New Concept Connector Type Manifold

Transcription

1 New Concept Connector Type Manifold Series /000/3000/000 The use of multi-pin connectors to replace wiring inside manifold blocks provides flexibility when adding stations or changing manifold configuration. Series SV employs a multi-connector instead of the conventional lead wires for internal. By connecting each block with a connector, changes to manifold stations are greatly simplified. Connector wiring diagram For both serial and parallel wiring, additional manifold blocks are sequentially assigned pins on the connector. This makes it completely unnecessary to disassemble the connector unit. Manifold block Solenoid Connector (D-sub connector, etc.) Service life of 0 million cycles or (Based on SMC life test conditions) Substrate for single Station 3 Substrate for double Substrate for double Station Station Common (+, ) Station - A side Station - B side Station - A side Station - B side Station 3 - A side Connector type Cassette base type manifold (For /000) Cassette base type manifolds offer the ultimate in flexibility. Manifold sections can be added using a simple release mechanism. q w Lever Pull the lever forward with a screwdriver, etc. e DIN rail holding screw Loosen the screws that hold the DIN rail at both sides and separate the manifold to the right and left. (For /000/3000/000) Pull the valve up at the front. Conventional tie-rod base type manifolds are also available. 3 pins connector allows up to 6 stations with double solenoids. Power (Current: A relay output module of devices up to 0 --

2 Product is CE compliant with standard part number. more Serial wiring gateway type Series EX00 IP67 protection (Gateway unit and input manifold are compliant with IP6.) No. of input/output point: 8 points (Output 6 points, Input 6 points) Controls up to branches with 3 I/O per branch A single cable from the gateway provides both signal and power for each branch, eliminating the need for separate power connections for each manifold. Serial wiring with I/O unit Series EX0 IP67 compliant No. of input/output point: 6 points (Output 3 points, Input 3 points) Double solenoid allows up to 6 stations (up to 3 solenoids). Interface regulator Series, 000, 3000, 000 P port regulation, A port regulation and B port regulation are selectable, depending on an application. Able to set the pressure arbitrarily for each station of the manifold just by inserting between manifold base and valve. Increased moisture and dust resistance. CE marked Enclosure against foreign matters and water is conforming to IP67*. Can be used in an atmosphere where the valve or manifold is exposed by water, etc. directly. ( Based on IEC9) (Refer to the catalog contents for details, as some types of connectors do not meet these standards.) SV SZ SY SYJ SX consumption: 0.6 W ma, VDC) is available for control VAC, 3 A. position dual 3 port valves available for Series /000 Two 3 port valves built into a single valve body. A and B ports can be individually controlled. Three combinations are available: [N.C./N.C.], [N.O./N.O.], and [N.C./N.O.]. Mixed mounting with port valves is also possible. Labels are attached to indicate A and B side functions, using the same color as the manual override. A side manual override: Orange B side manual override: Green A side coil A B A side spool valve A side passage symbol: Orange A B B side passage symbol: Green B side spool valve Model A side B side JIS Symbol SV A00 SV B00 N.C. valve N.O. valve N.C. valve N.O. valve SOL.a SOL.a (EA) (EA) SOL.b (P) SOL.b (P) 3 3 SV C00 N.C. valve N.O. valve SOL.a (EA) SOL.b (P) 3 B side coil (EA) port port (P) port 3 port port External pilot specifications is not available for position dual 3 port valves. --3

