Compact Cylinder with Lock

Transcription

1 ompact ylinder with ock Series Q ø, ø, ø, ø, ø, ø, ø, ø J N N N NS S Q RQ U P 1 rop prevention when the pressure of air source is decreased or the residual pressure is released. rop prevention for press fitting jig Extension locking rop prevention for lifter Retracting locking Holding a clamped condition Retracting locking OK - OK OK Individual

2 Q Series ompact ylinder rop prevention is possible within the entire stroke at any position. rop prevention in the middle of stroke ocking position can be changed in accordance with the external stopper position and the thickness of clamped workpieces. rop prevention for press fitting jig rop prevention for lifter Holding a clamped condition Extension locking Retraction locking Retraction locking OK OK OK Simple onstruction/simple and reliable locking type ocked Unlocked rake spring ock ring Piston rod OK oad direction FREE OK Pivot Fulcrum Unlocking port: ir exhausted 1. The lock ring is tilted by the spring force. 2. The tilting is increased by the load and the piston rod is securely locked. learance Unlocking port: ir supplied 1. The lock ring becomes perpendicular to the piston, creating clearance between the piston rod and lock ring, which allows the piston rod to move freely.

3 with ock ø, ø, ø, ø, ø, ø, ø, ø ow profile with compact lock unit ock unit length 2 mm to mm The lock unit does not project beyond the cylinder s external dimensions ocking direction is selectable Extension locking W Retraction locking Thickness of ock Unit Two types of mounting Through-hole mounting Easy manual unlocking ocked ø to ø ø to ø ody length oth ends tapped J N N N NS S Q RQ U P 1 W Unlocked ø to ø ø to ø Wide Size Variations from ø to ø Series Q ounting Through-hole/ oth ends tapped common Through-hole oth ends tapped style ocking direction Extension locking Retraction locking Standard stroke Individual

4 Series Q Specific Product Precautions 1 e sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. Warning 1. The holding force (max. static load) indicates the maximum capability to hold a static load without vibration and impact. The maximum load in a locked state should be below % of the holding force (max. static load). Refer to 6 when the kinetic energy of the workpiece is absorbed at the cylinder end or eccentric loads are applied. 2. o not use for intermediate stops while the cylinder is operating. This cylinder is designed for locking against inadvertent movement with the locking mechanism from a stationary condition. o not perform intermediate stops while the cylinder is operating, as this may damage the cylinder, cause unlocking malfunction or shorten the service life. 3. Select the correct locking direction, as this cylinder does not generate holding force opposite to the locking direction. The extension locking does not generate holding force in the cylinder s retracting direction, and the retraction lock does not generate holding force in the cylinder s extension direction. 4. Even when locked, there may be stroke movement up to 1 mm in the locking direction due to external forces such as the weight of the workpiece. Even when locked, if air pressure drops, stroke movement up to 1 mm may be generated in the locking direction of the lock mechanism due to external forces such as the workpiece weight.. When in the locked state, do not apply a load accompanied by an impact shock, strong vibration or turning force, etc. This may damage the locking mechanism, shorten the service life or cause unlocking malfunction. 6. Operate so that load mass, maximum speed and eccentric distance are within the limiting ranges in the graphs below. If the products are used beyond the limiting range, it may lead to a reduced service life or cause damage to the machinery. llowable Kinetic Energy (Energy absorbable at the cylinder end) Extension ocking, Without ushion 0 Retraction ocking, Without ushion 0 Selection Extension ocking, Rubber umper 0 oad mass (kg) llowable oad ass Horizontal (Without switch) 30 oad mass m (kg) Pa 0.4 Pa aximum speed (mm/s) ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Eccentric distance + Stroke Retraction ocking, Rubber umper 0 oad mass (kg) Horizontal (With switch) 30 oad mass m (kg) Pa 0.4 Pa 0 aximum speed (mm/s) 0.1 ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø ø Eccentric distance + Stroke oad mass (kg) Pa 0.4 Pa 0 aximum speed (mm/s) ø ø ø ø ø ø ø ø oad mass (kg) Pa 0.4 Pa 0 aximum speed (mm/s) ø ø ø ø ø ø ø ø m l S l : Eccentric distance S: Stroke

