Air Cylinder Series CG1

Transcription

1 ir Cylinder Series CG,,,,,,, Series Variations CJ Series Standard Series CG Substantially shorter length: to to mm (in comparison with Series CM) to to mm (in comparison with Series C), 9 to mm (in comparison with Series C) ction Double acting Single acting Rod Single rod Double rod Single rod (Spring return/ Spring extend) Cushion Rubber ir Rubber ir Rubber asic uilt-in One-touch fittings Standard variations With rod boot ir-hydro type Clean series Copper/ Fluorine-free to to Page 4 CJP CJ CM CG M M C CS Non-rotating Rod Series CGK Double acting Single rod Rubber ir to to CS Double rod Rubber to Direct Mount Series CGR Double acting Single rod Rubber ir to 9 Direct Mount, Non-rotating Rod Series CGKR Double acting Single rod Rubber to 4 Low Friction Series CGQ Use the new series Smooth Cylinder Series CGY to realize both-direction low friction and low-speed operation. (Refer to est Pneumatics No..) With End Lock Series CG Double acting Single rod Rubber ir Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- to D- -X Individual -X Technical data

2 Combinations of Standard Products and Made Series CG to Order Specifications Use the new series Smooth Cylinder Series CGY to realize both-direction low friction and low-speed operation. (Refer to est Pneumatics No..) Series CG Symbol Standard Long st D CGF CG- CGH -, - - CG X X X9 X XC4 XC XC XC9 :Standard :Made to Order specifications :Special product (Contact SMC for details.) :Not available XC XC XC XC XC XC R V J K Standard Long stroke uilt-in magnet Series ction/type Cushion Single rod Double acting CG (Standard) Double rod Single acting Single rod Rubber ir Rubber ir Rubber Specification pplicable to to One-touch fittings With rod boot ir-hydro type Clean series Copper and Fluorine-free Water resistant Heat-resistant cylinder ( _ to C) Note ) Cold-resistant cylinder Note ) Low-speed cylinder ( to mm/s) Low-speed cylinder ( to mm/s) With heavy duty scraper Stainless steel rod and rod end nut djustable stroke cylinder/djustable retraction type djustable stroke cylinder/djustable extension type Dual stroke cylinder/double rod type Dual stroke cylinder/single rod type Tandem type cylinder uto switch rail mounting Head cover axial port Fluororubber seal to to to to to to to to to to to to Note ) Note ) Note ) Note ) Note ) Note ) Note ) Note ) Note ) Double acting Single acting Double acting Double acting Double acting Double acting Rubber ir Rubber Rubber Rubber ir Rubber Rubber ir to Single rod CGK (Non-rotating rod) to Double rod to Single rod CGR (Direct mount) CGKR (Non-rotating rod, direct mount) CGQ (Low friction) Single rod Single rod Single rod Single rod to to to to Note ) Note ) CG (End lock) Note 9) Note ) Note 9) Note ) CJ CJP CJ CM CG M M C CS CS XC Stainless steel double clevis pin/double knuckle pin to XC9 Double knuckle joint with spring pin XC XC XC4 With coil scraper Larger throttle diameter of connecting port uilt-in rear shock absorber to XC End lock cylinder for MGG Note ) to Note ) to only. Note ) Without bumper Note ) to only. Note 4) SV type only. (Heat-resistant grease is used.) Note ) to only. Note ) Single acting/spring return type (S) only Note ) The products with an auto switch are not compatible. Note ) Since this is used for a guide, a cover port and an end lock will be on the same side. Note 9) vailable only for locking at head end. Note ) vailable only for locking on rod side. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

3 ir Cylinder: Standard Type Double cting, Single Rod Series CG,,,,,,, With auto switch L F G U T D With auto switch (uilt-in magnet) Mounting style asic style xial foot style Rod side flange style Head side flange style Rod side trunnion style Head side trunnion style Clevis style Not available for or. Note) Mounting brackets are shipped together, (but not assembled). Type Special function CDG How to Order CG L N N Electrical entry L mm mm mm mm uilt-in Magnet Cylinder Model N Type Rubber bumper ir cushion Wiring (Output) mm mm mm mm If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDGF- Port thread type Rubber bumper Nil TN TF Rc NPT M x. G ir Cushion M x. Nil Rc TN NPT M x. TF G Load voltage DC V to to, to, to to, to Cylinder stroke Refer to Standard Stroke on page. pplicable uto Switch/Refer to pages to for further information on auto switches. Reed switch Solid state switch Indicator light 4V V, V V V,V V V,V Grommet None None -wire 4V V Connector None Diagnostic indication (-color indication) Grommet Lead wire length symbols:. m Nil (Example) M9NW m M (Example) M9NWM m L (Example) M9NWL m Z (Example) M9NWZ M9W uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. Suffix for cylinder (Rod boot (at one end)) Nil J K Without rod boot Nylon tarpaulin Heat resistant tarpaulin In the case of w/ rod boot, and a foot bracket or rod side flange as a bracket, those parts are to be assembled at the time of shipment. Number of auto switches Nil S n pcs. pc. n pcs. Made to Order Refer to page for details. Solid state auto switches marked with are produced upon receipt of order. D-9V/M9V/M9WV and D-M9(V)L cannot be mounted. None N (Example) HCN Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages and. D-9/M9/M9W auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) Grommet Connector Grommet -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire 4-wire (NPN) -wire (NPN equivalent) C uto switch model pplicable bore size to, M9N G9 M9P GP M9 K9 HC M9NW G9W M9PW GPW M9W K9W H G HNF G9F Lead wire length (m). (Nil) (M) (L) (Z) None (N) 9 V V or less 9 9 V, V V or less 4 4 4V or less CC CC 9W Pre-wired connector pplicable load Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- IC circuit IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC

4 ir Cylinder: Standard Type Double cting, Single Rod Series CG Substantially shorter length: to to mm (in comparison with Series CM) to to mm (in comparison with Series C), 9 to mm (in comparison with Series C) JIS Symbol Double acting Made to Order (Refer to pages to 9 for details.) Symbol Specifications X Change of rod end shape X Heat resistant cylinder ( C) X Cold resistant cylinder X9 Low speed cylinder ( to mm/s) X Low speed cylinder ( to mm/s) XC4 With heavy duty scraper XC Piston rod and rod end nut made of stainless steel XC djustable stroke cylinder/djustable extension type XC9 djustable stroke cylinder/djustable retraction type XC Dual stroke cylinder/double rod type XC Dual stroke cylinder/single rod type XC Tandem type cylinder XC uto switch rail mounting style XC Head cover axial port XC Fluororubber seals XC Stainless steel double clevis pin XC9 Double knuckle joint with spring pin XC With coil scraper XC Larger throttle diameter of connecting port XC4 uilt-in rear shock absorber Cylinders with rubber bumper have no bumper. Compatible with cylinders with rubber bumper, but has no bumper. Compatible with cylinders with rubber bumper only. Refer to pages 9 to for cylinders with auto switches. Specifications ction Lubricant Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Stroke length tolerance Cushion Mounting Double acting, Single rod Not required (Non-lube) ir. MPa. MPa. MPa Without auto switch: to C (No freezing) With auto switch: to C (No freezing) to mm/s to mm/s st +.4 Up to st +.4 st +. mm Up to mm, Up to mm st +. Up to mm Rubber bumper, ir cushion asic style, xial foot style, Rod side flange style, Head side flange style, Rod side trunnion style, Head side trunnion style, Clevis style (Used for changing the port location by 9.) Rod/Head side trunnion styles are not available for bore sizes and. ccessory Mounting Standard Rod end nut equipment Clevis pin Single knuckle joint Double knuckle joint Option (With pin) Pivot bracket Rod boot asic style Trunnion bracket is not available for and. Pin and retaining ring are shipped together with double knuckle joint. Standard Stroke, Standard stroke (),,,,,,,,,,,,,, xial Rod side flange foot style style Head side flange style Rod side trunnion style Long stroke () to to to 4 to to to to Head side trunnion style Clevis style Maximum manufacturable stroke Note ) Manufacture of intermediate strokes at mm intervals is possible. (Spacers are not used.) Note ) Long stroke is compatible with the axial foot and rod side flange types. When other mounting brackets are used or the long stroke exceeds the limit, the allowable maximum stroke length is determined using the stroke selection table (front matter ) CJ CJP CJ CM CG M M C CS CS Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Rod oot Material Symbol Rod boot material Maximum operating temperature J Nylon tarpaulin C K Heat resistant tarpaulin C Maximum ambient temperature for the rod boot itself. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

5 Series CG Mounting racket Part No. Mounting bracket Foot Flange Min. order Note) Description Foot x, CG-L CG-L CG-L CG-L CG-L CG-L CG-L CG-L Mounting bolt x CG-F CG-F CG-F CG-F CG-F CG-F CG-F CG-F Flange x, Mounting bolt x 4 Trunnion Trunnion pin x, CG-T CG-T CG-T CG-T CG-T CG-T Trunnion bolt x, pin Flat washer x Clevis x, Cleveis CG-D CG-D CG-D CG-D CG-D CG-D CG-D CG-D Mounting bolt x 4, Clevis pin x, Retaining ring x Pivot CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 Pivot bracket x bracket Note) Order two foot brackets per cylinder. Mounting Procedure Mounting procedure for trunnion Follow the procedures below when mounting a pivot bracket on the trunnion. to Cylinder body Trunnion bolt (With scotch grip) 4 or times remounting possible Flat washer Trunnion pin (Put grease on the exterior.) Pivot bracket Mass asic mass asic style xial foot style Flange style Trunnion style (kg) Mounting procedure for clevis Follow the procedures below when mounting a pivot bracket on the clevis style. to Retaining ring Clevis pin (Put grease) Cylinder body Retaining ring Clevis style Pivot bracket Single knuckle joint Double knuckle joint (With pin) dditional mass per each mm of stroke dditional mass with air cushion , Retaining ring Clevis pin (Put grease) Pivot bracket Cylinder body Retaining ring dditional mass for long stroke Calculation: (Example) CGL- (Foot style,, st) asic mass. kg (Foot, ) dditional mass. kg/ stroke Cylinder stroke stroke dditional mass by air cushion. kg. +. x / +. =. kg Pivot bracket 4 Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

6 ir Cylinder: Standard Type Double cting, Single Rod Series CG uilt-in One-touch Fittings CG Mounting style N F Stroke uilt-in One-touch fittings This type has the One-touch fittings integrated in a cylinder, which enables to reduce the piping labor and installing space dramatically. Specifications,,,,, ction Fluid Maximum operating pressure Minimum operating pressure Piston speed Cushion Mounting pplicable Tubing O.D./I.D. Double acting ir. MPa. MPa to mm/s Rubber bumper asic style, xial foot style, Rod side flange style Head side flange style, Rod side trunnion style Head side trunnion style, Clevis style (Used for changing the port location by 9.) uto switch can be mounted. pplicable tubing O.D. /4 /4 /4 / /. /. pplicable tubing material Can be used for either nylon, soft nylon or polyurethane tubing. For other specifications, refer to page. Pipe O.D. Other dimensions are the same as the double acting single rod standard type. G G () () () Note) ( ): Long stroke HD HH PD ir-hydro CG Mounting style H Specifications Type ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure Piston speed Cushion mbient and fluid temperature Mounting uto switch can be mounted. S + Stroke + Stroke ir-hydro Low pressure hydraulic cylinder of. MPa or less When used together with a Series CC air-hydro unit, constant and low speed actuation and intermediate stopping similar to hydraulic units are possible with the use of valves and other pneumatic equipment. Other dimensions are the same as the double acting single rod standard type. ir-hydro,,,,, Double acting Turbine oil. MPa. MPa. MPa to mm/s None to C asic style, xial foot style, Rod side flange style Head side flange style, Rod side trunnion style Head side trunnion style, Clevis style (Used for changing the port location by 9.) T Stroke G T S CJ CJP CJ CM CG M M C CS CS Clean Series -CG Mounting style N Clean series (With relief port) The type which is applicable for using inside the clean room graded Class by making an actuator s rod section a double seal construction and discharging by relief port directly to the outside of clean room. Specifications Stroke,,,,,,, ction Double acting Fluid ir Maximum operating pressure. MPa Minimum operating pressure. MPa Cushion Rubber bumper Piston speed to mm/s Relief port size M x. Mounting asic style, xial foot style, Rod side flange style Head side flange style uto switch can be mounted. For details, refer to the separate catalog, Pneumatic Clean Series. Copper and Fluorine-free -CG Mounting style Copper/Fluorine-free The type which prevents copper based ions from generating by changing the copper based materials into electroless nickel plated treatment or noncopper materials in order to eliminate the effects by copper based ions or fluororesins over the color cathode ray tube. Specifications ction Fluid Maximum operating pressure Minimum operating pressure Cushion Piston speed Mounting,,,,,,, Type N Type to. Type Port thread type Stroke Double acting ir. MPa. MPa With rubber bumper With air cushion to mm/s to mm/s asic style, xial foot style, Rod side flange style Head side flange style, Rod side trunnion style Head side trunnion style, Clevis style (Used for changing the port location by 9.) Dimensions are the same as double acting single rod, standard type. uto switch can be mounted. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

