Air Cylinder. New RoHS. Series CG1. Female rod end available as standard. Rod end styles suitable for the application can be selected.

Transcription

1 ir Cylinder ø 20, ø 25, ø 32, ø 40, ø 50, ø 63, ø 80, ø 100 New RoS Female rod end available as standard Selectable Rod end styles suitable for the application can be selected. Female thread Male thread Easy fine adjustment of auto switch position Fine adjustment of the auto switch position is possible by simply loosening the screw attached to the auto switch. Transparent switch bracket improves visibility of indicator LED. Fine adjustment of auto switch No trunnion mounting female thread added to basic type variation No foreign matter accumulation due to the simple construction No trunnion mounting female thread LED colour indicator Screw attached to auto switch Switch bracket New Direct mount, non-rotating rod type (KR-Z) is added. The models with rod end bracket and/or pivot bracket part numbers are expanded. -Z (Single acting), K-Z, R-Z, KR-Z, Y-Z Series CT.EUS20-224C-UK

2 ir Cylinder Part numbers with rod end bracket and/or pivot bracket available Not necessary to order a bracket for the applicable cylinder separately Note) Mounting bracket is shipped together with the product, but not assembled. Example) CDG1 D N20-50Z- N W -M9W Mounting Pivot bracket None N Pivot bracket is shipped together with the product, but not assembled. N: Kit of pivot bracket and clevis Kit of pivot bracket and trunnion Rod end bracket None V Single knuckle joint W Double knuckle joint With rod end bracket V: Single W: Double knuckle joint knuckle joint pplicable to only mounting D, U and T. Various mounting bracket options the installation condition. Clevis Pivot bracket Single knuckle joint asic ead trunnion ead flange Rod trunnion xial foot Double knuckle joint asic (No trunnion mounting female thread) Rod flange xial foot Easy fine adjustment of auto switch position Fine adjustment of the auto switch set position can be performed by loosening the auto switch attached screw without loosening the auto switch mounting band. Operability improved compared with the conventional auto switch set position adjustment, where the complete switch mounting band requires loosening. Switch bracket Switch holder Visibility of the indicator LED improved with the transparent resin switch bracket ( specification) Screw attached to auto switch uto switch No environmental hazardous substances used Compliant with EU RoS directive. Lead free bushing is used as sliding material. Specifications, performance and mounting method are same as the existing product. Grease is selectable. (Option) Grease for food processing equipment (XC85) PTFE grease (X446) Water resistant compact auto switch now available Solid state auto switch D-M9 (V) uto switch mounting screw uto switch mounting band 1

3 Stroke Variations ore size Series stroke Series Variations -Z ore size Variations Series ction Type Cushion With Clean Page ir-hydro rod boot series Double acting Single rod Rubber bumper ir cushion Page 5 Double acting Double rod Rubber bumper ir cushion Page 23 Non-rotating rod K-Z Single acting Double acting Single rod (Spring return /extend) Single rod Rubber bumper Rubber bumper ir cushion Page 31 Page 38 Double acting Double rod Rubber bumper Page 43 Direct mount R-Z Double acting Single rod Rubber bumper ir cushion Page 47 Direct mount, Non-rotating rod KR-Z Double acting Single rod Rubber bumper Page 52 With end lock CG1 Double acting Single rod Rubber bumper ir cushion Page 56 Smooth Cylinder Y-Z Double acting Single rod Rubber bumper Short type CG3 Series CG3 Double acting Single rod Rubber bumper 2

4 Combinations of Products and Specifications Series Long st Long stroke ø 20 to ø 100 D uilt-in magnet F With One-touch fittings Note 15) ø 20 to ø 63 - J K With rod boot ø 20 to ø 100 Note 11) Note 11) Note 11) Note 11) ir-hydro type ø 20 to ø Clean series ø 20 to ø 100 Note 1) Note 1) 25- Note 9) Copper (Cu) and Zinc (Zn)-free Note 15) ø 20 to ø Note 9) Copper Note 8) and Fluorine-free ø 20 to ø 100 R V Water resistant ø 32 to ø 100 M Cylinder with stable lubrication function (Lube-retainer) ø 20 to ø 100 X6 eat resistant cylinder ( 10 to 150 C) Note 7) X7 Cold resistant cylinder ( 40 to 70 C) Note 7) Note 2) Note 2) Note 5) ø 20 to ø 100 X9 Low speed cylinder (10 to 50 mm/s) X13 Low speed cylinder (5 to 50 mm/s) XC4 With heavy duty scraper ø 32 to ø 63 XC6 Made of stainless steel ø 20 to ø 100 Note 6) XC8 djustable stroke cylinder/djustable extension type XC9 djustable stroke cylinder/djustable retraction type XC10 Dual stroke cylinder/double rod type ø 20 to ø 63 XC11 Dual stroke cylinder/single rod type XC12 Tandem cylinder XC13 uto switch rail mounting ø 20 to ø 100 XC20 ead cover axial port ø 20 to ø 63 XC22 Fluororubber seal Series : : ( type) K (Non-rotating rod type) : Special product (Please contact SMC for details.) : Not available Double acting Single acting Double acting Single rod Double rod Single rod Single rod Double rod Rubber ir Rubber ir Rubber Rubber ir Rubber Page 5 Page 23 Page 31 Page 38 Page 43 Symbol Specifications pplicable bore size ø 20 to ø 100 ø 20 to ø 40 ø 20 to ø 63 ø 40 to ø 63 ø 20 to ø 63 ction/ Type Cushion Page Note 2) Note 2) Note 2) Note 2) Note 10) Note 10) Note 10) Note 15) XC27 Double clevis and double knuckle joint pins made of stainless steel ø 20 to ø 100 XC29 Double knuckle joint with spring pin Note 6) XC35 XC37 XC42 With coil scraper Larger throttle diameter of connection port uilt-in shock absorber in head cover side ø 20 to ø 63 XC85 Grease for food processing equipment ø 20 to ø 100 X446 PTFE grease ø 20 to ø 100 Note 1) ø 40 to ø 63 only Note 2) Without bumper Note 3) ø 32 to ø 100 only Note 4) SV type only (eat resistant grease is used.) Note 5) ø 20 to ø 63 only Note 6) Single acting/spring return type (S) only Note 7) The products with an auto switch are not compatible. 3

5 Series R (Direct mount type) KR (Direct mount, Non-rotating rod type) Note 15) CG1 (With end lock) Note 12) Y (Smooth Cylinder) Double acting Double acting Double acting Double acting Single rod Single rod Single rod Single rod Rubber ir Rubber Rubber ir Page 47 Page 52 Page 56 ø 20 to ø 63 ø 20 to ø 63 ø 20 to ø 100 ø 20 to ø 100 Symbol Note 10) Long st D F - J K Note 9) 20- Note 9) R V M Note 2) Note 2) Note 15) Note 15) Note 15) X6 X7 X9 X13 XC4 XC6 Note 15) Note 13) Note 13) XC8 Note 15) Note 14) Note 14) XC9 XC10 XC11 XC12 Note 2) XC13 Note 15) XC20 XC22 XC27 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR XC29 XC35 XC37 XC42 XC85 X446 Note 8) Copper-free for the externally exposed part Note 9) For details, refer to Note 10) Long stroke is beyond the performance guarantee. Note 11) Female rod end is available as a special order. Note 12) For details about the smooth cylinder, refer to Note 13) vailable only for locking at head end. Note 14) vailable only for locking at rod end. Note 15) The shape is the same as the existing product. With End Lock CG1 uto Switch 4

6 ir Cylinder: Type Double cting, Single Rod Series ow to Order RoS ø 20, ø 25, ø 32, ø 40, ø 50, ø 63, ø 80, ø 100 With auto switch N Z CDG1 N Z M9W With auto switch (uilt-in magnet) Mounting asic Z asic (without trunnion mounting female thread) L xial foot F Rod fl ange G ead fl ange U Rod trunnion T ead trunnion D Clevis Not available for ø 80 and ø 100. Mounting bracket is shipped together with the product, but not assembled. The cylinder for F, G, L, D mounting types is Z: asic (without trunnion mounting female thread). ore size mm mm mm mm mm mm mm mm Type N Rubber bumper ir cushion Port thread type Rubber bumper ir cushion Rc ø 20 to ø 100 M5 x 0.8 ø 20, ø 25 Rc ø 32 to ø 100 TN NPT ø 20 to ø 100 NPT ø 32 to ø 100 TF M5 x 0.8 ø 20, ø 25 G ø 32 to ø 100 G ø 32 to ø 100 Not available for ø 20 and ø 25. Pivot bracket None Pivot bracket is shipped together N with the product, but not assembled Only for D, U, T mounting types Pivot bracket is shipped together with the product, but not assembled. Rod end bracket None V Single knuckle joint W Double knuckle joint Rod end thread Male rod end F Female rod end For details, refer to page 6. Number of auto switches 2 pcs. S 1 pc. n n pcs. uto switch Without auto switch No bracket is provided for the female rod end. Rod end bracket is shipped together with the product, but not assembled. knuckle joint pin is not provided with the single knuckle joint. Cylinder stroke Refer to Strokes on page 6. For applicable auto switches, refer to the table below. Suffix for cylinder (Rod boot) Without rod boot J Nylon tarpaulin K eat resistant tarpaulin In the case of w/rod boot, and a foot bracket or rod flange as a bracket, those parts are to be assembled at the time of shipment. For female rod end, no rod boot is provided. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type uto switch model Load voltage Lead wire length [m] Special Electrical Wiring pplicable bore size Pre-wired pplicable function entry (Output) ø 20 to ø 63 ø 80, ø None connector load DC C Perpendicular In-line In-line ( ) (M) (L) (Z) (N) M9NV M9N 3-wire (NPN) G59 IC 5 V, 12 V Grommet M9PV M9P circuit 3-wire (PNP) G5P M9V M9 2-wire 12 V K59 Connector 7C M9NWV M9NW 3-wire (NPN) G59W IC Relay, Yes 24 V 5 V, 12 V Diagnostic indication M9PWV M9PW circuit PLC 3-wire (PNP) (2-colour indication) G5PW M9WV M9W 2-wire 12 V Grommet K59W 3-wire (NPN) M9NV 5 V, 12 V M9N IC Water resistant 3-wire (PNP) M9PV M9P circuit (2-colour indication) M9V 2-wire 12 V M9 G5 With diagnostic output (2-colour indication) 4-wire (NPN) 5 V, 12 V 7NF G59F IC circuit 3-wire (Equiv. to NPN) 5 V 96V 96 IC circuit Yes 100 V 93V 93 Grommet No 100 V or less 90V 90 IC circuit Yes 2-wire 24 V 12 V 100 V, 200 V 54 Relay, No 200 V or less 64 PLC Yes C73C Connector No 24 V or less C80C IC circuit Diagnostic indication (2-colour indication) Grommet Yes 59W Solid state auto switch Reed auto switch Indicator light Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. water-resistant type cylinder is recommended for use in an environment which requires water resistance. owever, please contact SMC for water-resistant cylinder of ø 20 and ø 25. Lead wire length symbols: 0.5 m (Example) M9NW 5 m Z (Example) M9NWZ Solid state auto switches marked with are 1 m M (Example) M9NWM None N (Example) 7CN produced upon receipt of order. 3 m L (Example) M9NWL Since there are other applicable auto switches than listed above, refer to page 74 for details. For details about auto switches with pre-wired connector, refer to uto Switch Guide. The D-9 /M9 auto switches are shipped together, (but not assembled). (owever, only the auto switch mounting brackets are assembled before shipment.) 5

7 ir Cylinder: Type Double cting, Single Rod Series Symbol Rubber bumper ir cushion (For details, refer to pages 77 to 93.) Symbol Specifi cations -X Change of rod end shape -X6 eat resistant cylinder ( 10 to 150 C) 1 -X7 Cold resistant cylinder ( 40 to 70 C) 2 -X9 Low speed cylinder (10 to 50 mm/s) 3 -X13 Low speed cylinder (5 to 50 mm/s) 3 -XC4 With heavy duty scraper -XC6 Made of stainless steel -XC8 djustable stroke cylinder/djustable extension type -XC9 djustable stroke cylinder/djustable retraction type -XC10 Dual stroke cylinder/double rod type -XC11 Dual stroke cylinder/single rod type -XC12 Tandem cylinder 3 -XC13 uto switch rail mounting -XC20 ead cover axial port 3 -XC22 Fluororubber seal 1 -XC27 Double clevis and double knuckle joint pins made of stainless steel -XC29 Double knuckle joint with spring pin -XC35 With coil scraper -XC37 Larger throttle diameter of connection port -XC42 uilt-in shock absorber in head cover side -XC85 Grease for food processing equipment -X446 PTFE grease 3 1 Cylinders with rubber bumper have no bumper. 2 Only compatible with cylinders with rubber bumper, but has no bumper. 3 Only compatible with cylinders with rubber bumper. Refer to pages 68 to 74 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Operating range Cylinder mounting bracket, by stroke/uto switch mounting surfaces Specifications ore size ction Double acting, Single rod Lubricant Not required (Non-lube) Fluid ir Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.05 MPa mbient and fluid Without auto switch: 10 C to 70 C (No freezing) temperature With auto switch : 10 C to 60 C Piston speed 50 to 1000 mm/s 50 to 700 mm/s Stroke length tolerance Up to 1000 st mm, Up to 1500 st mm Cushion Rubber bumper, ir cushion Mounting llowable kinetic energy (J) Rubber bumper ir cushion Male rod end Female rod end Male rod end Female rod end asic, asic (without trunnion mounting female thread), xial foot, Rod flange, ead fl ange, Rod trunnion, ead trunnion, Clevis (used for changing the port location by 90 ) R: 0.35 : 0.42 R: 0.56 : R: Rod side, : ead side Cylinder sizes ø 80 and ø 100 do not have basic (without trunnion mounting female thread), rod trunnion and head trunnion types. Foot, flange and clevis types of cylinder sizes from ø 20 to ø 63 do not have trunnion mounting female thread. Operate the cylinder within the allowable kinetic energy. ccessories Option Mounting asic xial foot Rod fl ange ead fl ange Not available for ø 80 and ø 100. double knuckle joint pin and retaining rings are shipped together. Rod trunnion ead trunnion Clevis Rod end nut Clevis pin Single knuckle joint Double knuckle joint (with pin) Pivot bracket Rod boot Strokes ore size stroke Note1) Maximum manufacturable stroke Note 2) 20 25, 50, 75, 100, 125, 150, to , , 50, 75, 100, 125, 150, 200, 250, to 1500 Note 1) Intermediate strokes not listed above are produced upon receipt of order. Manufacture of intermediate strokes at 1 mm intervals is possible. (Spacers are not used.) Note 2) The maximum manufacturable stroke shows the long stroke. Note 3) pplicable strokes should be confi rmed according to the usage. For details, refer to ir Cylinders Model Selection. In addition, the products that exceed the standard stroke might not be able to fulfill the specifi cations due to the defl ection etc. Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch 6

8 Series Ordering Example of Cylinder ssembly Rod oot Material Cylinder model: CDG1DN20-100Z-NW-M9W uto switch Mounting D: Clevis Pivot bracket N: Yes Rod end bracket W: Double knuckle joint uto switch D-M9W: 2 pcs. Clevis Pivot bracket Symbol Rod boot material Maximum operating temperature J Nylon tarpaulin 70 C K eat resistant tarpaulin 110 C Maximum ambient temperature for the rod boot itself. Pivot bracket, double knuckle joint and auto switch are shipped together with the product, but not assembled. Double knuckle joint Mounting rackets/part No. Mounting Order ore size bracket q ty Contents xial foot 2 Note 1) CG-L020 CG-L025 CG-L032 CG-L040 CG-L050 CG-L063 CG-L080 CG-L100 2 foots, 8 mounting bolts Flange 1 CG-F020 CG-F025 CG-F032 CG-F040 CG-F050 CG-F063 CG-F080 CG-F100 1 fl ange, 4 mounting bolts Trunnion pin 1 CG-T020 CG-T025 CG-T032 CG-T040 CG-T050 CG-T063 2 trunnion pins, 2 trunnion bolts, 2 fl at washers Clevis 1 CG-D020 CG-D025 CG-D032 CG-D040 CG-D050 CG-D063 CG-D080 CG-D100 1 clevis, 4 mounting bolts, 1 clevis pin, 2 retaining rings Pivot bracket Note 2) 1 CG CG CG CG CG CG CG CG pivot bracket Note 1) Order two foots per cylinder. Note 2) Can be combined with the trunnion pin and the clevis. Mounting rackets, ccessories/material, Surface Treatment Segment Description Material Surface treatment Foot Carbon steel Nickel plating Flange Carbon steel (ø 20 to ø 63) Nickel plating Cast iron (ø 80, ø 100) Nickel plating Mounting Carbon steel (ø 20 to ø 63) Nickel plating Clevis brackets Cast iron (ø 80, ø 100) Nickel plating Trunnion pin Carbon steel Salt-bath nitrocarburising Trunnion pin Trunnion bolt Carbon steel Nickel plating Flat washer Carbon steel Nickel plating Rod end nut Carbon steel Zinc chromated Single knuckle joint Carbon steel (ø 20 to ø 32) Nickel plating Cast iron (ø 40 to ø 100) Zinc chromated Double knuckle joint Carbon steel (ø 20 to ø 32) Nickel plating Cast iron (ø 40 to ø 100) Zinc chromated ccessories Knuckle pin Carbon steel Clevis pin Carbon steel Pivot bracket Carbon steel (ø 20 to ø 63) Nickel plating Cast iron (ø 80, ø 100) Nickel plating Mounting bolt Carbon steel Nickel plating Retaining ring Carbon tool steel Phosphate coating Mounting Procedure Mounting procedure for trunnion Follow the procedures below when mounting a pivot bracket on the trunnion. ø 20 to ø 63 Cylinder body Trunnion bolt (With scotch grip) 4 or 5 times remounting possible Flat washer Trunnion pin (Put grease on the exterior.) Pivot bracket Mounting procedure for clevis Follow the procedures below when mounting a pivot bracket on the clevis. ø 20 to ø 63 Retaining ring Clevis pin (Put grease) Cylinder body Retaining ring ø 80, ø 100 Retaining ring Clevis pin (Put grease) Cylinder body Retaining ring Pivot bracket Pivot bracket 7

9 ir Cylinder: Type Double cting, Single Rod Series Weights [kg] ore size asic () asic (Z) xial foot Flange Trunnion Clevis Pivot bracket Single knuckle joint Double knuckle joint (with pin) dditional weight per 50 mm of stroke dditional weight for switch magnet dditional weight with air cushion Weight reduction for female rod end dditional weight for long stroke asic weight Calculation (Example) CDG1FN20-100Z (uilt-in magnet, Flange, ø 20, 100 stroke) uilt-in One-touch Fittings (The shape is the same as the existing product.) Mounting style N ore size F Stroke This type has the One-touch fi ttings integrated in a cylinder, which enables to reduce the piping labor and installing space dramatically. Dimensions (Dimensions other than those shown below are the same as the standard type.) ød Pipe O.D. øpd Clean Series uilt-in One-touch fittings ore size G G D PD (12) (12) (12) Note) ( ): Long stroke asic weight 0.18 kg (Flange, ø 20) dditional weight for stroke 0.05 kg/50 mm ir cylinder stroke 100 mm dditional weight for switch magnet 0.01 kg x (100 / 50) = 0.29 kg Specifications ore size 20, 25, 32, 40, 50, 63 ction Fluid Maximum operating pressure Minimum operating pressure Piston speed Cushion Mounting uto switch can be mounted. Female rod end is not available. Use the existing seal kit. pplicable Tubing O.D./I.D. Double acting ir 1.0 MPa 0.05 MPa 50 to 750 mm/s Rubber bumper asic, xial foot, Rod fl ange, ead fl ange, Rod trunnion, ead trunnion, Clevis (used for changing the port location by 90 ) ore size pplicable tubing O.D. 6 / 4 6 / 4 6 / 4 8 / 6 10 / / 7.5 Can be used for either nylon, pplicable tubing material soft nylon or polyurethane tubing. Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR 10- Mounting style Clean Series (With relief port) Type (Cushion) ore size The type which is applicable for using inside the clean room graded Class 100 by making an actuator s rod section a double seal construction and discharging by relief port directly to the outside of clean room. Stroke Z Specifications ore size 20, 25, 32, 40, 50, 63, 80, 100 ction Double acting Fluid ir Maximum operating pressure 1.0 MPa Minimum operating pressure 0.05 MPa Cushion Rubber bumper, ir cushion Piston speed 30 to 400 mm/s Relief port size M5 x 0.8 Mounting asic, xial foot, Rod fl ange, ead fl ange uto switch can be mounted. The basic type is type only. owever, no trunnion mounting female thread is provided. 8 With End Lock CG1 uto Switch

10 Series ir-hydro Mounting style ore size Stroke Z Pivot bracket Rod end bracket ir-hydro Low pressure hydraulic cylinder of 1.0 MPa or less When using together with the CC series air-hydro unit, constant and low speed actuation and intermediate stopping similar to hydraulic units are possible with the use of valves and other pneumatic equipment. Dimensions (Dimensions other than those shown below are the same as the standard type.) ZZ + Stroke S + Stroke T ore size G T S ZZ Specifications ore size 20, 25, 32, 40, 50, 63 ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure Piston speed Cushion Double acting Turbine oil 1.5 MPa 1.0 MPa 0.18 MPa 15 to 300 mm/s Rubber bumper ( equipment) mbient and fluid temperature 5 to 60 C asic, xial foot, Rod flange, ead fl ange, Rod trunnion, ead trunnion, Mounting Clevis (used for changing the port location by 90 ) uto switch can be mounted. Water Resistant CDG1 Mounting style Type ore size Port thread type R Stroke Z Pivot bracket Rod end bracket 7L -XC6 With auto switch (uilt-in magnet) Caution Since the scraper is press-fit into the rod cover, it cannot be replaced. pplicable for use in an environment with water splashing such as food processing and car wash equipment, etc. Water resistant cylinder R NR seals (Nitrile rubber) V FKM seals (Fluororubber) Water resistant 2-colour indication, solid state auto switch 7L ø 32 to ø 63 G5L ø 80, ø 100 Specifications ore size 32, 40, 50, 63, 80, 100 ction Cushion uto switch mounting Double acting, Single rod Rubber bumper/ir cushion and mounting type XC6: Made of stainless steel Specifi cations other than above are the same as standard type. Dimensions (Dimensions other than those shown below are the same as the standard type.) With rubber bumper G G ø E (E1) With air cushion W G G ø E (E1) (F1) T S + Stroke ZZ + Stroke T F (F1) T ZZ + Stroke S + Stroke T F ore size (E1) E ZZ (F1) F G S T W Male thread Female thread (85) (127) 93 (101) (93) (145) 101 (110) (109) (169) 115 (127) (109) (169) 115 (127) (130) (204) 138 (152) (131) (205) 142 (156) Dimensions marked with are the same as the standard type. ( ): Denotes the dimensions for long stroke. 9

