Brake mechanism added to a stroke reading cylinder which can measure stroke length.

Transcription

1 Stroke Reading Cylinder with rake CE Series ø, ø, ø63, ø, ø rake mechanism added to a stroke reading cylinder which can measure stroke length. CEP1 CE ML Controller/CEU 67

2 Stroke Reading Cylinder with rake/ce Controller/CEU cylinder capable of highly reproducible positioning (stopping accuracy of ±.5 mm) has been created by adding a brake mechanism to a stroke reading cylinder which can measure stroke length. rake mechanism Employs a combination spring and pneumatic lock type. When there is a drop in air pressure, the workpiece is held by a spring lock. Locking in both directions is possible. Locking in either side of cylinder stroke is possible, too. Rod side cylinder port Magnetic scale rod rake release port Manual release pin Detection head stationary plate rake pressure port Working Principle of rake Mechanism Roller rake arm ir Release port pressure supply rake shoe Point (xis of rotation) rake released state Power point pplication point C Tapered brake piston rake spring ir pressure exhaust Pressurized locking port The brake is disengaged by supplying air pressure through the open port and discharging air from the pressure port, thus pushing the brake piston in the opposite direction. ir pressure exhaust raked Pressure To apply the brake, the air pressure from the pressure port and the spring force push the brake piston, and the perpendicular force that is created by the taper of the piston is amplified by the brake arm to push the brake shoe against the rod. Measuring Smallest measuring unit.1 mm Magnetic scale rod and built-in detection head Relation between displacement and output pulse on stroke reading cylinder Cylinder displacement phase output pulse phase output pulse Counter value Reverse table moving direction 6

3 COM COM DC1V GND F.G. R.S. HOLD COM NK1 NK COUNT PRESET FUNC. C~V COM OUT1 OUT OUT3 OUT4 OUT5S.STOP RD SD SG RS-3C ø, ø, ø63, ø, ø System configuration For safety measures Stroke reading cylinder with brake + Counter Prevents dropping from raised positions during intermediate stops. Multi-counter: Seriss CEU5 External equipment (Sequencer, etc.) Counter (CEU5) MULTI COUNTER:CEU5 LEFT MODE UP DOWN SEL. RIGHT SET CEP1 CE ML rake valve ctuating valve Head side cylinder port Stroke reading cylinder with brake (CE) Extension cable Controller: CEU Series External equipment (Sequencer, etc.) Sensor cord Controller For precision positioning (Stopping accuracy ±.5 mm) ( ) rake positioning Stroke reading cylinder with brake + Controller system Positioning with high reproducibility has been achieved by prediction control and learning function. The stop position will be automatically redressed by re-try function. rake valve ctuating valve Stroke reading cylinder with brake (CE) Extension cable Prediction control and learning function First operation (Prediction control) rake point Target Stopping position position Positioning error Predicts overrun distance based on cylinder size, cylinder speed and load rate. pplication example 1. For positioning of hole drilling This system can position the drill at the location in which a hole is to be drilled.. For sorting workpieces Sorts workpieces by positioning the cylinder according to the workpiece. 3. For placing workpieces in boxes y adopting an X-Y table configuration, the cylinder can position workpieces in boxes. Operation from nd time on (Learning function) rake point Stopping position Corrects the brake point every time from the positioning error of the last operation. 681

4 CE Series Prior to Use Flow Chart to Confirm Utility of Stroke Reading Cylinder with rake Depending on the operating conditions, stable stopping accuracy may not be obtained. Therefore, make sure to follow the flow chart shown below. eginning llowable Kinetic Energy Diagram Refer to the diagram and select again. ø Is the cylinder's kinetic energy within the allowable range? Is the speed within the given range in the diagram? nd, within specifications? Load weight (kgf) ø ø63 ø ø Load weight (kgf) ø ø ø63 ø ø Does the mounted load exceed the load given in the diagram? Selection O.K. 3 Piston speed (mm/s) Horizontal mounting 3 Piston speed (mm/s) Vertical mounting Is there any influence of noise? re there any magnetic influences? Is water, oil or dust present? Will you do a positioning motion? Isn't the reaction force or impact force applied during the positioning motion? Don't you have pressure fluctuation, load fluctuation, or piston speed fluctuation? Is it possible to adopt the recommended pneumatic circuit in accordance with the cylinder's mounting orientation? Is it possible that the directional control valve will be installed separately? (Manifold is not possible.) Can the proper air balance be attained in accordance with the cylinder's mounting orientation? Does the minimum setting interval for positioning have more than (5 mm + tolerance)? re you positioning within 3 mm from the stroke end? Do you have any problem, even if it might run over the target position? (Overrun) When positioning at the outside of the allowable range, do you have any problem in doing a trial once again? Is it possible for cable of stroke reading cylinder to be wired separately from the power line? Can the system be operated below 14.5 mt? Is it possible to take measures such as protecting the cylinder with a cover? There is no particular problem in using the system. Read the operation manual thoroughly for this item and counter (CEU1 or CEU5) prior to operation. This system cannot be used because its learning function will not operate properly and the stopping accuracy will be affected. re there any pressure or speed fluctuations associated with the synchronized movement? The system cannot be used because if the proper air balance cannot be attained, an excessive load will be applied to the brake unit. Positioning cannot be done when the distance is (5 mm + tolerance) or less. Operating conditions will be restricted when positioning within the stroke end (5 mm + allowance width) to 3 mm. Refer to the operation manual. Do you have any problem, although an error might occur if it is set to be (number of trial again = ) in order to prevent from doing a trial again when positioning is done at the outside of the range? Do not use it since it will result in a miscount. The system cannot be used because these elements could damage the sensors or promote the deterioration. The system cannot be used because it is adversely affected by speed, load, and pressure fluctuations. During the positioning operation, there may be the case it needs to do overruns or trials again. If there is any problem during the correcting motion, the products cannot be used. There is no particular problem in using thesystem. Operation manual and controller: Read the operation manual of CEU thoroughly. This series cannot be used in an environment where it is exposed to fluids (water, oil, coolant, etc.) Handling Technical Material e sure to read before handling brake positioning system (CE + CEU). 68