5 Series Q Specific Product Precautions 2 e sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. Warning rop prevention circuit 1. o not use 3 position valves with circuit example 1. The lock may be released due to inflow of the unlocking pressure. 2. Install speed controllers as meter-out control. (ircuit example 1) When they are not installed or they are used under meter-in control, it may cause malfunction. 3. ranch off the compressed air piping for the lock unit between the cylinder and the speed controller. (ircuit example 1) Note that branching off in other sections may shorten the service life. 4. Perform piping so that the unlocking port side going from the piping junction is short. (ircuit example 1) If the piping of unlocking port side is longer than that of the cylinder port from the piping junction, this may cause unlocking malfunction or shorten the service life.. e aware of reverse exhaust pressure flow from common exhaust type valve manifolds. (ircuit example 1) Since the lock may be released due to reverse exhaust pressure flow, use an individual exhaust type manifold or single type valve. 6. e sure to release the lock before operating the cylinder. (ircuit example 2) When the lock release delays, a cylinder may eject at high speed, which is extremely dangerous. It may also damage the cylinder, greatly shorten the service life or cause locking malfunction. Even when the cylinder moves freely, be sure to release the lock and operate the cylinder.. e aware that the locking action may be delayed due to the piping length or the timing of exhaust. (ircuit example 2) The locking action may be delayed due to the piping length or the timing of exhaust, which also makes the stroke movement toward the lock larger. Install the solenoid valve for locking closer to the cylinder than the cylinder drive solenoid valve. Emergency stop circuit 1. Perform emergency stops with the pneumatic circuit. (ircuit examples 3 and 4) This cylinder is designed for locking against inadvertent movement from a stationary condition. o not perform intermediate stops while the cylinder is operating, as this may damage the cylinder, cause unlocking malfunction or shorten the service life. Emergency stops must be performed with the pneumatic circuit, and workpieces must be held with the locking mechanism after the cylinder fully stops. 2. When restarting the cylinder from the locked state, remove the workpiece and exhaust the residual pressure in the cylinder. (ircuit examples 3 and 4) cylinder may eject at high speed, which is extremely dangerous. It may also damage the cylinder, greatly shorten the service life or cause locking malfunction. 3. e sure to release the lock before operating the cylinder. (ircuit example 4) When the lock release delays, the cylinder may eject at high speed, which is extremely dangerous. It may also damage the cylinder, greatly shorten the service life or cause locking malfunction. Even when the cylinder moves freely, be sure to release the lock and operate the cylinder. Pneumatic ircuit rop prevention Emergency stop aution Extension locking F ounting Retraction locking 1. e sure to connect the load to the rod end with the cylinder in an unlocked condition. If this is done in the locked state, it may cause damage to the lock mechanism. 2. ount auto switches from the head side. The lock body and cylinder tube exterior have the same shape for cylinder bore sizes ø to ø, but auto switches may not be mountable from the rod side. For the head side flange or double clevis styles, install mounting brackets after mounting auto switches and auto switch mounting brackets from the head side. 13 J N N N NS S Q RQ U P 1 - Individual

6 Series Q Specific Product Precautions 3 e sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 3 to for ctuator and uto Switch Precautions. Warning anually Unlocking Warning 1. o not perform unlocking while an external force such as a load or spring force is being applied. This is very dangerous because the cylinder will move suddenly. Release the lock after preventing cylinder movement with a lifting device such as a jack. 2. fter confirming safety, operate the manual release following the steps shown below. onfirm that there are no personnel inside the load movement range, etc., and that there is no danger even if the load moves suddenly. anually unlocking ø to ø Preparing for Operation 1. When starting operation from the locked position, be sure to restore air pressure to the line in the pneumatic circuit. (Example 1) When pressure is not applied to the line, the load may drop or the cylinder may eject at high speed, which is extremely dangerous. It may also damage the cylinder, greatly shorten the service life or cause unlocking malfunction. When applying pressure to the line, be sure to confirm whether the environment is safe, since workpieces may move. 2. Size ø to ø are shipped in the unlocked condition maintained by the unlocking bolt. e sure to remove the unlocking bolt following the steps below before operation. The unlocking mechanism will not be effective without the removal of the unlocking bolt. Only ø to ø (3) (2) Since a holding function for the unlocked state is not available for sizes ø through ø, they can be used as shipped. ock ring Extension locking 1) Remove the dust cover. 2) Screw a manual unlocking bolt (a bolt of 3 x 0. x 1 l or more commercially available) into the lock ring threads as shown above, and lightly push the bolt in the direction of the arrow (head side) to unlock. (1) anual unlocking bolt ocking direction 1) onfirm that there is no air pressure inside the cylinder, and remove the dust cover (1). 2) Supply air pressure of 0.2 Pa or more to unlocking port (2) shown in the drawing on the left. 3) Remove the unlocking bolt (3) with a hexagon wrench (width across flats 2.). anual unlocking bolt ocking direction ock ring Retraction locking 1) Remove the dust cover. 2) Screw a manual unlocking bolt (a bolt of 3 x 0. x 1 l or more commercially available) into the lock ring threads as shown above, and lightly push the bolt in the direction of the arrow (rod side) to unlock. anually Unlocking Warning ø to ø ock ring aution Flat head screwdriver Unlocking lever ocking direction Extension locking 1) Remove the dust cover. 2) Insert a flat head screwdriver on the rod side of the manual unlocking lever as shown in the figure above, and lightly push the screwdriver in the direction of the arrow (rod side) to unlock. Unlocking lever aintenance ock ring Retraction locking 1) Remove the dust cover. 2) Insert a flat head screwdriver on the head side of the manual unlocking lever as shown in the figure above, and lightly push the screwdriver in the direction of the arrow (head side) to unlock. Holding the Unlocked State Warning 1. ø to ø can hold the unlocked condition. <Holding the unlocked state> Unlocking bolt Unlocking port Flat head screwdriver ocking direction 1. In order to maintain good performance, operate with clean unlubricated air. If lubricated air, compressor oil or drainage, etc., enters the cylinder, there is a danger of sharply reducing the locking performance. 2. o not apply grease to the piston rod. There is a danger of sharply reducing the locking performance. 3. Never disassemble the lock unit. It contains a heavy duty spring which is dangerous and there is also a danger of reducing the locking performance. 4. Never remove the pivot seal and disassemble the internal unit. s for ø to ø, a ø silver seal (pivot seal) is labeled on the one surface of the lock body (on the surface opposite from the unlocking port). The seal is meant for dust prevention, but even if it s peeled off, there would be no problem functionally. However, never disassemble the internal parts. 1) Remove the dust cover. 2) Supply air pressure of 0.2 Pa or more to the unlocking port, and set the lock ring to the perpendicular position. 3) Screw the attached bolt for unlocking (hexagon socket head cap screw/ø, ø: 3 x l, ø: 3 x l) into the lock ring to hold the unlocked condition. ust cover 2. To use the lock mechanism again, be sure to remove the unlocking bolt. When the unlocking bolt is screwed in, the lock mechanism does not function. Remove the unlocking bolt according to the steps prescribed in the section of Preparing for Operation.

