5 Port Solenoid Valve

Transcription

1 5 Port Solenoid Valve Series VFR//4/5/6 Rubber Seal Series Variations Series Sonic conductance C [dm /(s bar)] Type of actuation Voltage position single type Passage: 4/ 5/ (A/B EA/EB) Electrical entry With light/surge voltage suppressor (Option) Manual override Base Mounted VFR Plug-in type Non plug-in type P. VFR Plug-in type Non plug-in type P.5 VFR4 Plug-in type Non plug-in type P.74 VFR5 Plug-in type Non plug-in type /8, /4:. /4: 7.5 /8: 8.7 /8,/: 4 /8: 8 /: /4: 5 position single (A)(B) 4 5 (EA)(P) (EB) position double (A)(B) 4 5 (EA)(P)(EB) position closed center (A)(B) 4 5 (EA)(P)(EB) position exhaust center (A)(B) 4 5 (EA)(P)(EB) position pressure center (A)(B) 4 5 (EA)(P)(EB) (Standard) VAC 5 /6 Hz VAC 5 /6 Hz 4 VDC (Option) to V 5 /6 Hz VAC 5 /6 Hz 4 VAC 5 /6 Hz VDC Plug-in Conduit terminal (F) Non plug-in Grommet (G) Conduit terminal (T) L plug connector (L) Plug-in Conduit terminal (F) Non plug-in Grommet terminal (E) Non plug-in Grommet (G) Conduit terminal (T) Plug-in Conduit terminal (F) Non plug-in Grommet terminal (E) Grommet terminal (E) DIN terminal (D, Y) M plug connector (M) (VFR /4 ) DIN terminal (D) (VFR 4/4 4) Grommet terminal (E) DIN terminal (D, Y) DIN terminal (D) With light/surge voltage suppressor Plug-in type Conduit terminal (FZ) Non plug-in type Grommet terminal (EZ) Conduit terminal (TZ) DIN terminal (DZ, YZ) L plug connector (LZ) M plug connector (MZ) With surge voltage suppressor Non plug-in type Grommet (GS) Note) Surge voltage suppressor is equipped midway on the lead wire for grommet type. With light/surge voltage suppressor Plug-in type Conduit terminal (FZ) Non plug-in type (VFR /4 ) DIN terminal (DZ) Grommet terminal (EZ) Conduit terminal (TZ) With surge voltage suppressor Non plug-in type (VFR 4/4 4) Grommet (GS) Note) Surge voltage suppressor is equipped midway on the lead wire for grommet type. With light/surge voltage suppressor Non-locking push type Non-locking push type A (Extended) Locking type B (Tool required) Locking type C (Lever) SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 P.97 VFR6 Plug-in type Non plug-in type /4: 4 Effective area : ( 9 mm ) Plug-in Conduit terminal (F) Non plug-in Grommet terminal (E) DIN terminal (D) Plug-in type Conduit terminal (FZ) Non plug-in type DIN terminal (DZ) Grommet terminal (EZ) Non-locking push type P. 9

2 Series VFR//4/5/6 Manifold Variations VFR P.4 Base Mounted Plug-in Type VFR P.59 VFR4 P.8 VFR5 P. With multi-connector Manifold Option Manifold Option Parts Manifold With terminal block With D-sub connector Individual SUP spacer Individual EXH spacer SUP block disk EXH block disk Throttle valve spacer Interface regulator Blanking plate Air release valve spacer SUP stop valve spacer () Note ) Used with the manifold base. Please contact SMC for details. Note ) There is no manifold base in Series VFR6. With exhaust cleaner Plug-in type, Non plug-in type High noise reduction effect: 5 db or more Collects oil mist: collecting rate 99.9% or more Piping work is reduced. With control unit Note) Plug-in type, Non plug-in type Filter, regulator, pressure switch and air release valve in one unit Piping work eliminated Note) There is no option with control unit in Series VFR5.

3 5 Port Pilot Operated Solenoid Valve Rubber Seal Series VFR//4/5/6 Manifold Option Manifold Option Parts Manifold Common electrical entry Grommet terminal DIN terminal Individual electrical entry Grommet Grommet terminal Conduit terminal DIN terminal L plug connector Note) M plug connector Note) Note) Series VFR only Individual SUP spacer Individual EXH spacer SUP block disk EXH block disk Throttle valve spacer Interface regulator Blanking plate Air release valve spacer SUP stop valve spacer VFR P.4 Note ) Used with the manifold base. Please contact SMC for details. Note ) There is no manifold base in Series VFR6. () With exhaust cleaner Plug-in type, Non plug-in type High noise reduction effect: 5 db or more Collects oil mist: collecting rate 99.9% or more Piping work is reduced. With control unit Note) Plug-in type, Non plug-in type Filter, regulator, pressure switch and air release valve in one unit Piping work eliminated Base Mounted Non Plug-in Type VFR P.6 VFR4 P.8 VFR5 P.4 Note) There is no option with control unit in Series VFR5. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7

4 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR [Option] Non plug-in type Plug-in type JIS position position Single Closed center Standard Specifications Valve specifications Electricity specifications Fluid Operating pressure range position single/ position position double Ambient and fluid temperature Lubrication Manual override Mounting orientation Shock/Vibration resistance Enclosure Coil rated voltage Allowable voltage fluctuation Apparent power (AC) () Inrush Holding Power consumption (DC) () Electrical entry Air. to.9 MPa. to.9 MPa to 5 C (No freezing. Refer to page 5.) Not required () Non-locking push type Unrestricted /5 m/s () Dustproof, VAC (5/6 Hz), 4 VDC 5 to % of rated voltage 5.6 VA/5 Hz, 5. VA/6 Hz.4 VA (. W)/5 Hz,. VA (.5 W)/6 Hz.8 W Plug-in type Conduit terminal Grommet, Grommet terminal Non plug-in Conduit terminal, DIN terminal type L plug connector, M plug connector Note ) Use turbine oil Class (ISO VG), if lubricated. Note ) At rated voltage Note ) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Double Exhaust center Pressure center Option Specifications Pilot type Manual override Coil rated voltage Porting specifications Option External pilot Note) Non-locking push type A (Extended), Locking type B (Tool required), Looking type C (Lever) to,, 4 VAC 5/6 Hz VDC Bottom ported With light/surge voltage suppressor Note) Operating pressure: to.9 MPa Pilot pressure: position single/ position. to.9 MPa position double. to.9 MPa Model position position Type of actuation Single Double Closed center Exhaust center Pressure center Plug-in VFR VFR VFR VFR4 VFR5 Model Non plug-in VFR VFR VFR VFR4 VFR5 Port size Rc () Max. operating cycle (Hz) () Response time (ms) or less or less or less or less or less Note ) [ ]: Denotes the normal position. Note ) Min. operating frequency is once in days. Note ) Based on dynamic performance test, JIS B (.5 MPa, Coil temperature: C, at rated voltage, without surge voltage suppressor) Note 4) For VFR - FZ-, ( ): VFR - DZ- C [dm /(s bar)].5 Flow characteristics () 4/ (P A/B) 4/ 5/ (A/B EA/EB) b.8 Cv.58 C [dm /(s bar)]. b.7 Cv [.89].4 [.5].74 [.7] [.89].4 [.5].74 [.7].8 [.65].4 [.6].68 [.] [.75].6 [.55].7 [.] (4) Mass (kg).4 (.).4 (.44).4 (.45).4 (.45).4 (.45)

5 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR How to Order F: Plug-in type Electrical entry Option Nil Z None With light/surge voltage suppressor Piping (P, A, B, EA, EB port) Nil B Option Side ported Bottom ported Port size (P, A, B port) Nil Without sub-plate 8 4 EA, EB port: Rc /8 Thread type Nil F N T Rc G NPT NPTF Plug-in VFR 5 F Non plug-in 4 5 position single position double position closed center position exhaust center position pressure center VFR Nil R SF4 DZ 6 Pilot type Internal pilot External pilot Option (External pilot is available only on sub-plate type.) Coil rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz VAC, 5/6 Hz 4 VDC VDC 4 VAC, 5/6 Hz Note) 9 Other Option Note) L and M plug connectors: Max. VAC How to Order Pilot Valve Assembly E Pilot valve manual override Nil: Non-locking push type Option Option Nil Z S A : Non-looking push type A (Extended) None With light/surge voltage suppressor With surge voltage suppressor CE-compliant Nil Q CE-compliant Electrical entry: D/DO, Y/YO and F only B : Locking type B (Tool required) C : Locking type C (Lever) Indicator light is not available for grommet type. With surge voltage suppressor is available for grommet type only. Electrical entry G: Grommet E: Grommet terminal T: Conduit terminal D, Y: DIN terminal L: L plug connector M: M plug connector SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Manual override CE-compliant Nil Non-locking push type Nil A Non-looking push type A (Extended) Q CE-compliant B Locking type B (Tool required) Electrical entry: D/DO, Y/YO and F only C Locking type C (Lever) Option Electrical entry, Light/Surge voltage suppressor Coil rated voltage Electrical entry Indicator With surge VAC, 5/6 Hz Electrical entry voltage Body type light suppressor T VAC, 5/6 Hz Conduit terminal F Plug-in Plug-in type TZ to VAC, 5/6 Hz 4 G E VAC, 5/6 Hz Grommet Grommet terminal GS EZ 5 4 VDC 6 D With L VDC L plug connector 7 DZ DIN connector LZ 4 VAC, 5/6 Hz Note) 9 DO terminal Without Non plug-in LO L plug connector Other DOZ connector type LOZ (Without connector) Option Y With M Note) L and M plug connectors: DIN M plug connector YZ connector MZ Max. VAC terminal YO (DIN465B) Without MO M plug connector YOZ connector MOZ (Without connector) Indicator light With surge voltage suppressor Body type Non plug-in type

6 Series VFR Cylinder Speed Chart System A B C D E Average speed (mm/s) Use as a guide for selection. Please confirm the actual conditions with SMC Sizing Program. Bore size Series CM Pressure.5 MPa Load factor 5% Stroke mm Series MB, CA Pressure.5 MPa Load factor 5% Stroke 5 mm Series CS/CS Pressure.5 MPa Load factor 5% Stroke mm ø ø5 ø ø4 ø4 ø5 ø6 ø8 ø ø5 ø4 ø6 Perpendicular, upward actuation Horizontal actuation It is when the cylinder is extending that is meter-out controlled by speed controller which is directly connected with cylinder, and its needle valve with being fully open. The average velocity of the cylinder is what the stroke is divided by the total stroke time. Load factor: ((Load weight x 9.8)/Theoretical force) x % System Components System A B C D E Solenoid valve Series VFR Rc 8 Series VFR Rc 4 Speed controller Silencer AS- AN- (S =.5 mm ) (S = 5 mm ) AS- (S = mm ) AS- (S = mm ) AS4- (S = mm ) AS4- (S = mm ) AN- (S = 5 mm ) AN- (S = 5 mm ) AN- (S = 5 mm ) AN- (S = 5 mm ) Tube bore x Length T45 x m T64 x m T86 x m T75 x m T9 x m How to Order Sub-plate Assembly <Side ported> Plug-in Non plug-in <Bottom ported> Plug-in Non plug-in VFR VFS LP LS VFR LP B VFS LS B Pilot type Nil R Note) Mounting bolts and gaskets are not attached. Internal pilot External pilot Thread type Nil Rc F G N NPT T NPTF Piping port (P, A, B port) 8 EA, EB port: Rc 4 8 4

7 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Construction VFR position single VFR position double SJ SY SV SYJ SZ VP4 S7 VQ VQ4 Closed center: VFR Exhaust center: VFR4 position closed center/exhaust center/pressure center VQ5 VQC VQZ SQ VFS VFR VQ7 Pressure center: VFR5 This figure shows a closed center type. Component Parts No. Description Material Body Sub-plate Spool valve Aluminum die-casted Aluminum die-casted Aluminum, NBR 4 Adapter plate Aluminum die-casted 5 Adapter plate Aluminum die-casted 6 End plate Resin Note Platinum silver Platinum silver Platinum silver Platinum silver Black Component Parts No. Description Material 7 Piston Resin 8 9 Piston Junction cover Resin Resin Light cover assembly Resin Spool spring Stainless steel Return spring Stainless steel Note Replacement Parts No. 4 5 Description Gasket Hexagon socket head screw Pilot valve assembly Sub-plate assembly Material NBR Steel Part no. VFR VFR VFR /4 /5 AXT64-- AXT64-6 (M x ) AXT64-- AXT64-6 (M x ) AXT64-- AXT64-6 (M x ) Refer to How to Order Pilot Valve Assembly on page. Refer to How to Order Sub-plate Assembly on page 4. 5

8 Series VFR Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR- F- (P, A, B bottom piping) (EA, EB bottom piping) Bottom ported Manual override (Non-locking) (PE port) (External pilot port) (Electrical entry) (Mounting hole) Light/Surge voltage suppressor (At FZ) (EA, EB port) (P, A, B port) ( ): Rc 8 position double: VFR- F- position closed center: VFR- F- position exhaust center: VFR4- F- position pressure center: VFR5- F- Manual override (Non-locking) Manual override (Non-locking) (Mounting hole) (Mounting hole) Other dimensions are the same as the single type. Other dimensions are the same as the single type. 6

9 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Non Plug-in: Position Single Grommet: VFR- G- (P, A, B bottom piping) (EA, EB bottom piping) Applicable cable O.D. ø. to ø.8 Manual override (Non-locking) (Lead wire length) (EA, EB port) Light/Surge voltage suppressor (At EZ) (P, A, B port) (External pilot port) Bottom ported Grommet terminal: VFR- E- Conduit terminal: VFR- T- Light Applicable cable O.D. ø6 to ø8 ( ): Rc 8 Light/Surge voltage suppressor (At TZ) Light SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Max. Other dimensions are the same as the grommet type. Other dimensions are the same as the grommet type. Applicable cable O.D. ø6 to ø8 [ø4.5 to ø7].4 [5.6] 4.4 [6.6] 96.4 [98.6] 87.4 [89.6] Pg.9 D Y Light/Surge voltage suppressor (At DZ, YZ) DIN terminal: VFR- - Light L plug connector: VFR- L- M plug connector: VFR- M- Light/Surge voltage suppressor (At LZ) (Lead wire length) (Lead wire length) Light/Surge voltage suppressor (At MZ) Max..4 [.6] 6.5. [ ]: Type Y Other dimensions are the same as the grommet type. Other dimensions are the same as the grommet type. Other dimensions are the same as the grommet type. 7

10 Series VFR Non Plug-in: Position Double Grommet: VFR- G- (P, A, B bottom piping) (EA, EB bottom piping) Bottom ported (External pilot port) (PE port) (Mounting hole) Manual override (Non-locking) (Lead wire length) (EA, EB port) Grommet terminal: VFR- E- Light/Surge voltage suppressor (At EZ) Light Applicable cable O.D. ø. to ø.8 (P, A, B port) Conduit terminal: VFR- T- Applicable cable O.D. ø6 to ø8 Light/Surge voltage suppressor (At TZ) Light ( ): Rc 8 Max. Max. Other dimensions are the same as the grommet type. Other dimensions are the same as the grommet type. D DIN terminal: VFR- - Applicable cable O.D. ø6 to ø8 [ø4.5 to ø7] Pg.9.4 [5.6] 4.4 [6.6] 96.4 [98.6] 87.4 [89.6] Light Y Light/Surge voltage suppressor (At DZ, YZ) L plug connector: VFR- L- M plug connector: VFR- M- Light/Surge voltage suppressor (At LZ) (Lead wire length) (Lead wire length) Light/Surge voltage suppressor (At MZ) [9.] Max. 7 [7.5] Max. 8 [ ]: Type Y Other dimensions are the same as the grommet type. Other dimensions are the same as the grommet type. Other dimensions are the same as the grommet type.

11 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Non Plug-in: Position Closed Center/Exhaust Center/Pressure Center Grommet Closed center: VFR- G- Exhaust center: VFR4- G- Pressure center: VFR5- G- (P, A, B bottom piping) (EA, EB bottom piping) (External pilot port) (PE port) SJ SY SV (Mounting hole) Manual override (Non-locking) (Lead wire length) SYJ SZ VP4 S7 (EA, EB port) VQ (P, A, B port) ( ): Rc 8 VQ4 Grommet terminal Closed center: VFR- E- Exhaust center: VFR4- E- Pressure center: VFR5- E- Light/Surge voltage suppressor (At EZ) Light Applicable cable O.D. ø. to ø.8 Conduit terminal Closed center: VFR- T- Exhaust center: VFR4- T- Pressure center: VFR5- T- Applicable cable O.D. ø6 to ø8 Light/Surge voltage suppressor (At TZ) Light VQ5 VQC VQZ SQ VFS VFR VQ7 Max. Max. Other dimensions are the same as the grommet type. Other dimensions are the same as the grommet type. DIN terminal Closed center: VFR- - Exhaust center: VFR4- - Pressure center: VFR [5.6] 4.4 [6.6] 96.4 [98.6] 87.4 [89.6] D Y D Y D Y Applicable cable O.D. ø6 to ø8 [ø4.5 to ø7] Pg.9 Light/Surge voltage suppressor (At DZ, YZ) Light L plug connector Closed center: VFR- L- Exhaust center: VFR4- L- Pressure center: VFR5- L- Light/Surge voltage suppressor (At LZ) (Lead wire length) M plug connector Closed center: VFR- M- Exhaust center: VFR4- M- Pressure center: VFR5- M- (Lead wire length) Light/Surge voltage suppressor (At MZ) [9.] Max. 78. [78.6] Max. [ ]: Type Y Other dimensions are the same as the grommet type. [ ]: Type Y Other dimensions are the same as the grommet type. [ ]: Type Y Other dimensions are the same as the grommet type. 9

12 Series VFR Manifold Specifications Manifold Specifications Base model Plug-in type VV5FR- (-Q) Non plug-in type VV5FR-(-Q) Wiring With terminal block With multi-connector With D-sub connector Grommet Grommet terminal Conduit terminal DIN terminal L plug connector M plug connector Porting specifications Port size A, B port P, EA, EB A, B Note) Side/Bottom 8, 4 4 C6, C8 Note) Side ported and bottom ported cannot be taken at the same time. to 5 to 8 to 5 Applicable valve model VFR - F(-Q) VFR - G VFR - E VFR - T VFR - D(-Q) VFR - L VFR - M How to Order Manifold Assembly <Example> Plug-in type with terminal block (6 stations, one-piece junction cover) VV5FR-T-6- set (Manifold base part no.) VFR-5FZ sets ( position single part no.) VFR-5FZ sets ( position double part no.) VVFS-A set (Blanking plate assembly part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. <Example> Non plug-in type: 6 stations VV5FR--6- set (Manifold base part no.) VFR-5D 5 sets ( position single part no.) VFR4-5D set ( position exhaust part no.) VVFS-R-- set (Individual EXH spacer part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Plug-in Type: With Terminal Block Since lead wires of solenoid valve are connected with the terminals on upper surface of terminal block corresponding lead wires from power source can be wired at the bottom of terminal block. U side Individual junction cover D side One piece junction cover U side Note) P port or EA/EB port of symbol to 8 can be individual port with block plate. Therefore, if using individual SUP spacer or individual EXH spacer for individual port, its symbol is. VV5FR T Series VFR Manifold Plug-in type with terminal block Junction cover Individual junction Nil cover One-piece junction cover D side stations Conduit wiring 5 5 stations 8 Option When an individual passage is used, P, EA and EB ports will be bottom ported. Port size P, EA, EB C6 C8 M 4 CE-compliant Nil Q CE-compliant Thread type A, B Nil Rc F G 8 N NPT T NPTF 4 One-touch fitting for ø6 One-touch fitting for ø8 Mixed For bottom ported, /8 is only available. Passage Porting specification P EA, EB A, B Common Side Common Bottom Common Side 4 Individual Bottom 5 Individual Side 6 Common Bottom 7 Individual Side 8 Individual Bottom Plug-in Type: With Multi-connector (For wiring specifications, refer to page 6.) Master connection of power and solenoid valves. Quick wiring permits ease of VV5FR C D 5 installation. Series VFR Manifold U side Plug-in type with Passage Porting multi-connector specification P EA, EB A, B Connector mounting direction Common Side D D side mounting Junction cover D side U Common Bottom U side mounting One-piece Common Side Multi-connector junction cover 4 Individual Bottom 5 Individual Side 6 Common stations Bottom Note) P port or EA/EB port of symbol to 8 can be 7 Individual Side individual port with block plate. Therefore, if using 8 Individual 8 8 stations Bottom individual SUP spacer or individual EXH spacer for individual port, its symbol is. Max. 8 Option stations When an individual passage is used, P, EA and EB ports will be 4 bottom ported. Port size P, EA, EB A, B 8 4 C6 4 One-touch fitting for ø6 C8 M One-touch fitting for ø8 Mixed For bottom ported, /8 is only available. CE-compliant Nil Q CE-compliant Thread type Nil Rc F G N NPT T NPTF

13 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Plug-in Type: With D-sub Connector (For wiring specifications, refer to page 6.) Wide range of interchangeability (D-sub connector (5P) conforming to MIL standard) Quick wiring permits easier installation. U side D-sub conector Wiring for every valve VV5FR Series VFR Manifold Plug-in type with D-sub connector F Connector mounting direction D side D U D side mounting U side mounting Junction cover One-piece junction cover U 6 stations 8 8 stations Max. 8 stations Note) P port or EA/EB port of symbol to 8 can be individual port with block plate. Therefore, if using individual SUP spacer or individual EXH interface for individual port, its symbol is. Non Plug-in Type: Grommet, Grommet Terminal, Conduit Terminal, DIN Terminal VV5FR Series VFR Manifold Non plug-in type stations 5 5 stations 5 Passage Porting specification P EA, EB A, B Common Side Common Bottom Common Side 4 Individual Bottom 5 Individual Side 6 Common Bottom 7 Individual Side 8 Individual Bottom Option When an individual passage is used, P, EA and EB ports will be bottom ported. Passage Porting specification P EA, EB A, B Side Common Common Bottom Side 4 Common Individual Bottom 5 Side 6 Individual Common Bottom 7 Side 8 Individual Individual Bottom Option When an individual passage is used, P, EA and EB ports will be bottom ported. CE-compliant Thread type Nil Nil Rc Q CE-compliant F G N NPT T NPTF Port size P, EA, EB A, B 8 4 C6 4 One-touch fitting for ø6 C8 One-touch fitting for ø8 M Mixed Thread type Nil Rc F G N NPT T NPTF Port size P, EA, EB A, B 8 4 C6 4 One-touch fitting for ø6 C8 One-touch fitting for ø8 M Mixed For bottom ported, /8 is only available. For bottom ported, /8 is only available. CE-compliant Nil Q CE-compliant SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Note) P port or EA/EB port of symbol to 8 can be individual port with block plate. Therefore, if using individual SUP spacer or individual EXH spacer for individual port, its symbol is. 4

14 Series VFR Manifold/Option Parts Assembly Individual SUP spacer Setting individual SUP spacer on the manifold block enables individual SUP port for each valve. Body type Plug-in type Non plug-in type Rc 8 VVFS-P-- VVFS-P-- Rc 4 VVFS-P-- VVFS-P-- Part no. Part no. Individual EXH spacer Setting individual EXH spacer on the manifold block enables individual EXH port for each valve. Body type Plug-in type Non plug-in type Rc 8 VVFS-R-- VVFS-R-- Rc 4 VVFS-R-- VVFS-R-- Throttle valve spacer Needle valve set on the manifold block can control cylinder speed by throttling exhaust. Body type Plug-in type Non plug-in type Part no. VVFS-A- VVFS-A- Interface regulator Interface regulator set on the manifold block can regulate pressure for each valve. (Refer to Flow Characteristics on page 4 before operation.) Body type Plug-in type Non plug-in type P port regulation ARBF--P- ARBF--P- Blanking plate It is used by attaching on the manifold block for being prepared for removing a valve for maintenance reasons or planning to mount a spare valve, etc. Body type Plug-in type Non plug-in type Part no. VVFS-A Manifold Option With control unit Plug-in/Non Plug-in type Filter, regulation valve, pressure switch and air release valve all combine to form one unit. Piping processes are eliminated. SUP block disk When supplying manifold with more than two different kinds of pressure, high and low, insert a block disk in between stations subjected to different pressures. Body type Plug-in type Non plug-in type Part no. AXT65-A EXH block disk When valve exhaust affects the other stations in the circuit, insert EXH block disk in between stations to separate valve exhaust. Body type Plug-in type Non plug-in type Part no. AXT65-A Air release valve spacer Valve VFR (single) can be used as air release valve by combining with release valve spacer. Body type Plug-in type Non plug-in type L L Part no. VVFS-4A- R VVFS-4A- R Note) L: U side mount R: D side mount SUP stop valve spacer Note) If SUP stop valve spacer is set, valve can be removed for maintenance without stopping air pressure supply for other valves. Body type Plug-in type Non plug-in type Part no. VVFS-7A- VVFS-7A- (Height will be. mm higher.) Note) Used with manifold base. Please contact SMC for details. For details, refer to page 47. 4

15 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold/Plug-in Type With terminal block (Individual junction cover): VV5FR-T- Station - Port size U side SJ SY Bottom ported: VV5FR-T- Station - Port size (PE port) (Electrical entry) (A, B port) With terminal block (One-piece junction cover): VV5FR-T- Station - Port size D side Light/Surge voltage suppressor (At FZ) (P, EA, EB port) C6, C8 (Pitch) C6: Max. 6 C8: Max. 6.5 SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ U side SQ VFS VFR VQ7 (Pitch) D side (A, B port) Bottom ported: VV5FR-T- Station - Port size (PE port) Light/Surge voltage suppressor (At FZ) C6, C8 (Electrical entry) (P, EA, EB port) C6: Max. 6 C8: Max. 6.5 n: L 75 L 84 L Formula L = 8 x n + 47 L = 8 x n

16 Series VFR Manifold/Plug-in Type With multi-connector: VV5FR-CD- Station - Port size, VV5FR-CU- Station - Port size U side (Pitch) D side (A, B port) Bottom ported: CD VV5FR- - Station - Port size CU Plug assembly: VVFS-A- Option: Refer to page 6. (PE port) Light/Surge voltage suppressor (At FZ) C6, C8 (P, EA, EB port) C6: Max. 6 C8: Max. 6.5 For wiring specifications, refer to page 6. With D-sub connector: VV5FR-FD- Station - Port size, VV5FR-FU- Station - Port size U side (Pitch) D side Bottom ported: VV5FR- FD- Station - Port size FU Plug assembly: VVZS-A- Option: Refer to page 6. (PE port) Light/Surge voltage suppressor (At FZ) (A, B port) C6, C8 L L L For wiring specifications, refer to page n: Formula L = 8 x n + 47 L = 8 x n + 56 (P, EA, EB port) C6: Max. 6 C8: Max

17 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold/Non plug-in type: VV5FR-- Station - Port size Grommet: G Manual override (Non-locking) SJ SY SV SYJ Bottom ported: VV5FR-- Station - Port size (PE port) (Lead wire length) (A, B port) C6, C8 SZ VP4 S7 VQ VQ4 (P, EA, EB port) C6: Max. 6 C8: Max. 6.5 VQ5 Grommet terminal: E Light/Surge voltage suppressor (At EZ) Conduit terminal: T Max. Light/Surge voltage suppressor (At TZ) Max. DIN terminal: D, Y Max. Light/Surge voltage suppressor (At DZ, YZ) 78. [78.6] 7..4 Max. VQC VQZ SQ VFS Applicable cable O.D. ø. to ø.8 Applicable cable O.D. ø6 to ø8.6 [.8].6 [.8].6 [4.8].6 [5.8] PE P Applicable EA EB cable O.D. ø6 to ø8 R R [ø4.5 to ø7] 84.6 [84.8] 4.5 VFR VQ7 L plug connector: L M plug connector: M [ ]: Type Y Light/Surge voltage suppressor (At LZ) (Lead wire length) (Lead wire length) Light/Surge voltage suppressor (At MZ) L L L n: Formula L = 8 x n + 47 L = 8 x n

18 Series VFR Manifold/Option Parts Assembly: Plug-in Type/Non Plug-in Type Individual SUP spacer: VVFS-P- - (Plug-in type) VVFS-P- - (Non plug-in type) Throttle valve spacer: VVFS-A- (Plug-in type) VVFS-A- (Non plug-in type) Throttle valve spacer Individual SUP spacer SUP port Individual EXH spacer: VVFS-R- - (Plug-in type) VVFS-R- - (Non plug-in type) Interface regulator ARBF--P- (Plug-in type) ARBF--P- (Non plug-in type) Individual EXH spacer Interface regulator EXH port SUP block disk: AXT65-A EXH block disk: AXT65-A Blocking plate Release valve spacer R VVFS-4A- L (Plug-in type) R VVFS-4A- (Non plug-in type) L Valve VFR (Single) Release valve spacer SUP port Note) VVFS-4A-/R (D side mounting) 46

