15% lighter. Air Cylinder. 1.31kg. CA2 Series. Reduced weight by changing the shape of the rod cover and head cover. Weight reduced by up to

Transcription

1 Air ylinder A Series ø40, ø50, ø63, ø80, ø100 RoHS Reduced weight by changing the shape of the rod cover and head cover. Weight reduced by up to (ø50-50 stroke) 15% lighter 1.31kg Easy air cushion control umber of cushion valve adjustment rotations increased from 1 rotation to 3 rotations. Fine adjustment becomes easy, ensuring smooth operation at the stroke end kg urrent model Various switches such as compact auto switches and magnetic field resistant auto switches can be mounted. ompact auto switches D-M9 D-A9 J1 JP J JM M M3 1 3 JM M M1 A S1 S Magnetic field resistant auto switches D-P3DWA D-P4DW ushion valve Hexagon wrench 465

2 Air ylinder Part numbers with rod end bracket and/or pivot bracket available ot necessary to order a bracket for the applicable cylinder separately ote) Mounting bracket is shipped together with the product, but not assembled. Example) DA D Z- W -M9W Mounting Pivot bracket il one Pivot bracket is shipped together with the product, but not assembled. : Kit of pivot bracket and double clevis Kit of pivot bracket and trunnion Rod end bracket il one V Single knuckle joint W Double knuckle joint With rod end bracket V: Single knuckle joint W: Double knuckle joint Applicable to only mounting D (Double clevis) and T (enter trunnion). Various mounting bracket options Suitable mounting brackets can be selected for the installation condition. Improved amount of mounting freedom D: Double clevis : Kit of pivot bracket and double clevis : Single clevis : Head flange : asic L: Axial foot V: Single knuckle joint : Kit of pivot bracket and trunnion W: Double knuckle joint F: Rod flange L: Axial foot T: enter trunnion : Kit of pivot bracket and trunnion Reduced weight by changing the shape of the rod cover and head cover A Reduction rate 1% 15% 14% (kg) urrent model % % 4.76 ompared to 50 stroke for each size 466

3 A Series o substances hazardous to the environment are used. Stroke Variations Standard Lead free bushing is used as sliding material. ompliant with EU RoHS directive. Mounting dimensions are the same as the current product. Series Variations Series A-Z Type Single rod Piston rod lurching reduced Piston lurching is reduced by the construction which minimizes resistance in the air passage at startup. ushion ring With rod boot Variations Water resistant Air passage notch When starting operation air Operating direction ushion seal Standard stroke Up to 1800 Page Page 470 J1 JP J JM M M3 1 3 JM M M1 A S1 S Double rod Page 486 on-rotating rod AK Single rod Page 494 Double rod Page 498 With end lock A Single rod Page 50 Air-hydro A H Single rod Page 508 Double rod Page 51 Smooth ylinder Low friction AY-Z A Q Single rod For details about the clean series, refer to the Pneumatic lean Series (AT.E0-3). est Pneumatics o. -3 Use the new series Smooth ylinder AY Series to realize both-direction low friction and low-speed operation. (Refer to the est Pneumatics o. -3.) 467

4 ombinations of Standard Products and Made to Order Specifications A Series V : Standard : Made to Order v : Special product (Please contact SM for details.) : ot available ote 1) For details, refer to the Web atalog. ote ) opper-free for the externally exposed part. For details, refer to the Web atalog. ote 3) For details about the smooth cylinder, refer to the est Pneumatics o. -3. ote 4) The cover shape is the same as the current product. A (Standard type) Double acting ote 4) AK (on-rotating rod type) Single rod Double rod Single rod Double rod Page 470 Page 486 Page 494 Page 498 Symbol Specifications Applicable bore size Standard Standard V V V V DA-lZ uilt-in magnet V V V V Long st Long stroke ø40 to ø100 V V v v Al-lJZ With rod boot (ylon tarpaulin) V V V V Al-lKZ With rod boot (Heat resistant tarpaulin) V V V V 10-, 11- lean series ote 4) ø40 to ø63 V v 5A- opper (u) and Zinc (Zn)-free ote 1) V v ø40 to ø opper ote ) and Fluorine-free V V V V AlR Water resistant (R seal) V v AlV Water resistant (FKM seal) ø40 to ø100 V v AlM ylinder with stable lubrication function (Lube-retainer) V v XAl hange of rod end shape v X5 Oversized rod cylinder ote 4) v X6 Heat resistant cylinder ( 10 to 150 ) X3 Special port location ote 4) v v X4 With heavy duty scraper X5 Heat resistant cylinder ( 10 to 110 ) X6 Made of stainless steel ote 4) X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel X8 Adjustable stroke cylinder/adjustable extension type v X9 Adjustable stroke cylinder/adjustable retraction type X10 Dual stroke cylinder/double rod type X11 Dual stroke cylinder/single rod type v X1 Tandem cylinder v v X14 hange of trunnion bracket mounting position X15 hange of tie-rod length ø40 to ø100 X Fluororubber seal X7 Double clevis and double knuckle joint pins made of stainless steel X8 ompact flange made of SS400 X9 Double knuckle joint with spring pin v v v X30 Rod trunnion v v v X35 With coil scraper X65 Made of stainless steel (ombination of X7 and X68) X68 Made of stainless steel (with hard chrome plated piston rod) X85 rease for food processing equipment v v X88 Spatter resistant coil scraper, Lube-retainer, rease for welding (Piston rod: Stainless steel 304) v X89 Spatter resistant coil scraper, Lube-retainer, rease for welding (Piston rod: S45) v X91 Spatter resistant coil scraper, rease for welding (Piston rod: S45) v X1184 ylinder with heat resistant reed auto switch ( 10 to 10 ) v Series Action/ Type Page 468

5 A Series Use the new series Smooth ylinder AY Series to realize both-direction low friction and low-speed operation. (Refer to the est Pneumatics o. -3.) ote 4) A (With end lock) ote 4) AlH (Air-hydro type) Double acting ote 3) ote 4) AY AlQ (Smooth ylinder) (Low friction type) Single rod Single rod Double rod Single rod Single rod Page 50 Page 508 Page 51 est Pneumatics o. -3 Page 516 Symbol V V V V V Standard V V V V V DA-lZ V V V v v Long st V V V v v Al-lJZ V V V v v Al-lKZ ote 5) V 10-, 11-5A- V v v 0- ote 5) V v v AlR ote 5) V v v AlV AlM v XAl v v v X5 X6 ote 8) v v X3 ote 5) ote 7) ote 7) X4 v X5 ote 5) X6 ote 5) v v X7 v v v X8 J1 JP J JM M M3 1 3 JM M M1 A S1 S ote 6) v v X9 v v X10 v v v v v X11 v v v X1 X14 X15 v v X v X7 v v X8 v v X9 v v X30 v v X35 v v v X65 X68 v X85 v X88 v X89 v X91 v X1184 ote 5) Available only for locking at head end. ote 6) Available only for locking at rod end. ote 7) Standard for the air-hydro type ote 8) A Q series has no cushion. Only X3, X3D and X3DA are available. 469

6 Air ylinder: Standard Type Double Acting, Single Rod A Series ø40, ø50, ø63, ø80, ø100 RoHS How to Order With auto switch With auto switch (uilt-in magnet) Mounting asic L Axial foot F Rod flange Head flange Single clevis D Double clevis T enter trunnion Mounting brackets other than center trunnion are shipped together. A DA mm mm mm mm mm Port thread type il Rc T PT TF Tube material il Aluminum tube F Steel tube ot available with auto switch. ylinder stroke For details, refer to the next page. 100 Z 100 Z M9W racket 1 Auto switch il Without bracket il Without auto switch Pivot bracket For applicable auto switches, Only for D and T mounting types. refer to the table below. Pivot bracket is shipped together with the product, but not assembled. racket Suffix (ushion) il Air cushion Rubber bumper Suffix (Rod boot) il one J ylon tarpaulin K Heat resistant tarpaulin umber of auto switches il pcs. S 1 pc. 3 3 pcs. n n pcs. il Without bracket V W Single knuckle joint Double knuckle joint Made to Order For details, refer A knuckle joint pin is not provided to the next page. with the single knuckle joint. Rod end bracket is shipped together with the product, but not assembled. Applicable Auto Switches/Refer to pages 1575 to 1701 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Electrical entry rommet Indicator light Wiring (Output) 3-wire (P) 3-wire (PP) -wire Load voltage Auto switch model Lead wire length (m) Pre-wired Tie-rod and Applicable load D A connector mounting mounting (il) (M) (L) (Z) M9 V V V v v 59 V V v v 5 V, 1 V I circuit M9P V V V v v 4 V 5P V V v v M9 V V V v v 1 V K59 V V v v V Terminal 3-wire (P) conduit -wire K39 K39 M9W V V V v v 3-wire (P) 59W V V v v I circuit 5 V, 1 V Diagnostic indication Yes M9PW V V V v v 3-wire (PP) (-color indicator) 5PW V V v v -wire M9W V V V v v 1 V 4 V K59W V V v v rommet 3-wire (P) M9A 1 v v V v v 5 V, 1 V Water resistant 3-wire (PP) M9PA 1 v v V v v (-color indicator) M9A 1 v v V v v -wire 1 V 5A 1 V v v With diagnostic output (-color indicator) 4-wire (P) 5 V, 1 V F59F 59F V V v v I circuit Magnetic field resistant -wire P3DWA V V V v (-color indicator) (on-polar) P4DW V V v 3-wire (P equivalent) 5 V A96 V V I circuit Yes 100 V A93 V V V V rommet o 100 V or less A90 V V I circuit Relay, Yes 100 V, 00 V A54 54 V V V PL o 1 V 00 V or less A64 64 V V -wire 4 V Terminal A33 A33 conduit A34 A34 PL Yes 100 V, 00 V DI terminal A44 A44 Relay, Diagnostic indication (-color indicator) rommet A59W 59W V V PL 1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. A water-resistant type cylinder is recommended for use in an environment which requires water resistance. Lead wire length symbols: 0.5 m il (Example) M9W Solid state auto switches marked with are produced upon receipt of order. 1 m M (Example) M9WM 3 m L (Example) M9WL 5 m Z (Example) M9WZ Since there are other applicable auto switches than listed above, refer to page 53 for details. For details about auto switches with pre-wired connector, refer to pages 1648 and The D-A9 /M9 /P3DWA auto switches are shipped together, (but not assembled). (However, auto switch mounting brackets are assembled for the D-A9 / M9 before shipment.) 470 Relay, PL

