Step : Find the maximum load speed V from formula (). Based on the stroke (load transfer distance) of 0 mm and load transfer time of 0.3 s, the maximum load speed is approximately equal to 0/0. x.4, which is approximately 0 mm/s. Step 2: Based on the maximum load speed found in Step, mounting orientation, and guide type, graphs (27) and (28) are selected. Then, based on the distance of mm between the plate and load center of gravity, graph (27) is selected from the two graphs. Find the intersecting point of the load mass of 6 kg and the 0 mm stroke. The bore size of ø mm, model MLGPM--, is selected. (27) l 2 = mm V = 0 mm/s Horizontal Mounting 0 ø0 ø0 ø0 0 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Eccentric distance l Stroke 888

80 Compact Guide Cylinder with Lock Series MLGP Vertical Upward Mounting (Slide Bearing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MLGPM to 0 () Stroke or Less V = 0 mm/s (2) Over Stroke V = 0 mm/s ø0 ø ø ø ø ø ø 0 0 Eccentric distance l 0 ø0 ø ø ø ø 0 0 Eccentric distance l (3) Stroke or Less V = 0 mm/s (4) Over Stroke V = 0 mm/s ø0 0 0 ø ø ø0 CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC ø ø ø ø ø ø ø ø ø ø 0 0 ø ø D- -X Individual -X Eccentric distance l Eccentric distance l 88

81 Series MLGP Vertical Upward Mounting (Ball Bushing Bearing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MLGPL, () Stroke or Less V = 0 mm/s (6) Over stroke V = 0 mm/s ø ø ø ø 0 0 Eccentric distance l 0 0 Eccentric distance l MLGPL to 0 (7) Stroke or Less V = 0 mm/s 0 (8) Over Stroke V = 0 mm/s 0 ø0 0 ø 0 ø0 ø ø ø ø ø ø ø Eccentric distance l Eccentric distance l

82 Compact Guide Cylinder with Lock Series MLGP Vertical Upward Mounting (Ball Bushing Bearing) Operating pressure: 0.4 MPa MLGPL, () Stroke or Less V = 0 mm/s () Over Stroke V = 0 mm/s CLJ2 CLM2 ø ø Eccentric distance l MLGPL to 0 () Stroke or Less V = 0 mm/s (2) Over Stroke V = 0 mm/s 0 ø0 ø0 0. ø ø Eccentric distance l CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC ø ø ø ø ø ø ø 0 0 ø D- -X Individual -X Eccentric distance l Eccentric distance l 8

83 Series MLGP Vertical Downward Mounting (Slide Bearing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MLGPM to 0 (3) Stroke or Less V = 0 mm/s (4) Over Stroke V = 0 mm/s ø0 ø0 ø0 ø0 0 0 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø 0 0 Eccentric distance l 0 0 Eccentric distance l () Stroke or Less V = 0 mm/s () Over Stroke V = 0 mm/s 0 0 ø0 ø0 ø ø ø ø ø ø ø ø ø ø 82 ø 0 0 Eccentric distance l ø Eccentric distance l

84 Compact Guide Cylinder with Lock Series MLGP Vertical Downward Mounting (Ball Bushing Bearing) Operating pressure 0.4 MPa Operating pressure 0. MPa or more MLGPL, (7) Stroke or Less V = 0 mm/s (8) Over Stroke V = 0 mm/s ø CLJ2 ø CLM2 CLG ø CL MLGC CNG ø MNB CN CNS CLS MLGPL to Eccentric distance l Eccentric distance l () Stroke or Less V = 0 mm/s () Over Stroke V = 0 mm/s ø0 ø0 0 0 ø0 CLQ RLQ MLU MLGP MLC ø ø ø ø ø ø ø ø ø ø ø ø D- -X Individual -X Eccentric distance l Eccentric distance l 83

85 Series MLGP Vertical Downward Mounting (Ball Bushing Bearing) Operating pressure: 0.4 MPa MLGPL, (2) Stroke or Less V = 0 mm/s (22) Over Stroke V = 0 mm/s 0. ø ø ø ø Eccentric distance l Eccentric distance l MLGPL to 0 (23) Stroke or Less V = 0 mm/s () Over Stroke V = 0 mm/s 0 0 ø0 ø0 ø ø ø ø ø ø ø ø Eccentric distance l Eccentric distance l

86 Compact Guide Cylinder with Lock Series MLGP Horizontal Mounting (Slide Bearing) MLGPM to 0 () l2 = mm V = 0 mm/s (26) l2 = 0 mm V = 0 mm/s ø0 ø, ø, ø ø Stroke ø0 ø, ø, ø ø Stroke (27) l2 = mm V = 0 mm/s (28) l2 = 0 mm V = 0 mm/s ø0 ø0 ø0 ø, ø, ø ø ø ø0 ø0 ø, ø, ø ø CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø D- -X Individual -X Stroke Stroke 8

87 Series MLGP Horizontal Mounting (Ball Bushing Bearing) (2) l2 = mm V = 0 mm/s () l2 = 0 mm V = 0 mm/s MLGPL/ MLGPL/ ø ø ø ø ø ø ø ø ø ø ø ø MLGPL to Stroke MLGPL to Stroke ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, ø, Stroke Stroke MLGPL/0 MLGPL/0 ø0 ø0 ø0 ø0 ø0 ø Stroke Stroke

