Series SY3000/5000 Base Mounted Manifold Stacking Type/DIN Rail Mounted Connector Box 24V. D side D. Blanking plate assembly SX A

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1 Type N SY/ ase ounted anifold Stacking Type/DIN Rail ounted Connector ox How to Order anifold SSY SY SY Specifications Symbol Specifications With connector box (CO spec.) N With connector box ( CO spec.) The style of attached lead wire assembly is different. U D C How to Order Valve anifold ssembly Ordering example (SY, CO, U side) U side DC V SC OX Double solenoid ( VDC) SYLOU ( sets) Single solenoid ( VDC) SYLOU ( sets) Cylinder port size C: With Onetouch fitting for ø anifold base SSYUDC Connector box mounting position Symbol ounting position U U side D D side Valve stations Symbol Stations Note stations pplicable up to solenoid stations valves SU/EXH block assembly mounting position Symbol ounting position pplicable stations U U side to stations D D side oth sides to stations Special specifications For special specifications, indicate separately on the manifold specification sheet. Onetouch fitting (etric size) Symbol ort size.pplicable series Onetouch fitting for ø Onetouch fitting for ø SY ixed C C C C C Onetouch fitting for ø Onetouch fitting for ø SY Onetouch fitting for ø ixed / port size Onetouch fitting (Inch size) Symbol ort size pplicable series Onetouch fitting for ø /" Onetouch fitting for ø /" ixed SY N N N N N Onetouch fitting for ø /" Onetouch fitting for ø /" Onetouch fitting for ø /" ixed In the case of mixed specifications, indicate separately on the manifold specification sheet. SY Option When a longer is desired than the specified stations, specify the station number to be required. (ax. stations) For external pilot specifications and builtin silencer, refer to page. lanking plate assembly SX SSYUDC set (Type, stations manifold base part no.) SX set (lanking plate assembly part no) SYLOU sets (Single solenoid part no.) SYLOU sets (Double solenoid part no.) The asterisk denotes the symbol for assembly. refix it to the part nos. of the solenoid valve, etc. The valve arrangement is numbered as the st. station from D side regardless of the mounting position of connector box. In ordering, specify the part nos. in the order from the st. station on D side. esides, when the arrangement will be complicated, fill out the manifold specification sheet to instruct us. U SSY D C is assembled with solenoid valve and lead wire assembly when shipping. When ordering manifold only (without valves/wires/options), refer to how to order on page and list the connector box (VZ) and the rail stopper (TXESC) below the manifold to allow for the connector box mounting at U side. (e sure to order station longer than number of the manifold stations.) In this case, please note that dimensions, L and L on pages and may vary slightly.) For other components, refer to page. SY SY Stations... How to Order Valves SY LOU Type of actuation position single position double position closed center position exhaust center position pressure center D side D anual override Nil Nonlocking push type D ushturn locking slotted type E ushturn locking lever type Rated voltage VDC

2 ase ounted SY/ anifold Specifications odel pplicable valve anifold type (SU)/R (EXH) Valve stations, port orting specifications ort size Location Direction, R port, port anifold base weight W (g) n: Stations pplicable flat ribbon cable connector Wiring specifications Flow Characteristics SSY N SSY N SY SY Stacking type/ mounted Common SU, Common EXH to stations Note, ) ase Side C (Onetouch fitting for ø) C (Onetouch fitting for ø) C (Onetouch fitting for ø) C (Onetouch fitting for ø) C (Onetouch fitting for ø) C (Onetouch fitting for ø) C (Onetouch fitting for ø) to stations: W = n to stations: W = n to stations: W = n to stations: W = n Flat ribbon cable connector Socket: pins IL type with strain relief conforming to ILC CO specifications (Type ), CO specifications (Type N) Note ) For more than stations, supply pressure to port on both sides and exhaust from R port on both sides. Note ) There is a limit depending on the number of solenoids. Refer to How to Order. SV SZ SY SYJ SX odel,, (, E, E) SSY SSY C C ort size, (, ) C C Flow characteristics / ( /) / / (/ E/E) C (dm /(s bar)) b Cv C (dm /(s bar)) b Cv Note) The value is for manifold base with stations and individually operated position type. anifold Wiring Diagram (Circuit diagram for the reference layout) CO electric circuit diagram Connector box (Wiring example) Station Station Station CO electric circuit diagram Connector box (Wiring example) Station Station Station Triangle mark Station Triangle mark Station Station Station VDC ower supply terminal VDC ower supply terminal SoL. Reference layout Connector box for CO allows transmission until GOD, manufactured by ORON Corp., to be connected directly for serial transmission. dditionally, it can also be used for the C wiring system. When an external power source must be supplied to the manifold, correct polarity must be observed, otherwise damage to LC is possible. The wiring of solenoid valves, corresponds with the labeled connector box to from D side. If valves other than nonpolar type are used, this may cause malfunction. U side OX VZ SoL. (Station n)... (Station ) (Station ) SoL. D side

