Series RQ. The new standard for the future. Compact Cylinder with Air Cushion. ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100

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1 1 Compact Cylinder with ir Cushion ø, ø, ø, ø, ø, ø, ø, ø The new standard for the future J CQ U - NW ir Cushion Cylinder Uses a unique air cushion mechanism with no cushion ring. Size ø, ø and ø newly introduced to. --1

Future new standard for shock elimination, Working principle Wide size variations from ø to ø New New New Size ø and ø have through-holes and double end taps in common.

odel Debut of the air cushion series R Piston seal H + ' ounting Unique air cushion construction with no cushion ring limination of the cushion ring used in conventional cushion ring type air

' R(D)Q R(D)Q R(D)Q Through-hole Double end tapped R(D)Q Foot style R(D)Q Front flange style Rear flange style R(D)Q Double clevis style R(D)Q R(D)Q Rod end configuration Female thread ale thread R '

2 Future new standard for shock elimination, Working principle Wide size variations from ø to ø New New New Size ø and ø have through-holes and double end taps in common. --2 mploys a new construction for the air cushion mechanism. Compact Cylinder with ir Cushion ø, ø and ø newly introduced! odel Debut of the air cushion series R Piston seal H + ' ounting Unique air cushion construction with no cushion ring limination of the cushion ring used in conventional cushion ring type air cushions has made it possible to reduce the overall length of the cylinder. This produces an air cushion cylinder which retains the merits of a compact design. ' R(D)Q R(D)Q R(D)Q Through-hole Double end tapped R(D)Q Foot style R(D)Q Front flange style Rear flange style R(D)Q Double clevis style R(D)Q R(D)Q Rod end configuration Female thread ale thread R ' H ' Standard stroke q When the piston is retracting, exhaust is discharged from both and ' until piston seal H passes the air passage. w fter piston seal H has passed the air passage, exhaust is discharged only from '. The section marked with diagonal lines becomes a cushion chamber, and a cushioning effect is achieved. When air is supplied for piston extension, the e check seal opens and the piston starts with no delay uto switch ø to ø Direct mounting auto switch ø to ø Rail mounting auto switch noise reduction and improvement in repeatability inimal extended dimensions from +2.mm to mm Series RDQ Series CDQS (Compared with series CDQS/CDQ2 of the same bore size with auto switches) xtention Nearly three times the allowable kinetic energy (Compared to Series / with rubber bumper) Improved energy absorption allows selection of a cylinder that is two sizes smaller for the same kinetic energy. llowable kinetic energy (J) Series / with rubber bumper Improved noise reduction (Stroke end impact noise reduced) 2.1 Series Series RDQ Interchangeable mounting The mounting dimension "" is the same as the compact cylinder Series /. (/ mounting brackets can be used without any changes.) ø/ø ounting dimension Decrease of 1d or more (Compared with Series without cushion) Decrease of d or more (Compared with Series with rubber bumper) xtended dimension +2.mm +4mm +4mm +4.mm +mm +mm +mm +mm Comparable cylinder Series CDQS Series CDQ2 ø to ø ounting dimension Improved repeatability The piston contact surface at the stroke end is metal, providing improved repeatability for the stopping position as compared with a rubber bumper J CQ U -

