Rotary Clamp Cylinder

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1 Rotary Clamp Cylinder ø, ø, ø, ø, ø, ø, ø, ø llowable moment of inertia 3 times higher New structure! New series Overall length is the same as the existing products! Mounting dimensions are interchangeable with the series. Possible to mount small auto switches on surfaces uto switches can be mounted on any of the surfaces to suit the installation conditions ( surfaces for ø and ø). No projection of auto switch pplication Example ø to ø ø, ø -color indication solid auto switch ccurate setting of the mounting position can be performed without mistakes. ON Operating range OFF green light indicates the proper operating range. Workpiece clamp Red Green Red Proper operating range New Existing Existing Consolidated to the New series and renewed! Rotary stroke 139 T CKQ CLKQ CK1 CLK D- -X

2 a llowable moment of inertia 3 times higher llowable moment of inertia is the same as the heavy-duty series. llowable Moment of Inertia (ø, ø) llowable moment of inertia [kg m ] Maintenance can be performed for all sizes. Seal kit and guide pin are replaceable. Magnetic field resistant auto switch can be used. pplicable to the D-P3DW type Standard stroke range has been expanded. Strokes have been added to the New series, making a wide range of strokes available. ( indicates the added strokes.) Series NEW Guide pin Head flanges are newly available for ø and ø. Mounting type has been added to suit a wide range of applications Existing series Standard arm Stroke 1 3 Flange New series (Standard) Existing series (Heavy-duty type) 1 Piston speed [mm/s] 3 to 1 mm shorter than the series, making the product more compact. Overall length comparison Overall length is shortened. types of cylinder mounting are available with one body. types of cylinder mounting, through-hole mounting and tap mounting, are available for mounting the cylinder. For the tap mounting, the thread length is different from the existing product. Through-hole Tapped Clamping rotary direction can be selected from types. Clamping rotary direction can be selected to suit the setting conditions. Right rotation type Rotary Clamp Cylinder Overall length is shortened. (equivalent to the series) New series Overall Length Dimensions Existing series Shortened dimensions (compared to the existing series) 3 mm 5 mm mm mm 1 mm 1 mm Mounting examples Existing series NEW series overall length (at st) Left rotation type

3 1 1, Selection Item Max. piston speed Note) [mm/s] ø to ø ø ±1. Non-rotating accuracy (Clamp part) ø to ø ø, ø ø, ø ±1. ±.9 ±.7 Rotary angle Horizontal mounting Note) Maximum piston speed indicates the maximum speed possible when employing a standard arm., Operating range Note) Note) 9 ±1 Not allowed L type (Counterclockwise) 1. llowable bending moment Use the arm length and operating pressure within Graph (1) for allowable bending moment loaded piston rod. When the arm length is mm, pressure should be /:.5 MPa or less, /:.55 MPa or less. Note) Use ø within a pressure range from.1 to. MPa. If ø is used within a pressure range from.1 to 1 MPa, please use X71. Rotary angle Designing rms Port side During clamping (Retraction end) Non-rotating accuracy When arms are to be made separately, their length and weight should be within the following range. Graph (1) Graph () rm length [mm] Caution Operating pressure [MPa] R type (Clockwise) Rotary angle. Moment of inertia When the arm is long and heavy, damage of internal parts may be caused due to inertia. Use the moment of inertia and cylinder speed within Graph () based on arm requirements. Moment of inertia [kg m ] ,,,, Operating range 1 1 Maximum piston speed Note) [mm/s] When the arm s moment of inertia is 1 x 1 3 kg m, cylinder speed should be /: mm/s or less, /: 1 mm/s or less. For calculating the moment of inertia, refer to page Note) Maximum piston speed is equivalent to approximately 1.x the average piston speed. (Rough indication) 1371 T CKQ CLKQ CK1 CLK D- -X

4 Moment of Inertia Calculate the operating conditions and operate this product within the allowable range. If the allowable range is exceeded, increase the bore size or use the T series. (Refer to page 139 for details of the T series.) ø, ø llowable moment of inertia [kg m ] ø, ø llowable moment of inertia [kg m ] ø Standard arm single unit ø Standard arm single unit 1 1 (T) Maximum piston speed [mm/s] ø, ø Standard arm single unit 1 1 Maximum piston speed [mm/s] Note) Maximum piston speed is equivalent to approximately 1.x the average piston speed. (Rough indication) ø, ø llowable moment of inertia [kg m ] ø, ø llowable moment of inertia [kg m ] ø, ø Standard arm single unit (T) (T) Maximum piston speed [mm/s] ø, ø Standard arm single unit 1 1 Maximum piston speed [mm/s]