5 CE Series Prior to Use Example of Recommended Pneumatic Circuit Horizontal mounting Vertical flat mounting Vertical overhead mounting W W CEP1 CE ML Recommended Pneumatic Equipment ore size ø ø ø63 ø ø Directional control valve VFS4 OR VFS4 OR VFS34 OR VFS44 OR VFS44 OR W rake valve VFS1 O VFS1 O VFS1 O VFS31 O VFS31 O Regulator R45 R45 R45 R45 R45 Piping Nylon ø8/6 or larger Nylon ø/7.5 or larger Nylon ø1/ or larger Nylon ø1/ or larger Nylon ø1/ or larger Silencer N- N- N3-3 N3-3 N-4 Note) In the case of light load, regulate head side supply pressure. SMC original symbols are used for Stroke Reading Cylinder with rake. Speed controller S- S- S-3 S-3 S-4 Caution on Pneumatic Circuit Design ir balance Unlike the current pneumatic cylinder that performs a simple reciprocal movement, the stroke reading cylinder with a brake also makes intermediate stops. Thus, it must maintain the proper air balance in a stopped state. Therefore, the proper air balance must be established in accordance with the mounting orientation of the cylinder. Use caution the piston rod may be lurched when the next motion gets started after the intermediate stops or commence the operation after the reverse motion gets done, unless the air balance is taken. It may result in degrading its accuracy. Supply pressure If line pressure is used directly as supply pressure, any fluctuation in pressure will appear in the form of changes in cylinder characteristics. Therefore, make sure to use a pressure regulator to convert line pressure into supply pressure (Drive:.1 to 1 MPa, rake:.3 to.5 MPa) for the actuating valve and the brake valve. In order to actuate multiple cylinders at once, use a pressure regulator that can handle a large air flow volume and also consider installing a surge tank. 683