7 ompact ylinder with ock ouble cting, Single Rod Series Q ø, ø, ø, ø, ø, ø, ø, ø ø, ø F Q Q (uilt-in magnet) ounting style ø to ø Through-hole/ oth ends tapped common (Standard) Foot style Rod side flange style Head side flange style ouble clevis style ounting bracket is shipped together, (but not assembled). mm mm mm mm mm mm mm mm rommet onnector rommet 3-wire (NPN) V, 3-wire (PNP) V 24 V 2-wire V 3-wire (NPN) V, 3-wire (PNP) V 2-wire V 4-wire V, V 2-wire (Non-polar) 3-wire (NPN equivalent) V V 0V V 2-wire V, V V or less 24 V V V, V 24 V or less F F W uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. ocking direction F ction ouble acting Extension locking Retraction locking ade to Order Refer to page 1 for details. Number of auto switches Nil 2 pcs. S 1 pc. n n pcs. ody option Nil Standard (Rod end female thread) With rubber bumper Rod end male thread With rubber bumper, Rod end male thread uilt-in agnet ylinder odel Port thread type If a built-in magnet cylinder without an Nil Rc, (ø, ø) auto switch is required, there is no need ylinder stroke to enter the symbol for the auto switch. TN NPT For Standard strokes and anufacture of Intermediate of Stroke, (Example) Q-30- TF refer to page 1. pplicable uto Switch/Refer to pages 11 to for detailed specifications of auto switches. Type Special function oad voltage uto switch model ead wire length (m) Electrical Wiring Pre-wired entry (Output) Perpendicular In-line None connector ø, ø ø to ø ø, ø ø ø to ø (Nil) () () (Z) (N) 3-wire (NPN) V, NV N rommet 3-wire (PNP) V PV P I circuit V 2-wire V onnector J NWV NW iagnostic indication I circuit PWV PW (2-color indication) WV W rommet NV N Water resistant I circuit (2-color indication) PV P V With diagnostic output (2-color indication) FF I circuit agnetic field resistant (2-color indication) P4W Solid state switch Reed switch iagnostic indication (2-color indication) F Through-hole (Standard) oth ends tapped style Foot style Rod side flange style Head side flange style ouble clevis style Indicator light Yes Yes Yes None Yes None ead wire length symbols: 0. m Nil 1 m 3 m m Z None N (Example) NW (Example) NW (Example) NW (Example) NWZ (Example) JN How to Order 6V 2 3V 0V 3 W 6 2H 3 0 pplicable load I circuit I circuit I circuit Solid state auto switches marked with are produced upon receipt of order. -P4W is compatible with ø to ø. -P4W is assembled at the time of shipment. Since there are other applicable auto switches than listed, refer to page 3 for details. For details about auto switches with pre-wired connector, refer to pages 14 and 1. When - (V)/ (V)/ W(V)/ (V) types with ø to ø are mounted on a side other than the port side, order auto switch mounting brackets separately. Refer to page 36 for details. When mounting brackets (foot/head side flange/double clevis style) are used, then in some cases auto switches cannot be retrofitted. Relay, P Relay, P

8 ompact ylinder with ock ouble cting, Single Rod Series Q ylinder Specifications JIS Symbol Extension locking Symbol X X3 W Retraction locking Specifications W ade to Order Specifications (For details, refer to pages 136 and 6.) hange of rod end shape With coil scraper (ø to ø only) ction Fluid Proof pressure aximum operating pressure inimum operating pressure mbient and fluid temperature ubrication Piston speed Stroke length tolerance ushion Port size (Rc, NPT, ) ock Specifications ocking action Unlocking pressure ock starting pressure ocking direction Rc Unlocking port size NPT Holding force (N) (aximum static load) Standard Stroke,,,,,, anufacture of Intermediate Stroke ouble acting, Single rod ir 1. Pa 1.0 Pa Note 1) 0.2 Pa Without auto switch: to 0 (No freezing) : to 60 (No freezing) Non-lube to 0 mm/s +1.0 Note 2) 0 mm None, rubber bumper x 0. 1/ 1/4 3/ Note 1) The minimum operating pressure of the cylinder is 0.1 Pa when the cylinder and lock are connected to separate ports. Note 2) Stroke length tolerance does not include the amount of bumper change. Spring locking (Exhaust locking) 0.2 Pa or more 0.0 Pa or less One direction (Either extension locking or retraction locking) x 0. 1/ 1/4 Note) e sure to select cylinders referring page. x 0. 1/ 1/ Equivalent to 0. Pa Standard stroke,, 1,,, 30, 3,, 4,, 1,,, 30, 3,, 4,,, J N N N NS S Q RQ U P 1 Refer to pages 34 to 3 for cylinders with auto switches. inimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. escription Part no. ethod Example Spacer is installed in the standard stroke body. Refer to How to Order for the standard model no. on page. ealing with the stroke by the 1 mm interval is available by installing spacer with standard stroke cylinder.,,,,,, 1 to 1 to Part no.: Q-4-3 mm spacer is installed in standard cylinder Q--. dimension is. mm. Note) ø to ø bumper spacers with intermediate strokes can be manufactured in mm increments from to mm. - Individual 1