5 Moment of Inertia Calculation example when arms other than the options are used. Calculate the moment of inertia of the arm. Ι1 = m1 + + m1 S Calculate the moment of inertia of the clamping jig. Calculate the actual moment of inertia. Ι = Ι1 + Ι = (. +.7) x 1 = 1.7 x 1 3 kg m Calculation result (when the bore size is ø and clamp stroke is 1 mm.) D Ι = m + m L <Calculation example> when the cylinder bore size is ø. =.1 m D =. m =.3 m m1 =.35 kg S =. m m =.15 kg L =.7 m Max. piston speed verage piston speed Note 1) Total stroke Note ) Stroke time Note 3) 115 mm/s 7 mm/s mm.35 seconds Note 1) verage piston speed = Max. piston speed 1. Note ) Total stroke = + Rotary stroke Note 3) Total stroke verage piston speed The stroke time should be longer than the above mentioned stroke time. Calculation Equation List for Moment of Inertia ø, ø 1. x x x x 1 3 Selection Note) Maximum piston speed is equivalent to approximately 1.x the average piston speed. (Rough indication) 1. x Ι: Moment of inertia [kg m ] m: Load mass [kg] If arms other than the options are used, be sure to calculate the moment of inertia of the arm before selecting it. 1. Thin shaft Position of rotational axis: Perpendicular to the shaft, and attached near one end a1 Ι = m1 + m 3. Thin shaft Position of rotational axis: Perpendicular to the shaft, and attached at the center of gravity Ι = m a 3. Thin rectangular plate (Rectangular parallelepiped) Position of rotational axis: Parallel to side b, and attached at the center of gravity Ι = m a rm: Ι1 rm weight: m1 Clamping jig: Ι Clamping jig weight: m a 3 L S.1 Ι1 =.35 x x. =. x 1 kg m. Ι =.15 x +.15 x.7 =.7 x 1 kg m ød llowable moment of inertia [kg m ] Ι (Moment of inertia) Maximum piston speed [mm/s] a1 Ι = m1 + b + m a + b 1. Thin rectangular plate (Rectangular parallelepiped) Position of rotational axis: Perpendicular to the plate, and attached near one end 5. Thin rectangular plate (Rectangular parallelepiped) Position of rotational axis: ttached at the center of gravity, and perpendicular to the plate (Same as also thick rectangular plate) a Ι = m a + b. Load at the end of lever arm a1 Ι = m1 + m a + k 3 k = m r T CKQ CLKQ CK1 a CLK D- -X

6 1) Do not operate the cylinder horizontally. When using the cylinder horizontally, use the T series. Fig. (1) Design/Selection Caution 1. Do not use the cylinder under the following environments: n area in which fluids such as cutting oil splash on the piston rod n area in which foreign matter such as particles, cutting chips, or dust is present n area in which the ambient temperature exceeds the operating range n area exposed to direct sunlight n environment that poses the risk of corrosion. cylinder could malfunction or the non-rotating accuracy could be affected if a rotational force is applied to the piston rod. Therefore, observe the particulars given below before operating the cylinder. 1) Make sure to mount the cylinder vertically (Fig. (1)). ) Do not absolutely perform any work (such as clamping or acting as a stopper, etc.) in the rotary direction (Fig. ()). 3) To clamp, make sure to do so within the clamp stroke (straight-line stroke) (Fig. (3)). ) Make sure that the clamping surface of the workpiece is perpendicular to the cylinder's axial line (Fig. ()). 5) Do not operate the cylinder in such a way that an external force causes the workpiece to move while being clamped (Fig. (5)). ) Furthermore, do not operate the cylinder in an application in which a rotational force will be applied to the piston rod. 3) Do not clamp during the rotary stroke. Clamp should be performed within the clamp stroke. Rotary stroke Fig. (3) ) Do not perform any work in the rotary direction. Fig. () ) Do not clamp on a slanted surface. 5) Make sure that the workpiece does not move during clamping. 137 Fig. () Fig. (5) Rotary stroke