7 Series CG Water Resistant CDG Mounting style Style Port thread type R Stroke HL -XC With auto switch (uilt-in magnet) Water resistant cylinder R NR seals (Nitrile rubber) V FKM seals (Fluoro rubber) Water resistant -color indication, Solid state switch Caution Since the scraper is press-fit into the rod cover, it cannot be replaced. Specifications,,,,, ction Double acting, Single rod Cushion Rubber bumper/ir cushion uto switch mounting and mounting style Made to order Piston rod/rod end nut material: Stainless steel (-XC) Specifications other than above are the same as standard, basic style. Dimensions With rubber bumper HL GL pplicable for use in an environment with water splashing such as food processing and car wash equipment, etc. + Stroke S + Stroke to, Made to Order Warning Precautions e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions. Operating Precautions. Do not operate the cushion valve in the fully closed or fully opened state. Using it in the fully closed state will cause the cushion seal to be damaged. Using it in the fully opened state will cause the piston rod assembly or the cover to be damaged.. Operate within the specified cylinder speed. Otherwise, cylinder and seal damage may occur.. When the cylinder is used as mounted with a single side fixed or free (basic type, flange type), a bending moment will be applied to the cylinder due to the vibration generated at the stroke end, and the cylinder may be damaged. In such a case, mount a bracket to reduce the vibration of the cylinder or use the cylinder at a piston speed low enough to prevent the cylinder from vibrating at the stroke end. Furthermore, when the cylinder is moved or the long stroke cylinder is mounted horizontally and with a single side fixed, use a bracket to fix the cylinder. Caution. Do not use the air cylinder as an air-hydro cylinder. This will cause an oil leak.. Install a rod boot without twisting. If the cylinder is installed with its bellows twisted, it could damage the bellows.. Tighten clevis bracket mounting bolts with the following proper tightening torque. :.N. m, to :.9N. m, : 4.9N. m, :.N. m, to : 4.N. m, : 4.N. m With air cushion + Stroke S + Stroke (E) E (F) F G 9 S () 4 (9) 9 (9) 9 (9) () () T - - W 9 () () (9) (9) (4) () Other dimensions are the same as the double acting single rod standard type. ( ): Denotes the dimensions for long stroke. Refer to page 9 for details. Disassembly/Replacement Caution. Do not replace the bushings. The bushings are press-fit. To replace them, they must be replaced together with the cover assembly.. To replace a seal, apply grease to the new seal before installing it. If the cylinder is put into operation without applying grease to the seal, it could cause the seal to wear significantly, leading to premature air leakage.. Do not replace One-touch fittings. ecause pipe fittings are press-fit, they must be replaced together with the cover assembly. 4. Those with a bore of or more cannot be disassembled. When disassembling cylinders with bore sizes of through, grip the double flat part of either the head cover or the rod cover with a vise and loosen the other side with a wrench or a monkey wrench, etc., and then remove the cover. When retightening, tighten approximately degrees more than the original position. (Cylinders with or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. Please contact SMC when disassembly is required.) Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

8 ir Cylinder: Standard Type Double cting, Single Rod Series CG Construction With rubber bumper,, With air cushion Component Parts No Description Rod cover Tube cover Piston Piston rod ushing umper umper Retaining ring Wear ring Rod end nut Piston gasket Cushion ring Cushion ring Seal retainer Cushion valve Valve retainer Lock nut Cushion seal Cushion seal Cushion ring gasket Cushion ring gasket Head cover Cylinder tube Rod seal Piston seal Tube gasket Valve seal Valve retaining gasket Material luminum alloy luminum alloy luminum alloy Carbon steel Copper oil-impregnated sintered alloy Urethane Urethane Stainless steel Resin Rolled steel NR luminum alloy luminum alloy Rolled steel Rolled steel Rolled steel Rolled steel Urethane Urethane NR NR luminum alloy luminum alloy NR NR NR NR NR Note Clear hard anodized Clear hard anodized Chromated Hard chrome plated or more: Copper alloy or larger: The same as bumper Except and Nickel plated nodized or larger: The same as, nodized Nickel plated/except long stroke Electroless nickel plated Electroless nickel plated Nickel plated or larger: The same as or larger: The same as Clear hard anodized Hard anodized Note) In the case of cylinders with auto switches, magnets are installed in the piston. The material is stainless steel on auto switch equipped styles and. Replacement Parts/Seal Kit For rubber bumper For air cushion Long stroke Long stroke Kit no. CGN-PS CGN-PS CGN-PS CGN-PS Kit no. CG-PS CG-PS CG-PS CG-PS Contents Set of the nos. 4,, Contents Set of the nos. 4,,,, Note) Refer to the Specific Product Precautions on page for Disassembly/Replacement. Order with a part number for each type and bore size. The seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S- ( g) CJ CJP CJ CM CG M M C CS CS D- Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () X Individual -X Technical data

9 Series CG asic Style:CG With rubber bumper MM H Width across flats D G x P (Rc, NPT, G) G E. T/T cross section x TC C. TD I K C. N x J L K F H T 4 x TC T F TG N TE TF With rod boot l l JH IJ e IJ e E. S + Stroke + Stroke JW With air cushion f h + l + l + Stroke to f h + l + l + Stroke, W W x P (Rc, NPT, G) W Max.WH Stroke range Standard Up to Up to Up to Up to Up to Up to Up to Up to Long stroke to to to 4 to to to to to G G () () () () () () () () P / / / / / / G G () () 9() 9() () () () () Note) ( ): Denotes the dimensions for long stroke. T/T Sectional View TC M x. M x. M x. M x. M x. M x. TD TE 4... TF.. TG..... Trunnion mounting taps with width across flats N are not attached for bore size and. Rc, NPT port G port P M x. M x. / / / / L... 4 C. e D f E With Rod oot h F H H I 4 9 JH JW IJ (Reference) (Reference) J M4 x. depth M x. depth. M x. depth M x depth M x. depth M x. depth M x. depth M x. depth l (4) () () (9) () () () () The minimum stroke with rod boot is mm. /4 stroke K.. K MM M x. M x. M x. M x. M x. M x. M x. M x. N S 9() 9() (9) () 9() 9() () () Rc, NPT, G P M x. M x. / / / / W T T () () () () With ir Cushion W () () () () () () (4) (9) () (9) () () () () WH W Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: ()

10 ir Cylinder: Standard Type Double cting, Single Rod Series CG xial Foot Style:CGL With rubber bumper x J MM H H Width across flats G x P (Rc, NPT, G) S + Stroke Width across flats N G C. LH D LT I CJ 4 x LD K C. LX LZ L K Z W X Y x LC (Knock pin position) LS + Stroke + Stroke Y W X M CJP CJ CM With rod boot h + l l h + l l CG M M JW JH IJ e f Z + l + l + Stroke IJ e f Z + l + l + Stroke C CS CS to, With air cushion W W x P (Rc, NPT, G) W Max.WH Stroke range Standard Long stroke Up to to Up to to Up to to 4 Up to to Up to to Up to to Up to to Up to to MM M x. M x. M x. M x. M x. M x. M x. M x. N G G () () () () () () () () P / / / / / / G Note) ( ): Denotes the dimensions for long stroke. S 9() 9() (9) () 9() 9() () () Rc, NPT port W.. X.. Y. Z G port G () () 9() 9() () () () () ().(.).(.) (4).(9.).(9.).(.) () P M x. M x. / / / / L... 4 e f C. With Rod oot h D IJ H H JH JW (Reference) (Reference) I 4 9 l J M4 x. M x. M x. M x M x. M x. M x. M x. Z The minimum stroke with rod boot is mm. /4 stroke K K LC LD LH.. ().(.) 9.(.) (4).(9.).(9.).(.) () LS 4() 4() 4() () () () (4) (4) Rc, NPT, G P M x. M x. / / / / W LT W LX 4 With ir Cushion Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- () () () () () () LZ 49 M.. 4 WH W D- -X Individual -X Technical data

11 Series CG Rod Side Flange Style:CGF With rubber bumper 4 x FD x J MM F H Width across flats D FT G x P (Rc, NPT, G) G FX. E. C. I K C. FX. L K H Width across flats N S + Stroke + Stroke F With rod boot l l JH IJ e IJ e E. JW f h + l + l + Stroke to f h + l + l + Stroke, With air cushion W W x P (Rc, NPT, G) W Max.WH Stroke range Standard Up to Up to Up to Up to Up to Up to Up to Up to Long stroke to to to 4 to to to to to G Rc, NPT port G () () () () () () () () P / / / / / / G G port G () () 9() 9() () () () () P M x. M x. / / / / L C. D E F FX 4 FD FT 9 9 H H I 4 9 J M4 x. M x. M x. M x M x. M x. M x. M x. K.. K MM M x. M x. M x. M x. M x. M x. M x. M x. N S 9() 9() (9) () 9() 9() () () (4) (9) () (9) () () () () Note) ( ): Denotes the dimensions for long stroke. With Rod oot e f h IJ JH JW (Reference) (Reference) The minimum stroke with rod boot is mm. l /4 stroke (4) () () (9) () () () () With ir Cushion Rc, NPT, G P M x. M x. / / / / W W () () () () () () WH W Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

12 ir Cylinder: Standard Type Double cting, Single Rod Series CG Head Side Flange Style:CGG With rubber bumper Width across flats K MM H Width across flats D G x P (Rc, NPT, G) G E. 4 x FD x J E. With rod boot JW With air cushion L JH K F Width across flats N C. H S + Stroke FT F FX. + Stroke IJ e l f h + l + l + Stroke to I IJ e FX. C. l f h + l + l + Stroke, CJ CJP CJ CM CG M M C CS CS W x P (Rc, NPT, G) W W Max.WH Stroke range Standard Up to Up to Up to Up to Up to Up to Up to Up to Long stroke to to to to to G Rc, NPT port G () () () () () P / / / / / / G G port G 9 9() () () () () P M x. M x. / / / / L C. D E F FX 4 FD FT 9 9 H H I 4 9 J M4 x. M x. M x. M x M x. M x. M x. M x. K.. K MM M x. M x. M x. M x. M x. M x. M x. M x. N S 9 9 () 9() 9() () () () 9() 9() () () Note) ( ): Denotes the dimensions for long stroke. With Rod oot e f h IJ JH JW (Reference) (Reference) The minimum stroke with rod boot is mm. l /4 stroke () 9() 9() () () With ir Cushion Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- Rc, NPT,G P M x. M x. / / / / W W () () () WH W D- -X Individual -X Technical data

13 Series CG Rod Side Trunnion Style:CGU With rubber bumper x TDe (Pin O.D) TR TS racket mounting range L H H K F D G T x P (Rc, NPT, G) S + Stroke Width across flats N G F E. I TT TH With rod boot TX TV TZ 4 x TF +. TE MM Width across flats K TY TW Z h + l f + Stroke JH IJ e JW l Z + l + l + Stroke With air cushion W x P (Rc, NPT, G) W Max.WH I E. Width across flats Consists of pins, flat washers and hexagon socket head cap bolts. W Stroke range Standard Long stroke Up to Up to Up to Up to to Up to to Up to to G Rc, NPT port G () () () P / / / / G G port G 9 9() () () P M x. M x. / / L D E F H H I 4 K.. K MM M x. M x. M x. M x. M x. M x. N S 9 9 () 9() 9() T TDe TE TF TH TR TS TT TV TW TX TY TZ Z (.) (9.) (49.4) (.4) (.4) (9.4) Note) ( ): Denotes the dimensions for long stroke. Refer to page for pivot bracket. (9) () () With Rod oot e f h IJ 4 9 JH JW (Reference) (Reference) l Z 9 9 The minimum stroke with rod boot is mm. /4 stroke (9) () () With ir Cushion Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- Rc, NPT, G P M x. M x. / / W W () () () WH W.. 4.