3 Series SV Precautions Be sure to read before handling. For Safety Instructions and Solenoid Valve Precautions, refer to page -7-. Warning Warning Non-locking push type Environment. Do not use valves in atmospheres of corrosive gases, chemicals, salt water, water, steam, or where there is direct contact with any of these.. Products compliant with IP6 and IP67 enclosures (Based on IEC9) are protected against dust and water, however, these products cannot be used in water. 3. Products compliant with IP6 and IP67 enclosures satisfy the specifications by mounting each product properly. Be sure to read the Specific Product Precautions for each product.. When using built-in silencer type manifold with an IP67 enclosure, keep the exhaust port of the silencer from coming in direct contact with water or other liquids. Liquid filtration through the exhaust port of the silencer can cause damage to the valve. Manual Override Operation Handle carefully, as connected equipment can be actuated through manual override operation. Solenoid A Push-turn locking slotted type Exhaust Restriction Manual override for solenoid B (Green) Manual override for solenoid A (Orange) Solenoid B After pushing down, turn in the direction of the arrow. If it is not turned, it can be operated the same way as the nonlocking type. Solenoid A Manual override for solenoid B (Green) Manual override for solenoid A (Orange) Solenoid B When locking the manual override with the push-turn locking slotted type, be sure to push it down before turning. Turning without first pushing it down can cause damage to the manual override and other trouble such as air leakage, etc. Since Series SV is a type in which the pilot valve exhaust joins the main valve exhaust inside the valve, use caution, so that the piping from the exhaust port is not restricted. Series SV Used as a 3 Port Valve In the case of using a port valve Series SV can be used as normally closed (N.C.) or normally open (N.O.) 3 port valves by closing one of the cylinder ports (A or B) with a plug. However, they should be used with the exhaust ports kept open. They are convenient at times when a double solenoid type 3 port valve is required. Number of solenoids Plug position Actuation Single Double Light/Surge Voltage Suppressor Solenoid valves have no polarity. Light/Surge voltage suppressor Single solenoid COM (+, ) ] [SOL.A (,+) Surge voltage suppressor Single solenoid COM (+, ) [SOL. A] (,+) B port N.C. Plug () (EA) (P) 3 Plug () (EA) (P) 3 Coil Coil Light Indication When equipped with indicator light and surge Solenoid A voltage suppressor, the light window turns orange when solenoid A is energized, and it turns green when solenoid Indicator light B is energized. A: Orange B: Green A port N.O. Plug () (EA) (P) 3 Plug () (EA) (P) 3 Double solenoid, type [SOL. B] (,+) COM (+, ) [SOL. A] (,+) Double solenoid, type [SOL. B] (,+) COM (+, ) [SOL. A] (,+) LED (Green) LED (Orange) Coil Coil Coil Coil Solenoid B --8

4 Series SV Precautions Be sure to read before handling. For Safety Instructions and Solenoid Valve Precautions, refer to page -7-. Connector entry directions for D-sub connectors and flat ribbon cables can be changed. To change the connector s entry direction, press the levers on both sides of the connector, take it off, and change the direction as shown in the drawing. Since lead wire assemblies are attached to the connector, excessive pulling or twisting can cause broken wires or other trouble. Also, take precautions so that lead wires are not caught and pinched when installing the connector. D D The letter S or D is indicated on manifold blocks for series SV as shown below. This indication refers to the type of substrate assembly (single wiring or double wiring) inside the manifold blocks. When the manifold specification sheet does not include a wiring specification, all stations will be double wiring specification (D). In this case, single and double solenoid valves can be mounted in any position, but when a single valve is used, there will be an unused control signal. To avoid this, indicate positions of manifold blocks for single wiring specification (S) and double wiring specification (D) on a manifold specification sheet. (Note that double, 3 or position valves cannot be used for manifolds blocks with single wiring specification (S).) Wiring specifications symbol S D D Connector Entry Directions S Lever How to Order Manifold Substrate Assemblies inside Manifolds Lever Substrate assemblies inside of manifolds cannot be taken apart. Attempting to do so may damage parts.. Tube attachment/detachment for fittings ) Attaching of tube () Take a tube having no flaws on its periphery and cut it off at a right angle. When cutting the tube, use tube cutters TK-, or 3. Do not use pinchers, nippers or scissors, etc. If cutting is done with tools other than tube cutters, there is the danger that the tube may be cut diagonally or become flattened, etc., making a secure installation impossible, and causing problems such as the tube pulling out after installation or air leakage. Also allow some extra length in the tube. () Grasp the tube and push it in slowly, inserting it securely all the way into the fitting. (3) After inserting the tube, pull on it lightly to confirm that it will not come out. If it is not installed securely all the way into the fitting, this can cause problems such as air leakage or the tube pulling out. ) Detaching of tube () Push in the release button sufficiently, and push the collar evenly at the same time. () Pull out the tube while holding down the release button so that it does not come out. If the release button is not pressed down sufficiently, there will be increased bite on the tube and it will become more difficult to pull it out. (3) When the removed tube is to be used again, cut off the portion which has been chewed before reusing it. If the chewed portion of the tube is used as is, this can cause trouble such as air leakage or difficulty in removing the tube.. When using tube other than SMC brand, confirm that the following specifications are satisfied with respect to the outside diameter tolerance of the tube. ) Nylon tubing within ±0. mm ) Soft nylon tubing within ±0. mm 3) Polyurethane tubing within +0. mm within 0. mm Do not use tubing which does not meet these outside diameter tolerances. It may not be possible to connect them, or they may cause other trouble, such as air leakage or the tube pulling out after connection. Fittings Other Tubing Brands Back Pressure Check Valve Built-in Type Valves with built-in back pressure check valve is to protect the back pressure inside a valve. For this reason, use caution the valves with external pilot specification cannot be pressurized from exhaust port [3/(E)]. As compared with the types which do not integrate the back pressure check valve, C value of the flow characteristics goes down. For details, please contact SMC. SV SZ SY SYJ SX --9