19 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold with Control Unit Control unit (Filter, Regulator, Pressure switch, Air release valve) are all standardized to the one unit, and can be mounted on the manifold base without any attachments. Piping processes are eliminated. Plug-in type Non plug-in type Caution Air filter with auto-drain or manual drain must be mounted with the air filter at the bottom. Manifold Specifications Wiring Manifold Applicable valve model Porting specifications Rc Plug-in type: VV5FR- (-Q) Non plug-in type: VV5FR-(-Q) With terminal block Grommet, Grommet terminal With multi-connector Conduit terminal, DIN terminal With D-sub connector L plug connector, M plug connector VFR - G, VFR - E VFR - F(-Q) VFR - T,VFR - DY(-Q) VFR - L,VFR - M Common SUP, Common EXH A, B port Side: Rc /8, /4, C6, C8, Bottom: Rc /8 (Option) P, EA, EB port Side: Rc /4, Bottom: Rc /8 (Option) to 5 stations (With multi-connector/d-sub connector: to 8 stations) Including station of control unit Control Unit Specifications Air filter (With auto-drain/with manual drain) Filtration degree 5 μm Regulator Set pressure.5 to.85 MPa (Outlet pressure) Pressure switch Set pressure. to.6 MPa range: OFF Differential.8 MPa Contact a Indicator light LED (RED) Max. switch VA AC, W DC capacity Max. operating 4 VAC, DC or less: 5 ma current VAC, DC: ma Inside voltage 4 V or less drop Air release valve (Single only) Operating. to.9 MPa pressure range Control Unit/Option Air release valve spacer () () Pressure switch Blanking plate <Plug-in type> VVFS-4A-R (D side mounting) VVFS-4A-L (U side mounting) <Non plug-in type> VVFS-4A-R (D side mounting) VVFS-4A-L (U side mounting) ISP-- For filter regulator For pressure switch For air release valve MP- MP- AXT65-8A Filter 5-5B element Note ) Refer to Manifold Option on page 46. Note ) Pressure switch cannot be mounted later on non plug-in type. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 47

20 Series VFR How to Order VV5FR 8 AP Series VFR Manifold Base model T T CD CU FD FU Connector Electrical entry mounting direction Plug-in type terminal block Plug-in type multi-connector Plug-in type D-sub connector Non plug-in type Junction cover Stacking type Integrated type D side U side Integrated type D side U side Integrated type stations 5 Note) 5 stations Note) CD, CU, FD, FU: Max. 8 stations T, T, : Max. 5 stations Including station of control unit Porting Passage specifications P EA, EB (A, B) Side Common Common Bottom Side 4 Common Individual Bottom 5 Side 6 Individual Common Bottom 7 Side 8 Individual Individual Bottom Option P port or EA/EB port of symbol to 8 can be individual port with block disk. Therefore, if using individual SUP spacer or individual EXH spacer for individual port, its symbol is. When an individual passage is used, P, EA and EB ports will be bottom ported. Nil F N T Control unit type Control equipment Air release valve Air filter regulator with manual drain Air filter regulator with auto-drain Pressure switch Blanking plate (Air release valve) Blanking plate (Filter regulator) Blanking plate (Pressure switch) Required stations Note) Control unit is D side mounting only. Thread type Rc G NPT NPTF Port size P, EA, EB A, B 8 4 C6 4 One-touch fitting for ø6 C8 One-touch fitting for ø8 M Mixed For bottom ported, /8 is only available. CE-compliant Nil Q CE-compliant Air release valve coil rating Nil None VAC, 5/6 Hz 5 4 VDC 9 Other Nil MP AP M A G F C E stations station How to Order Manifold Assembly <Example> Plug-in type with terminal block VV5FR-T-9--MP5 set (Manifold base part no.) VFR-5FZ 5 sets ( position single part no.) VFR-5FZ sets ( position double part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. The st and nd station are used for control unit mounting. When ordering, specify the part nos. in order from the rd. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. <Example> Non plug-in type VV5FR--7--M5 set (Manifold base part no.) VFR-5D 5 sets ( position single part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. The st and nd station are used for control unit mounting. When ordering, specify the part nos. in order from the rd. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. 48

21 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold with Control Unit: Plug-in Type/Non Plug-in Type Plug-in type: VV5FR-T- Station - Port size - Control unit Voltage of air release valve Example for manifold Individual EXH spacer U side Individual SUP spacer Pilot EXH port Electrical entry Pressure switch Air release valve Po port D side (P, EA, EB port) U side Light/Surge voltage suppressor (A, B port) (Pitch) Control unit Non plug-in type: VV5FR-- Station - Port size - Control unit Voltage of air release valve Example for manifold Control unit Pressure switch Air release valve Filter regulator Individual EXH spacer Individual SUP spacer SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 (Pitch) Control unit Pressure switch Pressure switch Electrical entry Pressure switch Air release valve Air release valve Filter regulator D side Pilot EXH port Po port (P, EA, EB port) L L L L(MP) L(AP) n: Formula L = 8 x n + 47 L = 8 x n + 56 L = 8 x n + 94 L = 8 x n

22 Series VFR Manifold Base Construction: Plug-in Type/Non Plug-in Type End plate (D side) End plate (U side) Replacement Parts No Description Connection fitting A Connection fitting B Gasket A Gasket B O-ring O-ring O-ring Adapter plate assembly Adapter plate Material Steel plate Steel plate NBR NBR NBR NBR NBR Resin For T For T For C For F Part no. AXT65-4- AXT65-5 AXT65-7 AXT x 5 x.5.5 x 7.5 x.5 8 x 5 x.5 AXT65-8-A (Terminal and adapter plate) AXT65-8- VVF-6-6 Replacement Parts: Sub Assembly No. Description Assembly part no. Component parts Applicable manifold base AXT65-A- () Manifold block!, Metal joint q, w, O-ring t, y, u Terminal i, C6 Plug-in type C8 Junction cover o, Adaptor plate, Pin housing, Guide Manifold block assembly () End plate (U side) assembly End plate (D side) assembly No. Description Material Part no. For T 9 Junction cover For T assembly For C For F AXT65-8-A AXT65-8-7A- VVF-6-5A- Rubber plug NBR For T AXT6- AXT65-A- AXT65-A- AXT65-A- AXT65-A- AXT65-A- () C6 C8 Note ) For side ported Note ) : A, B port size Rc / 8, : A, B port size Rc / 4 Note ) Please contact SMC if parts except for /T/T are needed. Contact SMC for CE-compliant products. Manifold block!, Metal joint q, w, O-ring t, y, u End plate (U)!, Metal joint q, w, Gasket A e, Guard! End plate (U)!, Metal joint q, w, Gasket A e, Guard! Note) Manifold Base/Construction: Plug-in type with terminal block. End plate (D)!, Metal joint q, w, Gasket B r, Guard!, Steel ball End plate (D)!, Metal joint q, w, Gasket B r, Guard!, Steel ball Non plug-in type Plug-in type For T With terminal block T Non plug-in type (For ) () Plug-in type With terminal block For T T Non plug-in type (For ) () () () 5

23 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR [Option] JIS position position Single Closed center Double Plug-in type Non plug-in type Exhaust center Pressure center Standard Specifications Valve specifications Electricity specifications Pilot type Manual override Fluid Operating pressure range position single/ position position double Ambient and fluid temperature Lubrication Manual override Mounting orientation Shock/Vibration resistance Enclosure Coil rated voltage Allowable voltage fluctuation Apparent power (AC) () Power consumption (DC) () Electrical entry Inrush Holding Air. to.9 MPa. to.9 MPa to 5 C (No freezing. Refer to page 5.) Not required () Non-locking push type Unrestricted /5 m/s () Dustproof, VAC (5/6 Hz), 4 VDC 5 to % of rated voltage 5.6 VA/5 Hz, 5. VA/6 Hz.4 VA (. W)/5 Hz,. VA (.5 W)/6 Hz Plug-in type Non plug-in type.8 W Conduit terminal Grommet, Grommet terminal Conduit terminal, DIN terminal Note ) Use turbine oil Class (ISO VG), if lubricated. Note ) At rated voltage Note ) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Option Specifications Main valve Pilot valve Coil rated voltage Porting specifications Option External pilot Note) Direct manual override Non-locking push type A (Extended), Locking type B (Tool required), Locking type C (Lever) to,, 4 VAC 5/6 Hz VDC Bottom ported With light/surge voltage suppressor Note) Operating pressure: to.9 MPa Pilot pressure: position single/ position. to.9 MPa position double. to.9 MPa SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Model position position Type of actuation Single Double Closed center Exhaust center Pressure center Plug-in Model Non plug-in VFR VFR VFR4 VFR VFR VFR4 VFR VFR VFR4 VFR4 VFR4 VFR44 VFR5 VFR5 VFR54 Port size Rc C [dm /(s bar)] Max. () operating cycle (Hz) 5 5 () Response time (ms) Note ) [ ]: Denotes the normal position. Note ) Min. operating frequency is once in days. Note ) Based on dynamic performance test, JIS B (.5 MPa, Coil temperature: C, at rated voltage, without surge voltage suppressor) Note 4) For VFR - FZ-, ( ): VFR -DZ -, < >: VFR 4- G- Flow characteristics () 4/ (P A/B) 4/ 5/ (A/B EA/EB) b Cv C [dm /(s bar)] [.4].4 [.47]. [.96] [.4].9 [.46].4 [.96] 7.6 [.4]. [.48].9 [.69] [.4].4 [.47]. [.69] b Cv or less or less 5 or less 5 or less 5 or less (4) Mass (kg).6 (.64) <.58>.7 (.74) <.69>.7 (.75) <.7>.7 (.75) <.7>.7 (.75) <.7> 5

24 Series VFR Plug-in VFR 5 F Non plug-in position single VFR Nil R Option Electrical entry F: Plug-in type, conduit terminal Body option Standard Direct manual override Option Pilot type Internal pilot External pilot Coil rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC 5/6 Hz VAC, 5/6 Hz 4 VDC VDC 4 VAC, 5/6 Hz 9 Other Option D Option Nil Z None With light/surge voltage suppressor Porting Port size (P, A, B, EA, EB port) specifications Nil Without sub-plate (P, A, EA, EB port) Nil B Option Side ported Bottom ported Option/VFR Nil Z Non plug-in VFR 4 G 4 position double position closed center position exhaust center position pressure center G: Grommet E: Grommet terminal How to Order 4 8 For bottom ported: Rc /4 None With light/surge voltage suppressor Option/VFR 4 Nil None Z With light/surge voltage suppressor S With surge voltage suppressor Indicator light is not available for grommet type. With surge voltage suppressor is available for grommet type only. Electrical entry: VFR E: Grommet terminal D: DIN terminal Electrical entry: VFR 4 T: Conduit terminal D, Y: DIN terminal CE-compliant Nil Q CE-compliant Electrical entry: D/DO, Y/YO and F only Thread type Nil Rc F G N NPT T NPTF Common electrical entry Individual electrical entry Pilot valve manual override Nil: Non-locking push type A : Non-locking push type A (Extended) B : Locking type B (Tool required) C : Locking type C (Lever) 5 How to Order Pilot Valve Assembly SF4 F 7 Coil rated voltage Electrical entry, Light/Surge voltage suppressor Manual override Non-locking Indicator With surge Applicable Nil Electrical entry voltage push type light suppressor valve model Rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz 4 VAC, 5/6 Hz 5 4 VDC 6 VDC 7 4 VAC, 5/6 Hz 9 Other Option 5 F G GS E EZ T TZ D DZ Y YZ Plug-in Grommet Grommet terminal Conduit terminal DIN terminal DIN terminal (DIN465B type) VFR VFR VFR 4 A B C Option Non-locking push type A (Extended) Locking type B (Tool required) Locking type C (Lever) Nil Applicable valve model VFR VFR VFR 4 Option CE-compliant Nil Q CE-compliant Electrical entry: D, Y and F only VFR, VFR : Pilot valve assembly is all plug-in (F).

25 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Cylinder Speed Chart System A B Average speed (mm/s) Bore size Series MB, CA Pressure.5 MPa Load factor 5% Stroke 5 mm Series CS/CS Pressure.5 MPa Load factor 5% Stroke mm ø4 ø5 ø6 ø8 ø ø5 ø4 ø6 ø8 ø It is when the cylinder is extending that is meter-out controlled by speed controller which is directly connected with cylinder, and its needle valve with being fully open. The average velocity of the cylinder is what the stroke is divided by the total stroke time. Load factor: ((Load weight x 9.8)/Theoretical force) x % System Components System Solenoid valve Speed controller A Series VFR AS4- Rc 4 (S = 4 mm ) B Series VFR AS4- Rc 8 (S = 7 mm ) <Side ported> Pilot type Nil R Internal pilot External pilot Plug-in VFR P Silencer AN- (S = 5 mm ) AN- (S = 6 mm ) How to Order Sub-plate Assembly Non plug-in VFS S <Bottom ported> Plug-in VFR P B Non plug-in VFS S B Note) Mounting bolts and gaskets are not attached. SPG (Steel pipe) dia. x Length 6A x m A x m Piping port (P, A, B, EA, EB port) 4 8 Thread type Nil Rc F G N NPT T NPTF Piping port (P, A, B, EA, EB port) 4 Use as a guide for selection. Please confirm the actual conditions with SMC Sizing Program. Perpendicular, upward actuation Horizontal actuation SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 5

26 Series VFR Construction position single VFR VFR position double Closed center: VFR position closed center/exhaust center/pressure center Exhaust center: VFR4 Pressure center: VFR5 This figure shows a closed center type. Component Parts No. Description Material Body Aluminum die-casted Sub-plate Spool valve Aluminum die-casted Aluminum, NBR 4 Adapter plate Resin 5 End plate Resin Note Platinum silver Platinum silver Black Black Component Parts No. Description Material 6 Piston Resin 7 8 Piston Junction cover Resin Resin 9 Light cover Resin Return spring Stainless steel Note Replacement Parts No. 54 Description Gasket Hexagon socket head screw Pilot valve assembly Sub-plate assembly Material NBR Steel VFR VFR-6-4 AXT6- (M x ) Description VFR VFR-6-4 AXT6- (M x ) Refer to How to Order Pilot Valve Assembly on page 5. Refer to How to Order Sub-plate Assembly on page 5. VFR /4 /5 VFR-6-4 AXT6- (M x )

27 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR - FZ mounting hole Electrical entry Manual override (Non-locking) Light/Surge voltage suppressor Light/Surge voltage suppressor (Mounting hole) Bottom ported (External pilot port) (PE port) position single: VFR - FZ position closed center: VFR - FZ position exhaust center: VFR4 - FZ position pressure center: VFR5 - FZ Light/Surge voltage suppressor ( ): Rc 4 SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 (Mounting hole) (Mounting hole) Other dimensions are the same as the single type. Other dimensions are the same as the single type. 55

28 Series VFR Non Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR - E, VFR - DZ () (.5) mounting hole Bottom ported /8" (PE port) 4 Manual override (Non-locking) Applicable cable O.D. ø8 to ø 69 5 /8" (External pilot port) Electrical entry 48 (ø.) x ø5.6 (Mounting hole) Max x ø5.6 5 (Mounting hole) (With direct manual override) (Grommet terminal) /8" (PE port) 4 G/ 5 x /8", /4" 4 (.5) 4 (.5) ( ): Rc 4 position double: VFR - E, VFR - DZ position closed center: VFR - E, VFR4 - DZ position exhaust center: VFR4 - E, VFR4 - DZ position pressure center: VFR5 - E, VFR5 - DZ x ø5.6 (Mounting hole) Other dimensions are the same as the single type. Other dimensions are the same as the single type. 56

29 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Non Plug-in: Position Single position single: VFR4 - G SJ SY (PE port) E: Grommet terminal T: Conduit terminal D, Y: DIN terminal Applicable cable O.D. ø. to ø.8 (With direct manual override: ) Manual override (Non-locking) (With direct manual override: ) (Lead wire length) Max. (With direct manual override:.5) Applicable cable O.D. ø6 to ø8 (Mounting hole).9 Max. (With direct manual override:.4) (External pilot port) ( ): Rc 4 Applicable cable O.D. ø4.5 to ø Pg SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 : With light/surge voltage suppressor : With light/surge voltage suppressor : With light/surge voltage suppressor 57

30 Series VFR Non Plug-in: Position Double, Position Closed Center/Exhaust Center/Pressure Center position double: VFR4 - G position closed center: VFR4 - G position exhaust center: VFR44 - G position pressure center: VFR54 - G Manual override (Non-locking) (External pilot port) (PE port) (With direct manual override: ) (Lead wire length) (Mounting hole) [ ]: position ( ): Rc 4 E: Grommet terminal T: Conduit terminal D, Y: DIN terminal Applicable cable O.D. ø. to ø.8 (With direct manual override: ) Max. (With direct manual override:.5) Applicable cable O.D. ø6 to ø8.9 Max. Applicable cable O.D. ø4.5 to ø7 (With direct manual override:.4) ( ) 56.8 ( 66.8 ) (69.5. ) Pg [ ]: position : With light/surge voltage suppressor [ ]: position : With light/surge voltage suppressor [ ]: position : With light/surge voltage suppressor 58

31 Series VFR Manifold Specifications Manifold Specifications Base mounted Plug-in type VV5FR- (-Q) Non plug-in type VV5FR-(-Q) Non plug-in type VV5FR-4(-Q) Wiring With terminal block With multi-connector With D-sub connector Grommet terminal DIN terminal Grommet Grommet terminal Conduit terminal DIN terminal How to Order Manifold Assembly <Example> Plug-in type with terminal block: 6 stations Plug-in Type: With Terminal Block Porting specifications A, B port Side/Bottom Port size P, EA, EB A, B Note) If silencer is mounted to EA/EB port, use silencer AN4-4 (O.D. ø7). VV5FR-T-6- set (Manifold base part no.) VFR-5FZ sets ( position single part no.) VFR-5FZ sets ( position double part no.) VVFS-A set (Blanking plate) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Since lead wires of solenoid valve are connected with the terminals on upper surface of terminal block, corresponding lead wires from power source can be wired at the bottom of terminal block. U side Terminal block (Internal) Conduit wiring D side VV5FR Series VFR Manifold Plug-in type with terminal block stations Note) 4, 8 C8, C stations T to to 8 to Applicable valve model VFR - F(-Q) VFR - E VFR - D(-Q) VFR 4 - G VFR 4 - E VFR 4 - T VFR 4 - D(-Q) <Example> Non plug-in type: 6 stations VV5FR--6- set set (Manifold base part no.) VFR-5D 5 sets ( position single part no.) VFR4-5D set ( position exhaust center part no.) VVFS-R-- set (Individual EXH spacer part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. 6 Option P Common Porting specifications EA, EB (A, B) Passage Common Side Bottom Port size P, EA, EB A, B 4 8 C8 One-touch fitting for ø8 C M One-touch fitting for ø Mixed For bottom ported: Rc /4, /8 only. CE-compliant Nil Q CE-compliant Thread type Nil Rc F G N NPT T NPTF SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Plug-in Type: With Multi-connector (For wiring specifications, refer to page 6.) Master connection of power and solenoid valves. VV5FR Quick wiring permits ease of installation. Series VFR Manifold Plug-in type with U side multi-connector Connector mounting direction stations D D side mounting U U side mounting 8 8 stations Max: 8 D side stations Multi-connector C D 5 Option P Common Porting specifications EA, EB (A, B) Passage Common Side Bottom CE-compliant Nil Q CE-compliant Port size Thread type P, EA, EB A, B 4 8 Nil F N Rc G NPT C8 One-touch T NPTF fitting for ø8 C One-touch fitting for ø M Mixed For bottom ported: Rc /4, /8 only. 59

32 Series VFR Plug-in Type: With D-sub Connector (For wiring specifications, refer to page 6.) Wide range of interchangeability (5 pin D-sub connector conforms to MIL standard) Quick wiring permits easier installation. U side D-sub connector D side VV5FR Series VFR Manifold Plug-in type with D-sub connector D U Connector mounting direction D side mounting U side mounting F stations 8 8 stations Max: 8 stations D 6 Option P Common Porting specifications EA, EB (A, B) Passage Common Side Bottom Port size P, EA, EB C8 C M A, B 4 8 One-touch fitting for ø8 One-touch fitting for ø Mixed For bottom ported: Rc /4, /8 only. CE-compliant Nil Q CE-compliant Thread type Nil Rc F G N NPT T NPTF Non Plug-in Type: Grommet Terminal, DIN Terminal (Common electrical entry) Individual wiring for every valve Grommet terminal DIN terminal VV5FR Series VFR Manifold Non plug-in type Common electrical Option 5 stations stations Passage Porting P EA, EB specifications (A, B) Common Common Side Bottom C8 C M Port size P, EA, EB A, B 4 8 One-touch fitting for ø8 One-touch fitting for ø Mixed For bottom ported: Rc /4, /8 only. CE-compliant Nil Q CE-compliant Thread type Nil Rc F G N NPT T NPTF Non Plug-in Type: Grommet, Grommet Terminal, Conduit Terminal, DIN Terminal (Individual electrical entry) Individual wiring for every valve Note) Manifold base is VV5FR 4 5 in common with VV5FR-. Note) Manifold base is in common with Series VFS. Series VFR Manifold Non plug-in type Individual electrical entry stations stations Option Passage Porting specifications P EA, EB (A, B) Side Common Common Bottom Port size P, EA, EB C8 C M CE-compliant Nil Q CE-compliant Thread type Nil Rc A, B F G 4 N NPT T NPTF 8 One-touch fitting for ø8 One-touch fitting for ø Mixed For bottom ported: Rc /4, /8 only. 6

33 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold/Option Parts Assembly Individual SUP spacer Setting individual SUP spacer on the manifold block enables individual SUP port for each valve. Body type Plug-in type Non plug-in type Part no. VVFS-P-- VVFS-P-- Individual EXH spacer Setting individual EXH spacer on the manifold block enables individual EXH port for each valve. Body type Plug-in type Non plug-in type Part no. VVFS-R-- VVFS-R-- SUP block disk When supplying manifold with more than two different pressures, high and low, insert a block disk in between stations subjected to different pressures. Body type Plug-in type Non plug-in type Part no. AXT66-A EXH block disk When valve exhaust affects the other stations on the circuit, insert EXH block disk in between stations to separate valve exhaust. Body type Plug-in type Non plug-in type Part no. AXT66-A Throttle valve spacer Needle valve set on the manifold block can control cylinder speed by throttling exhaust. Body type Plug-in type Non plug-in type Part no. VVFS-A- VVFS-A- Shape Interface regulator Interface regulator set on the manifold block can regulate pressure for each valve. (Refer to Flow Characteristics on page 4 before operation.) Body type Plug-in type Non plug-in type P port regulation ARBF5--P- ARBF5--P- A port regulation ARBF5--A- ARBF5--A- B port regulation ARBF5--B- ARBF5--B- SUP stop valve spacer If SUP stop valve spacer is set, valve can be removed for maintenance without stopping air pressure supply for other valves. Body type Plug-in type Non plug-in type Part no. VVFS-7A- VVFS-7A- (Height will be 7.5 mm higher.) Blanking plate It is used by attaching on the manifold block for being prepared for removing a valve for maintenance reasons or planning to mount a spare valve, etc. Body type Plug-in type Non plug-in type Part no. VVFS-A Mounting screws: 4 positions Manifold Option With exhaust cleaner Plug-in type/non plug-in type Valve exhaust noise dampening: 5 db or more. Collects oil mist: collecting rate 99.9% or more Piping process reduced. For details, refer to page 66. With control unit Plug-in type/non plug-in type Filter, regulation valve, pressure switch and air release valve are all combined to form one unit. Piping processes are eliminated. For details, refer to page 69. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 6

34 Series VFR Manifold: Plug-in Type With terminal block: VV5FR-T- Station - Port size (A, B port) Light/Surge voltage suppressor Manual override (Non-locking) U side (A, B port) (Pitch) (Pitch) Max. D side Bottom ported: VV5FR-T- Station - Port size (With direct manual override:.5) (PE port) (Electrical entry) C8, C (P, EA, EB port) C8: Max. 6.5 C: Max. 7 L L L n: Station Formula L = x n + 6 L = x n + 75 With multi-connector: VV5FR-CD- Station - Port size, VV5FR-CU- Station - Port size (A, B port) Light/Surge voltage suppressor Manual override (Non-locking) U side (Pitch) (Pitch) D side Plug assembly: VVFS-A- (Option: Refer to page 6.) (With direct manual override:.5) C8, C (PE port) L L L n: Station Formula L = x n + 6 L = x n + 75 (P, EA, EB port) C8: Max. 6.5 C: Max. 7

35 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold: Plug-in Type With D-sub connector: VV5FR-FD- Station - Port size, VV5FR-FU- Station - Port size (A, B port) (With direct manual override:.5) Manual override (Non-locking) Light/Surge voltage suppressor U side (A, B port) (Pitch) L L L Manifold: Non Plug-in Type VV5FR-- Station - Port size (A, B port) (Pitch) Max. C8, C For wiring specifications, refer to page 6. n: Station Formula L = x n + 6 L = x n + 75 Bottom ported: VV5FR-- Station - Port size L L L PE P X EA 5 EB Manual override (Non-locking) C8: Max. 6.5 C: Max Plug assembly: VVZS-A- (Option: Refer to page 6.) (PE port) Applicable cable O.D. ø8 to ø n Max G/ x /8" (PE port) n: Station Formula L = x n + 6 L = x n PE EA5 P 4 79 EB X D side R4.5 (P, EA, EB port) L L 6 U side D side 6 x /" (P, EA, EB) (Pitch) n x /8", /4" C8, C (A, B port) C8, C B B B B A A A A 48 P= 4.5 (Pitch) Grommet with terminal C8: Max. 6.5 C: Max. 7 (With direct manual override:.5) 6 SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7

36 Series VFR Manifold: Plug-in Type VV5FR-4- Station - Port size G: Grommet U side (A, B port) Manual override (Non-locking) (Pitch) (Pitch) (Lead wire length) D side (PE port) (P, EA, EB port) [ ]: With direct manual override L L L n: Station Formula L = x n + 6 L = x n + 75 E: Grommet terminal T: Conduit terminal D, Y: DIN terminal Applicable cable O.D. ø. to ø.8 Applicable cable O.D. ø6 to ø8 Max. Applicable cable O.D. ø4.5 to ø Pg.9 Max. PE P X EA EB : With light/surge voltage suppressor : With light/surge voltage suppressor : With light/surge voltage suppressor 64

37 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold/Option Parts Assembly: Plug-in Type/Non Plug-in Type Individual SUP spacer: VVFS-P-- (Plug-in type) VVFS-P-- (Non plug-in type) Interface regulator/p port regulation: ARBF5--P- (Plug-in type) ARBF5--P- (Non plug-in type) (With direct manual override: 6) (With direct manual override: 6) Individual SUP spacer Individual EXH spacer: VVFS-R-- (Plug-in type) VVFS-R-- (Non plug-in type) Individual EXH spacer SUP/EXH block disk: AXT66-A (With direct manual override: 7) (With direct manual override: 7) Interface regulator Interface regulator/a port regulation: ARBF5--A- (Plug-in type) ARBF5--A- (Non plug-in type) Interface regulator SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Block disk mounting position Note) Used with exclusive manifold block Interface regulator/b port regulation: ARBF5--B- (Plug-in type) ARBF5--B- (Non plug-in type) Throttle valve spacer: VVFS-A- (Plug-in type) VVFS-A- (Non plug-in type) (With direct manual override: 6) Throttle valve spacer (With direct manual override: 7) Interface regulator 65