11 ir Cylinder: Type Double cting, Single Rod Series Cylinder with Stable Lubrication Function (Lube-retainer) CDG1 G 2 x P e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Warning 1. Do not operate the cushion valve in the fully closed or fully opened state. Using it in the fully closed state will cause the cushion seal to be damaged. Using it in the fully opened state will cause the piston rod assembly or the cover to be damaged. 2. Do not turn the cushion valve the number of rotations shown below or more from its fully closed state. If it is turned the number of rotations shown below or more, the cushion valve may come off and jump out by the air pressure, causing a hazard. ore size Mounting Rotations ore size M exagon wrench nominal size Operate within the specified cylinder speed and kinetic energy. Otherwise, cylinder and seal damage may occur. 4. Use caution regarding the cushion performance in the low-speed range. There may be individual performance and effect variances when used near 50 mm/ s. Please consult with SMC about usage. Z With auto switch (uilt-in magnet) Cylinder with Stable Lubrication Function (Lube-retainer) Dimensions (Dimensions other than those shown below are the same as the standard type.) No trunnion mounting female thread is provided on the rod side. (For : asic) Stroke Rod end thread Z Pivot bracket Rod end bracket Precautions andling 5. When a cylinder is operated with one end fixed and other free (basic, flange types), a bending moment may act on the cylinder due to the vibration generated at the stroke end, which can damage the cylinder. In such a case, install a mounting bracket to suppress the vibration of the cylinder body or reduce the piston speed so that the cylinder does not vibrate. lso, use a mounting bracket to suppress vibrations when moving the cylinder body or when a cylinder is operated horizontally and fixed at one end at a high speed and frequency. 6. Do not apply excessive lateral load to the piston rod. Easy checking method Minimum operating pressure after the cylinder is mounted to the equipment [MPa] = Minimum operating pressure of cylinder [MPa] + {Load weight [kg] x 9.8 x Friction coefficient of guide/sectional area of cylinder [mm 2 ]} If smooth operation is confirmed within the above value, the load on the cylinder is the resistance of the thrust only and it can be judged as having no lateral load. Caution 1. Do not use the air cylinder as an air-hydro cylinder. This may result in oil leak. 2. Install a rod boot without twisting. If the cylinder is installed with its bellows twisted, it could damage the bellows. Specifications ction uto switch ore size 20, 25, 32, 40, 50, 63, 80, 100 Double acting, Single rod Minimum operating pressure 0.1 MPa Cushion Rubber bumper Specifi cations other than the above are the same as the standard type. ore size G P ore size G P M5 x (14) (Rc 1/4) M5 x (14) (Rc 1/4) 32 (12) (Rc 1/8) 80 (20) (Rc 3/8) 40 (13) (Rc 1/8) 100 (20) (Rc 1/2) When female thread is used, use a washer, etc. to prevent the contact part at the rod end from being deformed depending on the material of the workpiece. ( ): Same as the standard model. The mounting dimensions of the mounting bracket are the same as the standard type. 3. Tighten clevis bracket mounting bolts with the following proper tightening torque. ø 20: 1.5 N m, ø 25 to 32: 2.9 N m, ø 40: 4.9 N m, ø 50: 11.8 N m, ø 63 to 80: 24.5 N m, ø 100: 42.2 N m Disassembly/Replacement Caution 1. Do not replace the bushings. The bushings are press-fit. To replace them, they must be replaced together with the cover assembly. 2. To replace a seal, apply grease to the new seal before installing it. If the cylinder is put into operation without applying grease to the seal, it could cause the seal to wear significantly, leading to premature air leakage. 3. Cylinders with ø 50 or larger bore sizes cannot be disassembled. When disassembling cylinders with bore sizes of ø 20 through ø 40, grip the double fl at part of either the tube cover or the rod cover with a vise and loosen the other side with a wrench or a monkey wrench etc., and then remove the cover. When retightening, tighten approximately 2 degrees more than the original position. (Cylinders with ø 50 or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. If disassembly is required, please contact SMC.) 10 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

12 Series Construction With rubber bumper ø 80, ø 100 y!0 q y w o u ø 80, ø r y e u i u Long stroke Long stroke 1001 to 1500 With air cushion!5!0 q!6 w!1 o!3!7!2 Component Parts No. Description Material Note 1 Rod cover luminium alloy ard anodised 2 Tube cover luminium alloy ard anodised 3 Piston luminium alloy 4 Piston rod Stainless steel For ø 20 or ø 25 with built-in magnet Carbon steel ard chrome plating 5 ushing earing alloy 6 umper Resin ø 32 or larger is 7 umper Resin common. 8 Retaining ring Stainless steel Except ø 80 and ø Wear ring Resin 10 Rod end nut Carbon steel Zinc chromated 11 Cushion ring luminium alloy 12 Cushion ring luminium alloy 13 Seal retainer Rolled steel Zinc chromated 14 Cushion ø 40 or smaller Carbon steel Electroless nickel plating valve ø 50 or larger Steel wire Zinc chromated 15 Steel ball Carbon steel Note) For cylinders with auto switches, the magnet is installed in the piston. The material for ø 20, ø 25 cylinders with auto switches is made of stainless steel. 11 Replacement Parts: Seal Kit Long stroke No. Description Material Note 16 Cushion seal Urethane ø 32 or larger is 17 Cushion seal Urethane common. 18 ead cover luminium alloy ard anodised 19 Cylinder tube luminium alloy ard anodised 20 Rod seal NR 21 Piston seal NR 22 Tube gasket NR 23 Valve seal NR ore size Kit no. Contents 20 N20Z-PS 25 N25Z-PS 32 N32Z-PS Set of @2 40 N40Z-PS Note) Refer to the Specific Product Precautions on page 10 for Disassembly/Replacement. Order with the kit number according to the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g)

13 ir Cylinder: Type Double cting, Single Rod Series asic: N 2 x TC Width across flats K MM 1 ød F G 2 x P (Rc, NPT, G) G R0.4 Double cting, Single Rod N TG TC thread detail With air cushion øtd TE TF øe Width across flats 1 øe Width across flats 1 L 1 L Width across flats K MM R0.4 K ød R0.4 F K T W G G øi 4 x TC S + Stroke ZZ + Stroke asic (Without trunnion mounting female thread): ZN 2 x P (Rc, NPT, G) Cushion valve, Width across flats W 2 x P (Rc, NPT, G) øi S + Stroke ZZ + Stroke T W G G F R0.4 F øe øe C C N 10 Wθ ore Stroke range Rc, NPT port G port size Long stroke G G P G G P L 1 C D E F 1 I J K K MM 20 Up to to (12) 1/ (12) M5 x M4 x 0.7 depth M8 x Up to to (12) 1/ (12.5) M5 x M5 x 0.8 depth M10 x Up to to (12) 1/ (10.5) 1/ M5 x 0.8 depth M10 x Up to to (13) 1/ (10) 1/ M6 x 1 depth M14 x Up to to (14) 1/ (14) 1/ M8 x 1.25 depth M18 x Up to to (14) 1/ (14) 1/ M10 x 1.5 depth M18 x Up to to (20) 3/ (17.5) 3/ M10 x 1.5 depth M22 x Up to to (20) 1/ (17.5) 1/ M12 x 1.75 depth M26 x 1.5 ore size N S T T ZZ (77) (114) (77) (119) (79) (11) 113 (121) (87) (12) 130 (139) (102) (13) 150 (162) (102) (13) 150 (162) (122) 182 (196) (122) 182 (196) Note) ( ): Denotes the dimensions for long stroke. With ir Cushion ore Rc, NPT, G size G G P W W W θ W (12) M5 x (16) (12.5) M5 x (16) (12) 1/ (16) (13) 1/ (17) (14) 1/ (18) (14) 1/ (18) (20) 3/ (24) (20) 1/ (24) 20 4 TC Thread 8 x J ore size TC TD TE TF TG 20 M5 x M6 x M8 x M10 x M12 x M14 x Cylinder sizes ø 80 and ø 100 do not have trunnion mounting female thread on the width across fl ats N. 12 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

14 Series asic: N With rod boot J øij øe øij øe l f h + l ZZ + l + Stroke l f h + l ZZ + l + Stroke JW ø 20 to ø 63 ø 80, ø 100 With Rod oot ore e f h IJ J JW size (Reference) (Reference) l ZZ (134) (141) (143) (159) (182) (182) (205) (205) 1 /4 stroke The minimum stroke with rod boot is 20 mm. Female rod end ZZ + Stroke MM Thread depth 1 Female Rod End ore size 1 MM ZZ M4 x (92) M5 x (93) M6 x 1 87 (95) M8 x (104) M10 x (120) M10 x (120) M14 x (144) M16 x (147) When female thread is used, use a washer etc. to prevent the contact part at the rod end from being deformed depending on the material of the workpiece. 13

15 ir Cylinder: Type Double cting, Single Rod Series xial Foot: LN øij øe Width across flats K MM Width across flats 1 With air cushion With rod boot 1 L h + l 8 ød Z 8 l f Z + l ZZ + l + Stroke G LT I G W W 2 x ølc K X Y (Knock pin position) Y X LS + Stroke ZZ + Stroke W G S + Stroke 2 x P Width across flats N (Rc, NPT, G) 2 x P (Rc, NPT, G) Cushion valve, Width across flats W øij øe W G For female rod end, since the wrench fl ap (K and K portions) will be inside of the bracket when the piston rod is retracted at the stroke end, extend the piston rod to tighten the nut using a tool, and mount a workpiece on the rod end. Refer to the basic type for the female rod end. Note) ( ): Denotes the dimensions for long stroke. h + l 8 M l f Z + l ZZ + l + Stroke C L 4 x øld 15 8 x J C LX LZ 10 Wθ ø 20 to ø 63 ø 80, ø 100 ore Stroke range Rc, NPT port G port size Long stroke G G P G G P L 1 C D 1 I J K KLCLDL LS LTLXLZ M MM 20 Up to to (12) 1/ (12) M5 x M4 x (53) M8 x Up to to (12) 1/ (12.5) M5 x M5 x (53) M10 x Up to to (12) 1/ (10.5) 1/ M5 x (53) M10 x Up to to (13) 1/ (10) 1/ M6 x (60) M14 x Up to to (14) 1/ (14) 1/ M8 x (67) M18 x Up to to (14) 1/ (14) 1/ M10 x (67) M18 x Up to to (20) 3/ (17.5) 3/ M10 x (74) M22 x Up to to (20) 1/ (17.5) 1/ M12 x (74) M26 x 1.5 With ir Cushion With Rod oot ore ore Rc, NPT, G ore N S W X Y Z ZZ W W Wθ W size size G G P size e f h IJ J JW (Reference) (Reference) l Z ZZ (77) (118) (12) M5 x (16) (138) (77) (123.5) (12.5) M5 x (16) (145.5) (79) (125.5) (12) 1/ (16) (147.5) (87) (144) (13) 1/ (17) (164) (102) (169.5) (14) 1/ (18) (189.5) (102) (169.5) (14) 1/ (18) (189.5) (122) (202.5) (20) 3/ (24) (211.5) (122) (206) (20) 1/ (24) (215) JW 1 /4 stroke J The minimum stroke with rod boot is 20 mm. 14 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

16 Series Rod Flange: FN Width across flats K MM 1 F ød FT G 2 x P (Rc, NPT, G) G 4 x øfd ød 8 x J W G W G 10 Wθ J øij øe øij øe 0 øe 0.05 øi 0 øe 0.05 FX±0.15 C R0.4 Width across flats 1 L K Width across flats N S + Stroke ZZ + Stroke F C FX±0.15 With air cushion 2 x P (Rc, NPT, G) Cushion valve, Width across flats W End boss is machined on the fl ange for øe. With rod boot l f h + l ZZ + l + Stroke l f h + l ZZ + l + Stroke ø 20 to ø 63 ø 80, ø 100 ore Stroke range Rc, NPT port G port size Long stroke G G P G G P L 1 C D E F FD FT FX 1 I J K 20 Up to to (12) 1/ (12) M5 x M4 x Up to to (12) 1/ (12.5) M5 x M5 x Up to to (12) 1/ (10.5) 1/ M5 x Up to to (13) 1/ (10) 1/ M6 x Up to to (14) 1/ (14) 1/ M8 x Up to to (14) 1/ (14) 1/ M10 x Up to to (20) 3/ (17.5) 3/ M10 x Up to to (20) 1/ (17.5) 1/ M12 x With ir Cushion With Rod oot ore ore Rc, NPT, G ore K MM N S ZZ W W Wθ W e f h IJ J JW size size G G P size (Reference) (Reference) l ZZ 20 6 M8 x (77) 106 (114) (12) M5 x (16) (134) 25 8 M10 x (77) 111 (119) (12.5) M5 x (16) (141) M10 x (79) 113 (121) (12) 1/ (16) (143) M14 x (87) 130 (139) (13) 1/ (17) (159) M18 x (102) 150 (162) (14) 1/ (18) (182) M18 x (102) 150 (162) (14) 1/ (18) (182) M22 x (122) 182 (196) (20) 3/ (24) (205) M26 x (122) 182 (196) (20) 1/ (24) (205) For female rod end, since the wrench fl ap (K and K portions) will be inside of the bracket The minimum stroke with rod boot is 20 mm. when the piston rod is retracted at the stroke end, extend the piston rod to tighten the nut using a tool, and mount a workpiece on the rod end. Refer to the basic type for the female rod end. Note) ( ): Denotes the dimensions for long stroke. 15 JW 1 /4 stroke

17 ir Cylinder: Type Double cting, Single Rod Series ead Flange: GN 4 x øfd 8 x J Width across flats K MM 1 ød F G 2 x P (Rc, NPT, G) G 0 øe 0.05 Double cting, Single Rod FX±0.15 øij øe C With air cushion With rod boot ore size C FX±0.15 Wθ l f h + l ZZ + l + Stroke ø 20 to ø 63 Refer to the basic type for the female rod end. Note) ( ): Denotes the dimensions for long stroke. 0 øe 0.05 Width across flats 1 Stroke range Rc, NPT port G port L øij øe R0.4 K W G 8 ZZ + Stroke l f h + l ZZ + l + Stroke øi Width across flats N S + Stroke 2 x P (Rc, NPT, G) Cushion valve, Width across flats W ø 80, ø 100 W G FT End boss is machined on the fl ange for øe. Long stroke G G P G G P L 1 C D E F FD FT FX 1 I J K 20 Up to to (12) 1/ (12) M5 x M4 x Up to to (12) 1/ (12.5) M5 x M5 x Up to to (12) 1/ (10.5) 1/ M5 x Up to to (13) 1/ (10) 1/ M6 x Up to to (14) 1/ (14) 1/ M8 x Up to to (14) 1/ (14) 1/ M10 x Up to to (20) 3/ (17.5) 3/ M10 x Up to to (20) 1/ (17.5) 1/ M12 x With ir Cushion With Rod oot ore K size MM N S ZZ 20 6 M8 x (77) 112 (120) 25 8 M10 x (77) 118 (126) M10 x (79) 120 (128) M14 x (87) 138 (147) M18 x (102) 159 (171) M18 x (102) 159 (171) M22 x (122) 193 (207) M26 x (122) 196 (210) ore Rc, NPT, G size G G P W W Wθ W (12) M5 x (16) (12.5) M5 x (16) (12) 1/ (16) (13) 1/ (17) (14) 1/ (18) (14) 1/ (18) (20) 3/ (24) (20) 1/ (24) 20 4 ore size JW e f h IJ J JW (Reference) (Reference) F J The minimum stroke with rod boot is 20 mm. l 1 /4 stroke 132 (140) (148) (150) (167) (191) (191) (216) (219) ZZ 16 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

18 Series Rod Trunnion: UN MM L 1 K F ød G T øi S + Stroke 2 x P Width across flats N (Rc, NPT, G) G F R0.4 2 x øtde8 (Pin O.D) TR Width across flats 1 Width across flats K Z ZZ + Stroke TZ W G W G 10 Wθ h + l l f J øij øe 0 øe øe 0.05 R0.4 Constructed of a trunnion pin, flat washer and hexagon socket head cap bolt. With air cushion 2 x P (Rc, NPT, G) Cushion valve, Width across flats W With rod boot 8 8 Z + l ZZ + l + Stroke JW ore Stroke range Rc, NPT port G port size Long stroke G G P G G P L 1 D E F 1 I K K MM N S 20 Up to to (12) 1/ (12) M5 x M8 x (77) 25 Up to to (12) 1/ (12.5) M5 x M10 x (77) 32 Up to to (12) 1/ (10.5) 1/ M10 x (79) 40 Up to to (13) 1/ (10) 1/ M14 x (87) 50 Up to to (14) 1/ (14) 1/ M18 x (102) 63 Up to to (14) 1/ (14) 1/ M18 x (102) With ir Cushion With Rod oot ore ore Rc, NPT, G ore T TDe8 TR TZ Z ZZ W W Wθ W e f h IJ J JW size size G G P size (Reference) (Reference) l Z ZZ (114) (12) M5 x (16) (134) (119) (12.5) M5 x (16) (141) (121) (12) 1/ (16) (143) (139) (13) 1/ (17) (159) (162) (14) 1/ (18) (182) (162) (14) 1/ (18) (182) Refer to the basic type for the female rod end. Note) ( ): Denotes the dimensions for long stroke. 1 /4 stroke The minimum stroke with rod boot is 20 mm. 17

19 ir Cylinder: Type Double cting, Single Rod Series ead Trunnion: TN 2 x øtde8 (Pin O.D) Wθ TR TZ With air cushion With rod boot 10 øij øe Refer to the basic type for the female rod end. Note) ( ): Denotes the dimensions for long stroke. h + l MM 0 øe 0.05 Width across flats 1 Width across flats K l f L 8 8 Z + l + Stroke ZZ + l + Stroke 1 K F ød R0.4 G W G S + Stroke 2 x P (Rc, NPT, G) øi Width across flats N Z + Stroke ZZ + Stroke Constructed of a trunnion pin, flat washer and hexagon socket head cap bolt. 2 x P (Rc, NPT, G) Cushion valve, Width across flats W ore Stroke range Rc, NPT port G port size Long stroke G G P G G P L 1 D E F 1 I K K MM N S 20 Up to to (12) 1/ (12) M5 x M8 x (77) 25 Up to to (12) 1/ (12.5) M5 x M10 x (77) 32 Up to to (12) 1/ (10.5) 1/ M10 x (79) 40 Up to to (13) 1/ (10) 1/ M14 x (87) 50 Up to to (14) 1/ (14) 1/ M18 x (102) 63 Up to to (14) 1/ (14) 1/ M18 x (102) With ir Cushion With Rod oot ore ore Rc, NPT, G ore T TDe8 TR TZ Z ZZ W W Wθ W size G G P size e f h IJ J JW size (Reference) (Reference) l Z ZZ (101) 106 (114) (12) M5 x (16) (121) 126 (134) (106) 111 (119) (12.5) M5 x (16) (128) 133 (141) (11) (108) 113 (121) (12) 1/ (16) (130) 135 (143) (12) (125) 130 (139) (13) 1/ (17) (145) 150 (159) (13) (147) 150 (162) (14) 1/ (18) (167) 170 (182) (13) (147) 150 (162) (14) 1/ (18) (167) 170 (182) JW J G T W G F R0.4 0 øe 0.05 The minimum stroke with rod boot is 20 mm. 1 /4 stroke 18 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

20 Series Clevis: DN (ø 20 to ø 63) CZ C TT MM L K F G S + Stroke 2 x P (Rc, NPT, G) G L RR 1 C øi ød 8 x J TZ Width across flats 1 Width across flats K Width across flats N Z + Stroke ZZ + Stroke Wθ 10 W G W G h + l 8 8 J øij øe 0 øe 0.05 R0.4 With air cushion 2 x P (Rc, NPT, G) Cushion valve, Width across flats W øcd10 (ole dia.) d9 (Shaft dia.) With rod boot l f Z + l + Stroke ZZ + l + Stroke JW Stroke range Rc, NPT port G port ore size Long stroke G G P G G P L 1 C CD CZ D E F 1 I J K K L MM N 20 Up to to (12) 1/ (12) M5 x M4 x M8 x Up to to (12) 1/ (12.5) M5 x M5 x M10 x Up to to (12) 1/ (10.5) 1/ M5 x M10 x Up to to (13) 1/ (10) 1/ M6 x M14 x Up to to (14) 1/ (14) 1/ M8 x M18 x Up to to (14) 1/ (14) 1/ M10 x M18 x ore pplicable RR S TT TZ Z ZZ size pin part no (77) (126) 129 (137) CD-G (77) (133) 138 (146) CD-G (79) (139) 146 (154) CD-G (87) (159) 168 (177) CD-G (102) (185) 193 (205) CD-G (102) (190) 200 (212) CD-G06 With ir Cushion ore Rc, NPT, G size G G P W W Wθ W (12) M5 x (16) (12.5) M5 x (16) (12) 1/ (16) (13) 1/ (17) (14) 1/ (18) (14) 1/ (18) 20 3 clevis pin, retaining rings and mounting bolts are included. Refer to the basic type for the female rod end. Note) ( ): Denotes the dimensions for long stroke. 19 With Rod oot e f h IJ J JW The minimum stroke with rod boot is 20 mm. 1 /4 stroke ore size (Reference) (Reference) l Z ZZ (146) 149 (157) (155) 160 (168) (161) 168 (176) (179) 188 (197) (205) 213 (225) (210) 220 (232)

21 ir Cylinder: Type Double cting, Single Rod Series Clevis: DN (ø 80, ø 100) C 8 x J Wθ TZ CZ C With air cushion With rod boot 10 CX h + l 8 MM 0 øe 0.05 L 1 F K ød R0.4 Width across flats K Width across flats 1 S + Stroke L G 2 x P G V (Rc, NPT, G) W G øi Z + Stroke ZZ + Stroke Width across flats N 2 x P (Rc, NPT, G) Cushion valve, Width across flats W W G RR øcd10 (ole dia.) d9 (Shaft dia.) Non-rotating Rod Direct Mount Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R øij øe l f Z + l + Stroke ZZ + l + Stroke Direct Mount, Non-rotating Rod With End Lock KR CG1 ore size Stroke range Rc, NPT port G port Long stroke G G P G G P L 1 C CD CX CZ D E F 1 I J K K L MM N 80 Up to to (20) 3/ (17.5) 3/ M10 x M22 x Up to to (20) 1/ (17.5) 1/ M12 x M26 x With ir Cushion With Rod oot ore size RR S TZ V Z ZZ pplicable pin part no (122) (228) 232 (246) IY-G (122) (236) 244 (258) IY-G10 Refer to the basic type for the female rod end. Note) ( ): Denotes the dimensions for long stroke. ore Rc, NPT, G size G G P W W Wθ W (20) 3/ (24) (20) 1/ (24) 20 4 The minimum stroke with rod boot is 20 mm. ore size e f h IJ l Z ZZ /4 223 (237) 241 (255) stroke 231 (245) 253 (267) uto Switch 20