7 Air ylinder: Standard Type Double Acting, Single Rod A Series Specifications Symbol -X1184 Symbol Double acting Air cushion Made to Order: Individual Specifications (For details, refer to page 54.) Specifications ylinder with heat resistant reed auto switch ( 10 to 10 ) Made to Order (For details, refer to pages 1703 to 1896.) Symbol Specifications -XA hange of rod end shape -X5 Oversized rod cylinder * -X6 Heat resistant cylinder ( 10 to 150 ) -X3 Special port location * -X4 With heavy duty scraper -X5 Heat resistant cylinder ( 10 to 110 ) -X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel -X8 Adjustable stroke cylinder/adjustable extension type -X9 Adjustable stroke cylinder/adjustable retraction type -X10 Dual stroke cylinder/double rod type -X11 Dual stroke cylinder/single rod type -X1 Tandem cylinder -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length -X Fluororubber seal -X7 Double clevis and double knuckle joint pins made of stainless steel -X8 ompact flange made of SS400 -X9 Double knuckle joint with spring pin -X30 Rod trunnion -X35 With coil scraper -X65 Made of stainless steel (ombination of X7 and X68) -X68 Made of stainless steel (with hard chrome plated piston rod) -X85 rease for food processing equipment -X88 Spatter resistant coil scraper, Lube-retainer, rease for welding (Piston rod: Stainless steel 304) -X89 Spatter resistant coil scraper, Lube-retainer, rease for welding (Piston rod: S45) -X91 Spatter resistant coil scraper, rease for welding (Piston rod: S45) For special port location (-X3), the mounting bracket and port location can be determined using the standard product corresponding to the operating conditions. For made of stainless steel (-X6), use made of stainless steel (with hard chrome plated piston rod) (-X68) that the surface treatment is performed on the piston rod with the same specifications. * The cover shape is the same as the current product. Refer to pages 517 to 53 for cylinders with auto switches. Auto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting Auto switch mounting brackets/part no Fluid Air Action Double acting Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Ambient and fluid temperature Without auto switch: 10 to 70 *1 With auto switch : 10 to 60 *1 Minimum operating pressure 0.05 MPa Piston speed 50 to 500 mm/s ushion Air cushion or Rubber bumper Stroke length tolerance Up to 50 st: to 1000 st: to 1500 st: to 1800 st: +. 0 Lubrication ot required (on-lube) Mounting asic, Foot, Rod flange, Head flange Single clevis, Double clevis, enter trunnion When activated cushion When not activated Allowable Air kinetic energy (J) * Rubber bumper *1 o freezing * Activate the air cushion when operating the cylinder. If this is not done, the piston rod assembly or the tie-rods will be damaged when the allowable kinetic energy exceeds the values shown in the above table. Standard Strokes 40 50, 63 80, 100 Standard stroke ote 1) Max. Stroke range q 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 ote 1) Intermediate strokes not listed above are produced upon receipt of order. ote ) Applicable strokes should be confirmed according to the usage. For details, refer to Air ylinders Model Selection on front matter pages. In addition, the products that exceed the stroke range q might not be able to fulfill the specifications due to the deflection etc. ote 3) Please consult with SM for manufacturability and the part numbers when exceeding the stroke range w. ote 4) The stroke range with rod boot is 0 to 1800 mm. Please consult with SM when exceeding 1800 mm strokes. Minimum Stroke for Auto Switch Mounting aution The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the center trunnion type needs careful attention. (For details, refer to pages 51 and 5.) Rod oot Material Symbol Rod boot material Max. ambient temperature J ylon tarpaulin 70 K Heat resistant tarpaulin 110 * * Maximum ambient temperature for the rod boot Accessories Mounting asic Axial foot Rod flange Stroke range w Head flange Single clevis manufacturable stroke Up to 1800 Up to 700 Double clevis enter trunnion Rod end nut V V V V V V V Standard levis pin V Single knuckle joint V V V V V V V Option Double knuckle joint (with pin) V V V V V V V With rod boot V V V V V V V * Refer to page 485 for part numbers and dimensions. 471 J1 JP J JM M M3 1 3 JM M M1 A S1 S

8 A Series Ordering Example of ylinder Assembly Mounting rackets/part o. ylinder model: DAD50-100Z-W-M9W Double clevis Auto switch Pivot bracket Axial foot A-L04 A-L05 A-L06 A-L08 A-L10 Flange A-F04 A-F05 A-F06 A-F08 A-F10 Single clevis A-04 A-05 A-06 A-08 A-10 Double clevis A-D04 A-D05 A-D06 A-D08 A-D10 When axial foot brackets are used, order two pieces per cylinder. A clevis pin, flat washers and split pins are shipped together with double clevis. alculation: Example) AL40-100Z (Axial foot, ø40, 100 stroke) Double knuckle joint Mounting D: Double clevis Pivot bracket : Yes Rod end bracket W: Double knuckle joint Auto switch D-M9W: pcs. Pivot bracket, double knuckle joint and auto switch are shipped together with the product, but not assembled. Weights/Aluminum Tube (Steel Tube) (kg) asic Aluminum tube Steel tube Aluminum tube Axial foot Steel tube Aluminum tube Flange Steel tube asic weight Single Aluminum tube clevis Steel tube Double Aluminum tube clevis Steel tube Trunnion Aluminum tube Steel tube Additional weight All mounting Aluminum tube per 50 mm of stroke brackets Steel tube Accessories Single knuckle Double knuckle (with pin) asic weight 0.91 kg Additional weight 0.0/50 stroke ylinder stroke 100 stroke x 100/50 = 1.31 kg Allowable Kinetic Energy Load mass (kg) ø100 ø80 ø63 ø50 ø40 Maximum speed (mm/s) 1000 (Example) Find the upper limit of rod end load when an air cylinder of ø63 is operated at 500 mm/s. From a point indicating 500 mm/s on the axis of abscissas, extend a line upward and find a point where it intersects with a line for the 63 mm bore size. Extend a line from the intersection to the left and find a load mass 60 kg. 47

9 Air ylinder: Standard Type Double Acting, Single Rod A Series Water Resistant DA Mounting type Port thread type R Stroke Suffix Z M9lA(V)L -X68 With auto switch (uilt-in magnet) Water resistant air cylinder R R seal (itrile rubber) V FKM seal (Fluororubber) Specifications Action Double acting, Single rod 40, 50, 63, 80, 100 ushion Air cushion Auto switch mounting Tie-rod mounting X68: Made of stainless steel Made to Order (with hard chrome plated piston rod) Specifications other than the above are the same as the standard basic type. ote 1) Excluding the air-hydro type and the type with a rod boot of the A series. ote ) ombination of auto switches and steel tube is not available. For details, refer to page 115. Water resistant -color indicator solid state auto switch Dimensions ylinder with Stable Lubrication Function (Lube-retainer) DA Mounting type With auto switch (uilt-in magnet) M Stroke Z Pivot bracket ylinder with Stable Lubrication Function (Lube-retainer) Made to Order The dimensions are the same as the standard double acting, single rod type. Refer to page 475 for details. Rod end bracket Auto switch D: Available only for with auto switch. J1 JP J JM M M3 1 3 JM M M1 A S1 S Specifications 40, 50, 63, 80, 100 Action Double acting, Single rod Minimum operating pressure 0.1 MPa Piston speed 50 to 500 mm/s ushion Air cushion Specifications other than the above are the same as the standard type. Dimensions (Dimensions other than those shown below are the same as the standard type.) øe f øe f The mounting dimensions of the mounting bracket are the same as the standard type. For details, refer to the Web atalog. 473

10 A Series i q e r y t!7!4!5!9 u w!1!8 o!0!3! omponent Parts o. Description Material ote 1 Rod cover Aluminum die-casted Trivalent chromated Head cover Aluminum die-casted Trivalent chromated 3 ylinder tube Aluminum alloy Hard anodized 4 Piston rod arbon steel Hard chrome plating 5 Piston Aluminum alloy 6 ushion ring Aluminum alloy Anodized 7 ushion ring Aluminum alloy Anodized 8 ushing earing alloy 9 ushion valve Steel wire Trivalent zinc chromated 10 Tie-rod arbon steel Trivalent zinc chromated 11 Retaining ring Spring steel Phosphate coating 1 Spring washer Steel wire Trivalent zinc chromated 13 Tie-rod nut Rolled steel Trivalent zinc chromated 14 Wear ring Resin 15 ushion seal Urethane 16 Rod seal R 17 Piston seal R 18 ushion valve seal R 19 ylinder tube gasket R 0 Rod end nut Rolled steel Trivalent zinc chromated Replacement Parts: Seal Kit Kit no. 40 A-40Z-PS 50 A-50Z-PS 63 A-63Z-PS 80 A-80Z-PS 100 A-100Z-PS ontents Set of the nos.!5,!6,!7,!9 Seal kit includes!5,!6,!7,!9. Order the seal kit based on each bore size. Do not disassemble the trunnion type. Refer to page 55. Seal kit includes a grease pack (ø40, ø50: 10 g, ø63, ø80: 0 g, ø100: 30 g). Order with the following part number when only the grease pack is needed. rease pack part number: R-S-010 (10 g), R-S-00 (0 g) 474

11 Air ylinder: Standard Type Double Acting, Single Rod A Series asic: A 1 4 x J ød øe Width across flats KA øe ød H1 With rod boot AL A K F H 10. l h + l ZZ + l + Stroke f x P x ushion valve RT S + Stroke ZZ + Stroke When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. M A AL 1 D E F H1 J K KA Without reinforcement ring With reinforcement ring M8 x M14 x M8 x M18 x M10 x M18 x M1 x M x M1 x M6 x 1.5 Without rod boot With rod boot P RT RY S ZZ ZZ H d e f h l Without reinforcement ring With reinforcement ring Without reinforcement ring With reinforcement ring / /4 stroke / /4 stroke / /4 stroke / /4 stroke / /4 stroke 4 6 ote 1) When a flange bracket is mounted on the head cover side of the basic type with bore size of ø50 to ø100 and stroke of 1001 mm or more, it is necessary to loosen the tie-rod to adjust the M dimension. When head flange type is ordered, adjustment is not necessary. ote ) For models with bore size of ø50 to ø100 and stroke of 1001 mm or more, do not mount a flange bracket on the rod cover side of the basic type since H dimension is different from those shown above. When rod flange type is used, order with the part number with bracket. RY M J1 JP J JM M M3 1 3 JM M M1 A S1 S 475