7 Rotary clamp cylinder Mounting bracket Symbol Mounting Through-hole/oth ends tapped common (asic) G Head flange Head flanges are shipped together, (but not assembled). Rotary Clamp Cylinder: Standard ø, ø, ø, ø, ø, ø, ø, ø 1 R N Z mm mm Port thread type M thread mm ø to ø Nil mm Rc mm mm mm mm TN TF NPT G ø to ø Symbol pplicable bore size 1 1 mm mm ø to ø 3 3 mm mm ø to ø uto switch multiple side mounting ody option Nil Standard (Female thread) N With arm rms are shipped together, (but not assembled). Rotary direction (Unclamp Clamp) R L Clockwise Counterclockwise pplicable uto Switches/Refer to pages 193 to 7 for further information on auto switches. Load voltage uto switch model Electrical Wiring Type Special function entry (Output) DC C Perpendicular In-line Solid auto switch Reed auto switch Diagnostic indication (-color indication) Water resistant (-color indication) Magnetic field resistant (-color indication) Indicator light How to Order 3-wire (NPN) 3-wire (PNP) -wire 3-wire (NPN) 5 V, V V 5 V, Grommet Yes 3-wire (PNP) V V -wire V 3-wire (NPN) 3-wire (PNP) -wire -wire (Non-polar) 5 V, V V Grommet 3-wire (NPN equivalent) 5 V Yes V 1 V -wire V No 5 V, V 1 V or less M9NV M9PV M9V M9NWV M9PWV M9WV M9NV M9PV M9V 9V 93V 9V M9W L type (Counterclockwise) M9N M9P M9 M9NW M9PW M9W M9N M9P M9 P3DW uto switch type Nil pcs. S 1 pc. uto switch type Nil Lead wire length (m).5 (Nil) 1 (M) 3 (L) Made to Order (Refer to page 137 for details.) Without auto switch (uilt-in magnet) For applicable auto switch models, refer to the below table. uto switches are shipped together, (but not assembled). During clamping (Retraction end) 5 (Z) None (N) Port side Pre-wired connector Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols:.5 m Nil (Example) M9NW Solid auto switches marked with are produced upon receipt of order. 1 m M (Example) M9NWM For D-P3DW, ø to ø are available. 3 m L (Example) M9NWL 5 m Z (Example) M9NWZ Since there are other applicable auto switches than listed, refer to page 135 for details. For details about auto switches with pre-wired connector, refer to pages 19 and 191. uto switches are shipped together, (but not assembled). R type (Clockwise) pplicable load IC circuit IC circuit IC circuit Relay, PLC IC circuit Relay, IC circuit PLC 1375 T CKQ CLKQ CK1 CLK D- -X

8 a Rotary ngle to 1 (9 ±1 ) L type (Counterclockwise) Port side to 1 (9 ±1 ) R type (Clockwise) Clamp part Non-rotating accuracy ±.7 to 1. During clamping (Retraction end) Made to Order: Individual Specifications (For details, refer to pages 13 and 137.) Symbol Description -X71 Max. operating pressure 1. MPa -X9 Overall length is the same as the series -X17 With boss in head end The dimension of head end flange is the -X177 same as the existing series and. Option/rm Part no. ccessories -Z -Z -Z -Z -Z Clamp bolt, Hexagon socket head cap screw, Hexagon nut, Spring washer Mounting racket/flange Part no. CQS-F ccessories CQS-F Z-F Z-F T-F Hexagon socket head cap screw T-F T-F T-F 137 Specifications ction Note 1) Rotary angle Note ) Rotary direction Rotary stroke Theoretical clamp force (N) Fluid Proof pressure Note ) Operating pressure range.1 to.1 to 1 MPa. MPa mbient and fluid temperature Without auto switch: 1 to 7 C (No freezing) With auto switch: 1 to C (No freezing) Lubrication Non-lube Piping port size M5 x. Rc1/, NPT1/ Rc1/, NPT1/ G1/ G1/ Mounting Through-hole/oth ends tapped common, Head flange Cushion Rubber bumper Stroke length tolerance +.. Note 5) Piston speed to mm/s Note 1) Non-rotating accuracy (Clamp part) ±1. ±1. ±.9 ±.7 Note 1) Refer to Rotary ngle figure. Note ) Direction of rotation viewed from the rod end when the piston rod is retracting Note 3) Clamp force at.5 MPa Note ) When using the cylinder within a pressure range from.1 to 1 MPa, please use X71. Note 5) e sure to install a speed controller to the cylinder, and adjust the cylinder speed to make it within the range from to mm/s. To adjust the speed, start with the needle in the completely closed position, and then adjust it by opening gradually. size Operating direction IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT Piston area (cm ) Note) Theoretical output (N) = Pressure (MPa) x Piston area (cm ) x 1 Operating direction IN: Clamp OUT: Unclamp 1 3 Note 3) Theoretical Output Weight 9 99 dditional Weight Double acting 9 ±1 Clockwise, Counterclockwise ,, 3 1,, 3, ir 1.5 MPa Operating pressure (MPa) Unit: N Unit: g Unit: g With arm Head flange (including mounting bolt) Calculation: (Example) G-1RNZ Standard calculation: -1RZ... g Extra weight calculation: Head flange...13 g With arm...1 g 5 g