5 Series SV Precautions 3 Be sure to read before handling. For Safety Instructions and Solenoid Valve Precautions, refer to page -7-. Specifications Interface regulator Applicable model Regulating port Set pressure range Maximum operating pressure Fluid Ambient and fluid temp. With pressure gauge Weight Without pressure gauge SV g (3. g) 3 g (37 g) Interface Regulator SV SV g 80.3 g Note ) Apply pressure from P port in the base for interface regulator. Note ) P port pressure regulation is only available for closed center and pressure center. Note 3) Gasket and mounting screws are included in the weight. Note ) ( ): Denotes the values of SV300. P, A, B 0. to 0.7 MPa 0.7 MPa Air Maximum at 0 C SV SV g 97.6 g SV SV g 7.8 g How to Calculate the Flow Rate For obtaining the flow rate, refer to page

6 Series SV Precautions Be sure to read before handling. For Safety Instructions and Solenoid Valve Precautions, refer to page -7-. Warning. These products are intended for use in general factory automation equipment. Avoid using these products in machinery/equipment which affects human safety, and in cases where malfunction or failure can result in extensive damage.. Do not use in an explosive atmosphere, environment with inflammable gases, or corrosive atmosphere. This can cause injury or fire, etc. 3. Work such as transporting, installing, piping, wiring, operation, control and maintenance should be performed by personnel with specialized knowledge. There is a danger of electrocution, injury or fire, etc.. Install an external emergency stop circuit that can promptly stop operation and shut off the power supply.. Do not remodel these products, as there is a danger of injury and damage. 6. Do not wipe the product with chemicals, etc.. Read the instruction manual carefully, strictly observe the precautions and operate within the range of the specifications.. Do not drop these products or submit them to strong impacts. This can cause damage, failure or malfunction, etc. 3. In locations with poor electrical conditions, take steps to ensure a steady flow of the rated power supply. Use of a voltage outside of the specifications can cause malfunction, damage to the unit, electrocution or fire, etc.. Do not touch connector terminals or internal substrates when current is being supplied. There is a danger of malfunction, damage to the unit or electrocution if connector terminals or internal substrates are touched when current is being supplied. Be sure that the power supply is OFF when adding or removing manifold valves or input blocks, etc., or when connecting or disconnecting connectors.. Operate at an ambient temperature that is within the specifications. Even when the ambient temperature range is within the specifications, do not use in locations where there are rapid temperature changes. 6. Keep wire scraps and other extraneous material from getting inside these products. This can cause fire, failure or malfunction, etc. 7. Give consideration to the operating environment depending on the type of enclosure being used. To achieve IP6 or IP67 protection, provide appropriate wiring between all units using electrical wiring cables, communication connectors and cables with M connectors. Also, provide waterproof caps when there are unused ports, and perform proper mounting of input units, input bolcks, SI units and manifold valves, etc. Provide a cover or other protection for applications in which there is constant exposure to water. 8. Obey the proper tightening torque. There is a possibility of damaging threads if tightening exceeds the tightening torque range. Serial Wiring EX00/EX0/EX0 Precautions 9. Provide adequate protection when operating in locations such as the following: Where noise is generated by static electricity, etc. Where there is a strong electric field Where there is a danger of exposure to radiation When in close proximity to power supply lines 0. When these products are installed in equipment, provide adequate protection against noise by using noise filters, etc.. Since these products are components that are used after installation in other equipment, the customer should confirm conformity to EMC directives for the finished product.. Do not remove the name plate. 3. Perform periodic inspections and confirm normal operation. It may otherwise be impossible to guarantee safety due to unexpected malfunction or erroneous operation. Power Supply Safety Instructions. Operation is possible with a single power supply or a separate power supply. However, be sure to provide two wiring systems (one for solenoid valves, and one for input and control units).. Use the following UL approved products for DC power supply combinations. ) Controlled voltage current circuit conforming to UL08 Circuit uses the secondary coil of an isolated transformer as the power supply, satisfying the following conditions. Max. voltage (with no load): 30 Vrms (. V peak) or less Max. current: () 8 A or less (including shorts), and () When controlled by a circuit protector (fuse, etc.) with the following rating No-load voltage (V peak) Max. current rating 0 to 0 [V].0 Over 0 [V] to 30 [V] 00 Peak voltage value ) A circuit (class circuit) with maximum 30 Vrms (. V peak) or less, and a power supply consisting of a class power supply unit confirming to UL30, or a class transformer confirming to UL8 Safety Instructions for Cable. Be careful of mis-wiring. This can cause malfunction, damage and fire in the unit.. To prevent noise and surge in signal lines, keep all wiring separate from power lines and high voltage lines. Otherwise, this can cause malfunction. 3. Check wiring insulation, as defective insulation can cause damage to the unit due to excessive voltage or current.. Do not bend or pull cables repeatedly, and do not place heavy objects on them or allow them to be pinched. This can cause broken lines. SV SZ SY SYJ SX --