12 A Series Axial Foot: AL x ushion valve 1 4 x J H1 A AL H K F x P When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. LY LH RY LX øe ød Width across flats KA LT Y X RT S + Stroke LS + Stroke ZZ + Stroke 4 x øld ød øe X Y With rod boot 10. l f h + l ZZ + l + Stroke A AL 1 D E F H1 J K KA LD LH LS LT LX LY M8 x M8 x M10 x M1 x M1 x P S X Y RT RY Without rod boot With rod boot H ZZ d e f h l ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke

13 Air ylinder: Standard Type Double Acting, Single Rod A Series Rod Flange: AF Stroke of 1000 mm or less Width across flats KA Width across flats 1 ød øe ød With rod boot H1 AL K A FT H 10. l h + l ZZ + l + Stroke f x P x ushion valve S + Stroke ZZ + Stroke øe M 4 x øfd F FV FY A AL 1 D E F FD FT FV FX FY FZ H1 J K KA M8 x M8 x M10 x M1 x M1 x M P S Without rod boot With rod boot H ZZ d e f h l ZZ M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 4 FX FZ 4 x J For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outer diameter of the boot mounting bracket ød. J1 JP J JM M M3 1 3 JM M M1 A S1 S 477

14 A Series Rod Flange: AF Stroke of 1001 mm or more x P x ushion valve Width across flats KA When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. 4 x øfd 4 x J Width across flats 1 ød øe RY H1 AL FT A K H ZZ + Stroke RT S + Stroke M With rod boot øe F FY FX FZ 10. l f h + l ZZ + l + Stroke A AL 1 D E F FD FT FX FY FZ H1 J K KA M M8 x M8 x M10 x M1 x M1 x P RT RY S Without rod boot With rod boot H ZZ e f h l ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 19 ote 1) For flange type with bore size of ø40, the same flange bracket is used for all strokes. ote ) For models with bore size of ø50 to ø100 and stroke of 1001 mm or more, do not mount a flange bracket on the rod cover side of the basic type since H dimension is different from those shown above. When rod flange type is used, order with the part number with bracket. For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outer diameter of the boot øe. 478

15 Air ylinder: Standard Type Double Acting, Single Rod A Series Head Flange: A Stroke of 1000 mm or less 4 x øfd F FV FY 1 FX FZ 4 x J ød øe Width across flats KA øe ød H1 AL F A K H With rod boot 10. l f h + l ZZ + l + Stroke x P x ushion valve S + Stroke ZZ + Stroke A AL 1 D E F F FD FT FV FX FY FZ H1 J M8 x M8 x M10 x M1 x M1 x 1.75 Without rod boot With rod boot K KA P S H ZZ d e f h l ZZ M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 5 FT J1 JP J JM M M3 1 3 JM M M1 A S1 S 479

16 A Series Head Flange: A Stroke of 1001 mm or more 1 4 x øfd 4 x J Width across flats KA x ushion valve x P When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. ød øe F FY øe ød RY FX FZ H1 AL A H K F RT S + Stroke ZZ + Stroke FT With rod boot 10. l f h + l ZZ + l + Stroke A AL 1 D E F FD FT FX FY FZ H1 J K KA M8 x M8 x M10 x M1 x M1 x P S RT RY Without rod boot With rod boot H ZZ d e f h l ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke 36 ote 1) For flange type with bore size of ø40, the same flange bracket is used for all strokes. ote ) When a flange bracket is mounted on the head cover side of the basic type with bore size of ø50 to ø100 and stroke of 1001 mm or more, it is necessary to loosen the tie-rod to adjust the M dimension. When head flange type is ordered, adjustment is not necessary. 480

17 Air ylinder: Standard Type Double Acting, Single Rod A Series Single levis: A Width across flats KA øe ød x ushion valve x P RY When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. ødh10 4 x J J1 JP J Width across flats 1 H1 AL A K F H RT U S + Stroke Z + Stroke ZZ + Stroke L RR X JM M M3 1 3 With rod boot JM M ød øe M1 10. l f h + l ZZ + l + Stroke A S1 S A AL 1 DH10 X D E F H1 J K KA L M8 x M8 x M10 x M1 x M1 x Without rod boot With rod boot P RR S U H Z ZZ d e f h l Z ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke

18 A Series Double levis: AD U When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. Width across flats KA x ushion valve x P RR Hole dia.: DH10 Shaft dia.: Dd9 4 x J øe ød Width across flats 1 H1 RR1 With rod boot ød øe RY AL A K F H RT S + Stroke Z + Stroke ZZ + Stroke L X Z 10. l f h + l ZZ + l + Stroke A AL 1 DH10 X Z D E F H1 J K KA L M8 x M8 x M10 x M1 x M1 x Without rod boot With rod boot P RR1 RR S U H Z ZZ d e f h l Z ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke A clevis pin, flat washers and split pins are included. 48

19 Air ylinder: Standard Type Double Acting, Single Rod A Series enter Trunnion: AT 1 4 x J Width across flats KA Z + 1/ stroke x P x ushion valve J1 TY øtde8 øe ød JP J TX TZ H1 AL A K F H ZZ + Stroke TT S + Stroke JM M M3 1 With rod boot Z + l + 1/ stroke 3 JM M ød øe M1 10. l f h + l ZZ + l + Stroke A S1 S A AL 1 D E F H1 J K KA P S M8 x M14 x / M8 x M18 x / M10 x M18 x / M1 x M x / M1 x M6 x / 16 Without rod boot With rod boot TDe8 TT TX TY TZ H Z ZZ d e f h l Z ZZ /4 stroke /4 stroke /4 stroke /4 stroke /4 stroke Do not disassemble the trunnion type. Refer to page

20 A Series Trunnion and Double levis Pivot racket Strength is the same as cylinder brackets. Applicable Series racket type Applicable series Trunnion pivot bracket A Double clevis pivot bracket A Please contact SM at the time of mounting. Description A 40 A 50 A 63 A 80 A 100 Trunnion pivot bracket A-S04 A-S06 M-S10 Double clevis pivot bracket A-04 A-05 A-06 A-08 A-10 Order trunnion pivot brackets per cylinder. Trunnion pivot bracket Material: ast iron TE TO TX TO Z + 1/ stroke 4 x øtt 4 x øtr TY TY T TS øtd TH TF TU TL TU TA Part no. TA TL TU T TX TE TO TR TT TS TH TF TY Z TD-H10 (Hole) A-S A-S M-S Double clevis pivot bracket Material: ast iron Z + Stroke DX DD 4 x ødt DF DH DS Rotating Angle A A A 90 4 x ødr DU DL DA DU DO D DO DE 40 to Part no. DA DL DU D DX DE DO DR DT DS DH DF Z DDH10 (Hole) A A A A A

21 A Series Dimensions of Accessories Y Type Double Knuckle Joint Shaft diameter: ødh10 Split pin Hole diameter: ødd9 Flat washer: Polished round øe1 ød1 A1 U1 L1 m x ød L L1 X Z L RR1 levis Pin/Knuckle Pin ødd9 Material: ast iron Part no. A knuckle pin, split pins and flat washers are included. Material: arbon steel Part no. Applicable bore size A1 E1 D1 L1 R1 U1 D X Z L Applicable bore size levis Knuckle Split pins and flat washers are included. Dd9 L1 L m d Drill through Split pin size Included split pin Flat washer size Y-04D M14 x ø3 x 18 L Polished round 1 Y-05D 50, M18 x ø3 x 18 L Polished round 1 Y-08D M x ø4 x 5 L Polished round 18 Y-10D M6 x ø4 x 30 L Polished round 0 Included flat washer RR1 øe1 DP-A ø3 x 18 L Polished round 10 DP-3A 50 40, 50, ø3 x 18 L Polished round 1 DP-4A ø4 x 5 L Polished round 16 DP-5A ø4 x 5 L Polished round 18 DP-6A ø4 x 30 L Polished round 0 DP-7A ø4 x 36 L Polished round 4 J1 JP J JM M M3 1 3 JM M M1 A S1 S I Type Single Knuckle Joint Rod End ut (Standard) DH d ød A1 U1 L1 A X H Material: Free cutting sulfur steel Material: Rolled steel Applicable Part no. A A1 E1 L1 R1 U1 DH10 X bore size I-04A M14 x I-05A 50, M18 x I-08A M x I-10A M6 x Applicable Part no. bore size d H D T M14 x T-05 50, 63 M18 x T M x T M6 x