14 ir Cylinder: Standard Type Double cting, Single Rod Series CG Head Side Trunnion Style:CGT With rubber bumper Width across flats E. MM Width across flats K L H H F K D G x P (Rc, NPT, G) S + Stroke I Width across flats N Z + Stroke + Stroke TY TW G T F E. x TDe (Pin O.D) TT TR TS TX TV TZ racket mounting range TH 4 x TF +. TE CJ CJP CJ CM CG With rod boot l Consists of pins, flat washers and hexagon socket head cap bolts. M M C JW JH IJ e f h + l Z + l + Stroke + l + Stroke CS CS With air cushion W x P (Rc,NPT,G) W W Max.WH Stroke range Standard Long stroke Up to Up to Up to Up to to Up to to Up to to G Rc, NPT port G () () () () () () P / / / / G G port G () () 9() 9() () () P M x. M x. / / L D E F H H I 4 K.. K MM M x. M x. M x. M x. M x. M x. N S 9 9 () 9() 9() T () () () TDe TE TF TH TR TS TT TV TW TX TY TZ (.) (9.) (49.4) (.4) (.4) (9.4) Note) ( ): Denotes the dimensions for long stroke. Refer to page for pivot bracket. Z 9 9 () () () 4 9 () (9) (4) With Rod oot e f h IJ 4 9 JH JW (Reference) (Reference) l Z () () () The minimum stroke with rod boot is mm. /4 stroke 4 () (9) (4) With ir Cushion Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- Rc, NPT, G P M x. M x. / / W W () () () WH W.. 4. D- -X Individual -X Technical data

15 Series CG Clevis Style:CGD ( to ) With rubber bumper Width across flats L H H F K G S + Stroke x P (Rc, NPT, G) G L RR CDH (Hole dia.) d9 (Shaft dia.) C CZ TT x J TT N I TH C D MM Z + Stroke + Stroke TY TW 4 x TF TX (TV) TZ +. TE The above shows the case port location is changed by 9 With rod boot l JH IJ e E. Width across flats K JW f h + l Z + l + Stroke + l + Stroke With air cushion W x P (Rc, NPT, G) W W Max.WH TH TT TV TW TX TY TZ Z (9) () () Note) ( ): Denotes the dimensions for long stroke. Refer to page for pivot bracket. 4 Stroke range Standard Long stroke Up to Up to Up to Up to to Up to to Up to to G Rc, NPT port G () () () P / / / / G G port G 9 9() () () pplicable pin part no. 9 CD-G CD-G CD-G () CD-G4 () CD-G () CD-G P M x. M x. / / L... With Rod oot e f C CD CZ D. h JH JW IJ (Reference) (Reference) l Z (9) () () The minimum stroke with rod boot is mm. /4 stroke 9 () () (4) With ir Cushion Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () E F H H I 4 J M4 x. M x. M x. M x M x. M x. K.. K MM M x. M x. M x. M x. M x. M x. Rc, NPT, G P M x. M x. / / N RR W W S 9 9 () 9() 9() () () () L WH W.. 4. TE

16 ir Cylinder: Standard Type Double cting, Single Rod Series CG Clevis Style:CGD(, ) With rubber bumper H F K L G x P (Rc, NPT, G) S + Stroke G L V RR CDH (Hole dia.) d9 (Shaft dia.) TZ CZ C. x J H E. D Width across flats I Width across flats N Width across flats K MM Z + Stroke + Stroke TY TW TT C. 4 x TF TX TV TH +. CX+. CJ CJP CJ CM CG With rod boot M M IJ e C CS l f h + l Z + l + Stroke + l + Stroke CS With air cushion W x P (Rc, NPT, G) W W Max.WH Stroke range Standard Up to Up to Long stroke G to to Rc, NPT port G () () P / / G G port G () () P / / L C CD CX CZ 4 D E F H H I 9 J M x. M x. K K L 4 MM M x. M x. N RR S () () TF. TH TT TV TW 9 TX Note) ( ): Denotes the dimensions for long stroke. Refer to page for pivot bracket. TY 4 TZ 4 V Z () (). (.) 9. (.) pplicable pin part no. IY-G IY-G With Rod oot e f h IJ 9 l stroke Z () (4) The minimum stroke with rod boot is mm.. (9.). (.) With ir Cushion Rc, NPT, G P / /. W W WH W Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

17 Series CG ccessory racket Dimensions Single Knuckle Joint Double Knuckle Joint I-G, G Material: Rolled steel I-G4, G, G, G Material: Cast iron Y-G, G Material: Rolled steel Y-G4, G, G, G Material: Cast iron R R MM ND hole H xis d9 MM ND hole H xis d9 Part no. I-G I-G I-G4 I-G I-G I-G pplicable bore,, Knuckle Pin E L MM M x. M x. M x. M x. M x. M x. R.. 4 U. NDH NX E U L NX NZ L pplicable Part no. bore E L MM R U ND Y-G Y-G Y-G4 Y-G Y-G Y-G,, M x. M x. M x. M x. M x. M x Knuckle pin and retaining ring are shipped together. E U L NX NZ L NX NZ 4 pplicable L pin part no. IY-G. IY-G 4. IY-G4. IY-G 4 IY-G IY-G l Material: Carbon steel Part no. pplicable bore,, Clevis Pin Dd9 L IY-G.. IY-G.. IY-G4.. IY-G.9. IY-G.9. IY-G. Retaining rings are shipped together. l d l m t pplicable snap ring Type C for axis Type C for axis Type C for axis Type C for axis Type C for axis Type C for axis Rod End Nut Material: Rolled steel Part no. NT- NT- NT-G4 NT- NT- NT- pplicable bore,, d M x. M x. M x. M x. M x. M x. H 4 C () (.) (.9) (.) (.) (4.) D.. 9 Material: Carbon steel Part no. pplicable bore Dd9. CD-G.. CD-G.. CD-G.9. CD-G4.9. CD-G.9. CD-G Retaining rings are shipped together. Clevis pin and knuckle pin are common for bore size and. L d l m t pplicable snap ring Type C for axis Type C for axis Type C for axis Type C for axis Type C for axis Type C for axis Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

18 ir Cylinder: Standard Type Double cting, Single Rod Series CG Pivot racket (Order separately) to Material: Rolled steel, Material: Cast iron Part no. CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 Part no. CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 pplicable bore pplicable bore TU T 4 9 (.) (.) (.) (.) (9.) (4.) TV x Td (.) (9.) (49.4) (.4) (.4) (9.4) x TW TE TF TX 4 TY 4 4 TH TN (9.) (.) (.4) (49.) (.4) (4.) TZ Knock pin hole TR 4 d9 d9 d9 d9 d9 d9 d9 d9 TT pplica ble pin O.D CJ CJP CJ CM CG M M C CS CS Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

19 ir Cylinder: Standard Type Double cting, Double Rod Series CGW,,,,,,, How to Order With auto switch CGW L N CDGW With auto switch (uilt-in magnet) Double acting, double rod type Mounting style asic style L xial foot style N F Flange style U Trunnion style Not available for bore size and. Note) Mounting brackets are shipped together, (but not assembled). uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDGWF- L N Type Rubber bumper ir cushion mm mm mm mm mm mm mm mm Cylinder stroke Refer to Standard Stroke on page 9. M9W uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. Suffix for cylinder (Rod boot) Nil Without rod boot One end oth J K JJ Nylon tarpaulin Heat resistant tarpaulin Nylon tarpaulin ends KK Heat resistant tarpaulin Note) When equipped with a rod boot, foot and rod side flange type brackets are attached before shipment. Made to Order Refer to page 9 for details. Number of auto switches Nil pcs. S pc. n n pcs. pplicable uto Switch/Refer to pages to for further information on auto switches. Type Reed switch Solid state switch Special function Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) Electrical entry Grommet Connector Grommet Indicator light Wiring (Output) -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire 4-wire (NPN) -wire (NPN equivalent) 4V Load voltage DC V,V V V,V V V,V C uto switch model pplicable bore size to, M9N M9P M9 HC M9NW M9PW M9W H HNF G9 GP K9 G9W GPW K9W G G9F Lead wire length (m). (Nil) Pre-wired connector (M) (L) (Z) None (N) pplicable load IC circuit IC circuit IC circuit IC circuit IC circuit V 9 Grommet V 9 None V or less 9 V, V 4 V 4V V or less Relay, None -wire 4 PLC CC Connector None 4V or less CC IC circuit Diagnostic indication (-color indication) Grommet 9W Lead wire length symbols:. m Nil (Example) M9NW Solid state auto switches marked with are produced upon receipt of order. m L (Example) M9NWM D-9V/M9V/M9WV and D-M9(V)L cannot be mounted. m L (Example) M9NWL m Z (Example) M9NWZ None N (Example) HCN Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages and. D-9/M9/M9W auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- Relay, PLC

20 ir Cylinder: Standard Type Double cting, Double Rod Series CGW JIS Symbol Made to Order Specifications (For details, refer to pages to 9.) Symbol Specifications X Change of rod end shape X Heat resistant cylinder ( C) X Cold resistant cylinder XC Piston rod and rod end nut made of stainless steel XC uto switch rail mounting style XC Fluororubber seals XC Large throttle diameter of connecting port Cylinders with rubber bumper have no bumper. Compatible with cylinders with rubber bumper, but has no bumper. Refer to pages 9 to for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Specifications ction Double acting, Double rod Lubricant Not required (Non-lube) Fluid ir Proof pressure. MPa Maximum operating pressure. MPa Minimum operating pressure. MPa mbient and fluid temperature Without auto switch: to C (No freezing) With auto switch: to C (No freezing) Piston speed to mm/s to mm/s Stroke length tolerance st +.4 st +.4 up to mm, up to mm, st +. st +. up to mm up to mm Cushion Rubber bumper, ir cushion Mounting asic style, xial foot style, Rod side flange style, Rod side trunnion style Rod side trunnion style is not available for bore sizes and. ccessory Standard equipment Option Rod oot Material Symbol J K Mounting Rod end nut Single knuckle joint Double knuckle joint (With pin) Pivot bracket Rod boot Standard Stroke, Rod boot material Nylon tarpaulin Heat resistant tarpaulin asic style Standard stroke (),,,,,,,,,,,,, Maximum ambient temperature for the rod boot itself. xial foot style Not available for bore size and. Pin and retaining ring are shipped together with double knuckle joint. Maximum ambient temperature C C Rod side flange style Long stroke to to to 4 to to to to Rod side trunnion style Maximum manufacturable stroke Note ) Manufacture of intermediate strokes at mm intervals is possible. (Spacers are not used.) Note ) Long stroke is compatible with the axial foot and rod side flange types. When other mounting brackets are used or the long stroke exceeds the limit, the allowable maximum stroke length is determined using the stroke selection table (front matter ) CJ CJP CJ CM CG M M C CS CS D- Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () X Individual -X Technical data

21 Series CGW Mass asic mass asic style xial foot style Flange style Trunnion style Pivot bracket Single knuckle joint Double knuckle joint (With pin) dditional mass per each mm of stroke dditional mass with air cushion (kg) Precautions e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions. Calculation: (Example) CGWLN- (Foot style,, st) asic mass.49 (Foot, ) Cylinder stroke st dditional mass./ st x / =. kg Mounting racket Part No. Mounting bracket xial foot Min. order Note) CG-L CG-L CG-L CG-L CG-L CG-L CG-L CG-L Description Foot x, Mounting bolt x Flange Trunnion pin CG-F CG-T CG-F CG-T CG-F CG-T CG-F CG-T CG-F CG-T CG-F CG-T CG-F CG-F Flange x, Mounting bolt x 4 Trunnion pin x, Trunnion bolt x, Flat washer x Pivot bracket CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 Pivot bracket x Note) Order two foot brackets per cylinder. ir-hydro CG Mounting style H Stroke ir-hydro Low pressure hydraulic cylinder of. MPa or less When used together with a Series CC air-hydro unit, constant and low speed actuation and intermediate stopping similar to hydraulic units are possible with the use of valves and other pneumatic equipment. Specifications Type ction Fluid Proof pressure Maximum operating pressure Minimum operating pressure Piston speed Cushion mbient and fluid temperature Mounting ir-hydro,,,,, Double acting Turbine oil. MPa. MPa. MPa to mm/s None + to C asic style, xial foot style, Flange style, Trunnion style uto switch can be mounted. Dimensions are the same as the double rod standard type on page 4. Copper and Fluorine-free -CG Copper/Fluorine-free The type which prevents copper based ions from generating by changing the copper based materials into electroless nickel plated treatment or noncopper materials in order to eliminate the effects by copper based ions or fluororesins over the color cathode ray tube. Specifications ction Fluid Maximum operating pressure Minimum operating pressure Cushion Piston speed Mounting Mounting style Type Stroke,,,,,,, Type N Type to. Double acting ir. MPa. MPa With rubber bumper With air cushion to mm/s to mm/s asic style, xial foot style Flange style, Trunnion style Rod side trunnion style is not available for bore sizes and. Dimensions are the same as the double rod standard type. Refer to page 4. uto switch can be mounted. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