38 Series VFR Manifold with Exhaust Cleaner Serves to protect working environment. Valve exhaust noise dampening: 5 db or more. Collection rate of drainage and oil mist: 99.9% or more Piping work is reduced. Manifold Specifications Manifold Plug-in type: VV5FR- (-Q) Non plug-in type: VV5FR-(-Q) Non plug-in type: VV5FR-4(-Q) With terminal block DIN terminal Grommet, Grommet terminal Wiring With multi-connector Grommet terminal Conduit terminal, DIN terminal With D-sub connector Applicable valve model Porting specifications Rc Applicable exhaust cleaners VFR - F(-Q) VFR - D(-Q) VFR - E VFR 4 - G, VFR 4 - E VFR 4 - T, VFR 4 - D(-Q) Common SUP, Common EXH A, B port Side: Rc /4, /8, C8, C Bottom: Rc /4, /8 (Option) P port Side: Rc / EXH port: Rc to stations (With multi-connector/d-sub connector: to 8 stations) AMC6- (Port size: R) Note) Note) Exhaust cleaner AMC6- is not included. VV5FR How to Order 6 CD Plug-in type U side Non plug-in type Exhaust cleaner AMC6- (Option) D side Exhaust cleaner AMC6- (Option) Series VFR Manifold T C F 4 Base type/ Electrical entry Plug-in type with terminal block Plug-in type with multi-connector Plug-in type with D-sub connector Non plug-in type Common electrical entry Non plug-in type Individual electrical entry Connector mounting direction With connector Applicable base Nil None T,, 4 D D side mounting C, F U U side mounting Thread type Nil Rc F G N NPT T NPTF Port size P, EA, EB C8 C M A, B 4 8 One-touch fitting for ø8 One-touch fitting for ø Mixed For bottom ported: Rc /4, /8 CE-compliant Nil Q CE-compliant Exhaust cleaner mounting direction Exhaust cleaner mounting direction CD D side D side mounting CU U side U side mounting How to Order Manifold Assembly <Example> Plug-in type with terminal block (6 stations) stations Note) stations Note) Base T//4: to stations Base C/F: to 8 stations Option <Example> Non plug-in type: 6 stations P Common Passage EA, EB Common Porting specifications (A, B) Side Bottom VV5FR-T-6--CD set (Manifold base part no.) VFR-5FZ sets ( position single part no.) VFR-5FZ sets ( position double part no.) VVFS-A set (Blanking plate assembly part no.) AMC6- set (Exhaust cleaner part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Caution When using an exhaust cleaner, mount it downwards. VV5FR--6--CU set (Manifold base part no.) VFR-5E sets ( position single part no.) VFR-5E sets ( position double part no.) VVFS-A set (Blanking plate assembly part no.) AMC6- set (Exhaust cleaner part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Refer to Best Pneumatics No. 6 for Exhaust Cleaner details. 66

39 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold with Exhaust Cleaner: Plug-in Type/Non Plug-in Type Plug-in type: VV5FR-T- Station - Port size - CD CU U side Pilot valve manual override (Pilot EXH port: PE) Light Electrical entry [ ]: With direct manual override Pilot valve manual override Exhaust cleaner (Option) D side (External pilot port: X) Non plug-in type: VV5FR-- Station - Port size - CD CU U side Pilot valve manual override (Pitch) D side mounting U side D side U side mounting U side SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Exhaust cleaner (Option) D side D side D side mounting (Pilot EXH port: PE) (External pilot port: X) U side mounting [ ]: With direct manual override L L L n: Station Formula L = x n + 6 L = x n

40 Series VFR Manifold with Exhaust Cleaner: Non Plug-in Type Non plug-in type: VV5FR-4- Station - Port size - CD CU (Lead wire length) Manual override (Non-locking) U side (A, B port) U side (Pitch) (Pitch) Manual override (Non-locking) D side D side Exhaust cleaner (Option) Exhaust cleaner (Option) (X port) (PE port) [ ]: With direct manual override L L L n: Station Formula L = x n + 6 L = x n

41 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold with Control Unit Control unit (Filter, Regulator, Pressure switch, Air release valve) are all standardized to the one unit, and can be mounted on the manifold base without any attachments. Piping processes are eliminated. U side Non plug-in type Plug-in type D side Caution Air filter with auto-drain or manual drain must be mounted with the air filter at the bottom. Manifold Specifications Manifold Plug-in type: VV5FR- (-Q) Non plug-in type: VV5FR-(-Q) Non plug-in type: VV5FR-4(-Q) Wiring Applicable valve model Porting specifications With terminal block With multi-connector With D-sub connector VFR - D(-Q) VFR 4 - G, VFR 4 - E VFR - F(-Q) D VFR - E VFR 4 - T, VFR 4 - Y (-Q) Common SUP, Common EXH A, B port Side: Rc /4, /8, C8, C Bottom: Rc /4, /8 (Option) P, EA, EB port Side: Rc / to (With multi-connector/d-sub connector: to 8) Including station of control unit Control Unit Specifications Air filter (With auto-drain/with manual drain) Filtration degree 5 μm Regulator Set pressure.5 to.85 MPa (Outlet pressure) Pressure switch Set pressure range: OFF. to.6 MPa Differential.8 MPa Contact a Indicator light LED (RED) Max. switch capacity VA AC, W DC Max. operating 4 VAC, DC or less: 5 ma current VAC, DC: ma Inside voltage drop 4 V or less Air release valve (Single only) Operating. to.9 MPa pressure range DIN terminal Grommet terminal Control Unit/Option () Air release valve spacer Pressure () switch Blanking plate Grommet, Grommet terminal Conduit terminal, DIN terminal <Plug-in type> VVFS-4A-R (D side mounting) <Non plug-in type> VVFS-4A-R (D side mounting) ISP-- For filter regulator For pressure switch For air release valve MP- MP- VVFS-4A- Filter INA B element Note ) Combining valve VFR (single) and release valve spacer makes it possible to use this as an air release valve. Note ) Pressure switch cannot be mounted later on non plug-in type. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 69

42 Series VFR VV5FR Series VFR Manifold Base type/electrical entry T Plug-in with terminal block C Plug-in with multi-connector F Plug-in type with D-sub connector Non plug-in type (Common entry) 4 Non plug-in type (Individual entry) How to Order 8 AP Control unit type Nil 5 9 CE-compliant Nil Q CE-compliant None VAC, 5/6 Hz 4 VDC Other Connector mounting direction With connector Applicable base Nil None T,, 4 D D side mounting C, F U U side mounting stations Note) stations Note) Base T//4: to stations Base C/F: to 8 stations Including stations of control unit. Option P Common Passage EA, EB Common C8 C M Porting specifications (A, B) Side Bottom P, EA, EB Port size A, B 4 8 One-touch fitting for ø8 One-touch fitting for ø Mixed For bottom ported: only /4, /8 Control unit type Control equipment Air release valve Air filter regulator with manual drain Air filter regulator with auto-drain Pressure switch Blanking plate (Air release valve) Blanking plate (Filter regulator) Blanking plate (Pressure switch) Required stations Thread type Nil Rc F G N NPT T NPTF Note) Control unit is D side mounting only. Nil MP AP M A G F C E stations station How to Order Manifold Assembly <Example> Plug-in type with terminal block VV5FR-T-8--AP5 set (Manifold base part no.) VFR-5FZ 4 sets ( position single part no.) VFR-5FZ sets ( position double part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. The st and nd station are used for control unit mounting. When ordering, specify the part nos. in order from the rd. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. <Example> Non plug-in type VV5FR--6--A5 set (Manifold base part no.) VFR-5D 4 sets ( position single part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. The st and nd station are used for control unit mounting. When ordering, specify the part nos. in order from the rd. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. 7

43 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold with Control Unit: Plug-in Type/Non Plug-in Type Plug-in type: VV5FR-T- Station - Port size -AP Voltage of air release valve Example for manifold Individual EXH spacer (Pilot EXH port: PE) Electrical entry Light Pressure switch Air release valve Non plug-in type: VV5FR-- Station - Port size -AP Voltage of air release valve (9: -MP) Pilot valve manual override (Po port) U side U side D side (External pilot port) Pilot valve manual override (Pitch) [ ]: With direct manual override (Pitch) Example for manifold Individual SUP spacer Control unit Pressure switch Air release valve Filter regulator Individual EXH spacer Individual SUP spacer SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Pressure switch Air release valve Light Control unit Pressure switch (9: -MP) D side Air release valve Filter regulator (Po port) (Pilot EXH port: PE) [ ]: With direct manual override (External pilot port) L L L L (MP) L (AP) n: Station Formula L = x n + 6 L = x n + 75 L = x n + 64 L = x n

44 Series VFR Manifold with Control Unit: Non Plug-in Type Non plug-in type: VV5FR-4- Station - Port size -AP Voltage of air release valve (Lead wire length) U side Manual override (Non-locking) (A, B port) Pressure switch Air release valve (Pitch) D side (: -MP) (Po port) (External pilot port) (PE port) [ ]: With direct manual override n: Station L Formula L L = x n + 6 L L = x n + 75 L (MP) L = x n + 64 L (AP) L = x n ( ): MP 7

45 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR Manifold Base Construction: Plug-in Type/Non Plug-in Type End plate (D side) SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC Replacement Parts No. Description Material Part no. Connection fitting A Steel VVFS-5-A Connection fitting B Gasket Steel NBR VVFS-5- VVFS-7-4 Gasket NBR VVFS-8 5 O-ring NBR 9.8 x 6.6 x.6 (for end plate) 6 O-ring NBR x 6 x (for manifold block) 7 O-ring NBR 6. x x.6 8 Terminal assembly VVFS-6A 9 Junction cover assembly For T VVFS-4A- Rubber plug NBR AXT6-9 Replacement Parts: Sub Assembl No. Description Manifold block assembly End plate (U side) assembly End plate (D side) assembly Note) For side ported End plate (U side) Note) Assembly part no. VVFS-A-- C8 VVFS-A-- VVFS-A- VVFS-A- VVFS-A- VVFS-A- C C8 C Component parts Manifold block!, Terminal i, Connection bracket q, w, Gasket e, r, O-ring y, u, Receptacle assembly Note) Manifold Base/Construction: Plug-in type with terminal block. Manifold block o, Connection bracket q, w, Gasket e, r, O-ring y, u End plate (U)!, Connection bracket q, w, Gasket r, O-ring t, u End plate (U)!, Connection bracket q, w, Gasket r, O-ring t, u End plate (D)!, Connection bracket q, w, Gasket e End plate (D)!, Connection bracket q, w, Gasket Applicable manifold base Plug-in type Non plug-in type Plug-in type Non plug-in type Plug-in type Non plug-in type VQZ SQ VFS VFR VQ7 Contact SMC for CE-compliant products. 7

46 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 [Option] JIS Model position position position position Single Closed center Double Type of actuation Single Plug-in VFR4 Double VFR4 Closed center VFR4 Exhaust center VFR44 Pressure VFR45 center Plug-in type Non plug-in type Exhaust center Pressure center Model Non plug-in VFR4 VFR44 VFR4 VFR44 VFR4 VFR44 VFR44 VFR444 VFR45 VFR454 Port () size Fluid Operating position single/ position pressure range position double Ambient and fluid temperature Lubrication Manual override Mounting orientation Shock/Vibration resistance Enclosure Coil rated voltage Allowable voltage fluctuation Inrush Apparent power (AC) () Holding Power consumption (DC) () Electrical entry Air. to.9 MPa. to.9 MPa to 5 C (No freezing. Refer to page 5.) Non-lube () Non-locking push type Unrestricted /5 m/s () Dustproof, VAC (5/6 Hz), 4 VDC 5 to % of rated voltage 5.6 VA/5 Hz, 5. VA/6 Hz.4 VA (. W)/5 Hz,. VA (.5 W)/6 Hz.8 W Plug-in type Conduit terminal Grommet, Grommet terminal Non plug-in type Conduit terminal, DIN terminal Note ) Use turbine oil Class (ISO VG), if lubricated. Note ) At rated voltage Note ) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Pilot type Manual Main valve External pilot Note) Direct manual override override Pilot valve Non-locking push type A (Extended), Locking type B (Tool required), Locking type C (Lever) Coil rated voltage Porting specifications to,, 4 VAC 5/6 Hz VDC Bottom ported Option With light/surge voltage suppressor Note) Operating pressure: position to.9 MPa Pilot pressure: position single. to.9 MPa position.5 to.9 MPa position double. to.9 MPa position.5 x P +. to.9 MPa (P: Operating pressure) C [dm /(s bar)] b. Note ) EA, EB port: Rc /8 Note ) [ ]: Normal position Note ) Min. operating frequency is once in days. Note 4) Based on dynamic performance test, JIS B (.5 MPa, Coil temperature: C, at rated voltage, without surge voltage suppressor) Note 5) For VFR4 - FZ-, ( ): VFR4 - DZ -, < >: VFR4 4- G- 4 Standard Specifications Valve specifications Electricity specifications Option Specifications Flow characteristics () 4/ (P A/B) 4/ 5/ (A/B EA/EB) Cv C [dm /(s bar)] b Cv []. [.].6 [.] []. [.].6 [.] [5.].7 [.4]. [.].8. 5 [5.]. [.4].7 [.5] Max. operating cycle (Hz) 5 5 () (4) Response time (ms) 5 or less 5 or less 5 or less 7 or less 7 or less (5) Mass (kg). (.4) <.4>. (.6) <.6>. (.6) <.6>. (.6) <.6>. (.6) <.6> 74

47 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Plug-in VFR4 5 Non plug-in 4 5 position single position double position closed center position exhaust center position pressure center Electrical entry F: Plug-in type, conduit type VFR4 Body option Standard Direct manual override Option Nil R Option Pilot type Internal pilot External pilot Option Nil Z None With light/surge voltage suppressor Porting specifications (P, A, B, EA, EB port) Nil Side ported B Bottom ported Coil rated voltage VAC, 5/6 Hz VAC, 5/6 Hz V to VAC, 5/6 Hz VAC, 5/6 Hz 4 VDC VDC 4 VAC, 5/6 Hz 9 Other Option F D Option: VFR4 Nil Z Port size (P, A and B port) Nil Without sub-plate 8 4 EA, EB port: Rc /8 Non plug-in VFR4 4 G G: Grommet E: Grommet terminal How to Order Option. no bottom piping for external pilot. None With light/surge voltage suppressor Option: VFR4 4 Nil None Z With light/surge voltage suppressor S With surge voltage suppressor Indicator light (Z) is not available for grommet type. Surge voltage suppressor (S) is available only on grommet. Electrical entry: VFR4 E: Grommet terminal D: DIN terminal Electrical entry: VFR4 4 T: Conduit terminal D, Y: DIN terminal Thread type Nil Rc F G N NPT T NPTF CE-compliant Nil Q CE-compliant Electrical entry: D, Y and F only Common electrical entry Individual electrical entry Pilot valve Manual override Nil: Non-locking push type A : Non-locking push type A (Extended) B : Locking type B (Tool required) C : Locking type C (Lever) SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 How to Order Pilot Valve Assembly SF4 F 7 Coil rated voltage Rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz 4 VAC, 5/6 Hz 5 4 VDC 6 VDC 7 4 VAC, 5/6 Hz 9 Other Option Electrical entry, Light/Surge voltage suppressor F G GS E EZ T TZ D DZ Y YZ Electrical entry Plug-in Grommet Grommet terminal Conduit terminal DIN terminal DIN terminal (DIN465B type) Indicator light With surge voltage suppressor Applicable valve model VFR4 VFR4 VFR4 4 Manual override Nil A B C Option Non-locking push type Non-locking push type A (Extended) Locking type B (Tool required) Locking type C (Lever) Option CE-compliant Nil Q CE-compliant Electrical entry: D, Y and F only Applicable valve model VFR4 Nil VFR4 VFR4 4 VFR4, VFR4 : Pilot valve assembly is all plug-in (F). 75

48 Series VFR4 Cylinder Speed Chart System A B C Average speed (mm/s) Use as a guide for selection. Please confirm the actual conditions with SMC Sizing Program. Bore size Series MB, CA Pressure.5 MPa Load factor 5% Stroke 5 mm Series CS/CS Pressure.5 MPa Load factor 5% Stroke mm ø5 ø6 ø8 ø ø5 ø4 ø6 ø8 ø ø5 ø Perpendicular, upward actuation Horizontal actuation It is when the cylinder is extending that is meter-out controlled by speed controller which is directly connected with cylinder, and its needle valve with being fully open. The average velocity of the cylinder is what the stroke is divided by the total stroke time. Load factor: ((Load weight x 9.8)/Theoretical force) x % System Components System A B C Solenoid valve Series VFR4 Rc 8 Series VFR4 Rc 8 Series VFR4 Rc Speed controller AS4- (S = mm ) AS4- (S = 7mm ) AS4-4 (S = 97mm ) Silencer AN- (S = 6mm ) AN- (S = 6mm ) AN4-4 (S = 9mm ) SPG (Steel pipe) dia. x Length A x m A x m 5A x m How to Order Sub-plate Assembly <Side ported> Plug-in VFR4 P Non plug-in VFS4 S <Bottom ported> Plug-in VFR4 P Non plug-in VFS4 S B B Pilot type Nil Internal pilot R External pilot 4 Thread type Nil Rc 4 F G N NPT T NPTF 4 4 Note) Bottom ported is not available for external pilot. Mounting bolts and gaskets are not included. Piping port (P, A, B port) 8 4 EA, EB port 8 76

49 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Construction VFR4 position single VFR4 position double SJ SY SV SYJ SZ (Bleed port) position closed center/exhaust center/pressure center Closed center: VFR4 Exhaust center: VFR44 VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Pressure center: VFR45 This figure shows a closed center type. Component Parts No. Description Material Body Aluminum die-casted Sub-plate Spool valve Aluminum die-casted Aluminum, NBR 4 Adapter plate Resin Note Platinum silver Platinum silver Black Component Parts No. Description Material 5 End plate Resin 6 7 Junction cover Light cover Resin Resin 8 Spool spring Stainless steel Note Black Replacement Parts No. 9 Description Gasket Hexagon socket head screw Pilot valve assembly Sub-plate assembly Material NBR Steel VFR4 VFR4-- AXT5-- (M4 x 4) Part no. VFR4 VFR4-- AXT5-- (M4 x 4) Refer to How to Order Pilot Valve Assembly on page 75. Refer to How to Order Sub-plate Assembly on page 76. VFR4 /44 /45 VFR4-- AXT5-- (M4 x 4) 77

50 Series VFR4 Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR4 - F x ø6.5 mounting hole (EA, EB: Rc /8) (Electrical entry) Manual override (Non-locking) (Mounting hole) (PE port) Light/Surge voltage suppressor (P, A, B port) (EA, EB port) position double: VFR4 - F position closed center: VFR4 - F position exhaust center: VFR44 - F position pressure center: VFR45 - F (Electrical entry) (Mounting hole) Manual override (Non-locking) (PE port) 78

51 5 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Non Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR4 - E, VFR4 - D (EA, EB: Rc /8) 9 /8" (PE port) Manual override (Non-locking) 54.5 x ø. x ø6.5 (Mounting hole) Applicable cable O.D. ø8 to ø DIN terminal x /8",/" (P, A, B port) 4 5 x ø6.5 mounting hole SJ SY SV SYJ SZ VP4 S7 /8" (Bleed port) VQ VQ4 VQ5 VQC G/ VQZ SQ VFS VFR x /8" (EA, EB port) VQ7 position double: VFR4 - E, VFR4 - D position closed center: VFR4 - E, VFR4 - D position exhaust center: VFR44 - E, VFR44 - D position pressure center: VFR45 - E, VFR45 - D /8" (PE port) Manual override (Non-locking) 4 x ø. x ø6.5 (Mounting hole) Applicable cable O.D. ø8 to ø /8" (Bleed port) Other dimensions are the same as the single type. 79

52 Series VFR4 Non Plug-in: Position Single position single: VFR44 - G Manual override (Non-locking) (PE port) (Lead wire length) (Mounting hole) (Bleed port) (EA, EB port) (P, A, B port) E: Grommet terminal T: Conduit terminal D, Y: DIN terminal Applicable cable O.D. ø. to ø.8 Applicable cable O.D. ø6 to ø8 Max. Applicable cable O.D.: ø4.5 to ø7 6.9 Max Pg.9 5 : With light/surge voltage suppressor : With light/surge voltage suppressor : With light/surge voltage suppressor 8

53 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Non Plug-in: Position Double, Position Closed Center/Exhaust Center/Pressure Center position double: VFR44 - G position closed center: VFR44 - G position exhaust center: VFR444 - G position pressure center: VFR454 - G SJ SY SV (PE port) Manual override (Non-locking) (Mounting hole) (Lead wire length) (EA, EB port) (P, A, B port) E: Grommet terminal T: Conduit terminal D: DIN terminal (PE port) SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Applicable cable O.D. ø6 to ø8 Applicable cable O.D. ø. to ø.8 Max. 6.9 Max. Applicable cable O.D.: ø4.5 to ø7 Pg : With light/surge voltage suppressor : With light/surge voltage suppressor : With light/surge voltage suppressor 8

54 Series VFR4 Manifold Specifications Manifold Specifications Base model Plug-in type VV5FR4- (-Q) Non plug-in type VV5FR4-(-Q) Non plug-in type VV5FR4-4(-Q) Wiring With terminal block With multi-connector With D-sub connector Grommet terminal DIN terminal Grommet Grommet terminal Conduit terminal DIN terminal Porting specifications A, B port Side/Bottom Port size P, EA, EB A, B 8, to to 8 to Applicable valve model VFR4 - F(-Q) VFR4 - E VFR4 - D(-Q) VFR4 4 - G VFR4 4 - E VFR4 4 - T VFR4 4 - D(-Q) How to Order Manifold Assembly <Example> Plug-in type with terminal block: 6 stations VV5FR4-T-6- set (Manifold base part no.) VFR4-5FZ sets ( position single part no.) VFR4-5FZ sets ( position double part no.) VVFS4-A set (Blanking plate assembly part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. <Example> Non plug-in type: 6 stations VV5FR4--6- set (Manifold base part no.) VFR4-5D 5 sets ( position single part no.) VFR44-5D set ( position exhaust center part no.) VVFS4-R-4- set (Individual EXH spacer part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Plug-in Type: With Terminal Block Since lead wires of solenoid valve are connected with the terminals on upper surface of terminal block corresponding lead wires from power source can be wired at the bottom of terminal block. Terminal block U side Multi-connector Conduit wiring D side VV5FR4 Series VFR4 Manifold Plug-in type with terminal block VV5FR4 Series VFR4 Manifold Plug-in type with multi-connector Connector mounting D U direction D side mounting U side mounting T C stations D 6 Plug-in Type: With Multi-connector (For wiring specifications, refer to page 6.) Master connection of power and solenoid valves. Quick wiring permits ease of installation. 8 Option stations Passage Porting specifications P EA, EB (A, B) Common Common Side Bottom Option stations 8 8 stations P Passage Thread type Nil Rc F G N NPT T NPTF Port size P, EA, EB A, B 4 8 M Mixed 5 Max: 8 stations EA, EB Common Common Porting specifications (A, B) Side Bottom For bottom ported: Rc /8 only. CE-compliant Nil Q CE-compliant Thread type CE-compliant Nil F Rc G Nil Q CE-compliant N NPT T NPTF Port size P, EA, EB A, B 4 8 M Mixed For bottom ported: Rc /8 only.

55 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Plug-in Type: With D-sub Connector (For wiring specifications, refer to page 6.) Wide range of interchangeability (D-sub connector (5P) conforming VV5FR4 to MIL standard) Quick wiring permits easier installation. Series VFR4 Manifold Plug-in type with D-sub connector U side Connector mounting D U direction D side mounting U side mounting F D 6 stations 8 8 stations Max: 8 stations Non Plug-in Type: Grommet Terminal, DIN Terminal (Common electrical entry) Individual wiring for every valve Grommet terminal D-sub connector DIN terminal D side VV5FR4 Series VFR4 Manifold Non Plug-in Type: Grommet, Grommet Terminal, Conduit Terminal, DIN Terminal (Individual electrical entry) Individual wiring for every valve Option Non plug-in type Common electrical entry stations VV5FR4 Series VFR4 Manifold Non plug-in type Individual electrical entry 4 Passage Porting specifications P EA, EB (A, B) Side Common Common Bottom stations stations 5 stations Option P Thread type Nil Rc F G N NPT T NPTF Port size P, EA, EB A, B 4 8 M Mixed Passage EA, EB Common Common 5 For bottom ported: Rc /8 only. Thread type Nil Rc F G N NPT T NPTF Porting specifications (A, B) Side Bottom Passage Porting specifications P EA, EB (A, B) Side Common Common Bottom Option Thread type Nil Rc F G N NPT T NPTF CE-compliant Nil Q CE-compliant CE-compliant Nil Q CE-compliant Port size P, EA, EB A, B 4 8 M Mixed For bottom ported: Rc /8 only. CE-compliant Nil Q CE-compliant Port size P, EA, EB A, B 4 8 M Mixed For bottom ported: Rc /8 only. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Note) Manifold base is in common with VV5FR4-. Note) Manifold base is in common with Series VFS4 but the connection of terminal block for plug-in type is different. 8

56 Series VFR4 Manifold/Option Parts Assembly Individual SUP spacer Setting individual SUP spacer on the manifold block enables individual SUP port for each valve. Body type Plug-in type Non plug-in type Part no. VVFS4-P-- VVFS4-P-- Throttle valve spacer Needle valve set on the manifold block can control cylinder speed by throttling exhaust. Body type Plug-in type Non plug-in type Part no. VVFS4-A- VVFS4-A- Manifold Option With exhaust cleaner Valve exhaust noise dampening: 5 db or more. Collects oil mist: collecting rate 99.9% or more Piping process reduced. Individual EXH spacer Setting individual EXH spacer on the manifold block enables individual EXH port for each valve. Body type Plug-in type Non plug-in type Part no. VVFS4-R-4- VVFS4-R-4- SUP block disk When supplying manifold with more than two different pressures, high and low, insert a block disk in between stations subjected to plug-in different pressures. Body type Plug-in type Non plug-in type Part no. AXT64-A EXH block disk When valve exhaust affects the other stations on the circuit, insert EXH block disk in between stations to separate valve exhaust. Body type Plug-in type Non plug-in type Part no. AXT64-A Interface regulator Interface regulator set on the manifold block can regulate pressure for each valve. (Refer to Flow Characteristics on page 4 before operation.) Body type Plug-in type Non plug-in type P port regulation ARBF45--P- ARBF45--P- A port regulation ARBF45--A- ARBF45--A- B port regulation ARBF45--B- ARBF45--B- Blanking plate It is used by attaching on the manifold block for being prepared for removing a valve for maintenance reasons or planning to mount a spare valve, etc. Body type Plug-in type Non plug-in type Part no. VVFS4-A For details, refer to page 89. With control unit Plug-in type/non Plug-in type Filter, regulation valve, pressure switch and air release valve are all combined to form one unit. Piping processes are eliminated. For details, refer to page 9. EXH block disk SUP block disk 84

57 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Manifold/Plug-in Type With terminal block: VV5FR4-T- Station - Port size Light/Surge voltage suppressor Manual override (Non-locking) U side Bottom ported: VV5FR4-T- Station - Port size L L L (A, B port) (Pitch) Max (+) Common terminal n: Station Formula L = 4 x n + 7 L = 4 x n + 8 With multi-connector: VV5FR4-CD- Station - Port size, VV5FR4-CU- Station - Port size (PE port) (Electrical entry) U side D side External pilot port (P, EA, EB port) (A, B port) Manual override (Non-locking) (Pitch) SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 (Pitch) (Pitch) Max. (A, B port) Bottom ported: CD VV5FR4- - Station - Port size CU Light/Surge voltage suppressor Plug assembly (Option: Refer to page 6.) D side (A, B port) External pilot port For wiring specifications, refer to page 6. (PE port) L L L n: Station Formula L = 4 x n + 7 L = 4 x n + 8 (P, EA, EB port) 85

58 Series VFR4 Manifold/Plug-in Type With D-sub connector: VV5FR4-FD- Station - Port size, VV5FR4-FU- Station - Port size Light/Surge voltage suppressor U side Manual override (Non-locking) Applicable cable O.D. ø8 to ø Manual override (Non-locking) n 5 A B 4 B A (Pitch) (Pitch) Max. (A, B port) (A, B port) Bottom ported: CD VV5FR4- - Station - Port size CU Plug assembly (Option: Refer to page 6.) D side External pilot port For wiring specifications, refer to page 6. L L L n: Station Formula L = 4 x n + 7 L = 4 x n + 8 (PE port) (P, EA, EB port) Manifold/Non Plug-in Type VV5FR4-- Station - Port size U side (Pitch) Max. (A, B port) Bottom ported: VV5FR4-- Station - Port size L L L x /8" (PE port) EA 5 EB n: Station Formula L = 4 x n + 7 L = 4 x n + 8 PE X P D side L L External pilot port 6 x /" (P, EA, EB port) n x /8", /" (A, B port) A A A 58 B B B P=4 (Pitch) 8 Grommet with terminal

59 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Manifold/Non Plug-in Type VV5FR4-4- Station - Port size U side L L L E: Grommet terminal Applicable cable O.D. ø. to ø Manual override (Non-locking) (Lead wire length) (PE port) 5 5 n: Formula L = 4 x n + 7 L = 4 x n + 8 (Pitch) Applicable cable O.D. ø6 to ø8 D side (External pilot port) (P, EA, EB port) Max. (A, B port) T: Conduit terminal D, Y: DIN terminal Applicable cable O.D.: ø4.5 to ø Pg.9 (Pitch) Max. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 EA X P EB 5.9 PE : With light/surge voltage suppressor : With light/surge voltage suppressor : With light/surge voltage suppressor 87

60 Series VFR4 Manifold/Option Parts Assembly: Plug-in Type/Non Plug-in Type Individual SUP spacer: VVFS4-P-- (Plug-in type) VVFS4-P-- (Non plug-in type) Interface regulator/p port regulation: ARBF45--P- (Plug-in type) ARBF45--P- (Non plug-in type) Individual SUP spacer Interface regulator Individual EXH spacer: VVFS4-R-4- (Plug-in type) VVFS4-R-4- (Non plug-in type) Individual EXH spacer Interface regulator/a port regulation: ARBF45--A- (Plug-in type) ARBF45--A- (Non plug-in type) SUP block disk: AXT64-A EXH block disk: AXT64-A Interface regulator Note) Used with exclusive manifold block Block disk mounting position ( ): EXH block disk Interface regulator/b port regulation: ARBF45--B- (Plug-in type) ARBF45--B- (Non plug-in type) Throttle valve spacer: VVFS4-A- (Plug-in type) VVFS4-A- (Non plug-in type) Throttle valve spacer Interface regulator 88 Dimensions: FZ type dimensions of direct manual style are also the same.