22 Air ylinder: Standard Type Double Acting, Double Rod AW Series ø40, ø50, ø63, ø80, ø100 RoHS How to Order With auto switch AW L DAW L With auto switch (uilt-in magnet) Double rod uilt-in Magnet ylinder Model Mounting If a built-in magnet cylinder asic without an auto switch is required, L Axial foot there is no need to enter the F Rod flange symbol for the auto switch. T enter trunnion Mounting brackets other than center (Example) DAWL40-100Z trunnion are shipped together. Tube material il Aluminum tube Port thread type F Steel tube il Rc ot available with auto switch. T PT TF mm mm mm mm mm ylinder stroke For details, refer to the next page. 100 Z 100 Z M9W Suffix (ushion) il Air cushion Rubber bumper Suffix (Rod boot) il Without rod boot One J ylon tarpaulin side K Heat resistant tarpaulin il Without rod boot oth JJ ylon tarpaulin sides KK Heat resistant tarpaulin Made to Order For details, refer to the next page. umber of auto switches il pcs. S 1 pc. 3 3 pcs. n n pcs. Auto switch il Without auto switch For applicable auto switches, refer to the table below. Applicable Auto Switches/Refer to pages 1575 to 1701 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Diagnostic indication (-color indicator) Water resistant (-color indicator) Electrical entry rommet Terminal conduit rommet Indicator light Wiring (Output) 3-wire (P) 3-wire (PP) -wire Yes 3-wire (PP) Load voltage Auto switch model Lead wire length (m) Pre-wired Tie-rod and Applicable load D A connector mounting mounting (il) (M) (L) (Z) M9 V V V v v 59 V V v v 5 V, 1 V I circuit M9P V V V v v 4 V 5P V V v v M9 V V V v v 1 V K59 V V v v V 3-wire (P) -wire K39 K39 3-wire (P) M9W V V V v v 59W V V v v 5 V, 1 V M9PW V V V v v 5PW V V v v M9W V V V v v K59W V V v v M9A 1 v v V v v -wire 4 V 1 V 3-wire (P) 3-wire (PP) 5 V, 1 V M9PA 1 v v V v v I circuit M9A 1 v v V v v -wire 1 V 5A 1 V v v With diagnostic output (-color indicator) 4-wire (P) 5 V, 1 V F59F 59F V V v v I circuit Magnetic field resistant (-color indicator) -wire P3DWA V V V v (on-polar) P4DW V V v 3-wire (P equiv.) 5 V A96 V V I circuit Yes 100 V A93 V V V V rommet o 100 V or less A90 V V I circuit Relay, Yes 100 V, 00 V A54 54 V V V PL o 1 V 00 V or less A64 64 V V -wire 4 V Terminal A33 A33 conduit A34 A34 PL Yes 100 V, 00 V DI terminal A44 A44 Relay, Diagnostic indication (-color indicator) rommet A59W 59W V V PL 1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. A water-resistant type cylinder is recommended for use in an environment which requires water resistance. Lead wire length symbols: 0.5 m il (Example) M9W 3 m L (Example) M9WL 1 m M (Example) M9WM 5 m Z (Example) M9WZ Solid state auto switches marked with are produced upon receipt of order. Since there are other applicable auto switches than listed above, refer to page 53 for details. For details about auto switches with pre-wired connector, refer to pages 1648 and The D-A9 /M9 /P3DWA auto switches are shipped together, (but not assembled). (However, auto switch mounting brackets are assembled for the D-A9 / M9 before shipment.) 486 Relay, PL

23 Air ylinder: Standard Type Double Acting, Double Rod AW Series Specifications Symbol Air cushion Made to Order (For details, refer to pages 1703 to 1896.) Symbol Specifications -XA hange of rod end shape -X6 Heat resistant cylinder ( 10 to 150 ) -X3 Special port location -X4 With heavy duty scraper -X5 Heat resistant cylinder ( 10 to 110 ) -X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length -X Fluororubber seal -X8 ompact flange made of SS400 -X35 With coil scraper -X58 Water resistant/ uilt-in hard plastic magnet -X59 Fluororubber seal/ uilt-in hard plastic magnet -X65 Made of stainless steel (ombination of X7 and X68) -X68 Made of stainless steel (with hard chrome plated piston rod) -X85 rease for food processing equipment For special port location (-X3), the mounting bracket and port location can be determined using the standard product corresponding to the operating conditions. For made of stainless steel (-X6), use made of stainless steel (with hard chrome plated piston rod) (-X68) that the surface treatment is performed on the piston rod with the same specifications. The cover shape is the same as the current product. Refer to pages 517 to 53 for cylinders with auto switches. Auto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting Auto switch mounting brackets/part no Fluid Air Action Double acting Proof pressure 1.5 MPa Maximum operating pressure 1.0 MPa Minimum operating pressure 0.08 MPa Piston speed 50 to 500 mm/s Ambient and Without auto switch: 10 to 70 fluid temperature With auto switch : 10 to 60 ushion Air cushion or Rubber bumper Stroke length tolerance Up to 50 st: to 1000 st: 0 Lubrication ot required (on-lube) Mounting asic, Axial foot, Rod flange, enter trunnion o freezing Standard Strokes 40 50, 63 80, 100 Standard stroke ote 1) Max. Stroke range q 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 ote 1) Intermediate strokes not listed above are produced upon receipt of order. ote ) Applicable strokes should be confirmed according to the usage. For details, refer to Air ylinders Model Selection on front matter pages. In addition, the products that exceed the stroke range q might not be able to fulfill the specifications due to the deflection etc. ote 3) Please consult with SM for manufacturability and the part numbers when exceeding the stroke range w. ote 4) The stroke range with rod boot is 0 to 1400 mm. Please consult with SM when exceeding 1400 mm strokes. Minimum Stroke for Auto Switch Mounting aution The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the center trunnion type needs careful attention. (For details, refer to pages 51 and 5.) Rod oot Material Symbol Rod boot material Max. ambient temperature J ylon tarpaulin 70 K Heat resistant tarpaulin 110 Maximum ambient temperature for the rod boot Accessories Mounting asic Foot Flange enter trunnion Standard Rod end nut V V V V Single knuckle joint V V V V Option Double knuckle joint (with pin) V V V V With rod boot V V V V Refer to page 485 for part numbers and dimensions. Weights/Aluminum Tube (Steel Tube) (kg) asic Aluminum tube Steel tube Axial Aluminum tube asic foot Steel tube weight Aluminum tube Flange Steel tube Aluminum tube Trunnion Steel tube Additional weight per All mounting Aluminum tube mm of stroke brackets Steel tube Single knuckle Accessories Double knuckle (with pin) Stroke range w Up to 1000 Up to 100 Up to 1500 manufacturable stroke Up to 1800 alculation: (Example) AWL (Axial foot, ø40, 100 stroke) asic weight (Axial foot, ø40) Additional weight...0.8/50 stroke ylinder stroke stroke x 100/50 = 1.74 kg 487 J1 JP J JM M M3 1 3 JM M M1 A S1 S

24 AW Series onstruction!7!3 y q w e t r!4!8!!6 u!5 o i!1!0 omponent Parts o. Description Material Q ty ote 1 Rod cover Aluminum die-casted Trivalent chromated ylinder tube Aluminum alloy 1 Hard anodized 3 Piston rod arbon steel 1 Hard chrome plating 4 Piston Aluminum alloy 1 5 ushion ring Aluminum alloy Anodized 6 ushing earing alloy 1 7 ushion valve Steel wire Trivalent zinc chromated 8 Tie-rod arbon steel 4 Trivalent zinc chromated 9 Retaining ring Spring steel Phosphate coating 10 Spring washer Steel wire 8 Trivalent zinc chromated 11 Tie-rod nut Rolled steel 8 Trivalent zinc chromated 1 ushion seal Urethane 13 Rod seal R 14 Piston seal R 1 15 ushion valve seal R 16 ylinder tube gasket R 17 Rod end nut Rolled steel Trivalent zinc chromated 18 Magnet (1) Replacement Parts: Seal Kit Kit no. ontents Pneumatic type 40 AW40Z-PS 50 AW50Z-PS Set of the nos. 63 AW63Z-PS!,!3,!4,!6 80 AW80Z-PS 100 AW100Z-PS Do not disassemble the trunnion type. Refer to page 55. Seal kit includes!,!3,!4,!6. Order the seal kit based on each bore size. Seal kit includes a grease pack (ø40, ø50: 10 g, ø63, ø80: 0 g, ø100: 30 g). Order with the following part number when only the grease pack is needed. rease pack part number: R-S-010 (10 g), R-S-00 (0 g) 488

25 Air ylinder: Standard Type Double Acting, Double Rod AW Series asic: AW 4 x J x ushion valve x P Width across flats KA M When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. M Width across flats KA J1 øe ød RY ød øe JP 1 H1 AL A K F H RT S + Stroke ZZ + x Stroke K F H + Stroke AL A H1 J JM M M3 With rod boot (One side) 1 3 ød øe JM M 10. l h + l ZZ + l + Stroke f M1 A With rod boot (oth sides) When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. S1 S ød øe øe øe ød RY 10. l f h + l RT S + Stroke ZZ + l + x Stroke f l + Stroke h + l + Stroke 10. A AL 1 D E F H1 J K KA M M8 x M14 x M8 x M18 x M10 x M18 x M1 x M x M1 x M6 x 1.5 P RT RY S Without rod boot With rod boot (One side) (oth sides) H ZZ d e f h l ZZ ZZ / /4 stroke / /4 stroke / /4 stroke / /4 stroke / /4 stroke

26 AW Series Axial Foot: AWL x P x ushion valve 1 4 x J H K A AL F When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. H + Stroke K A F AL H1 H1 LY LH øe ød ød øe Width across flats KA 4 x øld LT Width across flats KA With rod boot ød øe RY LX Y X RT S + Stroke LS + Stroke ZZ + x Stroke X Y 10. l h + l ZZ + l + Stroke f A AL 1 D E F H1 J K KA LD LH LS LT LX LY M8 x M8 x M10 x M1 x M1 x P RT RY S X Y Without rod boot With rod boot (One side) (oth sides) H ZZ d e f h l ZZ ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke

27 Air ylinder: Standard Type Double Acting, Double Rod AW Series Rod Flange: AWF Stroke of 1000 mm or less F FV FY 4 x øfd 1 4 x J x P M Width across Width across flats KA x ushion valve flats KA FX FZ ød øe ød Width across flats 1 H1 AL K A H With rod boot 10. l h + l ZZ + l + Stroke FT f S + Stroke ZZ + x Stroke F K H + Stroke H1 AL A AL 1 D E F FD FT FV FX FY FZ H1 J K KA M M8 x M8 x M10 x M1 x M1 x P S Without rod boot With rod boot (One side) (oth sides) H ZZ d e f h l ZZ ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke A ød øe For installing an air cylinder, when a hole must be made to accommodate the rod portion, make sure to machine a hole that is larger than the outer diameter of the boot mounting bracket ød. J1 JP J JM M M3 1 3 JM M M1 A S1 S 491

