Series OCG Pneumatic Cylinders
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1 New Models The Price Alternative Series OCG Pneumatic Cylinders (8) and Rebuildable round body cylinders 6 bore sizes standard stroke lengths High speed/double acting OCG2
2 ORDERING DATA IMPERIAL DESIGN NO. 1 = BORE SIZE in 3/ /4 1-1/ /2 AREA in STROKE Standard Lengths in * 12* *Not available 3/4 in Bore MODEL NO. SWITCH BUNDLE (OPTIONAL) OCG 1 1-1/2 x 4 - ST N K 2 DESIGN NO. = METRIC BORE SIZE mm AREA mm STROKE Standard Lengths mm * 3* *Not available mm Bore Switch Circuitry D = DC Reed N = DC Solid State NPN - Sink P = DC Solid State PNP - Source Cable Type K = Quick Connect 2 = 2 Meter Cable NOTES: 1) Switch bundle includes 2 switches and 2 mounting brackets. Bundle available with actuator only. 2) Magnets and cushions standard both directions. 3) See page for mounting accessories. Switches & Brackets Repair Kit Bore Size Part in mm No. 3/ / / / Cordsets Model Number Cable Length in [2 m] in [ m] Includes one cordset Part Number Description Reed DC -3 V, ma, Quick Connect Reed DC -3 V, ma, 2m Cable 884- Sink Type (NPN), DC -3 V, ma, Quick Connect Sink Type (NPN), DC -3 V, ma, 2m Cable Source Type (PNP), DC -3 V, ma, Quick Connect Source Type (PNP), DC -3 V, ma, 2m Cable Round Cylinder Switch Band Bracket Includes one switch or bracket BENEFITS cushion controls on both ends to reduce impact at end of stroke rugged and lightweight anodized aluminum alloy head, cap, and tube PTFE wear ring provides piston support and smooth cycling hard chrome-plated steel piston rod provides maximum wear resistance *size 3/4", 1", mm and mm have stainless steel magnet on piston for externally mounted switches bearing alloy rod bushing provides rod support and smooth cycling NBR cushion and tube seals switch bundle for ease of ordering includes 2 switches with band brackets and metric models to match machine builders' specifications Magnets standard for switch sensing capability Standard cushions to reduce end of travel impact 6 bore sizes with stroke lengths available to fit a variety of applications Drop-in mounting to match global standard 2 Copyright 1, by PHD, Inc. All Rights Reserved. Printed in the U.S.A. (8) OCG2
3 ENGINEERING DATA Specifications Maximum Air Pressure Temperature Limits Velocity Rated Life Lubrication Series OCG Cylinder 14 psi [9.7 bar] 32 to +14 F [ to +6 C] 2 to in/s [ to 8 mm/s] 3 million cycles Factory lubricated for rated life Bore Size Rod Diameter Rod Total Piston Area Base Weight Adder Per 1 in [ mm] in mm in mm in 2 mm 2 lb kg lb kg 3/ Extend Retract Extend Retract / Extend Retract Lateral Load 1-1/ / Extend Retract 1.64 Extend Retract Extend Retract Bore Size 1 in mm 2 in mm 3 in 7 mm Maximum Lateral Load by Stroke 4 in mm in 1 mm 6 in 1 mm 7 in 8 in mm in mm 12 in 3 mm in mm oz g oz g oz g oz g oz g oz g oz g oz g oz g oz g 3/ / / / [.1] 1 [.] [4.] OCG1-3/4 & OCG- [9.1] 3 [13.6] 4 [18.1] [22.7] 6 [27.2] OCG1-1 & OCG- [.1] 1 [.] [4.] [9.1] [13.6] [18.1] [22.7] [27.2] [31.8] [36.3] 9 [4.8] [.1] 1 [.] [9.1] OCG1-1-1/4 & OCG-32 4 [18.1] 6 [27.2] 8 [36.3] [4.4] 1 [4.4] 14 [63.] 16 [72.6] [.1] 1 [.] OCG1-1-1/2 & OCG-4 [22.7] [4.4] 1 [68.] [9.7] [113.4] [.1] 1 [.] [22.7] OCG1-2 & OCG- [4.4] 1 [68.] [9.7] [113.4] [136.] [18.8] [181.4] [.1] 1 [.] [4.4] OCG1-2-1/2 & OCG-63 [9.7] 3 [136.] 4 [181.4] [226.8] 6 [272.1] 7 [317.] OCG2 (8)