6 CE Series Specific Product Precautions e sure to read this before handling the products. Refer to back page for Safety Instructions and pages 3 to 1 for ctuator and uto Switch Precautions. Caution Sensor ecause a magnetic system is adopted in the sensor unit of the stroke reading cylinder with brake, the presence of a strong magnetic fields in the vicinity of the sensor could lead to a malfunction. Operate the system with an external magnetic field of 14.5 mt. This is equivalent to a magnetic field of approximately 18 cm in radius from a welding area using a welding amperage of almost 15, amperes. To use the system in a magnetic field that exceeds this value, use a magnetic material to shield the sensor unit. Welding machine Noise Operating range The sensor unit is adjusted to an appropriate position at the time of shipment. Therefore, never detach the sensor unit from the body. Make sure that water does not splash on the sensor unit (enclosure IP65). Do not pull on the sensor cable. Operating the stroke reading cylinder with brake in the vicinity of equipment that generates noise, such as a motor or a welder, could result in miscounting. Therefore, minimize the generation of noise as much as possible, and keep the wiring separate. lso, the maximum transmission distance of the stroke reading cylinder with brake is.5 m. Make sure that the wiring does not exceed this distance. esides, when the transmission distance is over.5 m, use the dedicated transmission box (Part no. -H374). Caution ore size Mounting bracket nut Unit holding tie-rod Nut Width across flats Socket Width across flats Socket With connector: Within.5 mm JIS 1181 Class 3 13 JIS 4636 M8 x 1.5 point angle socket How to Manually Disengage the Lock and Change from the Unlocked to the Locked State Manual unlocking 1. Loosen the two hexagon socket head cap bolts and remove the pin guide.. s viewed from the end of the rod, the pin is tilted 15 to the left of the center. 3. Supply an air pressure of.3 MPa or more to the unlocking port. 4. Rotate the pin 3 to the right with a wooden implement such as the grip of a wooden hammer or a resin stick without scratching. How to manually change from an unlocked state to a locked state 1. Loosen the two hexagon socket head cap bolts and remove the pin guide.. s viewed from the end of the rod, the pin is tilted 15 to the right of the center. 3. Supply air pressure of.3 MPa to the unlocking port. 4. Rotate the pin 3 by pushing it with a wooden implement such as the grip of a wooden hammer or a resin stick. Note) Never rotate the pin by striking it since this may bend or damage the pin. e careful when pushing the pin since the surface is slippery. 5. Inside the pin guide, there is a slotted hole that is slightly larger than the pin. lign the pin with the slotted hole and secure them to cover, using the hexagon socket head cap screws that were removed in step 1. The convex of the pin guide and LOCK on the locking condition indication plate will align. Hexagon socket head cap screw Pin guide Lock position Pin Cylinder port Locking condition indication plate 3 Pressurized locking port Unlocking port Lock release position 1. Operate the cylinder in such a way that the load is always applied in the axial direction. In case the load is applied in a direction other than the axial direction of the cylinder, provide a guide to constrain the load itself. In such a case, take precautions to prevent off-centering. If the piston rod and the load are off-centered, the speed of the movement of the piston could fluctuate, which could affect the piston's stopping accuracy and shorten the life of the brake unit.. If there is a large amount of dust in the operating environment, use a cylinder with a bellows to prevent the intrusion of dust. lso, be aware that the operating temperature range is between and 6 C. 3. The brake unit and the cylinder rod cover area are assembled as shown in the diagram below. For this reason, unlike ordinary cylinders, it is not possible to use the standard type mounted directly onto a machine by screwing in the cylinder tie-rods. Furthermore, when replacing mounting brackets, the unit holding tie-rods may get loosen. Tighten them once again in such a case. Use a socket wrench when replacing mounting brackets or retightening the unit holding tie-rods. Unit holding tie-rod Cylinder tie-rod 17 1 Cover Rod cover Unit holding tie-rod (ø depth 1 mm hole is on the side of tie-rod for attaching unit.) JIS 1181 Class 3 M x 1.5 JIS 1181 Class 3 M1 x 1.75 Caution on Handling JIS 4636 point angle socket 17 JIS 4636 point angle socket Operating Cautions JIS 4636 point angle socket JIS 4636 point angle socket 13 JIS 4636 point angle socket 13 JIS 4636 point angle socket 17 Counting speed of the counter e aware that if the speed of the stroke reading cylinder with brake is faster than the counting speed of the counter, the counter will miscount. Use CEU, CEU5. Cylinder speed < Counting speed of the counter (Cylinder speed mm/sec = Counting speed of the counter 5 kcps) Miscounting by lurching or bounding If the stroke reading cylinder with brake lurches or bounds during an IN or OUT movement, or due to other factors, be aware that the cylinder speed could increase momentarily, possibly exceeding the counter's counting speed or the sensor's response speed, which could lead to miscounting. 684

7 Stroke Reading Cylinder with rake CE Series ø, ø, ø63, ø, ø Note) CE-compliant: When connecting to a multi-counter (CEU5 -D, power supply voltage 4 VDC). Refer to the counter operation manual for details. RoHS Note) L F G C D T 63 CE MW Mounting type asic type Foot type Rod side flange type Head side flange type Single clevis type Double clevis type Center trunnion type ore size mm mm 63 mm mm mm Port thread type Nil TN TF Rc NPT G How to Order Suffix for cylinder Rod boot Cushion Connector DC J K Nil N R H Nil Z Cylinder stroke Refer to Standard Stroke on page 686. Nil S n uto switch Nil Without auto switch (uilt-in magnet) For the applicable auto switch model, refer to the table below. MN 3-wire (NPN) G5 5 V, 1 V MP Grommet 3-wire (PNP) 4V G5P M -wire 1 V K5 Terminal 3-wire (NPN) G3C G3 1 V conduit -wire K3C K3 MNW 3-wire (NPN) G5W 5 V, 1 V Diagnostic indication MPW 3-wire (PNP) (-color indicator) G5PW 4V MW -wire 1 V Grommet K5W Water resistant (-color indicator) 3-wire (NPN) MN 1 5 V, 1 V 3-wire (PNP) MP 1 M 1 -wire 1 V G5 1 With diagnostic output (-color indicator) 4-wire (NPN) 5 V, 1 V F5F G5F 3-wire (NPN equivalent) 5 V V 6 3 Grommet No V or less Yes V, V No -wire 1 V V or less V Terminal 33C 33 conduit 34C 34 V, V DIN terminal 44C 44 Diagnostic indication (-color indicator) Grommet 5W 5W 1 Water resistant type auto switches can be mounted on the above models, but in such case SMC cannot guarantee water resistance. Consult with SMC regarding water resistant types with the above model numbers. Lead wire length symbols:.5 m Nil (Example) MNW C Number of auto switches pcs. 1 pc. n pcs. Nylon tarpaulin Neoprene cross With cushion on both ends Without cushion With rod cushion With head cushion With connector Without connector pplicable uto Switches/Refer to pages 41 to 67 for further information on auto switches. Type Reed auto switch Solid state auto switch Special function Electrical entry Indicator light Yes Yes Yes Wiring (Output) 1 m M (Example) MNWM 3 m L (Example) MNWL Load voltage uto switch model Tie-rod and mounting mounting Lead wire length (m).5 (Nil) 1 (M) 3 (L) pplicable counter/controller 5 (Z) CEU5 series CEU series Pre-wired connector pplicable load IC circuit IC circuit IC circuit IC circuit IC circuit Relay, PLC Relay, PLC PLC Relay, PLC Solid state auto switches marked with are produced upon receipt of order. Since and V cannot be mounted on ø, use of D-Z7 or D-Z is recommended. 5 m Z (Example) MNWZ Since there are other applicable auto switches than listed, refer to page 67 for details. For details about auto switches with pre-wired connector, refer to pages 14 and 15. /M /M W/M (V) auto switches are shipped together (not assembled). (Only auto switch mounting brackets are assembled before shipped.) 685 CEP1 CE ML