3 Compact Cylinder with ir Cushion Double cting, Single Rod ø, ø, ø, ø, ø, ø, ø, ø 3 uilt-in magnet RDQ ounting style Through-hole (Standard) F Front flange style oth ends tapped style G Rear flange style Foot style D Double clevis style Note 1) ounting brackets are packed together when shipped (unassembled). Note 2) Since sizes ø and ø have a body with type (Through-hole) and type (oth ends tapped style) in common, there is no type part number. xample) -30 does not exist. mm mm mm mm mm mm mm mm Type Reed switch Solid state switch Without auto switch With auto switch Special function Diagnostic indication (2-color indication) Diagnostic indication (2-color indication) Water resistance (2-color indication) With diagnostic output (2-color indication) lectrical entry Grommet Connector Grommet Grommet Connector Grommet Yes Yes Indicator light Wiring (Output) 3-wire (NPN equiv.) 2-wire 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) V, V 3-wire (PNP) 24V 2-wire V 4-wire (NPN) 24V oad voltage DC V V V, V V V, V C 0V V How to Order pplicable uto Switch/Refer to page --1 for further information on auto switches. FW Number of auto switches Nil 2 pcs. S 1 pc n n pcs. uto switch Nil Without auto switch (uilt-in magnet) ody option Nil Rod end female thread (Standard) Cylinder stroke Refer to Standard Stroke on page --. Thread type Nil thread ø, Rc TN TF NPT G ø to ø Rail mounting ø to ø Perpendicular In-line 2 3 3C W FNV FPV FV JC FNWV FWV FV H 2H 3H F FP J FW FPW JW F FF Direct mounting ø to ø Perpendicular In-line V 3V NV PV V FNWV FPWV FWV For the applicable auto switch model, refer to the teble below. uto switches are shipped together, (but not assembled). 3 N P FNW FPW FW F ead wire length (m) 0. (Nil) 3 () (Z) None (N) Pre-wired connector pplicable load ead wire length symbols: 0. m Nil (xample) 3C Solid state auto switches marked with a "" are produced 3 m Z (xample) 3C upon receipt of order. m (xample) 3CZ None N (xample) 3CN esides the models in the above catalog, there are some other auto switches that are applicable. For more information, refer to page --. IC circuit IC circuit IC circuit IC circuit Relay, PC Relay, PC --4

Compact Cylinder with ir Cushion Double cting, Single Rod 4 Specifications llowable kinetic energy Refer to "Selection" on page --1 regarding the allowable kinetic energy.

4 Compact Cylinder with ir Cushion Double cting, Single Rod 4 Specifications llowable kinetic energy Refer to "Selection" on page --1 regarding the allowable kinetic energy. Type Fluid Proof pressure aximum operating pressure inimum operating pressure mbient and fluid temperature Rod end thread Rod end thread tolerance Stroke length tolerance ounting Piston speed Standard Stroke,,,, Description ethod xample Pneumatic (non-lube) ir 1.Pa 1.0Pa 0.0Pa Without auto switch: C to 0 C (with no freezing) With auto switch: C to 0 C (with no freezing) Female thread JIS class Through-hole to 0mm/s Standard stroke 1,,, 30,,,, 30,,,, 30,,,,,,, anufacture of Intermediate Stroke xclusive body Refer to "How to Order" for standard model vailable in stroke increments of 1mm, using an exclusive body for the specified stroke.,,,, 1 to 4 to 31 to 41 to : -4 special tube is manufactured for a 4mm stroke. J CQ U - ffective Cushion ength Theoretical Output ffective cushion length ounting racket Part No.. Note 1) Note 3) Foot Flange Double clevis -0-0 CQ-0 CQ-0 CQ-0 CQ-00 CQ-0 CQ- -F0 -F0 CQ-F0 CQ-F0 CQ-F0 CQ-F00 CQ-F0 CQ-F -D0 -D0 CQ-D0 CQ-D0 CQ-D0 CQ-D00 CQ-D0 CQ-D Note 1) When ordering foot brackets, order 2 pieces per cylinder. Note 2) The following parts are included with each bracket. Foot/Flange : ody mounting bolts. Double clevis: Clevis pins, type C snap ring for axis, and ody mounting bolts. Note 3) Clevis pins and snap rings are included with the double clevis type. Operating direction IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT OUT Operating pressure (Pa) IN (N) --