7 Serial Wiring INDEX Series SV Manifold Variations Valve Manifold Common Specifications Manifold specifications P. -- Decentralized Serial Wiring IP67 compliant Serial Wiring with Input/Output Unit IP67 compliant /SV000 /SV000/SV3000/SV000 Number of output points: 6 points EX00 gateway communication specifications Remote I/O, DeviceNet, PROFIBUS-DP /SV000/SV3000 Number of input/output points: Each 3 points P. --7 P. --3 SV SZ SY SYJ SX Parallel Wiring Dedicated Output Serial Wiring /SV000 /SV000/SV3000/SV000 Number of output points: 6 points P. --3 For Circular Connector IP67 compliant /SV000 /SV000/SV3000/SV000 Number of connectors: 6 pins P. -- D-sub Connector /SV000 /SV000/SV3000/SV000 Number of connectors: pins MIL-C-308 Conforming to JIS-X-0 P. --6 Flat Ribbon Cable Connector /SV000 /SV000/SV3000/SV000 Number of connectors: 6, 0, 0 pins With strain relief Conforming to MIL-C-8303 P. --7 Valve Manifold Specifications P Manifold exploded view Manifold option Single Valve/Sub-plate [IP67 compliant] P IP67 compliant /SV000/SV3000/SV000 With waterproof M connector --3