88 Compact Guide Cylinder with Lock Series MLGP Horizontal Mounting (Ball Bushing Bearing) (3) l2 = mm V = 0 mm/s () l2 = 0 mm V = 0 mm/s MLGPL/ 4 MLGPL/ 4 MLGPL to ø ø ø 3 0 ø ø ø ø, ø ø Stroke ø, ø ø ø ø ø ø MLGPL to ø ø ø, ø ø ø ø Stroke ø, ø ø ø ø ø, ø ø CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC Stroke Stroke MLGPL/0 MLGPL/0 ø0 ø0 ø0 ø0 ø0 ø0 D X Individual -X Stroke Stroke 87

89 Series MLGP Operating Range when Used as Stopper Warning. When using the cylinder as a stopper, do not allow workpieces to collide in the locked condition. If workpieces collide in the locked condition, the lock may disengage due to the shock, or the lock mechanism and piston rod may be damaged, causing a dramatic decrease of the product life and/ or further damage. 2. Model MLGPL (Ball bushing bearing) cannot be used as a stopper. When MLGPL (Ball bushing bearing) is used as a stopper, the impact will cause damage to the bearing unit and guide rod. 3. dopt the pneumatic circuit on page 884 when it s used as a stopper, so that workpiece does not collide in a lock state. Caution. When using as a stopper, select a model with stroke or less for bore sizes ø and ø, and stroke or less for bore sizes ø to ø0. 2. When selecting a model with a longer l dimension, be sure to choose a bore size which is sufficiently large. ø, ø/mlgpm/ (Slide bearing) Operating Range as Stopper for MLGPM/ 0 l = mm υ m l = mm υ m Mass of transferred object: m (kg) ø ø Transfer speed: υ (m/min) ø to ø0/mlgpm to 0 (Slide bearing) Operating Range as Stopper for MLGPM to 0 00 l = mm υ m l = mm υ m Mass of transferred object: m (kg) 0 ø0 ø ø ø ø Transfer speed: υ (m/min) 88

90 Compact Guide Cylinder with Lock Series MLGP ø, ø, ø, ø, ø, ø,, ø0 Compact guide cylinder with lock M L MLGP M Bearing type Slide bearing Ball bushing bearing mm mm mm mm 0 mm mm mm 0 mm Port type Nil TN TF Rc NPT G Cylinder stroke Refer to Standard Stroke on page 00. How to Order F MBW Locking direction F Extension locking B Retraction locking pplicable uto Switch/Refer to pages 7 to 827 for further information on auto switches. Type Special function Electrical entry Wiring (Output) Load voltage 3-wire (NPN) 3-wire (PNP) 2-wire V,2 V 2 V 3-wire (NPN) Diagnostic indication V,2 V 3-wire (PNP) (2-color indication) Grommet Yes V 2-wire 2 V 3-wire (NPN) Water resistant V,2 V 3-wire (PNP) (2-color indication) 2-wire 2 V Magnetic field resistant (2-color indication) 2-wire (Non-polar) 3-wire Grommet Yes (NPN equivalent) V No 2-wire V 2 V Lead wire length symbols: 0. m Nil (Example) MNW m M (Example) MNWM 3 m L (Example) MNWL m Z (Example) MNWZ Reed switch Solid state switch Indicator light DC C 0V 0V or less Since there are other applicable auto switches than listed, refer to page 08 for details. For details about auto switches with pre-wired connector, refer to pages 784 and 78. uto switches are shipped together (not assembled). (Except D-P4DW) uto switch model Perpendicular In-line MNV MPV MBV MNWV MPWV MBWV MNV MPV MBV 6V 3V 0V MN MP MB MNW MPW MBW MN MP MB P4DW Number of auto switches Nil 2 pcs. S pc. n n pcs. uto switch Without auto switch Nil (Built-in magnet) For the applicable auto switch model, refer to the table below. Lead wire length (m) 0. (Nil) (M) Pre-wired connector pplicable load Solid state auto switches marked with are produced upon receipt of order. D-P4DW can be mounted on the bore sizes ø to ø0. Only D-P4DW is assembled at the time of shipment. 3 (L) (Z) IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC D- -X Individual -X 8

91 Series MLGP JIS Symbol Extension locking W Retraction locking W Cylinder Specifications ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Cushion Lubrication Stroke length tolerance Port size (Rc, NPT, G) Standard Stroke, to 0 0 Double acting ir. MPa.0 MPa Note) 0.2 MPa to 60 C (No freezing) to 0 mm/s Rubber bumper on both ends Not required +. 0 mm /8 /4 3/8 Note) When the unlocking air and cylinder operating air are not common, the minimum operating pressure is 0. MPa. (The minimum operating pressure for the cylinder alone is 0. MPa.) Lock Specifications 0 Lock operation Unlocking pressure Lock starting pressure Locking direction Maximum operating pressure Spring locking (Exhaust locking) 0.2 MPa or more 0.0 MPa or less One direction (Extension locking, Retraction locking).0 MPa Unlocking port size (Rc, NPT, G) M x 0.8 /8 /4 Holding force (Maximum static load) (N) Note) Note) Be sure to make cylinder selections in accordance with the method given on page 884. Standard stroke,,,, 7, 0,,, 7, 0, 2, 0, 3,, 7, 0,,, 7, 0, 2, 0, 3, 7, 0,,, 7, 0, 2, 0, 3 Manufacture of Intermediate Stroke Refer to pages 07 to 08 for cylinders with auto switches.. Minimum auto switch mounting stroke. Proper auto switch mounting position (detection at stroke end) and mounting height. Operating range. Switch mounting bracket: Part no. 00 Description Part no. pplicable stroke Example Theoretical Output 0 Rod size 2 Spacer installation type Spacers are installed in the standard stroke cylinders. ø to : Stroke can be modified by the mm interval. ø to 0: Stroke can be modified by the mm interval. Refer to How to Order for the standard model numbers. ø, ø, ø to 34 ø to to 34 ø0 to 34 Part no.: MLGPM-3-F mm spacer is installed in MLGPM--F. Dimension C is 77 mm. Operating direction OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN Piston area (mm 2 ) OUT IN (N) Operating pressure (MPa) Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm 2 )