9 Mounting olt for Mounting: Mounting bolt for through-hole type is available. Refer to the following for ordering procedures. Order the actual number of bolts that will be used. Example) CQ-M3xL pcs. Flat washer D C Mounting bolt Note) e sure to use a flat washer to mount cylinders via through-holes. Cylinder model -1Z -Z -3Z -1Z -Z -3Z -1Z -Z -3Z -1Z -Z -3Z -1Z -Z -3Z -Z -1Z -Z -3Z -Z -1Z -Z -3Z -Z -1Z -Z -3Z -Z C D Mounting bolt part no CQ-M3 x L x L x 7L CQ-M3 x L x L x 7L CQ-M5 x 75L x 5L x 95L CQ-M5 x 75L x 5L x 95L CQ-M5 x 5L x 95L 15 x 15L 5 x 5L CQ-M5 x L 11 9 x 9L 1 x 1L 9 x L CQ-M x 9L x 1L 11 x 11L x 13L CQ-M x 95L x 15L 115 x 115L 135 x 135L Rotary Clamp Cylinder: Standard Caution Spanner Fig. 1 Clamp rm Mounting Use a clamp arm that is available as an option. To fabricate a clamp arm, make sure that the allowable bending moment and the inertial moment will be within the specified range. Refer to Graph 1 and on page Caution Ensuring Safety If one side of the piston is pressurized by supplying air with the clamp arm attached, the piston will move vertically while the clamp arm rotates. This operation could be hazardous to personnel, as their hands or feet could get caught by the clamp arm, or could lead to equipment damage. Therefore, it is important to secure as a danger zone a cylindrical area with the length of the clamp arm as its radius, and the stroke plus mm as its height. Clamp rm Mounting and Removal Caution When the arm is mounted onto or removed from the piston rod, do not fix the cylinder body, but hold the arm with a spanner when tightening or loosening the bolt (Fig. 1). If the bolt is tightened with the cylinder body fixed, excessive rotation force will be applied to the piston rod, which may damage the internal components. Note that when making an arm, machine it so that it engages with the width across flats on the rod end to prevent it from rotating. Caution Hexagon wrench key rm,,, Head Flange Mounting Proper Tightening Torque Proper tightening torque (N m).5 to.7. to to 1. to 3 75 to 9 The mounting bolt for the head flange should be tightened to the torque shown in the below table. Thread size Tightening torque ø, ø to ø ø M x.7 M x 1. M x 1. M1 x to. N m 9. to. N m 11. to. N m. to.9 N m 1377 T CKQ CLKQ CK1 CLK D- -X

10 Construction New, New to -Z New to Component Parts No Description Cylinder tube cover Piston Magnet holder Piston rod ushing Stop ring Round R-type retaining ring C-type retaining ring Hexagon socket head set screw Guide pin O-ring Round R-type retaining ring Coil scraper Scraper pressure Head cover C-type retaining ring Replacement Parts/Seal Kit ø Kit no. Contents ø CQS-PS CQS-PS Set of nos. above Replacement Parts/Guide Pin Kit Kit no. Contents Material luminum alloy luminum alloy luminum alloy luminum alloy Stainless steel Carbon steel Copper bearing material Stainless steel Carbon tool steel Carbon tool steel Chromium molybdenum steel Stainless steel NR Carbon tool steel Phosphor bronze Stainless steel Rolled steel Carbon tool steel ø Z-GS ø Z-GS Note Hard anodized Hard anodized Chromated Chromated ø to ø Nitriding ø to ø Heated, Nickel plated ø to ø only ø to ø only ø, ø only ø to ø only Sharp end section: 9 Nitriding Except ø, ø Except ø, ø Except ø, ø Electroless nickel plated ø to ø only ø Z-PS ø Z-GS ø Z-PS Component Parts ø ø Z-GS Z-GS Set of nos. above ø ø Z-PS T-PS Set of nos. above ø Z-GS Guide pin kit includes numbers in the table. Order the guide pin kit, based on each bore size. For the replacement procedure of the replacement parts/seal and guide pin kits, refer to the Operation Manual. No With arm (N) Head flange (G) Description umper umper Magnet Wear ring seal Piston seal Gasket O-ring rm Hexagon socket head cap screw Spring washer Clamp bolt Hexagon nut Flange Hexagon socket head cap screw Seal kit includes numbers in the table. Order the seal kit, based on each bore size. Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S-1 (1 g) 137 Material Urethane Urethane Resin NR NR NR NR Rolled steel Chromium molybdenum steel Hard steel Chromium molybdenum steel Rolled steel Rolled steel Chromium molybdenum steel Qty. ø T-PS ø Z-GS Note ø, ø only Except ø, ø ø to ø only ø, ø, ø to ø: pcs. ø, ø: pcs. ø Z-PS ø Z-GS