22 Series With Pivot racket [( ): Denotes the dimensions for long stroke.] Rod Trunnion (U) with Pivot racket TS racket mounting range TT T TT TT T TY 4 x øtf TX TW Z TV øte 0 Male Thread Female Thread ore size TE TF T TS TT TV TW TX TY Z ore size Z ead Trunnion (T) with Pivot racket TS racket mounting range T Clevis (D) with Pivot racket ø 20 to ø 63 TX TV 4 x øtf øte Z + Stroke ZZ + Stroke Male Thread Female Thread ore size TE TF T TS TT TV TW TX TY Z ZZ ore size Z ZZ (101) 114 (122) ( 79) 92 (100) (106) 119 (127) ( 80) 93 (101) (108) 125 (132) ( 82) 99 (106) (125) 146 (153) ( 90) 111 (118) (147) 168 (179) (105) 126 (137) (147) 173 (184) (105) 131 (142) TY TW Clevis (D) with Pivot racket ø 80, ø x øtf TX TV T 4 x øtf øte Z + Stroke ZZ + Stroke Male Thread Female Thread ore size TE TF T TT TV TW TX TY Z ZZ ore size Z ZZ (126) 139 (147) (104) 117 (125) (133) 146 (154) (107) 120 (128) (139) 155 (163) (113) 129 (137) (159) 178 (187) (124) 143 (152) (185) 205 (217) (143) 163 (175) (190) 215 (227) (148) 173 (185) TY TW TT TX TV Z + Stroke ZZ + Stroke TY TW Male Thread Female Thread ore size TF T TT TV TW TX TY Z ZZ ore size Z ZZ (228) (286.5) (176) (234.5) (236) (312.5) (187) (263.5) 21

23 ø Single Knuckle Joint I-G02, G03 Material: Carbon steel Material: Carbon steel ø ø L2 L1 Part no. pplicable bore Included Dd9 L1 size d L2 m t retaining ring IY-G Type C8 for axis IY-G03 25, Type C10 for axis IY-G Type C10 for axis IY-G05 50, Type C14 for axis IY-G Type C18 for axis IY-G Type C22 for axis Retaining rings are included. Material: Carbon steel L2 L1 I-G04, G05, G08, G10 Material: Cast iron Part no. pplicable bore Included Dd9 L1 size d L2 m t retaining ring CD-G Type C8 for axis CD-G Type C10 for axis CD-G Type C12 for axis CD-G Type C14 for axis CD-G Type C16 for axis CD-G Type C18 for axis Retaining rings are included. clevis pin and a knuckle pin are common for the bore size ø 80 and ø 100. Material: Carbon steel Part no. pplicable bore size d 1 1 C D NT M8 x (15) 12.5 NT-03 25, 32 M10 x (19.6) 16.5 NT-G04 40 M14 x (21.9) 18 NT-05 50, 63 M18 x (31.2) 26 NT M22 x (37.0) 31 NT M26 x (47.3) 39 ø ø ø ø pplicable bore Part no. size 1 E1 L1 MM R1 U1 ND10 NX I-G M8 x I-G03 25, M10 x I-G ø M14 x I-G05 50, ø M18 x I-G ø M22 x I-G ø M26 x Knuckle Pin Clevis Pin Rod End Nut Series Dimensions of ccessories ø ø Double Knuckle Joint Y-G02, G03 Material: Carbon steel MM E1 1 U1 L1 x ø ø 80, ø 100 Material: Cast iron x ø ønd hole10 xis d9 NX R1 ø 20 to ø 63 Material: Carbon steel NZ L MM E1 Y-G04, G05, G08, G10 Material: Cast iron 1 U1 L1. ø Knock pin hole ø ø ønd hole10 xis d9 NX NZ L Part pplicable bore size 1 E1 L1 MM R1 U1 ND NX NZ L Included no. pin part no. Y-G M8 x IY-G02 Y-G03 25, M10 x IY-G03 Y-G ø M14 x IY-G04 Y-G05 50, ø M18 x IY-G05 Y-G ø M22 x IY-G08 Y-G ø M26 x IY-G10 knuckle pin and retaining rings are included. Pivot racket R1 ø ø Part no. pplicable bore size T Td TE TF T TN TR TT CG (29.3) CG (33.1) CG (40.4) CG (49.2) CG (60.4) 24 6 CG (74.6) 26 8 CG CG Part no. pplicable bore size TU TV TW TX TY TZ pplicable pin O.D. CG (18.1) (35.8) d CG (20.7) (39.8) d CG (23.6) (49.4) d CG (27.3) (58.4) d CG (29.7) (72.4) d CG (34.3) (90.4) d CG d CG d Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

24 W With auto switch CDG1W L N With auto switch (uilt-in magnet) Double acting, Double rod type Mounting asic Z asic (without trunnion mounting female thread) L xial foot F Flange U Trunnion Not available for ø 80 and ø 100. Mounting bracket is shipped together with the product, but not assembled. The cylinder for F, L mounting types is Z: asic (without trunnion mounting female thread). uilt-in Magnet Cylinder Model L N Type Rubber bumper ir cushion If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDG1WF32-100Z ir Cylinder: Type Double cting, Double Rod Series W ø 20, ø 25, ø 32, ø 40, ø 50, ø 63, ø 80, ø 100 N mm mm mm mm ow to Order 25 ore size mm mm mm mm 100 Z Z uto switch Without auto switch For applicable auto switches, refer to the table below. Cylinder stroke Refer to Strokes on page 24. M9W Suffix for cylinder (Rod boot) Without rod boot One J Nylon tarpaulin side K eat resistant tarpaulin oth JJ Nylon tarpaulin sides KK eat resistant tarpaulin Rod end thread Male rod end F Female rod end pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Solid state auto switch Reed auto switch Indicator light Number of auto switches 2 pcs. S 1 pc. n n pcs. Note) In the case of w/rod boot, and a foot bracket or rod fl ange as a bracket, those parts are to be assembled at the time of shipment. For female rod end, no rod boot is provided. For details, refer to page 24. Load voltage uto switch model Lead wire length [m] Type Special function Electrical Wiring pplicable bore size Pre-wired entry (Output) None pplicable load DC C ø 20 to ø 63 ø 80, ø 100 connector ( ) (M) (L) (Z) (N) Perpendicular In-line In-line 3-wire M9NV M9N (NPN) G59 IC 5 V, 12 V 3-wire M9PV M9P circuit Grommet (PNP) G5P M9V M9 2-wire 12 V K59 Connector 7C 3-wire M9NWV M9NW (NPN) G59W IC Relay, Diagnostic Yes 24 V 5 V, 12 V 3-wire M9PWV M9PW circuit PLC indication (PNP) G5PW (2-colour indication) M9WV M9W 2-wire 12 V Grommet K59W 3-wire (NPN) M9NV M9N IC 5 V, 12 V Water resistant 3-wire (PNP) M9PV M9P circuit (2-colour indication) M9V M9 2-wire 12 V G5 Diagnostic output (2-colour indication) 4-wire (NPN) 5 V, 12 V 7NF IC circuit 3-wire (Equiv. to NPN) 5 V 96V 96 IC circuit Yes 100 V 93V 93 Grommet No 100 V or less 90V 90 IC circuit Yes 2-wire 24 V 12 V 100 V, 200 V 54 Relay, No 200 V or less 64 PLC Yes C73C Connector No 24 V or less C80C IC circuit Diagnostic indication (2-colour indication) Grommet Yes 59W Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ None N (Example) 7CN Since there are other applicable auto switches than listed above, refer to page 74 for details. For details about auto switches with pre-wired connector, refer to uto Switch Guide. The D-9 /M9 auto switches are shipped together, (but not assembled). (owever, only the auto switch mounting brackets are assembled before shipment.) 23

25 ir Cylinder: Type Double cting, Double Rod Series W Symbol Rubber bumper ir cushion (For details, refer to pages 77 to 93.) Symbol Specifi cations -X Change of rod end shape -X6 eat resistant cylinder ( 10 to 150 C) 1 -X7 Cold resistant cylinder ( 40 to 70 C) 2 -XC6 Made of stainless steel -XC13 uto switch rail mounting -XC22 Fluororubber seal 1 -XC37 Larger throttle diameter of connection port -XC85 Grease for food processing equipment 1 Cylinders with rubber bumper have no bumper. 2 Only compatible with cylinders with rubber bumper, but has no bumper. Rod oot Material Specifications ore size ction Double acting, Double rod Lubricant Not required (Non-lube) Fluid ir Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.08 MPa mbient and fluid Without auto switch: 10 C to 70 C (No freezing) temperature With auto switch : 10 C to 60 C Piston speed 50 to 1000 mm/s 50 to 700 mm/s Stroke length tolerance Up to 1000 st mm, Up to 1500 st mm Cushion Rubber bumper, ir cushion Mounting asic, asic (without trunnion mounting female thread), xial foot, Flange, Trunnion llowable kinetic energy (J) Rubber bumper ir cushion Male rod end Female rod end Male rod end Female rod end R: 0.35 : 0.42 R: 0.56 : R: Rod side, : ead side Rod trunnion type is not available for ø 80 and ø 100. Foot and flange types of cylinder sizes from ø 20 to ø 63 do not have trunnion mounting female thread. Operate the cylinder within the allowable kinetic energy. ccessories Mounting asic xial foot Rod fl ange Rod trunnion Rod end nut Single knuckle joint Double knuckle joint Option (with pin) Pivot bracket Rod boot Not available for ø 80 and ø 100. double knuckle joint pin and retaining rings are shipped together. Strokes Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR Symbol Rod boot material Maximum operating temperature J Nylon tarpaulin 70 C K eat resistant tarpaulin 110 C Maximum ambient temperature for the rod boot itself. Refer to pages 68 to 74 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Operating range Cylinder mounting bracket, by stroke/ uto switch mounting surfaces ore size stroke Note1) Maximum manufacturable stroke Note 2) 20 25, 50, 75, 100, 125, 150, to , , 50, 75, 100, 125, 150, 200, 250, to 1500 Note 1) Intermediate strokes not listed above are produced upon receipt of order. Manufacture of intermediate strokes at 1 mm intervals is possible. (Spacers are not used.) Note 2) The maximum manufacturable stroke shows the long stroke. Note 3) pplicable strokes should be confi rmed according to the usage. For details, refer to ir Cylinders Model Selection. In addition, the products that exceed the standard stroke might not be able to fulfill the specifi cations due to the defl ection etc. 24 With End Lock CG1 uto Switch

26 Series W Weights (kg) ore size asic xial foot Flange Trunnion Pivot bracket Single knuckle joint Double knuckle joint (with pin) dditional weight per 50 mm of stroke dditional weight with air cushion Weight reduction for female rod end asic weight Calculation (Example) WLN32-100Z (Foot, ø 32, 100 stroke) asic weight 0.49 (Foot, ø 32) dditional weight 0.13/50 stroke ir cylinder stroke 100 stroke 0.49 x 0.13 x 100/50 = 0.75 kg Precautions e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Refer to page 10 for andling and Disassembly/ Replacement. Mounting rackets/part No. Mounting Order ore size bracket q ty Contents xial foot 2 Note) CG-L020 CG-L025 CG-L032 CG-L040 CG-L050 CG-L063 CG-L080 CG-L100 2 foots, 8 mounting bolts Flange 1 CG-F020 CG-F025 CG-F032 CG-F040 CG-F050 CG-F063 CG-F080 CG-F100 1 fl ange, 4 mounting bolts Trunnion pin 1 CG-T020 CG-T025 CG-T032 CG-T040 CG-T050 CG-T063 2 trunnion pins, 2 trunnion bolts, 2 fl at washers Pivot bracket 1 CG CG CG CG CG CG pivot bracket Note) Order two foots per cylinder. 25

27 ir Cylinder: Type Double cting, Double Rod Series W Construction With rubber bumper i With air cushion i ø 80, ø 100 r!2 t!4 q w y!3 e u r!2 t!4 q!1 w o!3 e Component Parts No. Description Material Note 1 Rod cover luminium alloy ard anodised 2 Cylinder tube luminium alloy ard anodised 3 Piston luminium alloy 4 Piston rod Stainless steel For ø 20 or ø 25 with built-in magnet Carbon steel ard chrome plating 5 ushing earing alloy 6 umper Resin 7 umper Resin ø 32 or larger is common. 8 Rod end nut Carbon steel Zinc chromated 9 Cushion ring luminium alloy 10 Cushion valve ø 40 or smaller Carbon steel Electroless nickel plating ø 50 or larger Steel wire Zinc chromated 11 Cushion seal Urethane 12 Rod seal NR 13 Piston seal NR 14 Tube gasket NR 15 Valve seal NR Note) For cylinders with auto switches, the magnet is installed in the piston. The material for ø 20, ø 25 cylinders with auto switches is made of stainless steel. y!5 Replacement Parts: Seal Kit!0 ore size Kit no. Contents 20 WN20Z-PS Set of the 25 WN25Z-PS nos. 32 WN32Z-PS!2,!3,!4 40 WN40Z-PS Note) Refer to the Specifi c Product Precautions on page 10 for Disassembly/Replacement. Order with the kit number according to the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g) Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch 26

28 Series W asic with Rubber umper: WN Width across flats K MM 1 F G 2 x RcP G F Width across flats K 1 MM C øi ød ød Width across flats 1 L K T 4 x TC S + Stroke ZZ + 2 Stroke T L K + Stroke Width across flats 1 C N 8 x J MM øij øe l f h + l ZZ + l + Stroke J øij øe øe øe R0.4 R0.4 <With rod boot on one side> Female rod end 8 8 Thread depth 1 ZZ + 2 Stroke <With rod boot on both sides> h + l l f S + Stroke ZZ + 2 ( l + Stroke) f l + Stroke h + l + Stroke JW ore Stroke range size Long stroke L 1 C D E F G 1 I J K K MM N P S 20 Up to to M4 x 0.7 depth M8 x / Up to to M5 x 0.8 depth M10 x / Up to to M5 x 0.8 depth M10 x / Up to to M6 x 1 depth M14 x / Up to to M8 x 1.25 depth M18 x / Up to to M10 x 1.5 depth M18 x / Up to to M10 x 1.5 depth M22 x / Up to to M12 x 1.75 depth M26 x /2 122 ore size Without rod boot With rod boot on one side With rod boot on both sides T TC ZZ e f h IJ J JW (Reference) (Reference) l ZZ ZZ M5 x M6 x M8 x M10 x M12 x M14 x The minimum stroke with rod boot is 20 mm. Cylinder sizes ø 80 and ø 100 do not have trunnion mounting female thread on the width across flats N /4 stroke Female Rod End ore size 1 MM ZZ M4 x M5 x M6 x M8 x M10 x M10 x M14 x M16 x

29 ir Cylinder: Type Double cting, Double Rod Series W asic with ir Cushion: W 10 Wθ 2 x P W W 8 x J (Rc, NPT, G) Width across flats K10 Wθ F G Cushion valve, Width across flats W G F Width across flats K MM MM øe Width across flats 1 1 L ød R0.4 Refer to w/rubber bumper for the female rod end. K T øi 4 x TC S + Stroke ZZ + 2 Stroke T ød R0.4 L K + Stroke 1 øe C Width across flats 1 For the one with rod boot, refer to w/rubber bumper. ore size Stroke range Long stroke L 1 C D E F G 1 I J K K 20 Up to to M4 x 0.7 depth Up to to M5 x 0.8 depth Up to to M5 x 0.8 depth Up to to M6 x 1 depth Up to to M8 x 1.25 depth Up to to M10 x 1.5 depth Up to to M10 x 1.5 depth Up to to M12 x 1.75 depth ore size MM N P S T TC ZZ W Wθ W 20 M8 x M5 x M5 x M10 x M5 x M6 x M10 x Rc1/ M8 x M14 x Rc1/ M10 x M18 x Rc1/ M12 x M18 x Rc1/ M14 x M22 x Rc3/ M26 x Rc1/ C N For mounting brackets, refer to page 22. Cylinder sizes ø 80 and ø 100 do not have trunnion mounting female thread on the width across flats N. Non-rotating Rod W uto Switch With End Lock CG1 K KW R KR Direct Mount Double cting, Single Rod Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod 28

30 Series W With Mounting racket xial foot: WL 15 øe L Z W X Y LT 2 ølc (Knock pin position) LS + Stroke Y W X M 4 x øld LX LZ ore size Stroke range LC LD L LS LT LX LZ M W X Y Z 20 Up to Up to Up to Up to Up to Up to Up to Up to Other dimensions are the same as basic type. Flange: WF F FT 4 x øfd FX±0.15 FX±0.15 ore size Stroke range E F FX FD FT 20 Up to Up to Up to Up to Up to Up to Up to Up to End boss is machined on the fl ange for ø E. Other dimensions are the same as basic type. 29

31 ir Cylinder: Type Double cting, Double Rod Series W With Mounting racket Trunnion: WU Double cting, Single Rod Z TY TW 2 x øtde8 (Pin O.D.) TT TR TS TX TV TZ racket mounting range T 4 x øtf øte 0 ore size Stroke Z range TDe8 TE TF T TR TS TT TV TW TX TY TZ Without rod boot With rod boot 20 Up to (35.8) l 25 Up to (39.8) l 32 Up to (49.4) l 40 Up to (58.4) l 50 Up to (72.4) l 63 Up to (90.4) l Constructed of a pin, flat washer and hexagon socket head cap bolt. Other dimensions are the same as basic type. Non-rotating Rod W uto Switch CG1 K KW R KR Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod 30

32 ir Cylinder: Type Single cting, Spring Return/Extend Series ø 20, ø 25, ø 32, ø 40 ow to Order With auto switch Cylinder stroke ction Refer to Strokes on page 32. Type S T Single acting, Spring return Single acting, Spring extend N Rubber bumper N S Z CDG1 N S Z Pivot bracket None N Pivot bracket is shipped together with the product. Only for D, U, T mounting types Pivot bracket is shipped together with the product, but not assembled. M9W With auto switch (uilt-in magnet) Mounting asic G ead fl ange Z asic (without trunnion U Rod trunnion mounting female thread) T ead trunnion L xial foot D Clevis F Rod fl ange Mounting bracket is shipped together with the product, but not assembled. The cylinder for F, G, L, D mounting types is Z: asic (without trunnion mounting female thread). uilt-in Magnet Cylinder Model ore size mm mm mm mm If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDG1FN32-100TZ Rod end thread Male rod end F Female rod end Rod end bracket None V Single knuckle joint W Double knuckle joint No bracket is provided for the female rod end. Rod end bracket is shipped together with the product, but not assembled. knuckle joint pin is not provided with the single knuckle joint. pplicable uto Switches/Refer to the uto Switches Guide for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-colour indication) Water resistant (2-colour indication) Electrical entry Indicator light Wiring (Output) Load voltage uto switch model Lead wire length [m] pplicable bore size DC C None ( ) (M) (L) (Z) (N) uto switch Number of auto switches 2 pcs. S 1 pc. n n pcs. Without auto switch For applicable auto switches, refer to the table below. For details, refer to page 32. Pre-wired connector ø 20 to ø 40 Perpendicular In-line M9NV M9N IC pplicable load 3-wire (NPN) 5 V, 12 V Grommet 3-wire (PNP) M9PV M9P circuit M9V M9 2-wire 12 V Connector 7C 3-wire (NPN) M9NWV M9NW IC 5 V, 12 V Yes 3-wire (PNP) 24 V M9PWV M9PW circuit 2-wire 12 V M9WV M9W Grommet 3-wire (NPN) M9NV M9N IC 5 V, 12 V circuit 3-wire (PNP) M9PV M9P 2-wire 12 V M9V M9 Diagnostic output (2-colour indication) 4-wire (NPN) 5 V, 12 V 7NF IC circuit Grommet 3-wire (Equiv. to NPN) IC circuit Yes 5 V 96V V 93V 93 No 100 V or less 90V 90 IC circuit Yes 100 V, 200 V V No 2-wire 24 V 200 V or less 64 Yes C73C Connector No 24 V or less C80C IC circuit Diagnostic indication (2-colour indication) Grommet Yes 59W Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ None N (Example) 7CN Since there are other applicable auto switches than listed above, refer to page 74 for details. For details about auto switches with pre-wired connector, refer to the uto Switches Guide. The D-9 /M9 auto switches are shipped together, (but not assembled). (owever, only the auto switch mounting brackets are assembled before shipment.) 31 Relay, PLC Relay, PLC

33 ir Cylinder: Type Single cting, Spring Return/Extend Series Symbol Spring return, Rubber bumper Spring extend, Rubber bumper Symbol Spring return Spring extend (For details, refer to pages 77 to 93.) Specifi cations -XC6 Made of stainless steel 1 -XC20 ead cover axial port 2 -XC27 Double clevis and double knuckle joint pins made of stainless steel -XC29 Double knuckle joint with spring pin 1 -XC85 Grease for food processing equipment 1 pplicable only to single acting, spring return type. For single acting, spring extend type, please contact SMC. 2 Only compatible with cylinders with rubber bumper. Refer to pages 68 to 74 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Operating range Cylinder mounting bracket, by stroke/ uto switch mounting surfaces Precautions e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Refer to page 10 for andling and Disassembly/ Replacement. Specifications ore size ction Single acting, Spring return Single acting, Spring extend Lubricant Not required (Non-lube) Fluid ir Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.18 MPa 0.23 MPa mbient and fluid temperature Piston speed Without auto switch: 10 C to 70 C (No freezing) With auto switch : 10 C to 60 C 50 to 1000 mm/s Stroke length tolerance Up to 200 st mm Cushion Rubber bumper Mounting ccessories Option Mounting asic, asic (without trunnion mounting female thread), xial foot, Rod flange, ead fl ange, Rod trunnion, ead trunnion, Clevis (used for changing the port location by 90 ) asic xial foot Rod fl ange ead fl ange double knuckle joint pin and retaining rings are shipped together. Mounting bracket Rod trunnion ead trunnion Clevis Rod end nut Clevis pin Single knuckle joint Double knuckle joint (with pin) Pivot bracket Strokes ore size stroke Note1) 20 25, 50, 75, 100, , 32, 40 25, 50, 75, 100, 125, 150, 200 Note 1) Manufacture of intermediate strokes at 1 mm intervals is possible. (Spacers are not used.) Note 2) pplicable strokes should be confirmed according to the usage. For details, refer to ir Cylinders Model Selection. In addition, the products that exceed the standard stroke might not be able to fulfill the specifications due to the deflection etc. Mounting rackets/part No. Order q ty. Note) Order two foots per cylinder. ore size Contents xial foot 2 Note) CG-L020 CG-L025 CG-L032 CG-L040 2 foots, 8 mounting bolts Flange 1 CG-F020 CG-F025 CG-F032 CG-F040 Trunnion pin 1 CG-T020 CG-T025 CG-T032 CG-T040 Clevis 1 CG-D020 CG-D025 CG-D032 CG-D040 Theoretical Output Consult SMC Spring Reaction Force Consult SMC 1 fl ange, 4 mounting bolts 2 trunnion pins, 2 trunnion bolts, 2 fl at washers 1 clevis, 4 mounting bolts, 1 clevis pin, 2 retaining rings Pivot bracket 1 CG CG CG CG pivot bracket 32 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