92 Compact Guide Cylinder with Lock Series MLGP Mass Slide Bearing: MLGPM to 0 (kg) 7 Standard stroke CLJ CLM2 CLG CL MLGC Ball Bushing Bearing: MLGPL to Standard stroke (kg) CNG MNB CN CNS CLS CLQ RLQ llowable Rotational Torque of Plate Non-rotating ccuracy of Plate MLU Torque: T (N m) MLGP ±θ MLC 0 Bearing type MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL MLGPM MLGPL T (N m) Stroke Note) Do not apply rotational force in a locked condition, as this will cause damage to the lock mechanism or decrease of the product life. Note) For non-rotating accuracy θ without load, use a value no more than the values in the table as a guide. 0 Non-rotating accuracy θ MLGPM MLGPL ±0.07 ±0.06 ±0.0 ±0.04 ±0.0 ±0.08 ±0.06 ±0.0 D- -X Individual -X 0

93 Series MLGP Construction: ø, ø, ø Series MLGPM Series MLGPL B' 8 ' ' B 26 ø, ø: stroke or less Over 0 stroke Type F (Extension locking) Type B (Retraction locking) Section -' Section B-B' bove figures show the unlocked state. 7 Section -' Section B-B' Component Parts No. Description Material Note Body Lock body Piston Piston rod Head cover Intermediate collar Lock ring Brake spring Guide rod ø, ø Type M Type L Plate Plate mounting bolt Guide bolt ø, Bushing ø Bushing Ball bushing Spacer Pivot Dust cover luminum alloy luminum alloy luminum alloy Stainless steel Carbon steel luminum alloy luminum alloy Carbon steel Steel wire Carbon steel High carbon chrome bearing steel Rolled steel Chromium molybdenum steel Chromium molybdenum steel Oil-impregnated sintered alloy Copper alloy Copper alloy luminum alloy Chromium molybdenum steel Stainless steel Hard anodized Hard anodized Chromated Hard chrome plated Chromated Chromated Heat treated Zinc chromated Hard chromium electroplated Hard chromium electroplated Nickel plated Nickel plated Nickel plated Type MLGPM Type MLGPL Chromated (Type MLGPL only) Heat treated/hard chrome plated Component Parts No. Description Type C retaining ring for hole Material Carbon tool steel Note Phosphate coated Bumper Urethane 2 Bumper B Urethane 22 Magnet 23 Parallel pin Stainless steel Hexagon socket head cap screw Chromium molybdenum steel Nickel plated Dust cover holding bolt Hexagon socket head plug Holder Felt Type C retaining ring for hole Rod seal Carbon steel Carbon steel Resin Felt Carbon tool steel NBR Nickel plated Nickel plated Type MLGPM only Type MLGPM only Phosphate coated (Type MLGPL only) 3 Scraper NBR Piston seal NBR 33 Lock ring seal NBR 34 Gasket NBR 3 Gasket B NBR 36 Lock body gasket NBR 37 Unlocking bolt Chromium molybdenum steel Nickel plated 38 Steel ball High carbon chrome bearing steel

94 Compact Guide Cylinder with Lock Series MLGP Construction: ø to ø0 Series MLGPM Series MLGPL B Type F (Extension locking) Component Parts No. Description Material Note Body Lock body Piston Piston rod ø to Head cover, 0 Intermediate collar Collar Lock ring Brake spring Guide rod Plate Plate mounting bolt Guide bolt Bushing Bushing Ball bushing Spacer Pivot pin Pivot key Lever Dust cover 2 B' 2 ø ø to 0 Type M Type L ø to, 0 luminum alloy luminum alloy luminum alloy Carbon steel luminum alloy luminum alloy casted luminum alloy luminum alloy luminum alloy casted Carbon steel Steel wire Carbon steel High carbon chrome bearing steel Rolled steel Chromium molybdenum steel Chromium molybdenum steel Copper alloy Copper alloy luminum alloy Carbon steel Carbon steel Stainless steel Rolled steel Stainless steel 4 ø to Hard anodized Hard anodized Chromated Hard chrome plated Chromated Chromated/Painted Chromated Hard anodized Chromated/Painted Heat treated Zinc chromated Hard chrome plated Hard chrome plated Nickel plated Nickel plated ø, Nickel plated ø to 0 Type MLGPM Type MLGPL Chromated (Type MLGPL only) Heat treated/zinc chromated Heat treated/zinc chromated Nickel plated ' Section B-B' ø Type B (Retraction locking) Section -' bove figures show the unlocked state. Section -' Component Parts No. 22 Description Type C retaining ring for hole Material Note Phosphate coated 23 Bumper Bumper B Magnet 26 Parallel pin 27 Spring pin 28 Hexagon socket countersunk head screw 2 Hexagon socket head cap screw Dust cover holding bolt ø to, 0 Hexagon socket head plug Holder Felt Type C retaining ring for hole Rod seal Rod seal B Rod seal C Scraper Piston seal Brake piston seal Gasket Gasket B Steel ball Plug ø to ø: Over 0 stroke, ø0: Over 0 stroke Carbon tool steel Urethane Urethane Stainless steel Carbon steel Chromium molybdenum steel Chromium molybdenum steel Chromium molybdenum steel Carbon steel Carbon steel Resin Felt Carbon tool steel NBR NBR NBR NBR NBR NBR NBR NBR High carbon chrome bearing steel Carbon steel ' Section B-B' Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Type MLGPM only Type MLGPM only Phosphate coated (Type MLGPL only) ø, ø ø to 0, Nickel plated 03 CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC D- -X Individual -X