11 asic With arm ø Rotary direction: L Head flange Dimensions: ø, ø Through-hole/oth ends tapped common (asic) Port side U uto switch Minimum bending radius of lead wire 1 V During clamping (Retraction end) 5.5 E effective thread depth F.5.1 D Rotary direction: R O ø.5 ( locations) ø I P FV C N M to 1 øyh9 øh ( size) 3.5 Flat washer With pcs. C D E F H øyh M3 x M5 x M x.7 ( locations) (Special cap bolt) FX FZ Rotary Clamp Cylinder: Standard The outline dimensions shown are when the rod is retracted..5 Q R ø3.5 ( locations) 7 M x.7 ( locations) (The dimension on the opposite side is the same.) M5 x. ( locations) (Port size) ø.5 ( locations) (The dimension on the opposite side is the same.) 1 mm mm 3 mm Q R Q R Q R Extended Extended Note) The above figure is with the auto switch (D-M9) mounted. With rm I N O P U V M3 x.5 M x.7 Extended Extended M 1 mm mm 3 mm Head Flange FV FX FZ G G T CKQ CLKQ CK1 CLK D- -X

12 13. C E F. With arm Rotary direction: L Head flange Dimensions: ø, ø Through-hole/oth ends tapped common (asic).1 1. Port side During clamping (Retraction end) M x 1. uto switch Minimum bending radius of lead wire 1 M x 1. Effective thread depth 11 asic C E F G Rotary direction: R øyh øg ø ( size) 3 3 Flat washer With pcs. øyh9 ø. ( locations) M x 1. ( locations) (Special cap bolt) FV S 7.5 T M to FX FZ 1 The outline dimensions shown are when the rod is retracted. S Q ø5.5 ( locations) R 7 1 M x 1 ( locations) 1 7 (The dimension on the opposite side is the same.) T M5 x. ( locations) (Port size) ø9 ( locations) (The dimension on the opposite side is the same.) 1 mm mm 3 mm Q R Q R Q R Extended Extended Note) The above figure is with the auto switch (D-M9) mounted. With rm Extended Extended M 1 mm mm 3 mm Head Flange FV FX FZ G G 39 5

13 asic With arm.1. D Rotary direction: L Head flange Dimensions: ø, ø, ø, ø Through-hole/oth ends tapped common (asic) E effective thread depth F C Port side U V During clamping (Retraction end) øfd ( locations) FT W Rotary direction: R O C FV øg P 1 øh ( size) N 5.5 Flat washer With pcs. Z M FY ( locations) (Special cap bolt) FX FZ Rotary Clamp Cylinder: Standard øyh9 D X J L S øc ( locations) Q R K ( locations) (The dimension on the opposite side is the same.) C D E F G H I J K L S T W X øyh M1 x M x M1 x M x M x M x M x M1 x The outline dimensions shown are when the rod is retracted. L T J E (Rc, NPT, G) ( locations) (Port size) øi ( locations) Z mm mm 3 mm Q R Q R Q R Extended Extended Extended Extended Note) The above figure is with the auto switch (D-M9) mounted. With rm (The dimension on the opposite side is the same.) øc E 1/ 1/ 1/ 1/ mm Q R N O P U V D M x to M x to M1 x to M1 x to 1 mm 5.5 Extended Extended 7 Extended 9.5 Extended 91.5 Head Flange C øfd FT G G G G FV 5 7 M mm FX mm FY M x 1. M x 1. M x 1. M1 x 1.5 mm FZ T CKQ CLKQ CK1 CLK D- -X

14 ø D-M9 D-M9W D-M9 D-9 D-M9V D-M9WV D-M9V D-9V uto Switch Mounting 1 uto Switch Proper Mounting Position (Detection at Stroke End) and its Mounting Height When mounted a) b) uto Switch Proper Mounting Position D-M9 D-M9V D-M9W D-M9WV D-M9V D-M9 W W W ø D-9 D-9V W.5 ().5 () Note 1) ( ): D-9, 9V Note ) When setting an auto switch, confirm the operation and adjust its mounting position. Operating Range uto switch model D-M9/M9V D-M9W/M9WV D-M9/M9V D-9/9V D-F7/J79 D-F7V/J79C D-F7W/F7WV D-J79W D-F79F/F7 D-F7V/F7NT D-7/ D-7H/H D-73C/C D-79W D-P3DW When mounted a) b) uto Switch Mounting Height uto switch model D-M9V D-M9WV D-M9V Hs 19 1 D-9V Hs Since this is a guideline including hysteresis, not meant to be guaranteed (assuming approximately ±3% dispersion). There may be the case it will vary substantially depending on the ambient environment. The D-M9(V), M9W(V), M9(V), and 9(V) with ø or ø (), or ø or more (, ) indicate the operating range when using the existing auto switch mounting groove, without using auto switch mounting bracket Q-.