34 Series Ordering Example of Cylinder ssembly Cylinder model: CDG1DN20-100Z-NW-M9W Clevis uto switch Mounting D: Clevis Pivot bracket N: Yes Rod end bracket W: Double knuckle joint uto switch D-M9W: 2 pcs. Pivot bracket Pivot bracket, double knuckle joint and auto switch are shipped together with the product, but not assembled. Double knuckle joint Weights Spring return [kg] Spring extend [kg] ore size ore size st st st st st st asic asic 100 st st weight weight 125 st st st st st st xial foot xial foot Mounting Flange Mounting Flange bracket bracket weight Trunnion weight Trunnion Clevis Clevis Pivot bracket Pivot bracket ccessories Single knuckle joint ccessories Single knuckle joint Double knuckle joint (with pin) Double knuckle joint (with pin) Weight reduction for female rod end Weight reduction for female rod end Calculation (Example) LN20-100SZ (Foot, ø 20, 100 stroke) asic weight 0.28 kg (ø 20) Mounting bracket weight 0.11 kg (Foot) = 0.39 kg Calculation (Example) LN20-100TZ (Foot, ø 20, 100 stroke) asic weight 0.26 kg (ø 20) Mounting bracket weight 0.11 kg (Foot) = 0.37 kg 33

35 ir Cylinder: Type Single cting, Spring Return/Extend Series Construction Single acting, Spring return o r t!3 q y!1!0!2!5 e i u w Double cting, Single Rod Single acting, Spring extend Component Parts o r!4 qt!6 y!5 eiu!2!0!1!3 w No. Description Material Note 1 Rod cover luminium alloy ard anodised 2 Tube cover luminium alloy ard anodised 3 Piston luminium alloy 4 Piston rod Stainless steel For ø 20 or ø 25 with built-in magnet Carbon steel ard chrome plating 5 ushing earing alloy 6 umper Resin ø 32 or larger is 7 umper Resin common. 8 Wear ring Resin 9 Rod end nut Carbon steel Zinc chromated 10 Return spring Steel wire Zinc chromated 11 Spring guide luminium alloy 12 Spring seat luminium alloy 13 Plug with breathing hole lloy steel lack zinc chromated 14 Rod seal NR 15 Piston seal NR 16 Tube gasket NR Note) For cylinders with auto switches, the magnet is installed in the piston. The material for ø 20, ø 25 cylinders with auto switches is made of stainless steel. Replacement Part: Seal For single acting, spring return Part no. No. Description Material Piston seal NR N20-S-PS N25-S-PS N32-S-PS N40-S-PS For single acting, spring extend Replacement parts/seal kits are the same as standard type, double acting, single rod (with rubber bumper). Refer to page 11. Note) Refer to the Specifi c Product Precautions on page 10 for Disassembly/Replacement. Order with the kit number according to the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g) Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock uto Switch Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 34

36 Series asic Spring return: N Width across flats K F G Plug with fixed orifice RcP G MM 1 ød R0.4 C øi Width across flats 1 L K T 4 x TC S + Stroke ZZ + Stroke T F C N 8 J Width across flats K F G RcP Plug with fixed orifice G MM 1 C øi øe øe R0.4 Spring extend: N ød R0.4 øe øe Width across flats 1 L R0.4 K T 4 x TC + Stroke ZZ + 2 Stroke S + Stroke T F C N 8 x J Female rod end MM thread depth 1 ZZ + Stroke ore size Stroke range L 1 C D E F G G 1 I J K K MM N P 20 Up to M4 0.7 depth M8 x /8 25 Up to M5 0.8 depth M10 x /8 32 Up to M5 0.8 depth M10 x /8 40 Up to M6 1 depth M14 x /8 ore size T T TC 1 to 50 st 51 to 100 st 101 to 125 st 126 to 200 st S ZZ S ZZ S ZZ S ZZ M5 x M6 x M8 x M10 x Female Rod End ore size 1 MM 1 to 50 st 51 to 100 st 101 to 125 st 126 to 200 st ZZ ZZ ZZ ZZ M4 x M5 x M6 x M8 x

37 ir Cylinder: Type Single cting, Spring Return/Extend Series With Mounting racket xial foot: LN ( ) Note) The drawings below show the single acting/spring return type. The rod is in retracted state for spring extend type. Double cting, Single Rod Rod flange: FN Z F 4 x øfd W X FT Y LT 2 x ølc (Knock pin position) ZZ + Stroke LS + Stroke Y W X M L 4 x øld ore Stroke 1 to 50 st 51 to 100 st 101 to 125 st 126 to 200 st M LC LD L LT LX LZ W X Y Z size range LS ZZ LS ZZ LS ZZ LS ZZ 20 Up to Up to Up to Up to øe ead flange: GN FX± x øfd LX LZ FX± Non-rotating Rod Direct Mount Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W FX±0.15 øe Direct Mount, Non-rotating Rod KR K KW R FX±0.15 ore size Stroke range E F FX FD FT 20 Up to Up to Up to Up to End boss is machined on the fl ange for øe. ZZ + Stroke FT Rod Flange ore ZZ size 1 to 50 st 51 to 100 st 101 to 125 st 126 to 200 st ead Flange ore ZZ size 1 to 50 st 51 to 100 st 101 to 125 st 126 to 200 st F 36 With End Lock CG1 uto Switch

38 Series With Mounting racket Rod trunnion: UN 2 x øtde8 (Pin O.D.) TR TS racket mounting range TT T Z TY TW ZZ + Stroke TX TV TZ 4 x øtf øte 0 ead trunnion: TN 2 x øtde8 (Pin O.D.) TR TS racket mounting range TT T Clevis: DN TX TV TZ 4 x øtf øte 0 Rod Trunnion Z ore size Z + Stroke ZZ + Stroke TY TW ore size Stroke range TDe8 TE TF T TR TS TT TV TW TX TY TZ 20 Up to (35.8) Up to (39.8) Up to (49.4) Up to (58.4) ZZ 1 to 50 st 51 to 100 st 101 to 125 st 126 to 200 st Constructed of pins, flat washers and hexagon socket head cap bolts. Other dimensions are the same as basic type. ead Trunnion Constructed of pins, flat washers and hexagon socket head cap bolts. Other dimensions are the same as basic type. CZ C±0.1 TT 8 x J L RR ore size 1 to 50 st 51 to 100 st 101 to 125 st 126 to 200 st Z ZZ Z ZZ Z ZZ Z ZZ øcd hole 10 xis d9 TT T C±0.1 4 x øtf TX TV TZ øte 0 Z + Stroke ZZ + Stroke (The above shows the case port location is changed by 90.) Clevis ore Stroke 1 to 50 st 51 to 100 st 101 to 125 st 126 to 200 st size range CD CZ L RR TE TF T TT TV TW TX TY TZ Z ZZ Z ZZ Z ZZ Z ZZ 20 Up to (35.8) Up to (39.8) Up to (49.4) Up to (58.4) For dimensions of pivot bracket, refer to page 22. Other dimensions are the same as basic type. 37 TY TW

39 With auto switch Type N Rubber bumper ir cushion (ø 40 to ø 63 only) K CDG1K With auto switch (uilt-in magnet) Double acting, Non-rotating rod type Mounting asic G ead fl ange asic (without trunnion U Rod trunnion Z mounting female thread) T ead trunnion L xial foot D Clevis F Rod fl ange N N Note) Mounting bracket is shipped together with the product, but not assembled. The cylinder for F, G, L, D mounting types is Z: asic (without trunnion mounting female thread). uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDG1KF32-100Z ir Cylinder: Non-rotating Rod Type Double cting Series K ø 20, ø 25, ø 32, ø 40, ø 50, ø 63 ow to Order Cylinder stroke Refer to Strokes on page 39. ore size mm mm mm mm mm mm Z Z Rod end bracket None V Single knuckle joint W Double knuckle joint Rod end thread Male rod end F Female rod end pplicable uto Switches/Refer to the uto Switches Guide for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-colour indication) Water resistant (2-colour indication) Electrical entry Grommet Indicator light Wiring (Output) M9W Load voltage uto switch model Lead wire length [m] pplicable bore size DC C None ( ) (M) (L) (Z) (N) Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please consult with SMC regarding water resistant types with the above model numbers. Number of auto switches 2 pcs. S 1 pc. n n pcs. uto switch Without auto switch For applicable auto switches, refer to the table below. For details, refer to page 39. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ None N (Example) 7CN Since there are other applicable auto switches than listed above, refer to page 74 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. The D-9 /M9 auto switches are shipped together, (but not assembled). (owever, only the auto switch mounting brackets are assembled before shipment.) Pre-wired connector ø 20 to ø 63 Perpendicular In-line M9NV M9N IC pplicable load 3-wire (NPN) 5 V, 12 V Grommet 3-wire (PNP) M9PV M9P circuit M9V M9 2-wire 12 V Connector 7C 3-wire (NPN) M9NWV M9NW IC 5 V, 12 V Yes 3-wire (PNP) 24 V M9PWV M9PW circuit 2-wire 12 V M9WV M9W 3-wire (NPN) M9NV M9N IC 5 V, 12 V 3-wire (PNP) M9PV M9P circuit 2-wire 12 V M9V M9 Diagnostic output (2-colour indication) 4-wire (NPN) 5 V, 12 V 7NF IC circuit Grommet 3-wire (Equiv. to NPN) Pivot bracket None N Pivot bracket is shipped together with the product. Only for D, U, T mounting types Pivot bracket is shipped together with the product, but not assembled. No bracket is provided for the female rod end. Rod end bracket is shipped together with the product, but not assembled. knuckle joint pin is not provided with the single knuckle joint. IC circuit Yes 5 V 96V V 93V 93 No 100 V or less 90V 90 IC circuit Yes 100 V, 200 V V No 2-wire 24 V 200 V or less 64 Yes C73C Connector No 24 V or less C80C IC circuit Diagnostic indication (2-colour indication) Grommet Yes 59W Relay, PLC Relay, PLC 38 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

40 Series K Specifications Symbol Rubber bumper ir cushion ore size ction Double acting, Single rod Lubricant Not required (Non-lube) Fluid ir Proof pressure 1.5 MPa Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed 1.0 MPa 0.05 MPa Without auto switch: 10 C to 70 C (No freezing) With auto switch : 10 C to 60 C 50 to 500 mm/s Stroke length tolerance Up to 1000 st mm, Up to 1500 st mm Cushion Rubber bumper, ir cushion (ø 40 to ø 63 only) Rod non-rotating accuracy Note) ±1 ±0.8 ±0.5 Mounting asic, asic (without trunnion mounting female thread), xial foot, Rod fl ange, ead fl ange, Rod trunnion, ead trunnion, Clevis (used for changing the port location by 90 ) Note) The values are for standard strokes. Symbol (For details, refer to pages 77 to 93.) Specifications -X Change of rod end shape -XC8 djustable stroke cylinder/djustable extension type 1 -XC9 djustable stroke cylinder/djustable retraction type 1 -XC10 Dual stroke cylinder/double rod type -XC11 Dual stroke cylinder/single rod type 1 -XC12 Tandem cylinder 1, 2 -XC13 uto switch rail mounting 1 -XC20 ead cover axial port 1 -XC27 Double clevis and double knuckle joint pins made of stainless steel 1 Only compatible with cylinders with rubber bumper. 2 The shape is the same as the existing product. Use the existing seal kit. Refer to pages 68 to 74 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Operating range Cylinder mounting bracket, by stroke/ uto switch mounting surfaces ccessories Option Mounting asic xial foot Rod fl ange ead fl ange double knuckle joint pin and retaining rings are shipped together. Rod trunnion ead trunnion Clevis Rod end nut Clevis pin Single knuckle joint Double knuckle joint (With pin) Pivot bracket Strokes ore size stroke Note 1) Maximum manufacturable stroke Note 2) 20 25, 50, 75, 100, 125, 150, to , 63 25, 50, 75, 100, 125, 150, 200, 250, to 1500 Note 1) Manufacture of intermediate strokes at 1 mm intervals is possible. (Spacers are not used.) Note 2) The maximum manufacturable stroke shows the long stroke. Note 3) pplicable strokes should be confi rmed according to the usage. For details, refer to ir Cylinders Model Selection. In addition, the products that exceed the standard stroke might not be able to fulfill the specifi cations due to the defl ection etc. Ordering Example of Cylinder ssembly Cylinder model: CDG1KDN20-100Z-NW-M9W Clevis uto switch Mounting D: Clevis Pivot bracket N: Yes Rod end bracket W: Double knuckle joint uto switch D-M9W: 2 pcs. Pivot bracket Pivot bracket, double knuckle joint and auto switch are shipped together with the product, but not assembled. Double knuckle joint 39

41 ir Cylinder: Non-rotating Rod Type Double cting Series K Weights [kg] ore size asic xial foot Flange Trunnion Clevis Pivot bracket Single knuckle joint Double knuckle joint (with pin) dditional weight per 50 mm of stroke dditional weight with air cushion dditional weight for long stroke Weight reduction for female rod end asic weight Calculation (Example) KLN20-100Z (Foot, ø 20, 100 stroke) Mounting rackets/part No. Note) Order two foots per cylinder. asic weight 0.21 (Foot, ø 20) dditional weight 0.05/50 stroke ir cylinder stroke 100 stroke x 100/50 = 0.31 kg Mounting Order ore size bracket q ty Contents xial foot 2 Note) CG-L020 CG-L025 CG-L032 CG-L040 CG-L050 CG-L063 2 foots, 8 mounting bolts Flange 1 CG-F020 CG-F025 CG-F032 CG-F040 CG-F050 CG-F063 1 fl ange, 4 mounting bolts Trunnion pin 1 CG-T020 CG-T025 CG-T032 CG-T040 CG-T050 CG-T063 2 trunnion pins, 2 trunnion bolts, 2 fl at washers Clevis 1 CG-D020 CG-D025 CG-D032 CG-D040 CG-D050 CG-D063 1 clevis, 4 mounting bolts, 1 clevis pin, 2 retaining rings Pivot bracket 1 CG CG CG CG CG CG pivot bracket uto Switch Non-rotating Rod With End Lock CG1 W K KW R KR Direct Mount Double cting, Single Rod Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod 40

42 Series K Construction With rubber bumper o r!8 t@0 q wy!9 t Long stroke ø 20 to ø 32 With air cushion!2 o r!8 t w Long stroke Component Parts No. Description Material Note 1 Rod cover luminium alloy ard anodised 2 Tube cover luminium alloy ard anodised 3 Piston luminium alloy 4 Piston rod Stainless steel For ø 20 or ø 25 with built-in magnet Carbon steel ard chrome plating 5 Non-rotating guide earing alloy 6 umper Resin 7 umper Resin ø 32 or larger is common. 8 Wear ring Resin 9 Rod end nut Carbon steel Zinc chromated 10 Seal retainer Rolled steel Zinc chromated 11 Cushion valve ø 40 or smaller Carbon steel Electroless nickel plating ø 50 or larger Steel wire Zinc chromated 12 Steel ball Carbon steel 13 Cushion seal Urethane 14 Cushion seal Urethane ø 32 or larger is common. 15 Cushion seal holder luminium alloy 16 ead cover luminium alloy ard anodised 17 Cylinder tube luminium alloy ard anodised 18 Rod seal NR 19 Piston seal NR 20 Tube gasket NR 21 Valve seal NR Note) For cylinders with auto switches, the magnet is installed in the piston. The material is stainless steel for ø 20 to ø Replacement Parts: Seal Kit ore size Kit no. Contents 20 KN20Z-PS Set of the 25 KN25Z-PS nos KN40Z-PS Note) Refer to the Specifi c Product Precautions on page 10 for Disassembly/Replacement. Order with the kit number according to the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g)

43 ir Cylinder: Non-rotating Rod Type Double cting Series K asic With rubber bumper ø 20 to ø 63 Width across flats K MM 1 ød F G 2 x RcP G R0.4 8 x J Double cting, Single Rod øe øi Width across flats 1 MM øe Width across flats 1 L Width across flats K 1 L With air cushion ø 40 to ø 63 ød R0.4 F R0.4 T W G T 4 x TC S + Stroke ZZ + Stroke 2 x P Cushion valve, Width across flats W øi 4 x TC S + Stroke ZZ + Stroke T W T Female rod end MM thread depth 1 ore 1 MM ZZ size M4 x (92) M5 x (93) M6 x 1 87 (95) M8 x (104) M10 x (120) M10 x (120) ZZ + Stroke ore Stroke range size Long stroke L 1 C D E F G G 1 I J K MM N P S T T TC ZZ 20 Up to to (12) M4 x 0.7 depth 7 8 M8 x /8 69 (77) M5 x (114) 25 Up to to (12) M5 x 0.8 depth M10 x /8 69 (77) M6 x (119) 32 Up to to (12) M5 x 0.8 depth 8 10 M10 x /8 71 (79) (11) M8 x (121) 40 Up to to (13) M6 x 1 depth M14 x /8 78 (87) (12) M10 x (139) 50 Up to to (14) M8 x 1.25 depth M18 x /4 90 (102) (13) M12 x (162) 63 Up to to (14) M10 x 1.5 depth M18 x /4 90 (102) (13) M14 x (162) Note 1) Dimensions for each mounting bracket are the same as those for the standard or long stroke model. Refer to pages 14 to 20. Note 2) ( ): Denotes the dimensions for long stroke. øe F G R0.4 øe F C 8 x J C Precautions 10 C N Wθ C N Female Rod End With ir Cushion ore size W W Wθ W (17) (18) (18) 20 3 Note) ( ): Denotes the dimensions for long stroke. e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 Caution on handling/disassembly is provided in addition to that shown below. Refer to page 10. Caution 1. void using the air cylinder in such a way that rotational torque would be applied to the piston rod. If rotational torque is applied, the non-rotating guide will become deformed, thus affecting the non-rotating accuracy. Refer to the table below for the approximate values of the allowable range of rotational torque. llowable rotational torque ø 20 ø 25, ø 32 ø 40, ø 50, ø 63 (N m or less) To screw a bracket or a nut onto the piston rod, make sure to retract the piston rod entirely, and place a wrench over the fl at portion of the rod andling/disassembly that protrudes. Tighten it by giving consideration to prevent the tightening torque from being applied to the non-rotating guide. 2. When replacing rod seals, please contact SMC. ir leakage may be happened, depending on the position in which a rod seal is fi tted. Thus, please contact SMC when replacing them. 42 uto Switch

44 ir Cylinder: Non-rotating Rod Type Double cting, Double Rod Series KW ø 20, ø 25, ø 32, ø 40, ø 50, ø 63 ow to Order With auto switch 25 With auto switch (uilt-in magnet) KW CDG1KW Non-rotating rod type Double acting, Double rod type L L N N 25 Mounting asic Z asic (without trunnion mounting female thread) Type L xial foot N Rubber bumper F Flange U Trunnion ore size Mounting bracket is shipped together with the mm product, but not assembled. The cylinder for F, L mounting types is Z: asic mm (without trunnion mounting female thread) mm mm mm mm Z Z M9W uto switch Cylinder stroke Refer to Strokes on page 44. Number of auto switches 2 pcs. S 1 pc. n n pcs. Without auto switch For applicable auto switches, refer to the table below. uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDG1KWFN32-100Z pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-colour indication) Electrical entry Grommet Indicator light Wiring (Output) Load voltage uto switch model Lead wire length [m] pplicable bore size DC C None ( ) (M) (L) (Z) (N) Pre-wired connector ø 20 to ø 63 Perpendicular In-line M9NV M9N IC pplicable load 3-wire (NPN) Grommet 5 V, 12 V 3-wire (PNP) M9PV M9P circuit M9V M9 2-wire 12 V Connector 7C 3-wire (NPN) M9NWV M9NW IC 5 V, 12 V Yes 3-wire (PNP) 24 V M9PWV M9PW circuit 2-wire 12 V M9WV M9W Water resistant (2-colour indication) 3-wire (NPN) M9NV M9N IC 5 V, 12 V 3-wire (PNP) M9PV M9P circuit 2-wire 12 V M9V M9 Diagnostic output (2-colour indication) 4-wire (NPN) 5 V, 12 V 7NF IC circuit Grommet 3-wire (Equiv. to NPN) IC circuit Yes 5 V 96V V 93V 93 No 100 V or less 90V 90 IC circuit Yes 100 V, 200 V V No 2-wire 24 V 200 V or less 64 Yes C73C Connector No 24 V or less C80C IC circuit Diagnostic indication (2-colour indication) Grommet Yes 59W Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ None N (Example) 7CN Since there are other applicable auto switches than listed above, refer to page 74 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. The D-9 /M9 auto switches are shipped together, (but not assembled). (owever, only the auto switch mounting brackets are assembled before shipment.) 43 Relay, PLC Relay, PLC

45 ir Cylinder: Non-rotating Rod Type Double cting, Double Rod Series KW Symbol Rubber bumper Refer to pages 68 to 74 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Operating range Cylinder mounting bracket, by stroke/ uto switch mounting surfaces Weights Specifications ore size ction Double acting, Double rod Lubricant Not required (Non-lube) Fluid ir Proof pressure 1.5 MPa Maximum operating pressure Minimum operating pressure mbient and fluid temperature 1.0 MPa 0.08 MPa Without auto switch: 10 C to 70 C (No freezing) With auto switch : 10 C to 60 C Piston speed 50 to 500 mm/s Stroke length tolerance Up to 1000 st mm, Up to 1500 st mm Cushion Rubber bumper Rod non-rotating accuracy Note) ±1 ±0.8 ±0.5 Mounting asic, asic (without trunnion mounting female thread), xial foot, Flange, Trunnion Foot and fl ange types of cylinder sizes from ø 20 to ø 63 do not have trunnion mounting female thread. Operate the cylinder within the allowable kinetic energy. Refer to page 24 for details. Note) The values are for standard strokes. ccessories Mounting asic xial foot Flange Trunnion Rod end nut Option [kg] ore size asic xial foot Flange Trunnion Pivot bracket Single knuckle joint Double knuckle joint (with pin) dditional weight per 50 mm of stroke Weight reduction for female rod end Calculation (Example) KWLN32-100Z asic weight 0.49 (Foot, ø 32) (Foot, ø 32, 100 stroke) dditional weight 0.13/50 stroke ir cylinder stroke 100 stroke x 100/50 = 0.75 kg asic weight Single knuckle joint Double knuckle joint (with pin) Pivot bracket double knuckle joint pin and retaining rings are shipped together. Strokes ore size stroke Note 1) Maximum manufacturable stroke Note 2) 20 25, 50, 75, 100, 125, 150, to , 63 25, 50, 75, 100, 125, 150, 200, 250, to 1500 Note 1) Manufacture of intermediate strokes at 1 mm intervals is possible. (Spacers are not used.) Note 2) The maximum manufacturable stroke shows the long stroke. Note 3) pplicable strokes should be confi rmed according to the usage. For details, refer to ir Cylinders Model Selection. In addition, the products that exceed the standard stroke might not be able to fulfi ll the specifi cations due to the defl ection etc. Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 Mounting rackets/part No. Mounting bracket Order q ty Note) Order two foots per cylinder. ore size xial foot 2 Note) CG-L020 CG-L025 CG-L032 CG-L040 CG-L050 CG-L063 Flange 1 CG-F020 CG-F025 CG-F032 CG-F040 CG-F050 CG-F063 Trunnion pin 1 CG-T020 CG-T025 CG-T032 CG-T040 CG-T050 CG-T063 Pivot bracket 1 CG CG CG CG CG CG pivot bracket Contents 2 foots, 8 mounting bolts 1 fl ange, 4 mounting bolts 2 trunnion pins, 2 trunnion bolts, 2 fl at washers 44 uto Switch