22 ir Cylinder: Standard Type Double cting, Double Rod Series CGW Construction With rubber bumper, to With air cushion Component Parts No. 4 9 Description Rod cover Cylinder tube Piston Piston rod ushing umper umper Rod end nut Piston gasket Piston holder Cushion ring Cushion valve Valve retainer Lock nut Cushion seal Cushion ring gasket Rod seal Piston seal Tube gasket Valve seal Valve retaining gasket Material luminum alloy luminum alloy luminum alloy Carbon steel Copper oil-impregnated sintered alloy Urethane Urethane Rolled steel NR Urethane luminum alloy Rolled steel Rolled steel Carbon steel Urethane NR NR NR NR NR NR Note Clear hard anodized Hard anodized Chromated Hard chrome plated or more: Copper alloy or larger: The same as bumper Nickel plated or more nodized Electroless nickel plated Nickel plated Note) In the case of cylinders with auto switches, magnets are installed in the piston. The material is stainless steel on auto switch equipped styles and. Replacement Parts/Seal Kit For rubber bumper For air cushion to Kit no. CGWN-PS CGWN-PS CGWN-PS CGWN-PS Kit no. CGW-PS CGW-PS CGW-PS CGW-PS Contents Set of the nos.,, Contents Set of the nos.,,,, Note) Refer to the Specific Product Precautions on page for Disassembly/Replacement. Order with a part number for each type and bore size. The seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S- ( g) CJ CJP CJ CM CG M M C CS CS D- Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () X Individual -X Technical data

23 Series CGW asic Style with Rubber umper: CGWN x RcP Width across flats C. x J 4 x TC <With rod boot at one end> l IJ e f h + l + l + Stroke <With rod boot at both ends> l JH IJ e E. E. S + Stroke + Stroke H + Stroke l + Stroke JW h + l f S + Stroke + (l + Stroke) f h + l + Stroke Stroke range Up to Up to Up to 4 Up to Up to Up to Up to Up to T TC M x. M x. M x. M x. M x. M x. L... Without rod boot H C. e D f E F G I 4 9 With rod boot on one side h IJ H JH (Reference) JW (Reference) J M4 x. depth M x. depth. M x. depth M x depth M x. depth M x. depth M x. depth M x. depth The minimum stroke with rod boot is mm. Trunnion mounting taps with width across flats N are not attached for bore sizes and. l /4 stroke 9 K.. K With rod boot on both sides MM M x. M x. M x. M x. M x. M x. M x. M x. N P / / / / / / ir-hydro S 9 S Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

24 ir Cylinder: Standard Type Double cting, Double Rod Series CGW asic Style with ir Cushion: CGW Width across flats x P C. E. E. CJ C. MM x J Standard stroke range Up to Up to Up to Up to Up to Up to Up to Up to M x. M x. M x. M x. M x. M x. M x. M x. Long stroke range to to to 4 to to to to to N P M x. M x. Rc / Rc / Rc Rc Rc / Rc / L... S 9 4 x TC 4 T S + Stroke + Stroke C. D TC M x. M x. M x. M x. M x. M x. E F W For the one with rod boot, refer to w/ rubber bumper. G WH H + Stroke H W H I 4 9 J M4 x. depth M x. depth. M x. depth M x depth M x. depth M x. depth M x. depth M x. depth K.. K For mounting brackets, refer to page. Trunnion mounting taps with width across flats N are not attached for bore sizes and. CJP CJ CM CG M M C CS CS D- -X Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () Individual -X Technical data

25 Series CGW With Mounting racket xial foot style: CGWL 4 x LD Flange style: CGWF FX. Trunnion style:cgwu x TDe (Pin O.D.) 4 x FD FX. x LC Knock pin position H racket mounting range 4 x TF LS + Stroke Foot Style Stroke range Stroke range Up to Up to Up to 4 Up to Up to Up to Up to LC 9 4 LD E LH F LS LT FX 4 LX Up to Up to Up to 4 Up to Up to. Up to Up to Up to Other dimensions are the same as basic style. Flange Style Stroke range Up to Up to Up to Up to Up to Up to TT TV (.) (9.) (49.4) (.4) (.4) TW TX 4 TDe TY 4 FD Up to End boss is machined on the flange for E. Other dimensions are the same as basic style. Trunnion Style TZ TE LZ FT M.. 4 TF H W.. TH Z Without rod boot With rod boot + l + l + l + l 9 + l 9 + l X.. TR Y (9.4) Consists of pin, flat washer and hexagon socket head cap bolt. Other dimensions are the same as basic style. Z TS 49 4 Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

26 ir Cylinder: Standard Type Single cting, Spring Return/Extend Series CG,,, With auto switch CDG How to Order CG L N L With auto switch (uilt-in magnet) Mounting style L F G asic style xial foot style Rod side flange style Head side flange style U T D Rod side trunnion style Head side trunnion style Clevis style Note) Mounting brackets are shipped together, (but not assembled). Type N Rubber bumper uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDGFN-T N mm mm mm mm S S ction S T M9W Single acting, Spring return Single acting, Spring extend Cylinder stroke Refer to Standard Stroke on page 4. Made to Order Refer to page 4 for details. Number of auto switches Nil pcs. S pc. n n pcs. uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. CJ CJP CJ CM CG M M C CS CS pplicable uto Switch/Refer to pages to for further information on auto switches. Type Reed switch Solid state switch Special function Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) Electrical entry Grommet Connector Grommet Indicator light Wiring (Output) -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire 4-wire (NPN) -wire (NPN equivalent) 4V Grommet None None -wire 4V Diagnostic indication (-color indication) Connector Grommet None Lead wire length symbols:. m Nil (Example) M9NW m M (Example) M9NWM m L (Example) M9NWL m Z (Example) M9NWZ Load voltage DC V,V V V,V V V,V V V C V V or less V, V V or less 4V or less uto switch model pplicable bore size to M9N M9P M9 HC M9NW M9PW M9W H HNF CC CC Lead wire length (m). (Nil) (M) 9W Solid state auto switches marked with are produced upon receipt of order. D-9V/M9V/M9WV and D-M9(V)L cannot be mounted. (L) (Z) None (N) Pre-wired connector None N (Example) HCN Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages and. D-9/M9/M9W auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) pplicable load Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- IC circuit IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC 4 D- -X Individual -X Technical data

27 Series CG Spring return Spring extend Specifications ction Lubricant Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Stroke length tolerance Cushion Mounting Single acting, Spring return Single acting, Spring extend Not required (Non-lube) ir. MPa. MPa. MPa. MPa Without auto switch: to C (No freezing) With auto switch: to C (No freezing) to mm/s st +.4 Up to mm Rubber bumper asic style, xial foot style, Rod side flange style, Head side flange style, Rod side trunnion style, Head side trunnion style, Clevis style (Used for changing the port location by 9.) JIS Symbol Spring return Spring extend Made to Order Specifications (For details, refer to pages and.) Symbol Specifications XC Piston rod and rod end nut made of stainless steel XC Head cover axial port Refer to pages 9 to for cylinders with auto switches. ccessory Mounting Standard Rod end nut equipment Clevis pin Single knuckle joint xial foot style Option Double knuckle joint (With pin) Pivot bracket Pin and retaining ring are shipped together with double knuckle joint. Standard Stroke asic style Standard stroke (),,,,,,,,,,,, Note ) Manufacture of intermediate strokes at mm intervals is possible. (Spacers are not used.) Rod side flange style Head side Rod side flange trunnion style style Head side trunnion style Theoretical Output Refer to page 4 (Theoretical Output Table ). Spring Reaction Force Clevis style Refer to page (Table () Spring Reaction Force). Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Mounting racket Part No. Mounting bracket Min. order Description Switch mounting bracket: Part no. xial foot Note) CG-L CG-L CG-L CG-L Foot x, Mounting bolt x Precautions e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions. Flange Trunnion pin Clevis Pivot bracket CG-F CG-T CG-D CG--4 CG-F CG-T CG-D CG--4 Note) Order two foot brackets per cylinder. CG-F CG-T CG-D CG--4 CG-F CG-T CG-D CG--4 Flange x, Mounting bolt x 4 Trunnion pin x, Trunnion bolt x, Flat washer x Clevis x, Mounting bolt x 4, Clevis pin x, Retaining ring x Pivot bracket x 4 Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

28 ir Cylinder: Standard Type Single cting, Spring Return/Extend Series CG Mass Spring return asic mass stroke stroke stroke stroke stroke stroke stroke xial foot style Mounting Flange style.... bracket mass Trunnion style.... Clevis style.... Pivot bracket..9.. ccessory bracket Single knuckle joint Double knuckle (With pin) Calculation: (Example) CGLN-S (Foot style,, st) asic mass. kg () Mounting bracket mass. kg (Foot). +. =.9 kg Construction Single acting, Spring return (kg) Spring extend stroke....9 stroke...4. stroke asic mass stroke....9 stroke stroke... stroke..9. xial foot style.... Mounting Flange style.... bracket mass Trunnion style.... Clevis style.... Pivot bracket..9.. ccessory bracket Single knuckle joint Double knuckle (With pin) Calculation: (Example) CGLN-T (Foot style,, st) asic mass. kg () Mounting bracket mass. kg (Foot). +. =. kg CJ CJP CJ CM CG M M C CS CS Single acting, Spring extend Component Parts No. 4 9 Description Rod cover Tube cover Piston Piston rod ushing umper umper Retaining ring Wear ring Rod end nut Piston gasket Return spring Spring guide Spring seat Element Retaining ring Rod seal Piston seal Tube gasket Material luminum alloy luminum alloy luminum alloy Carbon steel Copper oil-impregnated sintered alloy Urethane Urethane Stainless steel Resin Rolled steel NR Steel wire luminum alloy luminum alloy Oil-impregnated sintered alloy Copper wire NR NR NR Note Clear hard anodized Clear hard anodized Chromated Hard chrome plated or more: Copper alloy Nickel plated Zinc chromated Chromated Chromated Note) In the case of cylinders with auto switches, rubber magnets are installed in the piston. The material is stainless steel on auto switch equipped styles and. Replacement Parts/Seal For single acting, spring return Part no. No. Description Material Piston seal NR PPD- PPD-- PPD- PPD- Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S- ( g) For single acting, spring extend Replacement parts/seal kits are the same as standard type, double acting, single rod (with rubber bumper). Refer to page. Note) Refer to the Specific Product Precautions on page for Disassembly/Replacement. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () D- -X Individual -X Technical data

29 Series CG asic Style Spring return: CGN Width across flats Element installation C. x J 4 x TC S + Stroke + Stroke Spring extend: CGN Width across flats Element installation C x J H + Stroke 4 x TC + Stroke S + Stroke Stroke range Up to Up to Up to Up to L... C. D E F G G H H I 4 J M4 x. depth M x. depth. M x. depth M x depth K.. K MM M x. M x. M x. M x. N 4 9. P / / / / T T TC M x. M x. M x. M x. to st to st to st to st S S 9 9 S 4 4 S 9 With Mounting racket Note) The drawing below shows the single acting/spring return style. ( The rod is in retracted state for spring extend type. ) xial foot style: CGLN xial Foot Style Stroke range Up to Up to Up to Up to M.. 4 LC LD LH LT LX 4 LZ 49 W X. Y. Z 4. 4 x LD x LC (Knock pin position) LS + Stroke + Stroke to st to st to st to st LS.. LS LS.. LS.. Other dimensions are the same as basic style. 4 Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