95 Series MLGP Dimensions: ø, ø, ø MLGPM/MLGPL XB øx H7 H7 øx depth 6 4 x YY depth YL b c d e a X H7 3 6 Detailed figure of XX section X Z WB W X±0.02 Section XX T-slot dimensions a b c d e Bottom view Extension locking Retraction locking Section XX 4 x NN through IH I Z W IC 4 x øo through 4 x OB counterbore depth OL IC L Section XX 4 x MM depth ML (OL) ødb T R X±0.02 IB ød IG PW X U X±0.02 ID H: T-slot for hexagon bolt VB V H Common Dimensions: MLGPM/MLGPL Standard stroke,,,, 7, 0,, 7, 0, 2, 0, 3,, 7, 0,,, 7, 0, 2, 0, 3 B C D F FB G G GB H H I IB Extension locking Rc, NPT G IG IH J K L MM ML NN O OB OL P PB PW Q R S T U V VB M x 0.8 M6 x.0 M8 x. 3, DB, E Dimensions: MLGPM (Slide bearing) 04 øx H7 depth 6 st 2 M x 0.8 M6 x.0 M8 x. E DB st < st 0 0 < st st < st 0 0 < st Q S G P + Stroke F FB C + Stroke B + Stroke + Stroke M M M WB IC Retraction locking Rc, NPT G , DB, E Dimensions: MLGPL (Ball bushing bearing) GB ID IE 3 Rc, NPT M x 0.8 M x 0.8 /8 IF X X XB YY YL Z M6 x.0 M6 x.0 M8 x. 2 2 G M x 0.8 M x 0.8 M x 0.8 E DB st st < st 0 < st 0 0 < st 0 0 < st 3 st st < st 0 < st 0 0 < st 0 0 < st E x /8 (Rc, NPT, G) øx H7 depth 6 2 x /8 (Rc, NPT, G) (Plug) W st < st 0 < st 0 0 < st 0 0 < st 0 0 < st 3 st st < st 0 < st 0 0 < st 0 0 < st 0 0 < st 3 IF Unlocking port Unlocked when pressurized Note ) The intermediate strokes other than the standard strokes at left are manufactured by means of installing a spacer. Intermediate strokes for ø to ø are available by the mm interval. Note 2) For intermediate strokes, dimensions, B, C, E, P, W, and WB will be the same as the standard stroke with a longer one. 3 IE 2. PB J 27 G K

96 Compact Guide Cylinder with Lock Series MLGP Dimensions: ø, ø, ø MLGPM/MLGPL XB øx H7 øx H7 depth XL 4 x YY depth YL IH X H7 XC XL Detailed figure of XX section T R X ±0.02 Common Dimensions: MLGPM/MLGPL Standard stroke IC B C D F FB G G GB H H I IB Extension locking Retraction locking Rc, NPT G Rc, NPT G IH J K L MM ML NN O OB OL P P PB PW Q R S T U V VB ,, 7, 0,, 7, 0, 2, 0, M8 x. M x. M x. M8 x. M x. M x. Dimensions, DB, E: MLGPM (Slide bearing) Section XX 4 x NN through øx H7 depth XL E DB st < st 0 0 < st 3 st < st 0 0 < st IB 74 6 X ødb ød Section XX IC IF Unlocking port Unlocked when pressurized F Z Bottom view Extension locking /8 /4 /4 WB M6 M8 M ID 4 ø X X XB XC XL YY YL Z IE Dimensions, DB, E: MLGPL (Ball bushing bearing) M8 x. M x. M x. 22 E DB st < st 0 0 < st 0 0 < st 3 st < st 0 0 < st 0 0 < st b T-slot dimensions 4 2 Retraction locking I Z W 4 x øo through L 4 x øob depth of counterbore depth OL IC FB G WB W P + Stroke C + Stroke B + Stroke + Stroke W st < st 0 0 < st 0 0 < st 0 0 < st 3 st < st 0 0 < st 0 0 < st 0 0 < st 3 28 Q S IH Note ) The intermediate strokes other than the standard strokes at left are manufactured by means of installing a spacer. Intermediate strokes for ø to ø are available by the mm interval. Note 2) For intermediate strokes, dimensions, B, C, E, P, W, and WB will be the same as the standard stroke with a longer one GB X ±0.02 E PW X U 2 x P (Rc, NPT, G) c d e 2 72 a X ±0.02 ID 2 x P (Plug) a (OL) IE b PB J G K c Section XX 4 x MM depth ML H: T-slot for hexagon bolt Rc,NPT /8 /8 /8 VB V H øx H 7 depth XL d IF e G M x 0.8 M x 0.8 /8 0 CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC D- -X Individual -X