9 Series Q ounting racket Part No. Foot (1) Flange Q-0 Q-0 Q-0 Q-0 Q-0 Q-0 Q-0 Q- Q-F0 Q-F0 Q-F0 Q-F0 Q-F0 Q-F0 Q-F0 Q-F Q-0 Q-0 Q-0 Q-0 Q-0 Q-0 Q-0 Q- Note 1) When ordering foot bracket, order 2 pieces per cylinder. Note 2) Parts belonging to each bracket are as follows. Foot, Flange: ody mounting screws, ouble clevis: levis pin, type retaining ring for shaft, ody mounting screws, Flat washer. Note 3) levis pin and retaining ring are included with the double clevis style. 1 (3) ouble clevis Theoretical Output ass Operating direction IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT asic ass: ounting/through-hole (Type ) dditional ass OUT Operating pressure (Pa) Standard stroke Through-hole and both ends tapped are common for sizes ø and ø. asic ass: ounting/oth Ends Tapped (Type ) agnet Thread Rod end male thread Nut With rubber bumper Foot style (Including mounting bolt) Rod side flange style (Including mounting bolt) Head side flange style (Including mounting bolt) ouble clevis style 6 (Including pin, snap ring, bolt and flat washer) alculation: (Example) Q-- asic mass : Q-- 43 g dditional mass: agnet 64 g Rod end male thread 43 g With rubber bumper 3 g ouble clevis g Standard stroke IN (N) (g) (g) (g) g uto Switch ounting racket ass uto Switch mounting bracket part no. Q-2 Q2-0 QP1-0 pplicable bore size ø to ø ø to ø ø to ø 13 When auto switches are mounted, add the mass of the auto switch and auto switch mounting bracket multiplied by the quantity. mass (g) 1. For the auto switch mass, refer to page 11. Refer to pages 36 and 3 for applicable auto switch mounting brackets.

10 ompact ylinder with ock ouble cting, Single Rod Series Q ounting olt for Q ounting method: ounting bolt for through-hole mounting style of Q is available as an option. Ordering: dd the word olt in front of the bolts to be used. Example) olt 6 x 0 4 pcs. ounting bolt Flat washer Q: Without uto Switch Note) When mounting ø to ø cylinders from the rod side, be sure to use the attached flat washers because the bearing surface is limited. J2 2 ylinder model ounting bolt size ylinder model ounting bolt size ylinder model ounting bolt size ylinder model ounting bolt size 1 Q Q x x 60 x 6 x 0 x x x x 0 x x x 60 x 6 x 0 x x x x 0 x x x Q Q x 6 x 0 x x x x 0 x x x x 1 x x x x x 0 x x x x 1 x x 1 x 1 Q Q x x x 0 x x x x 1 x x 1 x 1 x 1 x 0 x x x x 1 x x 1 x 1 x 130 x x 10 Q Q x x x 1 x x 1 x 1 x 130 x 13 x 1 x 1 x 0 x x 1 x 1 x 130 x 13 x 1 x x 1 x 1 x 10 x 21 1 N N N NS S Q RQ U P Q: Without uto Switch 1 ylinder model ounting bolt size ylinder model ounting bolt size ylinder model ounting bolt size ylinder model ounting bolt size Q Q x 6 x 0 x x x x 0 x x x x 1 x 0 x x x x 0 x x x x 1 x Q Q x x x x 0 x x x x 1 x x 1 x x x 0 x x x x 1 x x 1 x 1 x 1 x 1 Q Q x 0 x x x x 1 x x 1 x 1 x 130 x 1 x 1 x x x 1 x x 1 x 1 x 130 x 13 x 1 x x 10 Q Q x 1 x x 1 x 1 x 130 x 13 x 1 x x 1 x 1 x 0 x 1 x 130 x 13 x 1 x x 1 x 1 x 0 x x 10 x 21 - Individual 1