8 CE Series 686 Symbol Model Series Type ction CE Non-lube Double acting Rod oot Material ore size,, 63, Symbol Rod boot material Maximum ambient temperature J Nylon tarpaulin 6 C K Neoprene cross 1 C * Lock action Spring and pneumatic lock * Maximum ambient temperature for the rod boot itself. Refer to pages 6 to 67 for cylinders with auto switches. uto switch proper mounting position (detection at stroke end) and its mounting height Operating range Minimum stroke for auto switch mounting uto switch mounting brackets/part no. Cylinder Specifications ore size ø ø ø63 ø ø +1.4 Fluid ir (Non-lube) Proof pressure Drive 1.5 MPa rake.75 MPa Maximum Drive 1 MPa operating pressure rake.5 MPa Minimum Drive.1 MPa operating pressure rake.3 MPa Piston speed to mm/s * mbient temperature to 6 C (No freezing) rake system Spring and pneumatic lock type Sensor cord length ø7- mm Oil-resistant Stroke length tolerance Up to mm: +1., 51 mm to mm * e aware of the constraints in the allowable kinetic energy. Sensor Specifications Cable ø7, 6 core twisted pair shielded wire (Oil, Heat and Flame resistant cable) Maximum transmission distance.5 m (when using SMC cable while using controller or counter) Position detection method Magnetic scale rod/sensor head <Incremental type> Magnetic field resistance 14.5 mt Power supply.8 to 6.4 VDC (Power supply ripple: 1% or less) Current consumption m Resolution.1 mm/pulse ccuracy ±. mm Note) Output type Open collector (Max. 35 VDC, m) Note) Output signal / phase difference output Insulation resistance MW or more ( VDC measured via megohmmeter) (between case and 1E) Vibration resistance 33.3 Hz, 6.8 G hrs. each in X, Y directions 4 hrs. in Z direction based upon JIS D 161 Impact resistance 3 G, 3 times at X, Y, Z Enclosure IP65 (IEC standard) Except connector part Extension cable (Option) 5 m, m, 15 m, m Note) Digital error under Controller (CEU), Counter (CEU5) is included. esides, the whole accuracy after mounting on an equipment may be varied depending on the mounting condition and surroundings. s an equipment, calibration should be done by customer. Standard Stroke ore size Standard stroke Range of manufacturable stroke * Without rod boot With rod boot Without rod boot With rod boot 5 to 8 5 to 7 Up to Up to 5 to 5 to 6 Up to 11 Up to 63 5 to 5 to 6 Up to 11 Up to 5 to 7 5 to 6 Up to 1 Up to 5 to 7 5 to 6 Up to 1 Up to 8 * Strokes longer than the standard stroke are made-to-order products. Weight (kg) ore size 63 asic type Foot type asic weight Flange type Single clevis type Double clevis type Trunnion type dditional weight per each mm of stroke ccessory bracket luminum Mounting tube bracket Calculation example: CEL- asic weight.37 (Foot type, ø) dditional weight./ stroke Cylinder stroke stroke x / =.81 kg ccessories Mounting Single knuckle Double knuckle Knuckle pin asic xial foot Rod flange Head flange Single clevis Double clevis Center trunnion Rod end nut V V V V V V V Standard Clevis pin V Single knuckle joint V V V V V V V Option Double knuckle joint (with pin) V V V V V V V With rod boot V V V V V V V * Refer to page 6 for dimensions and part numbers of the option. Refer to page 688 for dimensions of the rod boot.

9 Stroke Reading Cylinder with rake CE Series Construction CEP1 CE ML Component parts No Description Rod cover Head cover Cover Cylinder tube Piston rod Piston rake piston rake arm rake arm holder rake shoe holder rake shoe Roller Pin Type E retaining ring rake spring Retaining plate Cushion ring Cushion ring ushing ushing Cushion valve Tie-rod Unit holding tie-rod Piston nut Non-rotating pin Pin guide Tie-rod nut Material luminum alloy luminum alloy luminum alloy luminum alloy Free-cutting steel luminum alloy Special friction material Chromium molybdenum steel Chrome bearing steel Stainless steel Steel wire Rolled steel plate Rolled steel Rolled steel Lead-bronze casted Lead-bronze casted Rolled steel plate Rolled steel plate Note lack painted after hard anodized lack painted lack painted after hard anodized Hard anodized Hard chrome plated Chromated Nitriding Nitriding Nitriding Nitriding Nitriding Heat treated JIS 5E Dacrodized Zinc chromated Electroless nickel plated Electroless nickel plated Electroless nickel plated Chromated Chromated Zinc chromated High frequency quenched lack painted after nitriding lack zinc chromated No Lock nut Hexagon socket head cap screw Hexagon socket head cap screw Spring washer Spring washer Spring washer Spring washer Spring washer Sensor cover Detection head assembly Connector Cable Rubber magnet Wear ring Gasket ushing mp cushion Seal retainer Coil scraper Piston seal Rod seal Rod seal rake piston seal Cushion seal Piston gasket Cylinder tube gasket Cushion valve seal Material Chromium molybdenum steel Stainless steel Steel wire Steel wire Steel wire Steel wire Steel wire NR Resin NR NR NR luminum alloy Phosphor bronze NR NR NR NR NR NR NR NR Note Nickel plated lack zinc chromated lack zinc chromated lack zinc chromated lack zinc chromated lack zinc chromated Zinc chromated 687