3 ase ounted SY/ anifold Option Individual SU spacer assembly Individual EXH spacer assembly SU block disk EXH block disk End plate End plate y installing a SU block disk in the pressure supply passage of a manifold valve, it is possible to supply two or more different high and low pressures to one manifold. y installing an EXH block disk in the exhaust passage of a manifold valve, it is possible to divide the valve s exhaust so that it does not affect another valve. (Two block disks are needed to divide both exhausts.) SU port ssembly part no. ort size t SY SY x. SY SY Note) The SU port may be either on the lead wire side or on the end plate side. (n assembly is shipped under the condition shown in the figure.) lanking plate assembly t EXH port t ssembly part no. ort size t SY SY x. SY SY Note) The EXH port may be either on the lead wire side or on the end plate side. (n assembly is shipped under the condition shown in the figure.) Thread type Nil Rc F G N NT T NTF SY SY Label for block disk VZ Label for SU block disk art no. SX SX Label for EXH block disk SY SY art no. SX SX The labels shown below are used on manifold stations containing SU/EXH block disk(s) to show their location. ( pcs. each) Label for SU/EXH block disk Note) When a block disk is concurrently ordered by specifying on the manifold specification sheet, etc., a label will be stuck on the position where block disk is mounted. Silencer with Onetouch fitting The silencer plugs directly into the Onetouch fittings of the manifold. SY SY ssembly part no. SX SX Cable assembly XTFC Caution ounting screw tightening torques :. N m :. N m :. N m Red For SY (ø) For SY (ø) lug (white) odel NK NK NK Effective area mm mm mm ø ø ø. C. These are inserted in unused cylinder ports and SU, EXH ports. urchasing order is available in units of pieces. Terminal number Connector ssembly for Flat Ribbon Cable Cable length (L). m m m ssembly part no. XTFC XTFC XTFC Connector manufacturers example Sumitomo Limited Fujitsu Limited Japan viation Electronics Industry, Ltd. J.S.T. fg. Co., Ltd. Note Cable core x WG For other commercial connectors, use a pins with strain relief conforming to ILC. Warning Dimensions pplicable fittings size ød odel L D KQ KQ KQ. KQ " " " " KQ. KQ KQ. KQ. When mounting a valve or spacer on the manifold base or subplate, etc., those mounting directions are determined. If mounted in the wrong direction, the equipment to be connected may cause malfunction. Refer to external dimensions, and then mount it.

4 ase ounted SY/ anifold Option How to Order Interface regulator (SY, only) SY RY SY RY Regulating port port port ( controlled type, port regulation) port ( controlled type, port regulation) ressure gauge connection port ressure gauge (G) [for odd number station] ressure gauge (G) [for even number station] lug () In the case of RY with a pressure gauge when mounting on the manifold, use caution that the part numbers are different between the odd no. stations and the even no. stations to avoid gauges from interfering from each others. Regulating port port port ( controlled type, port regulation) port ( controlled type, port regulation) ressure gauge connection port ressure gauge (G) lug () SV SZ SY SYJ SX RY (For odd number stations) RY (For even number stations) RY RY RY ccessory Round head combination screw RY SY ( x ) RY x., att nickel plated Gasket SX SX Caution ounting screw tightening torques :. N m :. N m

5 Dimensions: SY SSYU Stations D With interface regulator (with gauge) C, N SSYD Stations UC, N utton for release.. (itch).. =.. Onetouch fitting, port pplicable tubing O.D.: ø, ø/" ø, ø/".. ase ounted SY/ C, N C, N Onetouch fitting, port pplicable tubing O.D.: ø, ø/" ø, ø/" (itch) =... utton for release.. OX VZ (Station n) (Station ) R R pplicable connector: pins IL type with strain relief (Conforming to ILC) L Onetouch fitting, R port pplicable tubing O.D.: ø, ø/" (L) (C:.) (N: ) ()..... (itch) =.... LED for power supply ower supply terminal anual override holding screw... (Light/Surge voltage suppressor) L (Rail mounting hole pitch:.) L lock separation button (ush type) (.) ø. Onetouch fitting, R port pplicable tubing O.D.: ø, ø/" () L (L) (C:.) (N: ) LED for power supply ower supply terminal pplicable connector: pins IL type with strain relief (Conforming to ILC) OX VZ... holding screw anual override (Station n) (Light/Surge voltage suppressor)... L (Rail mounting hole pitch:.) L (Station ) lock separation button (ush type)... Stations n stations stations L L L L. Two SU/EXH blocks are provided for models with stations or more.