15 D-M9 D-M9V D-M9W D-M9WV ø, ø ø to ø U U uto Switch Proper Mounting Position Note) When setting an auto switch, confirm the operation and adjust its mounting position. D-M9 D-M9V D-M9W D-M9WV D-M9 D-M9V D-M9V U D-M9 D-M9V D-9 D-9V D uto Switch Mounting Height uto switch model D-F7/J79 D-F7V D-J79C/F7W D-F7WV D-F7 D-F7V D-F79F/J79W D-7H/H D-73C/C D-9V U D-F7/J79 D-F7W D-J79W D-F7 D-F79F D-F7NT D-7H D-H U D-F7NT D-F7V D-F7WV U ø, ø ø to ø uto Switch Mounting D-F7/J79 D-F7V D-J79C D-F7W/J79W D-F7WV D-F7/F7V U D-P3DW ø to ø D-9 D-9V D-J79C U D-7 D- U U U D-73 D U D-79W D-73C D-C D-F79F/F7NT D-7/ D-73C/C D-7H/H D-79W D-79W U D-P3DW D-P3DW U T CKQ CLKQ CK1 CLK D- -X

16 uto Switch Mounting uto Switch Mounting racket/parts No. pplicable auto switch uto switch mounting bracket fitting parts lineup/weight D-M9/M9V D-M9W/M9WV D-M9/M9V D-9/9V uto switch mounting screw uto switch D-F7/F7V/J79/J79C/F7W/J79W/F7WV D-F7/F7V/F79F/F7NT D-7//7H/H/73C/C/79W ø to ø ø, ø ø to ø uto switch mounting bracket part no. Q- Q5- uto switch mounting surface Mounting of auto switch uto switch mounting screw (M.5 x L) uto switch mounting nut Weight: 1.5 g uto switch mounting screw (M.5 x.5 x L) uto switch uto switch mounting nut Note) The auto switch mounting bracket and auto switch are enclosed with the cylinder for shipment. 13 uto switch fixing screw (M.5 x 1L) uto switch mounting screw (M3 x L) uto switch spacer uto switch mounting nut Weight: 3.5 g D-P3DW ø to ø Q-S Hexagon socket head cap screw (M.5 x L) uto switch mounting bracket (nut) Weight: 5 g Surfaces with auto switch mounting slot uto switch mounting rail side only //C side except port side Surfaces with auto switch mounting slot ø, ø ø ø Port side ø to ø When tightening the auto switch mounting screw, use a watchmakers screwdriver with a handle 5 to mm in diameter. Tightening torque of auto switch mounting screw (N m) uto switch model Tightening torque D-M9(V) D-M9W(V).5 to.15 D-M9(V) D-9(V).1 to. When requesting the enclosure of the auto switch mounting bracket with the cylinder for shipment, add -Q to the end of the cylinder part number. Standard model no. +Q Example: -1LZ-Q ø, ø q Insert the nut into the auto switch mounting slot on the cylinder tube, and place it in the roughly estimated setting position. w Engage the ridge on the auto switch mounting arm with the recess in the cylinder tube rail, and slide it to the position of the nut. e Gently screw the auto switch mounting screw into the thread of the auto switch mounting nut through the mounting hole on the auto switch mounting arm. r Confirm where the mounting position is, and tighten the auto switch mounting screw to fix the auto switch. The tightening torque of the M.5 screw must be. to.35 N m. t The detection position can be changed under the conditions in step e. C q Insert the nut into the auto switch mounting slot on the cylinder tube, and place it in the roughly estimated setting position. w With the lower tapered part of the auto switch spacer facing the outside of the cylinder tube, line up the M.5 through hole with the M.5 female of the auto switch mounting nut. e Gently screw the auto switch mounting nut fixing screw (M.5) into the thread of the auto switch mounting nut through the mounting hole. r Engage the ridge on the auto switch mounting arm with the recess in the auto switch spacer. t Tighten the auto switch mounting screw (M3) to fix the auto switch. The tightening torque of the M3 screw must be.35 to.5 N m. y Confirm where the mounting position is, and tighten the auto switch fixing screw (M.5) to fix the auto switch mounting nut. The tightening torque of the M.5 screw must be. to.35 N m. u The detection position can be changed under the conditions in step t. uto switch fixing screw (M.5 x.5 x 1L) uto switch mounting screw (M3 x.5 x L) uto switch uto switch spacer uto switch mounting nut q Fix the auto switch and the auto switch mounting bracket temporarily by tightening the attached hexagon socket head cap screw (M.5 x 9.5 L) 1 to turns. w Insert the temporarily tightened mounting bracket into the mating groove of the cylinder tube, and slide the auto switch onto the cylinder tube through the groove. Insert the auto switch onto the cylinder/actuator through the groove with the back part of the auto switch (lead wire side) and the back part of the auto switch mounting bracket. e Check the detecting position of the auto switch and fix the auto switch firmly with the hexagon socket head cap screw (M.5 x L, M.5 x 9.5L). r If the detecting position is changed, go back to step w. The hexagon socket head cap screw (M.5 x L) is used to fix the mounting bracket and cylinder tube. This enables the replacement of the auto switch without adjusting the auto switch position. Note 1) Ensure that the auto switch is covered with the mating groove to protect the auto switch. Note ) The tightening torque of the hexagon socket head cap screw (M.5 x L, M.5 x 9.5L) is. to.3 N m. Note 3) Tighten the hexagon socket head cap screws evenly. Hexagon socket head cap screw (with auto switch) (M.5 x 9.5 L) Hexagon socket head cap screw (M.5 x L) uto switch mounting bracket

