(Standard) 100 VAC, 50/60 Hz 200 VAC, 50/60 Hz 24 VDC

Transcription

1 5 Port Pilot Operated Solenoid Valve Metal Seal Series VZS Series Variations Plug-in Type Base Mounted Type (With sub-plate) Non Plug-in Type Base Mounted Type (With sub-plate) Series Sonic conductance Type of Voltage Electrical entry With light/surge Manual C [dm 3 /(s bar)] actuation voltage suppressor override 4/2 5/3 (Option) Note) VZS2000 VZS3000 VZS2000 VZS3000 Rc 1 8 Single 3 position Double (Closed center) Rc 1 4 Single 3 position Double (Closed center) Rc 1 8 Single 3 position Double (Closed center) Rc 1 4 Single 3 position Double (Closed center) position single 2 position double 3 position closed center 3 position exhaust center 3 position pressure center 3 position double check (Standard) 100 VAC, 50/60 Hz 200 VAC, 50/60 Hz 24 VDC (Option) 24 VAC, 50/60 Hz 48 VAC, 50/60 Hz 110 VAC, 50/60 Hz 220 VAC, 50/60 Hz 6 VDC 12 VDC 48 VDC Plug-in (F) rommet () L plug connector (L) M plug connector (M) K plug connector (K) DIN terminal (D) With light/surge voltage suppressor (FZ) With surge voltage suppressor (FS) With light/surge voltage suppressor L plug connector (LZ) M plug connector (MZ) K plug connector (KZ) DIN terminal (DZ) With surge voltage suppressor rommet (S) L plug connector (LS) M plug connector (MS) K plug connector (KS) DIN terminal (DS) Non-locking push type (Flush) Locking type (Tool required) Page Page Page Page VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN Protective circuit is connected in the course of the lead wire. Note) The plug-in type and K plug connector type are taken as standard with light/surge voltage suppressor. Manifold Variations Manifold Option Option Parts Plug-in Type Valve series VZS2000 VZS3000 Manifold type Stacking type with D-sub connector of MIL standard (Package one-touch connection) Attachment plug with lead wire With With serial With coaxial control unit transmission unit fitting Individual Individual SUP EXH SUP block disk EXH block disk Throttle valve Double check Interface regulator Blanking plate Page Non Plug-in Type VZS2000 VZS3000 Stacking type (Individual connection to each valve)

2 Series VZS2000/3000 Precautions Be sure to read before handling. For Safety Instructions and Solenoid Valve Precautions, refer to page Caution Attaching and detaching connectors 1. Attaching To attach a connector, hold the lever and connector unit between your fingers and insert straight onto the pins of the solenoid valve so that the lever s pawl is pushed into the groove and locks. 2. Detaching To detach a connector, remove the pawl from the groove by pushing the lever downward with your thumb, and pull the connector straight out. L/M Plug Connector Type Mold coil Concave Pin Cover 1. How to Use Non Plug-in Type and Plug Connector K plug connector assembly AXT A Number of solenoid Lead wire with socket Note Nil Socket only (3 pcs.) Without lead wire For single solenoid 1 / In common Double solenoid between : A side AC and DC 2 : COM : B side Lead wire length Lead wire length (mm) Nil L M Pin Connector Cover Lever DC polarity indication Hook Socket part no.: DXT Lead wire 0.2 to 0.33 mm 2 (Max. covering O.D.: ø1.7 mm) DC coils are + and. Crimping of lead wires and sockets Peel 3.2 to 3.7 mm of the tip of lead wire, enter the core wires neatly into a socket and crimp it with a special crimp tool. Be careful so that the cover of lead wire does not enter into the crimping part. (Crimping tool part no.: DXT ) Core wire Crimping crimping area area Terminal Core wire Lead wire K Plug Connector Type Cover Hook Insulation L/M plug connector assembly DXT170 Nil A Lead wire color Lead wire with socket Socket only (2 pcs.) Blue (2) (2) ray (2) Mold coil Pin Note Without lead wire For 100 VAC For 200 VAC Another VAC 4 : +, : For DC Socket part no.: DXT Lead wire 0.2 to 0.33 mm 2 (Max. covering O.D.: ø1.7 mm) (B side solenoid) (COM) (A side solenoid) Lead wire length Lead wire length (mm) Nil Note) When ordering a valve in which the length of the wire is more than 600 mm, be sure to indicate the model number of valve without connector and connector assembly. Ex.) For lead wire length (1000 mm) VZS3150-5MO- 3 pcs. DXT A-10 3 pcs. Attaching and detaching lead wires with sockets 1. Attaching Insert the sockets into the square holes of the connector (with + and indication) and, continue to push the sockets all the way in until the lock by hooking into the seats in the connector. (When they are pushed in, their hooks open and they are locked automatically.) Then confirm that they are locked by pulling lightly on the lead wires. 2. Detaching To detach a socket from a connector, pull out the lead wire while pressing the socket s hook with a stick having a thin tip (approx. 1 mm). If the socket will be used again, first spread the hook outward. Socket Hook Connector Lead wire 3-7-2