10 CE Series Dimensions: ø to ø asic type RC 1/4 Unlocking port Unlocked when pressurized Width across flat L RC 1/4 Pressurized locking port RC P Rod side cylinder port ø7 (6 core twisted pair shielded wire) RC P Head side cylinder port 4 x J Notice label M14 x 1 Locking condition indication plate S + Stroke ZZ + Stroke With rod boot Metal connector h + l ZZ + 5/4 stroke Stroke range ore size Without rod boot With rod boot 63 5 to 8 5 to 5 to 5 to 7 5 to 7 5 to 7 5 to 6 5 to 6 5 to 6 5 to ore size 63 MM N M14 x M18 x M18 x M x M6 x 1.5 NN L L C CC C DD D EF EE E F FF G G GC GD GL H1 J K M M8 x 1.5 M8 x M x M1 x M1 x P 1/4 3/8 3/8 1/ 1/ S W 8 Without rod boot H ZZ e With rod boot f h l 1/4 stroke ZZ Foot type 4 x øld LS + stroke ZZ + stroke ore size LH LS LX X Y ZZ LD

11 Stroke Reading Cylinder with rake CE Series Rod side flange type 4 x øfd Head side flange type 4 x øfd CEP1 CE ML Single clevis type Z + Stroke ø Double clevis type U Z + Stroke RR Hole diameter: CD H Shaft diameter: CD d Center trunnion type Z + 1/ Stroke (U) L RR1 CX CZ ø ore size 63 FT Mounting racket Part No. ore size xial foot Flange Single clevis Double clevis Rod side flange, Head side flange Rod side flange Single clevis, Double clevis Single clevis Double clevis Center trunnion FV FX FY FZ FD CD H L RR1 RR U Z CX CX CZ TDe8 TX TZ C-L4 C-F C-L5 C-F C-L6 C-F C-L8 C-F8 C-L C-F C-C4 C-C5 C-C6 C-C8 C-C C-D4 C-D5 C-D6 C-D8 C-D When axial foot brackets are used, order two pieces per cylinder. clevis pin, flat washers and split pins are shipped together with double clevis Z

12 CE Series llowable Kinetic Energy Operate the stroke reading cylinder with brake within the proper allowable kinetic energy. It must not be operated out of the allowable range, which is shown in the graph on the right. ll sizes must be operated within this range. (Supply pressure.5 MPa) Load weight (N) Load weight (N) Piston speed (mm/s) Horizontal mounting Piston speed (mm/s) Vertical mounting Dimensions of ccessories Y Type Double Knuckle Joint Shaft diameter: øndh Split pin Hole diameter: øndd Flat washer: Polished round MM Material: Cast iron Part no. pplicable bore size 1 E1 D1 L1 MM R1 U1 ND NX NZ L Split pin size Flat washer size Y-4D 4 55 M14 x ø3 x 18 L Polished round 1 øe1 NX NZ L Y-5D, M18 x ø3 x 18 L Polished round 1 ød1 Y-8D M x ø4 x 5 L Polished round 18 1 m m x ød x ød L L1 L L1 MM NDH 45 RR1 3 d øe1 ød C L1 U1 Y-D M6 x ø4 x 3 L Polished round RR1 knuckle pin, split pins and flat washers are included. Clevis Pin/Knuckle Pin ødd ødd Material: Part no. pplicable bore size Clevis Knuckle Split pins and flat washers are included. Dd L1 L m d Drill through Included split pin Included flat washer CDP ø3 x 18 L Polished round CDP-3,, ø3 x 18 L Polished round 1 CDP ø4 x 5 L Polished round 16 CDP ø4 x 5 L Polished round 18 CDP ø4 x 3 L Polished round CDP ø4 x 36 L Polished round 4 I Type Single Knuckle Joint Rod End Nut (Standard) 1 U1 d L1 H NDH NX MM 45 Material: Free cutting sulfur steel Material: Rolled steel pplicable Part no. 1 E1 L1 MM R1 U1 NDH NX bore size I U1 55 M14 x L1 I-5, M18 x 1.5 NX I M x I M6 x øe1 RR1 3 pplicable Part no. bore size d H C D NT-4 M14 x NT-5, 63 H M18 x NT-8 M x NT- M6 x ød C