97 Series MLGP Dimensions:, ø0 MLGPM/MLGPL ø6 H7 depth 4 x YY depth YL H7 b a 6 H7 7 ø6 X X ±0.02 c d e T-slot dimensions Detailed figure of XX section 0 a b c 2 3. d 8 e 22. Section XX Z WB W Bottom view Extension locking Retraction locking Section XX 4 x NN through IH IC I Z W 4 x øo through 4 x øob counterbore depth 8 IC Section XX L 4 x MM depth ML (8) ødb T R X ±0.02 ød IB IG PW X U X ±0.02 ID H: T-slot for hexagon bolt VB V H ø6 H7 depth Common Dimensions: MLGPM/MLGPL Standard stroke,, 7, 0,,, 7, 0, 2, 0, 3, 7, 0,,, 7, 0, 2, 0, IG IH J J JB K L MM ML NN O OB P PB PW Q R S T U V VB M2 x.7 M4 x Dimensions, DB, E: MLGPM (Slide bearing) M2 x.7 M4 x M M4. 37 W WB X YY YL Z st st < st 0 < st 0 0 < st 0 0 < st 0 0 < st 3 st st < st 0 < st 0 0 < st 0 0 < st 0 0 < st M2 x M4 x Dimensions, DB, E: MLGPL (Ball bushing bearing) E E DB DB st < st 0 0 < st 3 st < st 0 0 < st 3 st < st < st 0 0 < st 3 st < st < st 0 0 < st Q S IF Unlocking port Unlocked when pressurized x 3/8 (Rc, NPT, G) (Plug) GC 2 x 3/8 (Rc, NPT, G) PB ø6 H7 depth G GB JB J P + Stroke J K F FB C + Stroke. G B + Stroke E Note ) The intermediate strokes other than the standard strokes + Stroke at left are manufactured by means of installing a spacer. Intermediate strokes for and ø0 are available by the mm interval. Note 2) For intermediate strokes, dimensions, B, C, E, P, W, and WB will be the same as the standard stroke with a longer one. IC IF B C D F FB G G GB GC H H I IB Extension locking Retraction locking ID IE RC,NPT G RC,NPT G Rc,NPT G /8 /4 /8 /8

98 Compact Guide Cylinder with Lock Series MLGP uto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height D- D-V D-M D-MV D-MW D-MWV D-ML D-MVL D-PDWL ( Cannot be mounted on bore size ø or less.) ø to ø. uto Switch Proper Mounting Position uto switch model 0 Hs D-M D-MV D-MW D-MWV D-ML D-MVL D-Z7 D-Z D-Y D-Y6 D-Y7P D-Y7PV D-Y7W D-Y7WV D-Y7B B D- D-V B ø to ø0 D-Z7/Z D-Y/Y7P D-Y6/Y7PV D-Y7W D-Y7WV D-Y7BL B D-P4DWL B Note) djust the auto switch after confirming the operating conditions in the actual setting. Hs B uto switch Less than to 7 strokes For bore sizes ø through with two switches, one switch is mounted on each side. Hs, ø0 Ht Hs CLJ2 CLM2 CLG CL MLGC CNG MNB CN CNS CLS CLQ RLQ MLU MLGP MLC uto Switch Mounting Height uto switch model 0 D-/M D-MW D-ML D-Z7/Z D-Y/Y7P D-Y7W D-Y7BL Hs D-V Hs Ht D-MV D-MWV D-MVL Hs Ht D-Y6 D-Y7PV D-Y7WV Hs Ht D-P4DWL Hs Ht D- -X Individual -X

99 Series MLGP Minimum uto Switch Mounting Stroke uto switch model D- D-V D-MV D-M D-MW D-MWV D-MVL D-ML D-Z7 D-Z D-Y D-Y7P D-Y6 D-Y7PV D-Y7W D-Y7WV D-Y7BL D-P4DWL Operating Range No. of auto switch mounted pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs. pc. 2 pcs., Different surfaces 2 pcs., Same surface ø ø ø ø ø ø ø0 D-P4DW can be mounted on the bore sizes ø to ø0. 7 uto Switch Mounting Bracket: Part No. uto switch model D-/V D-M/MV D-MW/MWV D-ML/MVL D-Z7/Z D-Y/Y6 D-Y7P/Y7PV D-Y7W/Y7WV D-Y7BL D-P4DWL Since this is a guideline including hysteresis, not meant to be guaranteed. (ssuming approximately ±% dispersion) There may be the case it will vary substantially depending on an ambient environment uto switch model D-/V D-M/MV D-MW/MWV D-ML/MVL. D-(V), M(V), MW(V), M(V)L ø to ø ø to ø0 BMG2-02 D-P4DWL BMG-0 BMG Other than the applicable auto switches listed in How to Order, the following auto switches can be mounted. For detailed specifications, refer to pages 7 to 827. uto switch model Model Electrical entry (Fetching direction) Features Reed Solid state D-Z73, Z76 D-Z D-Y6, Y6B, Y7PV D-Y7NWV, Y7PWV, Y7BWV D-Y, YB, Y7P D-Y7NW, Y7PW, Y7BW D-Y7BL D-PDWL Grommet (In-line) Grommet (Perpendicular) Grommet (In-line) Without indicator light Diagnostic indication (2-color) Diagnostic indication (2-color indication) Water resistant (2-color indication) Magnetic field resistant (2-color indication) For solid state auto switches, auto switches with a pre-wired connector are also available. Refer to pages 784 and 78. Normally closed (NC = b contact) solid state auto switches (D-FG/FH/Y7G/Y7H types) are also available. Refer to pages 746 and 748 for details.