3 Series VZS2000/3000 Caution Connector assembly with protective Cover Connector assembly with protective cover enhances dust protection Effective to prevent short circuit accidents due to penetration of foreign matter into the connector section. The material of cover is chloroprene rubber for electricity which is excellent in weathering and electrical insulating properties. But don t splash with cutting oil. Simple and unencumbered appearance by adopting round-shaped cord. How to Order DXT A Lead wire length Lead wire length (L mm) 300 Nil Dimensions: Connector Assembly with Cover Polarity indication How to wire DIN terminal Connection 1. Loosen the set screw and pull out the connector from the terminal block of the solenoid. 2. Pull out screw and insert a screwdriver to the slit area near the bottom of terminal block to separate block and housing. 3. Loosen the terminal screws (slotted screws) on the terminal block, insert the core of the lead wire into the terminal in accordance with the prescribed connection method, and attach securely with the terminal screws. 4. Tighten the ground nut to secure the wire. Change of electrical entry (Orientation) After separating terminal block and housing, the cord entry direction can be changed by attaching the housing in the desired direction (4 directions in 90 increments). In the case of w/ indicator light, avoid damaging the indicator light with lead wire. Precautions Plug a connector in or out vertically, never at an angle. Applicable cable O.D.: ø3.5 to ø7 (Reference) 0.5 mm 2 2 core and 3 core wires equivalent to JIS C round nut Tightening torque 1.65 to 2.5 N m Washer Holding screw Tightening torque 0.3 to 0.4 N m 2. Light/Surge Voltage Suppressor Plug-in Base Type/K Plug Connector Type FZ With indicator light (AC) Neon bulb Due to the use of non-polar light, the VZS series has no polarity. rommet Type AC L/M Plug Connector Type Type LZ Coil Coil Indicator light Type KZ With indicator light (DC) Diode Type S AC Neon bulb AC AC Diode Coil Coil Coil Coil With indicator light (AC) Coil With indicator light (DC) VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN rommet (Rubber) Housing Type MZ Coil (Voltage symbol) Refer to the table below. Terminal screw (3 locations) Tightening torque 0.2 to 0.25 N m (Position for light mounting) Terminal block Shaved part In applications where the supply voltage is DC, correctly connect the lead wires to + (positive) and (negative) indications on the connector. For those on which the lead wires have been pre-wired, the plus side is red and minus side is black

4 Series VZS2000/3000 Caution DIN Terminal Plug-in base type sub-plate AC Marking Indicator light (Built-in connector) DC Marking AC Surge voltage suppressor (Built-in terminal block) Coil DC Diode Coil (B side solenoid) K plug connector (A side solenoid) (COM) With indicator light (AC) Neon bulb Varistor Coil With indicator light (DC) Diode Coil K plug connector (A side solenoid) In the case of DC wiring, connect terminal no. 1 of the connector to the positive (+) side, and terminal no. 2 to the negative ( ) side. (Refer to the marks on the terminal board.) DIN Terminal Part No. Without indicator light With Indicator Light DXT Rated voltage Voltage symbol Part no. 100 VAC 200 VAC 110 VAC 100V 200V 110V DXT DXT DXT VAC 220V DXT VAC 6 VDC 12 VDC 24 VDC 48 VDC 240V 6VD 12VD 24VD 48VD DXT DXT DXT DXT DXT (B side solenoid) (COM) Single solenoid style has 2 leads of red and blue. 4. Wiring Specifications Manifold base Type 51 with D-sub connector How to open a junction cover Open the cover by inserting a flat headed screwdriver to the upper part of junction cover as shown in the figure. For closing, close by pushing the cover until the application of the hook is heard. Note) Forced pulling of the cover may remove it. In this case, there is no problem closing the cover to put (1) the projection into (2) the groove. Circuit with Indicator Light AC Circuit diagram DC Circuit diagram Single unit 3. Wiring Specifications Since the sub-plate of plug-in base type and the lead wire of K plug connector type are connected with valves as shown in the following table, they should be connected with each power side. Since DC has no polarity, the polarity of COM is possible for either + or. Lead Wire Color Valve Lead wire color NL: Neon bulb R: Resister Single solenoid type A side solenoid : A : COM D: Protective diode LED: Emitting diode R: Resister Double, 3 position type A side solenoid : A : COM B side solenoid : B : COM Connection (1) (2) Manifold block is equipped (1) attachment plug and lead wire is connected (plug-in) with the valve side as shown in the following table. The lead wires should be connected with each power side. Since DC has no polarity, the polarity of COM is possible for either + or. Lead Wire Color Valve Lead wire color Single solenoid type A side solenoid : A : COM Double, 3 position type A side solenoid : A : COM (1) B side solenoid : B : COM Lead wire length: 0.6 m 3-7-4