8 Valve Manifold Common Specifications Series SV For details about certified products conforming to international standards, visit us at Changing the number of stations can be easily done by lever operation. Flow Characteristics Model SSV-6 SSV-6,, 3 (P, EA, EB) C8 C0 Port size, (A, B) C6 C8 C [dm 3 /(s bar)] Manifold Specifications Manifold type (P: SUP)/3, (E: EXH) type Valve stations (maximum) Max. number of solenoids (P), 3/(E) port Port size, port Note) The value is for manifold base with stations and individually operated position type. SV000 Stacking type cassette base manifold Common SUP, EXH 8 stations 0 stations 8 points 6 points C8, N9 C0, N C3, C, C6 C, C6, C8 N, N3, N7 N3, N7, N9 Flow characteristics / (P A/B) / 3/ (A/B E) b Cv C [dm 3 /(s bar)] b Cv pins connector allows up to 6 stations with double solenoids. Manifold Specifications Manifold type (P: SUP)/3, (E: EXH) type Valve stations (maximum) Max. number of solenoids (P), 3/(E) port Port size, port Flow Characteristics C8, N9 C3, C, C6 N, N3, N7 SV000 SV3000 Common SUP, EXH 0 stations 3 points C0, N C, C6, C8 N3, N7, N9 C, N C6, C8, C0 N7, N9, N Port size Flow characteristics Model,, 3, /(P A/B) / 3/(A/B E) SSV-0 SSV-0 SSV3-0 SSV-0 (P, EA, EB) C8 C0 C C (A, B) C6 C8 C0 C C [dm 3 /(s bar)] b Cv C [dm 3 /(s bar)] b Note) The value is for manifold base with stations and individually operated position type. SV000 C, N, 03 C8, C0, C N9, N, 0, 03 Cv Enclosure of Manifold Variations (Common for cassette base and tie-rod base) Series Series EX00 Decentralized serial wiring Series EX0 Serial wiring with input/output onit Series EX0 Dedicated output serial wiring For circular connector D-sub connector Flat ribbon cable Enclosure of a gateway unit and input manifold is IP6. -- Enclosure (Based on IEC9) IP67 IP67 Dusttight (IP0) IP67 Dusttight (IP0) Dusttight (IP0)

9 Valve Manifold Common Specifications Series SV Series SV Solenoid Valve Specifications Made to Order Specifications (For details, refer to page --08.) JIS Symbol position single solenoid position double solenoid (EA) (P) 3 (EA) (P) 3 closed center (EA) (P) 3 exhaust center pressure center position dual 3 port valve: N.C./N.C. SOL.a position dual 3 port valve: N.O./N.O. SOL.a (EA) (P) 3 position dual 3 port valve: N.C./N.O. SOL.a (EA) (EA) (EA) (EA) (P) 3 SOL.b (P) SOL.b (P) SOL.b (P) Fluid Internal pilot Operating pressure range (MPa) External pilot Operating pressure range (MPa) Type of actuation position single position double position single position dual 3 port valve position double Operating pressure range position single, double position dual 3 port valve or less 33 or less Note) Based on dynamic performance test, JIS B (Coil temperature: 0 C, at rated voltage) Air 0. to to to kpa to to 0.7 Ambient and fluid temperature ( C) 0 to 0 (No freezing. Refer to page -7-.) Max. operating position single, double frequency position dual 3 port valve (Hz) 3 Manual override Pilot exhaust method Lubrication Mounting orientation Non-locking push type Push-turn locking slotted type Not required Unrestricted Internal pilot Common exhaust type for main and pilot valve External pilot Pilot valve individual exhaust Impact/Vibration resistance (ms ) Enclosure Coil rated voltage Allowable voltage fluctuation Power consumption Surge voltage suppressor Indiator light 0/30 IP67 (Based on IEC9) VDC, VDC ±0% of rated voltage 0.6 (With indicator light: 0.6) LED Note) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resisitance: No malfunction occured in a one-sweep test between and 000 Hz. Test was perfomed at both energized and deenergized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Response Time Weight Series Type of actuation Single solenoid Double solenoid position dual 3 port Single solenoid Double solenoid SV000 position dual 3 port Single solenoid SV3000 Double solenoid Single solenoid SV000 Double solenoid Note) Weight of solenoid valve only. Response time (ms) (at the pressure of 0. MPa) or less 0 or less 8 or less SV000 or less 7 or less 9 or less SV or less 6 or less 3 or less SV000 0 or less 0 or less 8 or less Weight (g) SV SZ SY SYJ SX --

10 Decentralized Serial Wiring IP67 compliant Series EX00 SV SZ SY SYJ SX Tie-rod base Cassette base /SV000 /SV000/SV3000/SV000 Number of output points: 6 points EX00 gateway unit communication specifications Remote I/O, DeviceNet, PROFIBUS-DP --7