61 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Manifold with Exhaust Cleaner Serves to protect working environment. Valve exhaust noise dampening: 5 db or more. Collection rate of drainage and oil mist: 99.9% or more. Piping work is reduced. Plug-in type U side Non plug-in type Exhaust cleaner (Option) Exhaust cleaner (Option) D side How to Order Manifold Assembly <Example> Plug-in type with terminal block (6 stations) Manifold Specifications Manifold Wiring Applicable valve model Porting specifications Applicable exhaust cleaners Plug-in type: VV5FR4- (-Q) Non plug-in type: VV5FR4-(-Q) Non plug-in type: VV5FR4-4(-Q) With terminal block DIN terminal Grommet, Grommet terminal, With multi-connector Grommet terminal Conduit terminal, DIN terminal With D-sub connector VFR4 - F(-Q) VFR4 - D(-Q) VFR4 - E How to Order <Example> Non plug-in type: 6 stations VFR4 4 - G, VFR4 4 - E VFR4 4 - T, VFR4 4 - D(-Q) Common SUP, Common EXH A, B port Side: / 8, / Bottom: / 8 (Option) P port Side: / EXH / to stations (With multi-connector/d-sub connector: to 8 stations) AMC6- (Port size: R ), AMC8-4 (Port size: R /) () Note ) Use AMC8-4 when used with 5 or more stations or in high frequency. Exhaust cleaner AMC6- and AMC8-4 are not attached. VV5FR4 Series VFR4 Manifold Base type/electrical entry T C F 4 Plug-in type with terminal block Plug-in type with multi-connector Plug-in type with D-sub connector Non plug-in type Common electrical entry Non plug-in type Individual electrical entry Connector mounting direction With connector Applicable base Nil None T,, 4 D D side mounting C, F U U side mounting stations 6 CD Note) stations Note) Base T//4: to stations Base C/F: to 8 stations Option CE-compliant Nil Q CE-compliant Thread type Nil Rc Exhaust cleaner F G mounting direction N NPT Exhaust cleaner T NPTF mounting direction CD D side D side mounting CU U side U side mounting Please indicate size or port size of Port size exhaust cleaner. P, EA, EB A, B 4 M P 8 Mixed For bottom ported: Rc /8 only. Passage EA, EB Common Common Porting specifications (A, B) Side Bottom SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 VV5FR4-T-6--CD set (Manifold base part no.) VFR4-5FZ sets ( position single part no.) VFR4-5FZ sets ( position double part no.) VVFS4-A set (Blanking plate assembly part no.) AMC6- set (Exhaust cleaner part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Caution When using an exhaust cleaner, mount it downwards. VV5FR4--6--CU set (Manifold base part no.) VFR4-5E sets ( position single part no.) VFR4-5E sets ( position double part no.) VVFS4-A set (Blanking plate assembly part no.) AMC8-4 set (Exhaust cleaner part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Refer to Best Pneumatics No. 6 for Exhaust Cleaner details. 89

62 Series VFR4 Manifold with Exhaust Cleaner: Plug-in Type/Non Plug-in Type Plug-in type: VV5FR4-T- Station - Port size - CD CU Pilot valve manual override U side U side (Pitch) D side Manual override Exhaust cleaner (Option) (External pilot port: X) (Pitch) D side D side mounting (Pilot EXH port: PE) Electrical entry U side mounting ( ): AMC8 Non plug-in type: VV5FR4-- Station - Port size - CD CU U side Pilot valve manual override U side D side Manual override Exhaust cleaner (Option) D side Pilot EXH port: PE External pilot port: X D side mounting U side mounting 9 ( ): AMC8 L L L n: Station Formula L = 4 x n + 7 L = 4 x n + 8

63 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Manifold with Exhaust Cleaner: Non Plug-in Type Non plug-in type: VV5FR4-4- Station - Port size - CD CU U side SJ Manual override (Non-locking) (A, B port) U side SY SV SYJ (Pitch) D side (Pitch) Manual override (Non-locking) SZ VP4 S7 (Lead wire length) (PE port) Exhaust cleaner (Option) (External pilot port) (P port) Exhaust cleaner (Option) D side U side mounting VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 ( ): AMC8 L L L n: Station Formula L = 4 x n + 7 L = 4 x n + 8 9

64 Series VFR4 Manifold with Control Unit Control unit (Filter, Regulator, Pressure switch, Air release valve) are all standardized to the one unit, and can be mounted on the manifold base without any attachments. Piping processes are eliminated. Manifold Specifications Manifold Plug-in type: VV5FR4- (-Q) Non plug-in type: VV5FR4-(-Q) Non plug-in type: VV5FR4-4(-Q) Wiring Applicable valve model Porting specifications With terminal block With multi-connector With D-sub connector VFR4 - F(-Q) DIN terminal Grommet terminal VFR4 - D(-Q) VFR4 - E Grommet, Grommet terminal, Conduit terminal, DIN terminal Common SUP, Common EXH A, B port Side: / 8, /, Bottom: / 8 P, EA, EB port Side: / to (With multi-connector/d-sub connector: to 8) Including station of control unit VFR4 4 - G, VFR4 4 - E VFR4 4 - T, VFR4 4 - D(-Q) Plug-in type Non plug-in type Caution Air filter with auto-drain or manual drain must be mounted with the air filter at the bottom. Control Unit Specifications Air filter (With auto-drain/with manual drain) Filtration degree 5 μm Regulator Set pressure.5 to.85 MPa (Outlet pressure) Pressure switch Set pressure. to.6 MPa range: OFF Differential.8 MPa Contact a Indicator light LED (RED) Max. switch capacity VA AC, W DC Max. operating current 4 VAC, DC or less: 5 ma 48 VAC, DC: 4 ma VAC, DC: ma Inside voltage drop 4 V or less Air release valve (Single only) Operating. to.9 MPa pressure range Control Unit/Option () Air release valve spacer Pressure () switch Blanking plate <Plug-in type> VVFS4-4A-R (D side mounting) <Non plug-in type> VVFS4-4A-R (D side mounting) ISP-- For filter regulator For pressure switch For air release valve MP- MP- VVFS4-4A- Filter 4-5B element Note ) Combining valve VFR4 (single) and release valve spacer makes it possible to use this as an air release valve. Note ) Pressure switch cannot be mounted later on non plug-in type. 9

65 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 VV5FR4 C How to Order D 8 AP Series VFR4 Manifold Base type/electrical entry T Plug-in type with terminal block C Plug-in type with multi-connector F Plug-in type with D-sub connector Non plug-in type (Common entry) 4 Non plug-in type (Individual entry) Connector mounting direction With connector Applicable base Nil None T,, 4 D D side mounting C, F U U side mounting stations How to Order Manifold Assembly <Example> Plug-in type with terminal block Note) stations Note) Base T//4: to stations Base C/F: to 8 stations Including stations of control unit. Option P Passage EA, EB Common Common Porting specifications (A, B) Side Bottom Port size P, EA, EB A, B 8 4 M Mixed For bottom ported: only /8 Control unit type Control equipment Air release valve Air filter regulator with manual drain Air filter regulator with auto-drain Pressure switch Blanking plate (Air release valve) Blanking plate (Filter regulator) Blanking plate (Pressure switch) Required stations Note) Control unit is D side mounting only. Thread type Nil Rc F G N NPT T NPTF <Example> Non plug-in type Air release valve coil rating Nil 5 9 CE-compliant Nil Q CE-compliant None VAC, 5/6 Hz 4 VDC Other Nil MP AP M A G F C E stations station SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 VV5FR4-T-8--AP5 VFR4-5FZ VFR4-5FZ set (Manifold base part no.) 5 sets ( position single part no.) sets ( position double part no.) VV5FR4--6--A5 VFR4-5D set (Manifold base part no.) 5 sets ( position single part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. The st and nd station are used for control unit mounting. When ordering, specify the part nos. in order from the rd. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. The st and nd station are used for control unit mounting. When ordering, specify the part nos. in order from the rd. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. 9

66 Series VFR4 Manifold with Control Unit: Plug-in Type/Non Plug-in Type Plug-in type: VV5FR4-T- Station - Port size -AP Voltage of air release valve Example for manifold Individual EXH spacer Pilot valve manual override Pilot valve manual override U side Individual SUP spacer Pressure switch Air release valve (Pitch) Control unit Pressure switch Air release valve Filter regulator (8.5: -MP) D side (Po port) Pilot EXH port: PE Electrical entry (External pilot port) Non plug-in type: VV5FR4-- Station - Port size -AP Voltage of air release valve Example for manifold Individual EXH spacer U side Pilot valve manual override Individual SUP spacer (Pitch) Pressure switch Air release valve Control unit Pressure switch (8.5: -MP) D side Air release valve Filter regulator 94 Pilot EXH port: PE (Po port) External pilot port L L L L (MP) L (AP) n: Station Formula L = 4 x n + 7 L = 4 x n L = 4 x n L = 4 x n + 98

67 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR4 Manifold with Control Unit: Non Plug-in Type Non plug-in type: VV5FR4-4- Station - Port size -AP Voltage of air release valve (Lead wire length) U side Manual override (Non-locking) (A, B port) SJ SY SV SYJ SZ Pressure switch VP4 Air release valve (Pitch) S7 VQ VQ4 VQ5 D side (84: -MP) VQC VQZ SQ VFS VFR VQ7 (Po port) (PE port) (External pilot port) L L L L (MP) L (AP) n: Station Formula L = 4 x n L = 4 x n L = 4 x n L = 4 x n

68 Series VFR4 Manifold Base Construction: Plug-in Type/Non Plug-in Type End plate (D side) Manifold block End plate (U side) Replacement Parts No Description Material Part no. Connection fitting A Steel VVF4-5-A Connection fitting B Steel VVF4-5- Gasket NBR VVF4-7 (for end plate) Gasket NBR VVF4-7- (for manifold block) Gasket NBR VVF4-8 O-ring NBR AS568- O-ring NBR P- Terminal assembly VFR4-4-A Junction cover assembly For T VVF4-4A- Rubber plug NBR AXT6-9 Replacement Parts: Sub Assembly No. Description Assembly part no. Component parts Manifold block assembly Note) End plate (U side) assembly End plate (D side) assembly Note) For side ported VFR4-9-A- 4 VFR4-9-A- VVF4-A- VVF4-A- VVF4-A- VVF4-A- 4 Note) Manifold Base/Construction: Plug-in type with terminal block. Manifold block!, Terminal i, Connection bracket q, w, Gasket r, t, O-ring y, u, Receptacle assembly Manifold block!, Connection bracket q, w, Gasket r, t, O-ring y, u End plate (U)!, Metal joint q, w End plate (U)!, Metal joint q, w End plate (D)!, Connection bracket q, w, Gasket e, r, O-ring y, u End plate (D)!, Connection bracket q, w, Gasket e, t, O-ring y, u Applicable manifold base Plug-in type Non plug-in type Plug-in type Non plug-in type Plug-in type Non plug-in type Contact SMC for CE-compliant products. 96

69 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR5 [Option] 5 (EA)(P)(EB) Double (A)(B) 4 Plug-in type Non plug-in type JIS position position Single Closed center (A)(B) (A)(B) 4 4 Model Type of actuation position position Single Double Closed center Exhaust center Pressure center 5 (EA)(P)(EB) Model Non Plug-in plug-in VFR5 VFR5 VFR5 VFR5 VFR5 VFR5 VFR54 VFR54 VFR55 VFR55 5 (EA) (P)(EB) Exhaust center (A) (B) 4 5 (EA)(P)(EB) Pressure center (A)(B) 4 5 (EA) (P)(EB) Port size Standard Specifications Valve specifications Electricity specifications Fluid Operating pressure range Option Specifications position single/ position position double Ambient and fluid temperature Lubrication Manual override Mounting orientation Shock/Vibration resistance Enclosure Coil rated voltage Allowable voltage fluctuation Apparent power (AC) () Pilot type Manual override Power consumption (DC) () Electrical entry Inrush Holding Air. to.9 MPa. to.9 MPa to 5 C (No freezing. Refer to page 5.) Non-lube () Non-locking push type Unrestricted /5m/s () Dustproof, VAC (5/6 Hz), 4 VDC 5 to % of rated voltage 5.6 VA/5 Hz, 5. VA/6 Hz.4 VA/5 Hz,. VA/6 Hz Plug-in type Non plug-in type Note ) [ ]: Denotes the normal position. Note ) Min. operating frequency is once in days. Note ) Based on dynamic performance test, JIS B (Coil temperature: C, at rated voltage, without surge voltage suppressor) Note 4) For VFR5 - FZ-6, ( ): VFR5 - DZ-6.8 W Conduit terminal Grommet terminal, DIN terminal Note ) Use turbine oil Class (ISO VG), if lubricated. Note ) At rated voltage Note ) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Main valve Pilot valve Coil rated voltage Porting specifications Option External pilot Note) Direct manual override Non-locking push type A (Extended), Locking type B (Tool required), Locking type C (Lever) to,, 4 VAC 5/6 Hz VDC Bottom ported With light/surge voltage suppressor Note) Operating pressure: Pilot pressure: position to.9 MPa position single. to.9 MPa position.5 to.9 MPa position double. to.9 MPa position. x P +. to.9 MPa (P: Operating pressure) Flow characteristics () Max. () Response () 4/ (P A/B) 4/ 5/ (A/B EA/EB) operating cycle time C [dm /(s bar)] b Cv C [dm /(s bar)] b Cv (Hz) (ms) or less or less [6].9 [.5] 4.8 [4.] [8] []. [.4] 5.6 [5.].7 [.] 5.9 [5.] 6 [9.4].9 [.4] 4. [.6] [9.7]. [.45] 5. [.9] [9.].5 [.48] 5.4 [.8] or less 8 or less 8 or less Mass (4) (kg).77 (.7).88 (.8).87 (.8).87 (.8).87 (.8) 97 SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7

70 Series VFR5 How to Order F: Plug-in type, conduit type Electrical entry Plug-in VFR5 5 F Option Nil Z None With light/surge voltage suppressor Porting Port size specifications Nil Side ported B Bottom ported In the case of external pilot (Option), bottom piping is not available. 6 Nil 4 6 Without sub-plate 8 4 Thread type Nil Rc F G N NPT T NPTF Non plug-in 4 5 position single (A)(B) 4 5 (EA)(P) (EB) position double (A)(B) 4 5 (EA)(P) (EB) position closed center (A) (B) 4 5 (EA)(P) (EB) position exhaust center (A) (B) 4 5 (EA)(P) (EB) position pressure center (A)(B) 4 5 (EA)(P) (EB) VFR5 Body option Standard Direct manual override Option Nil R Option Pilot type Internal pilot External pilot Coil rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz VAC, 5/6 Hz 4 VDC VDC 4 VAC, 5/6 Hz 9 Other Option E: Grommet terminal D Electrical entry D: DIN terminal 6 Pilot valve Manual override Nil: Non-locking push type A : Non-locking push type A (Extended) B : Locking type B (Tool required) C : Locking type C (Lever) CE-compliant Nil Q CE-compliant Electrical entry: D and F only Option How to Order Pilot Valve Assembly SF4 F 7 Coil rated voltage Rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz 4 VAC, 5/6 Hz 5 4 VDC 6 VDC 7 4 VAC, 5/6 Hz 9 Other Option Manual override Nil A B C Option Non-locking push type Non-locking push type A (Extended) Locking type B (Tool required) Locking type C (Lever) CE-compliant Nil Q CE-compliant 98

71 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR5 Cylinder Speed Chart Series VFR5-6 Conditions VFR5-6 Average speed (mm/s) Use as a guide for selection. Please confirm the actual conditions with SMC Sizing Program. Bore size Series CS/CS Pressure.5 MPa Load factor 5% Stroke mm ø5 ø4 ø6 ø8 ø ø5 ø It is when the cylinder is extending that is meter-out controlled by speed controller which is directly connected with cylinder, and its needle valve with being fully open. The average velocity of the cylinder is what the stroke is divided by the total stroke time. Load factor: ((Load weight x 9.8)/Theoretical force) x % Tube x Length Speed controller Silencer How to Order Sub-plate Assembly <Side ported> Plug-in VFR5 P Non plug-in VFS5 S <Bottom ported> Plug-in VFR5 P B Non plug-in VFS5 S B Series CS/CS SGPA x m AS5-6 AN5-6 Pilot type Nil R Internal pilot External pilot Note) Bottom ported is not available for external pilot. Mounting bolts and gaskets are Piping port not included Thread type Nil Rc F G N NPT T NPTF 4 Perpendicular, upward actuation Horizontal actuation SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 99

72 Series VFR5 Construction VFR5 (A)(B) 4 position single position double VFR5 (A)(B) 4 5 (EA) (P) (EB) 5 (EA)(P)(EB) r u q e t! r u q o e y i w PE 5(EA) 4(A) (P) (B) (EB) Bleed PE 5(EA) 4(A) (P) (B) (EB) PE i 5 Closed center: VFR5 (A) (B) 4 position closed center/exhaust center/pressure center! r u q o e 5 (EA) (P)(EB) Exhaust center: VFR54 (A)(B) 4 5 (EA)(P)(EB) Pressure center: VFR55 (A)(B) 4 5 (EA)(P)(EB) PE 5(EA) 4(A)(P) (B) (EB) PE i This figure shows a closed center type. Component Parts No. Description Material Body Aluminum die-casted Sub-plate Spool valve Aluminum die-casted Aluminum, NBR 4 Adapter plate Resin Note Platinum silver Platinum silver Black Component Parts No Description End plate Junction cover Light cover Material Resin Resin Resin Note Black Black Replacement Parts No. 8 9 Description Gasket Hexagon socket head screw Pilot valve assembly Material NBR Steel VFR5 AXT67-- AXT67-4- (M5 x 5) Part no. VFR5 AXT67-- AXT67-4- (M5 x 5) Refer to How to Order Pilot Valve Assembly on page 98. VFR5 /54 /55 AXT67-- AXT67-4- (M5 x 5)

73 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR5 Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR5 - F(Z) [] COM x ø. (Electrical entry) Manual override (Non-locking) G / [9] 4 [4.5] 74.5 [76.5] A EA A P 6.5 [65.5] 89.5 [87.5] B EB B [5] [4] x ø7 (Mounting hole) 9 [] [79] [6] 5 x /8, /, /4 EA, EB port = / in case of /4 /8 (PE port) /8 External pilot port [For /8, /] [6] 5 [4] EA P EB A [9] 4 [4.5] B /8 External pilot port [For /4] 4 [] 8 4 [4] 46 [55] [9].5 [9.5] (For FZ) [9] [9] 56 [6] [5] [5] x ø [76.5] (Mounting hole) 9 [] /8 External pilot port [For /4] /8 (PE port) [4] [] [79] X PE 6 [9.5] 6 [9.5] SJ SY SV SYJ SZ VP4 S7 VQ VQ4 Light/Surge voltage suppressor (For FZ) 5 x /8, /, /4 (Piping port) x ø. (Electrical entry) Manual override (Non-locking) A B A B PE VQ5 VQC VQZ SQ VFS 5 VFR VQ7 [ ] = / 4 position double: VFR5 - F(Z) position closed center: VFR5 - F(Z) position exhaust center: VFR54 - F(Z) position pressure center: VFR55 - F(Z) COM A B [] G / EA P 6.5 [65.5] [] EB /8 External pilot port [For /8, /] X 8 4 Other dimensions are the same as the single type. [ ] = / 4

74 Series VFR5 Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR5 - E, VFR5 - D(Z) [9] 4 [4.5] 5 [6] [6] 5 [4] EA P EB 6 [9.5] A [9] 4 [4.5] 5 x /8, /, /4 EA, EB port = / in case of /4 B 6 [9.5] Light/Surge voltage suppressor (For DZ) [] Manual override (Non-locking) PE Applicable cable O.D. ø8 to ø A [4] B A B 5 [] 9 [] [79] /8 External pilot port [For /4] /8" (PE port) X [] /8" (PE port) 5 [54] 6.5 [65.5] x ø7 (Mounting hole) EA Max [6] [9] [9] 56 [6] 9 6 [4] 47.7 [4.7] 9 [] [] [79] [] x ø. (Electrical entry) DIN terminal /8 External pilot port [For /8, /] 8 4 G/ 4 [4] [4] 5 x /8", /", /4" (Piping port) [5] [5] 46 [55] [] Manual override (Non-locking) Applicable cable O.D. ø8 to ø /8 External pilot port [For /4] /8" (PE port) A PE B A P EB B PE X PE 5 [ ] = / 4 position double: VFR5 - E, VFR5 - D(Z) position closed center: VFR5 - E, VFR5 - D(Z) position exhaust center: VFR54 - E, VFR54 - D(Z) position pressure center: VFR55 - E, VFR55 - D(Z) /8" (PE port) 5 [54] 6.5 [65.5] EA P EB 56 [6] /8 External pilot port [For /8, /] 8 4 Other dimensions are the same as the single type. [ ] = / 4

75 Manifold Specifications Base model Plug-in type VV5FR5- (-Q) Non plug-in type VV5FR5-(-Q) Series VFR5 Manifold Specifications Wiring With terminal block With multi-connector With D-sub connector Grommet terminal DIN terminal Porting specifications A, B port Side/Bottom Port size Rc P, EA, EB A, B 4, 4 to to 8 to Applicable valve model VFR5 - F(-Q) VFR5 - E VFR5 - D(-Q) SJ SY SV SYJ SZ How to Order Manifold Assembly Instruct by specifying the valves, blanking plate and manifold option parts assembly to be mounted on the manifold along with the manifold base model no. <Example> Plug-in type with terminal block: 6 stations VV5FR5-T-6-4 set (Manifold part number) VFR5-5FZ sets ( position single) VFR5-5FZ sets ( position double) VVFS5-A set (Blanking plate assembly part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Plug-in Type: With Terminal Block Since lead wires of solenoid valve are connected with the terminals on upper surface of terminal block corresponding lead wires from power source can be wired at the bottom of terminal block. Terminal block Conduit porting VV5FR5 Series VFR5 Manifold Plug-in type with terminal block Option T P Common <Example> Non plug-in type: 6 stations VV5FR set (Manifold part number) VFR5-5D 5 sets ( position single) VFR54-5D set ( position exhaust center) VVFS5-R-4- set (Individual EXH spacer) Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. stations Passage The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. 6 4 stations EA, EB Common Porting specifications (A, B) Side Bottom Port size 4 6 M P, EA, EB A, B 4 4 Mixed For bottom ported: / only. CE-compliant Nil Q CE-compliant Thread type Nil Rc F G N NPT T NPTF VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Plug-in Type: With Multi-connector (For wiring specifications, refer to page 6.) Master connection of power and solenoid valves. Quick wiring permits ease of VV5FR5 C installation. Series VFR5 Manifold stations Plug-in Type with multi-connector 8 Connector mounting direction 8 stations U side Max: 8 D D side mounting stations U U side mounting Multi-connector D side Plug assembly (Option) Refer to page 6. D 5 4 Passage Porting specifications P EA, EB (A, B) Side Common Common Bottom Option Port size 4 6 M P, EA, EB A, B 4 4 Mixed For bottom ported: / only. CE-compliant Nil Q CE-compliant Thread type Nil Rc F G N NPT T NPTF

76 Series VFR5 Plug-in Type: With D-sub Connector (For wiring specifications, refer to page 6.) Wide range of interchangeability (D-sub connector (5P) conforming to MIL standard) Quick wiring permits easier installation. U side D-sub connector D side VV5FR5 Series VFR5 Manifold Plug-in type with D-sub connector Connector mounting D U direction D side mounting U side mounting Plug assembly (Option) Refer to page 6. F stations 8 8 stations Max: 8 stations D 6 4 Passage Porting specifications P EA, EB (A, B) Side Common Common Bottom Option Thread type Nil Rc F G N NPT T NPTF Port size 4 6 M P, EA, EB CE-compliant Nil Q CE-compliant A, B 4 4 Mixed For bottom ported: / only. Non Plug-in Type: Grommet Terminal, DIN Terminal Wiring for every valve Grommet terminal DIN terminal VV5FR5 Series VFR5 Manifold Non plug-in type stations stations 5 Passage Porting specifications P EA, EB (A, B) Side Common Common Bottom Option 4 Thread type Nil Rc F G N NPT T NPTF Port size 4 6 M P, EA, EB A, B 4 4 Mixed For bottom ported: / only. CE-compliant Nil Q CE-compliant Note) Manifold base is common for Series VFS5. Terminal block is not required. 4

77 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR5 Manifold/Option Parts Assembly Individual SUP spacer Supply port can be located at each valve individually after individual SUP spacer is mounted on manifold block. Body type Part no. Plug-in type VVFS5-P-4- Non plug-in type VVFS5-P-4- Individual EXH spacer Exhaust port can be located at each valve individually after individual EXH spacer is mounted on manifold block. (Common EXH type) Body type Part no. Plug-in type VVFS5-R-4- Non plug-in type VVFS5-R-4- SUP block disk When or more pressures (high and low) are supplied to one manifold, insert a disk between the stations which are supplied different pressures. Body type Part no. Plug-in type Non plug-in type AXT68-A EXH block disk Use exhaust blocks to eliminate back flow to other stations. Use supply disks to operate two pressures on the same manifold. Body type Part no. Plug-in type Non plug-in type AXT5-4-A Throttle valve spacer Mount interface speed control on manifold block. Cylinder speed can be controlled by metered out flow. Body type Part no. Plug-in type VVFS5-A- Non plug-in type VVFS5-A- Interface regulator When interface regulator is mounted on manifold block, regulation to that valve is possible. (Refer to Flow Characteristics on page 4 before operation.) Body type Plug-in type Non plug-in type P port regulation ARBF55--P- ARBF55--P- A port regulation ARBF55--A- ARBF55--A- B port regulation ARBF55--B- ARBF55--B- Blanking plate It is used by attaching on the manifold block for being prepared for removing a valve for maintenance reasons or planning to mount a spare valve, etc. Body type Part no. Plug-in type Non plug-in type VVFS5-A Manifold Option With exhaust cleaner Plug-in type/non plug-in type High noise reduction effect: 5 db or more Drainage and mist are collected (99.9% or more). Piping work is reduced. For details, refer to page 8. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 EXH block disk SUP block disk 5

78 B Series VFR5 Manifold: Plug-in Type/Non Plug-in Type Plug-in type (With terminal block): VV5FR5-T- Station - Bore size Manual override (Non-locking) (7) 6 6 R5.5 U side (Pitch) P = A A A A B B B B Common terminal n x / Bottom ported: VV5FR5-T- Station - Bore size x G /4 (Lead wire electrical entry) Formula for manifold weight M =.9n +.6 (kg) n: Station n Light/Surge voltage suppressor PE EA A A A X P B B B PE EB L L n x /, /4 (A, B port) D side B B B B External pilot port /8 4 x /8 (PE port) 6 x /4 (P, EA, EB port) A A A A 7 [7.5] 6 [] (Pitch) P = [] [ ] = A, B port / 4 Non plug-in type: VV5FR5-- Station - Bore size ø. (Lead wire electrical entry) Manual override (Non-locking) 44 (7) 6 6 R5.5 U side (Pitch) P=5 7.5 A A A A 8 58 B B B n x / Bottom ported: VV5FR5-- Station - Port size DIN terminal L L L 6 94 Applicable cable O.D. ø6.8 to ø 45 6 G / 4 x /8" (PE port) 6 x /4" (P, EA, EB port) /8" External pilot port Max. 8.5 EA PE X P n Light/Surge voltage suppressor (For DZ) PE EB 6 6 n: Station Formula L = 5 x n + 9 L = 5 x n EA A A A PE X P B B B PE EB L L 9 D side Grommet with terminal n x /, /4 (A, B port) External pilot port /8 4 x /8 (PE port) 6 x /4 (P, EA, EB port) B B B B A A A A 7 [7.5] 6 [] (Pitch) P = [] Formula for manifold weight M =.8n +. (kg) n: [ ] = A, B port / 4