28 AW Series Rod Flange: AWF Stroke of 1001 mm or more Width across flats KA Width across flats 1 x P x ushion valve When the stroke is 1001 mm or longer, a tie-rod reinforcement ring is attached. M Width across flats KA 4 x øfd 1 4 x J ød ød øe F FY RY H1 AL A H FT K RT S + Stroke ZZ + x Stroke F K H + Stroke AL A H1 FX FZ With rod boot øe 10. l f h + l ZZ + l + Stroke A AL 1 D E F FD FT FX FY FZ H1 J K KA M M8 x M8 x M10 x M1 x M1 x P RT RY S Without rod boot With rod boot (One side) (oth sides) H H ZZ d e f h l ZZ ZZ 40 M14 x / /4 stroke M18 x / /4 stroke M18 x / /4 stroke M x / /4 stroke M6 x / /4 stroke ote 1) For flange type with bore size of ø40, the same bracket is used for all strokes. ote ) For models with bore size of ø50 to ø100 and stroke of 1001 mm or more, do not mount a flange bracket on basic cylinders since H dimension is different from those shown above. When rod flange type is used, order with the part number with bracket. 49

29 Air ylinder: Standard Type Double Acting, Double Rod AW Series enter Trunnion: AWT Z + 1/ stroke TY øtde8 1 TX TZ 4 x J ød øe øe ød Width across flats KA H1 AL K A H With rod boot F 10. l f h + l ZZ + l + Stroke x P TT S + Stroke ZZ + x Stroke x ushion valve øe ød Width across flats KA F H1 AL K A H + Stroke A AL 1 D E F H1 J K KA P S TDe M8 x M14 x / M8 x M18 x / M10 x M18 x / M1 x M x / M1 x M6 x / Without rod boot With rod boot (One side) (oth sides) TT TX TY TZ H Z ZZ d e f h l Z ZZ Z ZZ /4 stroke /4 stroke /4 stroke /4 stroke /4 stroke Do not disassemble the trunnion type. Refer to page 55. J1 JP J JM M M3 1 3 JM M M1 A S1 S 493

30 Air ylinder: on-rotating Rod Type Double Acting, Single Rod AK Series ø40, ø50, ø63 How to Order With auto switch With auto switch (uilt-in magnet) on-rotating rod uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DAKL AK DAK L F D T L L Mounting asic Axial foot Rod flange Head flange Single clevis Double clevis enter trunnion Port thread type il Rc T PT TF mm mm mm ylinder stroke For details, refer to the next page. M9W Suffix (ushion) umber of il Air cushion auto switches Without cushion il pcs. Suffix (Rod boot) S 1 pc. il one 3 3 pcs. J ylon tarpaulin n n pcs. K Heat resistant tarpaulin Made to Order Auto switch For details, refer il Without auto switch to the next page. * For applicable auto switches, refer to the table below. Applicable Auto Switches/Refer to pages 1575 to 1701 for further information on auto switches. Type Solid state auto switch Special function Electrical entry rommet Terminal conduit Indicator light Wiring (Output) 3-wire (P) 3-wire (P) 5 V, Load voltage Auto switch model Lead wire length (m) D A Tie-rod and mounting mounting (il) (M) (L) (Z) Pre-wired connector M9 V V V v v 5 V, 59 V V v v 3-wire 1 V M9P V V V v v (PP) 4 V 5P V V v v -wire 1 V M9 V V V v v K59 V V v v 3-wire (P) V -wire K39 K39 M9W V V V v v 59W V V v v Applicable load I circuit I circuit Relay, Diagnostic indication Yes 3-wire 1 V M9PW V V V v v PL (-color indicator) (PP) 5PW V V v v -wire M9W V V V v v 4 V 1 V K59W V V v v rommet 3-wire (P) 5 V, M9A*1 v v V v v Water resistant 3-wire (PP) 1 V M9PA*1 v v V v v 5A*1 V v v (-color indicator) -wire 1 V M9A*1 v v V v v With diagnostic output (-color indicator) 4-wire (P) 5 V, 1 V F59F 59F V V v v I circuit Magnetic field resistant -wire P3DWA V V V v (-color indicator) (on-polar) P4DW V V v 3-wire Yes (P equiv.) 5 V A96 V V I circuit 100 V A93 V V V V rommet o 100 V or less A90 V V I circuit Relay, Yes 100 V, 00 V A54 54 V V V PL o -wire 4 V 1 V 00 V or less A64 64 V V Terminal A33 A33 conduit A34 A34 PL Yes 100 V, 00 V DI terminal A44 A44 Relay, Diagnostic indication (-color indicator) rommet A59W 59W V V PL *1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. * Lead wire length symbols: 0.5 m il (Example) M9W * Solid state auto switches marked with p are produced upon receipt of order. 1 m M (Example) M9WM 3 m L (Example) M9WL 5 m Z (Example) M9WZ * Since there are other applicable auto switches than listed above, refer to page 53 for details. * For details about auto switches with pre-wired connector, refer to pages 1648 and * The D-A9l/M9lll/P3DWAl auto switches are shipped together, (but not assembled). (However, auto switch mounting brackets are assembled for the D-A9l/ M9lll before shipment.) Reed auto switch 494

31 Air ylinder: on-rotating Rod Type Double Acting, Single Rod AK Series on-rotating accuracy: ±0.8 Same mounting dimensions as those of standard cylinder Symbol Air cushion Symbol -XAl Made to Order (For details, refer to pages 1703 to 1896.) Specifications hange of rod end shape -X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel -X8 Adjustable stroke cylinder/adjustable extension type -X9 Adjustable stroke cylinder/adjustable retraction type -X10 Dual stroke cylinder/double rod type -X11 Dual stroke cylinder/single rod type -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length -X7 Double clevis and double knuckle joint pins made of stainless steel -X8 ompact flange made of SS400 Refer to pages 517 to 53 for cylinders with auto switches. Auto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting Auto switch mounting brackets/part no. Specifications Fluid Proof pressure * o freezing Maximum operating pressure Minimum operating pressure Ambient and fluid temperature Piston speed ushion Air 1.5 MPa 1.0 MPa 0.05 MPa Without auto switch: 10 to 70 * With auto switch : 10 to 60 * 50 to 500 mm/s Air cushion Stroke length tolerance Up to 50 st: , 51 to 600 st: Rod non-rotating accuracy ±0.8 Allowable rotational torque 0.44 m or less Lubrication Mounting Rod oot Material ot required (on-lube) asic, Axial foot, Rod flange, Head flange Single clevis, Double clevis, enter trunnion In case of a type with auto switch, also refer to the table of minimum Standard Strokes/ strokes for auto switch mounting on pages 51 and 5. Standard stroke 40 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500* 50, 63 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600* * Intermediate strokes not listed above are also available. Please consult with SM for longer strokes than the strokes marked with *. Weights asic weight (kg) asic Axial foot Flange Single clevis Double clevis Trunnion Additional weight per 50 mm of stroke Single knuckle Accessories Double knuckle (with pin) alculation: (Example) AKL asic weight 1.07 (Axial foot, ø40) Additional weight 0.0/50 stroke ylinder stroke 100 stroke x 100/50 = 1.47 kg Symbol Rod boot material Max. ambient temperature J ylon tarpaulin 70 K Heat resistant tarpaulin 110 * * Maximum ambient temperature for the rod boot itself. Minimum Stroke for Auto Switch Mounting aution 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the center trunnion type needs careful attention. (For details, refer to pages 51 and 5.) 495 J1 JP J JM M M3 1 3 JM M M1 A S1 S

32 AK Series Precautions e sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 3 to 1 for Actuator and Auto Switch Precautions. aution Handling 1. Avoid applications in which rotational torque is applied to the piston rod. If rotational torque is applied, the non-rotating guide will be deformed, resulting in a loss of non-rotating accuracy. Also, to screw a bracket or a nut onto the threaded portion at the end of the piston rod, make sure that the piston rod is fully retracted, and place a wrench on the parallel section of the rod that protrudes. To tighten, take precautions to prevent the tightening torque from being applied to the non-rotating guide. Disassembly/Replacement aution 1. Please consult with SM when the rod seal is to be replaced. A rod seal may allow air leakage depending on the position where it is installed. Therefore, please consult with SM when a rod seal is to be replaced.. Do not replace the non-rotating guide. Since the non-rotating guide is press fitted, the entire cover assembly needs be replaced instead of a single part. i q r!7 e t u o A-A' Piston rod section A A'!4!5!0 omponent Parts o. Description Material ote 1 Rod cover Aluminum alloy Metallic painted Head cover Aluminum die-casted Metallic painted 3 ylinder tube Aluminum alloy Hard anodized 4 Piston rod arbon steel Hard chrome plating 5 Piston Aluminum alloy hromated 6 ushion ring A Rolled steel Zinc chromated 7 ushion ring Rolled steel Zinc chromated 8 on-rotating guide Oil-impregnated sintered alloy 9 ushion valve Steel wire Trivalent zinc chromated 10 Tie-rod arbon steel Trivalent zinc chromated 11 Spring washer Steel wire Trivalent zinc chromated 1 Piston nut Rolled steel Trivalent zinc chromated 13 Retaining ring Spring steel Phosphate coating 14 Spring washer Steel wire Trivalent zinc chromated 15 Tie-rod nut Rolled steel Trivalent zinc chromated 16 Wear ring Resin o. Description Material ote 17 ushion seal holder Aluminum alloy 18 ushion seal Urethane 19 Rod seal R 0 Piston seal R 1 ushion valve seal R ylinder tube gasket R 3 Piston gasket R O-ring 4 Rod end nut Rolled steel Trivalent zinc chromated Replacement Parts: Seal Kit Kit no. ontents 40 AK40-PS 50 AK50-PS Set of 63 AK63-PS * Seal kit Order the seal kit based on each bore size. * Do not disassemble the trunnion type. Refer to page 55. * Seal kit includes a grease pack (ø40, ø50: 10 g, over ø63: 0 g). Order with the following part number when only the grease pack is needed. rease pack part number: R-S-010 (10 g), R-S-00 (0 g) 496

33 Air ylinder: on-rotating Rod Type Double Acting, Single Rod AK Series asic: AK Width across flats KA Width across flats 1 øe ød With rod boot ød øe H1 AL A H F 10. l f h + l ZZ + l + Stroke x P (Rc, PT, ) x ushion valve S + Stroke ZZ + Stroke Stroke range Without rod boot With rod boot A AL 1 D E F H1 J KA M 40 Up to to M8 x M14 x Up to to M8 x M18 x Up to to M10 x M18 x 1.5 M 4 x J J1 JP J JM M M3 1 3 JM M M1 A S1 S P S Without rod boot With rod boot H ZZ d e f h l ZZ / /4 stroke / /4 stroke / /4 stroke 178 The dimensions for each mounting type and the dimensions of accessories (options) are the same as the standard double acting single rod model. Refer to pages 476 to