5 Weight asic Weight Standard stroke (g) dditional Weight agnet oth ends tapped style Rod end male thread ale thread Nut Foot style (including bolt) Front flange style (including bolt) Rear flange style (including bolt) Double clevis style (including pin, snap ring and bolt) Calculation example) asic weight : - g dditional weight: Double end tapped g 43g Double clevis 11g 41g (g) ounting Through-hole type mounting bolts for are available. How to order: dd "olt" in front of the bolts to be used. xample) olt x l 4 pcs. ounting bolt D C odel R(D)Q R(D)Q R(D)Q C. D ounting bolt x l x l x 0l x l x l x l x l x 0l x l x 0l x l x 0l x 0l x l x 0l x l x 0l x l x 1l odel R(D)Q R(D)Q R(D)Q R(D)Q R(D)Q C D ounting bolt x l x 0l x l x l x l x 1l x l x l x l x l x 0l x 1l x 0l x l x 1l x l x 10l x l x l x 1l x 1l x 1l x 0l x 1l x 1l --

6 Compact Cylinder with ir Cushion Double cting, Single Rod Replacement Parts: Seal Kit uto Switch ounting racket Part No. Series -PS -PS -PS -PS -PS -PS -PS -PS Contents Kits consist of piston seal, rod seal and gasket,,,,, racket no. Q-2 Note Switch mounting screw (3 x 0. x l) Switch spacer Switch mounting nut pplicable auto switch Reed switch Solid state switch, 3C, C H, H W F, J FV JC FW, JW FWV F FV FF FNT [Stainless steel mounting screw kit] Use the following stainless steel mounting screw kit (includes nut) depending on the operating environment. (uto switch spacer must be ordered separately. 2: For //F/J The above stainless steel screw kit is used for water resistant auto switch types F and FV when they are shipped mounted on a cylinder. lso, 2 is included when an auto switch alone is shipped. J CQ U - --

7 Dimensions: ø, ø For the auto switch mounting position and its mounting height, refer to page --1. asic style (Through-hole/oth ends tapped common): /RDQ 2 x 4-ø depth of counter bore 2- x 0. (port size) 2-cushion needle 1 2 H thread effective depth C Q F 1 ød 4-ø.4 through K 2 x 4- x 1.0 effective depth Flat washer 4 pcs. + Stroke + Stroke W H1 Rod end nut C1 X Rod nd ale Thread C1 X H1 asic Style 1 to 1 to C D F H x 0. x K x 1. x Q W Refer to page -- for details on rod end nut and accessories. dd the stroke to calculate the length of intermediate strokes. --

8 Compact Cylinder with ir Cushion Double cting, Single Rod ounting racket Dimensions Foot style: /RDQ + Stroke Special cap bolt Foot Style S H Y to 1 to X Z 4-ø. Rod end nut Rod side flange style: F/RDQF FV FW X.. X 4 S + Stroke + Stroke FX FZ 2-ø. + Stroke + Stroke H X Y Z X (ll dimensions but, S, and are identical to those of the basic style.) Foot bracket material: Carbon steel Rod Side Flange Style 1 to 1 to FV 3 42 FW (ll dimensions but, and are identical to those of the basic style.) Flange material: Carbon steel FX FZ J CQ U - Rod end nut Head side flange style: G/RDQG FV FW Head Side Flange Style 1 to 1 to Stroke + Stroke FX FZ Head side flange type Double clevis type } pplicable 2-ø. 3. FV FW FX FZ (ll dimensions but is identical to those of the basic style.) Flange material: Carbon steel Rod end nut Double clevis style: D/DQD Cap bolt øcd hole H Shaft d Double Clevis Style 1 to 1 to. 1. C Stroke C + Stroke + Stroke CW RR CX CZ CD CW (ll dimensions but and C are identical to those of the basic style.) Refer to page -- for details on rod end nut and accessories. CX CZ 1 RR Double clevis bracket material: Carbon steel --

9 Dimensions: ø, ø, ø asic style (Through-hole): /RDQ Double end tapped O x 1.0 x 1.0 x 1. For the auto switch mounting position and its mounting height, refer to page --1. oth ends tapped style: /RDQ mm O threads R R R pprox. U H thread effective depth C 4-øN through 2 x 4-øO depth of counter bore R Q 2-P (Port size) F øi Z ød inimum bending radius for lead wire uto switch, K S J + Stroke + Stroke 2-cushion needle H1 uto switch, F C1 X Rod end nut Rod nd ale Thread C1 X H1 asic Style to to 30 to C 1 D F. 2. H x 1. x 1. x 1. I 0 J K 1 x 1. x 1. x N... O P Rc 1/ Rc 1/ Rc 1/4 Q R S. Refer to page -- for details on rod end nut and accessories. dd the stroke to calculate the length of intermediate strokes. U Z 1 --