11 Series Q onstruction: ø to ø o i q!1!!1 ' t u Extension locking Without When shipped Section -'!0 Section -'! Retraction With bumper Rod end male thread omponent Parts Note) The sectional drawing above shows the locked condition. ( bolt is used to maintain the cylinder in the unlocked condition when shipped.) No. escription aterial Note No. escription aterial Note ylinder tube ock body Intermediate collar ock ring rake spring Piston rod Pivot ust cover holding bolt ust cover luminum alloy luminum alloy luminum alloy arbon steel Steel wire Stainless steel arbon steel hromium molybdenum steel arbon steel Stainless steel Hard anodized Hard anodized Extension locking: hromated Retraction locking: Hard anodized Heat treated Zinc chromated ø, : Hard chrome plated ø: Hard chrome plated Electroless nickel plated Nickel plated ushing umper umper Tie-rod nut agnet Rod seal Piston seal ock ring seal Tube gasket Tube gasket Oil-impregnated sintered alloy opper alloy Urethane Urethane arbon steel NR NR NR NR NR ø, ø Nickel plated ø: Nickel plated Scraper NR Tie-rod Piston Rolled steel luminum alloy ø: Zinc chromated ø: lack zinc chromated hromated Parallel pin Unlocking bolt Stainless steel arbon steel hromium molybdenum steel JIS 134 Nickel plated Nickel plated

12 ompact ylinder with ock ouble cting, Single Rod Series Q onstruction: ø to i#0#2 q@1! J2 2 1 t!0o#1 Extension Without magnet 1 Section -' N N Section -' (oth ends tapped) NS S!4 Section -' (Through-hole) Retraction locking!! #3 Q RQ U P 1 With bumper Rod end male thread omponent Parts Note) The sectional drawing above shows the locked condition. No escription aterial ylinder tube luminum alloy ock body luminum alloy Intermediate collar luminum alloy ock ring arbon steel rake spring Steel wire luminum bearing alloy ollar luminum alloy casted Piston rod arbon steel ever Stainless steel Pivot pin arbon steel Pivot key arbon steel ust cover holding bolt hromium molybdenum steel ust cover Rolled steel Rolled steel Tie-rod arbon steel Unit holding bolt arbon steel Piston luminum alloy ushing opper alloy Note Hard anodized Hard anodized hromated Heat treated Zinc chromated ø: Hard anodized ø to ø: hromated, painted Hard chrome plated Zinc chromated Zinc chromated Nickel plated Nickel plated ø, Zinc chromated ø or larger, Zinc chromated Nickel plated hromated For ø or larger only No escription umper umper Retaining ring Tie-rod nut agnet Rod seal Rod seal Rod seal Piston seal Piston seal Tube gasket Tube gasket Scraper Hexagon socket countersunk head screw Spring pin Parallel pin aterial Urethane Urethane arbon tool steel arbon steel NR NR NR NR NR NR NR NR hromium molybdenum steel arbon steel Stainless steel arbon steel Note Phosphate coated Nickel plated Nickel plated JIS 2 JIS 134 Nickel plated - Individual 21

13 Series Q imensions: ø, ø asic style (Through-hole/oth ends tapped common): Q/ Extension locking OK H thread effective depth U 2 x ø.4 through 2 x 2 x ø depth of counterbore depth x 0. unlocking port (Unlocks when pressurized) VH Q x 0. Rod side cylinder port. øi E ø 6. VV K E S 2 x 2 x x W 3.2 ust cover (anual unlocking unit) + Stroke + Stroke x 0. Head side cylinder port Retraction locking OK VH1 W1 ust cover (anual unlocking unit) x 0. unlocking port (Unlocks when pressurized) Rod end male thread H1 H2 1 X 1 Without auto switch to to E H x 0. 6 x 1.0 I 4 2 K Q S U VH. VV 6. W Retraction ocking Rod End ale Thread VH1. 23 W X 1. H1 x 1. x 1. H imensions for cylinders with a rubber bumper are the same as the standard type above. Refer to page for details of rod end nuts and accessory brackets.

14 ompact ylinder with ock ouble cting, Single Rod Series Q imensions: ø, ø Foot style: Q/Q + Stroke Special cap bolt X Z FX FZ H FV Y S S 4 x ø S + Stroke + Stroke Rod side flange style: QF/QF 2 x ø6.6 + Stroke + Stroke Head side flange style: Q/Q + Stroke + Stroke X FX FZ X 4 FV S 2 x ø6.6 Foot Style Rod Side Flange Style to to 2 31 Without auto switch to to FV FX 4 2 to to FZ Head Side Flange Style Without auto switch S H X Y S Without auto switch S Z S X.2. J N N N NS S Q RQ U P 1 Rod end nut 1 FV FX FZ 1 S ouble clevis style: Q/Q Rod end nut 1 + Stroke + Stroke + Stroke U W 4 x x 0. ap bolt ø hole H Shaft d RR Z S X ouble levis Style to to U Without auto switch W 1 X Z Refer to page for details of rod end nuts and accessory brackets. ouble clevis pins and retaining rings are included. RR S Individual 23

15 Series Q imensions: ø oth ends tapped style: Q 2 x 4 x x asic style (Through-hole): Q ø60 x 1. (Effective thread depth 13) 2 x ø.4 through 2 x 2 x ø depth of counterbore depth Extension locking P unlocking port unlocks when pressurized OK 1/ (Rc, NPT, ) 42. Rod side cylinder port.. 1/ (Rc, NPT, ) Head side cylinder port ø 4.1 ust cover (anual unlocking unit) Stroke + Stroke Retraction locking OK. 13. P unlocking port unlocks when pressurized Stroke range to, Without auto switch ust cover (anual unlocking unit) Port thread type Rc NPT P 1/ x 0. Rod end male thread x 1. imensions for cylinders with a rubber bumper are the same as the standard type above. Refer to page for details of rod end nuts and accessory brackets