34 With auto switch AKW DAKW L L M9W With auto switch (uilt-in magnet) Mounting Port thread Auto switch on-rotating rod type asic il Without auto switch L Axial foot il Rc * For applicable auto switches, Double rod type F Rod flange T PT refer to the table below. Head flange TF Suffix (ushion) T enter trunnion il Air cushion uilt-in Magnet ylinder Model mm Without cushion If a built-in magnet cylinder without an auto switch is required, mm ylinder stroke there is no need to enter the symbol for the auto switch mm For details, refer to the next page. (Example) DAKWL Applicable Auto Switches/Refer to pages 1575 to 1701 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Electrical entry rommet Terminal conduit Indicator light Wiring (Output) 3-wire (P) Load voltage Auto switch model Lead wire length (m) D A Tie-rod and mounting mounting (il) (M) (L) (Z) Pre-wired connector M9 V V V v v 5 V, 59 V V v v 3-wire 1 V M9P V V V v v (PP) 4 V 5P V V v v -wire 1 V M9 V V V v v K59 V V v v 3-wire (P) V -wire K39 K39 3-wire M9W V V V v v (P) 59W V V v v Made to Order For details, refer to the next page. umber of auto switches il pcs. S 1 pc. 3 3 pcs. n n pcs. Applicable load Diagnostic indication Yes 3-wire M9PW V V V v v (-color indicator) (PP) 5PW V V v v -wire M9W V V V v v 1 V 4 V K59W V V v v rommet 3-wire (P) 5 V, M9A*1 v v V v v Water resistant 3-wire (PP) 1 V M9PA*1 v v V v v 5A*1 V v v (-color indicator) -wire 1 V M9A*1 v v V v v With diagnostic output (-color indicator) 4-wire (P) 5 V, 1 V F59F 59F V V v v I circuit Magnetic field resistant -wire P3DWA V V V v (-color indicator) (on-polar) P4DW V V v 3-wire Yes (P equiv.) 5 V A96 V V I circuit rommet 100 V A93 V V V V -wire 4 V Terminal A33 A33 conduit A34 A34 PL Yes 100 V, 00 V DI terminal A44 A44 Relay, Diagnostic indication (-color indicator) rommet A59W 59W V V PL *1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. * Lead wire length symbols: 0.5 m il (Example) M9W * Solid state auto switches marked with p are produced upon receipt of order. 1 m M (Example) M9WM 3 m L (Example) M9WL 5 m Z (Example) M9WZ * Since there are other applicable auto switches than listed above, refer to page 53 for details. * For details about auto switches with pre-wired connector, refer to pages 1648 and * The D-A9l/M9lll/P3DWAl auto switches are shipped together, (but not assembled). (However, auto switch mounting brackets are assembled for the D-A9l/ M9lll before shipment.) 498 Air ylinder: on-rotating Rod Type Double Acting, Double Rod AKW Series ø40, ø50, ø63 How to Order 5 V, 1 V o 1 V 00 V or less A64 64 V V I circuit I circuit o 100 V or less A90 V V I circuit Yes 100 V, 00 V A54 54 V V V Relay, PL Relay, PL

35 Air ylinder: on-rotating Rod Type Double Acting, Double Rod AKW Series on-rotating accuracy: ±0.8 Same mounting dimensions as those of standard cylinder Symbol Symbol Made to Order (For details, refer to pages 1703 to 1896.) Specifications -X7 Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length -X8 ompact flange made of SS400 Refer to pages 517 to 53 for cylinders with auto switches. Auto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting Auto switch mounting brackets/part no. Specifications Fluid * o freezing Air Proof pressure Maximum operating pressure Minimum operating pressure Ambient and fluid temperature Piston speed 1.5 MPa 1.0 MPa 0.08 MPa Without auto switch: 10 to 70 * With auto switch : 10 to 60 * 50 to 500 mm/s ushion Air cushion Stroke length tolerance Up to 50 st: , 51 to 600 st: Rod non-rotating accuracy ±0.8 Allowable rotational torque 0.44 m or less Lubrication Mounting ot required (on-lube) asic, Axial foot, Rod flange, Head flange, enter trunnion In case of a type with auto switch, also refer to the table of minimum Standard Strokes/ strokes for auto switch mounting on pages 51 and 5. Standard stroke 40 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500* 50, 63 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600* * Intermediate strokes not listed above are also available. Please consult with SM for longer strokes than the strokes marked with *. Weights/Aluminum Tube (kg) asic Axial foot asic weight Flange Trunnion Additional weight per 50 mm of stroke Accessories Single knuckle Double knuckle (with pin) alculation: (Example) AKWL asic weight 1.0 (Axial foot, ø40) Additional weight 0.7/50 stroke ylinder stroke 100 stroke x 100/50 = 1.74 kg J1 JP J JM M M3 1 3 JM M M1 A S1 S Production of Types with Rod oot AKW series is also available with rod boot. Please consult with SM for more information. Minimum Stroke for Auto Switch Mounting aution 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the center trunnion type needs careful attention. (For details, refer to pages 51 and 5.) 499

36 AKW Series i r q!5 e w o!8 A A-A' Piston rod section A'!1!4!3 omponent Parts o. Description Material ote 1 Rod cover A Aluminum alloy Metallic painted Rod cover Aluminum die-casted Metallic painted 3 ylinder tube Aluminum alloy Hard anodized 4 Piston rod A arbon steel Hard chrome plating 5 Piston rod arbon steel Hard chrome plating 6 Piston Aluminum alloy hromated 7 ushion ring Rolled steel Zinc chromated 8 on-rotating guide Oil-impregnated sintered alloy 9 ushing earing alloy 10 ushion valve Steel wire Trivalent zinc chromated 11 Tie-rod arbon steel Trivalent zinc chromated 1 Retaining ring Spring steel Phosphate coating 13 Spring washer Steel wire Trivalent zinc chromated 14 Tie-rod nut Rolled steel Trivalent zinc chromated 15 ushion seal holder Aluminum alloy 16 ushion seal Urethane 17 Rod seal A R 18 Rod seal R 19 Piston seal R 0 ushion valve seal R 1 ylinder tube gasket R Piston gasket R O-ring 3 Rod end nut Rolled steel Trivalent zinc chromated Replacement Parts: Seal Kit Kit no. ontents 40 AKW40-PS Set of the nos.!6,!7, AKW63-PS * Seal kit includes!6,!7,!8,!9, Order the seal kit based on each bore size. * Do not disassemble the trunnion type. Refer to page 55. * Seal kit includes a grease pack (ø40, ø50: 10 g, ø63, ø80: 0 g, ø100: 30 g). Order with the following part number when only the grease pack is needed. rease pack part number: R-S-010 (10 g), R-S-00 (0 g) 500

37 Air ylinder: on-rotating Rod Type Double Acting, Double Rod AKW Series asic: AKW Width across flats KA M x P (Rc, PT, ) x ushion valve M Width across flats KA 4 x J J1 øe ød ød øe JP H1 AL A H F S + Stroke ZZ + strokes F K H + Stroke H1 AL A 1 J JM M Stroke range A AL 1 D E F H1 J K KA M P S H ZZ 40 Up to M8 x M14 x / Up to M8 x M18 x / Up to M10 x M18 x / The dimensions for each mounting type are the same as the standard double acting double rod model. Refer to pages 490 to 493. For details about accessories (options), refer to page 485. M3 1 3 JM M M1 A S1 S 501

38 Air ylinder: With End Lock A Series ø40, ø50, ø63, ø80, ø100 How to Order With auto switch L F D T With auto switch (uilt-in magnet) Mounting asic Axial foot Rod flange Head flange Single clevis Double clevis enter trunnion A DA Tube material il Aluminum tube F* Steel tube * ot available with auto switch. uilt-in Magnet ylinder Model L L If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DAL H mm mm mm mm mm 150 H 150 H M9W ylinder stroke Lock position For details, refer to the next H Head end lock page. umber of auto R Rod end lock switches Port thread type W Double end lock il pcs. il Rc S 1 pc. T PT Manual release n n pcs. Suffix (ushion) TF on-locking type il Air cushion L Locking type Without cushion Auto switch Suffix (Rod boot) il Without auto switch il Without rod boot * For applicable auto switches, refer to the table below. J ylon tarpaulin Made to Order K Heat resistant tarpaulin For details, refer to the next page. Applicable Auto Switches/Refer to pages 1575 to 1701 for further information on auto switches. Type Solid state auto switch Reed auto switch Load voltage Auto switch model Lead wire length (m) Electrical Wiring Pre-wired Applicable Special function Tie-rod and entry (Output) D A connector load mounting mounting (il) (M) (L) (Z) M9 V V V v v 3-wire (P) 5 V, 59 V V v v I circuit 1 V M9P V V V v v rommet 3-wire (PP) 4 V 5P V V v v M9 V V V v v -wire 1 V K59 V V v v Terminal 3-wire (P) V conduit -wire K39 K39 M9W V V V v v 3-wire (P) 5 V, 59W V V v v I circuit Relay, Diagnostic indication Yes 1 V M9PW V V V v v 3-wire (PP) PL (-color indicator) 5PW V V v v M9W V V V v v -wire 1 V 4 V K59W V V v v rommet 3-wire (P) 5 V, M9A*1 v v V v v Water resistant 3-wire (PP) 1 V M9PA*1 v v V v v (-color indicator) M9A*1 v v V v v -wire 1 V 5A*1 V v v With diagnostic output (-color indicator) 4-wire (P) 5 V, 1 V F59F 59F V V v v I circuit Magnetic field resistant -wire P3DWA V V V v (-color indicator) (on-polar) P4DW V V v 3-wire (P equiv.) 5 V A96 V V I circuit Yes 100 V A93 V V V V rommet o 100 V or less A90 V V I circuit Relay, Yes 100 V, 00 V A54 54 V V V -wire 4 V 1 V PL o 00 V or less A64 64 V V Terminal A33 A33 conduit A34 A34 PL Yes 100 V, 00 V DI terminal A44 A44 Relay, Diagnostic indication (-color indicator) rommet A59W 59W V V PL Indicator light *1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. * Lead wire length symbols: 0.5 m il (Example) M9W * Solid state auto switches marked with p are produced upon receipt of order. 1 m M (Example) M9WM 3 m L (Example) M9WL 5 m Z (Example) M9WZ * Since there are other applicable auto switches than listed above, refer to page 53 for details. * For details about auto switches with pre-wired connector, refer to pages 1648 and * The D-A9l/M9lll/P3DWAl auto switches are shipped together, (but not assembled). (However, auto switch mounting brackets are assembled for the D-A9l/ M9lll before shipment.) 50