100 Compact Guide Cylinder /Wide type ø, ø, ø, ø, ø, ø Doubling the guide pitch triple the allowable plate rotational torque. llowable rotational torque New.84 lbfft 0. lbfft For MGPWM- (2. Nm 0.7 Nm) The allowable rotational torque of the plate is improved by up to 3 times by making the guide pitch twice the basic type and placing the guide components at an optimal location. Suitable when used as a pusher or lifter. Non-rotating accuracy of the plate improved ±0.03 ±0.0 Wide type For MGPWL Basic type For MGPL Non-rotating accuracy Wide Basic The plate non-rotating accuracy is improved due to the increase in guide pitch. Equivalent weight to the basic type lthough the volume is 70% more than the MGP basic type, the weight of the MGP wide type is equivalent to the basic type by changing the plate material and optimizing the component dimensions. New MGPWM Equivalent weight Wide Basic Basic type Series MGPW CT.NS-228

101 Compact Guide Cylinder/Wide Type 3 bearing types are available for various applications. Slide bearing Series MGPWM Suitable for lateral load applications Transfer of large workpieces Slide bearing Ball bushing Series MGPWL Smooth operation suitable for pusher and lifter Ball bushing High precision ball bushing Series MGPW Suitable for minimizing plate displacement High precision ball bushing Load from lateral direction Displacement Knock pin hole available as made to order. If a knock pin is required on the plate or body, " XC6: With knock pin holes" model is available as a made to order. Small auto switches or magnetic field resistant auto switches can be mounted on 2 surfaces. Plate Body 2-color display solid state auto switch D-M Reed auto switch D- Magnetic field resistant 2-color display solid state auto switch D-P3DW The D-Y7 and D-Z7 auto switches are not mountable. Top ported 3 mounting types are possible.. Top mounting 2. Side mounting 3. Bottom mounting Side porting is available as made to order. The port is located on the top of the body in the standard type, but if side porting is required, it is also available. ( X867: Side porting type) Features

102 Compact Guide Cylinders, Series Variations Series Bearing type Basic type/mgp Series MGPW Page CT.ES-2 With air cushion/mgp- With end lock/mgp-h/r Slide bearing Ball bushing High precision ball bushing Best Pneumatics Best Pneumatics P.28 LOCK P.7 Wide type/mgpw New Clean series/2/3-mgp Slide bearing Ball bushing High precision ball bushing Ball bushing Page 2 of this catalog Best Pneumatics P.283 Water-resistant/MGP R/V Best Pneumatics P.283 Heavy duty guide rod type/mgps Slide bearing Best Pneumatics P.3 Miniature Guide Rod Cylinder/MGJ Best Pneumatics P. Compact Guide Cylinder with Lock/MLGP LOCK Slide bearing Ball bushing Best Pneumatics P.88 Hygienic Design Cylinder/HYG Slide bearing Best Pneumatics P.873 New Series MGPW (Wide type), Stroke Variations Bearing type MGPWM Slide bearing MGPWL Ball bushing MGPW High precision ball bushing Stroke Features 2

103 Series MGPW Specific Product Precautions Be sure to read before handling. Refer to back cover for Safety Instructions, Handling Precautions for SMC Products (M-E03-3) and the Operation Manual for ctuator, Precautions and uto Switch Precautions. Please download it via our website, Warning. Never place your hands or fingers between the plate and the body. Be very careful to prevent your hands or fingers from getting caught in the gap between the cylinder body and the plate when air is applied. Caution Mounting. Use cylinders within the piston speed range. n orifice is set for this cylinder, but the piston speed may exceed the operating range if the speed controller is not used. If the cylinder is used outside the operating speed range, it may cause damage to the cylinder and shorten the service life. djust the speed by installing the speed controller and use the cylinder within the limited range. 2. Pay attention to the operating speed when the product is mounted vertically. When using the product in the vertical direction, if the load factor is large, the operating speed can be faster than the control speed of the speed controller (i.e. quick extension). In such cases, it is recommended to use a dual speed controller. 3. Do not scratch or gouge the sliding portion of the piston rod and the guide rod. Damaged seals, etc. will result in leakage or malfunction. 4. Do not dent or scratch the mounting surface of a body and a plate. The flatness of the mounting surface may not be maintained, which would cause an increase in sliding resistance.. Make sure that the cylinder mounting surface has a flatness of 0.0 mm or less. Insufficient flatness of a workpiece or bracket mounted on the mounting surface or plate of the cylinder and other parts can cause defective operation and an increase in the sliding resistance. 6. Bottom of cylinder The guide rods protrude from the bottom of the cylinder at the end of the retracting stroke, and therefore, in cases where the cylinder is to be bottom mounted, it is necessary to provide bypass ports in the mounting surface for the guide rods, as well as holes for the hexagon socket head cap screws which are used for mounting. C ± 0.2 ød Bypass port dia. M M6 M8 Mounting Caution 7. Tighten the screws to the correct tightening torques specified in the table below when mounting parts on top of the cylinder. 2.2 to 2. (3.0 to 4.0) 3.84 to 4.72 (.2 to 6.4).22 to.4 (2. to.) L dimension llowable Kinetic Energy Caution Load mass and a maximum speed must be within the ranges shown in the graph below. MGPW with Rubber Bumper Load mass (kg) 0 ø ø ø ø ø ø Hexagon socket head cap screw Tightening torque lbfft (Nm) L B ± 0.2 ± B C D MGPWM MGPWL/ Hexagon socket head cap screw M x 0.8 M6 x.0 M8 x. M8 x. M x. M x Maximum speed (mm/s) Other Caution Do not use this cylinder as a stopper.