46 Series KW Construction!0 t!1 u!4 q e o!3 r w i!2 y u ø 20 to ø 32 Component Parts No. Description Material Note 1 Rod cover luminium alloy ard anodised 2 Rod cover luminium alloy ard anodised 3 Cylinder tube luminium alloy ard anodised 4 Piston luminium alloy 5 Piston rod Stainless steel Carbon steel ø 32 or smaller ard chrome plating ø 40 or larger 6 Piston rod Stainless steel For ø 20 or ø 25 with built-in magnet Carbon steel ard chrome plating 7 Non-rotating guide earing alloy 8 ushing earing alloy 9 umper Resin 10 Rod end nut Carbon steel Zinc chromated 11 Rod seal NR 12 Rod seal NR 13 Piston seal NR 14 Tube gasket NR The material is stainless steel for ø 20 to ø 32. The material for ø 20, ø 25 cylinders with auto switches is made of stainless steel. For cylinders with auto switches, the magnet is installed in the piston. Replacement Parts: Seal Kit ore size Kit no. Contents 20 KWN20Z-PS Set of the 25 KWN25Z-PS nos. 32 KWN32Z-PS!1,!2,!3,!4 40 KWN40Z-PS Note) Refer to the Specifi c Product Precautions on page 10 for Disassembly/Replacement. Order with the kit number according to the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g) 45

47 ir Cylinder: Non-rotating Rod Type Double cting, Double Rod Series KW asic with Rubber umper: KWN Width across flats K F G 2 x RcP MM 1 ød G F ød Width across flats K 1 MM Double cting, Single Rod øe Width across flats 1 L R0.4 T 4 x TC øi S + Stroke ZZ + 2 Stroke R0.4 L T K + Stroke Precautions øe Width across flats 1 ore size Stroke range L 1 C D DK E F G 1 I J K K K MM N P S 20 Up to M4 x 0.7 depth M8 x / Up to M5 x 0.8 depth M10 x / Up to M5 x 0.8 depth M10 x / Up to M6 x 1 depth M14 x / Up to M8 x 1.25 depth M18 x / Up to M10 x 1.5 depth M18 x /4 102 ore size T TC ZZ M5 x M6 x M8 x M10 x M12 x M14 x Note 1) Dimensions are the same as those for the W standard. Refer to page 29. e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Caution on handling/disassembly is provided in addition to that shown below. Refer to page 10. Caution 1. void using the air cylinder in such a way that rotational torque would be applied to the piston rod. If rotational torque is applied, the non-rotating guide will become deformed, thus affecting the non-rotating accuracy. Refer to the table below for the approximate values of the allowable range of rotational torque. llowable rotational torque (N m or less) ø 20 ø 25, ø 32 ø 40, ø 50, ø To screw a bracket or a nut onto the piston rod, make sure to retract the piston rod entirely, and place a wrench over the flat portion of the rod that protrudes. Tighten it by giving consideration to prevent the tightening torque from being applied to the nonrotating guide. andling/disassembly C C N 8 x J 2. When replacing rod seals, please contact SMC. ir leakage may be happened, depending on the position in which a rod seal is fitted. Thus, please contact SMC when replacing them. Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch 46

48 ir Cylinder: Direct Mount Type Double cting Series R ø 20, ø 25, ø 32, ø 40, ø 50, ø 63 ow to Order R N Z With auto switch CDG1R N Z M9W With auto switch (uilt-in magnet) N Type Rubber bumper ir cushion uilt-in Magnet Cylinder Model ore size mm mm mm mm mm mm Cylinder stroke Refer to Strokes on page 48. If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDG1R32-100Z Rod end bracket None V Single knuckle joint W Double knuckle joint No bracket is provided for the female rod end. Rod end bracket is shipped together with the product, but not assembled. knuckle joint pin is not provided with the single knuckle joint. Rod end thread Male rod end F Female rod end Number of auto switches 2 pcs. S 1 pc. n n pcs. uto switch Without auto switch For applicable auto switches, refer to the table below. For details, refer to page 48. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-colour indication) Water resistant (2-colour indication) Electrical entry Grommet Indicator light Wiring (Output) Load voltage uto switch model Lead wire length [m] pplicable bore size DC C None ( ) (M) (L) (Z) (N) Pre-wired connector ø 20 to ø 63 Perpendicular In-line M9NV M9N IC pplicable load 3-wire (NPN) 5 V, 12 V Grommet 3-wire (PNP) M9PV M9P circuit M9V M9 2-wire 12 V Connector 7C 3-wire (NPN) M9NWV M9NW IC 5 V, 12 V Yes 3-wire (PNP) 24 V M9PWV M9PW circuit 2-wire 12 V M9WV M9W 3-wire (NPN) M9NV M9N IC 5 V, 12 V 3-wire (PNP) M9PV M9P circuit 2-wire 12 V M9V M9 Diagnostic output (2-colour indication) 4-wire (NPN) 5 V, 12 V 7NF IC circuit Grommet 3-wire (Equiv. to NPN) IC circuit Yes 5 V 96V V 93V 93 No 100 V or less 90V 90 IC circuit Yes 100 V, 200 V V No 2-wire 24 V 200 V or less 64 Yes C73C Connector No 24 V or less C80C IC circuit Diagnostic indication (2-colour indication) Grommet Yes 59W Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ None N (Example) 7CN Since there are other applicable auto switches than listed above, refer to page 74 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. The D-9 /M9 auto switches are shipped together, (but not assembled). (owever, only the auto switch mounting brackets are assembled before shipment.) 47 Relay, PLC Relay, PLC

49 ir Cylinder: Direct Mount Type Double cting Series R The R direct mount cylinder can be installed directly through the use of a square rod cover. Space-saving has been realized. ecause it is a directly mounted style without using brackets, its overall length is shorter, and its installation pitch can be made smaller. Thus, the space that is required for installation has been dramatically reduced. Symbol Rubber bumper ir cushion (For details, refer to pages 77 to 93.) Symbol Specifi cations -X Change of rod end shape -X6 eat resistant cylinder ( 10 to 150 C) 2 -X7 Cold resistant cylinder ( 40 to 70 C) 1, 3 -X9 Low speed cylinder (10 to 50 mm/s) 1, 3 -X13 Low speed cylinder (5 to 50 mm/s) 1, 3 -XC6 Made of stainless steel -XC8 djustable stroke cylinder/djustable extension type 1 -XC9 djustable stroke cylinder/djustable retraction type 1 -XC13 uto switch rail mounting 1 -XC20 ead cover axial port 1 -XC22 Fluororubber seal -XC85 Grease for food processing equipment 1 Only compatible with cylinders with rubber bumper. 2 Cylinders with rubber bumper have no bumper. 3 The shape is the same as the existing product. Use the existing seal kit. Refer to pages 68 to 74 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Operating range Cylinder mounting bracket, by stroke/ uto switch mounting surfaces Specifications ore size ction Lubricant Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature ore size stroke 20 25, 50, 75, 100, 125, , 32 25, 50, 75, 100, 125, 150, , 50, 63 25, 50, 75, 100, 125, 150, 200, 250, 300 Please consult with SMC for strokes which exceed the standard stroke length. Note 1) Intermediate strokes not listed above are produced upon receipt of order. Manufacture of intermediate strokes at 1 mm intervals is possible. (Spacers are not used.) Note 2) pplicable strokes should be confi rmed according to the usage. For details, refer to ir Cylinders Model Selection. In addition, the products that exceed the standard stroke might not be able to fulfill the specifi cations due to the defl ection etc. Tightening Torque: Tighten the cylinder mounting bolts with the following tightening torque. ore size exagon socket head cap screw size Tightening torque [N m] 20 M5 x to M6 4.2 to M to M to M to M to Ordering Example of Cylinder ssembly Cylinder model: CDG1RN20-100Z-W-M9W Rod end bracket W: Double knuckle joint uto switch D-M9W: 2 pcs. Double knuckle joint and auto switch are shipped together with the product, but not assembled. Double acting, Single rod Not required (Non-lube) ir 1.5 MPa 1.0 MPa 0.05 MPa Without auto switch: 10 C to 70 C (No freezing) With auto switch : 10 C to 60 C Piston speed 50 to 1000 mm/s Stroke length tolerance +1.4 Up to 300 st 0 mm Cushion Rubber bumper, ir cushion Strokes Double knuckle joint uto switch 48 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

50 Series R Weights [kg] ore size asic weight Single knuckle joint Double knuckle joint (with pin) dditional weight per 50 mm of stroke dditional weight with air cushion Weight reduction for female rod end Calculation (Example) RN32-100Z (ø 32, 100 stroke) asic weight 0.35 dditional weight 0.09/50 stroke ir cylinder stroke 100 stroke x 100/50 = 0.53 kg ccessories Mounting asic Rod end nut Option Single knuckle joint Double knuckle joint (with pin) double knuckle joint pin and retaining rings are shipped together. e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Caution on handling/disassembly is provided in addition to that shown below. Refer to page 10. Caution Precautions andling/disassembly When a cylinder is operated with one end fixed and the other free, a bending moment may act on the cylinder due to vibration generated at the stroke end, which can damage the cylinder. In such a case, install a mounting bracket to suppress the vibration of the cylinder body or reduce the piston speed so that the cylinder does not vibrate. lso, use a mounting bracket when moving the cylinder body or when a long stroke cylinder is mounted horizontally and fixed at one end. 49

51 ir Cylinder: Direct Mount Type Double cting Series R Construction With rubber bumper With air cushion!4 o r!7t!9 qy w e!8 iu o r!7 t q!9!5 w!0 e!8 Non-rotating Rod Direct Mount Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R Component Parts No. Description Material Note 1 Rod cover luminium alloy ard anodised 2 Tube cover luminium alloy ard anodised 3 Piston luminium alloy 4 Piston rod Stainless steel For ø 20 or ø 25 with built-in magnet Carbon steel ard chrome plating 5 ushing earing alloy 6 umper Resin ø 32 or larger is 7 umper Resin common. 8 Wear ring Resin 9 Rod end nut Carbon steel Zinc chromated 10 Cushion ring luminium alloy No. Description Material Note 11 Cushion ring luminium alloy 12 Seal retainer Rolled steel Zinc chromated 13 Cushion ø 40 or smaller Carbon steel Electroless nickel plating valve ø 50 or larger Steel wire Zinc chromated 14 Steel ball Carbon steel 15 Cushion seal Urethane ø 32 or larger is 16 Cushion seal Urethane common. 17 Rod seal NR 18 Piston seal NR 19 Tube gasket NR 20 Valve seal NR Note) For cylinders with auto switches, the magnet is installed in the piston. The material for ø 20, ø 25 cylinders with auto switches is made of stainless steel. Replacement parts/seal kit are the same as standard type, double acting, single rod. Refer to page 11. Note) Refer to the Specific Product Precautions on page 10 for Disassembly/Replacement. 50 Direct Mount, Non-rotating Rod With End Lock CG1 KR uto Switch

52 Series R asic with ottom Mounting With rubber bumper Width across flats K MM 1 X ød G 2 x RcP øi G R0.4 2 x øld øe L Width across flats 1 L K Y N S + Stroke ZZ + Stroke F L LX L With air cushion Wθ 10 Width across flats K MM 1 X ød W G 2 x P Cushion valve, Width across flats W øi W G R0.4 2 x øld WC Width across flats 1 øe L L N L K Y N ZZ + Stroke S + Stroke F LX L Female rod end Port location WD X MM Effective depth 1 ø 20, ø 25 ZZ + Stroke ore size Stroke range L 1 D E F GG 1 I K K L LD L LX MM N P S X Y ZZ 20 Up to ø 5.5, ø 9.5 depth of counterbore M8 x / Up to ø 6.6, ø 11 depth of counterbore M10 x / Up to ø 9, ø 14 depth of counterbore M10 x / Up to ø 11, ø 17.5 depth of counterbore M14 x / Up to ø 14, ø 20 depth of counterbore M18 x / Up to ø 18, ø 26 depth of counterbore M18 x / With ir Cushion ore size Stroke range P W W WC WD Wθ W 20 Up to 150 M5 x Up to 200 M5 x Up to 200 Rc1/ Up to 300 Rc1/ Up to 300 Rc1/ Up to 300 Rc1/ Female Rod End ore size 1 MM X ZZ M4 x M5 x M6 x M8 x M10 x M10 x

53 With auto switch KRN CDG1KRN With auto switch (uilt-in magnet) Non-rotating rod type uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDG1KRN32-100Z N Mounting Rubber bumper Note) ir cushion type KR is a Made-to-Order product. ore size mm mm mm mm mm mm Z Z M9W Rod end thread Male rod end F Female rod end Rod end bracket None V Single knuckle joint W Double knuckle joint No bracket is provided for the female rod end. Rod end bracket is shipped together with the product, but not assembled. knuckle joint pin is not provided with the single knuckle joint. Cylinder stroke Refer to Strokes on page 53. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (2-colour indication) Water resistant (2-colour indication) Electrical entry Grommet ir Cylinder: Direct Mount, Non-rotating Rod Type Series KR ø 20, ø 25, ø 32, ø 40, ø 50, ø 63 Indicator light Wiring (Output) Load voltage uto switch model Lead wire length (m) pplicable bore size DC C None ( ) (M) (L) (Z) (N) Number of auto switches 2 pcs. S 1 pc. n n pcs. uto switch Without auto switch For applicable auto switches, refer to the table below. Refer to page 53 for details. Pre-wired connector ø 20 to ø 63 Perpendicular In-line M9NV M9N IC 100 V 93V 93 Grommet No 100 V or less 90V 90 IC circuit Yes 100 V, 200 V V No 2-wire 24 V 200 V or less 64 Yes C73C Connector No 24 V or less C80C IC circuit Diagnostic indication (2-colour indication) Grommet Yes 59W Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ None N (Example) 7CN Since there are other applicable auto switches than listed above, refer to page 74 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. The D-9 /M9 auto switches are shipped together, (but not assembled). (owever, only auto switch mounting brackets are assembled before shipment.) pplicable load 3-wire (NPN) 5 V, 12 V Grommet 3-wire (PNP) M9PV M9P circuit M9V M9 2-wire 12 V Connector 7C 3-wire (NPN) M9NWV M9NW IC 5 V, 12 V Yes 3-wire (PNP) 24 V M9PWV M9PW circuit 2-wire 12 V M9WV M9W 3-wire (NPN) M9NV M9N IC 5 V, 12 V 3-wire (PNP) M9PV M9P circuit 2-wire 12 V M9V M9 Diagnostic output (2-colour indication) 4-wire (NPN) 5 V, 12 V 7NF IC circuit Yes 3-wire (Equiv. to NPN) ow to Order 5 V 96V 96 IC circuit Relay, PLC Relay, PLC 52 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

54 Series KR Series KR direct mount, non-rotating rod type cylinder can be installed directly through the use of a square rod cover. Space-saving has been realized. ecause it is a directly mounted style without using brackets, its overall length is shorter, and its installation pitch can be made smaller. Thus, the space that is required for installation has been dramatically reduced. Symbol Rubber bumper (For details, refer to pages 77 to 93.) Symbol Specifications -XC8 djustable stroke cylinder/djustable extension type 1 -XC9 djustable stroke cylinder/djustable retraction type 1 -XC20 ead cover axial port 1 The shape is the same as the existing product. Use the existing seal kit. ccessories Mounting asic Rod end nut Option Single knuckle joint Double knuckle joint (with pin) double knuckle joint pin and retaining rings are shipped together. Specifications ore size ction Double acting, Single rod Lubricant Not required (Non-lube) Fluid ir Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.05 MPa mbient and fluid Without auto switch: 10 C to 70 C (No freezing) temperature With auto switch : 10 C to 60 C Piston speed 50 to 500 mm/s Stroke length tolerance +1.4 Up to 300 st 0 mm Cushion Rubber bumper Rod non-rotating accuracy ±1 ±0.8 ±0.5 Weights [kg] ore size asic weight Single knuckle joint Double knuckle joint (with pin) dditional weight per 50 mm of stroke Weight reduction for female rod end Calculation (Example) KRN32-100Z (ø 32, 100 stroke) Strokes asic weight 0.35 dditional weight 0.09/50 stroke ir cylinder stroke 100 stroke x 100/50 = 0.53 kg ore size stroke 20 25, 50, 75, 100, 125, , 32 25, 50, 75, 100, 125, 150, , 50, 63 25, 50, 75, 100, 125, 150, 200, 250, 300 Please consult with SMC for strokes which exceed the standard stroke length. Note 1) Intermediate strokes not listed above are produced upon receipt of order. Manufacture of intermediate strokes at 1 mm intervals is possible. (Spacers are not used.) Note 2) pplicable strokes should be confi rmed according to the usage. For details, refer to ir Cylinders Model Selection. In addition, the products that exceed the standard stroke might not be able to fulfill the specifi cations due to the defl ection etc. Ordering Example of Cylinder ssembly Tightening Torque: Tighten the cylinder mounting bolts with the following tightening torque. ore size exagon socket head cap screw size Tightening torque [N m] 20 M5 x to M6 4.2 to M to M to M to M to Refer to pages 68 to 74 for cylinders with auto switches. Cylinder model: CDG1KRN20-100Z-W-M9W uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Operating range Cylinder mounting bracket, by stroke/ uto switch mounting surfaces Rod end bracket W: Double knuckle joint uto switch D-M9W: 2 pcs. Double knuckle joint and auto switch are shipped together with the product, but not assembled. Double knuckle joint uto switch 53

55 ir Cylinder: Direct Mount, Non-rotating Rod Type Series KR Construction Non-rotating rod type/ ottom mounting style!0 r!1 t!3 q w u!2 e o i Double cting, Single Rod y t ø 20 to ø 32 Component Parts No. Description Material Note 1 Rod cover luminium alloy Clear hard anodised 2 Tube cover luminium alloy Clear hard anodised 3 Piston luminium alloy 4 Piston rod ø 20 to ø 32 Stainless steel ø 40 to ø 63 Carbon steel ard chrome plating 5 Non-rotating guide Oil-impregnated sintered alloy 6 ushing Oil-impregnated sintered alloy ø 20 to ø 32 only 7 umper Resin 8 umper Resin 9 Wear ring Resin 10 Rod end nut Rolled steel Zinc chromated 11 Rod seal NR 12 Piston seal NR 13 Tube gasket NR Replacement parts/seal kit are the same as double acting, non-rotating rod type. Refer to page 41. Note) Refer to the Specific Product Precautions on page 10 for Disassembly/Replacement. Non-rotating Rod Direct Mount Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R Precautions e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Direct Mount, Non-rotating Rod KR Caution When a cylinder is operated with one end fixed and the other free, a bending moment may act on the cylinder due to vibration generated at the stroke end, which can damage the cylinder. In such a case, install a mounting bracket to suppress the vibration of the cylinder body or reduce the piston speed so that the cylinder does not vibrate. lso, use a mounting bracket when moving the cylinder body or when a long stroke cylinder is mounted horizontally and fixed at one end. 1. void using the air cylinder in such a way that rotational torque would be applied to the piston rod. If rotational torque is applied, the non-rotating guide will become deformed, thus affecting the non-rotating accuracy. Refer to the table below for the approximate values of the allowable range of rotational torque. llowable rotational torque ø 20 ø 25, ø 32 ø 40, ø 50, ø 63 (N m or less) andling/disassembly To screw a bracket or a nut onto the piston rod, make sure to retract the piston rod entirely, and place a wrench over the flat portion of the rod that protrudes. Tighten it by giving consideration to prevent the tightening torque from being applied to the non-rotating guide. 2. When replacing rod seals, please contact SMC. ir leakage may be happened, depending on the position in which a rod seal is fi tted. Thus, please contact SMC when replacing them. 54 With End Lock CG1 uto Switch

56 Series KR asic with ottom Mounting: KRN With rubber bumper Width across flats K MM 1 X G 2 x RcP G R0.4 2 x øld øi 0 øe 0.05 L L ød Width across flats 1 L Y N ZZ + Stroke S + Stroke F LX L Female rod end X MM Effective depth 1 ZZ + Stroke Female Rod End ore size 1 MM X ZZ M4 x M5 x M6 x M8 x M10 x M10 x ore size Stroke range L 1 D E F G G 1 I K L LD L LX MM N P S X Y ZZ 20 Up to ø 5.5, ø 9.5 depth of counterbore M8 x / Up to ø 6.6, ø 11 depth of counterbore M10 x / Up to ø 9, ø 14 depth of counterbore M10 x / Up to ø 11, ø 17.5 depth of counterbore M14 x / Up to ø 14, ø 20 depth of counterbore M18 x / Up to ø 18, ø 26 depth of counterbore M18 x / uto switch mounting position is the same as that on page

57 CG1 L N CDG1 With auto switch (uilt-in magnet) Mounting asic L xial foot F Rod flange G ead flange U Rod trunnion T ead trunnion D Clevis Not available for bore size ø 80 and ø 100. esides, trunnion cannot be attached in the side to which an end lock is attached. Note) Mounting brackets are shipped together, (but not assembled). L uilt-in Magnet Cylinder Model N25 Type Rubber bumper ir cushion ore size mm mm mm mm Cylinder stroke Refer to Strokes on page 57. If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDG1F RL N 100 N M9W Manual release N Non-locking type L Locking type Lock position ead end lock R Rod end lock W Double end lock With rod boot Without rod boot J Nylon tarpaulin K eat resistant tarpaulin In the case of w/rod boot, and a foot bracket or rod side flange as a bracket, those parts are to be assembled at the time of shipment. pplicable uto Switches/Refer to the uto Switch Guide for further information on auto switches. C Number of auto switches 2 pcs. S 1 pc. n n pcs. uto switch Without auto switch For applicable auto switches, refer to the table below. uto switch mounting bracket Note) Note) This symbol is indicated when the D-9 or M9 type auto switch is specified.this mounting bracket does not apply to other auto switches (D-C7 and 7, etc.) ( ) Refer to page 57 for details. Load voltage uto switch model Lead wire length [m] Electrical Wiring pplicable bore size Pre-wired Type Special function entry (Output) None pplicable load DC C ø 20 to ø 63 ø 80, ø 100 connector ( ) (M) (L) (Z) (N) Perpendicular In-line In-line 3-wire M9NV M9N (NPN) G59 IC 5 V, 12 V 3-wire M9PV M9P circuit Grommet (PNP) G5P M9V M9 2-wire 12 V K59 Connector 7C 3-wire M9NWV M9NW (NPN) G59W IC Relay, Yes 24 V 5 V, 12 V Diagnostic indication 3-wire M9PWV M9PW circuit PLC (2-colour indication) (PNP) G5PW M9WV M9W 2-wire 12 V Grommet K59W 3-wire (NPN) M9NV M9N 5 V, 12 V Water resistant 3-wire (PNP) M9PV M9P IC circuit (2-colour indication) M9V M9 2-wire 12 V G5 Diagnostic output (2-colour indication) 4-wire (NPN) 5 V, 12 V 7NF IC circuit 3-wire (Equiv. to NPN) 5 V 96V 96 IC circuit Yes 100 V 93V 93 Grommet No 100 V or less 90V 90 IC circuit Yes 2-wire 24 V 12 V 100 V, 200 V 54 Relay, No 200 V or less 64 PLC Yes C73C Connector No 24 V or less C80C IC circuit Diagnostic indication (2-colour indication) Grommet Yes 59W Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Please consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols: 0.5 m (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ None N (Example) 7CN Since there are other applicable auto switches than listed above, refer to page 74 for details. For details about auto switches with pre-wired connector, refer to the uto Switch Guide. The D-9 /M9 auto switches are shipped together, (but not assembled). (owever, only auto switch mounting brackets are assembled before shipment.) Solid state auto switch Reed auto switch ir Cylinder: With End Lock Series CG1 ø 20, ø 25, ø 32, ø 40, ø 50, ø 63, ø 80, ø 100 Indicator light N mm mm mm mm ow to Order 56 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