10 Compact Cylinder with ir Cushion Double cting, Single Rod ounting racket Dimensions Foot style: /RDQ + Stroke Foot Style S D H Y Special cap bolt to to 30 to X Z Rod end nut 4-øD Rod side flange style: F/RDQF FV X Y Y S + Stroke + Stroke 3.2 X G G 4 4 H X 4 Rod Side Flange Style to to 30 to 4 1. Y Z X Y Foot bracket material: Carbon steel FD FT FV J CQ U FX FZ 4-øFD FT + Stroke + Stroke FX 2 FZ Flange material: Carbon steel Rod end nut Head side flange style: G/RDQG Head Side Flange Style FV to to 30 to Stroke + Stroke FT FX FZ 4-øFD ( ll dimensions but, and are identical to those of the rod side style.) Flange material: Carbon steel Rod end nut Head side flange type Double clevis type Double clevis style: D/RDQD CT } pplicable 4-N Cap bolt øcd hole H Shaft d Double Clevis Style to to 30 to C 4 3. CD CT CW CX CZ N RR + Stroke C + Stroke + Stroke CW RR CX CZ x 1.0 x 1.0 x 1. Refer to page -- for details on rod end nut and accessories. Clevis pins and snap rings are included in the package. Double clevis bracket material: carbon steel --

11 Dimensions: ø to ø For the auto switch mounting position and its mounting height, refer to page --1. asic style (Through-hole) oth ends tapped style: /RDQ oth nds Tapped Style O x 1. x 1. x 1. R O threads R R øi pprox. U H thread effective depth C 4-øN through 2 x 4-øO depth of counter bore R Q F 2-P (Port size) Z ød inimum bending radius for lead wire uto switch, K S J + Stroke + Stroke 2-cushion needle H1 uto switch, F C1 X Rod end nut Rod nd ale Thread C1 X H1 asic Style 30 to to to 3.. C 1 2 D 30 F H x 1. 1 x 2.0 x 2. I J. K N x 1. x 1. 2 x 1. O P Rc 1/4 Rc 3/ Rc 3/ Q R... S U 4... Z Refer to page -- for details on rod end nut and accessories. dd the stroke to calculate the length of intermediate strokes. --

12 Compact Cylinder with ir Cushion Double cting, Single Rod ounting racket Dimensions Foot style: /RDQ Y + Stroke Special cap bolt Foot Style 30 to to 1.2. S D G H 4 T H to X Z 4-øD X Y YX G S + Stroke + Stroke T to, to, to, X 1 Y 1. 1 Z X Y. J Rod end nut Rod side flange style: F/RDQF FV Rod Side Flange Style 30 to to FD FT FV FX 2 FZ CQ U FX FZ 4-øFD FT + Stroke + Stroke to Rod end nut Head side flange style: G/RDQG Head Side Flange Style - FV 30 to to Rod end male thread + Stroke + Stroke FT FX FZ 4-øFD to 43. Rod end nut Double clevis style: D/RDQD CT 4-N Cap bolt øcd hole H Shaft d Double Clevis Style 30 to C 3 CD CT CW 30 CX CZ 44 to Rod end male thread Rod end nut + Stroke C + Stroke + Stroke CW RR CX CZ to to, to, to, N x 1. x 1. x 1. Refer to page -- for details on rod end nut and accessories. Clevis pins and snap rings are included in the package. RR