104 Compact Guide Cylinder/Wide Type Series MGPW ø, ø, ø, ø, ø, ø How to Order Compact Guide Cylinder Compact Guide Cylinder MGP Wide type W M MBW Number of auto switches Nil 2 pcs. S pc. n n pcs. M L Bearing type Slide bearing Ball bushing High precision ball bushing uto switch Without auto switch Nil (Built-in magnet) For applicable auto switch model, refer to the table below. mm mm mm mm mm mm Cylinder stroke Refer to Standard Strokes on page 3. Port thread type Nil TN TF Rc NPT G pplicable uto Switches/Refer to pages 7 to 827 in Best Pneumatics No. 3 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Electrical entry Wiring (Output) 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) Diagnostic indication 3-wire (PNP) (2-color display) Grommet Yes V 2-wire 3-wire (NPN) Water-resistant 3-wire (PNP) (2-color display) 2-wire Magnetic field resistant (2-color display) 2-wire (Non-polar) 3-wire (NPN equivalent) Yes Grommet 2-wire V No Indicator light Load voltage DC V,2 V 2 V V,2 V 2 V V,2 V 2 V V 2 V MNV MPV MBV MNWV MPWV MBWV MNV MPV MBV Water-resistant type auto switch can be mounted to the models with the above mentioned part numbers, but this does not guarantee the water resistance of the cylinder. water-resistant type cylinder is recommended for use in an environment which requires water resistance. Lead wire length symbols: 0. m Nil (Example) MNW m M (Example) MNWM Solid state auto switches marked with are produced upon receipt of order. 3 m L (Example) MNWL s ø to ø are available for the D-P3DW. m Z (Example) MNWZ Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages 784 and 78 in Best Pneumatics No. 3. For the D-P3DW, refer to the catalog CT. ES-. uto switches are shipped together, (but not assembled). C 0 V 0 V or less uto switch model Perpendicular 6V 3V 0V In-line MN MP MB MNW MPW MBW MN MP MB P3DW Lead wire length (m) 0. (Nil) (Z) (M) 3 (L) Pre-wired connector pplicable load IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC 2

105 Series MGPW Specifications ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Note) Cushion Lubrication Double acting Stroke length tolerance Note) Speed with no load Standard Strokes ir 28 psi (. MPa) 4 psi (.0 MPa) 4. psi (0. MPa) 4 to F ( to 60 C) (No freezing) to 0 mm/s Rubber bumper on both ends Not required (Non-lube) +. 0 mm Refer to pages 8 to for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Made to Order Symbol -XC6 -X867 Made to Order (For details, refer to pages 22 and 23.) Description With knock pin holes Side porting type to Description Part no. pplicable stroke Example Standard stroke,, 7, 0,,, 7, 0 Manufacture of Intermediate Strokes Spacer installation Spacers are installed in the standard stroke cylinder. ø to ø: vailable by the mm stroke interval. ø to ø: vailable by the mm stroke interval. Refer to How to Order for the standard model numbers. ø to ø ø to ø to to Part no.: MGPWM-4 spacer mm in width is installed in a MGPWM-. C dimension (Body length): 84 mm Theoretical Output OUT IN Rod size Operating direction Piston area (mm 2 ) 2 (0.2) 44 (0.3) 8 (0.4) Operating pressure psi (MPa) 73 (0.) 87 (0.6) 2 (0.7) (0.8) 3 (0.) 4 (.0) lbf (N) OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN ().6 (47) 22.0 (8) 8.4 (82) 36.2 () 2.2 () 6.4 () 4.7 (22) 88.3 (33) 76. (342).4 (623) 28.8 (73) Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm 2 ) 2.2 (4).0 (7) 33.0 (47) 27. () 4.2() 43.8 () 84.8(377) 74.4 (33).4 (8).3 (3) 2. (3) 3. (8) 28.3 (26) 2. (4) 44.0 (6) 37. () 72.4 (2) 8.4 (260) 3.0 (3). (44) 76. (78) 3.8 (684) 2.3 (7) 7.4 (4) 3.3 (7) 26. (8). () 46.3 (6) 0.4 (2) 73. (3) 4.2 (628) 23. () 2.8 (82) 2.2 (8) 3. ().7 (43) 42.3 (88) 3.7 (4) 66.3 (2). (7) 8.6 (483) 87.7 (30). (74) 48.8 (662) (78) 2.4 () 4.4 (870) (78) 4. (2) 37. () 77.3 (344) 6.0 (28) 26.6 () 2.3 (4) 7.8 (8) 73.6 (772) 8. (374) (6) 40. (282) 4. (04) 6.4 () 42.3 (88) 88.3 (33) 74.2 (3) 44.6 (643). () (0) 8.3 (882) 33.2 (7) 7.3 (367) 60.7 (4) 4.8 (220).6 (283) 47.6 (22).4 (442) 83.4 (37) 2.8 (7) 3. (8) 4.3 (3) (2) 37.2 (767) 34.8 (38) 0.8 (26) 7. (76) 70.6 (34) 3. (236).4 (4) 2.6 (42).7 (4) 46. (6) (7) 8.0 (3) 44.3 () (70) (37) (28) 3