16 ompact ylinder with ock ouble cting, Single Rod Series Q imensions: ø Foot style: Q 1 + Stroke x ø Rod side flange style: QF S + Stroke + Stroke 3.2 Special cap bolt 4 Foot Style to, Without auto switch S S J N N N x ø. 1 + Stroke + Stroke Rod Side Flange Style NS S 3. to, Without auto switch Q RQ Head Side flange style: Q U P Stroke + Stroke x ø. Head Side Flange Style 2. to, Without auto switch ouble clevis style: Q 2. 4 x x 0. ap bolt Hole: ø H Shaft d 2. + Stroke + Stroke + Stroke Refer to page for details of rod end nuts and accessory brackets. ouble clevis pins and retaining rings are included ouble levis Style to, Without auto switch Individual

17 Series Q imensions: ø oth ends tapped style: Q 2 x 4 x x asic style (Through-hole): Q Extension locking OK ø6 x 1. (Effective thread depth 13) 2 x ø. through 2 x 2 x ø depth of counterbore depth V 4 1/ (Rc, NPT, ) Rod side cylinder port 1/ (Rc, NPT, ) Head side cylinder port 2 ø 6. 2 P unlocking port ust cover Unlocked when pressurized (anual unlocking unit) 34 + Stroke + Stroke Retraction locking OK 2., imensions to, Without auto switch Port thread type Rc NPT P 1/ x 0. V 13 x 1. Rod end male thread ust cover (anual unlocking unit) P unlocking port Unlocked when pressurized imensions for cylinders with a rubber bumper are the same as the standard type above. Refer to page for details of rod end nuts and accessory brackets

18 ompact ylinder with ock ouble cting, Single Rod Series Q imensions: ø Foot style: Q Stroke Special cap bolt J x ø6.6 Rod end nut S + Stroke + Stroke.2 4 Foot Style to, Without auto switch S S Rod side flange style: QF N N 4 N x ø Stroke + Stroke Rod Side Flange Style NS S Rod end nut 3. Head Side flange style: Q to, Without auto switch Q RQ U P 4 1 Rod end nut Stroke + Stroke x ø. Head Side Flange Style Without auto switch to ,. 3. ouble clevis style: Q 6 4 x x 0. ap bolt Hole: ø H Shaft d ouble levis Style 34 + Stroke + Stroke + Stroke to, Without auto switch Rod end nut 2. Refer to page for details of rod end nuts and accessory brackets. ouble clevis pins and retaining rings are included. 2 Individual

19 Series Q imensions: ø oth ends tapped style: Q 2 x 4 x 6 x asic style (Through-hole): Q Extension locking OK x 1. effective thread depth 1 V 4 1/4 (Rc, NPT, ) Rod side cylinder port 1/4 (Rc, NPT, ) Head side cylinder port. ø ø x ø6.6 With flat washer 4 pcs. ust cover 4 x ø13 (anual unlocking unit) depth of counterbore P unlocking port 4 x ø. depth Unlocked when pressurized depth of counterbore 3 + Stroke depth + Stroke ø6.6 Retraction locking OK V1, imensions to, Without auto switch Rod end male thread ust cover (anual unlocking unit) P unlocking port Unlocked when pressurized Port thread type Rc NPT P 1/ x 0. V 13 1 V x 1. imensions for cylinders with a rubber bumper are the same as the standard type above. Refer to page for details of rod end nuts and accessory brackets Note) e sure to use the attached flat washers when mounting a cylinder from the rod side.

20 ompact ylinder with ock ouble cting, Single Rod Series Q imensions: ø Foot style: Q Stroke Special cap bolt 3 J2 4 x ø.. S + Stroke + Stroke 3.2 Foot Style to, Without auto switch S S Rod side flange style: QF N N 6 N 6 4 x ø Head Side flange style: Q 3 + Stroke + Stroke Rod Side Flange Style Without auto switch to , 3.. NS S Q RQ U P Stroke + Stroke 6 4 x ø6.6 Rod end nut 33. Head Side Flange Style Without auto switch to , 2.. ouble clevis style: Q 4 x 6 x 1 ap bolt ø Hole H Shaft d 3 + Stroke + Stroke + Stroke ouble levis Style to, Without auto switch Rod end nut 33. Refer to page for details of rod end nuts and accessory brackets. ouble clevis pins and retaining rings are included. 2 Individual