79 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR5 Manifold/Plug-in type: With Multi-connector/With D-sub connector Plug-in type/with multi-connector: VV5FR5-CD- Station - Bore size, VV5FR5-CU- Station - Bore size Light/Surge voltage suppressor Manual override (Non-locking) 4 6 (7) 6 U side R5.5 (Pitch) P = 5 (Pitch) P = A A A A B B B B B B B B n x / Bottom ported: CD VV5FR5- - Station - Bore size CU A A A A n x / Manual override (Non-locking) Plug assembly: VVFS-A- (Option: Refer to page 6.) 4 x /8 (PE port) Formula for manifold weight M =.96n +.79 (kg) n: For wiring specifications, refer to page 6. 4 PE Light/Surge voltage suppressor Plug assembly: VVZS-A- (Option: Refer to page 6.) n n EA A A A X P A A A B B B (7) 6 PE EB B B B 5 L L External pilot port / x /4 (P, EA, EB port) R5.5 9 L L 9 D side U side D side n x /, /4 (A, B port) Plug-in type/with D-sub connector: VV5FR5-FD- Station - Bore size, VV5FR5-FU- Station - Bore size n x /, /4 (A, B port) External pilot port /8 B B B B B B B B A A A A 7 [7.5] 7 [7.5] 6 [] A A A A (Pitch) P = [] [ ] = A, B port / 4 6 [] (Pitch) P = [] SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Bottom ported: FD VV5FR5- - Station - Bore size L L L FU Formula for manifold weight M =.96n +.6 (kg) n: For wiring specifications, refer to page 6. n: Station Formula L = 5 x n L = 5 x n + 4 x /8 (PE port) PE EA X P PE EB x /4 (P, EA, EB port) [ ] = A, B port / 4 7

80 Series VFR5 Manifold with Exhaust Cleaner Protection of work environment Reduction of valve exhaust noise of 5 db or more Drainage and mist are collected. (99.9% or more) Piping work is reduced. Manifold Specifications Manifold Plug-in type: VV5FR5- (-Q) Non plug-in type: VV5FR5-(-Q) Wiring With terminal block DIN terminal With multi-connector Grommet terminal With D-sub connector Applicable valve model VFR5 - F(-Q) VFR5 - D(-Q), VFR5 - E Common SUP/Common EXH Porting A, B port Side: specifications /, /4, Bottom: / (Option) P port Side: /4 EXH: / to () Applicable exhaust cleaners AMC8-4 (Connecting port R /) () Note ) With multi connector, or with D-sub connector: 8 stations max. Note ) Exhaust cleaner: Not attached. Plug-in type U side Non Plug-in type Exhaust cleaner (Option) Exhaust cleaner (Option) D side VV5FR5 Series VFR5 Manifold Base type/electrical entry Plug-in type T With Terminal block Plug-in type C with multi-connector Plug-in type F with D-sub connector Non plug-in type Connector mounting direction With connector Applicable base Nil None T, D D side mounting C, F U U side mounting stations How to Order 6 4 CD stations Base T, : to stations Base C/F: to 8 stations Thread type Port size Nil Rc P, EA, EB A, B F G 4 N NPT T NPTF M Mixed For bottom ported: / only. Option P Common Passage EA, EB Common CE-compliant Nil Q CE-compliant Exhaust cleaner mounting direction Exhaust cleaner mounting direction CD CU D side U side D side mounting U side mounting Porting specifications (A, B) Side Bottom How to Order Manifold Assembly Instruct by specifying the valves and blanking plate to be mounted on the manifold along with the manifold base model no. <Example> Plug-in type with terminal block: 6 stations VV5FR5-T-6-4-CD VFR5-5FZ VFR5-5FZ VVFS5-A AMC8-4 set (Manifold part no.) sets ( position single part no.) sets ( position double part no.) set (Blanking plate assembly part no.) set (Exhaust cleaner part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. <Example> Non plug-in type: 6 stations VV5FR CU VFR5-5E VFR5-5E VVFS5-A AMC8-4 set (Manifold part no.) sets ( position single part no.) sets ( position double part no.) set (Blanking plate assembly part no.) set (Exhaust cleaner part no.) The asterisk denotes the symbol for assembly. Prefix it to the part nos. of the solenoid valve, etc. Valve arrangement is counted from the D side. When ordering, specify the part nos. in order from the st. station in the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Caution When using exhaust cleaner, mount it downwards. 8

81 A L L B B B B B B 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR5 Manifold with Exhaust Cleaner: Plug-in Type/Non Plug-in Type Plug-in type: VV5FR5-T- Station - Port size - CD CU 9 COM terminal L L A B ø Manual override (Non-locking) n [ ] = A, B port / 4 Light/Surge voltage suppressor AMC8-4 Exhaust cleaner (Option) ø, (Electrical entry) Manual override (Non-locking) n (7) 6 6 A A PE EA PE EB R (7) 6 6 R5.5 R / External pilot port 4 x /8 /8 (PE port) x G /4 (Electrical entry) 4 A A A X P U side D side 67 8 n x /4 (P port) Non plug-in type: VV5FR5-- Station - Port size - CD CU U side R / n x /, /4 (A, B port) n x /, /4 (A, B port) B B B B B B B B A A A A D side mounting 7 [7.5] 4 [] 6 [] A A A A (Pitch) P = 5 6 [] [7.5] 4 [] (Pitch) P = Manual override (Non-locking) D side n U side D side Manual override (Non-locking) n 79 9 ø A B U side mounting 5 Common terminal SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 5 ø AMC8-4 Exhaust cleaner (Option) D side D side mounting External pilot port /8 U side ø x /8 (PE port) PE EA X P PE EB x /4 (P port) U side mounting n: L Formula L L [ ] = A, B port / = 5 x n L L = 5 x n + 9

82 Series VFR5 Manifold Option Parts Assembly/Plug-in Type, Non Plug-in Type Individual SUP spacer VVFS5-P-4- (Plug-in type) VVFS5-P-4- (Non plug-in type) Interface regulator/p port regulation ARBF55--P- (Plug-in type) ARBF55--P- (Non plug-in type) Individual SUP spacer Interface regulator Individual EXH spacer VVFS5-R-4- (Plug-in type) VVFS5-R-4- (Non plug-in type) Interface regulator/a port regulation ARBF55--A- (Plug-in type) ARBF55--A- (Non plug-in type) Individual EXH spacer Interface regulator SUP block disk: AXT68-A EXH block disk: AXT5-4-A Interface regulator/b port regulation ARBF55--B- (Plug-in type) ARBF55--B- (Non plug-in type) Block disk mounting position Interface regulator ( ) : SUP block disk Throttle valve spacer VVFS5-A- (Plug-in type) VVFS5-A- (Non plug-in type) Throttle valve spacer

83 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR5 Manifold Base Construction: Plug-in Type/Non Plug-in Type End plate (D side) SJ SY SV SYJ SZ VP4 Manifold block S7 VQ VQ4 VQ5 End plate (U side) VQC VQZ SQ VFS Replacement Parts No Description Connection fitting A Connection fitting B O-ring O-ring O-ring O-ring O-ring Terminal block assembly Junction cover assembly Rubber plug Material Steel plate Steel plate NBR NBR NBR NBR NBR For T NBR Part no. AXT68-6-A AXT68-6- AS568-6 AS568- AS568- AS568- AS568-6 VFR5--A VVFS5-4A- AXT6-9 When requiring replacement manifold stations, order replacement parts assembly no.!: manifold block assembly part. For plug-in type: The manifold base with terminal stand (integrated with a junction cover) is required with the o junction cover assembly. VFR VQ7 Replacement Parts: Sub Assembly No. Description Assembly part no. Manifold block assembly 4 VFR5--A- 6 4 VVFS5-A-- 6 End plate (U side) assembly VVFS5-A- VVFS5-A- End plate (D side) assembly VVFS5-A- VVFS5-A- Contact SMC for CE-compliant products. Note) Manifold Base/Construction: Plug-in type with terminal block. Component parts Applicable manifold base Manifold block!, Metal joint q, w, Terminal block i, O-ring e, r, t, y, u, Receptacle assembly Plug-in type Manifold block!, Metal joint q, w, O-ring e, r, t, y, u Non plug-in type End plate (U)!, Metal joint q, w Plug-in type End plate (U)!, Metal joint q, w Non plug-in type End plate (D)!, Metal joint q, w, O-ring e, r, t, y, u Plug-in type End plate (D)!, Metal joint q, w, O-ring e, r, t, y, u Non plug-in type

84 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR6 [Option] Double Plug-in type Non plug-in type JIS position position Single Closed center (A)(B) (A)(B) (EA)(P)(EB) (A)(B) 4 5 (EA)(P)(EB) 5 (EA)(P)(EB) Exhaust center (A) (B) 4 5 (EA)(P)(EB) Pressure center (A) (B) 4 5 (EA)(P)(EB) Caution When double solenoid is used, spool valve should be mounted horizontally. If there are vibrations, spool valve should be mounted perpendicular to the vibration direction. Standard Specifications Valve specifications Electricity specifications Fluid Operating pressure range Ambient and fluid temperature Lubrication Manual override Shock/Vibration resistance Enclosure Coil rated voltage Allowable voltage fluctuation Inrush Apparent power (AC) () Holding Power consumption (DC) () Electrical entry Option Specifications Main valve manual override Coil rated voltage Option Model Type of actuation position position Single Plug-in VFR6 position single/ position position double Model Non plug-in VFR6 Double Closed center VFR6 VFR6 VFR6 VFR6 Exhaust VFR64 center VFR64 Pressure VFR65 center VFR65 Type of actuation position position Port size Air. to.9 MPa. to.9 MPa to 5 C (No freezing. Refer to page 5.) Non-lube () Non-locking push type /5m/s () Dustproof, VAC (5/6 Hz), 4 VDC 5 to % of rated voltage 5.6 VA/5 Hz, 5. VA/6 H.4 VA/5 Hz,. VA/6 Hz Plug-in type Non plug-in type Direct manual override to,, 4 VAC 5/6 Hz VDC With light/surge voltage suppressor Flow characteristics () 4/ (P A/B) 4/ 5/ (A/B EA/EB) C [dm / (s bar)] [] b [.44] Cv [5.7] C [dm / (s bar)] [4] 4 b [.5].8 W Conduit terminal Grommet terminal, DIN terminal Note ) Use turbine oil Class (ISO VG), if lubricated. Note ) At rated voltage Note ) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 45 and Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Single Double Closed center Exhaust center Pressure center Model Plug-in Non plug-in VFR6 VFR6 VFR6 VFR64 VFR65 VFR6 VFR6 VFR6 VFR64 VFR65 Port size Effective area (mm ) Cv [9.4] () Max. operating cycle (Hz) () Response time (ms) or less or less 5 or less 5 or less or less Note ) [ ]: Denotes the normal position. Note ) Min. operating frequency is once in days. Note ) Based on dynamic performance test, JIS B (Coil temperature: C, at rated voltage, without surge voltage suppressor) Note 4) For VFR6 - FZ-6, ( ): VFR6 - DZ P A, B: 78 A, B EA, EB: Normal position: 9 P A, B: 8 Normal position: 8 A, B EA, EB: 99 (4) Mass (kg) 4.7 (4.56) 4.78 (4.6) 4.7 (4.55) 4.7 (4.55) 4.7 (4.55)

85 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR6 How to Order Electrical entry F: Plug-in type, conduit type Option Nil Z None With light/surge voltage suppressor Port size Nil Without sub-plate 6 4 SJ SY Plug-in VFR6 5 Non plug-in position single (A)(B) (EA)(P)(EB) position double (A)(B) 4 5 (EA)(P)(EB) position closed center (A)(B) 4 5 (EA)(P)(EB) position exhaust center (A)(B) 4 5 (EA)(P)(EB) position pressure center (A) (B) 4 VFR6 Body option Standard Direct manual override Option Coil rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz VAC, 5/6 Hz 4 VDC VDC 4 VAC, 5/6 Hz 9 Other Option F D Electrical entry E: Grommet terminal Thread type Nil Rc F G N NPT T NPTF D: DIN terminal CE-compliant Nil Q CE-compliant Electrical entry: D and F only SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 5 (EA)(P)(EB) How to Order Pilot Valve Assembly SF4 F Rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz 4 VAC, 5/6 Hz 5 4 VDC 6 VDC 7 4 VAC, 5/6 Hz 9 Other Option Coil rated voltage CE-compliant Nil Q CE-compliant

86 Series VFR6 Cylinder Speed Chart Series VFR6- Average speed (mm/s) Use as a guide for selection. Please confirm the actual conditions with SMC Sizing Program. Bore size Series CS/CS Pressure.5 MPa Load factor 5% Stroke mm ø5 ø4 ø6 ø8 ø ø5 ø Perpendicular, upward actuation Horizontal actuation It is when the cylinder is extending that is meter-out controlled by speed controller which is directly connected with cylinder, and its needle valve with being fully open. The average velocity of the cylinder is what the stroke is divided by the total stroke time. Load factor: ((Load weight x 9.8)/Theoretical force) x % Conditions VFR6- Tube x Length Speed controller Silencer Series CS/CS SGP5A x m AS6- AN6- How to Order Sub-plate Assembly Plug-in VFR6 P Non plug-in VFS6 S Note) Not applicable for external pilot. Not applicable for bottom ported. Mounting bolt and gasket are not included. Piping port (P, A, B, EA, EB port) 6 4 Thread type Nil Rc F G N NPT T NPTF 4

87 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR6 Construction position single position double VFR6 (A) (B) 4 VFR6 (A)(B) 4! i u q e t! i u q! e r y 5 (EA)(P)(EB) PE 5(EA) 4(A) (P) (B) (EB) Bleed PE 5(EA) 4(A) (P) (B) (EB) PE Closed center: VFR6 (A) (B) 4 5 (EA)(P)(EB) Exhaust center: VFR64 (A) (B) 4 5 o position closed center/exhaust center/pressure center r w 5 (EA)(P)(EB)! i q! e o SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 5 (EA)(P)(EB) Pressure center: VFR65 (A) (B) 4 r PE 5(EA) 4(A) (P) (B) (EB) PE o 5 (EA)(P)(EB) This figure shows a closed center type. Component Parts No. Description Material Body Aluminum die-casted Sub-plate Spool valve Aluminum die-casted Aluminum, NBR 4 Adapter plate Aluminum die-casted Note Platinum silver Platinum silver Black Component Parts No. Description Material 5 End plate Aluminum die-casted 6 7 Junction cover Light cover Resin Resin 8 Pilot valve cover Resin Note Black Black Black Replacement Parts No. 9 Description Gasket Hexagon socket head screw Pilot valve assembly Material NBR Steel VFR6 VFS6-5 M8 x 8 Part no. VFR6 VFS6-5 M8 x 8 Refer to How to Order Pilot Valve Assembly on page. VFR6 /64 /65 VFS6-5 M8 x 8 5

88 Series VFR6 Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR6 - F(Z) x /4, (Piping port) 45 x ø. 7 (Electrical entry) Manual override G / (Non-locking) Light/Surge voltage suppressor (For FZ) PEEA 7 86 EB PE 4 x ø9 (Mounting hole) /8 (PE port) /8 (Bleed port) (Double, position: PE port) 6 x ø (Electrical entry) 7 B A B A 4 A 5 A B B P position double: VFR6 - F(Z) position closed center: VFR6 - F(Z) position exhaust center: VFR64 - F(Z) position pressure center: VFR65 - F(Z) G / Manual override (Non-locking) Light/Surge voltage suppressor (For FZ) PE EA P 7 86 EB PE 4 x ø9 (Mounting hole) 6 Other dimensions are the same as the single type.

89 A A 5 Port Pilot Operated Solenoid Valve Rubber Seal, Plug-in/Non Plug-in Series VFR6 Non Plug-in: Position Single/Double, Position Closed Center/Exhaust Center/Pressure Center position single: VFR6 - E, VFR6 - D(Z) x /4"," (Piping port) Applicable cable O.D. ø6.8 to ø Manual override (Non-locking) Light/Surge voltage suppressor (For DZ) 6. /8" (PE port) 7 9 PE EA Max. 8.5 G / 5 4 B A B x ø9 (Mounting hole) Electrical entry ( x ø.) /8" (Bleed port) (Double, position: PE port) Electrical entry (4 x ø.) B A P EB PE SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 position double: VFR6 - E, VFR6 - D(Z) position closed center: VFR6 - E, VFR6 - D(Z) position exhaust center: VFR64 - E, VFR64 - D(Z) position pressure center: VFR65 - E, VFR65 - D(Z) Manual override (Non-locking) Applicable cable O.D. ø6.8 to ø Light/Surge voltage suppressor (For DZ) PE EA P 7 86 B EB PE x ø9 (Mounting hole) Other dimensions are the same as the single type. 7

90 5 Port Pilot Operated Solenoid Valve Rubber Seal, Non Plug-in Series VFR How to Order Non plug-in type Piping (P, A, B, EA, EB port) Nil Side ported Option Port size (P, A, B port) Nil Without sub-plate 8 4 EA, EB port: /8 Non plug-in 4 5 position single position double VFR Conforming to CSA standard position closed center position exhaust center position pressure center Nil R Pilot type Internal pilot External pilot Option (External pilot is available only on sub-plate type.) Coil rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz 4 VAC, 5/6 Hz 5 4 VDC 6 VDC 7 4 VAC, 5/6 Hz Option D Option Nil Z Thread type Nil N T F Pilot valve manual override Nil: Non-locking push type A : Non-looking push type A (Extended) Option B : Locking type B (Tool required) C : Locking type C (Lever) None With light/surge voltage suppressor Rc NPT NPTF G Electrical entry D: DIN terminal Refer to the standard product for product specifications, dimensions and model selection procedures. 8

91 5 Port Pilot Operated Solenoid Valve Rubber Seal, Non Plug-in Series VFR How to Order 4 5 position single position double position closed center position exhaust center position pressure center Conforming to CSA standard Body option Standard Nil R Option Pilot type Internal pilot External pilot Coil rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz 4 VAC, 5/6 Hz 5 4 VDC 6 VDC 7 4 VAC, 5/6 Hz Option Piping (P, A, B, EA, EB port) Nil B Option Side ported Bottom ported Non plug-in VFR 4 D Option Option Nil Z Electrical entry D: DIN terminal Port size (P, A, B, EA, EB port) Nil None With light/surge voltage suppressor Without sub-plate 4 8 For bottom ported: /4 Individual electrical entry Thread type Nil Rc N NPT T NPTF F G Pilot valve manual override Nil: Non-locking push type A : Non-looking push type A (Extended) B : Locking type B (Tool required) C : Locking type C (Lever) SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Refer to the standard product for product specifications, dimensions and model selection procedures. 9

92 5 Port Pilot Operated Solenoid Valve Rubber Seal, Non Plug-in Series VFR4 How to Order Piping (P, A, B, EA, EB port) Nil B Side ported Bottom ported Option: Bottom ported is not available for external pilot. Port size (P, A, B port) Nil Without sub-plate 8 4 EA, EB port: /8 4 Non plug-in position single position double position closed center position exhaust center VFR4 4 D Conforming to CSA standard Body option Standard Direct manual override Option Nil R Option Pilot type Internal pilot External pilot Coil rated voltage VAC, 5/6 Hz VAC, 5/6 Hz to VAC, 5/6 Hz 4 VAC, 5/6 Hz 5 4 VDC 6 VDC 7 4 VAC, 5/6 Hz Option Option Option Nil Z Thread type Nil Rc N NPT T NPTF F G Pilot valve manual override Nil: Non-locking push type A : Non-looking push type A (Extended) B : Locking type B (Tool required) C : Locking type C (Lever) None With light/surge voltage suppressor Individual electrical entry 5 position pressure center Electrical entry D: DIN terminal Refer to the standard product for product specifications, dimensions and model selection procedures.

93 + - Series VFR//4 If you remove the junction cover q on the subplate, you will see the plug-in terminal block w attached to the inside of sub-plate. The following markings are on the terminal block. Connect with corresponding power side. EB Caution Plug-in type (With terminal block) EA - - COM.(+) w q (Jumper bar) COM(+) + + A B 4 B side solenoid Common (COM) terminal A side solenoid Although A, B+ and B marks are indicated on the terminal block, this can be used as either +COM or COM. Applicable terminal: VFR, VFR:.5-,.5-S,.5Y-N,.5Y-S VFR4:.5-.5M,.5Y-L,.5Y-M Series VFR5 Remove junction cover for sub-plate q, depress levers e of terminal block assembly w, pull out terminal block assembly. Terminal block assembly is marked as below. Connect it to power supply side. Terminal block marking Model A () VFR5 A side VFR5 VFR54 5 Series VFR//4/5/6 Specific Product Precautions Be sure to read before handling. Refer to front matters 58 and 59 for Safety Instructions Instructions and pages to 7 for /4/5 Port Solenoid Valve Precautions. A side A side EB EA - - COM.(+) + - B+ () COM COM COM e B (4) B side B side Lead Wire Connection Terminal block assembly can be used as + and common regardless of markings. Do not remove jumper bar because it is used for common connection. Applicable terminal:.5-4,.5-4m Series VFR6 If you remove the junction cover q on the subplate, you will see the plug-in terminal block w attached to the inside of sub-plate. PE Ground EB Terminal block assembly is wired like the following figure. Connect it to each power supply side. EA PE A side A side VFRseries COM COM w Can be used as either +COM or COM. Applicable terminal:.5-4,.5-4m Non plug-in type Series VFR Series VFR/4 (VFR 4/4 4) Type G: Lead wire comes directly from the solenoid part. Connect it with the power source. Grommet with DC voltage surge voltage suppressor has polarity. Connect red lead wire to + (positive) side and black to (negative) side. q Position Model Left Center Right VFR6 A side COM VFR6 VFR64 5 Surge voltage suppressor DC AC Red (+) Black ( ) B side B side Type E, T, D, Y: In the case of DIN terminal block and terminal block, there is no polarity of positive [+] and negative [ ]. Connect no. and no. terminals with corresponding power side. With DIN terminal block Varistor With terminal block Applicable cable O.D. Type T: ø6 to ø8 mm Type E: ø. to ø.8 mm Type D (Series VFR): ø6 to ø8 mm Type D (Series VFR/4): ø4.5 to ø7 mm Type Y: ø4.5 to ø7 mm Applicable crimp terminal Type E, T:.5-,.5-S,.5Y-N,.5Y-S (Round shape or Y shape crimp terminal cannot be used for Type D.) Series VFR/4/5/6 (VFR /4 ) DIN terminal block type Male pin terminal of DIN terminal block of solenoid valves are wired as shown below. Connect to corresponding terminal on the connector. Can be used as either +COM or COM. Applicable cable Cross section of the wire:.5 to.5 mm Cable O.D.: ø8 to ø Applicable crimp terminal shown below. 7 mm or less 7 mm or less 4 mm or more 4 mm or more A side Terminal no. Internal wiring SOL. A side SOL. B side COM Ground Corresponding to R.5- of JIS C 85 J.S.T. Mfg. Co., Ltd. Equivalent to R.5- Proper tightening torque of the connector Connector set screw.5 to.6 N m Terminal screw.5 to.6 N m Incorrect connection of COM terminal (DIN terminal no. ) can cause damage on power source circuit. Terminal block type Remove cover q, over terminal block w attached to the inside of body. Connect with corresponding power side. For a style with light and surge voltage suppressor, straightly pull out the light and surge voltage suppressor substrate e and then connect them. A side B side terminal block terminal block B side Applicable terminal: VFR:.5-,.5-S,.5Y-N,.5Y-S VFR4:.5-.5M,.5Y-L,.5Y-M VFR5/6:.5-.5M,.5-L,.5-M SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7

94 Caution Attaching and Detaching Connectors. To attach a connector, hold the lever and connector unit between your fingers and insert straight onto the pins of the solenoid valve so that the lever s pawl is pushed into the groove and locks.. To detach a connector, remove the pawl from the groove by pushing the lever downward with your thumb, and pull the connector straight out. Groove Pin Cover Connector Series VFR//4/5/6 Specific Product Precautions Be sure to read before handling. Refer to front matters 58 and 59 for Safety Instructions Instructions and pages to 7 for /4/5 Port Solenoid Valve Precautions. DC indicator Lever DC coil: Black + Red, Black Red Lead wire Light/Surge Voltage Suppressor Refer to table for Series VFR Plug-in type, VFR, VFR4 type of Series VFR/4 and VFR5/6, and table for Series VFR Non plug-in type and VFR 4, VFR4 4 type of Series VFR/4. Plug-in type (VFR ) Light/Surge voltage suppressor Series VFR Light/Surge voltage suppressor Non plug-in type (VFR ) Light/Surge voltage suppressor Socket part no. DXT7-7- Cover Attaching and Detaching Lead Wires with Sockets Peel. to.7 mm of the tip of lead wire, enter the core wires neatly into a socket and crimp it with a special crimp tool. Be careful so that the cover of lead wire does not enter into the crimping part. Core wire Crimping crimping area area Core wire Socket Lead wire Hook Insulation Attaching and Detaching Lead Wires with Sockets. to. mm Max. cover diameter: ø.7 mm. Attaching Insert the sockets into the square holes of the connector (with + and indication) and, continue to push the sockets all the way in until the lock by hooking into the seats in the connector. (When they are pushed in, their hooks open and they are locked automatically.) Then confirm that they are locked by pulling lightly on the lead wires.. Detaching To detach a socket from a connector, pull out the lead wire while pressing the socket s hook with a stick having a thin tip (approx. mm). If the socket will be used again, first spread the hook outward. Connector Lead wire Plug-in type (VFR /4 ) Light/Surge voltage suppressor Plug-in type (VFR5 /6 ) Light/Surge voltage suppressor Series VFR5/6 Series VFR, 4 Non plug-in type (VFR5 /6 ) Light/Surge voltage suppressor Non plug-in type (VFR /4 ) Light/Surge voltage suppressor Table () Series VFR (VFR ) Series VFR/4 (VFR /4 ) Series VFR5/6 Voltage Light/Surge voltage suppressor AC 4 VDC or less Non plug-in type (VFR 4/4 4) Light/Surge voltage suppressor Single solenoid Double solenoid Single solenoid Double solenoid Varistor Varistor Varistor Varistor Varistor Varistor Plug Connector Lead Wire Length Standard length is mm, but the following lengths are also available. How to Order Connector Assembly DXT7 Lead wire color Nil Socket Hook Lead wire with socket Sockets ( pcs.) only Blue ( pcs.) Red ( pcs.) Gray ( pcs.) 8 A Note Without lead wire For VAC For V AC Other VAC 4 Red: + Black: For DC Lead wire length Lead wire length (L mm) Nil How to Order Include the connector assembly part number together with the part number for the plug connector s solenoid valve without a connector. <Example> For lead wire length mm VFR-5MO- pcs. DXT7-8-4A- 6 pcs. Table () Series VFR (VFR ) Series VFR/4 (VFR 4/4 4) Voltage Light/Surge voltage suppressor SOL. A or SOL. B AC 4 VDC or less Varistor SOL. A or SOL. B Varistor Light/Surge voltage suppressor is not available for grommet type. For grommet type with surge voltage suppressor, refer to page.