13 CEP1 CE ML 61

14 CE Series uto Switch Mounting 1 uto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height <and mounting> <Tie-rod mounting> D-5 /64/5W / V D-Z7 /Z Hs D-M /M V D-Y5 /Y6 /Y7P/Y7PV D-M W/M WV D-Y7 W/Y7 WV D-M /M V D-Y Ht Hs Ht D-3 D-G3/K G 1/ (pplicable cable O.D. ø6.8 to ø.6) Hs D-5 /6 D-5W 33 Ht Ht Hs D-G5 /K5 D-G5 W/K5W D-G5 D-G5F/G5NT D-3 C D-G3C/K3C 4 G 1/ (pplicable cable O.D. ø6.8 to ø.6) HW Hs 36 G 1/ (pplicable cable O.D. ø6.8 to ø11.5) 4.5 HW Hs 4.5 Hs 33 D G 1/ (pplicable cable O.D. ø6.8 to ø11.5) Hs 56 D-F5 /J5 D-F5NT D-F5 W/J5W D-F5/F5F 3 Ht Ht Hs D-44C 36 6

15 uto Switch Mounting CE Series uto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height uto Switch Proper Mounting Position uto switch model ore size 63 V D-M D-M V D-M W D-M WV D-M D-M V D-5W D-Z7 D-Z D-Y5 D-Y6 D-Y7P D-Y7PV D-Y7 W D-Y7 WV D-Y D-5 D-6 D-3 D-3 C D-44 D-44C D-G3 D-G3C D-K3 D-K3C D-5 D and V cannot be mounted on ø. Note) djust the auto switch after confirming the operating conditions in the actual setting D-F5 D-J5 D-F5F D-F5 W D-J5W D-F D-G5 D-K5 D-G5NT D-G5 W D-K5W D-G5 D-G5F D-5W D-F5NT CEP1 CE ML uto Switch Mounting Height uto switch model D-M D-M W D-M V D-M V D-M WV D-M V D-Z7 D-Z D-Y5 D-Y7P D-Y7 D-Y7 W D-Y6 D-Y7PV D-Y7 WV D-5 D-64 D-5W D-G5 D-K5 D-G5NT D-G5 W D-K5W D-G5 ore size D-G5F Hs Ht Hs Ht Hs Ht Hs Ht Hs Ht Hs and V cannot be mounted on ø. D-3 D-G3 D-K3 Hs D-44 Hs D-5 D-6 D-5W D-F5 D-J5 D-F5 W D-J5W D-F5 D-F5F D-F5NT D-3 C D-G3C D-K3C Hs Ht Hs Ht Hs Hw D-44C Hs Hw

16 CE Series uto Switch Mounting Minimum uto Switch Mounting Stroke n: No. of auto switches uto switch model No. of auto Mounting brackets other Center trunnion switch mounted than center trunnion ø ø ø63 ø ø (Different surfaces, Same surface) 1 (n ) n (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) V (Different surfaces, Same surface) 1 (n ) n (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (Different surfaces, D-M Same surface) D-M W n (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (Different surfaces, D-M V Same surface) D-M WV n (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (Different surfaces, Same surface) D-M (n ) n (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (Different surfaces, Same surface) D-M V (n ) n (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) D-5 /6 (Different surfaces, D-F5 /J5 Same surface) D-F5 W/J5W (n ) n (Same surface) D-F5/F5F (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n ) (Different surfaces) D-5W n(n =, 4, 6, 8, ) Note 1) (n = 4, 8, 1, 16, ) Note ) (n = 4, 8, 1, 16, ) Note ) (n = 4, 8, 1, 16, ) Note ) (Different surfaces, Same surface) 1 D-5W (n ) n (Same surface) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) 1 (Different surfaces, Same surface) D-F5NT (n ) n (Same surface) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (Different surfaces) 15 D-5 /64 (Same surface) 75 D-G5 /K5 1 (n ) D-G5 W (Different surfaces) D-K5W n(n =, 4, 6, 8, ) Note 1) (n = 4, 8, 1, 16, ) Note ) (n = 4, 8, 1, 16, ) Note ) (n = 4, 8, 1, 16 ) Note ) D-G (n ) + (n ) + (n ) 1 + (n ) D-G5F (Same surface) (n =, 3, 4, ) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) D-G5NT 1 1 (Different surfaces) (Same surface) 75 1 (Same surface) 75 + (n ) + (n ) + (n ) 1 + (n ) (n =, 3, 4, ) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) Note 1) When n is an odd number, an even number that is one larger than this odd number is used for the calculation. Note ) When n is an odd number, a multiple of 4 that is larger than this odd number is used for the calculation. 64