21 Series Q imensions: ø, ø, ø oth ends tapped style: Q// asic style (Through-hole): Q// H effective thread depth 2 x 4 x O threads Extension locking R R V OK Q P (Rc, NPT, ) Rod side cylinder port P (Rc, NPT, ) Head side cylinder port R R F øi Z E ø T K E J 4 x øn With flat washer 4 pcs. 4 x øo depth of counterbore ust cover (anual unlocking unit) P Unlocking port Unlocked when pressurized + Stroke + Stroke øn 4 x øo depth of counterbore Retraction ocking V1 Rc NPT Retraction locking OK V1 ust cover (anual unlocking unit) Rod end male thread P Unlocking port Unlocked when pressurized H1 Rod End ale Thread X H1 1 x 1. x x 1. H imensions for cylinders with a rubber bumper are the same as the standard type above. Refer to page for details of rod end nuts and accessory brackets. H2 1 X 1 ore size Stroke range Without With auto switch auto switch to, to, to 3, 1 1 Rc NPT 1/ 1/ 1/4 P x 0. 1/ 1/ E F H Note) e sure to use the attached flat washers when mounting a cylinder from the rod side. I J x 1. 3 x K 1 x N O x 1. O O 1.6 depth depth. P 1/ x 1. 3/ depth 1. depth x 1. 3/ depth 1. depth 13. Q 3 3 R R T V Z

22 ompact ylinder with ock ouble cting, Single Rod Series Q imensions: ø, ø, ø Foot style: Q/Q Rod end nut 1 X Z FX FZ H + Stroke + Stroke Y 4 x ø FV 1 1 FV X Y T S + Stroke + Stroke Rod side flange style: QF/QF 4 x øf FT + Stroke + Stroke Head Side flange style: Q/Q FT FX FZ + Stroke Y X Special cap bolt 4 x øf Foot Style Stroke range to, to, to, Stroke range to, to, to, Without auto switch S Rod Side Flange Style H 46 1 Head Side Flange Style Stroke range to, to, to, FV FV FX FX T S X Y Z Without auto switch FZ Without auto switch FZ X F F 1 Y. FT FT J N N N NS S Q RQ U P 1 ouble clevis style: Q/Q Rod end nut 1 + Stroke + Stroke + Stroke T U W 4 x N ap bolt ø hole H Shaft d RR Z X Refer to page for details of rod end nuts and accessory brackets. ouble clevis pins and retaining rings are included. Head Side Flange Style Stroke range to, to, to, U 2 31 W Without auto switch X 2 Z N 1 x 1. x 1. x 1. T 13 RR Individual

23 Series Q ccessory racket imensions I-02, I-03 Single Knuckle Joint I-04, I-0 I-0, I- Y-02, Y-03 ouble Knuckle Joint Y-04, Y-0 Y-0, Y- ønh RR1 ønh RR1 RR1 Hole: øn H Shaft d RR1 Hole: øn H Shaft d E1 E1 E1 E1 1 U1 1 NX 1 U1 1 NX 1 U1 1 NX NZ 1 U1 1 NX NZ aterial: Rolled steel aterial: ast iron aterial: Rolled steel aterial: ast iron Part no. pplicable bore size 1 E1 1 R R1 U1 N NX I-02 I-03 I-04 I-0 I-0 I-,, ø ø2 ø3 ø x 1..3 x 1.. x 1. 1 x 1. x x Part no. pplicable bore size Y-02 Y-03 Y-04, Y-0, Y-0 Y E1 ø ø2 ø3 ø x 1. x 1. x 1. 1 x 1. x x 1. RR U N Part no. pplicable bore size NX NZ +0.4 Y IY Y IY Y-04, IY Y-0, IY Y IY Y IY- Knuckle pins and retaining rings are included. pplicable pin part no. Knuckle Pin (ommon with double clevis pin) Rod End Nut d ød ød m t l m t H Part no. IY-02 IY-03 IY-04 IY-0 IY-0 IY- pplicable bore size,, Retaining rings are included d l aterial: arbon steel m t pplicable retaining ring Type for axis Type for axis Type for axis Type for axis Type 1 for axis Type for axis Part no. NT-02 NT-03 NT-04 NT-0 NT-0 NT- pplicable bore size,, d x 1. x 1. x 1. 1 x 1. x x 1. H 6 13 aterial: Rolled steel

24 ompact ylinder with ock ouble cting, Single Rod Series Q Simple Joint: ø to ø Type ounting racket T1 2 x ø Joint and ounting racket (Type, Type ) Part No. Y 03 ounting bracket Y Y YU Type mounting bracket Type mounting bracket Joint llowable Eccentricity pplicable air cylinder bore ø, ø ø, ø ø ø Eccentricity tolerance ±1 ±1. ±2 acklash 0. <Ordering> Joints are not included with the or type mounting brackets. Order them separately. (Example) ø Part no. Type mounting bracket part number Y-03 Joint YU-03 Joint,, Joint YU-03 YU-0 YU-0 YU- pplicable mounting bracket Type mounting bracket Type mounting bracket Y-03 Y-03 Y-0 Y-0 Y-0 Y-0 Y- Y- Part no. Y-03 Y-0 Y-0 Y- Part no. Y-03 Y-0 Y-0 Y-,,,, U 6 6. V E 30 W Type ounting racket V T2 Part no. Y-03 T1 U F, Joint Joint T2 V E E aterial: hromium molybdenum steel F ass (g) J x ø through 2 x øo depth of counterbore 34 T J E W RS T2 1 W aterial: Stainless steel O. depth. J N N N NS S Q RQ U P 1 K (ø across flats) H (With locking) Y-0 Y-0, depth. 1 depth ød1 ød2 Y depth Part no. YU-03 YU-0 YU-0 YU- UT U pplicable bore size,, U d1 d2 H K UT ass (g) aterial: hromium molybdenum steel x 1. x 1. x 2 x Part no. Y-03 Y-0 Y-0 Y-,, RS 1 T T2 1 V W 60 0 ass (g) Individual 33