95 Caution Plugging one of the cylinder ports (A or B) enables use as a normally closed (N.C.) or normally open (N.O.) port valve. It is convenient when port valve is needed on a manifold, etc., but it can t be used in special applications such as using as a nonleakage valve. Use it with the exhaust port leaving open. Used as a Port Valve Plug Type of actuation How to Exchange Solenoid Valves, Pilot Valve Assemblies How to exchange solenoid valves Loosen set screw and take solenoid valve out vertically, otherwise it may cause damage to the solenoid valve. Never remove valve at an angle. When mounting solenoid valve on to the base, plug pin assembly (base-side) into receptacle assembly (body-side) vertically. Tightening Torque for Mounting Bolt Model Pilot valve assembly VFR VFR VFR4 Thread M ( pcs.) M ( pcs.) M ( pcs.) M4 (4 pcs.) Tightening torque.6 N m.9 N m. N m.4 N m VFR5 M5 (4 pcs.).8 N m VFR6 M8 (4 pcs.) 6 N m Note) For more information about the procedure, refer to the instruction manual. Base Series VFR Series VFR//4/5/6 Specific Product Precautions Be sure to read before handling. Refer to front matters 58 and 59 for Safety Instructions Instructions and pages to 7 for /4/5 Port Solenoid Valve Precautions. Number of solenoids Double Single Receptacle assembly B port N.C. A port N.O. How to exchange pilot valve assemblies Possible to exchange pilot valve assemblies like the following figures. Note) Do not change the rated voltage. Pilot valve assembly Series VFR Pilot valve assembly Series VFR/4/5 Pilot valve assembly Change Direction of DIN Connector/Cable Entry Unscrew retaining screw, pull off outer cover, rotate connector block through 8. Replace cover and tighten screw. How to Calculate the Flow Rate For obtaining the flow rate, refer to front matter 44 to 47. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Pin assembly Series VFR/4/5 Solenoid valve Series VFR6 Pilot cover Pin assembly Sub-plate Series VFR6 Solenoid valve Pilot valve assembly Mounting screw Pin assembly Sub-plate VFRseries

96 Series VFR//4/5/6 Specific Product Precautions 4 Be sure to read before handling. Refer to front matters 58 and 59 for Safety Instructions Instructions and pages to 7 for /4/5 Port Solenoid Valve Precautions. Caution Specifications Interface regulator Applicable solenoid valve series Regulating port Maximum operating pressure Set pressure range Ambient and fluid temperature Port size for connection of pressure gauge Weight (kg) Effective area at supply side (mm ) S at P =.7 MPa/P =.5 MPa Effective area at exhaust side (mm ) S at P =.5 MPa P A P B A EA B EB Interface Regulator ARBF ARBF5 ARBF45 ARBF55 VFR VFR VFR4 VFR5 P A B P A B P A B P. MPa ().5 to.8 MPa. to.8 MPa () 5 to 6 C (No freezing) () M5 x.8 Rc Note ) Maximum operating pressure of solenoid valve is.9 MPa. Note ) Set the pressure within operating pressure range of solenoid valve. Note ) Solenoid valve: Max. 5 C Note 4) Synthesized effective area with position. Note 5) Operate an interface regulator only by applying pressure from the P port of the base, except when using it as a reverse pressure valve. To combine a pressure center valve and the A and B port pressure reduction interface regulator, use the ARBF, ARBF4, or the ARBF5 model. To combine a reverse pressure valve and an interface regulator, use the ARBF, ARBF4, or the ARBF5 model. The P port pressure reduction cannot be used. When combining a double check valve and an interface regulator, use a manifold or subplate as a basis, and stack them in the following order; the perfect spacer the interface regulator the valve. When a closed center valve is combined with the interface regulator s A, B port regulation, note that it cannot be used for intermediate stops of a cylinder because there is leakage from relief port on the regulator. Flow Characteristics (P A) (Condition: Inlet pressure.7 MPa when position solenoid valve is mounted.) JIS ARBF--P Inlet pressure.7 MPa P port regulation A port regulation B port regulation Outlet pressure (MPa) ARBF5--P Outlet pressure (MPa) Inlet pressure.7 MPa ARBF45--P Outlet pressure (MPa) Flow rate (l/min (ANR)) Inlet pressure.7 MPa ARBF55--P Outlet pressure (MPa).6 Inlet pressure.7 MPa ARBF5--A Outlet pressure (MPa) Flow rate (l/min (ANR)) Inlet pressure.7 MPa ARBF45--A Outlet pressure (MPa) Flow rate (l/min (ANR)) Inlet pressure.7 MPa 4 Flow rate (l/min (ANR)) ARBF55--A Outlet pressure (MPa).6 Inlet pressure.7 MPa Flow rate (l/min (ANR)) Flow rate (l/min (ANR)) 4 Flow rate (l/min (ANR))

97 Series VFR//4/5/6 Specific Product Precautions 5 Be sure to read before handling. Refer to front matters 58 and 59 for Safety Instructions Instructions and pages to 7 for /4/5 Port Solenoid Valve Precautions. Caution Type T with Terminal Block Lead Wire Connection Series VFR Remove junction cover of manifold, exposing terminal block attached to the manifold block. Lead wires from solenoid valve are connected with the terminals on upper side of terminal block. (On the terminal block, lead wire is connected with both A and B sides of solenoid valve in accordance with the corresponding markings A and B on the block.) Connect each lead wire of power side corresponding to respective solenoid valve on the lower terminal block. Terminal block wiring specifications is in accordance with COM. Model VFR VFR VFR 4 5 Terminal block marking A B + B A side A side A side COM COM COM B side B side Applicable terminal:.5-,.5-s,.5y-n,.5y-s Although A, B+ and B marks are indicated on the terminal block, VFR can be used as either +COM or COM. Wiring area Markings Model VFR4 VFR4 VFR4 4 5 Series VFR4 Terminal block marking A B + B A side A side A side COM COM COM B side B side Applicable terminal:.5-.5m,.5y-l,.5-m Although A, B+ and B marks are indicated on the terminal block, VFR4 can be used as either +COM or COM. Model VFR5 Series VFR5 Terminal block marking A B + B A side COM VFR5 A side COM B side VFR5 4 5 A side COM B side Applicable terminal:.5-.5m,.5y-l,.5-m Although A, B+ and B marks are indicated on the terminal block, VFR5 can be used as either +COM or COM. SJ SY SV SYJ SZ VP4 S7 VQ VQ4 VQ5 VQC VQZ SQ VFS VFR VQ7 Model VFR VFR VFR 4 5 Series VFR Terminal block marking A COM + B A side A side A side COM COM COM B side B side Applicable terminal:.5-.5m,.5y-l,.5-m Although A, COM+ and B marks are indicated on the terminal block, VFR can be used as either +COM or COM. 5

98 Caution Lead Wire Connection Series VFR//4/5/6 Specific Product Precautions 6 Be sure to read before handling. Refer to front matters 58 and 59 for Safety Instructions Instructions and pages to 7 for /4/5 Port Solenoid Valve Precautions. Manifold/Plug-in Type Type C Circular Connector Series VFR//4/5 When multi-connector is used, mass-termination between power supply side and solenoid valve can be done. This saves the wiring connection labor. Wire connection specifications Lead wire for both solenoid A and B sides in manifold are connected to connector terminal as COM specifications. Type F D-sub Connector Series VFR//4/5 MIL standard type D connector (Terminal: 5 pins) has wide exchangeability and saves wiring labor. Wire connection specifications Lead wire for both solenoid A and B sides in manifold are connected to connector terminal as COM specifications. Fig. () U side Fig. () U side Multi-connector Manifold internal wiring station stations stations D side Applicable plug assembly (Option) VVFS-A- Connector terminal no. Control unit Connector terminal no. Air release valve station Pressure switch stations stations Manifold internal wiring Connector terminal no. D-sub connector station stations stations Connector terminal no. D side Applicable plug assembly (Option) VVZS-A- Control unit stations Connector terminal no. Air release valve station Pressure switch stations 4 stations 4 stations 4 stations 4 stations 5 stations 5 stations 5 stations 5 stations Max. 8 stations Except VFR5 Note ) Maximum number is 8 stations. Note ) It is used as +COM and COM. Note ) Station numbers are started from D side although connector is mounted Applicable Plug Assembly (Option) Assembly part no. Cable length VVFS-A-.5 m VVFS-A- m VVFS-A- 5 m VVFS-A-4 7 m VVFS-A-5 m VVFS-A-6 5 m VVFS-A-7 m Option Terminal no. Lead wire color Dot marking Terminal no. Lead wire color Dot marking Orange 4 Brown Yes Orange Yes 5 White Black 6 White Yes 4 Black Yes 7 Pink Component parts Cable Color List of Each Terminal No. 6 Connector terminal no. 6 stations 7 stations Plug 687- pc. Cable clamp 68- pc. Socket 66-4 pcs. Cable VCTF 4 cores x.75 mm made by Tyco Electronics AMP K.K. 5 Green 6 Green Yes 8 Pink Yes 7 Red 9 Gray 6 stations 7 stations Max. 8 stations 8 Red Yes Gray Yes 9 Blue Sky blue Blue Yes Sky blue Yes Yellow Light green Yellow Yes Brown 4 Light green Yes M.6 x.45 Max. 8 stations Except VFR5 Note ) Maximum number is 8 stations. Note ) It is used as +COM and COM. Note ) Station numbers are started from D side although connector is mounted Applicable Plug Assembly (Option) Assembly part no. Cable length VVZS-A-.5 m VVZS-A- m VVZS-A- 5 m VVZS-A-4 8 m VVZS-A-5 m VVZS-A-6 5 m VVZS-A-7 m VVZS-A-8 m Option Terminal no. Lead wire color Dot marking Terminal no. Lead wire color Dot marking Black 6 stations 7 stations Brown Red 4 Orange Component parts Plug MIL standard type D connector Number of terminals: 5 pins Cable: 5 cores x. mm Cable Color List of Each Terminal No. 5 Yellow 6 Pink 6 stations 7 stations 7 Blue Max. 8 stations 8 Purple White 9 Gray Black White Black White Red Yellow Red Orange Yellow Pink Blue Purple Gray Orange Red Brown Pink Gray Black White Red Black Black White Black White White Red Red White

99 .. 4 Way 5 Port SolenoidlPilot Operated NVFRSeries Rubber Seal Models //4 N4 Large Flow Capacity - Cv.9,..,.7 Low Power Consumption Block Type Manifold Plug-in and Non Plug-in Styles Wide Variety of Options and Accessories

100 5 Port Pilot Type/Rubber Seal Series NVFR Plug-in Type, Non Plug-in Type position position Single Closed center Non Plug-in Type Plug-in Type Double ~ EAPEB Exhaust center A B 6QAIIUll~ EAPEB Pressure center A B ~T\II lll~ EAPEB (Additional functions achieved by using external pilot option). Model Position/No. of solenoid position position Type Plug-in Non Plug-in Single NVFR NVFR Double NVFR NVFR Closed center Exhaust center Pressure center *' In case of NVFR -FZ-On t pecial Order NVFR NVFR4 NVFR5 NVFR NVFR4 NVFR5 Port size Max.Operating Response Weight Ibs Cv factor (NPTF) cycle CPM time (ms) (kgf) h! 4 h! 4 h! f4 h! 4 h! f4.9 or less.75 (.4).9 or less.9 (.4).7 8 or less.95 (.4).7 8 or less.95 (.4).7 8 or less.95 (.4) o A - Standard Specifications Valve Fluid Air Max. operating pressure PSI (9.kgf/cm) -!)Sition PSI (.kgf/cm) Min. operating pressure pos. dbl. 5 PSI (.kgf/cm ) Ambient and fluid temperature _ F ( - +5 C) Lubrication Not required Pilot operator manual override Non-locking push Iype(Flush) Protection construction Dust proof OVAC5%oHz, V5%oHz, Rated voltage l AC 4V5%oHz I DC V, 4V. Allowable voltage range - 5'" + % rated voltage Coil insulation Class B or equivalent Apparent power Inrush 5.VA/6Hz,5.6VA/5Hz (Power consumption) AC I Holding.VA(.5W)/6Hz,.4VA(. W)/5Hz Power consumption DC.8W Electrical entry Plug-in Conduit terminal (base access) Non I Grommet. DIN connector plug-in (Conduit terminal, grommel terminal) Optional Specifications* Pilot type Manual override Voltage Porting Option I Pilot operator lac I DC Note) External pilot type Non-locking push type (extended), Lock type (tool), Lock type (lever) 6Y, 48V, OOV Bottom ported subplate With indicator light and surge voltage suppressor Note) Operating pressure: -PSI (-9.kgf/cm) Pilot operating pressure position double: 5-5PSI ( -9.9kgf/cm) position single; position: -PSI (. -9.kgf/cm) Some options listed as "Special Order" items.

101 Series NVFR:Base Mounted Ype How To Order Porting -/8NPTF only T JjNPTF Plug-in ~ Option T With Terminal) ( Y.ONPTF block std. '. None Z With indicator light and surge voltage suppressor )l(bottom ported /8 NPTF only. (See pg. 6 for individual subplate part nos.) ~Bod~y~ty~pe~~::::::;l O-Plug in Electrical entry F-Through base ~4@ Plug-in Non plug-in 4 5 position single ~ position double position closed center ~~I~ilIUi~ position exhaust center 6QAILU[IL~ position pressure center GtiT\I~~Z~ NVFR Body type -Non plug-in.~ ~ Pilot operator I Internal li< Special Order Voltage. VAC"'Hz VAC"'Hz VAC"%o!-tz 4 VAC 5 %ohz 5 4VDC 6 VDC.9 Others Note ) _ Special Order Note ) Indicate in parentheses at end of part no. Ex. (AC4V). =- Non-locking B-Lock type push type (Screw type) (Flush).- Port size ~ ClJ --r.w~h~ho-u~t~s-u~b-p~la~te----- T T Jj Non plug-in NPTF Y.O ~ NPTF ~.A-Non-Iocking C-Iock type Push type (L) )l(bottom ported /8 NPTF only. (Extended) ever (See pg. 6 for individual subplate part nos.) Special Order Option - None Zt With indicator light and surge voltage suppressor S With surge voltage suppressor - Special for grommet type G only. tz option N/A for grommet type G. Electrical entry T-Condult(\I") G-Grommet ~.'E-Grommet Ie~$~ I t"':~"". ~y..., I---~ lie Special Order

102 Series NVFR:Base Mounted )pe.. ManifoLd Specifications Plug in TYpe: Connector with Lead Wire ("wire harness'?.the insert plug is attached to the manifold block and is connected with valve side. Connect leads with corresponding power supply. NW5FR- Series ~VFR:Jo Manifold valve Plug-in Type Connector with Lead wire (AXT64-5A-Dl-) stations 5 5 stations Port size S boi P, EA, EB A, B ' T %NPTF )inptf T 4 %NPTF -~":'~-t ---l Common Common f--"""""::==--- ~M Mixed )li'special Order t Bottom porting specification with "-T' is l/s" P,A,B bottom and /4" A,B side. (MBF6--B; see pg. 6) Unit type conduit cover: AXT65-S-A Unit type conduit retainer: AXT65-S7 Plug-in TYpe: With Terminal Blocks.Lead wires of solenoid valve are connected with the terminals on upper surface of terminal block, corresponding lead wires from power source can be wired at the bottom of terminal block. NW5FR -T Series NJFR~OOO Manifold valve Plug-in type With terminal block Junction cover/ ' classification - Unit type individual station cover One-pc. type cover Note: Individual cover part no. above. One-piece type, see pg. 6 stations 5 5 stations ;c(t Port size S mbol P, EA, EB A, B T )inptf T %NPTF %NPTF Bottom See pg. 46 ~ Special Order t Bottom porting specification wilh "-T' is l/s" P,A,B bottom and /4" A,B side. (MBF6-HA; see pg. 6) Non Plug-in Type: Grommet, DIN Connector, Grommet Terminal, Conduit Terminal Individual wiring for each valve NW5FR- Series ~VFRJ Manifold valve Port size P, EA, EB A, B...gg. % NPTF )inptf T 4 %NPTF Non plug-in type stations 5 5 stations -~"""':"-t ---l Common Common f--"""""::==--- ~M Mixed ;c( Special Order t Bottom porting specification with "-T' is l/s" P,A,B bottom and /4" A,B side. (MB6--; see pg. 6) ) See "How to Order Manifold Assemblies," p. 9 NVFR manifold base is the same as for NVFS Series.

103 Series NVFR: Base Mounted Type Plug-in Type: With Multi-Connector Master connection of power and solenoid valves.quick wiring permits ease of installation. NVV5FR I Series NVFR Manifold valve Plug-In type _------l With multi connector Mounting direction of connector D D side mounting U U side mounting C D stations SymboIP,EA,EB A, B T Y. NPTF Yo NPTF T' Yo NPTF Port specifications Porting --::--,.-::-:--==-; specifications PEA, EB A,B -.:-,::----; Common Common ~-==S::.::id:.:::e ~ Bottom.. Bottom porting: V, only 8 8 stations ~ Max: 8 stations Plug-in Type: With D-Sub Connector.Wide range of interchangeability (MIL Spec DIN type connector terminal-5 pin.) Quick wiring permits ease of installation. NVV5FR I Series NVFR Manifold valve F D-Subconnector for Series Orientation of D-Sub connector for Series manifold is parallel with mounting surface. For other manifold sizes the connector receptacle is perpendicular to the mounting surface. Plug-In type With D sub connector Mounting direction of connector D D side mounting U U side mounting Port specifications Porting r- -..-:::-:--==-l specifications PEA, EB A,B --':.-=--icommon Common I--~Bo,.=s~~O:.:::em-- Bottom porting: V. only stations 8 8 stations Max: 8 stations )

104 Series NVFR: Base Mounted Type Plug-in Type: Serial Interface Manifold NVV5FR.The use of serial interface technology offers advantages such as reduced wiring, quicker installation time, easier start-up and simplified maintenance. ~~.~J stations : 7 7 stations Includes stahon to mount Sl unit Port specifications P "' Bottom porting. V. onty EA,EB Common Common - T -(X~~O~n Port size P, EA, EB A,B Porting T!sNPTF V. NPTF specifications T V. NPTF (A,B) Side Bottom...::..:...:.!j:;Fo..:..r~s-:-ta-n-d;-"a-rd;-*:::-*:::7 7ty--:p-e-m-o-d;-"u;-'e-s X For AB module Sl modula must be orderd separately Series IN Serial Interface Modules IN Protocal AB Allen Bradley ON OeviceNet MB Mitsubishi PR Profibus TA Omron Outputllnputs 6 outputs outputs/ inputs (Available on Allen Bradley only) AB Accessories PerU VVZROCJO.A+X EX-IB-AB EXOO-IE-AB o.,scrlptlon O-sub cable with connectors on both ends Input Base Unit Input Expander Unit!

105 Series NVFR:Base Mounted Type Construction/Parts List NVFR ~~llllf NVFR position single position double P B EB PE EA A P B EB PE Closed center/nvfr GSAlI!!Tll; EAPEB Exhaust center/nvfr4 6QAlltIll~ EAPEB Exhaust center/nvfr5 " B position Closed center/exhaust center/pressure center ) Main Parts No. Description Material Body Aluminum diecast Subplate Aluminum diecast Aluminum/NBR e Spool Adapter plate Adapter plate e End plate " Spare Parts Aluminum diecast Aluminum diecast Resin No. Description Material G) Gasket NBR Valve mounting bolt Steel e Pilot Ass'y - ~ DDtDU~ PE EA A P B EB PE Note No. Description Material Note Platinum silver Piston Resin Platinum silver 4) Piston Resin Junction cover Resin Platinum silver G) Light cover Resin Platinum silver G Spool spring SUS Black 49 Return spring SUS Part Nos. NVFR NVFR NVFR, 4, 5 AXT64-- AXT64-- AXT64-- AXT64-6 (MX) AXT64-6 (MX) AXT64-6 (MX) Refer to "Pilot Operator Ass'y/How to Order" on page 8.

106 Series NVFR:Base Mounted Ype Pilot Operator Ass'y/ How to Order SF4 ~ Voltage L Valve Series * VAC'%.Hz * VAC'%.Hz Manual override VAC 5 %ohz ' _ /classification 4 VAC5%oHz t«ln-iodi~ plug-in 5 4VDC F Plug-in typo - ~type) 6 VDC G Grommet Non~ocking!E9 Others Note ) t GS Grommet with surge voltage suppressor IIA!E:r.= typo) lie Special Order DIN connector Note ) Indicate in parentheses DZ at end of part no. Ex. (AC4V) DIN connector with indicator light and surge voltage suppressor too IIOtN connector tooz l OIN connector with indicator light and surge voltage suppt'essor tt Conduit terminal ttz Condu~ terminal with indicator light and surge voltage suppressor te Grommet terminal tez Grommet terminal with indicator light and sltge voltage suppresl!or lie WIthout DIN top t Special Order Non plug-in type Lock type B (Screw type) Lock type II C llever type) lie Special Order 6 I NVFR Series Manifold stations vs. Effective Orifice Area (ev-factor) Porting/No. of stations First station Fifth station Tenth station Fifteenth station P-+A or B A-+EA, B-+EB position single. Port size : XI NPTF

107 Series NVFR:Base Mounted Ype Plug-in type position single, double, 8 position/dimensions position single:nvfr-f inch (mm).98().(5)oia.85(7.5).9() Mounting holes Manual override.9 ().(8.5) (Non locking) <. (8.5) >.8() 4.55 (5.5) With indicator light and surge voltage suppressor Electrical entry < >:YsNPTF position double:nvfr-f position closed center:nvfr-f position exhaust center:nvfr4-f position pressure center:nvfrs-f Manual override (Non-locking) t:n:::tt!~~;w =-._./ With indicator light and surge voltage suppressor.8() ) < >:YsNPTF < >:YsNPTF

108 Series NVFR:Base Mounted Ype Non Plug-in type position single/dimensions Grommet:NVFR-G inch (mm) / Manual override (Non locking) Manual override Non locking External pllot operator port - Nom (MS) Grommet Terminal:NVFR O-OE DIN Connector:NVFR r-.-~ Light Conduit (/4) Terminal:NVFRo-T With indicator light and surge voltage suppressor Wilh indicalor lighl Cable:.4 (6)- Pg..5(9) and surge voltage suppressor. (8)Oia ( / ~-'rnf-r-,.7( '. ' Li ht Cable:.4(6)-. (6)Oia " "'~ _M ~Ig ~~ ":8 " r ": ~ M M Pg 5(9) \ 'l\i 'r--y ~ f=r- Light ~ < ):YsNPTF With indicalor light an d surge vo It ag e suppressor m -+- Ao. '''''' -W-$-~.56(9.5) J 4.69(9) ).58(9) 4.7(9.5)

109 Series NVFR:Base Mounted Type ) Non Plug-in type position double, position/dimensions Grommet: position double/nvfr-g position closed centerinvfr-g position exhaust centerinvfr4-g position pressure centerinvfr5-g inch (mm) External pilot operator port: - Nom (M5) < >:~NPTF Grommet Terminal: position doublelnvfr-e position closed centerlnvfr-e position exhaust center/nvfr4-e position pressure center/nvfr5-e With indicator light and surge voltage suppressor "l~ ; lii ill ",<Xl...:~ 'i~ -; M M M~ ( ) < position: >._-\: Light :-._...., - I 4 ~ ow +'-$-$-+.87(7) J.9(99.5) I ~ DIN connector: position doublelnvfr-d position closed centerinvfr-d position exhaust centerinvfr4-d position pressure centerinvfr5-d Cable:.4 (6)-.t(8)Oia 7.4 (t86.5)< position:7.64(94)> J Pg..5(9) With indicator light and surge voltage suppressor.----+l-+-r--y r-.--"l... ";:::~~-J,,,,"----=J Light ~ Conduit (V4) Terminal: position doublelnvfr-t position closed centerinvfr-t position exhaust centerlnvfr4-t position pressure centerinvfr5-t Cable:.4 (6)-. (8)Oi8 7.8(87.5) < position:7.68(95)> With indicator light and surge.-r-~ voltage suppressor r Light ---<----.lli ;- ).58(9t) 4.6(7.5)

110 Series NVFR:Base Mounted Ype Manifold Plug-in Type/Non Plug-in Type/Dimensions Plug-in type (connector plug with lead wire):nwsfr-- (statlons)-(port size) I/SNPTF " porta.8(.5) B P A B P A B P A B P A Bottom porting NWSFR--( stations )-( port size) (85) 5(8~)].85(47) - 5 (9) 8 () -t -' 576 (465) :7(~.4(4)~ U si ~ (6) ~.- I" ~C!" I... '" III ~ - -. ~. -I: e-' ~.'" III III -I: """'-. - T - '''''"'Iii e- H- - ~ I I--!._';':: --- III _...J _.9~75).98() 5.9(5.5) 6.(58) Dsi With Indlcar light.85 ( t.5) and surge vollage SUpOre or.48(7.5) inch (mm) '.NPTF ports PilO oper8~lor="'e""xh:;-:port=- -G(PF)'. Elecrical enry External Pilot Port Non plug-in type:nwsfr- -( stations )-( port size) 8(.5) (86.5).48(7.5) Bottom porting NWSFR--( stations )-( port size).98() 5.9(5.5) 'e. '.NPTF n pam/ --_--=6"".""'-"(58::=..) ----I side I A, B port "NPTF ports Pilot operator EXH port External Pilot Port \ NPTF ( ports) L station 4 5 L, (75) () () (59) (87) L (84) () (4) (68) (96) inch (mm) n: stations EQuation Ll=.xn+l.85 (5) (4) (7) (99) (7) (L =8 x n+47) L=.xn+. (4) (5) (8) (8) (6) (L=8xn+56) )

111 Series NVFR:Base Mounted Ype Manifold Plug-in 'lype: One-piece type, Unit type of junction cover/dimensions inch (mm) Plug-in type with terminal block (unit type individual junction covers) :NWSFR- T- (stations )-~).8( s ).48 (7.S) /8NPTF n ports B P A ' ~r ~o ~ ED., ~ (9., t Bottom porting NWSFR- T- ( stations] -( port size ) Ie. '.. NPTF " ports A, B port With Indicator lighl.85 (.5) and surge vollage suppressq(,.nptf ports PilOl operalr EXH port --. -G(PFl'. ' External Pilo POrt Electrical enlry... ~~;,;;.;;,,;;;PE~ iih±p~~~~~=-d...~~- ;;;;~~ E EB ~-'. - \ NPTF ( ports) "lin ~ ~ R ~~"" l=jhy-- -'J. S7 ll.!(>'-',4"",s':'i',:.'.s±::7~\i4-~ iil.94 (4.St I..:,44 (4) l.s9 \'.NPTF 6 ports (B7.S 6.4 4O.S) P. EA. EB po<l (5.5) Plug-in type with terminal block (one-pc. type junction cover):nwsfr-t- (stations ).(port size) /8NPTF n ports.8 (.S) O.SI O.SI (,) ().48 (7.S).. r' Bottom porting NWSFR-T-( stations )-( port size ') B. I.. NPTF " ports A. Bport W.lh ;ndlcalor lighl.85 (.5) and surge vollage suppressor _.) ~ion 4 5 L, (75) () () (59) (87) L (84) () (4) (68) (96), enptf ports P,lol operalor EXH port -G(PFI'. ~~~.Il!IJDli~~I-<D n...: M OS7 (.4~' OS7 \ ~ ~ - I L...44 External Pilot POrt \ NPTF ( ports) _"'IN ~_ ~ ~.94 (4S) ''': ri4b_~\ '.NPTF 6 porls ~7S )" 6.~.. ~ P,EA.EBpo<l (55) inch (mm) n: stations Equation Ll=.xn+l.85 (5) (4) (7) (99) (7) (L,=8xn+47) L=.Xn+. (4) (5) (8) (8) (6) (L=8 x n+56)

112 Series NVFR:Base Mounted Ype Manifold/Option Parts Ass'y SUP Relocation spacer An individual SUP spacer on manifold block can form individual P port for the valve. Body type Plug-in type Non plug-in type Part No. J4NPTF NWFS(XX).fl.()T NWFS.:" P.()T ~NFTF ~U~FS(XX).fl.QT NWFS P.QT EXH gallery block disc When valve exhaust affects the other stations on the circuit or when the reverse pressure valve is used on a standard manifold, insert EXH block disc(s) in between stations to isolate valve exhaust. Body type Plug-in type Non plug-in type Pe; No. AXT65-A Blank plate When disassembling valve for maintenance purposes or when spare manifold stations are required, install Blank plate on the manifold block. Body type Plug-in type Non plug-in type Part No. WFS-A Interface speed control Needle valve on the manifold block can control cylinder speed by throttling exhaust. _B_o_d..:.y_ty,,-,p. -,e'---~=-=-.c...:...:.<..!:..:--+_n_on-,plug-in type Part No. WFS!XXl-A- EXH Relocation spacer An individual EXH spacer on manifold block can form individual EXH port for the valve. Body type Plug-in type Non plug-in type )inptf NWFS R.()T NWFS R.()T Part No. ~NPTF NWfSOO}R.QT NWFS R.QT Other Options Available: (See NVFS Series Catalog) Air Shutoff Valve spacer Single-check Drop Guard spacer Double-check "Perfect" spacer Control Unit SUP gallery block disc When supplying manifold with more than one pressure, insert block disc in between stations subjected to different pressures. Body type Plug-in type Non plug-in type Part No. AXT65-A Interface regulator Spacer type regulating valve on manifold block can regulate the pressure to the valve. Available with standard gauge. Body type Plug-in type Non plug-in type Pressur~ NARBFDOO-OO-P.l NARBF--P. R ulatlon P