13 ccessory racket Dimensions Single Knuckle Joint Double Knuckle Joint For I-G02, I-G03 For I-G04, I-G0 For Y-G02, Y-G03 For Y-G04, Y-G0 øndh RR1 øndh RR1 ønd hole H Shaft d RR1 ønd hole H Shaft d RR U1 NX 1 U1 NX 1 U1 NX NZ 1 U1 NX NZ aterial: Carbon steel aterial: Cast iron aterial: Carbon steel aterial: Cast iron pplicable bore size I-G02 I-G03 I-G04 I-G0 I-G0 I-G,, ø ø2 ø3 ø x 1. x 1. x 1. x 1. x 1. 2 x 1. R R U ND NX pplicable bore size 1 1 R R1 U1 ND Y-G02 Y-G x 1. x Y-G04, 42 1 ø 30 x 1. 0 Y-G0, ø2 x Y-G0 Y-G ø3 ø44 x 1. 2 x Knuckle pin and snap ring are included NX NZ pplicable pin no. 1 IY-G02. IY-G IY-G IY-G0 4 IY-G0 4 2 IY-G Knuckle Pin (Common with double clevis pin) Rod nd Nut d m t l ød ødd m t H C IY-G02 IY-G03 IY-G04 IY-G0 IY-G0 IY-G pplicable bore size,, D d l m aterial: Carbon steel t Snap ring 0. C type for pivot 1.1 C type for pivot 1.1 C type for pivot 1.1 C type for pivot 1.3 C type for pivot 1.3 C type for pivot NT-02 NT-03 NT-04 NT-0 NT-0 NT- pplicable bore size,, d x 1. x 1. x 1. x 1. x 1. 2 x 1. H 1 aterial: Carbon steel C

<Ordering> Joints are not included with the or type mounting brackets. Order them separately. (xample) ø Type mounting bracket... Y-03 Joint... YU-03 Joint Part No.

14 Compact Cylinder with ir Cushion Double cting, Single Rod Simple Joint: ø to ø Type ounting racket 2-øD Joint nd ounting racket (Type, Type ) Part No. Y 03 ounting bracket Y Type mounting bracket Y Type mounting bracket YU Joint llowable ccentricity ccentricity tolerance pplicable air cylinder bore For ø, ø For ø, ø ø ø acklash 0. <Ordering> Joints are not included with the or type mounting brackets. Order them separately. (xample) ø Type mounting bracket... Y-03 Joint... YU-03 Joint Part No.,, Joint YU-03 YU-0 YU-0 YU- pplicable mounting bracket Type mounting bracket Type mounting bracket Y-03 Y-03 Y-0 Y-0 Y-0 Y-0 Y- Y- Weight (g) 0 10 Y-03 Y-0 Y-0 Y- Y-03 Y-0 Y-0 Y-,,,, 2 31 U aterial: Chrome molybdenum steel (Nickel plated) D. V W 3 Type ounting racket aterial: Precision die-casting material equivalent to stainless steel 304 U V F T2 T1 T1 D T2 V F 42 2 Weight (g) 1 3 2øD through 2øO counter bore J J T1.... RS W W O T2 1 J CQ U - K (ø across flats) H (With locking) Y-03 Y-0,, depth.. depth. ød1 ød2 Y depth Y depth YU-03 UT U C aterial: Chrome molybdenum steel (Nickel plated) pplicable bore size U C d1 d2 H K UT Weight (g), 1 1. x 1. Y-03 Y-0,, T1.. T2 V W 0 RS Weight (g) 1 YU-0 YU-0 YU-, x 1. 1 x 2 x Y-0 Y

15 1 Proper uto Switch ounting Position (Detection at stroke end) and Its ounting Height ø/ø FW V V FWV F pprox. Hs pprox. Hs ø to ø FW V V FWV F pprox. Hs pprox. Hs Proper uto Switch ounting Positions uto Switch ounting Height V V FW FWV F V Hs V FWV Hs F Hs

16 Compact Cylinder with ir Cushion Double cting, Single Rod 1 Proper uto Switch ounting Position (Detection at stroke end) and Its ounting Height ø to ø pprox. Hs H H F J FW JW FF FNT F pprox. Hs J ø to ø CQ U 3C C JC W FV FWV FV - pprox. Hs pprox. Hs Proper uto Switch ounting Position, H, H 3C, C F, FV FF, J JC, FW FWV, JW F, FV W FNT uto Switch ounting Height Hs H H F J FW Hs JW F 3C FV FF JC W FNT C FWV FV Hs Hs Hs Hs