39 Air ylinder: With End Lock A Series Maintains the cylinder s original position even if the air supply is interrupted. When air is discharged at the stroke end position, the lock engages to maintain the rod in that position. Same dimensions as those of the standard cylinder (A series) on-locking and locking types are standard for manual release. Symbol Air cushion Symbol Specifications -XAl hange of rod end shape -X6 Heat resistant cylinder ( 10 to 150 ) -X3 Special port location -X4 *1 With heavy duty scraper -X6 *1 Made of stainless steel -X7 -X8 *1 -X9 * -X10 -X14 -X15 -X -X7 Made to Order (For details, refer to pages 1703 to 1896.) Tie-rod, cushion valve, tie-rod nut, etc. made of stainless steel Adjustable stroke cylinder/adjustable extension type Adjustable stroke cylinder/adjustable retraction type Dual stroke cylinder/double rod type hange of trunnion bracket mounting position hange of tie-rod length Fluororubber seal Double clevis and double knuckle joint pins made of stainless steel -X8 ompact flange made of SS400 -X9 Double knuckle joint with spring pin -X35 *1 With coil scraper *1 For head end lock only * For rod end lock only Specifications Fluid Air Proof pressure Maximum operating pressure * MPa except locking parts. * o freezing 1.5 MPa 1.0 MPa Minimum operating pressure 0.15 MPa *1 Ambient and fluid temperature Piston speed ushion Without auto switch: 10 to 70 * With auto switch : 10 to 60 * 50 to 500 mm/s Air cushion Stroke length tolerance Up to 50 st: to 1000 st: to 1500 st: Lubrication Mounting Lock Specifications Lock position Holding force (Max.) () acklash Manual release Standard Strokes 40 50, 63 80, 100 Standard stroke ot required (on-lube) asic, Axial foot, Rod flange, Head flange, Single clevis, Double clevis, enter trunnion Accessories/Refer to page 485 for part numbers and dimensions. Mounting Accessories Rod end nut Standard levis pin * Double clevis and double knuckle joint types are packed with pin, split pin and flat washer. 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 * Types with auto switch have different minimum strokes. Refer to pages 51 and 5. Head end, Rod end, Double end ø40 ø50 ø63 ø80 ø mm or less on-locking type, Locking type Option Lock release bolt Single knuckle Double knuckle Rod boot ( type only) joint joint (with pin) asic V V V V V Axial foot V V V V V Rod flange V V V V V Head flange V V V V V Single clevis V V V V V Double clevis * V V V V V V enter trunnion V V V V V Rod oot Material Symbol Rod boot material Max. ambient temperature J ylon tarpaulin 70 K Heat resistant tarpaulin 110 * * Maximum ambient temperature for the rod boot itself. J1 JP J JM M M3 1 3 JM M M1 A S1 S Refer to pages 517 to 53 for cylinders with auto switches. Auto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting Auto switch mounting brackets/part no. Minimum Stroke for Auto Switch Mounting aution 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the center trunnion type needs careful attention. (For details, refer to pages 51 and 5.) 503

40 A Series Weights/Aluminum Tube (Steel Tube) asic weight Additional weight per 50 mm of stroke (kg) asic Axial foot Flange Single clevis Double clevis (0.94) (1.40) (.04) (3.63) (5.07) (1.13) (1.6) (.38) (4.30) (6.06) (1.30) (1.86) (.84) (5.08) (6.99) (1.17) (1.74) (.67) (4.74) (6.86) (1.1) (1.84) (.83) (5.03) (7.38) Trunnion (1.35) (1.94) (3.00) (5.3) (7.54) All mounting brackets (Except steel tube trunnion) (0.8) (0.35) (0.43) (0.70) (0.87) Steel tube trunnion (0.36) (0.46) (0.65) (0.86) (1.07) Accessories Single knuckle Double knuckle (with pin) * Values inside the parentheses are those for the steel tube type. Lock Unit Additional Weights (kg) Head end lock (H) on-locking type Rod end lock (R) manual release () Double end lock (W) Head end lock (H) Locking type manual release (L) Rod end lock (R) Double end lock (W) alculation: (Example) AL H asic weight 1.08 kg (ø40, Axial foot) Additional weight 0./50 stroke ylinder stroke 100 stroke Lock unit weight 0.0 kg (Head end lock, on-locking type manual release) x 100/ = 1.54 kg 504

41 Air ylinder: With End Lock A Series onstruction Head end t #0 y q #4 # e u #3 r #1!3 #5 omponent Parts o. Description Material ote 1 Rod cover Aluminum die-casted Metallic painted Head cover Aluminum die-casted Metallic painted i 3 ylinder tube Aluminum alloy Hard anodized 4 Piston Aluminum alloy hromated 5 Piston rod arbon steel Hard chrome plating 6 ushing earing alloy 7 ushion ring A Rolled steel Electroless nickel plating 8 Tie-rod arbon steel Zinc chromated 9 Tie-rod nut Rolled steel Trivalent zinc chromated 10 Spring washer Steel wire Trivalent zinc chromated 11 Retaining ring Spring steel Phosphate coating 1 ushion valve Steel wire Trivalent zinc chromated 13 Magnet * * With auto switch 14 Lock piston arbon steel Quench hard chrome plating 15 Lock bushing Lead-bronze casted 16 Lock spring Stainless steel 17 umper Urethane 18 -ring Steel wire Zinc chromated 19 Seal retainer Rolled steel Zinc chromated 0 ushion ring nut hromium molybdenum steel Quench, Electroless nickel plating 1 Hexagon socket head cap screw hromium molybdenum steel lack zinc chromated Rubber cap hloroprene rubber 3A ap A Aluminum casted lack coated 3 ap arbon steel Oxide film @7 3 Locking type manual release: Suffix L!9 #6!4!5 o!0! on-locking type manual release: Suffix o. Description Material ote 4 M/O knob Zinc die-casted lack coated 5 M/O bolt hromium molybdenum steel lack zinc chromated, Red painted 6 M/O spring Steel wire Zinc chromated 7 Stopper ring arbon steel Zinc chromated 8 ushion valve seal R 9 Rod end nut Rolled steel Trivalent zinc chromated 30 Rod seal R 31 Piston seal R 3 ylinder tube gasket R 33 Piston gasket R 34 ushion seal R 35 Wear ring Resin 36 Lock piston seal R Replacement Parts: Seal Kit One end lock Kit no. Double end lock 40 M40-PS M40-PS-W 50 M50-PS M50-PS-W 63 M63-PS M63-PS-W 80 M80-PS M80-PS-W 100 M100-PS M100-PS-W ontents Set of the nos. #0, #1, #, #4, #6. * Seal kit includes #0, #1, #, #4 and #6. Order the seal kit based on each bore size. * Do not disassemble the trunnion type. Refer to page 55. * Seal kit includes a grease pack (ø40, ø50: 10 g, ø63, ø80: 0 g, ø100: 30 g). Order with the following part number when only the grease pack is needed. rease pack part number: R-S-010 (10 g), R-S-00 (0 g) 505 J1 JP J JM M M3 1 3 JM M M1 A S1 S

42 A Series asic (Dimensions are common to head end lock, rod end lock and double end lock types.) Head end lock: A Width across flats KA x P (Rc, PT, ) Stroke -H DL on-locking type manual release: Suffix WL J ørf HR Locking type manual release: Suffix L ømo DL øe ød E H1 Width across flats 1 AL A H F K x ushion valve Width across flats of hexagon hole W S + Stroke ZZ + Stroke M Width across flats KA DL x P (Rc, PT, ) øe ød E H1 Width across flats 1 AL A H F K x ushion valve Width across flats of hexagon hole W S + Stroke ZZ + Stroke M Double end lock: A DL Width across flats KA x P (Rc, PT, ) DL øe ød H H Rod end lock: A Stroke -R on-locking type manual release: Suffix WL J ørf HR Locking type manual release: Suffix L ømo DL Stroke -W on-locking type manual release: Suffix WL J ørf HR Locking type manual release: Suffix L ømo DL E H H1 Width across flats 1 AL A H F K x ushion valve Width across flats of hexagon hole W S + Stroke ZZ + Stroke M With rod boot ød øe 10. l f h + l ZZ + l + Stroke With Rod oot Stroke range d e f h l ZZ 40 0 to /4 stroke to /4 stroke to /4 stroke to /4 stroke to /4 stroke 4 Stroke range A AL 1 D DL E F H H1 HR H (Max.) J K KA M MO P RF S W WL ZZ 40 Up to M8 x M14 x / Up to M8 x M18 x / Up to M10 x M18 x / Up to M1 x M x / Up to M1 x M6 x / The dimensions for each mounting type and the dimensions of accessories (options) are the same as the standard double acting single rod model. Refer to pages 476 to