113 Series NVFR:Base Mounted Ype Manifold/ Option Parts Plug-in Type/Non Plug-in Type/Dimensions SUP Relocation spacer NVVFSDOO-P-g~ T - (Plug-in type) NVVFSDOO-P-g~ T - (Non plug-in type) (Specify /8 () or /4 ()) EXH Relocation spacer NVVFS-R-gJT- (Plug-In type) NVVFS-R-g~ T- (Non plug-in type) (Specify /8 () or /4 ()) inch (mm) SUP Relocation '-~~~r ~~_ce_r EXH Relocation.--- ~~ r :::..:.~ -,-,c._r M ;; Interface Speed Control VVFS-A- (Plug-In type) VVFSDOO-A- (Non plug-in type) / Interface speed control :, ~ *ga 5. ~ Q[Q.89 <.5l.~~ Interface Regulator NARBF--P- (Plug-in type) NARBF--P- (Non plug-in type),-,.8 (.5>', 'w---i- ';;,- I I~ : U N i - ~ -!.. SUP/EXH gallery block disc AXT65-A Block disc.6(4) J )

114 Series NVFR:Base Mounted )rpe Manifold Base/Construction Plug-in Type/Non Plug-in Type End plate(d side) Note) Manifold Base/Construction shown: Plug-In type with terminal block and one-pc. cover. Note: NVFRINVFS Series manifolds are constructed using the same parts. Parts List No. Description Material Part No. CiampA Steel plate AXT65-4A Clamp B Steel plate O-ring NBR AXT5- O-ring NBR AXT65-6., O-ring ( req'd) NBR AXT65-4 O-ring NBR AXT65-5 Adapter - AXT65-8-., Terminal ass'y - AXT65-8-A C!) Conduit cover ass'y - NVVF-4A-(smtions) Subplate Base Cv:O.9 Note) Subplate shown: Plug-in type with terminal. Main Parts sub-ass'y No. Description Part No. Note) Component parts Applicable manifold base Manifold block.,clamp, 8. O-ring.,.,", Plug-in type Manifold block ass'y MBF6*-~- B Adapter 8, Pin housing. Guide. Insert plug lead wire Connector lead wires * : O-side ports A, B -/8 P, A, B bottom Manifold block G,Clamp, 8. O-ring 8,,.,, Plug-in type MBF6* -g~- A -8 P, A, B bottom wi Adapter 8. Terminal (l). Pin housing. Guide. With terminal block (/4 A, B side) MB6 -g~- Manifold block CD. Metal joint O.. O-ring,, 8 Non plug-in type Plug-in type End plate (U) Q),End plate (D)., Clamp, 8. ME6LR-- Connector lead wires O-ring 8,,,. Conduit Plug. With terminal block. End plate (kit) ass'y End Plate (U) Q), End plate (D) ME7LR--,Clamp, 8. Non plug-in type O-ring 8,,, hi, V. NPTF SPF9-g~ Plug-in type SP9-g~ Non Plug-in Side Ports Subplate ass'y t with type SPF9-g~ terminal block SP9-g~ 8NPTF side & /4NPTF bottom ports e texternal pilot type order SPF9R-** Note) A,B ports: (/8NPTF); (/4NPTF)

115 5 Port Pilot Type/Rubber Seal Series NVFR Plug-in Type, Non Plug-in Type postion position Sinale Closed center Plug-in 'type Double A B Exhaust center A B II U III ~ ~rr-t'\ llrt-t-tllfm ~ A EAPEB ' EA P EB Pressure center A B ~T\lI lll~ EA PEB (Additional function achieved by USing external pilot option). ) Model Position/No. of solenoid Type Port size Max.Operating Response Weight Ibs Cv factor Plug-in Non Plug-in (NPTF) cyclecpm time (ms) (kgf) If.. Single NVFR NVFR position %. or less.68 (.) If.. Double NVFR NVFR %. or less.9 (.4) Closed If..9 NVFR NVFR center %. 8 5 or less.95 (.4) position Exhaust A.9 NVFR4 NVFR4 center %. 8 5 or less.95 (.4) Pressure If.. NVFR5 NYFR5 center %. 8 5 or less.95 (.4) i!< The figures listed are without subplate. In case of plug-in subplate or non plug-in subplate, and.65 Ibs., and.59 Ibs. respectively. t Special Order ) Standard Specifications Fluid Air Max. operating pressure PSI (9.kgf/cm ) Min. operating pressure PSI (.kgf/cm ) Valve Ambient and fluid temperature _ F ( - +5 C) Electrical Lubrication Pilot operator manual override Protection construction Rated voltage AC DC Allowable voltage range Coil insulation Not required Non-locking push type (Flush) Dust proof V5%oHz V5%oHz, 4V5%oHz V, 4V % rated voltage Class B or equivalent Apparent power Inrush 5.VA/6Hz, 5.6VA/5Hz (Pa.ve-consllllfllion)AC Holding.VA(.5W)6Hz,.4vA(. W)5Hz Power consumption DC.8W Electrical entry Plug-in I Conduit terminal (base access) Non plug-in I DIN connectq", GrCJMet teminal Optional Specifications* Pilot type Manual override Voltage Porting Option I Pilot operator lac I DC Note) External pilot type Non-locking push type (extended), Lock type (screw), Lock type (lever) 6V. 48V, OOV Bottom ported subplate With indicator light and surge voltage suppressor Note) Operating pressure: -PSI (-9.kgf/cm) Pilot operating pressure: -PSI (-9.kgf/cm) 'Some options listed as "Special Order" items.

116 Series NVFR: Base Mounted Type How to Order Plug-in P rt sze I Body type Electrical entry... - Without subplate O-Plug in F-Through base T /4 NPTF t:j tj Porting )l(t /8 NPTF )I( Not available for bottom ported. -I Side (See pg. 8 for individual subplates) )l(b : Bottom (), )I( Special order NVFRCVo~ F (X)-(XT Non Plug-in NVFR t,, L,, T Pilot operator manual override! S mbol classification position single A B Option - - Non-locking - push type ~ - Note (Flush ) With indicator light and [ij) Z position double surge voltage suppressor A B ~ position closed center Electrical entry li(a- Non-locking AB push type E- Grommet terminal - DIN Connector ~~II;:LlIr~ J EAPEB ~ ~ position exhaust center A B 4 ~ ~ IIIIIIll ~ EAPEB 8-Lock type Body type (Screw type) position pressure center (((J A B 5 - Non plug-in ~~II!-r!IIZ~ EAPEB Voltage ~ )( ; VAC5OI6HZ )( VAC5OI6OHZ li(c- Lock type ~ VAC5OI6HZ (Lever type) 4 VAC5OI6HZ LClJ 5 4VDC 6 VDC Manual option ""'" 'i9 Others Note ) ]I( Special order o,standard Note ) indicate in parentheses lit Special Order. )( ' Std. + Direct-manual at end of part no. )I( Special order Ex. (AC4V). Pilot operator - iinternal :etr External ]I( Special order

117 Series NVFR:Base Mounted Ype Manifold Specifications Plug-in 'ljipe: With Terminal Blocks NW5FR -T elead wires of solenoid valve are connected with the terminals on upper surface of terminal block, corresponding lead wires from power source can be wired at the bottom of terminal block. Series Nt FR ] Manifold valve Plug-in type With terminal block stations stations Port size - Symlxll p,ea,eb T /4NPTF T /8NPTF Bottom ported /4NPTf only. Porting l-'-","::::-=":,,r=7'-::::::--i... ;.( ~ Special Order Non Plug-in Type: Grommet Termina/ DIN Connector J e Individual wiring for each valve NW5FR - Series NVFR Manifold valve Non plug-in type stations stations Bottom ported /4NPTF only l-'-"","=="=-:,r-=~==-i... ~ ;.( Special Order See "How to Order Manifold Assemblies," pg. 46 Manifold Specifications.,.,.' Porting Base speci!i- Port size mounted Wiring., cations type A,B port P,EA,EB A,B No. ci Statioos Applicable solenoid valve ) Plug-in type NWSFR"()T Non plug-in type NWSFR- With terminal blocks DIN Connector Grommet terminal Side, ~ X;,% Bottom NPTF NPTF - NVFR-F - NVFR-D NVFR-E ~.

118 Series NVFR: Base Mounted Type Plug-in Type: With Multi-Connector Master connection of power and solenoid valves.quick wiring permits ease of installation. NVV5FR - I Series NVFR Manifold valve C Plug-in type ' With multi connector P,EA,EB T % NPTF T A,B Y. NPTF % NPTF Mounting direction ' of connector,..:...:::,,-=::.l.l==:.:!..._ D side mounting U U side mounting Port specifications Porting specifications P EA, EB (A,B) Side --;-:---- Common Common --...::..;.:;...: Bottom )I( Bottom porting: v.. only o stations 8 8 stations _ Max: 8 stations Plug-in Type: With D-Sub Connector Wide range of interchangeability (MIL Spec DIN type connector terminal 5 pin.) Quick wiring permits ease of installation NVV5FR - F D - 6 4:T I Series NVFR Manifold valve Plug-In type ' With D-sub connector Port size P,EA,EB A,B T % Y. NPTF NPTF T % NPTF Mounting dlrectlon j of connector ~"'-=.::..L...>=""'-_ D side mounting U U side mounting stations Port specifications Porting l----= =---- specifications PEA, EB A,B --;:;-,<--i Common Commonf-...=S:;;:id:::,e - Bottom )I( Bottom porting: 'I.. onty 8 8 stations fii. Max: 8 stations

119 Series NVFR: Base Mounted Type Plug-in Type: Serial Interface Manifold NVV5FR o :~~J -.The use of serial interface technology offers advantages such as reduced wiring, quicker installation time, easier start-up and simplified maintenance. stations : " stations Includes station mount Sl unit. -' Port specifications P.. t:k)ttom porting: II. on y EA,EB Common Common Porting specifications (A,B) Side Bottom T - Port size P, EA, EB T % NPTF T (X~~O:.o" ---+~--~~--~~--~~ For standard ** type modules X For AB modules "Sl module must be orderd separately A,B % NPTF % NPTF Series IN Serial Interface Modules IN Protocal AB Allen Bradley ON DeviceNet MB Mitsubishi PR Profibus TA Omron Outputllnputs 6 outputs outputs/ inputs (Available on Allen Bradley only) AB Accessories I Part # VVZR- A-6-X I EX-IB-AB I EX-IE-AB Description D-sub cable with connectors on both ends Input Base Unit Input Expander Unit I )

120 Series NVFR:Base Mounted Ype Construction/Parts List NVFR A B ~;\llh? position single NVFR AB ~AlIl~ EAPEB position double ~All::Tll~ EAP EB Exhaust center/nvfr4 ~AIIUll~ EAP EB Pressure center I NVFR5 A B ~T\II llt~ EA PEB position closed center / Exhaust center / Pressure center Main Parts No. Description Material Body Aluminum diecast Subplate Aluminum diecast Spool AluminumlNBR Adapter plate Resin e End plate Resin Spare Parts No. Description Material Gasket NBR 4D Valve mounting bolt Steel G Pilot Ass'y - Note No. Description Material Note Platinum silver Piston Resin Platinum silver Piston Resin Junction cover Resin Black Lamp cover Resin Black 4D Return spring SUS Part Nos. NVFR NVFR NVFR, 4, 5 VFS- VFS- VFS- AXT6- (MX) AXT6- (MX) AXT6- (MX) SF4-lIfFlIE-7

121 Series NVFR:Base Mounted )pe Plug-in type Position Single, 8 Position/Dimensions position single:nvfr-f inch(mm} 55(6).(5.6)Oia.8.54(9.8() ~~~~ting "" I.5~n().8( Ilb. \IDJ-v- if- - ~ ro II I~~," EA ~.4 (86.5).6(9) ~!}- ]~F I~~ I~ I~F EB.67(4.5).7(44) ~l I~ ~ r-- Ito NPTF: External pilol Opemtorport Pilot operator manual override Light lens FZtype Sl ~~~~~~~~~~~~! G (PF) l'l: Electrical entry Bottom Ported }: Y.;NPTF position double:nvfr-f position closed center:nvfr-f position exhaust center:nvfr4-f position pressure center:nvfr5-f (6 7 (7 5) (positions (75»).8().8().54(9).(5.6) Oia J n() Mounting hol~.5r tef-v ~ ~ ~[ ~,nl ~. I L.J I L.J IC ;9. '.-. ~.ft EA EB.8()... _ (.4(86.5) (positions:.8(96.5»).7(44).6(9).9(78.5) 'ft! I~~ I~ I~ II ~I ~ G(PF)l'l Electrical entry ) ( } :/4NPTF

122 .!-:U'7 9'7 Series NVFR:Base Mouhted )rpe Nonplug-in type position single, double, position/dimensions ----~--~----~~--~ ~~ ~~ position single:nvfr-e, NVFR - NPTF: External pilot Operator port inch(mm).57 (4.5) A,B ports Pilot operat", manual override G(PF)' Gable.7(6.8) -.45(.5) Oia.84(97.5).(5.6) Oia Mounting holes 'iii ~ ~ ~ M \\'""'---- ~~~ M:6 M :; ~ BoHom Ported >:~NPTF position double:nvfr-e, NVFR - position closed center:nvfr-e, NVFR- position exhaust center:nvfr4-e, NVFR4- position pressure center:nvfr5 O-OE, NVFR5 -.(5.6) Dia Mounting holes\ r-' 5()47() ~ t'\!i -,zr n r y- '~[ ~ u Ll ItA- L4JE ~ II ~I~@ co -... '--t eal EB ~ - r:- o~ r- ~ ~8.5).8().54(9) -4(86.5).7(44) 6.5(65) ( positions : ),,!~a> --...: rn Cable.7(6.8)-. ~7' --::-- PIlot operatoo: U.. -+t- I L.! h '7 t :-'e-ns.--- manual override ul.--,..jou D~~ :-- -;: _. -r---r ( ): ~NPTF ( >: ~ NPTF

123 -i Series NVFR:Base Mounted Ype' Manifold Plug-in Type / Non Plug-in Type / Dimensions Plug-in type (with terminal block):nwsfr-t- stations - port size inch(mm).58 (65.5).59(5) ~--~~~~--~ lusidel (44).5(9).95 J49.5).57 (4.5) "----'BIB.-4!=j:!I~M~ '4,faNPTF It Pilot operac:. to;;.;, r -"m""a,--, n=ua4 ~~~~Ii~ override 4NPTF n ports Bottom porting NWSFR-T- (stations )-~.4(86.5) 5.8(9) 6.5(65) --_-=6"".8~97(-='75~)--I o side I 7.8(85) Light lens VaNPTF ports (Pilot operator EXH port:pe) VaNPTF ports (External pilot operalor port: X) n (4 "PF) ports Conduit entry Non plug-in type:nwsfr- -( stations )-(port size).58(65.5).59(5).7 t.7 (44) (44)\ J"i"i":;;:;: :.~)~9)~ ~9' I ",$' V4,faNPTF n ports Pilot operator ma:::.:nu=s,--i _, override (49.5).95 (4.5).57 V.NPTF.8().47() Bottom porting.5(6.5 NWSFR-- ( stations )-~ p=.~~. ~-.4(86.5) 5.8(9) 6.5(65) 6.89(75) VaNPTF ports (Pilot operator EXH port:pe) Va NPTF ports inch (mm), n: stations ~ Equation Ll Ll =. Xn+.48 (9) (6) (95) (8) (6) (94) (7) (llo) (9) (Ll=Xn+6) L l=. x n +.95 (4) (74) (7) (4) (7) (:D)) (9) (7) (~) (l=xn+75)

124 Series NVFR:Base Mounted Type Manifold/ Option Parts SUP Relocation spacer An individual SUP spacer on manifold block can form individual P port for the valve. Body type I Plug-in type I Non plug-in type Part No.. NVVfS.lXX).p~-. N'Y'VFS.IDP-mT- EXH gallery block disc When valve exhaust affects the other stations on the circuit or when the reverse pressure valve is used on a standard manifold, insert EXH block dlsc(s) in between stations to separate valve exhaust. Body type Part No. Interface regulator Spacer type regulating valve on manifold block can regulate the pressure to the valve. Body type Plug-in type Non plug-in type ~~np NARBF5-NO-P l NARBF5-NO-P NARBF5 NO-A l NARBF5-NO A =~A =,. r lions NARBFSO-NO-B-l NARBFSO-NO-B Note) For pressure center type valves, use pin NARBF. EXH Relocation spacer An individual EXH spacer on the manifold block can form individual R port for the valve. Body type I Plug-in type I Non plug-in type Part No.. NVVFS.'roJ-R. -. NVVFS:m.).R.{)- Interface Speed Control Needle valve on the manifold block can control cylinder speed by throttling exhaust. Body type I Plug-in type I Non plug-in type Part No.. WFS:JX».OA-l. WFs:m-OA- ~~ Blank plate When disassembling valve for maintenance purposes or when spare manifold stations are required, install Blank plate on the manifold block. Body type I Plug-in type I Non plug-in type Part No.. WFS-A SUP gallery block disc When supplying manifold with more than one pressure, insert block disc in between stations subjected to different pressures. Body type Plug-in type Non plug-in type Part No. AZ7-59A '. J I

125 Series NVFR:Base Mounted Ype o Manifold / Option Parts Plug-in Type / Non Plug-in Type / Dimensions SUP Relocation spacer NVVFS P T (Plug in type) NVVFS P T (Non plug.in type) inch(mm) Interace regulator/regulation to P NARBFS NO P. (Plug.in type) NARBFS NO P (Non plug in type) Interface.-=---::,... regulator EXH Relocation spacer NVVFSo.R.oT (Plug in type) NVVFSo.R.oT (Non plug in type) Interace regulator/regulation to A NARBFS NO A (Plug in type) NARBFS NO A (Non plug in type) SUP/EXH gallery block disc: AZ7 S9A Interace regulator/regulation to B NARBFSo.NO B (Plug in type) NARBFSo.No.B (Non plug.in type) Block disc Interace speed control VVFS A. (Plug in type) VVFS A (Non plug in type) III Q) : iii Speed ~ lilee ~ ~~ ~l!i\i co,!: ~"C co Q control mid ~ gauge nipple sizes may vary slightly.

126 Series NVFR:Base Mounted Type Manifold Base / Construction Plug-in Type / Non plug-in Type o Note: NVFRINVFS Series manifolds are constructed using the same parts. End plate(u side) Subplate Base Parts Ust No. Description Metal clamp A f) Metal joint B., Gasket Gasket O-ring O-ring Terminal ass'y Conduit cover ass'y Main Parts sub-ass'y No. Description.,.. Manifold block ass'y G) End plate (kit) ass'y MatErial Part No. SteeI~ SteeI~ WFS-5-A NBR WFS-7 NBR WFS-8 NBR 9.8X6.6X.6 NBR 6XX.5 WFS-6A WF~A-( stations ) Cv:. (%NPTF) Note) Subplate shown: Non plug-in type. Note) Manifold Base/Construction shown: Plug-in type with terminal block. Part No. Note) Component parts Applicable valve MBF6-g~- Manifold block. Terminal Metal joint/clamp Plug-in type MBF6-- Gasket. O-ring.. Receptacle ass'y MBF7 -~- Manifold block. JOint/clamp e.. Gasket.. O-ring Non plug-in type MEF6LR-4- End plates. Joint/clamp e.. Gasket.. O-ring Plug-in type MEF7LR-4- End plates. Joint/clamp. Gasket.. O-ring Non plug-in type SPF8 -g~-d Subplate Ass'y (see note below) Plug-in type 4& Subplate ass'y t SPF7 -g~ Subplate Ass'y (see note below) Non Plug-in type Note) Manifold; O=side ports; = bottom ports. Subplate: =slde ports; =bottom ports (/4" only). texternal pilot type order SPF ~ R- All Bases: =/4"NPTF; =/8"NPTF. j

127 5 Port Pilot Type/Rubber Seal Series NVFR4 Plug-in Type, Non Plug-in Type Plug-in type Non plug- in type position position Single Closed center A B rzq~id~f Double AB ~Aml~ EAPEB AB ~~II;:~II&~ EAPEB Exhaust center A B ~ ~ II IIII & ~ EAPEB Pressure center A B ~T\I~IIZ~ EAPEB (Additionallunctions achieved by using external pilot option). - ~ -, I ~ Model Position/No. of solenoid Type Port size Max.Operating Response Weight Ibs Cvfactor Plug-in Non Plug-in (NPTF) cyclecpm time (ms) (kgf) %.S Single NVFR4 NVFR4 5 or less.5 (.S) position h.7 %.S Double NVFR4 NVFR4 5 or less.s (.7) h.7 Closed %. NVFR4 NVFR4 8 7 or less.s (.7) center h. Exhaust %.8 position NVFR44 NVFR or less.s (.7) center h.8 Pressure %.S NVFR45 NVFR or less.s (.7) center h.s The Agures liated are without subplate. In the case of plug-in subplate and non plug-in subplate, add. Olbs. (O.5kgf) and O.95Ibs. (O.4kgf) respectively. t Special Order ) Standard Specifications Fluid Air Max. operating pressure PSIG (9.kgf/cm). PSIG (.kgf/cm Min. ) ~ng Pf8SSt.I8 pas. dill. 5 PSIG (.kgf/cm) Valve Ambient and fluid temperature Note ) - F (-+5 C) Lubrication Note ) Not required Pilot operator manual override Non-locking push type (Rush) Protection construction Dust proof V5%oHz Rated voltage lac D5%oHz, 4V5%oHz IDC V, 4V. Allowable voltage range -5-+% rated voltage Coil insulation Class B or equivalent Electrical Apparent power I Inrush 5.VA/6OHz,5.6VA/5Hz (Power consumption) AC I Holding.VA(.5W)6Hz,.4VA(. W)5Hz Power consumption DC.8W I PlJg-in!ypejConduit terminal (base access) Electrical entry Non pug- I Grommet terminal i type DIN connector Note ) Use dry-air at low temperature. Note ) Use turbine oil NO. (Iso VG), if lubricated. Optional Specifications* Pilot type Manual I Pilot override operator Voltage Porting Option lac I DC Note) External pilot type Non-locking push type (extended). Lock type (screw). Lock type (lever) Sv, 48V, OOV Bottom ported subplate With indicator light and surge voltage suppressor, reinforced type DIN connector Note: Operating pressure: -PSI (O-9.kgflcm) Pilot operating pressure position double: 5-5PSI (-9.kgflcm) position single; position: -PSI (.-9.kgflcm) 'Some options listed as "Special Order" Items.

128 Series NVFR4: Base Mounted Type How to Order Body type O-Plug-in Electrical entry F-Through base ", Porting -I Side : ~8 Bottom _ - JC:( Special order.---" Port size Without sub late T /8 NPTF li'4t / NPTF,.. EA. EB: /8 NPTF Bottom ported: 8 only (See pg. 4 for part no. of individual subplates) Plug-in Non Plug-in NVFR4 A8 ~ A8 ~AIF:Jll~ APES 4 ~AIIUlIl~ EAP f8 A 8 5 ~T\IIZ.lll ~ EA E8 I. Bod -Non plug-in Manual option ~------' o Standard )( Std. + Direct-manual )I( Special order '-:----:-; e Pilot operator manual override! classification ' Option Electrical ent E-Grommet terminal D-DIN connector '-----e Voltage )( VAC5OI6HZ )( VAC5OI6OHZ VAC5OI6OHZ 4 VAC5OI6OHZ 5 4VDC - 6 VDC )(9 Others Note ) )I( Special order Note ) indicate in parentheses at end of part no. Ex. (AC4V). ' Pilot operator - Internal ---- )l(r E xternal )I( Special order _-Non-locking push type (Rush) [ij) liea-non-locking push type tli B-Locktype (Screw) t!j lie C-Lock type (Lever) LCiJ )l(specialorder j

129 Series NVFR4:Base Mounted Ype Manifold Specifications Plug-in Type: With Terminal Block.Lead wires of solenoid valve are connected with the terminals on upper surface of terminal block, corresponding lead wires from power source can be wired at the bottom of terminal block. NW5FR4 -orr Series ~VFR4Jo Manifold valve Plug-in type With terminal block I-'-':':'=-:=;:~~;:,-j_ Port size Suffix P EA EB A B T Y NPTF % NPTF 4T Y NPTF Bottom ported f8nptf only. stations stations Non Plug-in Type: Grommet Terminal/DIN Connector ~ Special Order Individual wiring for each valve. NW5FR4- Series N~FR4J Manifold valve Non Plug-in type., stations -c:"'.::;m= :-=:-'--:---+--;;:;-==::.:..:.c:-::-- stations ~ Special Order See "How to Order Manifold Assemblies," pg. 46 Manifold Specifications Base Porting Port size No. of Applicable mounted Wiring specffications solenoid type A,B port P,EA,EB A,B valve ) Plug-in type With terminal blocks NW5FR4-T Side, Y %.Y Bottom NPTF NPTF Non Plug-in type DIN Connector NWSFR4- Grommet terminal - NVFR4-F NVFR4-D NVFR4-E

130 Series NVFR4: Base Mounted Type Plug-in Type: With Multi-Connector Master connection of power and solenoid valves Quick wiring permits ease of installation. NVV5FR4 - C C- I Series NVFR4 Manifold valve Plug-In type ' With multi connector Mounting direction _ J of connector ~:.l!...::='--'=='--_ D D side mounting U U side mounting stations -([:_ P,EA,EB T % NPTF 4T Port specifications PEA, EB A,B % NPTF % NPTF Porting specifications (A,B) Side ---;:, Common Common ---::";':;'':''''''- )( Bottom :. Bottom porting: /. only 8 8 stations )I( Max: 8 stations Plug-in Type: With D-Sub Connector.Wide range of interchangeability (MIL Spec DIN type connector terminal 5 pin.) Quick wiring permits ease of installation NVV5FR4 - F D - 6 -COr) I Series NVFR4 Manifold valve Plug-in type ' With D-sub connector Port size P,EA,EB A,B T % NPTF % NPTF 4T,{ NPTF Mounting direction ' of connector D D side mounting U U side mounting stations Port specifications Porting ----, specifications PEA, EB A,B -."';:'--icommon Common I--~S::.:i=:de=--_ Bottom 8 8 stations )I( Max: 8 stations )

131 Series NVFR4: Base Mounted Type Plug-in Type: Serial Interface Manifold NVV5FR4.The use of serial interface technology offers advantages such as reduced wiring, quicker installation time, easier start-up and simplified maintenance. stations stations Includes station to mount 8 unit ~ - _ Bottom paning: /, only Port specifications PEA, EB Common Common Porting specifications (A,B) Side Bottom - (Xi~~ptio" Port size P, EA, EB T % NPTF 4T ----;.=Fo-r-s-:-ta-n~d:-a-rd;-:*~*7":-:-ty-p-e-m-o-d:-u;-le-s X For AB modules Sl module must be ornerd separately A,B % NPTF % NPTF Series IN Serial Interface Modules IN Protocal AB Allen Bradley ON DeviceNet MB Mitsubishi PR Profibus TA Omron Outputllnputs 6 outputs outputs/ inputs (Available on Allen Bradley only) AB Accessories I Part. Description t r VVZRCJOO.. A-6-X EX-IB AB EXOO-IE AB D-sub cable with connectors on both ends. Input Base Unit Input Expander Unit )

132 Series NVFR4:Base Mounted Ype Construction/Parts List NVFR4 position single NVFR4 AB ~Aln~F position double ) d DO tto \\ PE EA A P B EB PE position Closed center/exhaust center/pressure center Closed center/nvfr4 aqxli:!lll; EAPEB Exhaust center/nvfr44 6QAlltIll~ EAPEB Pressure center/nvfr45 A B GiiiT\II llt~ EA PEB dddtdd\\ PE EA A P B EB PE MainParts No. Description Material Body Aluminum diecast Subplate Aluminum diecast., Spool Aluminum/NBR Adapter plate Aluminum diecast Spare Parts No. Description Material Gasket NBR C!) Valve mounting bolt Steel G Pilot Ass'y - Note No. Description Material Note Platinum silver End plate Aluminum diecast Black Platinum silver Junction cover Resin Lamp cover Resin Black Return spring SUS Part Nos. NVFR4 NVFR4 NVFR4, 44, 45 VF4- VF4- VF4JO- AXT5 -- (M4X4) AXT5-- (M4X4) AXT5-- (M4X4) SF4- F.'-7