11 CONFORMANCE TESTED TM Series EX00 Decentralized Serial System Configuration A configuration of series EX00 serial system with series SV is shown below. Series EX00 Decentralized Serial System Configuration Each manufacturer of PLC Communication cable with connector EX00-AC - P. --7 Gateway unit EX00-G P. -- Enclosure : IP6 GATEWAY UNIT PLC BUS Device MS NS SOL Net EX00 SERIES PE VDC COM A COM B COM C COM D Power cable with connector EX00-AP - P. --8 Power supply For connection with power supply, refer to Specific Product Precautions 3 on page --. Cable with M connectors EX00-AC - P. --7 One gateway unit can be configured with manifold valves (outputs) and input unit manifold (inputs) for up to 6 input/output points per branch, with a maximum of four branches. (Maximum no. of outputs 6 points and no. of inputs 6 points) Cable with M connectors EX00-AC - P. --7 Cable with M connectors EX00-AC - P. --7 Cable with M connectors EX00-AC - P. --7 Terminal plug EX00-AC000-S Attach a terminal plug when an input unit is not connected. --8

12 Series EX00 Decentralized Serial Wiring Series SV For details about certified products conforming to international standards, visit us at Tie-rod base SSV Cassette base Series SV000 3 SV3000 SV000 W 0S AW How to Order D SSV W 6S AW D 0 Mounting Nil D D0 D3 D6 0 U U Direct mounting DIN rail mounting (With DIN rail) DIN rail mounting (Without DIN rail) For 3 stations When a longer DIN rail is desired than the specified stations. (Specify a For 6 stations longer rail than the standard length.) In the case of D0, only DIN rail fittings are attached. Valve stations Symbol Stations stations 8 stations stations 6 stations Series SV000 AW AW 0 Note Double wiring specifications Enclosure IP67 specifications SI unit () Specified layout (up to 6 solenoids possible.) For Remote I/O For DeviceNet/ For ProfiBus-DP Without SI unit () Note ) Double wiring specifications: Single, double, and position solenoid valves can be used on all manifold stations. Use of a single solenoid will result in an unused control signal. If this is not desired, order with a specified layout. Note ) Specified layout: Indicate wiring specifications on the manifold specification sheet. (Note that double, and position valves cannot be used where single solenoid wiring has been specified.) U D B DIN rail length specified Nil Standard length 3 For 3 stations (Specify a longer rail than the standard 6 For 6 stations length.) P, E port location U side ( to 0 stations) D side ( to 0 stations) Both sides ( to 6 stations) SUP/EXH block assembly specifications Nil S R RS Internal pilot Internal pilot/built-in silencer External pilot External pilot/built-in silencer Note) When the built-in silencer type is used, keep the exhaust port from coming in direct contact with water or other liquids. A, B port size (metric) Symbol A, B port C3 C C6 C C6 C8 C6 fitting for ø3. fitting for ø fitting for ø6 fitting for ø fitting for ø6 fitting for ø8 fitting for ø6 C8 fitting for ø8 In the case of mixed C0 fitting for ø0 specifications (M), indicate separately on the manifold C8 fitting for ø8 specification sheet. C0 fitting for ø0 Port sizes of X, PE port for external pilot C 0 fitting for ø Rc / specifications (R, RS) are 03 Rc3/8 ø (metric), ø/3" (inch) 0F G / for /000 and ø6 (metric) and ø/" (inch) 03F G 3/8 for SV3000/000. M A, B ports mixed --0 P, E port fitting for ø8 fitting for ø0 fitting ø fitting ø Rc 3/8 G 3/8 SV000 SV3000 SV000 A, B port size (inch) Symbol N N3 N7 N3 N7 N9 N7 N9 N N9 N 0N 03N 0T 03T M A, B port fitting for ø/8" fitting for ø/3" fitting for ø/" fitting for ø/3" fitting for ø/" fitting for ø/6" fitting for ø/" fitting for ø/6" fitting for ø3/8" fitting for ø/6" fitting for ø3/8" NPT / NPT 3/8 NPTF / NPTF 3/8 A, B ports mixed P, E port fitting for ø/6" fitting for ø3/8" fitting for ø3/8" fitting for ø3/8" NPT 3/8 NPTF 3/8 SV000 SV3000 SV000