30 ir Cylinder: Standard Type Single cting, Spring Return/Extend Series CG With Mounting racket Rod side flange style: CGFN FX. Head side flange style: CGGN H Rod side trunnion style: CGUN x TDe (Pin O.D.) 4 x FD racket mounting range Stroke H 4 x FD Rod Side Flange Style Stroke range Up to Up to Up to Up to to st Head Side Flange Style to st E F FX FD FT End boss is machined on the flange for E. Other dimensions are the same as basic style. to st to st to st to st to st to st Stroke range TDe TE TF TH TR TS TT TV TW TX. Up to.4. Up to Up to 4.9. Up to (.) (9.) (49.4) (.4) Consists of pin, flat washer and hexagon socket head cap bolt. Other dimensions are the same as basic style. H TY TZ 4... CJ CJP CJ CM CG M M C CS CS TV 4 x TF Clevis pin and retaining ring are shipped together. Head side trunnion style: CGTN x TDe (Pin O.D.) Stroke racket mounting range Rod Side Trunnion Style Z 4 to st Head Side Trunnion Style to st to st to st to st to st to st to st Z Z Z Z Z + Stroke + Stroke Clevis style: CGDN Z + Stroke + Stroke CD hole H xis d9 C. (The above shows the case port location is changed by 9.) TX TV TZ TX TV TZ 4 x TF 4 x TF x J Clevis Style Stroke range Up to Up to Up to Up to CD CZ 9 49 L RR TE TF.... H TT TV (.) (9.) (49.4) (.4) to st to st to st to st TW TX TY TZ Z Z Z Z For dimensions of pivot bracket, refer to page. Other dimensions are the same as basic style. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () D- -X Individual -X Technical data

31 ir Cylinder: Non-rotating Rod Type Double cting Series CGK,,,,, How to Order With auto switch CGK CDGK With auto switch (uilt-in magnet) Double acting: non-rotating rod type Mounting style asic style L xial foot style Type F Rod side flange style N Rubber bumper G Head side flange style ir cushion U Rod side trunnion style ( to only) T Head side trunnion style D Clevis style Note) Mounting brackets are shipped together, (but not assembled). mm uilt-in Magnet Cylinder Model mm mm If a built-in magnet cylinder without an auto mm switch is required, there is no need to enter mm the symbol for the auto switch. mm (Example) CDGKF- L L N N M9W Cylinder stroke Refer to Standard Stroke on page. Number of auto switches Nil pcs. S pc. n n pcs. uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. Made to Order Refer to page for details. pplicable uto Switch/Refer to pages to for further information on auto switches. Type Reed switch Solid state switch Special function Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) Electrical entry Grommet Connector Grommet Indicator light Wiring (Output) -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire 4-wire (NPN) -wire (NPN equivalent) 4V Grommet None None -wire 4V Diagnostic indication (-color indication) Connector Grommet None Lead wire length symbols:. m Nil (Example) M9NW m M (Example) M9NWM m L (Example) M9NWL m Z (Example) M9NWZ Load voltage DC V,V V V,V V V,V V V C V V or less V, V V or less 4V or less uto switch model pplicable bore size to M9N M9P M9 HC M9NW M9PW M9W H HNF CC CC Lead wire length (m). (Nil) (M) 9W Solid state auto switches marked with are produced upon receipt of order. D-9V/M9V/M9WV and D-M9(V)L cannot be mounted. (L) (Z) None (N) Pre-wired connector None N (Example) HCN Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages and. D-9/M9/M9W auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) pplicable load Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- IC circuit IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC

32 ir Cylinder: Non-rotating Rod Type Double cting Series CGK JIS Symbol Symbol Made to Order Specifications (For details, refer to pages to 9.) Specifications X Change of rod end shape XC djustable stroke cylinder/djustable extension type XC9 djustable stroke cylinder/djustable retraction type XC Dual stroke cylinder/double rod type XC Dual stroke cylinder/single rod type XC Tandem type cylinder XC uto switch rail mounting style XC Head cover axial port Compatible with cylinders with a rubber bumper only. Refer to pages 9 to for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Specifications ction Lubricaut Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Stroke length tolerance Cushion Rod non-rotating accuracy Mounting ccessory Standard equipment Option Mounting Rod end nut Clevis pin Single knuckle joint Double knuckle joint (With pin) asic style xial foot style Clevis style Pivot bracket Pin and retaining ring are shipped together with double knuckle joint. Standard Stroke Double acting, Single rod Not required (Non-lube) Standard stroke () Long stroke,,,,,,,,,,,,,, to, to Note ) Manufacture of intermediate strokes at mm intervals is possible. (Spacers are not used.) Note ) The maximum limit is stroke, but the products that exceed the standard or the long stroke limit are not guaranteed. ir. MPa. MPa. MPa Without auto switch: to C (No freezing) With auto switch: to C (No freezing) to mm/s st +.4 Up to mm Rubber bumper, ir cushion ( to only) ± ±. ±. asic style, xial foot style, Rod side flange style, Head side flange style, Rod side trunnion style, Head side trunnion style, Clevis style (Used for changing the port location by 9.) Rod side flange style Head side flange style Rod side trunnion style Head side trunnion style CJ CJP CJ CM CG M M C CS CS D- Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () X Individual -X Technical data

33 Series CGK Mass (kg) asic style xial foot style Flange style Trunnion style Clevis style Pivot bracket Single knuckle joint Double knuckle joint (With pin) dditional mass per each mm of stroke dditional mass with air cushion... dditional mass for long stroke... Calculation: (Example) CGKLN- asic mass. (Foot, ) (Foot style,, st) dditional mass./ st Cylinder stroke st. +. x / =. kg asic mass Copper and Fluorine-free -CGK Mounting style N Stroke Copper/Fluorine-free The type which prevents copper based ions from generating by changing the copper based materials into electroless nickel plated treatment or noncopper materials in order to eliminate the effects by copper based ions or fluororesins over the color cathode ray tube. Specifications ction Fluid Maximum operating pressure Minimum operating pressure Piston speed Mounting,,,,, Double acting ir. MPa. MPa to mm/s asic style, xial foot style, Rod side flange style, Head side flange style, Rod side trunnion style, Head side trunnion style Clevis style (Used for changing the port location by 9.) Mounting racket Part No. Mounting bracket xial foot Min. order Note) CG-L CG-L CG-L CG-L CG-L CG-L Description Foot x, Mounting bolt x Flange Trunnion pin Clevis CG-F CG-T CG-D CG-F CG-T CG-D CG-F CG-T CG-D CG-F CG-T CG-D CG-F CG-T CG-D CG-F CG-T CG-D Flange x, Mounting bolt x 4 Trunnion pin x, Trunnion bolt x, Flat washer x Clevis x, Mounting bolt x 4, Clevis pin x, Retaining ring x Pivot bracket CG--4 CG--4 CG--4 CG--4 CG--4 CG--4 Pivot bracket x Note) Order two foot brackets per cylinder. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

34 ir Cylinder: Non-rotating Rod Type Double cting Series CGK Construction With rubber bumper With air cushion Component Parts No. Description Material Note Rod cover luminum alloy Clear hard anodized Tube cover luminum alloy Clear hard anodized 4 9 Piston Piston rod Non-rotating guide umper Wear ring Rod end nut Seal retainer Cushion valve Valve retainer Lock nut Cushion seal Cushion seal holder Head cover Cylinder tube Rod seal Piston seal Tube gasket Valve seal Valve retaining gasket to luminum alloy Carbon steel Copper oil-impregnated sintered alloy Urethane Resin Rolled steel Rolled steel Rolled steel Rolled steel Carbon steel NR luminum alloy luminum alloy luminum alloy NR NR NR NR NR Chromated. Hard anodized (In case of air cushion) Hard chrome plated Nickel plated Nickel plated (Except long stroke) Electroless nickel plated Electroless nickel plated Nickel plated Clear hard anodized Hard anodized Note) In the case of cylinders with auto switches, rubber magnets are installed in the piston. The material is stainless steel for to. Long stroke Long stroke Replacement Parts/Seal Kit For rubber bumper Kit no. CGN-PS CGN-PS CGN-PS CGN-PS For air cushion Kit no CGK-PS Contents Set of the nos.,, Contents Set of the nos.,,,, Note) Refer to the Specific Product Precautions on page for Disassembly/Replacement. Order with a part number for each type and bore size. The seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S- ( g) CJ CJP CJ CM CG M M C CS CS Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

35 Series CGK asic Style With rubber bumper: CGKN to Width across flats x RcP With air cushion: CGK to C. x J 4 x TC S + Stroke + Stroke x J Width across flats x P C. 4 x TC S + Stroke + Stroke Stroke range Up to Up to Up to Up to () Up to () Up to () L... C. D 9. E With ir Cushion P W W WH W Rc / Rc / 4 Rc / 4 () () (). 4. Note) ( ): Denotes the dimensions for long stroke. F G G () () () H H I 4 J M4 x. depth M x. depth. M x. depth M x depth M x. depth M x. depth Precautions K MM M x. M x. M x. M x. M x. M x. N P / / / / S 9 9 () 9() 9() T T () () () Note ) Dimensions for each mounting bracket are the same as those for CG standard or long stroke model. Refer to pages 9 to 4. Note ) ( ): Denotes the dimensions for long stroke. TC M x. M x. M x. M x. M x. M x. e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions. Caution. void using the air cylinder in such a way that rotational torque would be applied to the piston rod. If rotational torque is applied, the non-rotating guide will become deformed, thus affecting the non-rotating accuracy. Refer to the table below for the approximate values of the allowable range of rotational torque. llowable rotational torque,,, (N m or less)... To screw a bracket or a nut onto the piston rod, make sure to retract the piston rod entirely, and place a wrench over the flat portion of the rod that protrudes. 4 Caution on Handling/Disassembly (9) () () Tighten it by giving consideration to prevent the tightening torque from being applied to the non-rotating guide.. When replacing rod seals, please contact SMC. ir leakage may be happened, depending on the position in which a rod seal is fitted. Thus, please contact SMC when replacing them. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

36 ir Cylinder: Non-rotating Rod Type Double cting, Double Rod Series CGKW,,,,, With auto switch L F U CGKW CDGKW With auto switch (uilt-in magnet) Non-rotating rod type L L Double acting, double rod type Mounting style asic style xial foot style Type Flange style N Rubber bumper Trunnion style Note) Mounting brackets are shipped together, (but not assembled). How to Order N N mm mm mm mm mm mm M9W Cylinder stroke Refer to Standard Stroke on page. Number of auto switches Nil pcs. S pc. n n pcs. uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDGKWFN- CJ CJP CJ CM CG M M C CS CS pplicable uto Switch/Refer to pagse to for further information on auto switches. Type Reed switch Solid state switch Special function Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) Electrical entry Grommet Connector Grommet Indicator light Wiring (Output) -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire 4-wire (NPN) -wire (NPN equivalent) 4V Grommet None None -wire 4V Diagnostic indication (-color indication) Connector Grommet None Lead wire length symbols:. m Nil (Example) M9NW m M (Example) M9NWM m L (Example) M9NWL m Z (Example) M9NWZ Load voltage DC V,V V V,V V V,V V V C V V or less V, V V or less 4V or less uto switch model pplicable bore size to M9N M9P M9 HC M9NW M9PW M9W H HNF CC CC Lead wire length (m). (Nil) (M) 9W Solid state auto switches marked with are produced upon receipt of order. D-9V/M9V/M9WV and D-M9(V)L cannot be mounted. (L) (Z) None (N) Pre-wired connector None N (Example) HCN Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages and. D-9/M9/M9W auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) pplicable load Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- IC circuit IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC D- -X Individual -X Technical data

37 Series CGKW JIS Symbol Specifications ction Lubricant Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Stroke length tolerance Cushion Rod non-rotating accuracy Mounting Double acting, Double rod Not required (Non-lube) ir. MPa. MPa. MPa Without auto switch: to C (No freezing) With auto switch: to C (No freezing) to mm/s st +.4 Up to mm Rubber bumper ± ±. ±. asic style, xial foot style, Flange style, Trunnion style ccessory Refer to pages 9 to for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Mounting Standard equipment Option Rod end nut Single knuckle joint Double knuckle joint (With pin) Pivot bracket Pin and retaining ring are shipped together with double knuckle joint. Standard Stroke asic style xial foot style Flange style Standard stroke () Long stroke,,,,,,,,,,,,,,, to to Note ) Manufacture of intermediate strokes at mm intervals is possible. (Spacers are not used.) Note ) The maximum limit is stroke, but the products that exceed the standard or the long stroke limit are not guaranteed. Trunnion style Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