17 1 Operation Range Switch model, H, H 3C, C W, V F, FV J, JC, JW FW, FWV FF, F FV, V W, WV F Hysteresis specifications are given as a guide, it is not a guaranteed range. (Tolerance 30%) Hysteresis may fluctuate due to the operating environment.. Other than the applicable auto switches listed in How to Order, the following auto switches can be mounted. For detailed specifications, refer to page --1. Type odel lectrical entry Features Reed switch Solid state switch H C 0 0V FNT Grommet (perpendicular) Grommet (in-line) Connector (perpendicular) Grommet (in-line) Grommet (perpendicular) Grommet (in-line) Without indicator light With timer pplicable bore size to to to FNT is also available with prewire connector. Normally closed type (NC = b contact) solid state auto switches are also available (FG, FH). ounting of uto Switch Follow the procedures below to mount auto switches. ø to ø/direct mounting Watchmakers screwdriver uto switch mounting screw ø to ø/rail mounting uto switch mounting screw (3 x 0. x l) uto switch spacer uto switch uto switch mounting nut When tightening the mounting screw, use a watchmakers screw driver with a handle to mm in diameter. Tighten with a torque of 0. to 0. N m. Use a tightening torque of 0. to 0. N m for auto switch mounting screws. uto switch mounting brackets are packed together for cylinders with buit-in magnets. --

18 Specific Product Precautions e sure to read before handling. Installation and Removal of Snap Ring Caution 1. Use appropriate pliers (Type C snap ring installing tool) for installation and removal. 2. ven when using appropriate pliers (Type C snap ring installing tool), proceed with caution as there is a danger of the snap ring flying off the end of the pliers (Type C snap ring install-ing tool) and causing human injury or damage to nearby equipment. fter installation, confirm that the snap ring is securely seated into the snap ring groove before supplying air. Caution Selection 1. Operate the cylinder to the stroke end. When the stroke is restricted by an external stopper or a clamped work piece, satisfactory cushioning and noise reduction may not be achieved. 2. Strictly observe the limiting ranges for load weight and maximum speed (Graph (1)). lso, the limiting ranges are based on operation of the cylinder to the stroke end and proper adjustment of the cushion needle. If operated beyond the limiting ranges, excessive impact will occur and this may cause damage to equipment. Graph (1) 0 Operating pressure 0. Pa Operating pressure 0.4 Pa Caution Selection 4. Strictly observe the limiting ranges for the piston rod lateral load (Graph (2)). If operated beyond the limiting ranges, this may cause the equipment life to be reduced or damage to equipment may occur. Graph (2) ateral load F (N) ateral load Stroke ccentric distance ø 1 ø 300 Stroke + ccentric distance ø ø ø ø ø ø J CQ U - oad weight kg 1 aximum speed mm/s 0 3. djust the cushion needle to reduce excessive kinetic energy from the piston impact at the stroke end by absorbing enough kinetic energy during the cushion stroke. If the piston impacts the stroke end with excessive kinetic energy (values in Table 1 or more), an excessive impact will occur and this may cause damage to equipment. Table (1) llowable Kinetic nergy t Piston Impact Unit: [J] Piston speed llowable kinetic energy to 0mm/s ø ø ø ø ø ø ø ø 2.2 Cushion Needle djustment Caution 1. Keep the adjustment range for the cushion needle between the closed position and the rotations shown below. Rotations ø to ø 2. rotations or less Use a 3mm flat head watchmakers screw driver to adjust the cushion needle. The adjustment range for the cushion needle must be between the closed position and the open position ranges above. retaining mechanism prevents the cushion needle from coming out, however, it may spring out during operation if it is rotated beyond the ranges shown above. --1

Compact Cylinder With Solenoid Valve

Compact Cylinder With Solenoid Valve Series ø, ø, ø, ø Valve and compact cylinder integrated for compactness Solenoid valve abor saving No need to select size of valve ess piping work Compact cylinder