6 DC V SC ase ounted SY/ DIN Rail anifold Exploded View N Type U side D olts y i u o t! r q a olts w w e C release button b lock separation button Replacement arts No. Description SY art no. SY Note SY (etric size) (Inch size) C: With Onetouch fitting for ø N: With Onetouch fitting for ø " C: With Onetouch fitting for ø N: With Onetouch fitting for ø " anifold block q For SY SX SX assembly (etric size) (Inch size) C: With Onetouch fitting for ø N: With Onetouch fitting for ø " C: With Onetouch fitting for ø N: With Onetouch fitting for ø " C: With Onetouch fitting for ø N: With Onetouch fitting for ø " (Gasket is supplied as an accessory.) (etric size) (etric size), R port SY (etric size) With Onetouch fitting for ø w SU/EXH block SX SX (Inch size) With Onetouch fitting for ø " assembly (Inch size) (Inch size), R port SY (etric size) With Onetouch fitting for ø SX SX (Inch size) With Onetouch fitting for ø " e End block assembly R SX SX For D side r End block assembly L SX SX For U side t Connector box VZ For VDC only y Rail stopper TXESC ade by Kasuga Electric Works, Ltd. SY SY CO Type D, to stations Type U, to stations u i o!! Connector assembly SY SYN SYN SY SYN SYN Dust cap VZ Round head x, SY combination screw att nickel plated Gasket SX SX VZ CO CO CO Type D, to stations Type U, to stations Type D, to stations Type U, to stations Type D, to stations Type U, to stations Refer to page.! D side

7 ase ounted SY/ How to Increase anifold ase Station expansion is possible at any position. Loosen bolt a fixing the manifold base until it begins to turn idly. (While pressing releasing buttons c, at two locations, separate the manifold base from the.) ress manifold block assembly dividing button b, that are at the location where manifold bases are to be added, until button b locks, and then separate the block assemblies. ount additional manifold block assembly on the as shown in the Fig. (). ress the block assemblies until a click sound is produced, and tighten the bolts a to fix them to the. Caution (Tightening torque:. N m) (While lightly holding the blocks after fixing an end block on one side, tighten the other end block for better sealing.) Untighten the rail stopper bolt d to demount the connector box from the, and when remounting it, tighten the bolt while pressing it against the rail. Caution Note ) When there are or fewer manifold block assemblies, and more are added to make a total of or more, a supply/exhaust block assembly must also be added. Note ) When disassembly and assembly are performed, air leakage may result if connections between blocks and tightening of the end block s holding screw, is inadequate. efore supplying air, confirm that there are no gaps, etc. between blocks, and that manifold blocks are securely fastened to the. Then supply air and confirm that there is no air leakage before operating. Note ) One connector assembly is necessary for one solenoid. When a number is necessary for the connector assembly mark tube, suffix the number to the part no. ( to are provided as mark tube numbers.) Ex) CO spec.: D type for to stations: No. SY How to Change Fitting ssembly Fig. () lock mounting procedure Hook the here and press down in the direction of the arrow until a click sound is heard. SV SZ SY SYJ SX Type manifold permits change in the and port sizes by changing the manifold block fitting assembly. fter removing the valve, remove the clip with a screwdriver, etc. For mounting a new fitting assembly, insert it and then insert a clip until it will not come out of the manifold block. Fitting ssembly art No. etric size SY Onetouch fitting for ø VVQC Onetouch fitting for ø VVQC Onetouch fitting for ø VVQC SY Onetouch fitting for ø VVQC Onetouch fitting for ø VVQC Inch size SY Onetouch fitting for ø " VVQN Onetouch fitting for ø " VVQN SY Onetouch fitting for ø " Onetouch fitting for ø " VVQN VVQN Onetouch fitting for ø " VVQN Note ) and R ports cannot be changed. Note ) Use caution that Orings must be free from scratches and dust. Otherwise, air leakage may result. O ring Clip Fitting assembly