38 ir Cylinder: Non-rotating Rod Type Double cting, Double Rod Series CGKW Mass (kg) asic style xial foot style Flange style Trunnion style Pivot bracket Single knuckle joint Double knuckle joint (With pin) dditional mass per each mm of stroke Calculation: (Example) CGKWLN- (Foot style,, st) asic mass.49 (Foot, ) Cylinder stroke st dditional mass./ st x / =. kg asic mass Mounting racket Part No. Mounting bracket xial foot Flange Trunnion pin Min. order Note) CG-L CG-F CG-T CG-L CG-F CG-T CG-L CG-L CG-F CG-T CG-F CG-T CG-L CG-F CG-T CG-L CG-F CG-T Description Foot x, Mounting bolt x Flange x, Mounting bolt x 4 Trunnion pin x, Trunnion bolt x, Flat washer x CJ CJP CJ CM CG M M Pivot bracket CG--4 CG--4 Note) Order two foot brackets per a cylinder. Construction CG--4 CG--4 CG--4 CG--4 Pivot bracket x C CS CS to Component Parts No. Description Material Note 4 9 Rod cover Rod cover Cylinder tube Piston Piston rod Piston rod Non-rotating guide ushing umper Rod end nut Rod seal Rod seal Piston seal Tube gasket luminum alloy luminum alloy luminum alloy luminum alloy Carbon steel Carbon steel Copper oil-impregnated sintered alloy Copper oil-impregnated sintered alloy Urethane Rolled steel NR NR NR NR Clear hard anodized Clear hard anodized Hard anodized Chromated Hard chrome plated Hard chrome plated or more: Copper alloy The material is stainless steel for to. The material is stainless steel on auto switch equipped style and. magnet is equipped on the piston of the cylinder with auto switch. Replacement Parts: Seal Kit Kit no. CGKWN-PS CGKWN-PS CGKWN-PS CGKWN-PS Contents Set of the nos.,,, Note) Refer to the Specific Product Precautions on page for Disassembly/Replacement. Order with a part number for each type and bore size. The seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S- ( g) Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

39 Series CGKW asic Style with Rubber umper: CGKWN x J Width across flats x RcP C. 4 x TC Width across flats K + Stroke S + Stroke H + Stroke Stroke range Up to Up to Up to Up to Up to Up to T TC L C D DK E F G H I M x. M x. M x. M x. M x. M x.... H Precautions J M4 x. depth M x. depth. M x. depth M x depth M x. depth M x. depth K.. K K MM N P S M x. M x. M x. M x. M x. M x. e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions. Caution. void using the air cylinder in such a way that rotational torque would be applied to the piston rod. If rotational torque is applied, the non-rotating guide will become deformed, thus affecting the non-rotating accuracy. Refer to the table below for the approximate values of the allowable range of rotational torque. Note) Dimensions are the same as CGW standard type. Refer to page. Old number is CGN--XC as made-to-order. Caution on Handling/Disassembly / / / / 9 Tighten it by giving consideration to prevent the tightening torque from being applied to the non-rotating guide. llowable rotational torque (N m or less).,.,,. To screw a bracket or a nut onto the piston rod, make sure to retract the piston rod entirely, and place a wrench over the flat portion of the rod that protrudes..when replacing rod seals, please contact SMC. ir leakage may be happened, depending on the position in which a rod seal is fitted. Thus, please contact SMC when replacing them. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

40 ir Cylinder: Direct Mount Type Double cting Series CGR,,,,, With auto switch CGR CDGR With auto switch (uilt-in magnet) Type N Rubber bumper ir cushion uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDGR- N N How to Order mm mm mm mm mm mm M9W Cylinder stroke Refer to Standard Stroke on page. Number of auto switches Nil pcs. S pc. n n pcs. uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. Made to Order Refer to page for details. CJ CJP CJ CM CG M M C CS CS pplicable uto Switch/Refer to pages to for further information on auto switches. Type Reed switch Solid state switch Special function Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) Electrical entry Grommet Connector Grommet Indicator light Wiring (Output) -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire 4-wire (NPN) -wire (NPN equivalent) 4V Grommet None None -wire 4V Diagnostic indication (-color indication) Connector Grommet None Lead wire length symbols:. m Nil (Example) M9NW m M (Example) M9NWM m L (Example) M9NWL m Z (Example) M9NWZ None N (Example) HCN Load voltage DC V,V V V,V V V,V V V C V V or less V, V V or less 4V or less uto switch model pplicable bore size to M9N M9P M9 HC M9NW M9PW M9W H HNF CC CC Lead wire length (m). (Nil) (M) 9W Solid state auto switches marked with are produced upon receipt of order. D-9V/M9V/M9WV and D-M9(V)L cannot be mounted. (L) (Z) None (N) Pre-wired connector Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages and. D-9/M9/M9W auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) pplicable load Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- IC circuit IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC 9 D- -X Individual -X Technical data

41 Series CGR Series CGR direct mount cylinder can be installed directly through the use of a square rod cover. Space-saving has been realized. ecause it is a directly mounted style without using brackets, its overall length is shorter, and its installation pitch can be made smaller. Thus, the space that is required for installation has been dramatically reduced. Specifications ction Lubricant Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Stroke length tolerance Cushion Double acting, Single rod Not required (Non-lube) ir. MPa. MPa. MPa Without auto switch: to C (No freezing) With auto switch: to C (No freezing) to mm/s st +.4 Up to mm Rubber bumper, ir cushion JIS Symbol Mass asic mass Single knuckle joint Double knuckle joint (With pin) dditional mass per each mm of stroke dditional mass with air cushion Calculation: (Example) CGRN- asic mass. (, st) dditional mass.9/ st Cylinder stroke st. +.9 x / =. kg (kg) Made to Order Specifications (For details, refer to pages to 9.) Symbol Specifications X Change of rod end shape X Heat resistant cylinder ( C) X Cold resistant cylinder X9 Low speed cylinder ( to mm/s) X Low speed cylinder ( to mm/s) XC Piston rod and rod end nut made of stainless steel XC djustable stroke cylinder/djustable extension type XC9 djustable stroke cylinder/djustable retraction type XC uto switch rail mounting XC Head cover axial port XC Fluororubber seals Cylinders with rubber bumper have no bumper. Compatible with cylinders with rubber bumper, but has no bumper. Compatible with cylinders with rubber bumper only. ccessory Standard equipment Option Mounting Rod end nut Single knuckle joint Double knuckle joint (With pin) asic style Pin and retaining ring are shipped together with double knuckle joint. Standard Stroke,,, Standard stroke,,,,,,,,,,,,,,,,,,, Manufacture of intermediate strokes at mm intervals is possible. (Spacers are not used.) Long strokes are not available. Refer to pages 9 to for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

42 ir Cylinder: Direct Mount Type Double cting Series CGR Clean Series -CGRN Stroke Copper and Fluorine-free -CGR Type Stroke Clean Series (With relief port) The rod portion of the actuator has a double seal construction, and a relief port is provided to discharge the exhaust air directly outside of the clean room. Thus, it can be used in a Class clean room. Specifications ction Fluid Maximum operating pressure Minimum operating pressure Cushion Piston speed Relief port size uto switch can be mounted. Precautions e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions.,,,,, Double acting ir. MPa. MPa Rubber bumper to mm/s M x. For details, refer to the separate catalog, Pneumatic Clean Series. Copper/Fluorine-free The type which prevents copper based ions from generating by changing the copper based materials into electroless nickel plated treatment or noncopper materials in order to eliminate the effects by copper based ions or fluororesins over the color cathode ray tube. Specifications ction Fluid Maximum operating pressure Minimum operating pressure Type N Cushion Type Piston speed uto switch can be mounted.,,,,, Double acting ir. MPa. MPa With rubber bumper With air cushion to mm/s CJ CJP CJ CM CG M M C CS CS D- -X Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- Individual -X Technical data

43 Series CGR Construction asic style: ottom mounting style/with rubber bumper With air cushion Component Parts No. Description Rod cover Tube cover Piston 4 Piston rod ushing umper umper Retaining ring 9 Wear ring Rod end nut Piston gasket Cushion ring Cushion ring Material Note luminum alloy Clear hard anodized luminum alloy Clear hard anodized luminum alloy Chromated Carbon steel Hard chrome plated Copper oil-impregnated sintered alloy or larger: Copper alloy Urethane Urethane or larger: The same as bumper Stainless steel Resin Rolled steel Nickel plated NR luminum alloy nodized luminum alloy or larger: The same as, nodized No. Description Material Note 4 Seal retainer Cushion valve Valve retainer Lock nut Cushion seal Cushion seal Cushion ring gasket Cushion ring gasket Rod seal Piston seal Tube gasket Valve seal Valve retaining gasket Rolled steel Rolled steel Rolled steel Carbon steel Urethane Urethane NR NR NR NR NR NR NR Electroless nickel plated Electroless nickel plated Nickel plated or larger: The same as Note) In the case of cylinders with auto switches, rubber magnets are installed in the piston. The material is stainless steel on auto switch equipped styles and. Replacement parts/seal kit are the same as standard type, double acting, single rod. Refer to page. Note) Refer to the Specific Product Precautions on page for Disassembly/Replacement. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

44 ir Cylinder: Direct Mount Type Double cting Series CGR asic Style with ottom Mounting With rubber bumper: CGRN x LD x RcP Width across flats CJ L CJP CJ S + Stroke + Stroke CM CG M With air cushion CGR port M C CS CS x LD port L Stroke range Up to Up to Up to Up to Up to Up to With air cushion Stroke range Up to Up to Up to Up to Up to Up to L D E... P M x. M x. Rc / Rc / Rc Rc W 4 4 W F WC... 9 Width across flats G G H H I 9 WD WH WH W K K L.. S + Stroke + Stroke LD., 9. counterbore depth., counterbore depth 9, counterbore depth 9,. counterbore depth, counterbore depth, counterbore depth LH LX MM M x. M x. M x. M x. M x. M x. N P S X Y Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () / / / / D- -X Individual -X Technical data

45 ir Cylinder: Direct Mount, Non-rotating Rod Type Series CGKR,,,,, With auto switch With auto switch (uilt-in magnet) How to Order CGKRN CDGKRN M9W Non-rotating rod type Mounting style N Rubber bumper Note) ir cushion type CGKR is a made-to-order product. uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDGKRN- mm mm mm mm mm mm Number of auto switches Nil S n pcs. pc. n pcs. uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. Cylinder stroke Refer to Standard Stroke on page. Made to Order Refer to page for details. pplicable uto Switch/Refer to pages to for further information on auto switches. Type Reed switch Solid state switch Special function Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) Electrical entry Grommet Connector Grommet Indicator light Wiring (Output) -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire 4-wire (NPN) -wire (NPN equivalent) 4 V Grommet None None -wire 4 V Diagnostic indication (-color indication) Connector Grommet None Lead wire length symbols:. m Nil (Example) M9NW m M (Example) M9NWM m L (Example) M9NWL m Z (Example) M9NWZ Load voltage DC V, V V V, V V V, V V V C uto switch model pplicable bore size to M9N M9P M9 HC M9NW M9PW M9W H HNF CC CC Lead wire length (m). (Nil) (M) 9W Solid state auto switches marked with are produced upon receipt of order. D-9V/M9V/M9WV and D-M9(V)L cannot be mounted. (L) (Z) None (N) Pre-wired connector None N (Example) HCN Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages and. D-9/M9/M9W auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) 4 V V or less V, V V or less 4 V or less pplicable load Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- IC circuit IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC

46 ir Cylinder: Direct Mount, Non-rotating Rod Type Series CGKR Series CGKR direct mount, non-rotating rod type cylinder can be installed directly through the use of a square rod cover. Space-saving has been realized. ecause it is a directly mounted style without using brackets, its overall length is shorter, and its installation pitch can be made smaller. Thus, the space that is required for installation has been dramatically reduced. JIS Symbol Made to Order Specifications (For details, refer to pages, and.) Symbol Specifications XC djustable stroke cylinder/djustable extension type XC9 djustable stroke cylinder/djustable retraction type XC Head cover axial port Compatible with cylinders with rubber bumper only. Refer to pages 9 to for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no. Specifications ction Lubricant Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Stroke length tolerance Cushion Rod non-rotating accuracy Mass asic mass Single knuckle joint Double knuckle (With pin) dditional mass per each mm of stroke Calculation:(Example) CGKRN- (, st) Standard Stroke... Standard stroke,,,,,,,,,,,,,,,,,,, Manufacture of intermediate strokes at mm intervals is possible. (Spacers are not used.) Long strokes are not available. Double acting, Single rod Not required (Non-lube) ir. MPa. MPa. MPa Without auto switch: to C (No freezing) With auto switch: to C (No freezing) to mm/s st +.4 Up to mm Rubber bumper ± ±. ± asic mass. dditional mass.9/ st Cylinder stroke st. +.9 x / =. kg ccessory Standard equipment Option (kg).4... Mounting asic style Rod end nut Single knuckle joint Double knuckle joint (With pin) Pin and retaining ring are shipped together with double knuckle joint. CJ CJP CJ CM CG M M C CS CS Caution Precautions e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions..void using the air cylinder in such a way that rotational torque would be applied to the piston rod. If rotational torque is applied, the non-rotating guide will become deformed, thus affecting the non-rotating accuracy. Refer to the table below for the allowable range of the allowable range of rotational torque. llowable rotational torque (N m or less).,. Caution on Handling/Disassembly,,. To screw a bracket or a nut onto the piston rod, make sure to retract the piston rod entirely, and place a wrench over the flat portion of the rod that protrudes. Tighten it by giving consideration to prevent the tightening torque from being applied to the non-rotating guide.. When replacing rod seals, please contact SMC. ir leakage may be happened, depending on the position in which a rod seal is fitted. Thus, please contact SMC when replacing them. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

47 Series CGKR Construction Non-rotating rod type/ ottom mounting style to Component Parts No. 4 9 Description Rod cover Tube cover Piston Piston rod Non-rotating guide ushing Rod end nut umper Wear ring Rod seal Piston seal Tube gasket Material luminum alloy luminum alloy luminum alloy Carbon steel Copper oil-impregnated sintered alloy Copper oil-impregnated sintered alloy Rolled steel Urethane Resin NR NR NR Note Clear hard anodized Clear hard anodized Chromated Hard chrome plated to only Nickel plated The material is stainless steel for, and. Replacement parts/seal kits are the same as double acting, non-rotating rod type. Refer to page. Note) Refer to the Specific Product Precautions on page for Disassembly/Replacement. asic Style with ottom Mounting: CGKRN x LD x RcP Width across flats L Stroke range Up to Up to Up to Up to Up to Up to L... D 9. E G 9 G H uto switch mounting position is the same as that on page. H I 4 K L S + Stroke + Stroke LD., 9. counterbore depth., counterbore depth 9, counterbore depth 9,. counterbore depth, counterbore depth, counterbore depth LH LX MM M x. M x. M x. M x. M x. M x. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- N 9 P / / / / S 94 4 X 4 4 Y 4

48 ir Cylinder: Low Friction Type Double cting, Single Rod Series CGQ,,,,,,, How to Order Use the new series Smooth Cylinder Series CGY to realize both-direction low friction and low-speed operation. (Refer to est Pneumatics No..) CJ With auto switch With auto switch (uilt-in magnet) L F G U T D CG L Q F CDG L Q F Mounting style asic style xial foot style Rod side flange style Head side flange style Rod side trunnion style Head side trunnion style Clevis style Not available for and. Note) Mounting brackets are shipped together, (but not assembled). Low friction type M9W Low friction direction F When pressurized at head end When pressurized at rod end Made to Order Number of auto switches Nil pcs. S pc. n n pcs. uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. CJP CJ CM CG M M C CS CS uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDGFQ- mm mm mm mm mm mm mm mm Cylinder stroke D- -X Individual -X Technical data Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

49 End Lock Cylinder Series CG,,,,,,, CG L N CDG With auto switch (uilt-in magnet) Mounting style L F G U T D asic style xial foot style Rod side flange style Head side flange style Rod side trunnion style Head side trunnion style Clevis style Not available for bore size and. esides, trunnion cannot be attached in the side to which an end lock is attached. Note) Mounting brackets are shipped together, (but not assembled). Type Special function L N Electrical entry N Type Rubber bumper ir cushion mm mm mm mm mm mm mm mm Cylinder stroke Refer to Standard Stroke on page 9. Wiring (Output) How to Order H N H N M9W Nil J K Load voltage DC V Manual release type N Non-lock type L Lock type Lock position H Head end lock R Rod end lock W Double end lock With rod boot Without rod boot Nylon tarpaulin Heat resistant tarpaulin In the case of w/ rod boot, and a foot bracket or rod side flange as a bracket, those parts are to be assembled at the time of shipment. pplicable uto Switch/Refer to pages to for further information on auto switches. Reed switch Solid state switch Indicator light 4V V, V V V,V V V,V Grommet None None -wire 4V V Connector None Diagnostic indication (-color indication) Grommet Lead wire length symbols:. m Nil (Example) M9NW m M (Example) M9NWM m L (Example) M9NWL m Z (Example) M9NWZ Number of auto switches Nil pcs. S pc. n n pcs. uto switch Nil Without auto switch For the applicable auto switch model, refer to the table below. Made to Order Refer to page 9 for details. Solid state auto switches marked with are produced upon receipt of order. D-9V/M9V/M9WV and D-M9(V)L cannot be mounted. None N (Example) HCN Since there are other applicable auto switches than listed, refer to page for details. For details about auto switches with pre-wired connector, refer to pages and. D-9/M9/M9W auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) Grommet Connector Grommet -wire (NPN) -wire (PNP) -wire -wire (NPN) -wire (PNP) -wire 4-wire (NPN) -wire (NPN equivalent) C uto switch model pplicable bore size to, M9N G9 M9P GP M9 K9 HC M9NW G9W M9PW GPW M9W K9W H G HNF G9F Lead wire length (m). (Nil) (M) (L) (Z) None (N) 9 V V or less 9 9 V, V V or less 4 4 4V or less CC CC 9W uilt-in Magnet Cylinder Model If a built-in magnet cylinder without an auto switch is required, there is no need to enter the symbol for the auto switch. (Example) CDGF--RL Pre-wired connector pplicable load Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- IC circuit IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC

50 End Lock Cylinder Series CG Specifications Symbol X XC Made to Order Specifications (For details, refer to pages and 4.) Specifications Change of rod end shape uto switch rail mounting ction Lubricant Fluid Proof pressure Maximum operating pressure Minimum operating pressure mbient and fluid temperature Piston speed Stroke length tolerance Cushion Mounting Lock Specifications Standard Stroke Double acting, Single rod Not required (Non-lube) ir. MPa. MPa. MPa Without auto switch: to C (No freezing) With auto switch: to C (No freezing) to mm/s to mm/s st +.4 Up to st +.4 st +. mm Up to mm, to mm st +. Up to mm Rubber bumper, ir cushion asic style, xial foot style, Rod side flange style Head side flange style, Rod side trunnion style Head side trunnion style, Clevis style (Used for changing the port location by 9.). MPa except locking parts. Rod/Head side trunnion styles are not available for bore sizes and. Trunnion is not attached for a cover on which lock mechanism is equipped. Lock position Head end, Rod end, Double end Holding force (Max.) (N) 4 9 acklash Manual release mm or less Non-lock type, Lock type djust the switch position so that it operates upon movement to both the stroke end and backlash ( mm) positions. CJ CJP CJ CM CG M M C CS CS Refer to pages 9 to for cylinders with auto switches. Minimum auto switch mounting stroke Proper auto switch mounting position (detection at stroke end) and mounting height Operating range Switch mounting bracket: Part no., Rod oot Material Standard stroke (),,,,,,,,,,,,,, Long stroke to to to 4 to to to to Maximum manufacturable stroke Note ) Manufacture of intermediate strokes at mm intervals is possible. (Spacers are not used.) Note ) Long stroke applies to the axial foot style and the rod side flange style. If other mounting brackets are used, or the length exceeds the long stroke limit, the stroke should be determined based on the stroke selection table in the technical data.(refer to front matter.) Symbol J K Rod boot material Nylon tarpaulin Heat resistant tarpaulin Maximum operating temperature C C Maximum ambient temperature for the rod boot itself. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () D- -X Individual -X Technical data

51 Series CG Construction: With Rubber umper Head end lock Manual release (Non-lock type): Suffix N,, Manual release (Lock type): Suffix L Rod end lock Long stroke Component Parts No. 4 9 Description Rod cover Head cover Tube cover Cylinder tube Piston Piston rod ushing Lock piston Lock bushing Lock spring umper Hexagon socket head cap screw Cap Cap Rubber cap M/O knob M/O bolt M/O spring Stopper ring umper umper Material luminum alloy luminum alloy luminum alloy luminum alloy luminum alloy Carbon steel Copper oil-impregnated sintered alloy Carbon steel Copper alloy Stainless steel Urethane lloy steel luminum die-casted Carbon steel Synthetic rubber Zinc die-casted lloy steel Steel wire Carbon steel Urethane Urethane Replacement Parts/Seal Kit (With lock at single end) Note Clear hard anodized Clear hard anodized Clear hard anodized Hard anodized Chromated Hard chrome plated or larger: Copper alloy Hard chrome plated, Heat treated lack zinc chromated lack painted Oxide film treated lack painted lack zinc chromated, Red painted Zinc chromated Zinc chromated or larger: the same as bumper Note) In the case of cylinders with auto switches, magnets are installed in the piston. The material is stainless steel on auto switch equipped styles and. Series Kit no. Contents CGN-PS CGN CGN-PS Set of nos. above Rubber bumper CGN-PS,,, type and grease pack CGN-PS Order seal kit in accordance with the bore size. The seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S- ( g) Caution No. 4 9 Description Retaining ring Piston gasket Wear ring Rod end nut Rod seal Piston seal Cylinder tube gasket Lock piston seal Piston holder Material Stainless steel NR Resin Rolled steel NR NR NR NR Urethane Replacement Parts/Seal Kit (With lock at double end) Series Kit no. CGN Rubber bumper type CGN-PS-W CGN-PS-W CGN-PS-W CGN-PS-W Note None for, Nickel plated pc. when using tube cover pcs. for with locks in both sides to, head end look only Contents Set of nos. above,,, and grease pack Order seal kit in accordance with the bore size. The seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S- ( g) When disassembling cylinders with bore sizes of through, grip the double flat part of either the head cover or the rod cover with a vise and loosen the other side with a wrench or an adjustable angle wrench, etc., and then remove the cover. When re-tightening, tighten approximately degrees more than the original position. (Cylinders with or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. Please contact SMC when disassembly is required.) Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