17 uto Switch Mounting CE Series Minimum uto Switch Mounting Stroke uto switch model D-3 D-G3 D-K3 D-44 D-3 C D-G3C D-K3C D-44C D-Z7 /Z D-Y5 /Y7P D-Y7 W D-Y6 /Y7PV D-Y7 WV D-Y7 No. of auto switch mounted nn(different surfaces) (Same surface) (Different surfaces) (Same surface) + (n ) + (n ) (n =, 3, 4, ) (n =, 4, 6, 8, ) Note (Different surfaces) (Same surface) (Different surfaces) (n ) + 3 (n ) + 3 (n ) + 3 (n ) (n =, 3, 4, ) (n =, 4, 6, 8, ) Note (n =, 4, 6, 8, ) Note (n =, 4, 6, 8, ) Note 1) (Same surface) 55 + (n ) + (n ) + (n ) + (n ) (n =, 3, 4, ) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) (Different surfaces) (Same surface) (Different surfaces) (Same surface) (n ) n (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (Different surfaces, Same surface) 1 (n ) n (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (Different surfaces, Same surface) 1 n Mounting brackets other than center trunnion (n ) (n =, 3, 4, ) + 35 (n ) (n =, 3, 4, ) + (n ) (n =, 3, 4, 5 ) 75 (n ) (n =, 4, 6, 8 ) Note 1) (n = 4, 8, 1, 16 ) Note ) n: No. of auto switches Center trunnion ø ø ø63 ø ø (n ) + 3 (n ) + 3 (n ) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) (n ) (n =, 4, 6, 8, ) Note 1) + 35 (n ) (n =, 4, 6, 8, ) Note 1) + 35 (n ) (n =, 4, 6, 8, ) Note 1) + (n ) (n =, 4, 6, 8, ) Note 1) 1 75 (Different surfaces) 75 (Same surface) (n ) (n ) + 35 (n ) + 35 (n ) (Different surfaces) (n =, 3, 4, ) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) Note 1) 55 + (n ) 75 + (n ) + (n ) + (n ) (Same surface) (n =, 3, 4, ) (n =, 4, 6, 8, ) Note 1) (n =, 4, 6, 8, ) 1 75 nnote 1) (n =, 4, 6, 8, ) Note 1) (Different surfaces, Same surface) 1 Note 1) When n is an odd number, an even number that is one larger than this odd number is used for the calculation. Note ) When n is an odd number, a multiple of 4 that is larger than this odd number is used for the calculation (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) (n = 4, 8, 1, 16 ) Note ) CEP1 CE ML 65

18 Operating Range uto switch model / V D-M /M V D-M W/M WV D-M /M V D-Z7 /Z D-3 /44 D-3 C/44C D-5 /6 D-5 /64 D-5W D-5W ore size uto Switch Mounting racket: Part No. <Tie-rod mounting> CE Series uto Switch Mounting 3 uto switch model D-Y5 /Y6 D-Y7P/Y7 V D-Y7 W/Y7 WV D-Y7 D-F5 /J5/F5 W D-J5W/F5 D-F5NT D-F5F D-G5 /K5/G5 W D-K5W/G5 D-G5NT/G5F D-G3/K3 D-G3C/K3C ore size and V cannot be mounted on ø. Since the operating range is provided as a guideline including hysteresis, it cannot be guaranteed (assuming approximately ± 3% dispersion). It may vary substantially depending on an ambient environment uto switch model / V D-M /M V D-M W/M WV D-M /M V D-5 /6 D-5W D-F5 /J5 D-F5 W/J5W D-F5F/F5NT D-3 C/44C D-G3C/K3C D-Z7 /Z D-Y5 /Y6 D-Y7P/Y7PV D-Y7 W/Y7 WV D-Y7 ore size T T T T T Mounting example of (V)/M (V)/M W(V)/M (V) <and mounting> uto switch model ore size 63 D-3 /44 D1-4M D1-5M D1-6M D1-8M D1-M D-G3/K3 D-5 /64 D-5W D-G5 /K D-G5 W/K5W D-G5F D-G5NT Note 1) and V cannot be mounted on ø. Note ) uto switch mounting brackets are included in D-3 C/44C/G3C/K3C. Order them in accordance with the cylinder size as shown below. (Example) ø: D-3 C-4, ø: D-3 C-5 ø63: D-3 C-6, ø: D-3 C-8, ø: D-3 C- Order them with the part numbers above when the mounting brackets are required separately. [Mounting screw set made of stainless steel] The following set of mounting screws made of stainless steel (including nuts) is available. Use it in accordance with the operating environment. (Please order the auto switch mounting bracket and band separately, since they are not included.) 1: For D-5/6/F5/J5 types 3: For D-5/6/G5/K5 types D-F5/G5 auto switches are set on the cylinder with the stainless steel screws above when shipped. When an auto switch is shipped independently, 1 or 3 is attached. Note 3) Refer to pages 47 and 55 for the details of 1 and 3. Note 4) When using M (V)/Y7, do not use the steel set screws which is included with the auto switch mounting brackets above (7-, 4- ). Order a stainless steel screw set (1) separately, and select and use the M4 x 6L stainless steel set screws included in the 1. 66