43 A Series Specific Product Precautions e sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 3 to 1 for Actuator and Auto Switch Precautions. Use the Recommended Pneumatic ircuit aution This is necessary for proper operation and release of the lock. W aution Head end lock W Rod end lock Operating Pressure aution aution Handling 1. Do not use a 3 position solenoid valve. Avoid using this cylinder in combination with a 3 position solenoid valve (particularly the closed center metal seal type). If air pressure becomes sealed inside the port on the lock mechanism side, the cylinder cannot be locked. Even if the lock is released at first, the air that leaks from the solenoid valve could enter the cylinder and cause the lock to release as time elapses.. ack pressure is required to release end lock. e sure air is supplied to the side of the cylinder without a lock mechanism (side of the piston rod without lock for double end lock), before starting up, as in the above figures. Otherwise, the lock may not be released. (Refer to Releasing the Lock.) 3. Release the lock when mounting or adjusting the cylinder. If mounting or other work is performed when the cylinder is locked, the lock unit may be damaged. 4. Operate with a load ratio of 50% or less. If the load ratio exceeds 50%, this may cause problems such as failure of the lock to release, or damage to the lock unit. 5. Do not operate multiple synchronized cylinders. Avoid applications in which two or more cylinders with end lock are synchronized to move one workpiece, as one of the cylinder locks may not be able to release when required. 6. Use a speed controller with meter-out control. If operated under meter-in control, the lock may not be released. 7. e sure to operate completely to the cylinder stroke end on the side with the lock. The lock may not be engaged or released if the piston in the cylinder has not reached the stroke end. 1. Supply air pressure of 0.15 MPa or higher to the port on the lock mechanism side, as it is necessary for releasing the lock. Exhaust Speed 1. When the pressure on the lock mechanism side drops to 0.05 MPa or below, the lock engages automatically. If the piping on the lock mechanism side is thin and long, or if the speed controller is away from the cylinder port, the lock engagement may take some due to decline of the exhaust speed. The same result will be caused by clogging of the silencer installed at the EXH port of the solenoid valve. Relation to ushion aution 1. When the cushion valve on the lock mechanism side is fully closed or almost closed, the piston rod may not be able to reach the stroke end, resulting in lock engagement failure. Furthermore, if the lock becomes engaged while the cushion valve is almost fully closed, it may become impossible to be released. Therefore, the cushion valve must be adjusted properly. Releasing the Lock aution 1. To release the lock, make sure to supply air pressure to the port on the side without a lock mechanism, thus preventing the load from being applied to the lock mechanism. (Refer to the recommended pneumatic circuits.) If the lock is released, while the port on the side without a lock mechanism is in the exhausted state and the load is being applied to the lock mechanism, undue force may be applied to the lock mechanism, causing the lock mechanism to be damaged. Also, it could be extremely dangerous, because the piston rod could move suddenly. aution Manual Release 1. on-locking type manual release Insert the bolt, which is provided as an accessory, through the rubber cap (it is not necessary to remove the rubber cap). Screw the bolt into the lock piston and pull the bolt to release the lock. Releasing the bolt will re-engage the lock. The bolt size, pulling force, and the stroke are listed below. Thread size Pulling force Stroke 40, 50, 63 M3 x 0.5 x 30 L or more , 100 M5 x 0.8 x 40 L or more * Remove the bolt for normal operation. * It can cause lock malfunction or faulty release. Release Lock Rubber cap. Locking type manual release Push the M/O knob and turn it 90 counterclockwise. The lock is released when the mark on the cap is aligned with the H OFF mark on the M/O knob (and the lock will remain released). To engage the lock, push the M/O knob all the way in and turn it 90 clockwise to align the mark on the cap with the H O mark on the M/O knob. At this time, make sure that the knob stops by clicking into place. Failure to click it into place properly can cause the lock to release. Locked state Release state 507 J1 JP J JM M M3 1 3 JM M M1 A S1 S

44 Air ylinder: Air-hydro Type Double Acting, Single Rod AlH Series ø40, ø50, ø63, ø80, ø100 How to Order With auto switch With auto switch (uilt-in magnet) uilt-in Magnet ylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) DALH L F D T A DA L L H 50 H 50 Mounting asic Axial foot Rod flange Head flange Single clevis Double clevis Tube enter trunnion material il Aluminum tube F* Steel tube * ot available with auto switch M9W Made to Order For details, refer to the next page. Port thread type Auto switch il Rc umber of il Without auto switch T PT auto switches * For applicable auto switches, TF refer to the table below. il pcs. S 1 pc. Suffix (Rod boot) 3 3 pcs mm il Without rod boot n n pcs mm J ylon tarpaulin mm K Heat resistant tarpaulin mm mm ylinder stroke Hydro type For details, refer to the next page. Applicable Auto Switches/Refer to pages 1575 to 1701 for further information on auto switches. Type Solid state auto switch Reed auto switch Special function Electrical entry rommet Terminal conduit Terminal A33 A33 conduit A34 A34 PL Yes 100 V, 00 V DI terminal A44 A44 Relay, Diagnostic indication (-color indicator) rommet A59W 59W V V PL *1 Water resistant type auto switches can be mounted on the above models, but in such case SM cannot guarantee water resistance. Please contact SM regarding water resistant types with the above model numbers. * Lead wire length symbols: 0.5 m il (Example) M9W 1 m M (Example) M9WM 3 m L (Example) M9WL 5 m Z (Example) M9WZ Indicator light Wiring (Output) Load voltage Auto switch model Lead wire length (m) Pre-wired Tie-rod and D A connector mounting mounting (il) (M) (L) (Z) M9 V V V v v 3-wire (P) 5 V, 59 V V v v 1 V M9P V V V v v 3-wire (PP) 4 V 5P V V v v M9 V V V v v -wire 1 V K59 V V v v 3-wire (P) V -wire K39 K39 M9W V V V v v 3-wire (P) 59W V V v v Applicable load Diagnostic indication Yes M9PW V V V v v 3-wire (PP) (-color indicator) 5PW V V v v M9W V V V v v -wire 1 V 4 V K59W V V v v rommet 3-wire (P) 5 V, M9A*1 v v V v v Water resistant 3-wire (PP) 1 V M9PA*1 v v V v v (-color indicator) M9A*1 v v V v v -wire 1 V 5A*1 V v v With diagnostic output (-color indicator) 4-wire (P) 5 V, 1 V F59F 59F V V v v I circuit Magnetic field resistant -wire P3DW V V V v (-color indicator) (on-polar) P4DW V V v Yes 3-wire (P equiv.) 5 V A96 ** V V I circuit 100 V A93** V V V V rommet * Solid state auto switches marked with p are produced upon receipt of order. **D-A9l and D-A9lV types cannot be mounted on ø50. Use D-Z7l and D-Z80 instead. * Since there are other applicable auto switches than listed above, refer to page 53 for details. * For details about auto switches with pre-wired connector, refer to pages 1648 and * The D-A9l/M9lll/P3DWl auto switches are shipped together, (but not assembled). (However, auto switch mounting brackets are assembled for the D-A9l/ M9lll before shipment.) V, 1 V o -wire 4 V 1 V 00 V or less A64 64 V V I circuit I circuit o 100 V or less A90** V V I circuit Yes 100 V, 00 V A54 54 V V V Relay, PL Relay, PL

45 Air ylinder: Air-hydro Type Double Acting, Single Rod AlH Series Specifications Symbol Double acting, without cushion Made to Order (For details, refer to pages 1703 to 1896.) Symbol Specifications -XAl hange of rod end shape -X6 Made of stainless steel -X14 hange of trunnion bracket mounting position -X15 hange of tie-rod length ote) Since a heavy duty scraper (-X4) is installed as standard, there is no need to specify it. Setting aution Selection aution Minimum Stroke for Auto Switch Mounting aution Precautions 1. Do not use the cylinder near fire or on equipment or machinery whose ambient temperature exceeds 60. Since the air-hydro cylinder uses flammable hydraulic fluid, there is danger of potential fire. 1. Keep the air-hydro cylinder load at 50% or less than the theoretical output. For the air-hydro cylinder to achieve performance that is close to that of the hydraulic cylinder in constant-speed operation and stopping accuracy, the load must be kept at 50% or less than theoretical output. 1. The minimum stroke for mounting varies with the auto switch type and cylinder mounting type. In particular, the center trunnion type needs careful attention. (For details, refer to pages 51 and 5.) Refer to pages 517 to 53 for cylinders with auto switches. Auto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting Auto switch mounting brackets/part no. Type Fluid Action Proof pressure Maximum operating pressure Air-hydro Turbine oil Double acting 1.5 MPa 1.0 MPa Ambient and fluid temperature 5 to 60 Minimum operating pressure Piston speed ushion 0.1 MPa 0.5 to 300 mm/s one Stroke length tolerance Up to 50 st: to 1000 st: to 1500 st: Mounting asic, Foot, Rod flange, Head flange, Single clevis, Double clevis, enter trunnion In case of a type with auto switch, also refer to the table of minimum Standard Strokes/ strokes for auto switch mounting on pages 51 and 5. Standard stroke ote) Long stroke (L and F only) 40 50, 63 80, 100 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600 5, 50, 75, 100, 15, 150, 175, 00, 50, 300, 350, 400, 450, 500, 600, 700 ote) Intermediate strokes not listed above are produced upon receipt of order. Accessories Mounting Weights/Aluminum Tube (Steel Tube) (kg) asic (0.94) (1.40) (.04) (3.63) (5.07) Axial foot (1.13) (1.6) (.38) (4.30) (6.06) Flange asic (1.30) (1.86) (.84) (5.08) (6.99) weight Single clevis (1.17) (1.74) (.67) (4.74) (6.86) Double clevis (1.1) (1.83) (.83) (5.03) (7.38) Trunnion (1.35) (1.94) (3.00) (5.3) (7.54) Additional All mounting brackets weight per 50 (Except steel tube trunnion) (0.8) (0.35) (0.43) (0.70) (0.87) mm of stroke Steel tube trunnion (0.36) (0.46) (0.65) (0.86) (1.07) Accessories asic Axial foot Rod flange Head Single Double enter flange clevis clevis trunnion Rod end nut Standard V V V V V V V levis pin V Single knuckle joint V V V V V V V Double knuckle Option V V V V V V V joint (with pin) With rod boot V V V V V V V * Refer to page 485 for part numbers and dimensions. Rod oot Material Symbol Rod boot material Single knuckle Double knuckle (with pin) J K ylon tarpaulin Heat resistant tarpaulin ø80: 1400 ø100: 1500 * Maximum ambient temperature for the rod boot itself. Max. ambient temperature * alculation: (Example) ALH (Axial foot, ø40, 100 stroke) asic weight kg Additional weight...0./50 stroke ylinder stroke stroke x 100/50 = 1.5 kg * Values inside the parentheses are those for the steel tube type. 509 J1 JP J JM M M3 1 3 JM M M1 A S1 S