106 Compact Guide Cylinder/Wide Type Series MGPW Weight Slide Bearing: MGPWM Standard stroke (kg) Ball Bushing: MGPWL/High Precision Ball Bushing: MGPW Standard stroke (kg) llowable Rotational Torque of Plate kg = 2.2 lb Torque: T (N m) Bearing type MGPWM MGPWL/ MGPWM MGPWL/ MGPWM MGPWL/ MGPWM MGPWL/ MGPWM MGPWL/ MGPWM MGPWL/ Non-rotating ccuracy of Plate T (N m) Stroke N m = lbf ft + Non-rotating accuracy when the plate is retracted and when no load is applied is not more than the values shown in the table as a guide line. MGPWM ±0.0 ±0.04 ±0.03 Non-rotating accuracy MGPWL ±0.03 MGPW ±0.0 4

107 Series MGPW High Precision Ball Bushing/MGPW Plate Displacement mount (Reference Values) Load from lateral direction Displacement MGPW Plate displacement amount MGPW MGPW- 0.2 MGPW-0 0. MGPW Load from lateral direction (N) MGPW, Plate displacement amount MGPW -0 MGPW Load from lateral direction (N) MGPW -0 MGPW - MGPW Plate displacement amount MGPW-0 MGPW- MGPW Load from lateral direction (N) MGPW- MGPW, Note ) The guide rod and self-weight for the plate are not included in the above displacement values. Note 2) llowable rotating torque, and operating range when used as a lifter, are the same as MGPWL series. Plate displacement amount MGPW -0 MGPW - MGPW -0 MGPW Load from lateral direction (N) N = 0.28 lbf

108 Selection Conditions Series MGPW Model Selection Vertical Horizontal L L L L m m Mounting orientation m m Maximum speed (mm/s) 0 or less 0 0 or less 0 Graph (Slide bearing type) (), (2) (3), (4) (7), (8) (), () Graph (Ball bushing type) () to () () to () (2) to () () to (28) Selection Example (Vertical Mounting) Selection conditions Mounting: Vertical Bearing type: Ball bushing Stroke: stroke Maximum speed: 0 mm/s Load mass: kg Eccentric distance: 0 mm Find the point of intersection for the load mass of 3 kg and the eccentric distance of 0 mm on graph (6), based on vertical mounting, ball bushing, stroke, and the speed of 0 mm/s. MGPWL- is selected. (6) 26 to 0 stroke, V = 0 mm/s or less Selection Example 2 (Horizontal Mounting) Selection conditions Mounting: Horizontal Bearing type: Slide bearing Distance between plate and load center of gravity: mm Maximum speed: 0 mm/s Load mass: 2 kg Stroke: stroke Find the point of intersection for the load mass of 2 kg and stroke on graph (7), based on horizontal mounting, slide bearing, the distance of mm between the plate and load center of gravity, and the speed of 0 mm/s. MGPWM- is selected. (7) L = mm, V = 0 mm/s or less 22 () ø 2 (0) ø Load mass m lb (kg) 2.2 () Load mass m lb (kg) 22 () ø, ø ø, ø ø ø, ø ø, ø ø ø ø 0.2 (0.) 2.2 () When the maximum speed exceeds 0 mm/s, the allowable load mass is determined by multiplying the value shown in the graph at 0 mm/s by the coefficient listed in the table below. Max. speed Coefficient Up to 0 mm/s.7 Eccentric distance L Up to 0 mm/s Up to 0 mm/s 0.6 Stroke 6

109 Series MGPW L m L m Vertical Mounting Slide bearing Operating pressure 73 psi (0. MPa) MGPWM to () stroke or less, V = 0 mm/s or less (2) Over stroke, V = 0 mm/s or less 2 (0) 2 (0) ø ø ø ø ø ø Load mass m lb (kg) 22 () ø ø ø Load mass m lb (kg) 22 () ø ø ø 2.2 () 2.2 () 0.2 (0.) 0 Eccentric distance L 0.2 (0.) 0 Eccentric distance L (3) stroke or less, V = 0 mm/s or less (4) Over stroke, V = 0 mm/s or less 2 (0) 2 (0) ø ø Load mass m lb (kg) 22 () 2.2 () ø ø ø ø ø Load mass m lb (kg) 22 () 2.2 () ø ø ø ø ø 0.2 (0.) 0 Eccentric distance L 0.2 (0.) 0 Eccentric distance L 7