19 uto Switch Mounting CE Series esides the models listed in How to Order, the following auto switches are applicable. Refer to pages 41 to 67 for detailed specifications. uto switch type Part no. Electrical entry (Fetching direction) Features Reed Solid state D-3V, 6V D-V D-53, 56, 53, Z73, Z76 D-67, Z D-MNV, MPV, MV D-Y6, Y6, Y7PV D-MNWV, MPWV, MWV D-Y7NWV, Y7PWV, Y7WV D-MNV, MPV, MV D-Y5, Y5, Y7P D-F5, F5P, J5 D-Y7NW, Y7PW, Y7W D-F5W, F5PW, J5W D-F5, Y7 D-F5NT, G5NT Grommet (Perpendicular) Grommet (In-line) Grommet (Perpendicular) Grommet (In-line) For solid state auto switches, auto switches with a pre-wired connector are also available. Refer to pages 14 and 15 for details. Normally closed (NC = b contact) solid state auto switches (D-FG/FH/Y7G/Y7H types) are also available. Refer to pages 5 and 61 for details. Wide range detection type, solid state auto switches (D-G5N type) are also available. Refer to page 4 for details. Without indicator light Without indicator light Diagnostic indication (-color indicator) Water resistant (-color indicator) Diagnostic indication (-color indicator) Water resistant (-color indicator) With timer CEP1 CE ML 67

20 CEU Controller Controller CEU/Specifications Model CEU CEUP Type Mounting Operation mode Display system No. of digits Position control system No. of control shaft Positioning system Positioning range Min. setting range Memory system Min. interval Controller Surface mounting (DIN rail or screw stop) PRESET mode, PROGRM mode, RUN mode LCD (with back light) Program 1 to 16, Step 1 to 3 P.T.P control (point to point) 1 axis Key input (on front face). mm.1 mm Static RM 8 K bite (attery back up: life 5 years) 5 mm or more Start Return to origin Program selection (4 bit) Input signal Hold Emergency stop Input origin utomatic/manual Manual: extended, retracted ( bit) Reset Output signal Control output Counting speed Power supply Operating temperature range Humidity range Shock resistance khz (kcps) to 1 VC, /6 Hz and 1.6 to 6.4 VDC,.4 to C (No freezing) 5 to 85% (No condensation) Endurance to 55 Hz, mplitude.75 mm, X, Y, Z for hours each Completion of positioning signal NPN open collector Completion to figure out origin signal PNP open collector Program END signal (3 VDC, m) bnormal signal (3 VDC, m) Square wave noise from a noise simulator (Pulse duration 1 µs) Noise resistance etween VC line ± V, I/O line ±6 V Impact resistance Endurance G; X, Y, Z directions, 3 times each etween case and C line: VC for 1 min. (3 m or less) Withstand voltage etween case and 1 VDC line: VC for 1 min. (3 m or less) Power consumption Insulation resistance Weight V or less etween case and C line: MΩ or more ( VDC measured via megohmmeter) 6 g Refer to operation manual of CEU regarding detailed positioning system. Dimensions 3 x M3 x.5 4 x ø4.5 s for multi counter, it will be common to CEP1 and series. For details, refer to Multi counter/ceu5 on page 667 respectively. 68

21 Controller CEU Series Wiring with External Equipment <Wiring with controller CEU> 1. Wiring of driving power of controller. Input circuit To operate the controller, use a power supply with the following The voltage and the amperage capacity of the switch or the PLC to be specifications: to 1 VC, /6 Hz, and 1.6 to 6.4 VDC,.4 or connected are 4 VDC, m or higher. higher. +V 3. Output circuit There are two outputs, the NPN open collector and the PNP open collector. The maximum rating is 3 VDC, m. Operating the controller by exceeding this voltage and amperage could damage the electric circuit. Therefore, the equipment to be connected must be below this rating. Model CEU NPN transistor output Controller: CEU Connection method OUT1 Load COM OUT4 Load COM Max. 3 VDC, m Internal circuit 4. Valve output circuit The maximum rating is 4 VDC, m. Operating the controller by exceeding this voltage and amperage could damage the electric circuit. Therefore, the equipment to be connected must be below this rating. COM U Valve driving output Valve R +V INPUT1 INPUT13 COM CEP1 CE ML CEUP PNP transistor output Controller: CEUP OUT1 Load COM OUT4 Load Max. 3 VDC, m U Valve driving output Valve COM U Valve driving output Valve However, on the valve output side, the COM of the input circuit and the COM of the output circuit are electrically insulated from each other. Electrical Wiring <Output system of positioning detection sensor> The position detection sensor of the stroke reading cylinder outputs an / phase difference (open collector output) as shown in the diagram below. The relation between the moving distance and the output signal of the stroke reading cylinder with brake is as follows: Every.1 mm of movement of the stroke reading cylinder with brake outputs 1 pulse signal to both output terminals and. The maximum response speed of the sensor for the stroke reading cylinder with brake is at a maximum cylinder speed of mm/s (15 kcps). The relationship between the displacement of the stroke reading cylinder with brake and the output pulse Reverse table moving direction Cylinder displacement phase output pulse phase output pulse Counter value COM (V) Connector pin arrangement F E G H D C 4 VDC E 4 VDC <Input, Output> The connection of the input/output signals of the position detection sensor of the stroke reading cylinder is effected through the connector that extends from the cylinder. The output circuit and the connection of the connectors are described in the diagram below. Output circuit of stroke Signal reading cylinder with brake Contact signal Wire color Signal name phase White Yellow phase phase phase C rown COM ( V) D lue COM ( V) E F G Red lack +1 V to 4 V V Shield 6