58 Series CG1 Specifications Symbol Rubber bumper ir cushion Symbol -X -XC13 (For details, refer to pages 77 to 93.) Specifications Change of rod end shape uto switch rail mounting Refer to pages 68 to 74 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Operating range Cylinder mounting bracket, by stroke/ uto switch mounting surfaces ore size ction Double acting, Single rod Lubricant Not required (Non-lube) Fluid ir Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.15 MPa mbient and fluid temperature Without auto switch: 10 to 70 C (No freezing) With auto switch: 10 to 60 C (No freezing) Piston speed 50 to 1000 mm/s 50 to 700 mm/s st st Stroke length tolerance Up to 1000 mm, Up to 1200 mm Cushion Mounting Rubber bumper, ir cushion 0.05 MPa except locking parts. Rod/ead trunnion types are not available for ø 80 and ø 100. Trunnion is not attached for a cover on which lock mechanism is equipped. Lock Specifications Lock position olding force (Max.) [N] acklash Manual release Strokes ore size Up to 1000 Up to 1500 asic, xial foot, Rod flange, ead flange, Rod trunnion, ead trunnion, Clevis (used for changing the port location by 90 ) djust the switch position so that it operates upon movement to both the stroke end and backlash (2 mm) positions. stroke Note 1) Long stroke 20 25, 50, 75, 100, 125, 150, to ead end, Rod end, Double end ø 20 ø 25 ø 32 ø 40 ø 50 ø 63 ø 80 ø mm or less Non-locking type, Locking type 301 to to , 50, 75, 100, 125, 301 to , , 200, 250, to to to 1500 Note 1) Manufacture of intermediate strokes at 1 mm intervals is possible. (Spacers are not used.) Note 2) Note 2) Long stroke applies to the axial foot style and the rod side flange style. If other mounting brackets are used, or the length exceeds the long stroke limit, the stroke should be determined based on the stroke selection table in the technical data. 0 0 st st mm mm Maximum manufacturable stroke 1500 Rod oot Material Symbol Rod boot material Maximum operating temperature J Nylon tarpaulin 70 C K eat resistant tarpaulin 110 C Maximum ambient temperature for the rod boot itself. 57

59 ir Cylinder: With End Lock Series CG1 Construction: With Rubber umper ead end lock!2 Rod end lock Component Parts Non-locking type manual release: Suffix q @0 K!4!0!1 iow No. Description Material Note 1 Rod cover luminium alloy ard anodised 2 ead cover luminium alloy ard anodised 3 Tube cover luminium alloy ard anodised 4 Cylinder tube luminium alloy ard anodised 5 Piston luminium alloy Chromated 6 Piston rod Carbon steel ard chrome plating 7 ushing earing alloy 8 Lock piston Carbon steel ard chrome plating, eat treated 9 Lock bushing Copper alloy 10 Lock spring Stainless steel 11 umper Resin 12 exagon socket head cap screw lloy steel lack zinc chromated 13 Cap luminium die-casted lack painted 13 Cap Carbon steel Oxide film treated 14 Rubber cap Synthetic rubber Note) For cylinders with auto switches, the magnet is installed in the piston. The material for ø 20, ø 25 cylinders with auto switches is made of stainless steel. Replacement Parts: Seal Kit (With one end lock) Order seal kit in accordance with the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g) e Series ore size Kit no. Contents 20 CG1N20-PS 25 CG1N25-PS 32 CG1N32-PS 40 CG1N40-PS CG1 N Rubber bumper type ø 80, ø 100 ø 80, ø 100!9 Set of and grease Locking type manual release: Suffix L!7!6!5!8 K No. Description Material Note 15 M/O knob Zinc die-casted lack painted 16 M/O bolt lloy steel lack zinc chromated, Red painted 17 M/O spring Steel wire Zinc chromated 18 Stopper ring Carbon steel Zinc chromated 19 umper Resin 20 umper Resin ø 40 or larger: Same as bumper 21 Retaining ring Stainless steel Not available for ø 80, ø Piston gasket NR 23 Wear ring Resin 24 Rod end nut Carbon steel Zinc chromated 25 Rod seal NR 26 Piston seal NR 27 Cylinder tube gasket NR 1 pc. when using tube cover 28 Lock piston seal NR 2 pcs. for double end lock 29 Piston holder Resin ø 40 to ø 100, head end lock only Replacement Parts: Seal Kit (With double end lock) CG1 N Rubber bumper type Long stroke Order seal kit in accordance with the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g) w Series ore size Kit no. Contents 20 CG1N20-PS-W 25 CG1N25-PS-W 32 CG1N32-PS-W 40 CG1N40-PS-W Set of and grease pack Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch Caution When disassembling cylinders with bore sizes of ø 20 through ø 40, grip the double flat part of either the tube cover or the rod cover with a vise and loosen the other side with a wrench or a monkey wrench etc., and then remove the cover. When re-tightening, tighten approximately 2 degrees more than the original position. (Cylinders with ø 50 or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. If disassembly is required, please contact SMC.) 58

60 Series CG1 Construction: With ir Cushion With air cushion ead end q #6 @6 t@3 #7 #1 K!4!0!1 iow!2 $0 #4 Non-locking type manual release: Suffix N #3 #5 $1 Rod end lock e #2 w Component Parts No. Description Material Note 1 Rod cover luminium alloy ard anodised 2 ead cover luminium alloy ard anodised 3 Tube cover luminium alloy ard anodised 4 Cylinder tube luminium alloy ard anodised 5 Piston luminium alloy Chromated 6 Piston rod Carbon steel ard chrome plating 7 ushing earing alloy 8 Lock piston Carbon steel ard chrome plating, eat treated 9 Lock bushing Copper alloy 10 Lock spring Stainless steel 11 umper Resin 12 exagon socket head cap screw lloy steel lack zinc chromated 13 Cap luminium die-casted lack painted 13 Cap Carbon steel Oxide film treated 14 Rubber cap Synthetic rubber 15 M/O knob Zinc die-casted lack painted 16 M/O bolt lloy steel lack zinc chromated, Red painted 17 M/O spring Steel wire Zinc chromated 18 Stopper ring Carbon steel Zinc chromated Note) For cylinders with auto switches, the magnet is installed in the piston. The material for ø 20, ø 25 cylinders with auto switches is made of stainless steel. Replacement Parts: Seal Kit (With one end lock) Series ore size Kit no. Contents 20 CG120-PS Set of the nos. CG1 ir cushion type 32 CG132-PS $0, $1 40 CG140-PS and grease pack Order seal kit in accordance with the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g) Long stroke No. Description Material Note 22 Piston gasket NR 23 Wear ring Resin 24 Rod end nut Carbon steel Zinc chromated 25 Rod seal NR 26 Piston seal NR 27 Cylinder tube gasket NR 1 pc. when using tube cover 28 Lock piston seal NR 2 pcs. for double end lock 29 Piston holder Resin ø 40 to ø 100 only 30 Cushion ring luminium alloy nodised 31 Cushion ring luminium alloy nodised 32 Seal retainer Rolled steel Only when using nickel plating, tube cover 33 Cushion valve Rolled steel Electroless nickel plating 34 Valve retainer Rolled steel Electroless nickel plating 35 Lock nut Rolled steel Nickel plating 36 Cushion seal Urethane 37 Cushion seal Urethane ø 32 or larger: Same as 38 Cushion ring gasket NR 39 Cushion ring gasket NR ø 32 or larger: Same as 40 Valve seal NR 41 Valve retaining gasket NR Replacement Parts: Seal Kit (With double end lock) Series ore size Kit no. Contents 20 CG120-PS-W Set of the nos. CG1 ir cushion $0, $1 type 32 CG132-PS-W 40 CG140-PS-W and grease pack Order seal kit in accordance with the bore size. The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is needed. Grease pack part number: GR-S-010 (10 g) Caution When disassembling cylinders with bore sizes of ø 20 through ø 40, grip the double flat part of either the tube cover or the rod cover with a vise and loosen the other side with a wrench or a monkey wrench etc., and then remove the cover. When re-tightening, tighten approximately 2 degrees more than the original position. (Cylinders with ø 50 or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. If disassembly is required, please contact SMC.) 59

61 ir Cylinder: With End Lock Series CG1 asic with Rubber umper: CG1N ead end lock: CG1N ore size N TG 2 x TC Width across flats 1 G 2 x RcP øtd TE TF T cross section C ±0.1 WL ørf R 0 øe 0.05 K C ±0.1 N MM L K Non-locking type manual release: Suffix N Stroke range ore size Stroke 8 x J ød F T WL ømo 2 x TC ZZ + Stroke N øi S + Stroke Locking type manual release: Suffix L L 1 C D DL2 E F G G 1 R N (Max.) 20 Up to M4 x 0.7 depth 7 25 Up to M5 x 0.8 depth Up to M5 x 0.8 depth 8 40 Up to M6 x 1 depth Up to M8 x 1.25 depth Up to M10 x 1.5 depth Up to M10 x 1.5 depth Up to M12 x 1.75 depth 22 G DL2 I 0 øe 0.05 F J Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR ore size K K MM MO N P RF S T TC TD TE TF TG WL ZZ M8 x / M5 x M10 x / M6 x M10 x / M8 x M14 x / M10 x M18 x / M12 x M18 x / M14 x M22 x / M26 x / With End Lock CG1 uto Switch 60

62 Series CG1 asic with Rubber umper: CG1N Rod end lock: CG1N ore size Stroke R DL1 S + Stroke ZZ + Stroke G T ore size DL1 G S T ZZ (12) 80 (88) (125) (12) 80 (88) (130) (12) 81 (89) 10 (11) 123 (131) (13) 87 (96) 10 (12) 139 (148) (14) 102 (114) 12 (13) 162 (174) (14) 102 (114) 12 (13) 162 (174) (20) 124 (138) 198 (212) (20) 124 (138) 198 (212) ( ): Denotes the dimensions for long stroke. Double end lock: CG1N ore size Stroke W S + Stroke ZZ + Stroke ore size S ZZ With rod boot 8 l 8 8 l øij øe l J øij øe f h + l ZZ + l + Stroke f h + l ZZ + l + Stroke JW ø 20 to ø 63 ø 80, ø 100 ore size e f h IJ J JW ead end lock: - Rod end lock: -R Double end lock: -W l (Reference) (Reference) ZZ ZZ ZZ (145) (152) (153) (168) (194) (194) (221) (221) 229 ( ): Denotes the dimensions for long strokes. The minimum stroke with rod boot is 20 mm. 1 /4 stroke 61

63 ir Cylinder: With End Lock Series CG1 asic with ir Cushion: CG1 ead end lock: CG1 ore size Stroke Rod end lock: CG1 ore size Stroke R Double cting, Single Rod ead End Lock: - W 2 x P W ore size P W W W Wθ 20 M5 x M5 x Rc1/ Rc1/ Rc1/ Rc1/ Rc3/ Rc1/ For dimensions other than listed above, refer to the dimensions with rubber bumper. Rod End Lock: -R 10 Wθ Max.W ore size P W W W Wθ 20 M5 x (16) M5 x (16) Rc1/ (16) Rc1/ (16) Rc1/ (18) Rc1/ (18) Rc3/ Rc1/ ( ): Denotes the dimensions for long strokes. For dimensions other than the listed above, refer to the dimensions with rubber bumper. uto Switch With End Lock CG1 W K KW R KR Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod 62

64 Series CG1 With Mounting racket (For dimensions other than listed below, refer to pages 60 to 62, 14 to 16.) xial foot: CG1L ZZ + Stroke LS + Stroke ead end lock: - Rod end lock: -R Double end lock: -W ore size LS ZZ LS ZZ LS ZZ Without rod boot With rod boot Without rod boot With rod boot Without rod boot With rod boot l 56 (64) 121 (129) 141 (149) + l l l 56 (64) (134.5) (156.5) + l l l 55 (63) (135.5) (157.5) + l l l 60 (69) 144 (153) 164 (173) + l l l 67 (79) (181.5) (201.5) + l l l 67 (79) (181.5) (201.5) + l l l 76 (90) (218.5) (227.5) + l l l 76 (90) 208 (222) 217 (231) + l l ( ): Denotes the dimensions for long stroke. Rod flange: CG1F ead flange: CG1G ZZ + Stroke ead end lock: - Rod end lock: -R Double end lock: -W ore size ZZ (ead flange) Without rod boot With rod boot Without rod boot With rod boot Without rod boot With rod boot l l l l l l l l l l 147 (156) 167 (176) + l l l 171 (183) 191 (203) + l l l 171 (183) 191 (203) + l l l 209 (223) 218 (232) + l l l 212 (226) 221 (235) + l l ( ): Denotes the dimensions for long stroke. 63

65 ir Cylinder: With End Lock Series CG1 With Mounting racket Rod trunnion: CG1U (ead end lock - only) ead trunnion: CG1T (Rod end lock -R only) Clevis: CG1D ø 20 to ø 63 Clevis: CG1D ø 80, ø 100 Z + Stroke ZZ + Stroke Z + Stroke ZZ + Stroke Rod end lock: -R ore size Z (ead trunnion) ZZ (ead trunnion) Without rod boot With rod boot Without rod boot With rod boot l l l l l l (134) 147 (154) + l 139 (148) 159 (168) + l (159) 168 (179) + l 162 (174) 182 (194) + l (159) 168 (179) + l 162 (174) 182 (194) + l ( ): Denotes the dimensions for long stroke. Non-rotating Rod Direct Mount Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R ( ): Denotes the dimensions for long stroke. Z + Stroke ZZ + Stroke ead end lock: - Rod end lock: -R ore size Z ZZ Z ZZ Without rod boot With rod boot Without rod boot With rod boot Without rod boot With rod boot Without rod boot With rod boot l l l l l l l l l l l l l l 159 (168) 179 (188) + l 177 (186) 197 (206) + l l l 185 (197) 205 (217) + l 205 (217) 225 (237) + l l l 190 (202) 210 (222) + l 212 (224) 232 (244) + l l l 230 (244) 239 (253) + l 248 (262) 257 (277) + l l l 238 (252) 247 (261) + l 260 (274) 269 (283) + l Double end lock: -W ore size Z ZZ Without rod boot With rod boot Without rod boot With rod boot l l l l l l l l l l l l l l l l 64 Direct Mount, Non-rotating Rod With End Lock KR CG1 uto Switch

66 Series CG1 Specific Product Precautions 1 e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Use the Recommended Pneumatic Circuit Caution This is necessary for proper operation and release of the lock. W Warning andling 1. Do not operate the cushion valve in the fully closed or fully opened state. Using it in the fully closed state will cause the cushion seal to be damaged. Using it in the fully opened state will cause the piston rod assembly or the cover to be damaged. 2. Operate within the specified cylinder speed. Otherwise, cylinder and seal damage may occur. Caution Operating Pressure 1. Supply air pressure of 0.15 MPa or higher to the port on the lock mechanism side, as it is necessary for releasing the lock. W ead end lock Caution andling Rod end lock 1. Do not use 3 position solenoid valves. void use in combination with 3 position solenoid valves (especially closed center metal seal types). If pressure is trapped in the port on the lock mechanism side, the cylinder cannot be locked. Furthermore, even after being locked, the lock may be released after some time, due to air leaking from the solenoid valve and entering the cylinder. 2. ack pressure is required when releasing the lock. e sure air is supplied to the side of the cylinder without a lock mechanism, (side of the piston rod without lock for double end lock), before starting up, as in the above figures. Otherwise, the lock may not be released. (Refer to Releasing the Lock.) 3. Release the lock when mounting or adjusting the cylinder. If mounting or other work is performed when the cylinder is locked, the lock unit may be damaged. 4. Operate with a load ratio of 50 % or less. If the load ratio exceeds 50 %, this may cause problems such as failure of the lock to release, or damage to the lock unit. 5. Do not operate multiple cylinders in synchronization. void applications in which two or more cylinders with end lock are synchronized to move one workpiece, as one of the cylinder locks may not be able to release when required. 6. Use a speed controller with meter-out control. Lock cannot be released occasionally by meter-in control. 7. e sure to operate completely to the cylinder stroke end on the side with the lock. If the cylinder piston does not reach the end of the stroke, locking and unlocking may not be possible. 8. Do not use the air cylinder as an air-hydro cylinder. This may result in oil leak. 9. Install a rod boot without twisting. If the cylinder is installed with its bellows twisted, it could damage the bellows. 10. djust an auto switch position so that it operates for movement to both the stroke end and backlash (2 mm) positions. When a 2-colour indication switch is adjusted for green indication at the stroke end, it may change to red for the backlash return, but this is not abnormal. 65 Caution Exhaust Speed 1. The lock will be engaged automatically if the pressure applied to the port on the lock mechanism side falls to 0.05 MPa or less. In cases where the piping on the lock mechanism side is long and thin, or the speed controller is separated at some distance from the cylinder port, the exhaust speed will be reduced. Take note that some time may be required for the lock to engage. In addition, clogging of a silencer mounted on the solenoid valve exhaust port can produce the same effect. Caution Relation to Cushion 1. When cushion valve at lock mechanism side is fully opened or closed, piston rod may not be reached at stroke end. Thus, lock is not established. nd when locking is done at cushion valve fully closed, adjust cushion valve since lock may not be released. Warning Releasing the Lock 1. efore releasing the lock, be sure to supply air to the side without a lock mechanism, so that there is no load applied to the lock mechanism when it is released. (Refer to the recommended pneumatic circuits.) If the lock is released when the port on the other side is in an exhaust state, and with a load applied to the lock unit, the lock unit may be subjected to an excessive force and be damaged. Furthermore, sudden movement of the piston rod is very dangerous. Disassembly/Replacement Caution 1. Do not replace the bushings. The bushings are press-fit. To replace them, they must be replaced together with the cover assembly. 2. To replace a seal, apply grease to the new seal before installing it. If the cylinder is put into operation without applying grease to the seal, it could cause the seal to wear significantly, leading to premature air leakage. 3. Cylinders with ø 50 or larger bore sizes cannot be disassembled. When disassembling cylinders with bore sizes of ø 20 through ø 40, grip the double flat part of either the tube cover or the rod cover with a vise and loosen the other side with a wrench or a monkey wrench etc., and then remove the cover. When re-tightening, tighten approximately 2 degrees more than the original position. (Cylinders with ø 50 or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. If disassembly is required, please contact SMC.)

67 Caution Series CG1 Specific Product Precautions 2 e sure to read this before handling. Refer to the back cover for Safety Instructions. For ctuator and uto Switch Precautions, refer to andling Precautions for SMC Products and the Operation Manual on SMC website, Manual Release 1. Non-locking type manual release Insert the accessory bolt from the top of the rubber cap (it is not necessary to remove the rubber cap), and after screwing it into the lock piston, pull it to release the lock. If you stop pulling the bolt, the lock will return to an operational state. Thread sizes, pulling forces and strokes are as shown below. ore size Thread size Pulling force Stroke 20, 25, 32 M2.5 x 0.45 x 25 L or more 4.9 N 2 40, 50, 63 M3 x 0.5 x 30 L or more 10 N 3 80, 100 M5 x 0.8 x 40 L or more 24.5 N 3 Remove the bolt for normal operation. It can cause lock malfunction or faulty release. Rubber cap 2. Locking type manual release While pushing the M/O knob, turn it 90 counterclockwise. The lock is released (and remains in a released state) by aligning the mark on the cap with the OFF mark on the M/O knob. When locking is desired, turn the M/O knob 90 clockwise while pushing completely down, and align the mark on the cap with the ON mark on the M/O knob. The correct position is confirmed by a clicking sound. Failure to click it into place properly can cause the lock to disengage. Pressure Piston rod Working Principle The figures below are the same as those for Series C2. ead end lock (Rod end lock is the same.) 1. When the piston rod is getting closer to the stroke end, the taper part ( ) of the piston rod edge will push the lock piston up. 2. The lock piston is pushed up further. Spring Lock piston 3. The lock piston is pushed up into the groove of the piston rod to lock it. (The lock piston is pushed up by spring force.) t this time, it is exhausted from the port on the head side and introduced into the atmosphere. Non-rotating Rod Direct Mount Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R Release Lock Locked state 4. When pressure is supplied in the head side, lock piston will be pushed up to release the lock. Direct Mount, Non-rotating Rod KR ack pressure Locked state Unlocked state Exhaust Unlocked state Pressure With End Lock CG1 5. When the lock is released, the cylinder will move forward. uto Switch Exhaust 66

68 67

69 Solid state auto switch D-M9 /M9 W, D-M9 ø 20 to ø (24) D-M9 V/M9 WV, D-M9 V ø 20 to ø 63 s s 20 (22) ( ): Dimension of the D-M9 V and are the dimensions from the end of the head cover/rod cover to the end of the auto switch. D-G5/K5/G5 W/G5 D-K59W, D-G59F, D-G5NT ø 20 to ø 100 D-7 /7 W D-7NF/7/D-7C ø 20 to ø 63 Series uto Switch Mounting uto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting eight s s 16 ( ): Dimension of the D-M9 and are the dimensions from the end of the head cover/rod cover to the end of the auto switch Reed auto switch D-9 ø 20 to ø 63 D-9 V ø 20 to ø (22) 22 D-C7/C8, D-C73C/C80C ø 20 to ø 63 D-5/6/59W ø 20 to ø 100 s s s s 16 ( ): Dimension of the D-96 and are the dimensions from the end of the head cover/rod cover to the end of the auto switch. 16 and are the dimensions from the end of the head cover/rod cover to the end of the auto switch Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR uto Switch Mounting eight uto switch model D-M9 (V) D-M9 W(V) D-M9 (V) D-9 (V) D-7 D-7 W D-7NF D-7 D-C7/C8 D-C73C D-C80C D-G5/K5 D-G5 W D-K59W D-5/6 D-59W ore size s s s D-G5NT D-G59F D-7C D-G5 68 With End Lock CG1 uto Switch