133 Series NVFR4:Base Mounted )rpe Plug-in type Position Single, Double, Position/Dimensions position single:nvfr4-f... NPTF: External pilot operator port 68(545) 6(65) Dia Mounting holes (External pilot operator only). ~.6\~(t5.5) V - V e F~ ~~il! 'III, I'Ia. Mil~ ~ Q. EI-..'.- ~. FP.,.; NN 9- I~ *--EA- -P-- B.57.6( ( ) 5.69(44.5).77 (45).(8) /8 NPTF (P, E port) inch (mm) Pilot operator.!!!!!!..ual override With indicator light and surge voltage suppl'essof /8 NPTF 5 port (EA, EB:/B NPTF) position double:nvfr4-f position closed center:nvfr4o-f position exhaust center:nvfr44-f position pres~ure center:nvfr45-f 6 (6.5) Dia MOllnting. holes Pilot operator manual override Light lens.77 (45) O.8(:::.!o) ~~==------l /6, / NPTF 5 port (EA. EB :/8 NPTF)

134 Series NVFR4:Base Mounted )rpe Non Plug-in type: position Single, Double, position/dimensions position single:nvfr4-e, NVFR4- inch (mm) ) '4 NPTF External ilot operator port 68(545).6 (~ (5.5 ).6(6.5) Dia Mounting holes V iii.57 (4).77 (45) () /8 NPTF port (PE port) G(PF)I/ DIN Connector Cable:.7(6.8)-o.45(I.~----:- Li- ~ Pilot operator ~_-+- ', manual override ~-.J ----r=- ' r------:!:lei I/) lilc~ ~w"ll/) fil~~~ L--_..L.L.."""'!"'I"""""'"",*7"""'""",=i!;ril=--.C'i ~ ~.; )",(\() ~~W:;~~;:t~~ ~.; -i. z;; ~ c:i /8 NPTF 5 port (EA, EB:/8 NPTF) Bottom Ported ) position double:nvfr4-e, NVFR4 - position closed center:nvfr4-e, NVFR4- position exhaust center:nvfr44-e, NVFR44- position pressure center:nvfr45-e, NVFR45-.6(6.5) Dla Mounting holes Pilot operator manual override.57(4) /8, / NPTF 5 port FA, EB:/8 NPTF )

135 Series NVFR4:Base Mounted Ype Manifold Plug-in Type/Non Plug-in Type/Dimensions Plug-in type (with terminal block): NWSFR4-T- ( stations )-( port size) inch (mm) Pilot operator manual override Lihl /8./ NPTF " port.~ Bottom porting NWSFR4-T- (~s-otat""'lo-ns-) _( port size J /8 NPTF port (PlI oper.l", EXH port:pe -G(PF)l~ /8 NPTF port (External pilot operator port: X) Non plug-in type: NWSFR4--( stations )-( port size) 7.6(84.5) f-'~'ffirn-.7 (55) Lighl Bottom porting NWSFR4- - (~s-ota""' tio-ns-) -( port size) G(PF/) Cable:O.7(6.8)-O.45(.5) Di. /8 NPTF port (External pilot operator port: X) ) n:stations L~allona Eguation L, L,=.69x n+.76 (56) (99) (4) (85) (8) (7) (44) (457) (5) (L,=4xn+7) 6.6 L L=.69 X n +. (68) () (54) (97) (4) (8) (46) (469) (5) (L=4xn+8)

136 Series NVFR4:Base Mounted Ype Manifold/Option Parts SUP Relocation spacer An individual SUP spacer on manifold block can form individual P port for the valve. Body type Part No. Plug-in type Non plug-in type NWFS4- NWFS4- P-T-l P-T- EXH gallery block disc When valve exhaust affects the other stations on the circuit or when the reverse pressure valve is used on a sta!dard manifold. insert EXH block disc(s) in between stations to separate valve exhaust. Body type Parts No. Plug-in type Non plug-in type AXT64-A Interface regulator Spacer type regulating valve on manifold block can regulate the pressure to the valve. With std. gauge. Body type Plug-in type Non plug-in type ~~'f~ronp NARBF45()'N()'P-l NARBF45{).N()'P- ~=~A NARBF4SO-NO A l NARBF4S-NOM ~~sr.'lfcl'nb NARBF4C5 NO B l NARBF4S N()'B Note) For pressure center type valves, use pin NARBF. EXH block disc EXH Relocation spacer An individual EXH spacer on manifold block can form individual R port for the valve. Body type Part No. Interface speed control Needle valve on the manifold block can control cylinder speed by throttling exhaust. Body type Part No. Plug-in type Non plug-in type NWFS4- NWFS4- R-4T-l R-4T- Plug-in type Non plug-in type WFS4- WFS4- A-l A- Blank plate: VVFS4-A When disassembling valve for maintenance purposes or when spare manifold stations are required. install Blank plate on the manifold block. Body type Plug-in type Non Plug-in type Part No. WFS4-A ) SUP gallery block disc When supplying manifold with more than one pressure. insert block disc in between stations subjected to different pressures. Body type Part No. Plug-in type Non plug-in type AXT64-A SUP block disc )

137 Series NVFR4:Base Mounted Type Manifold/Option Parts Plug-in Type/Non plug-in Type/Dimensions SUP Relocation spacer NVVFS4-P-T-(Plug-in type) NVVFS4-P-T-(Non Plug-in type) inch (mm) Interface regulator/regulation to P NARBF4S NO P (Plug in type' NARBF4S NG-P (Non plug ln type,. a....:!!:.., '" '" EXH Relocation spacer NVVFS4-R-4T -( Plug-in type) NVVFS4-R-4T-(Non Plug-in type) ) "" Q) ".~ Individual > EXH ~.r:. spacer!b='=(ij ~ ~ ('O-m <o~e -=-' ~!!! "":' 'v' L-- 4-L-,j-i- SUP gallery block disc: AXT64-A EXH gallery block disc: AXT64-A Interface regulator/regulation to A NARBF4S NO A (Plug in type, NARBF4S NO A (Non plug in type'..., : ~ Interface ~ ~ i!i regulator Cb"''lC... ~...:;,.~ E ~~E i~ ~ L '----r--,-- Interface speed control VVFS4-A- (Plug-in type) VVFS4-A-(Non plug-in type) For block disc ~.86(.6 <.7 <.7(7.8) > (4.» ( ) :EXH block disc Interface regulator/regulation to B NARBF4SG-NO B. (Plug in type, NARBF4SG-NG-B (Non plug ln type, ""- Q) ".~ Interface > speed ~:5~ ontrol!f? '~ ~... c ~~l <o~e t:::' r-.!!! <' 'v' L-l+L--...J----t+ ' gauge nipple size may vary slightly.

138 Series NVFR4:Base Mounted Ype Manifold Base/Construction Plug-in Type/Non plug-in Type ) End plate ( side) End plate(u side) Parts Ust No. Description Metal clamp A 8 Metal joint B 8 Gasket 8 Gasket O-ring O-ring Terminal ass'y Conduit cover ass'y Material Steel plate Steel plate NBR NBR NBR NBR Parts No. WFS4-S-A WF4-7 WF4QOO-8 ASS68- ASS WF4-6A - WFS4-4A- stations Note) Manifold Base/Construction shown: Plug-in type with terminal block. Note) NVFR/NVFS Series manifolds are constructed using the same parts Main Parts sub-ass'y No. Description Manifold block ass'y en> End plate (kit) ass'y G) Subplate ass'y t Part No. Note) Component parts MBF46 O-g~- Manifold block, Terminal, Metal joinvclamp O. 8. Gasket O-ring,. Receptacle ass'y MBF46-- MBF47*-g~- MEF46LR-4- MEF47LR-4- Applicable valve Plug-in type Manifold block. Metal joint, 8. Gasket 6).. O-ring. Non plug-in type End plate (U) en>,end plate (D) G). Metal joint/clamp, 8. Gasket 6). 8. O-ring, Plug-in type End plate (U) ~,End plate (D) G). Metal joinvclamp O. 8. Gasket 8, 8, O-ring, Non plug-in type SPF8*-g~-D Subplate (see note below) Plug-in type SPF7*-g~ Subplate (see note below) Non plug-in type Note) Manifolds: O-slde ports; -bottom ports. Subplate: =slde ports; -bottom ports (/8" only). texternai pilot type order SPF ~'R-" f) All bases: =/8" NPTF; 4= /''NPTF. )

139 Operational Guide For Series NVFR Light/Surge Voltage Surge Suppressor/Electrical Entry I Base Mounted Type (NVFR only) I I Base Mounted Types (NVFR/4) Light/Surge Voltage Suppressor In the case of surge voltage suppressor, voltage absorption element ZNR is attached to AC power. A directional diode is attached for DC power. (4 VDC or less) AC and VDC Single r~ L~'~-'. BlaCk Light/ Surge Voltage Suppressor In the case of Voltage suppressor, surge voltage adsorption element is attached to terminal block board on body area. Surge voltage adsor tion element AC and toovoc ex mexe SOLtm - i ZNFI~ With light.._!- 4VDC ex les. SOL~~...o Double Note) No polarity 4VDC or 888 Single Lead wir red :f~ :~[IH Black Valve Removal/Replacement Solenoid valve.loosen set screw and pull solenoid valve out vertically to avoid damage. Never remove valve at an angle. Double Bside Lead wit btown(+) (+)Red Aside H]~!JU} WhiteH (-)Black With indicator light and surge voltage supp'esaor , Pilot operator.when mounting pilot operator to the valve, plug pin ass'y (valve' side) into receptacle ass'y vertically. Plug-in Type Non Plug-in Type

140 Operational Guide For Series NVFR Electrical Entry DIN connector type Male pin terminals of DIN connector type solenoid valves are wired as shown below. Connect wires to corresponding terminal on the connector. Plug-in type(with terminal) Remove the junction cover. on the subplate to expose the plug-in valve terminal block. attached to the interior of subplate..the following are the markings on the terminal block. Connect with corresponding power side. ) DIN connector(wiring) lff Ground A side - B side - COM+ Ground (+,-) indicate the direction of DC Solenoid valve with light, surge voltage suppressor. NVFS valves can be used negative (-) COM. Designation Solenoid A side Solenoid B side Terminal block A B Marking (+. -)indicate the direction of DC solenoid valve with light or with surge voltage suppressor. However reverse direction wiring is also possible in some cases. / / y AC and VDC or more Single Double 4VDC or less When using COM terminal. jumper contacts (Part No. AZ68-56A (NVFR); AZ68-56A (NVFR4) allow easy specification of stations COM. Non plug-in type (with terminal).remove cover over terminal block 4» attached to the inside of body. Connect with corresponding power supply. (See diagram below.) ~ f) Single Double.Cable Applicable cable..:.7 (6.8) Dia-.45 (.5) Dia.Applicable terminal Applicable terminal on block board: ( kinds).5y-l,.5-.5s,.5-4m (.5mm centers) (spade or ring type, size 4, -6 AWG).Connector/Clamping torque Set screw (5. in-ibs) Terminal screw (7.8 in-ibs).incorrect common (DIN connector terminal No. ) causes damage on power side circuit.,a side- 8 side +.Applicable terminal NVFR:.5-,.5-5,.SY-N,.5Y-S (spade or ring type, size 4, -6 AWG) NVFR4, SOOO:.S-.SM,.SY-L,.5Y-M e(+. -) indicate the direction of DC solenoid valve with light or with surge voltage suppressor. )

141 Operational Guide For Series NVFR Lead Wire/ Wiring Manifold/. Plug-in Type ).-. Type Insert Plug Type Lead Wires _ How tn Remnve (Junction Cover ('JY.pe ) When inserting the plug into the manifold base, push the lever area of plug with thumb and place in the receptacle housing horizontally. After plugging in, pull lead wires taut to ensure that connection is secure. Turn the knob of Junction cover on the manifold block side by hand or slotted screwdriver in the C-O direction (closed-to open) 9 degrees. While holding the knob and upper part of junction cover, pull outward to remove it. When reassembling, do the opposite. Type T With Terminal Block Wiring The connector plug is inserted into the manifold block and lead wires are connected with valve side as shown in the following list. Please connect with corresponding power supply. AC power/lead wire color Identification ~d Aside B side Lead wire color Red, Black Brown, White DC power/lead wire color identification Aside B side ~d + I - + I - Lead wire color Red I Black Brown I White When ground wiring is required, use green wire. (+,-) indicate the wiring polarity of solenoid valve with light, surge voltage suppressor. Remove junction cover of manifold to expose terminal block attached to the manifold block. Lead wires from solenoid valve are connected with the terminals on the upper side of the terminal block. Connect lead wires of power supply corresponding to each respective solenoid valve on the lower terminal block board. Terminal block wiring specification is in accordance with +COM. Please consult SMC about specifying -COM. ~ng Model A- COM+ B- NYFR- A side - COM+ NYFR- A side - COM+ B side- NVFR- A side - COM+ B side - Recommended terminals NVFR, :.5-,.5-S,.5Y-N,.5Y-S (.5mm centers) (spade type, size 4, -6 AWG). NVFR4:.5-.5M..5Y-L,.5Y-M. Plugging COM bridge in between each + COM on the block boards will make the specifications of all the stations +COM and enables you to rationalize the wiring process. (+.-) indicates the polarity of DC solenoid valve with IighVsurge voltage suppressor. How to Use Connector Plug Wiring area Markings When removing plug from manifold base, push the lever area. of plug downward with thumb and pull It out together with the lead wires". COM bridge part nos.: NVFR : AXT65-7 NVFR : AZ68-56A NVFR 4: AZ68-56A

142 Operational Guide For Series NVFR Piping Use appropriate.. piping. OBefore piping, flush out to remove dust, scale, chips, seal tape, etc. in the pipeline both on the supply side (supply pressure port side) and secondary side (operational equipment port side)..'n the case of position closed center valve, check leakage from piping and fittings between the valve and cylinder by means of soapy water to ensure that there is no leakage. Also, check the leakage from cylinder rod seal and piston seal. If there is any leakage, sometimes the cylinder, when valve is deenergized, can move without stopping at mid-position. Therefore, leakage from piping and fittings should be avoided. OWhen applying teflon sealing tape to the thread area, wind it around the thread area - times and fasten it with finger nail. Be sure the thread extends one or two screw pitches beyond the taped area. Also, when applying liquid seal materials, leave - threads from the end dry, and avoid over-application. Naver apply to the female side of the equipment Cia mpln.q to rque Thread Correct clamping torque inch-ibs (kgf/cm ) - Nom (M5).-7. (5-) /8 NPTF (7-9) /4 NPTF 4- (-4) /8 NPTF 9-8 (-4) / NPTF 4-6 (8-) /4 NPTF 4-6 (8-) Mounting Single-acting valves can be mounted in any direction. In the case of a double solenoid valve or position valve in a place subject to vibration, the valve should be aligned perpendicular to the vibration. (Never use in a vibration condition of more than 5G.) Environmental Conditions When the valve is installed in a dusty area, protect the cylinder rod area to prevent dust from entering the secondary piping via the rod area. Install a silencer or elbow fitting with its outlet downwards to prevent dust from entering' the exhaust port of the valve. o When used in environmental conditions such as corrosive gas, chemicals or chemical solutions, steam, sea water, or temperatures higher than 4 F (6 C), etc., contact the SMC factory: Lubrication Valves are pre-lubricated. No further lubrication is necessary. If a lubricant is used (if required for cylinder, etc.), install lubricator in the supply side piping. Also, please note that the recommended lubricant is turbine oil # (ISO VG). (Never use spindle oil or machine oil.) In addition, when valve is used at low temperature, low temperature oil should be used. The use of turbine oil at temperatures lower than F (O C) leads to increased viscosity and causes the valve to malfunction. Leakage Voltage It must be noted that in case of connecting C-R element parallel to switching element, leakage current flows through C-R element and the leak voltage increases. Switching element OFF o-----~~ Q-O , Source '. C R,o,---r---' : : C) & : Valve ' , ~ J!I I '-- -' \ _ Leakage Current ~ -9l : ' Ensure that any voltage leakage across the coil is as follows: AC coil : No more than % of the rated voltage DC coil : No more than % of the rated voltage Maintenance.Excessive carbon powder and oil waste from air source (mostly from compressor) entering into the valve can lead to increased spool seal resistance and cause valve malfunction. In the worst case the spool can adhere to the valve. It is important to check the quality of air often. Please note that if SUP pressure is left under pressurization for a long time with inferior quality air, carbon powder and oil waste in the compressed air can deposit in the clearance between the spool and sleeve, build up, and cause the spool to adhere to the valve. To remedy this case, check the compressor oil and use the appropriate least oxidizing compressor oil. A high filtration Mist Separator (Series NAFM) installed behind a regular filter (Series NAF) can prevent foreign particles from entering the valve. Olf waste from air source adheres to spool and sleeve, disassemble adaptor plate area and end plate area (return spring insert area). Remove spool and sleeve from valve and cleanse them with trichlorane or freon solutions. When cleaning, prevent O-rings from contacting cleaning solutions. Be sure to keep each spool and...,.... biy paired..when disassembling and re-assembling, please ensure that all components are in their proper positions. Prevent gaskets from Slipping. and tighten bolts equally. ) )

143 Operation Guide For Series NVFR.' Type Ole With Multi-Connector Series VFR,, 4, 5 The use of multi-connector in wiring enables mass-termination between the power supply and solenoid valves, and leads to the elimination of wiring labor. Manifold interior wiring is in accordance with +COM specifications and is connected with both A side and B side of solenoid valve through means of receptacle terminal as shown below.,. Type OlF With D Sub Connector Series VFR,, 4, 5 The use with D sub connector when wiring enables the elimination of wiring labor. Also connectors with MIL Specification DIN type connector (terminal 5 pcs) provides them with a wide range of interchangeability. Manifold interior wiring is in accordance with +COM specifications and is connected with both A side and B side of solenoid valve through the receptacle terminal as shown below. )5) \),,,' Manifold Interior Wiring Manifold Interior Wiring Multi-connector Standard wiring Wiring with control unit CoMedor torminlll No. Connector terminal No. i-- Airproiii:ffi"""vai~ ~ -,.tollon{ SOL. - {C H I l,tal!on SOL.A _ Pr.ssure switch 5 COM + I '+ i l=-~{c:j...-::: I::::::-....totions{~SI- COM.+ ~oo o~ SOL.A. _ I I SOL.A. I _,. I.tolon'{~9- ''''iona{~.i- ~"OO OO V COM 7+ COM 7+ ~O O~ --";::: p-' ~"(-) ~"- ".'ion. {.. ' I - I... tiono{ SOL. '- Comector COM '+ COM + ~erminal No. ~"I-I ~"H 5... {. IS - I 5~.tIono{ SOL. 5- COM '+ COM '+ So... lon. { ~7- OL. 'S I - I COM,S + ~- 7.Ia'ion. { SOL. - I COM '8+ SOLA., _ I s.totion.{ 7.allon.{ ~'7- SOL. 'SI-I COM '6+ ~- SOL. ' I_I COM \+ ~- ~Iono{~'- r:.ilon. { SOL. ' I - I COM + COM + (Note ) MaxImum station: 8 (Note ) (+) and H indicate the direction of DC solenoid valve with light. surge voltage suppressor. (Note ) Series VFS-COM is also possible o sub connector Connector terminal No. Standard wiring Wiring with control unit Comoctor tormlnal No. Con~ rmlna No. I.mllan {~:.: =: r:,~=r{p~~.-ii COM + I L-+ ' SOL.A PrOS' tjf' 'Wltch I.talions{aQY:s:=: 'Italions{C'5J, C 'SI+I I. SOl.A. (_I ----Soc.< (_ I IUon.{aQYI7( -.tions{~'7 - C 5+ COM 5+ SOL.A _ 'SI I {-I ~ OL.I.I_I.. Iialions { SOL. 6 (_) COM '9+ SOl.A 7 I_I 5,onl {~ (-) C S(+I SOL.A, I _ I "'I'llons{~e ~'9+ SOL.A 7 (_I 5... tiono {~- ~B(+I SOl.A, I - I ellalions{aqy g {-I 6'I.tiOr'll{~\l {-I C + ~+ SOL.A,O I_I SOL.A,O I_I 78nl {aqy (-) 7.tatlOnS{~ (-) C + ~+ SOL.A (_I SOL.A (_I ~~lion'{~'(-) ~tiono{~ ' - C 5+ ~5+ (Note ) Maximum station: 8 (Note ) (+) and H indicate the direction of DC solenoid valve with light. surge voltage suppressor. (Note ) Series VFSO-COM is also possible Compatible Plug Ass'y (Option] t ABs'V No. Cable length. eomponents VVFR-A-l 5m Plug pc VVFR-A- m Cable clamp pc Socket pcs. VVFR-A- 5m Nippon AMP's cable VVFR-A-4 7m VCTF 4 pcs x.75mm I C ompatl bl e Plug A ssy I ( ptlon ~YNo. Cable length Components VVFR A-l.5m Plug pc VVFR- A- Cable clamp pc m Socket pes. VVFR- A- 5m Nippon AMP's cable VVFR- A-4 8m VCTF 4 pes x.75mm Wire Color Table b Terminal Number of Cable Lead wlr. color Orin Ora Black Black Green r n Red Red Blue Blue Yellow Yellow mart Blue White Whit. Blue White ue Wire Color Table b Terminal Number of Cable.nnlna Lead wire color Black Brown Red Oran Yellow Pink Blue Violet Gra While While Yellow Ootmarki White Black Black Red ed ' 4 ' 7 Ie 9, en V. ow Pink Blue ViOlet Gra Oran Red Brawn Pink Gra Black hila ed Black Black While Black White While Red Red While

144 NVFR Manifold Assemblies "'T ) HOW TO ORDER MANIFOLD ASSEMBLIES ) Begin the manifold specification process from the LEFT going to the right facing the 'B' end of the valves (and the cylinder ports normally). The first valve on the left is considered Station #. ) For each station, specify the valve model number (or blank station kit no.), interface accessories if desired, and lastly, gallery blocking discs if desired. (Blocking discs will be placed between this station and the next one). ) For identical stations in sequence, specify these at the same time. However, they must be in sequence to avoid confusion. 4) The last specification for the assembly is the manifold base. Specify the entire part number below the last station section. If the manifold is a complex assembly or mixture of block types, please refer carefully to the examples below and specify similarly. Example Manifold Assembly Orders: Standard Configuration Manifold: Mixed Configuration Manifold: LINE ITEM DESCRIPTION LINE ITEM DESCRIPTION Four Station Manifold Ass'y as follows: Six Station Manifold Ass'y as follows: Sta. ) NVFR OO-SFZ Sta. ) NVFR-SFZ NARBF--P- WFS-A- AXT66- A (P gallery) Sta.-4) NVFR-SFZ NWSFR-H-4-T Sta. ) NVFR-G Sta. -6) NVFR-G NWSFR--6M-T Mix: sta. ) /4 side sta. -6) /8 bottom See Note ) ) See Note ) Mixed Configuration Manifold: LINE ITEM OTY. DESCRIPTION Four Station Manifold Ass'y as follows: Note ) Indicate gallery for all blocking discs (P. EA, or EB). or any combination. Note ) "-T" for manifold number is always side port size unless manifold is exclusively bottom-ported. Note ) "mixture is both port size and location, follow this example: NW5FR-lT-4M-M; then specify individually. (See note.) Sta. -4) NVFR4-FZB NWSFR4- T-4-M Mix: sta. -) /8 side sta. -4) / side See Note ) EJEJ EJ r---- BI BI 9J ~ ~ Ii] '---

145 World Wide osvc- Support... North American Branch Offices For a branch office near you call: -8-SMC-SMC (76-76) SMC Pneumatics Inc. (Atlanta) 75 Corporate Drive, Suite 74 Norcross, GA 9 Tel: (77) FAX: (77) 77-5 SMC Pneumatics Inc. (Cleveland) 5 East Aurora Road Twinsburg, OH 4487 Tel: (6) FAX: (6) 96-7 SMC Pneumatics Inc. (L.A.) 49 Myford Road Tustin, CA 978 Tel: (74) FAX: (74) SMC Pneumatics Inc. (Richmond) 577 Glen Alden Drive Richmond, VA Tel: (84) -76 FAX: (84) -5 ) SMC Pneumatics Inc. (Austin) 4- Ridgepoint Drive Austin, TX Tel: (5) FAX: (5) SMC Pneumatics Inc. (Columbus) 687 Corporate Drive Columbus, OH 4 Tel: (64) FAX: (64) SMC Pneumatics Inc. (Mnpls.) 99 Lone Oak Road, Suite 6 Eagan, MN 55 Tel: (6) FAX: (6) SMC Pneumatics Inc. (Rochester) 45 Summit Point Drive Henrietta, NY 4467 Tel: (76) - FAX: (76) -865 SMC Pneumatics Inc. (Boston) 46 Boston Street, Suite B6 Topsfield, MA 98 Tel: (58) Fax: (58) SMC Pneumatics Inc. (Dallas) 8 N. Stemmons Frwy, Ste. 85 Dallas, TX 754 Tel: (97) 46-8 FAX: (97) SMC Pneumatics Inc. (Nashville) 5 Unbar Drive, Suite 97 Nashville, TN 7 Tel: (65) FAX: (65) -995 SMC Pneumatics Inc. (S.F.) 85 Nicholson Lane San Jose, CA 954 Tel: (48) FAX: (48) 94-9 SMC Pneumatics Inc. (Charlotte) 55-C West W.T. Harris Blvd. Charlotte, NC 869 Tel: (74) FAX: (74) SMC Pneumatics Inc. (Detroit) 4445 Macomb Industrial Dr. Clinton Township, MI 486 Tel: (8) 46 FAX: (8) SMC Pneumatics Inc. (Newark) 44 US Hwy. West, Ste. Somerville, NJ 8876 Tel: (98) 5-4 FAX: (98) 5-45 SMC Pneumatics Inc. (Tampa) 857-H Benjamin Road Tampa, FL 64 Tel: (8) 4-85 FAX: (8) 4-86 SMC Pneumatics Inc. (Chicago) 775 Diehl Road Warrenville, IL 6555 Tel: (6) 9-8 FAX: (6) 9-84 SMC Pneumatics Inc. (Houston) 9 Jameel, Suite 8 Houston, TX 774 Tel: (7) FAX: (7) 46-5 SMC Pneumatics Inc. (Phoenix) 68 N. th Ave. Phoenix, AZ 857 Tel: (6) FAX: (6) SMC Pneumatics Inc. (Tulsa) A East 6 st Street Tulsa, OK 7446 Tel: (98) 5-78 FAX: (98) 5-95 SMC Pneumatics Inc. (Cincinnati) 4598 Olympic Blvd. Erlanger, KY 48 Tel: (66) FAX: (66) Europe ENGLAND SMC Pneumatics (U.K.) Ltd. GERMANY SMC Pneumatik GmbH ITALY SMC Italia SpA FRANCE SMC Pneumatique SA HOLLAND SMC Controls BV SWEDEN SMC Pneumatics Sweden AB SWITZERLAND SMC Pneumatik AG AUSTRIA SMC Pneumatik GmbH SPAIN SMC Espana, S.A. IRELAND SMC Pneumatics (Ireland) Ltd. SMC Pneumatics Inc. (Indpls.) N. Franklin Rd. Indianapolis, IN 466 Tel: (7) FAX: (7) Asia JAPAN SMC Corporation KOREA SMC Pneumatics Korea Co., Ltd. CHINA SMC (China) Co., Ltd. HONG KONG SMC Pneumatics (Hong Kong) Ltd. SINGAPORE SMC Pneumatics (S.E.A.) Pte. Ltd. PHILIPPINES SMC Pneumatics (Philippines), Inc. MALAYSIA SMC Pneumatics (S.E.A.) Sdn. Bhd. TAIWAN SMC Pneumatics (Taiwan) Co., Ltd. THAILAND SMC Thailand Ltd. INDIA SMC Pneumatics (India) Pvt., Ltd. SMC Pneumatics Inc. (Portland) 47 N.E. Airport Way Portland, OR 97 Tel: (5) FAX: (5) 5-95 North America CANADA SMC Pneumatics (Canada) Ltd. MEXICO SMC Pneumatics (Mexico) S.A. de C.V. South America ARGENTINA SMC Argentina S.A. CHILE SMC Pneumatics (Chile) Ltda. Oceania AUSTRALIA SMC Pneumatics (Australia) Pty. Ltd. NEW ZEALAND SMC Pneumatics (N.Z.) Ltd. SMC offers the same quality and engineering expertise in many other pneumatic components Valves Directional Control Valves Manual Valves Mufflers Exhaust Cleaners Quick Exhaust Valves Valves Proportional Valves Mechanical Valves Miniature Valves Fluid Valves Cylindersl Actuators Compact Cylinders Miniature Cylinders Rodless Cylinders Rotary Actuators Pneumatic Grippers Vacuum Vacuum Ejectors Vacuum Accessories Instrumentation Pneumatic Positioners Pneumatic Transducers Air Preparation Equipment Filters-Regulators-Lubricators Coalescing Filters Micro Mist Separators Fittings Air Fittings Revised October 997 SMC Pneumatics Inc. P.o. Box 664, Indianapolis, IN 466 Tel: (7) FAX: (7) 899-