17 Other than the models listed in How to Order, the following auto switches are applicable. For detailed specifications, refer to pages 193 to 7. uto switch type Electrical entry Features Reed Solid D-7, 73 D- D-79W D-73C D-C D-7H, 73H, 7H D-H D-F7NV, F7PV, F7V D-F7NWV, F7WV D-F7V D-J79C D-F79, F7P, J79 D-F79W, F7PW, J79W D-F7 D-F79F D-F7NT Grommet (Perpendicular) Connector (Perpendicular) Grommet (In-line) Grommet (Perpendicular) Connector (Perpendicular) Grommet (In-line) With pre-wired connector is also available for solid auto switches. For details, refer to pages 19 and 191. Caution When a Magnetic ody Surrounds the Cylinder When a magnetic body surrounds the cylinder as shown in the figure below (including when the magnetic body is only on one side of the cylinder), the movement of the auto switch may become unstable, so please contact SMC. ø to ø ø to ø Magnetic body (Iron plate, etc.) ø, ø Magnetic body (Iron plate, etc.) Magnetic body (Iron plate, etc.) Magnetic body (Iron plate, etc.) Mounting uto Switch Mounting pplicable bore size Without indicator light Diagnostic indication (-color indication) ø to ø Without indicator light Without indicator light Diagnostic indication (-color indication) Water resistant (-color indication) ø to ø Diagnostic indication (-color indication) Water resistant (-color indication) With diagnostic output (-color indication) With timer With Magnetic Field Resistant uto Switch D-P3DW If welding cables or welding gun electrodes are in the vicinity of the cylinder, the magnets in the cylinder could be affected by the external magnetic fields. (Please contact SMC if the welding amperage exceeds.) If the source of strong magnetism comes in contact with the cylinder with an auto switch, make sure to install the cylinder away from the source of the magnetism. If the cylinder is to be used in an environment in which spatter will come in direct contact with the lead wires, cover the lead wires with a protective tube. For the protective tube, use a tube I.D. ø7 or more, which excels in heat resistance and flexibility. Please contact SMC if an inverter welder or a DC welder will be used. 135 T CKQ CLKQ CK1 CLK D- -X