70 Series uto Switch Proper Mounting Position (Detection at Stroke End) Except Single cting, Direct Mount Type (R, KR) and With End Lock (CG1) ore size uto switch model D-M9 D-M9 V D-M9 W D-M9 WV D-M9 D-M9 V D-9 D-9 V D-7 W D-7NF D-7 D-7 D-7C D-C7 D-C80 D-C73C D-C80C D-G5 /K59 D-G5 W/K59W D-G59F D-G5NT D-G5 D-5 D-64 D-59W 24 (32) 24.5 (32.5) 25 (33) 27 (36) 32 (44) 33.5 (45.5) (28) 20.5 (28.5) 21 (29) 23 (32) 28 (40) 29.5 (41.5) (27.5) 20 (28) 20.5 (28.5) 22.5 (31.5) 27.5 (39.5) 29 (41) (28.5) 21 (29) 21.5 (29.5) 23.5 (32.5) 28.5 (40.5) 30 (42) Note 1) The values in ( ) are for long stroke. Note 2) djust the auto switch after confirming the operating condition in the actual setting (24) 16.5 (24.5) 17 (25) 19 (28) 24 (36) 25.5 (37.5) 30.5 (44.5) 31.5 (45.5) (22.5) 15 (23) 15.5 (23.5) 17.5 (26.5) 22.5 (34.5) 24 (36) 29 (43) 30 (44) (25.5) 18 (26) 18.5 (26.5) 20.5 (29.5) 25.5 (37.5) 27 (39) 32 (46) 33 (47) Single cting, Spring Return Type (S) uto switch model ore size dimensions Up to 50 st 51 to 100 st 101 to 125 st 126 to 200 st D-M9 (V) D-M9 W(V) D-M9 (V) D-9 (V) D D-7 W D-7C D D-7NF D-C D-C D-C73C D-C80C D-G5NT D-G59F D D D-59W Note) djust the auto switch after confirming the operating condition in the actual setting. 69

71 uto Switch Mounting Series uto Switch Proper Mounting Position (Detection at Stroke End) Single cting, Spring Extend Type (T) uto switch model ore size D-M9 (V) D-M9 W(V) D-M9 (V) D-9 (V) D-7 D-7 W D-7C D-7 D-7NF D-C7 D-C80 D-C73C D-C80C D-G5NT D-G59F D-5 D-64 D-59W dimensions Up to 50 st 51 to 100 st 101 to 125 st 126 to 200 st Note) djust the auto switch after confirming the operating condition in the actual setting. Direct Mount Type (R, KR) uto switch D-M9 D-7 W model D-M9 V D-C7 D-7NF D-M9 W D-9 D-C80 D-G59F D-5 D-7 D-M9 WV D-9 V D-C73C D-G5NT D-64 D-M9 D-7 D-C80C D-M9 V D-7C D-59W ore size Note) djust the auto switch after confirming the operating condition in the actual setting. Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod uto Switch With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 70

72 Series uto Switch Proper Mounting Position (Detection at Stroke End) With End Lock (CG1) uto switch model ore size Lock position D-M9 D-M9 V D-M9 W D-M9 WV D-M9 D-M9 V D-9 D-9 V D-7 D-7C D-7 W D-7 D-7NF D-G5 W D-K59W D-G59F D-G5 D-K5 D-G5NT D-G5 D-C7 D-C8 D-C73C D-C80C D-5 D-6 D-59W ead end Rod end (32) (28) (27.5) (24) (28.5) (22.5) (25.5) Double end ead end Rod end (32) (28) (27.5) (24) (28.5) (22.5) (25.5) Double end ead end Rod end (33) (29) (28.5) (25) (29.5) (23.5) (26.5) Double end ead end Rod end (36) (32) (31.5) (28) (32.5) (26.5) (29.5) Double end ead end Rod end (44) (40) (39.5) (36) (40.5) (34.5) (37.5) Double end ead end Rod end (44) (40) (39.5) (36) (40.5) (34.5) (37.5) Double end ead end Rod end (46) (44.5) (47.5) Double end ead end Rod end (46) (44.5) (47.5) Double end Note 1) The values in ( ) are for long stroke. Note 2) djust the auto switch after confirming the operating condition in the actual setting. 71

73 uto Switch Mounting Series Minimum Stroke for uto Switch Mounting (n 2) (n 2) D-59W (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) Note 3) When n is an odd number, an even number that is one larger than this odd number is used for the calculation. Note 1) uto switch mounting With 2 auto switches Different surfaces Note 1) Same surface Note 1) Number of auto switches n: Number of auto switches uto switch model With 2 pcs. With n pcs. With 1 pc. Different surfaces Same surface Different surfaces Same surface (n 2) D-M Note 1) 40 Note 1) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) D-M9 W Note 1) 40 Note 1) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) D-M Note 1) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) D Note 1) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) D-M9 V D-9 V D-M9 WV D-M9 V D-C7 D-C80 D-7 D-7 W D-7 D-7NF D-7C D-C73C D-C80C D-G5 D-K59 D-5 D (n 2) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) (n 2) (n 2) 2 (n = 2, 4, 6 ) Note 3) (n = 2, 3, 4, 5 ) Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR uto switch model With End Lock CG1 D-M9 D-M9 W Correct auto switch mounting position is 3.5 mm from the back face of the switch holder. Note 2) Minimum stroke for auto switch mounting in styles other than those mentioned in Note 1. The auto switch is mounted by slightly displacing it in a direction (cylinder tube circumferential exterior) so that the auto switch and lead wire do not interfere with each other. Less than 20 stroke Note 2) Less than 55 stroke Note 2) D-M9 Less than 20 stroke Note 2) Less than 60 stroke Note 2) D-9 Less than 50 stroke Note 2) 72 uto Switch

74 Series uto Switch Mounting rackets/part No. uto switch model D-M9 (V) D-M9 W(V) D-9 (V) Note 2) D-M9 (V) M3-020S ore size M3-020 ( set of a, b, c, d) ( set of b, c, d, e) M3-025 ( set of a, b, c, d) M3-025S ( set of b, c, d, e) M3-032 ( set of a, b, c, d) M3-032S ( set of b, c, d, e) M3-040 ( set of a, b, c, d) M3-040S ( set of b, c, d, e) M3-050 ( set of a, b, c, d) M3-050S ( set of b, c, d, e) M3-063 ( set of a, b, c, d) M3-063S ( set of b, c, d, e) Switch bracket (Resin) a Transparent (Nylon) Note 1) e White (PT) uto switch b Switch holder c uto switch mounting band d uto switch mounting screw D-7 D-7 W D-7NF D-C7 /C80 D-C73C/C80C D-7 D-G5 /K59 D-G5 W/K59W D-G5/G59F D-G5NT D-5 /64 D-59W D-G5N M2-020 ( set of band and screw) M2-020S ( set of band and screw) -01 ( set of band and screw) M2-025 ( set of band and screw) M2-025S ( set of band and screw) -02 ( set of band and screw) and (c) is mounted so that the projected part is on the internal side (contact side with the tube). M2-032 ( set of band and screw) M2-032S ( set of band and screw) -32 ( set of band and screw) M2-040 ( set of band and screw) M2-040S ( set of band and screw) -04 ( set of band and screw) M2-050 ( set of band and screw) M2-050S ( set of band and screw) -05 ( set of band and screw) M2-063 ( set of band and screw) M2-063S ( set of band and screw) -06 ( set of band and screw) -08 ( set of band and screw) -10 ( set of band and screw) Note 1) Since the switch bracket (made from nylon) are affected in an environment where alcohol, chloroform, methylamines, hydrochloric acid or sulfuric acid is splashed over, so it cannot be used. Please contact SMC regarding other chemicals. Note 2) s the indicator LED is projected from the switch unit, indicator LED may be damaged if the switch bracket is fixed on the indicator LED. and Mounting rackets Set Part No. Set part no. M2- (S) S: Stainless steel screw J4-1 J5-1 Contents uto switch mounting band (c) uto switch mounting screw (d) Switch bracket (White/PT) (e) Switch holder (b) Switch bracket (Transparent/Nylon) (a) Switch holder (b) [Stainless Steel Mounting Screw] The following stainless steel mounting screw kit is available. Use it in accordance with the operating environment. (Since the auto switch mounting bracket is not included, order it separately.) 3: D-5/6/G5/K5 types Note 3) Refer to the uto Switch Guide for details on the 3. When the D-G5 type auto switch is shipped independently, the 3 is attached. 73

75 uto Switch Mounting Series Operating Range uto switch model D-M9 (V) D-M9 W(V) D-M9 (V) ore size D D-C7/C80 D-C73C/C80C D-5 / D-59W D-7 /7 W D-7NF/ D-7C D-G5 /G5 W/G59F D-G5/K59/K59W D-G5NT D-G5N Values which include hysteresis are for guideline purposes only, they are not a guarantee (assuming approximately ±30 % dispersion) and may change substantially depending on the ambient environment. Cylinder Mounting racket, by Stroke/uto Switch Mounting Surfaces uto switch model uto switch mounting surface uto switch type D-M9 (V) D-M9 W(V) D-M9 (V) D-9 With 1 pc. (Rod cover side) asic, Foot, Flange, Clevis With 2 pcs. (Different surfaces) With 2 pcs. (Same surface) Port surface Port surface Port surface With 1 pc. (Rod cover side) Trunnion With 2 pcs. (Different surfaces) Other than the applicable auto switches listed in ow to Order, the following auto switches are mountable. Refer to the uto Switch Guide for the detailed specifications. With pre-wired connector is also available for solid state auto switches. For details, refer to the uto Switch Guide. Normally closed (NC = b contact) solid state auto switches (D-F9G/F9) are also available. For details, refer to the uto Switch Guide. Wide range detection type, solid state auto switch (D-G5N) is also available. For details, refer to the uto Switch Guide. st: Stroke With 2 pcs. (Same surface) 10 st or more 15 to 44 st 45 st or more 10 st or more 15 to 44 st 45 st or more D-C7/C8 10 st or more 15 to 49 st 50 st or more 10 st or more 15 to 49 st 50 st or more D-7 /7 W D-7/7NF 10 st or more 15 to 59 st 60 st or more 10 st or more 15 to 59 st 60 st or more D-7C/C73C/C80C 10 st or more 15 to 64 st 65 st or more 10 st or more 15 to 64 st 65 st or more D-G5/K5/5/6 D-G5 W/K59W/G5 D-G59F/G5NT 10 st or more 15 to 74 st 75 st or more 10 st or more 15 to 74 st 75 st or more D-59W 15 st or more 20 to 74 st 75 st or more 15 st or more 20 to 74 st 75 st or more Trunnion type is not available for ø 80 and ø 100. djust the auto switch mounting angle according to the customer s application. Type Model Electrical entry Features pplicable bore size Solid state Reed D-71, 72, 7 D-7NW, 7PW, 7W D-7 D-G5NT Grommet (In-line) With timer ø 20 to ø 100 Diagnostic indication (2-colour indication) Water resistant (2-colour indication) ø 20 to ø 63 D-C73, C76 ø 20 to ø 63 D-C80 Without indicator light D-53 ø 20 to ø Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

76 Prior to Use uto Switch Connection and Example Sink Input Specifications Source Input Specifications 3-wire, NPN rown Input 3-wire, PNP rown Input uto switch lack uto switch lack lue COM (PLC internal circuit) lue COM (PLC internal circuit) 2-wire rown Input 2-wire rown COM uto switch uto switch lue lue COM Input (PLC internal circuit) (PLC internal circuit) Connect according to the applicable PLC input specifications, as the connection method will vary depending on the PLC input specifi cations. Example of ND (Series) and OR (Parallel) Connection When using solid state auto switches, ensure the application is set up so the signals for the fi rst 50 ms are invalid. 3-wire ND connection for NPN output (Using relays) (Performed with auto switches only) rown Relay rown Load lack uto switch 1 uto switch 1 lack Load lue lue 3-wire OR connection for NPN output rown lack Load uto switch 1 lue rown rown rown uto switch 2 lack uto switch 2 lack uto switch 2 lack lue lue lue 3-wire ND connection for PNP output (Using relays) rown Relay lack uto switch 1 lue rown (Performed with auto switches only) rown lack uto switch 1 lue rown 3-wire OR connection for PNP output rown lack uto switch 1 lue rown uto switch 2 lack lue Load uto switch 2 lack Load lue uto switch 2 lack lue Load 2-wire ND connection uto switch 1 uto switch 2 rown lue rown lue Load When two auto switches are connected in series, a load may malfunction because the load voltage will decline when in the ON state. The indicator lights will light up when both of the auto switches are in the ON state. uto switches with load voltage less than 20 V cannot be used. Load voltage at ON = Power supply voltage Residual voltage x 2 pcs. = 24 V 4 V x 2 pcs. = 16 V Example: Power supply is 24 VDC Internal voltage drop in auto switch is 4 V wire OR connection uto switch 1 uto switch 2 rown lue rown lue Load (Solid state) When two auto switches are connected in parallel, malfunction may occur because the load voltage will increase when in the OFF state. Load voltage at OFF = Leakage current x 2 pcs. x Load impedance = 1 m x 2 pcs. x 3 kω = 6 V Example: Load impedance is 3 kω. Leakage current from auto switch is 1 m. (Reed) ecause there is no current leakage, the load voltage will not increase when turned OFF. owever, depending on the number of auto switches in the ON state, the indicator lights may sometimes grow dim or not light up, due to the dispersion and reduction of the current fl owing to the auto switches.

77 uto Switch With End Lock CG1 Direct Mount, Non-rotating Rod KR Direct Mount R KW Non-rotating Rod K Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W Double cting, Single Rod 76

78 Series Simple Specials/ Please contact SMC for detailed specifi cations, delivery and prices. -X0 to 30 -X6 The following special specifi cations can be ordered as a simplifi ed Made-to-Order. There is a specifi cation sheet available on paper and CD-ROM. Please contact your SMC sales representatives if necessary. ( type) Specifications Double acting Single acting Single rod Double rod Single rod Rubber ir Rubber ir Rubber Change of rod end shape Simple Specials Symbol Symbol Specifications eat resistant cylinder ( 10 to 150 C) ( type) Double acting Single acting Single rod Double rod Single rod Rubber ir Rubber ir Rubber -X7 -X9 -X13 -XC4 -XC6 -XC8 -XC9 -XC10 -XC11 -XC12 -XC13 -XC20 -XC22 -XC27 -XC29 -XC35 -XC37 -XC42 -XC85 -X446 Cold resistant cylinder ( 40 to 70 C) Low speed cylinder (10 to 50 mm/s) Low speed cylinder (5 to 50 mm/s) With heavy duty scraper Made of stainless steel djustable stroke cylinder/djustable extension type djustable stroke cylinder/djustable retraction type Dual stroke cylinder/double rod type Dual stroke cylinder/single rod type Tandem cylinder uto switch rail mounting ead cover axial port Fluororubber seal Double clevis and double knuckle joint pins made of stainless steel Double knuckle joint with spring pin With coil scraper Larger throttle diameter of connection port uilt-in shock absorber in head cover side Grease for food processing equipment PTFE grease Note 2) Note 2) Note 1) The shape is the same as the existing product. Use the existing seal kit. Note 2) Single acting/spring return type (S) only 77

79 Simple Specials/ Series K (Non-rotating rod type) Double acting Single rod Double rod Rubber ir Rubber K (Non-rotating rod type) Double acting Single rod Double rod Rubber ir Rubber Note 1) R (Direct mount type) Double acting Single rod Rubber ir R (Direct mount type) Double acting Single rod Rubber ir Note 1) Note 1) Note 1) KR (Direct mount, Non-rotating rod type) Double acting Single rod Rubber KR (Direct mount, Non-rotating rod type) Double acting Single rod Rubber Note 1) Note 1) CG1 (With end lock ) Double acting Single rod Rubber ir Note 1) CG1 (With end lock) Double acting Single rod Rubber ir Note 1) Symbol -X1 to 30 Symbol -X6 -X7 -X9 -X13 -XC4 -XC6 -XC8 -XC9 -XC10 -XC11 -XC12 -XC13 -XC20 -XC22 -XC27 Page Page 79 Page Page 81 Page 81 Page 81 Page 82 Page 82 Page 82 Page 83 Page 84 Page 85 Page 85, 86 Page 87 Page 87 to 89 Page 90 Page 90 Page 90 Non-rotating Rod Direct Mount Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W -XC29 -XC35 -XC37 -XC42 Page 91 Page 91 Page 91 Page 92 -XC85 -X446 Page 93 Page 93 uto Switch K KW R Direct Mount, Non-rotating Rod KR With End Lock CG1 78

80 Series Simple Specials These changes are dealt with Simple Specials System. 1 Change of Rod End Shape pplicable Series type Series 1: Except rod end bracket, pivot bracket 2: Except pivot bracket ction Symbol for change of rod end shape Double acting, Single rod X0 to 30 1 W Double acting, Double rod X0 to 30 Non-rotating rod type K Double acting, Single rod X0 to 30 1 Direct mount type R Double acting, Single rod X0 to 30 2 With end lock CG1 Double acting, Single rod X0 to 30 Note Precautions 1. SMC will make appropriate arrangements if no dimension, tolerance, or fi nish instructions are given in the diagram. 2. dimensions marked with will be as follows to the rod diameter (D). Enter any special dimension you desire. D 6 D 1 mm 6 < D 25 D 2 mm D > 25 D 4 mm 3. In the case of double rod type and single acting retraction type, enter the dimensions when the rod is retracted. Symbol: 0 Symbol: 1 Symbol: 2 Symbol: 3 30 C C0.5 ød 30 T W1 Symbol: 4 Symbol: 5 Symbol: 6 Symbol: 7 ørd ørd MM L 30 MM L L W L MM L C0.5 file chamfer C W R sphere TP R sphere ødc 30 T W1 C0.5 R sphere ød C ød 30 MM L ød 30 C ød Symbol: 8 Symbol: 9 Symbol: 10 Symbol: 11 Symbol: 12 Symbol: 13 Symbol: 14 Symbol: 15 T W1 C 79

81 Simple Specials Series C L MM MM MM L K L ød ød MM MM Symbol: 16 Symbol: 20 Symbol: 24 Symbol: 17 Symbol: 21 Symbol: 25 MM T L ød L K Symbol: 18 ød Double cting, Single Rod MM MM MM Symbol: 22 ød T Symbol: 26 L ød 30 L K Symbol: 19 MM Symbol: 23 C W Symbol: 27 L MM ød ørd L Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 Symbol: 28 MM ød 30 Symbol: 29 W L 30 Symbol: 30 W MM 30 uto Switch L MM T L T 80

82 Series Please contact SMC for detailed dimensions, specifi cations and lead times. Symbol 1 eat Resistant Cylinder ( 10 to 150 C) -X6 ir cylinder which changed the seal material and grease, so that it could be used even at higher temperature up to 150 from 10 C. pplicable Series Description Model ction Note Double acting, Single rod type Except with auto switch. W Double acting, Double rod Cylinders with rubber Direct mount type R Double acting, Single rod bumper have no bumper. Note 1) Operate without lubrication from a pneumatic system lubricator. Note 2) Please contact SMC for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 3) In principle, it is impossible to make built-in magnet type and the one with auto switch. ut, as for the one with auto switch, and the heat resistant cylinder with heat resistant auto switch, please contact SMC. Note 4) Piston speed is ranged from 50 to 500 mm/s. ow to Order model no. X6 Specifications mbient temperature range 10 C to 150 C Seal material Fluororubber Grease eat resistant grease Specifications other than above and external dimensions Warning Precautions Same as standard type e aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. eat resistant cylinder Symbol 2 Cold Resistant Cylinder ( 40 to 70 C) -X7 ir cylinder which changed the seal material and grease, so that it could be used even at lower temperature down to 40 C. pplicable Series Description Model ction Note type Direct mount type ow to Order W R Double acting, Single rod Double acting, Double rod Double acting, Single rod model no. Except with air cushion and auto switch, rod end bracket, pivot bracket. Cylinders with rubber bumper have no bumper. Except with rod boot and with air cushion. Except with air cushion and with auto switch. Cylinders with rubber bumper have no bumper. Note 1) Operate without lubrication from a pneumatic system lubricator. Note 2) Use dry air which is suitable for heatless air dryer etc. not to cause the moisture to be frozen. Note 3) Please contact SMC for details on the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Note 4) Mounting auto switch is impossible. Note 5) Without a bumper. Piston speed is ranged from 50 to 500 mm/s. X7 Specifications mbient temperature range 40 C to 70 C Seal material Low nitrile rubber Grease Cold resistant grease uto switch Not mountable Dimensions Same as standard type dditional specifications Same as standard type Warning Precautions e aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. Cold resistant cylinder Symbol 3 Low Speed Cylinder (10 to 50 mm/s) -X9 Even if driving at lower speeds 10 to 50 mm/s, there would be no stick-slip phenomenon and it can run smoothly. pplicable Series Description Model ction Note type Double acting, Single rod Except with rod boot and with air cushion Direct mount type R Double acting, Single rod Except with air cushion Note) Operate without lubrication from a pneumatic system lubricator. ow to Order 81 model no. Low speed cylinder X9 Specifications Piston speed Dimensions dditional specifications Warning Precautions 10 to 50 mm/s Same as standard type Same as standard type e aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans.