4 DIMENSIONS A KK 2 D FLATS H A Y K ZB + STROKE 2X EE PORT P Ø B 4X DD H N K OCG - & ONLY KK Ø MM Ø B W V ZZ + STROKE LB + STROKE C V TE TF 4X DD SQ R Ø E Ø TD SQ R D FLATS H1 HEX TA 4X TC C TB TG SECTION C-C 4X EACH FEATURE DIMENSION N 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm A B / / / / / / -.1 D DD 8-32 x.28 DP -32 x.3 DP -32 x.3 DP 1/4-28 x.47 DP /16-24 x.63 DP 3/8-24 x.63 DP / -. M4 x.7 x 7 DP / -. M x.8 x 7. DP / -. M x.8 x 8 DP +. / -. M6 x 1. x 12 DP 3 +. / -. M8 x 1. x 16 DP E / -. M x 1. x 16 DP EE 1/8 NPT 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 1/4 NPT G 1/8 G 1/8 G 1/8 G 1/8 G 1/4 G 1/4 H H K KK 1/4-28 / /16-7/16-1/2-1/2- M8 x 1. M x 1. M x 1. M14 x 1. M18 x 1. M18 x 1. LB MM N P R. ±.4.6 ±.4.79 ± ± ±.4 1. ±.4 14 ± ±.1 ±.1 26 ±.1 32 ±.1 38 ±.1 TA TB TC M x.8 M6 x.7 M8 x 1. M x 1. M12 x 1. M14 x 1. M x.8 M6 x.7 M8 x 1. M x 1. M12 x 1. M14 X 1. TD / / / / / / / +.36 / / / / TE TF TG V W Y ZB ZZ / All dimensions are reference only unless specifically toleranced. 4 (8) OCG2
5 ACCESSORIES xx xx xx xx 8699-xx xx xx xx xx xx xx xx xx Base Part No. Mounting Attachments Cylinder Size Dash No. Description xx Base Mounting xx Rectangular Flange Mounting xx Trunnions xx Rear Hinge Clevis xx Rear Hinge & Trunnion Bracket xx Rear Pin EXAMPLE: is a base mounting kit for a size 1-1/4 bore cylinders. DASH NO. - 2 Cylinder Size 1 = 3/4 Bore (Size ) 2 = 1 Bore (Size ) 3 = 1-1/4 Bore (Size 32) 4 = 1-1/2 Bore (Size 4) = 2 Bore (Size ) 6 = 2-1/2 Bore (Size 63) Recommended Attachment Mounting Torques Bore Size Mounting Torque Trunnion Torque in mm in-lb Nm in-lb Nm 3/ / / / OCG2 (8)
6 MOUNTINGS & ACCESSORIES Base Mounting 1 B LH LZ M ZZ + STROKE LT M Z X Y LS + STROKE Y X 2X Ø LC LX W 4X Ø LD W NOTE: Kit includes one base mounting bracket and fasteners. 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm B LC LD LH LS LT LX LZ M W X Y Z ZZ Front or Rear Flange Mounting 4X Ø FD F SQ FX SQ B Ø E FT ZZ + STROKE NOTE: Kit includes one flange mounting bracket and fasteners. 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm B E / / / / / / / / /-. +. / /-. F FX FD FT ZZ All dimensions are reference only unless specifically toleranced /-. 6 (8) OCG2
7 MOUNTINGS & ACCESSORIES Rear Clevis Hinge Mounting L RR CZ Ø CD d9 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm CD d CZ L RR NOTE: Kit includes rear clevis hinge mounting bracket and fasteners. Rear Hinge Pin L L1 T D1 D NOTE: For use with rear clevis hinge mount. Kit includes two retaining rings and one rear hinge pin. 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm D d D L L T All dimensions are reference only unless specifically toleranced. OCG2 (8)
8 MOUNTINGS & ACCESSORIES Hinge and Trunnion Bracket TZ TN TU Ø TD e8 PIN DIA TV TS TT TB TH TW Ø TR TU Ø TR 4XØ TF TW TB TH Ø TE TX NOTE: Kit includes two trunnion pins and one trunnion bracket. Omit trunnion pins when used with rear clevis hinge mount. TY 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm TB TE / / / / / / / / / / /-. TF TH.98 ± ± ± ± ± ± /-. ±.1 3 ±.1 3 ±.1 4 ±.1 ±.1 6 ±.1 TN TR TT TU TV TW TX TY TS TZ TD Trunnion Mounting TR TS BRKT MTG RANGE 2X Ø TD PIN DIA ZF TZ ZR + STROKE NOTE: Kit includes two trunnion pins. 3/4 in 1 in 1-1/4 in 1-1/2 in 2 in 2-1/2 in mm mm 32 mm 4 mm mm 63 mm TD e TR TS TZ ZF ZR All dimensions are reference only unless specifically toleranced. 8 (8) OCG2 4M 2/1 961
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