25 Series Q inimum uto Switch ounting Stroke No. of auto switches mounted 1 pc. 2 pcs. - V -F V -J - V WV - V -F WV -FV 1 - W - - H -H -F -J 1 1 -W 1 -F W -JW -F -FF -P4W 1 1 uto Switch Proper ounting Position (etection at Stroke End) and Its ounting Height ø, ø W - - V - V - WV - V Hs ø to ø W - - V - V - WV - V Hs uto Switch Proper ounting Position uto switch model - - V - - V - W - WV - - V Note) djust the auto switch after confirming the operating conditions in the actual setting. 34 uto Switch ounting Height uto switch - V model - V - WV - V Hs Hs

26 ompact ylinder with ock ouble cting, Single Rod Series Q uto Switch Proper ounting Position (etection at Stroke End) and Its ounting Height ø to ø H -H -F -J -F W -JW -FF -FNT -F J -W -F WV -F V -FV Hs J ø to ø -P4W N N N Hs NS S uto Switch Proper ounting Position uto switch model / H -H/3 -/FV -F/FF -F W/F -J/F V -J/JW -F WV FNT W P4W Q RQ U P 1 Note) djust the auto switch after confirming the operating conditions in the actual setting. uto Switch ounting Height uto switch model - - Hs H -H -F -J -F W -JW -F -FF -FNT Hs Hs F V -F WV -FV Hs J Hs W Hs P4W Hs Individual

27 Series Q Operating Range uto switch model - / V - / V - W/ WV - / V - /F H -3 -/H - -W -F /F V -J/J -F W/F WV -JW -F/FV -FNT/FF -P4W 4. uto Switch ounting racket: Part. No Since this is a guideline including hysteresis, not meant to be guaranteed. (ssuming approximately ±30% dispersion) There may be the case it will vary substantially depending on an ambient environment. uto switch mounting brackets Q2-0 are not used for sizes over ø of - (V)/ (V)/ W(V)/ (V) types. The above values indicate the operating range when mounted with the conventional auto switch installation groove.. uto switch mounting surface ø, ø ø, ø, ø ø, ø, ø Port side Port side Port side uto switch model - - V - - V - W - WV - - V uto switch mounting surface Port,,, sides uto switch mounting bracket not required. uto switch mounting surface Port side,, sides 1. Q-2 2. Q2-0 Two kinds of auto switch mounting brackets are used as a set. uto switch mounting bracket not required. q w Set screw (not used) uto switch mounting surface Port,,, sides uto switch mounting bracket not required. Note 1) For each cylinder series, when a compact auto switch is mounted on the three sides (, and above) other than the port side of bore sizes ø to ø, the auto switch mounting brackets above are required. Order them separately from cylinders. (It is the same as when mounting compact cylinders with an auto switch mounting rail, but not with ø to ø compact auto switch installation groove.) Example order Q--W 1 unit Q-2 2 pcs. Q2-0 2 pcs. Note 2) uto switch mounting brackets and auto switches are shipped together with cylinders. 36

28 ompact ylinder with ock ouble cting, Single Rod Series Q uto Switch ounting racket: Part. No. uto switch model - / -3/ - H/H -W -F /J -F V -J -F W/JW -F WV -F/FV -FF/FNT Q-2 -P4W QP1-0 Note 1) uto switch mounting brackets and auto switches are shipped together with cylinders. [ounting screw set made of stainless steel] The following set of mounting screws made of stainless steel (including nuts) is available. Use it in accordance with the operating environment. (Please order Q-2 separately, since the auto switch spacer (for Q-2) is not included.) 2: For -//F/J types Water resistant auto switches, -F/FV are set on the cylinder with the stainless steel screws above when shipped. When an auto switch is shipped independently, 2 is attached. Note 1) Refer to page for the details of 2. Note 2) When mounting - (V) on a port other than the ports for ø, ø and ø, order auto switch mounting brackets Q2-0S, Q-2 and stainless steel screw set 2 separately. uto Switch ounting racket ass uto switch mounting bracket part no. Q-2 Q2-0 QP1-0 ass (g) 1. J N N Other than the applicable auto switches listed in How to Order, the following auto switches can be mounted. For details, refer to pages 11 to. uto switch type odel Electrical entry (Fetching direction) Features Reed -3 rommet (Perpendicular) - Without indicator light -3H, 6H rommet (In-line) -H Without indicator light -FNV, FPV, FV -FNWV, FWV -FV rommet (Perpendicular) iagnostic indication(2-color indication) Water resistant (2-color indication) Solid state -F, FP, J -FW, FPW, JW iagnostic indication(2-color indication) -F -FNT -PW rommet (In-line) Water resistant (2-color indication) With timer agnetic field resistant (2-color indication) For solid state auto switches, auto switches with a pre-wired connector are also available. Refer to pages 14 and 1 for details. Normally closed (N = b contact) solid state auto switches (-F/FH types) are also available. Refer to page 146 for details. -//F/J types cannot be mounted on ø and ø. N NS S Q RQ U P 1 - Individual 3