52 End Lock Cylinder Series CG Construction: With ir Cushion With air cushion Head end lock Manual release (Non-lock type): Suffix N CJ CJP 4 4 Rod end lock CJ CM CG M M C CS Long stroke CS Component Parts No. 4 9 Description Rod cover Head cover Tube cover Cylinder tube Piston Piston rod ushing Lock piston Lock bushing Lock spring umper Hexagon socket head cap screw Cap Cap Rubber cap M/O knob M/O bolt M/O spring Stopper ring Material luminum alloy luminum alloy luminum alloy luminum alloy luminum alloy Carbon steel Oil-impregnated sintered alloy Carbon steel Copper alloy Stainless steel Urethane lloy steel luminum die-casted Carbon steel Synthetic rubber Zinc die-casted lloy steel Steel wire Carbon steel Note Clear hard anodized Clear hard anodized Clear hard anodized Hard anodized Chromated Hard chrome plated and larger are lead-bronze casted Hard chrome plated, Heat treated lack zinc chromated lack painted Oxide film treated lack painted lack zinc chromated, Red painted Zinc chromated Zinc chromated Note) In the case of cylinders with auto switches, magnets are installed in the piston. The material is stainless steel on auto switch equipped styles and. No Description Piston gasket Wear ring Rod end nut Rod seal Piston seal Cylinder tube gasket Lock piston seal Piston holder Cushion ring Cushion ring Seal retainer Cushion valve Valve retainer Lock nut Cushion seal Cushion seal Cushion ring gasket Cushion ring gasket Valve seal Valve retaining gasket Material NR Resin Rolled steel NR NR NR NR Urethane luminum alloy luminum alloy Rolled steel Rolled steel Rolled steel Rolled steel Urethane Urethane NR NR NR NR Note Nickel plated pc. when using tube cover pcs. for with locks in both sides to only nodized nodized Only when using nickel plated, tube cover Electroless nickel plated Electroless nickel plated Nickel plated or larger: The same as or larger: The same as Replacement Parts/Seal Kit (With lock at single end) Series Kit no. CG-PS CG CG-PS ir cushion CG-PS type CG-PS Caution Contents Set of nos. above,,,,, 4 and grease pack Order seal kit in accordance with the bore size. The seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S- ( g) Replacement Parts/Seal Kit (With lock at double end) Series Kit no. CG ir cushion type CG-PS-W CG-PS-W CG-PS-W CG-PS-W Contents Set of nos. above,,,,, 4 and grease pack Order seal kit in accordance with the bore size. The seal kit includes a grease pack ( g). Order with the following part number when only the grease pack is needed. Grease pack part no.: GR-S- ( g) When disassembling cylinders with bore sizes of through, grip the double flat part of either the head cover or the rod cover with a vise and loosen the other side with a wrench or an adjustable angle wrench, etc., and then remove the cover. When re-tightening, tighten approximately degrees more than the original position. (Cylinders with or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. Please contact SMC when disassembly is required.) Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

53 Series CG Rubber umper Type: CGN Head end lock: CGN Stroke H MM H Width G x RcP G x TC across flats E -. D TD I E L TE K F T x TC DL TG TF H F N T cross section Manual release (Non-lock type): Suffix N HR Manual release (Lock type): Suffix L HN WL RF WL MO -. S + Stroke + Stroke C. K C. N x J Stroke range Up to Up to Up to 4 Up to Up to Up to Up to Up to L... 4 C. D DL.... E F G G H H HR HN (Max.) I 4 9 J M4 x. depth M x. depth. M x. depth M x depth M x. depth M x. depth M x. depth M x. depth K K MM MO N P RF S T TC TD TE TF TG WL.. M x. M x. M x. M x. M x. M x. M x. M x / / / / / / 9 M x. M x. M x. M x. M x. M x Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

54 End Lock Cylinder Series CG Rubber umper Type: CGN Rod end lock: CGN Stroke R DL S + Stroke + Stroke G T DL.... G () () () () () () () () S () () (9) (9) (4) (4) 4() 4() ( ): Denotes the dimensions for long stroke. T () () () () () () () 9() (4) (4) () () CJ CJP CJ CM CG M Double end lock: CGN Stroke W S + Stroke + Stroke S M C CS CS With rod boot l l JH IJ e IJ e JW f h + l + l + Stroke to f h + l + l + Stroke, e f h IJ JH JW (Reference) (Reference) ( ): Denotes the dimensions for long strokes. The minimum stroke with rod boot is mm. l /4 stroke Head end lock (-H) 4 Rod end lock (-R) () 4() () 9() (4) (4) () () Double end lock (-W) Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- D- -X Individual -X Technical data

55 Series CG ir Cushion Type: CG Head end lock: CG Stroke H Rod end lock: CG Stroke R W W W x P Max.WH Head End Lock: -H P M x. M x. Rc / Rc / Rc Rc Rc / Rc / W W WH For dimensions other than listed above, refer to the dimensions with rubber bumper. W Rod End Lock: -R P M x. W W () WH W M x. () Rc / (). Rc / () Rc (). Rc () 4. Rc /. Rc / ( ): Denotes the dimensions for long strokes. For dimensions other than the listed above, refer to the dimensions with rubber bumper. 4 Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

56 End Lock Cylinder Series CG With Mounting racket (For dimensions other than listed below, refer to pages to 4, 9 to.) xial foot style: CGL Rod side flange style: CGF S + Stroke + Stroke Head side flange style: CGG CJ CJP CJ Foot Style LS Head end lock: -H Without rod boot With rod boot LS + Stroke Rod end lock: -R Without rod boot With rod boot LS Double end lock: -W Without rod boot With rod boot CM CG M. + l 9. + l (4) (4) (9).(4.) (9) + l.(.) + l. + l. + l M l 9 + l () (9).(.) 4() 9.(.) + l 4() + l l + l C l 4. + l (9) (9) 9.(.) 9.(.) 9.(.) + l 9.(.) + l l. + l CS.. + l + l (9) (9) 4.(.) ().(.) + l () + l l 9 + l CS ( ): Denotes the dimensions for long stroke. Rod Side Flange Style Overall length is the same as basic style. Head Side Flange Style Head end lock: -H Without rod boot 4 With rod boot 4 + l + l + l + l + l + l 4 + l + l ( ): Denotes the dimensions for long stroke. Rod end lock: -R (Head side flange) Without rod boot With rod boot + l 9 + l + l () () + l () () + l () () + l 9() () + l () () + l Double end lock: -W Without rod boot With rod boot + l + l + l + l + l + l + l l Rod side trunnion style: CGU (Rod end lock-h only) Head side trunnion style: CGT (Rod end lock -R only) Z + Stroke + Stroke Rod Side Trunnion Style Overall length is the same as basic style. Head Side Trunnion Style Rod end lock: -R Z (Head side trunnion) (Head side trunnion) Without rod boot 4 9 (4) (9) (9) With rod boot 4 + l + l + l (4) + l (9) + l (9) + l Without rod boot () () () With rod boot + l + l + l () + l () + l () + l ( ): Denotes the dimensions for long stroke. D- -X Individual -X Technical data Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

57 Series CG With Mounting racket Clevis style: CGD to Clevis style: CGD to Z + Stroke + Stroke Z + Stroke + Stroke Clevis Style Z Without rod boot 4 Head end lock: -H With rod boot + l 9 + l + l 4 + l + l + l 4 + l + l Without rod boot With rod boot + l + l + l + l 4 + l + l l l Z Without rod boot 9 9 () () () () () Rod end lock: -R With rod boot 9 + l + l + l 9 () + l () + l () + l 9 () + l 4 () + l Without rod boot () (9) (9). (.). (.) With rod boot + l 9 + l + l () + l (49) + l 4 (9) + l 9. (.) + l. (.) + l Double end lock: -W Z Without rod boot With rod boot Without rod boot With rod boot + l + l + l 9 + l + l + l + l + l + l l + l 4 + l + l.. + l 9 + l l ( ): Denotes the dimensions for long stroke. Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-

58 Series CG Specific Product Precautions e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions. Use the Recommended Pneumatic Circuit Caution This is necessary for proper operation and release of the lock. Head end lock Rod end lock Operating Precautions Caution. Do not use position solenoid valves. void use in combination with position solenoid valves (especially closed center metal seal types). If pressure is trapped in the port on the lock mechanism side, the cylinder cannot be locked. Furthermore, even after being locked, the lock may be released after some time, due to air leaking from the solenoid valve and entering the cylinder.. ack pressure is required when releasing the lock. e sure air is supplied to side of cylinder without the locking mechanism, as above, prior to supplying air pressure to the side with end lock or lock may not be released. ( Refer to Releasing the Lock.). Release the lock when mounting or adjusting the cylinder. If mounting or other work is performed when the cylinder is locked, the lock unit may be damaged. 4. Operate with a load ratio of % or less. If the load ratio exceeds %, this may cause problems such as failure of the lock to release, or damage to the lock unit.. Do not operate multiple cylinders in synchronization. void applications in which two or more end lock cylinders are synchronized to move one workpiece, as one of the cylinder locks may not be able to release when required.. Use a speed controller with meter-out control. Lock cannot be released occasionally by meter-in control.. e sure to operate completely to the cylinder stroke end on the side with the lock. If the cylinder piston does not reach the end of the stroke, locking and unlocking may not be possible.. Do not use an air cylinder as an air-hydro cylinder. This could result in leakage of oil. 9. Install a rod boot without twisting. If the cylinder is installed with its bellows twisted, it could damage the bellows.. djust an auto switch position so that it operates for movement to both the stroke end and backlash ( mm) positions. When a -color indication switch is adjusted for green indication at the stroke end, it may change to red for the backlash return, but this is not abnormal. Operating Precautions Warning. Do not operate the cushion valve in the fully closed or fully opened state. Using it in the fully closed state will cause the cushion seal to be damaged. Using it in the fully opened state will cause the piston rod assembly or the cover to be damaged.. Operate within the specified cylinder speed. Otherwise, cylinder and seal damage may occur. Caution Caution Caution Warning Caution Operating Pressure. Use pressures over. MPa at port with locking mechanism. This is required to release the lock. Exhaust Speed. Locking will occur automatically if the pressure applied to the port on the lock mechanism side falls to. MPa or less. In cases where the piping on the lock mechanism side is long and thin, or the speed controller is separated at some distance from the cylinder port, the exhaust speed will be reduced. Take note that some time may be required for the lock to engage. In addition, clogging of a silencer mounted on the solenoid valve exhaust port can produce the same effect. Relation to Cushion. When cushion valve at side with locking mechanism is fully opened or closed, piston rod may reached at stroke end. Thus lock is not established. nd when locking is done at cushion valve fully closed, adjust cushion valve since lock may not be released. Releasing the Lock. efore releasing the lock, be sure to supply air to the side without the lock mechanism, so that there is no load applied to the lock mechanism when it is released. (Refer to the recommended pneumatic circuits.) If the lock is released when the port on the other side is in an exhaust state, and with a load applied to the lock unit, the lock unit may be subjected to an excessive force and be damaged. Furthermore, sudden movement of the piston rod is very dangerous. Disassembly/Replacement. Do not replace the bushings or the cushion seals. The bushings are press-fit. To replace them, they must be replaced together with the cover assembly.. To replace a seal, apply grease to the new seal before installing it. If the cylinder is put into operation without applying grease to the seal, it could cause the seal to wear significantly, leading to premature air leakage.. Those with a bore of or more cannot be disassembled. When disassembling cylinders with bore sizes of through, grip the double flat part of either the head cover or the rod cover with a vise and loosen the other side with a wrench or an adjustable angle wrench, etc., and then remove the cover. When re-tightening, tighten approximately degrees more than the original position. (Cylinders with or larger bore sizes are tightened with a large tightening torque and cannot be disassembled. Please contact SMC when disassembly is required.) Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9- CJ CJP CJ CM CG M M C CS CS D- -X Individual -X Technical data

59 Series CG Specific Product Precautions e sure to read before handling. Refer to front matters 4 and for Safety Instructions and pages to for ctuator and uto Switch Precautions. Caution Manual Release. Manual release non-lock type Insert the accessory bolt from the top of the rubber cap (it is not necessary to remove the rubber cap), and after screwing it into the lock piston, pull it to release the lock. If you stop pulling the bolt, the lock will return to an operational state. Thread sizes, pulling forces and strokes are as shown below.,,,,, Thread size M. x.4 x l or more M x. x l or more M x. x l or more Pulling force 4.9N N 4.N Remove the bolt for normal operation. It can cause lock malfunction or faulty release. Rubber cap Stroke Pressure Piston rod Working Principle The figures below are the same as those for Series C. Head end lock (Rod end lock is the same.). When the piston rod is getting closer to the stroke end, the taper part ( ) of the piston rod edge will push the lock piston up.. The lock piston is pushed up further. Spring Lock piston. Manual release lock type While pushing the M/O knob, turn it 9 counterclockwise. The lock is released (and remains in a released state) by aligning the mark on the cap with the OFF mark on the M/O knob. When locking is desired, turn the M/O knob 9 clockwise while pushing completely down, and align the mark on the cap with the ON mark on the M/O knob. The correct position is confirmed by a clicking sound. Failure to click it into place properly can cause the lock to disengage.. The lock piston is pushed up into the groove of the piston rod to lock it. (The lock piston is pushed up by spring force.) t this time, it is exhausted from the port on the head side and introduced into the atmosphere. Release Lock Locked state 4. When pressure is supplied in the head side, lock piston will be pushed up to release the lock. ack pressure Exhaust Locked state Unlocked state Unlocked state Pressure. When the lock is released, the cylinder will move forward. Exhaust Courtesy of Steven Engineering, Inc.- Ryan Way, South San Francisco, C 9--Main Office: () -9-Outside Local rea: () -9-