18 1 Max. Operating Pressure 1. MPa -X71 Overall Length Is the Same as the Series ø Q M +.1 øh7 (rm side I.D.) Symbol Mounting Stroke Rotary direction N Z X71 Use this specification if the pressure is between.1 and 1. MPa when using -Z. The rod end and arm dimensions are different from the standard. When an arm assembly is ordered for this specification, order it with the part number [--X71]. (See below.) Construction/ Dimensions Without arm -Z-X71 With arm Extended 1 mm ody option Nil Without arm N With arm Max. operating pressure 1. MPa Specifications Operating pressure range.1 to 1. MPa Specifications other than the above are the same as the standard. Q mm 3 mm mm M1 x to M 1 mm mm 3 mm mm Z-X71 Extended rm assembly --X71 Max. operating pressure 1. MPa rm ssembly Component Parts No. Description Material Note 1 rm Rolled steel Clamp bolt Chromium molybdenum steel 3 Hexagon nut Rolled steel Hexagon socket head cap screw Chromium molybdenum steel M x L 5 Spring washer Hard steel Hexagon socket head set screw Chromium molybdenum steel Flat point M x L The arm assembly consists of the parts No.1 to. 13 Made to Order: Individual Specifications 1 Please contact SMC for detailed dimensions, specifications, and lead times. (The outline dimensions shown are when the rod is retracted.) Dimensions other than those marked with are the same as the standard. Mounting ore size M Stroke Rotary direction The overall length Q (from the end on the head side to the rod end) is the same as the series. Dimensions ore size ø Extended ø Extended ø Extended ø Extended ø Extended ø Extended Q Q R ody option Symbol -X9 Overall length is the same as the series 1 mm mm R M Q R M Z X9 pplicable bore size/ Stroke Stroke ø ø 1, ø ø ø, ø (The outline dimensions shown are when the rod is retracted.) Dimensions other than those marked with are the same as the standard Q 91 9 mm R M

19 3 With oss in Head End Stroke Rotary direction ody option Z X17 With boss in head end ø ø ø ø ø ø øh The Dimension of Head End Flange is the Same as the Existing and G Stroke Rotary direction ody option øh9 ø ø ø ø ø ø FX Z FY.5 X177 The mounting dimension of head end flange and pin hole size are the same as the existing series and. Note) centering location ring is used for the connection part between the cylinder and head end flange. ø, ø ø to ø Made to Order: Individual Specifications Please contact SMC for detailed dimensions, specifications, and lead times. ø (two places) FY ø (two places) FX FX The dimension of head end flange is the same as the existing series and Symbol -X17 Symbol -X T CKQ CLKQ CK1 CLK D- -X

20 Rotary Clamp Cylinder Flange INFORMTION flange flange added. Can be used for a wide range of applications according to the installation conditions. (for ø to ø) Can be retrofitted to the standard rotary clamp cylinder. Rotary clamp cylinder F Mounting bracket Symbol Mounting Through-hole/oth ends tapped common (asic) F flange G Head flange * /Head flanges are shipped together, (but not assembled). pplication example Right rotation type How to Order Z Rotary direction uto switch uto switch type uto switch multiple side mounting ody option Left rotation type Made to Order Port thread type Symbols other than those for the mounting bracket are the same as the standard. For details, refer to the WE catalog or the est Pneumatics No E7

21 Dimensions: Flange (Dimensions other than shown below are the same as the standard. For details, refer to the WE catalog or the est Pneumatics No. 3.) ø, ø øfd ( locations) FZ FX Flange F F ø, ø øfd ( locations) FZ FX Flange F F FV FV MM FY ( locations) (Special hexagon socket head cap screws included) 1 mm mm 3 mm (R) MM (R) MM (R) MM Extended Extended FY ( locations) (Special hexagon socket head cap screws included) MM 1 mm mm 3 mm (R) MM (R) MM (R) MM Extended Extended 5 7 FT FT (R) Flange Part No. Part no. Note Z-RF Special hexagon socket Z-RF head cap screw ( pcs.) FD FT FV FX FY FZ M x M x.7 55 (R) FD FT FV FX FY FZ. 39 M x M x 1. [mm] Flange Part No. Part no. Note Z-RF Special hexagon socket Z-RF head cap screw ( pcs.) [mm] 1

22 Rotary Clamp Cylinder/ Flange Dimensions: Flange (Dimensions other than shown below are the same as the standard. For details, refer to the WE catalog or the est Pneumatics No. 3.) ø to ø Flange F F F F With arm Rotary direction: L With rm F F F F FC FV Port side During clamping (Retraction end) øfd ( locations) FX FZ FY ( locations) (Special hexagon socket head cap screws included) 1 mm mm 3 mm mm (R) MM (R) MM (R) MM (R) MM Extended Extended Extended Extended Rotary direction: R P M MM M1 FT (R) Flange Part No. Part no. Note Z-RF Z-RF Z-RF Z-RF Special hexagon socket head cap screw ( pcs.) FD FT FV FX FY FZ M x M x M x M1 x * The above figure shows the F. [mm] 1 mm mm 3 mm mm M1 P 1 mm mm 3 mm mm M M M M M M M M M1 P to 1 F Extended Extended to to 1 F Extended Extended to to 35 F Extended Extended to to 35 F Extended Extended to 5 [mm]

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