83 Series Symbol 4 Low Speed Cylinder (5 to 50 mm/s) -X13 Even if driving at lower speeds 5 to 50 mm/s, there would be no stick-slip phenomenon and it can run smoothly. pplicable Series Description Model ction Note type Double acting, Single rod Except with rod boot and with air cushion Direct mount type R Double acting, Single rod Except with air cushion Note 1) Operate without lubrication from a pneumatic system lubricator. Note 2) For speed adjustment, use speed controllers for controlling at lower speeds. (Series S-FM/S-M) ow to Order model no. Low speed cylinder 5 With eavy Duty Scraper Dimensions 6 Made of Stainless Steel ZZ + Stroke X13 Specifications Piston speed Dimensions dditional specifications Warning Precautions 5 to 50 mm/s Same as standard type Same as standard type e aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. ore ZZ E2 F F M I2 size Male thread Female thread Male thread Female thread Other dimensions are the same as double acting, single rod, standard type. On the axial foot and the rod flange types, the mounting bracket is wedged and bolted between the cylinder and the scraper at the time of shipment. On other types, it is placed in the same package, (but not assembled). Symbol -XC4 It is suitable for using cylinders under the environment, where there are much dusts in a surrounding area by using a heavy duty scraper on the wiper ring, or using cylinders under earth and sand exposed to the die-casted equipment, construction machinery, or industrial vehicles. pplicable Series Description Model ction Note type ow to Order model no. Double acting, Single rod With heavy duty scraper ø 32 to ø 63 only XC4 Specifications: Same as standard type Caution Do not replace heavy duty scrapers. Since heavy duty scrapers are press-fi t, they must be replaced together with the scraper bracket. Long Stroke ZZ Male thread Female thread Symbol -XC6 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 Suitable for the cases it is likely to generate rust by being immersed in the water and corrosion. pplicable Series Description Model ction Note type W Double acting, Single rod Single acting (Spring return) Double acting, Double rod Direct mount type R Double acting, Single rod Smooth Cylinder Y Double acting, Single rod ow to Order model no. Specifications Parts changed to stainless steel Specifications other than above and external dimensions Made of stainless steel XC6 Piston rod, Rod end nut Same as standard type 82 uto Switch

84 Series 7 djustable Stroke Cylinder/djustable Extension Type Symbol -XC8 It adjusts the extending stroke by the stroke adjustable mechanism equipped in the head side. pplicable Series Description Model ction Note type Double acting Non-rotating rod type K Double acting Except with air cushion Direct mount type R Double acting Except with air cushion Direct mount, Non-rotating rod type KR Double acting Except with air cushion 1 1 The shape is the same as the existing product. Use the existing seal kit. ow to Order Specifications Stroke adjustment symbol Stroke adjustment range 0 to 25 0 to 50 dditional specifications Same as standard type Mounting style Type ore size Stroke Stroke adjustment symbol Z Pivot bracket Rod end bracket Except head fl ange and clevis types KR Mounting style Type ore size Stroke Stroke adjustment symbol XC8 XC8 Stroke adjustment mechanism Warning Precautions djustable stroke cylinder/djustable extension type 1. When the cylinder is operating, if something gets caught between the stopper bracket for adjusting the stroke and the cylinder body, it could cause bodily injury or damage the peripheral equipment. Therefore, take preventive measures as necessary, such as installing a protective cover. 2. To adjust the stroke, make sure to secure the wrench flats of the stopper bracket by a wrench etc. before loosening the lock nut. If the lock nut is loosened without securing the stopper bracket, be aware that the area that joins the load to the piston rod or the area in which the piston rod is joined with the load side and the stopper bracket side could loosen fi rst. It may cause an accident or malfunction. Dimensions (Dimensions other than below are the same as standard type.) Series Stopper bracket Width across flats M Stopper Width across flats 2 MM2 MK 2 MT Stroke ML + djustment S + Stroke M + Stroke + djustment ZZ + 2 x Stroke + djustment (: 25 mm, : 50 mm) Series K/R/KR ømi ømi Width across flats M Width across flats 2 MM2 ore size 2 2 M M MI MK ML MM2 MT S ZZ M6 x M8 x M8 x M10 x M14 x M14 x On the axial foot type, the foot is wedged and bolted between the cylinder and the stopper bracket at the time of shipment. On other types, it is placed in the same package, (but not assembled). 83 MT Stroke MK ML + djustment S + Stroke M + Stroke + djustment ZZ + 2 x Stroke + djustment (: 25 mm, : 50 mm) 2 ore size 2 2 M M MI MK ML MM2 MT S ZZ M6 x M8 x M8 x M10 x M14 x M14 x

85 Series 8 djustable Stroke Cylinder/djustable Retraction Type The retracting stroke of the cylinder can be adjusted by the adjustment bolt. pplicable Series Description Model ction Note type Non-rotating rod type K Direct mount type R Direct mount, Non-rotating rod type Double acting, Single rod Double acting, Single rod Double acting, Single rod djustment bolt Dimensions (Dimensions other than below are the same as standard type.) S Except head fl ange and clevis types Except head flange and clevis types and with air cushion Except with air cushion KR Double acting Except with air cushion 1 1 The shape is the same as the existing product. Use the existing seal kit. ZZ + Stroke + djustment (: 25 mm, : 50 mm) M M + djustment Symbol -XC9 Specifications Stroke adjustment symbol Stroke adjustment range 0 to 25 0 to 50 dditional specifications Same as standard type ow to Order Mounting style Type ore size Stroke Stroke adjustment symbol Z Rod end bracket XC9 Except head fl ange and clevis types KR Mounting style Type ore size Stroke Stroke adjustment symbol XC9 djustable stroke cylinder/djustable retraction type Warning Precautions 1. When air is supplied to the cylinder, if the stroke adjustment bolt is loosened in excess of the allowable stroke adjustment amount, be aware that the stroke adjustment bolt could fly out or air could be discharged, which could injure personnel or damage the peripheral equipment. 2. djust the stroke when the cylinder is not pressurised. If it is adjusted in the pressurised state, the seal of the adjustment section could become deformed, leading to air leakage. ore size M S Rubber bumper ir cushion M ZZ M ZZ 20 M6 x M6 x M8 x M12 x M12 x M16 x In the case of axial foot type, it is assembled at the time of shipment. On other types, it is placed in the same package, (but not assembled). Dimensions other than above are the same as those for the series, long stroke type. Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod uto Switch W K KW R KR CG1 84

86 Series Symbol 9 Dual Stroke Cylinder/Double Rod Type -XC10 Two cylinders are constructed as one cylinder in a back-to-back confi guration allowing the cylinder stroke to be controlled in three steps. pplicable Series Description Model ction Note type Double acting, Single rod Except rod end bracket, pivot bracket Non-rotating rod type K Double acting, Single rod Except rod end bracket, pivot bracket ow to Order Function Mounting style Type ore size Stroke Stroke Suffix Z XC10 Dual stroke cylinder/double rod type DC D C Stroke When air pressure is supplied to ports and, both strokes and retract. When air pressure is supplied to ports and, out strokes. Stroke Stroke D C D C Stroke When air pressure is supplied to ports and, out strokes. When air pressure is supplied to ports and, both strokes and out strokes. Dimensions (Dimensions other than below are the same as standard type.) D port For C port W W C port For D port port D port WC GC GD WD C port port S + Stroke S + Stroke ZZ + Stroke ( + ) ore size GC GD S S Wθ ir cushion WC WD ZZ (21) 8.5 (9) (56) 85.5 (86) 30 (25) (5) (21.5) 9 (8.5) (25) (5) (27) (5) (25) 7.5 (9) (65) 97.5 (99) 20 (29) (5) (33) (9) (116) 20 (32) (8) 308 ( ): With air cushion Symbol 10 Dual Stroke Cylinder/Single Rod Type -XC11 Two cylinders can be integrated by connecting them in line, and the cylinder stroke can be controlled in two stages in both directions. pplicable Series Description Model ction Note type Double acting, Single rod Non-rotating rod type K Double acting, Single rod Except with air cushion Specifications: Same as standard type Please contact SMC for each manufacturable stroke length. ow to Order Mounting style Type ore size Stroke Stroke - Suffix Z Pivot bracket Rod end bracket XC11 K 85 Mounting style Type ore size Stroke Stroke - Suffix XC11 Dual stroke cylinder/single rod type

87 Series Symbol 10 Dual Stroke Cylinder/Single Rod Type -XC11 Dimensions (Dimensions other than below are the same as standard type.) Stroke - port Stroke C port Stroke Stroke C C C C C GC S + Stroke S + Stroke ZZ + Stroke ( + ) Stroke Stroke GD D port Note) WD port C port Needle position for D port Note) D port style Type N: Rubber bumper, Plug with fixed orifi ce; Type : ir cushion, element non-installation (Release to atmospheric pressure), K ore size GC GD S S Wθ ZZ ir cushion WD Note) Long stroke S ZZ (21.5) 9 (8.5) ( ): With air cushion Note) When the stroke is a long stroke (ø 20: 201 mm or more, ø 25 to ø 63: 301 mm or more) Functional description of dual stroke cylinder Double output is possible. 1) Initial state (0 stroke position) 2) 1st stage (Stroke operation) When the air pressure is supplied from the port, the rod operates the stroke. 3) 2nd stage (Stroke - operation) Following the 1st stage, when the air pressure is supplied from the port, the rod operates the stroke -. 4) Cylinder retraction When the air pressure is supplied from the port, the rod retracts completely. 1) Initial state (0 stroke position) Wθ Stroke Stroke Wθ D port Stroke or stroke operation can be made individually. Caution Precautions Stroke Stroke C Stroke C C Stroke C Stroke operation 1) Initial state (0 stroke position) 2) Operation When the air pressure is supplied from the port, the rod operates the stroke. Stroke operation 1) Initial state (0 stroke position) 2) Operation When the air pressure is supplied from the port, the rod operates the stroke. 1. Do not supply air until the cylinder is fixed with the attached bolt. 2. If air is supplied without securing the cylinder, the cylinder could lurch, posing the risk of bodily injury or damage to the peripheral equipment. Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch W W Stroke Stroke C Stroke 2) Double output When the air pressure is supplied to the and ports at the same time, the double output can be obtained in the stroke range. 86

88 Series 11 Tandem Cylinder Symbol -XC12 This is a cylinder produced with two air cylinders in line allowing double the output force. pplicable Series Description Model ction Note type Double acting, Single rod Except with air cushion Non-rotating rod type K Double acting, Single rod Except with air cushion ow to Order model no. Tandem cylinder XC12 Specifications: Same as standard type Function When air pressure is supplied to ports and d, the output force is doubled in the retract stroke. When air pressure is supplied to ports and d, the output force is doubled in the out stroke. Dimensions (Dimensions other than below are the same as standard type.) port C port GC GD D port port C port Wθ Wθ D port S + Stroke S + Stroke ZZ + 2 x Stroke ore size GC GD S S Wθ ZZ Long stroke Note) S ZZ Note) In the case of long strokes (ø 20: 201 mm or more, ø 25 to ø 63: 301 mm or more) 12 uto Switch Rail Mounting K ore size GC GD S S Wθ ZZ Please contact SMC for long stroke (301 mm or more) since S-dimensions and ZZ-dimensions are different from those in the above table. Symbol -XC13 cylinder on which a rail is mounted to enable auto switches, in addition to the standard method for mounting auto switches (and mounting). pplicable Series Description Model ction Note type Non-rotating rod type W K Double acting, Single rod Double acting, Double rod Double acting, Single rod Except trunnion and basic (without trunnion mounting female thread) types Except trunnion and basic (without trunnion mounting female thread) types Except trunnion and basic (without trunnion mounting female thread) types, Except with air cushion Direct mount type R Double acting, Single rod Except with air cushion With end lock CG1 Double acting, Single rod For XC13 only ow to Order CDG1 XC13 XC13 model no. Rail mounting direction Mounted on the right side when viewed from the rod with the ports facing upward. Mounted on the left side when viewed from the rod. Not available for CG1. Port XC13 pplicable uto Switches Solid Rail state mounting uto switch specifications 87 D-M9 /M9 V, D-M9 W/M9 WV, D-M9 /M9 V, D-F7, D-F7 V, D-F7, D-F79F, D-F79W, D-F7 WV, D-J79, D-J79C, D-J79W Reed D-7/8, D-7 /80, D-73C/80C, D-79W Refer to the uto Switch Guide for additional information on auto switches.

89 Series 12 uto Switch Rail Mounting s s uto Switch Proper Mounting Position (Detection at stroke end) pplicable Cylinder Series: CDG1-XC13 uto switch D-M9 /D-M9 V D-F7 /F79F/F7 V D-F7/F7V D-7 model D-M9 W/D-M9 WV D-J79/J79C D-72/7 /80 D-F7NT D-80 D-M9 /D-M9 V D-F7 W/J79W/F7 WV D-73C/80C D-79W ore size (30.5) (29.5) (34.5) (29) (26.5) (31) (30) (35) (29.5) (27) (31.5) (30.5) (35.5) (30) (27.5) (34.5) (33.5) (38.5) (33) (30.5) (42.5) (41.5) (46.5) (41) (38.5) (44) (43) (48) (42.5) (40) (51) (50) (55) (49.5) (47) (52) (51) (56) (50.5) (48) Note 1) ( ): For long stroke Note 2) djust the auto switch after confi rming the operating condition in the actual setting. uto Switch Proper Mounting Position (Detection at stroke end) pplicable Cylinder Series: CDG1R-XC13 Symbol -XC13 uto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting eight Series CDG1 Series CDG1R (ø 20 to ø 63) uto switch D-M9 /D-M9 V D-F7 /F79F/F7 V D-F7/F7V D-7 model D-M9 W/D-M9 WV D-J79/J79C D-72/7 /80 D-F7NT D-80 D-M9 /D-M9 V D-F7 W/J79W/F7 WV D-73C/80C D-79W ore size Note) djust the auto switch after confirming the operating condition in the actual setting. Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR uto Switch Proper Mounting Position/pplicable Cylinder Series: CDG1-XC13 Lock position R W (ead end) (Rod end) (Double end) ore size Note 2) Note 2) Note 1) For cylinders with end lock, add the above values to those listed in the table for -XC13. Note 2) For the head and double end lock, add the above values to -XC13 (long stroke) to fi nd. Note 3) djust the auto switch after confirming the operating condition in the actual setting. Note 4) For the dimensions other than the auto switch proper mounting position and its mounting height, refer to the standard type of the CG1 series. uto Switch Mounting eight uto switch model D-M9 /M9 V D-M9 W/M9 WV D-F7 V D-M9 /M9 V D-F7 WV D-J79C D-7 D-F7 /F79F D-80 D-F7V D-J79/F7NT D-F7 W/J79W/F7 D-73C D-80C D-79W ore size s s s s s s With End Lock CG1 uto Switch

90 Series Symbol 12 uto Switch Rail Mounting -XC13 Minimum Stroke for uto Switch Mounting Operating Range uto switch model D-M9 /M9 V D-F7 V D-J79C 1 Number of auto switches 2 Same surface 5 5 n (n: No. of auto switches) Same surface (n 2) (n = 4, 6 ) Note) uto switch model D-M9 /M9 V D-M9 W/M9 WV D-M9 /M9 V ore size D-M9 WV D-M9 V D-F7 WV D-F7V D-79W (n 2) (n = 4, 6 ) Note) D-F7 /F79F/F7 V D-J79/J79C D-F7 W/J79W/F7 WV D-F7/F7V D-F7NT D-M9 W D-M9 D-F7 D-J79 D-F7 W/J79W D-F7 D-F79F/F7NT (n 2) (n = 4, 6 ) Note) (n 2) (n = 4, 6 ) Note) (n 2) (n = 4, 6 ) Note) D-7 /80 D-7 /80 D-73C/80C D-79W Since the operating range is provided as a guideline including hysteresis, it cannot be guaranteed. (ssuming approximately ±30 % dispersion.) It may vary substantially depending on an ambient environment. D-7 /80 D-73C/80C (n 2) (n = 4, 6 ) Note) D-7 D (n 2) (n = 4, 6 ) Note) Note) When n is an odd number, an even number that is one larger than this odd number is used for the calculation. owever, the minimum even number is 4. So, 4 is used for the calculation when n is 1 to 3. uto Switch Mounting rackets/part No. uto switch model D-M9 /M9 V D-M9 W/M9 WV ore size ø 20 to ø 100 Q2-012 D-M9 /M9 V Q2-012S Note 1) When ordering the auto switches other than D-M9 and D-F7(V) mentioned on the above, order auto switch mounting brackets Q-1 separately. Note 2) When adding D-M9 (V), order a stainless steel screw set 2 together with Q2-012S separately. When adding the auto switch D-F7(V), order a stainless steel screw set 2 separately. 89

91 Series Symbol 13 ead Cover xial Port -XC20 ead side port position is changed to the axial direction. ( head side port is plugged with hexagon socket head screw.) pplicable Series Description Model ction Note Double acting, Single rod Except with air cushion type Single acting (Spring return/extend) Non-rotating rod type K Double acting, Single rod Except with air cushion Direct mount type R Double acting, Single rod Except with air cushion Direct mount, Non-rotating rod type KR Double acting, Single rod Except with air cushion 1 1 The shape is the same as the existing product. Use the existing seal kit. ow to Order model no. ead cover axial port Specifications: Same as standard type e sure to use the speed controller since head side port has no throttle. 14 Fluororubber Seal Specifications Mounting Pin and retaining ring material dditional specifications XC20 pplicable Series Description Model ction Note type ow to Order Only double clevis type (D), double knuckle joint Stainless steel 304 Same as standard type Construction ore size Port size 20, 25, 32, 40 Rc , 63 Rc 1 4 Same dimensions as standard type except port size. Connection port Symbol 15 Double Clevis and Double Knuckle Joint Pins Made of Stainless Steel -XC27 To prevent the oscillating portion of the double clevis or the double knuckle joint from rusting, the material of the pin and the retaining ring has been changed to stainless steel. pplicable Series Description Model ction Note type Non-rotating rod type W Direct mount type R K Double acting, Single rod Double acting, Double rod Double acting, Single rod model no. Double acting, Single rod Single acting (Spring return/extend) Double acting, Single rod Cylinders with rubber bumper have no bumper. Cylinders with rubber bumper have no bumper. Cylinders with rubber bumper have no bumper. Fluororubber seal XC22 Except with rod end bracket Except with rod end bracket Except with rod end bracket Specifications Seal material mbient temperature range Specifications other than above and external dimensions Note 1) Please contact SMC, as the type of chemical and the operating temperature may not allow the use of this product. Note 2) Cylinders with auto switches can also be produced; however, auto switch related parts (auto switch units, mounting brackets, built-in magnets) are the same as standard products. efore using these, please contact SMC regarding their suitability for the operating environment. ow to Order D Y IY CD Double clevis type Clevis pin Knuckle pin model no. Double clevis pin made of stainless steel G02, G03, G04, G05, G08, G10 Double knuckle joint Fluororubber With auto switch Note 1) : 10 C to 60 C (No freezing) Without auto switch : 10 C to 70 C Same as standard type Double knuckle joint pin made of stainless steel G02, G03, G04, G05, G08, G10 G02, G25, G03, G04, G05, G06 Symbol -XC22 Clevis pin made of stainless steel Knuckle pin XC27 XC27 XC27 XC27 90 Non-rotating Rod Direct Mount Direct Mount, Non-rotating Rod With End Lock Double cting, Single Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod W K KW R KR CG1 uto Switch

92 Series Symbol 16 Double Knuckle Joint with Spring Pin -XC29 To prevent loosening of the double knuckle joint pplicable Series Description Model ction Note Double acting, Single rod Except with rod end bracket type Single acting/spring return type (S) Except with rod end bracket Specifications: Same as standard type Dimensions: Same as standard type ow to Order model no. XC29 Double knuckle joint with spring pin 17 With Coil Scraper Symbol -XC35 It gets rid of frost, ice, weld spatter, cutting chips adhered to the piston rod, and protects the seals etc. pplicable Series Description Model ction Note type Double acting, Single rod Specifications: Same as standard type ow to Order model no. XC35 With coil scraper Dimensions (Dimensions other than below are the same as standard type.) Scraper bracket mounting bolt øi2 M F ZZ + Stroke ore Stroke range ZZ F I2 M size Long stroke Male thread Female thread Male thread Female thread 20 Up to to (118) 98 (106) 25 Up to to (123) 99 (107) 32 Up to to (125) 101 (109) 40 Up to to (143) 109 (118) 50 Up to to (166) 122 (134) 63 Up to to (166) 122 (134) Note) ( ): Long stroke Other dimensions are the same as double acting, single rod, standard type. On the axial foot and the rod flange types, the mounting bracket is wedged and bolted between the cylinder and the scraper at the time of shipment. On other types, it is placed in the same package, (but not assembled). The long stroke shows the maximum manufacturable stroke. For details about maximum stroke that can be used for each mounting bracket, contact SMC. Symbol 18 Larger Throttle Diameter of Connection Port -XC37 This is a cylinder with a piping port larger than the standard type. pplicable Series Description Model ction Note type Double acting, Single rod Except ø 80, ø 100 Double rod type ow to Order model no. Larger throttle diameter of connection port Specifications: Same as standard type 91 W Double acting, Double rod Except with air cushion Except ø 80, ø 100 XC37 Dimensions (Throttle diameter of connection port) Dimensions other than below are the same as standard type. ore size With rubber bumper With air cushion type (2.1) (2.5) 32 6 (3.3) 40 7 (3.9) 50 9 (4.5) 63 9 (5.7) Use external stopper etc. not to be damaged with cylinder cover directly if exceeding the range of kinetic energy absorption.

93 Series Symbol 19 uilt-in Shock bsorber in ead Cover Side -XC42 type of the series air cylinder in which a special shock absorber is enclosed in the head portion so that its ability to absorb energy during the retraction of the cylinder is considerably greater than the conventional air cushion. pplicable Series Description Model ction Note type ow to Order model no. uilt-in shock absorber in head cover side S + Stroke ZZ + Stroke Double acting, Single rod XC42 Shock absorber M The shock absorber service life is different from that of the cylinder. Refer to the R series Specific Product Precautions for the replacement period. Specifications Piston speed Dimensions (Dimensions other than below are the same as the long stroke type.) 50 to 1000 mm/s dditional specifications Same as standard type On the axial foot and head fl ange types, the bracket is mounted at the time of shipment. Others are shipped together, (but not assembled). ore size Stroke range Shock absorber S M ZZ to 350 RC to 400 RC to 450 RC to 800 RC to 1200 RC to 1200 RC Shock absorbers are consumables. The specifi cations for shock absorbers are the same as those for the RC, but use the RC when an external pressure is applied such as for a built-in cylinder. The maximum absorption energy may decrease depending on the operating conditions. Non-rotating Rod uto Switch W With End Lock CG1 K KW R KR Direct Mount Double cting, Single Rod Direct Mount, Non-rotating Rod Double cting, Single Rod Double cting, Double Rod Double cting, Single Rod Single cting, Spring Return/Extend Double cting, Double Rod 92

94 Series Symbol 20 Grease for Food Processing Equipment -XC85 Food grade grease (certifi ed by NSF-1) is used as lubricant. pplicable Series Description Model ction Note Double acting, Single rod type W Double acting, Double rod Direct mount type R Double acting, Single rod ow to Order model no. XC85 Specifications mbient temperature range 10 C to 70 C Seal material Nitrile rubber Grease Grease for food uto switch Mountable Dimensions Same as standard type dditional specifications Same as standard type Grease for food processing equipment Warning Precautions e aware that smoking cigarettes etc. after your hands have come into contact with the grease used in this cylinder can create a gas that is hazardous to humans. Not installable zone Food zone n environment where the raw materials and materials of food products, semi-finished food products and food products that make direct or indirect contact in a normal processing process. Splash zone n area where a portion of food products accidentally splash and stick under the intended operating conditions. n environment where food products that enter this area do not return to the food product contact portion again, and are not used as food products. Installable zone Non-food zone Other environments including the food splash zone, except for the food contact portions. Splash zone Not installable Food zone Not installable Food Non-food zone Installablele Container Note 1) void using this product in the food zone. (Refer to the fi gure on the right.) Note 2) When the product is used in an area of liquid splash, or a water resistant function is required for the product, please consult SMC. Note 3) Operate without lubrication from a pneumatic system lubricator. Note 4) Use the following grease pack for the maintenance work. GR--010 (Grease: 10 g) Note 5) Please contact SMC for details about the maintenance intervals for this cylinder, which differ from those of the standard cylinder. Symbol 21 PTFE Grease -X446 pplicable Series Description Model ction Note type ow to Order model no. Double acting, Single rod Except with air cushion X446 Specifications: Same as standard type Dimensions: Same as standard type When grease is necessary for maintenance, grease pack is available, please order it separately. GR-F-005 (Grease: 5 g) PTFE grease 93