5 Series VZS2000/3000 Type 51F with D-sub connector Use of D-sub connector for electric connection system leads to rationalization and labor saving in the connection work. Because MIL standard D-sub connector (25 pin) is used as the connector, a wide interchangeability is obtainable. Wiring specifications The inside of the manifold is wired with connector terminals on the solenoid A side and B side according to COM specification as shown in the following diagram. Since DC has no polarity, the polarity of COM is possible for either + or. Internal wiring of manifold Connector Connector terminal no. terminal no. 1 station U side (9 stations) 2 stations (10 stations) 3 stations (11 stations) 4 stations 1 station D side (n) (2) (1) (2) (1) U side U side (n) Caution 8 stations (Max. 16 stations) D side ( ) is for the case of a D-sub connector for both sides (FB type). Connector terminal no. 1 station Pressure switch 2 stations Air release valve D side VVZS A- D-sub Connector Cable Assembly Terminal No. Terminal Lead wire No. color 1 2 Brown 3 4 Orange 5 Yellow 6 Pink 7 Blue 8 Purple 9 ray Yellow 13 Orange 14 Yellow 15 Pink 16 Blue 17 Purple 18 ray 19 Orange Brown 22 Pink 23 ray Dot marking None None None None None None None None None None Note 1) Regardless of the D-sub connector mounting position, stations are to be counted from D side as the 1st one. Note 2) The maximum number of stations is 8 stations in a D-sub connector one D side fitting (Type F U ) and is 16 stations in both sides fitting (Type FB). By COM specifications, maximum 24, stations are possible. Applicable Plug Assembly (D-sub connector cable assembly) (Option) Cable length 1.5 m 3 m 5 m 8 m (12 stations) Unused 5 stations (13 stations) 6 stations (14 stations) 7 stations (15 stations) Inside wiring of manifold with control unit 3 stations 4 stations Unused 5 stations 6 stations Air release valve Pressure switch 7 stations 8 stations Connector terminal no. Assembly part no. VVZS A-1 VVZS A-2 VVZS A-3 VVZS A-4 Applicable plug assembly (D-sub onnector cable assembly) Component parts Plug MIL standard D-sub connector D-sub connector Number of terminals: 25 Cable: 25 cores x 0.3 mm 2 5. Replacement Replacement of solenoid valves Loosen the fitting machine screws of solenoid valve and then pull out the solenoid valve body in a straight line. A clamping torque of the fitting machine screws should be 40 to 50 N m. How to Calculate the Flow Rate For obtaining the flow rate, refer to page D-Sub Connector Manifold Block Assembly Precautions for ordering The shape of the D-sub pin of the lead cable assembly that is provided with the D-sub connector timer manifold block assembly has been newly changed. When ordering a manifold block assembly, verify whether it is the old or the new style, and use the part numbers listed below. All lots have been changed to the new style starting with the February, 1997 shipment (Lot no. BP). New/Conventional D-sub connector Color New D-sub connector Silver Conventional D-sub connector Chromated Silver Dimple Chromated color <New style> <Conventional style> Appearance With dimple Without dimple Hook D-sub pin end Manufacturer JST Manufacturing Corp. Ltd. Hirose Electric Co., Ltd. Hook D-sub pin end New/Conventional manifold block assembly part no. For VZS2000 New block assembly part no. (N) VVZS2000-1A-3-Bore size-1 (-X12) Conventional block assembly part no. (N) VVZS2000-1A-3-Bore size (-X12) For VZS3000 New block assembly part no. (N) VVZS3000-1A-3-Bore size-1 (-X12) Conventional block assembly part no. (N) VVZS3000-1A-3-Bore size (-X12) Note) -X12 shows the part no. for all common style. VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN 3-7-5

6 Series VZS2000/3000 Caution 7. Part number for Screws and asket Assembly Precautions on ordering The interface gasket configuration between valve manifolds has been changed in line with the configuration changes of the valve interface. When ordering screw and gasket assembly part numbers, confirm the new and old valve interface and then order with the following part number. All lots have been changed to the new style starting with the April, 2001 shipment (Lot no. FR). How to confirm the new and old valves interface New Old Valve interface With gasket groove Without flat surface groove Screw, gasket assembly part no. For VZS2000 New: B-VZS (Ditch groove): Set of gasket 1 pc. and mounting screw 2 pcs. Old: B-VZS2000 (Plate gasket): Set of gasket 1 pc. and mounting screw 2 pcs. For VZS3000 New: B-VZS (roove gasket): Set of gasket 1 pc. and mounting screw 3 pcs. Old: B-VZS3000 (Plate gasket): Set of gasket 1 pc. and mounting screw 3 pcs

7 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS2000 For details about certified products conforming to international standards, visit us at Model Type of actuation 2 position 3 position Single Model VZS2150 Port size Rc 1 8 Flow characteristics 1 4/2 (P A/B) 4/2 5/3 (A/B R1/R2) C [dm 3 /(s bar)] b Cv C [dm 3 /(s bar)] b Cv 1.2 Double VZS Closed center VZS Exhaust center VZS Pressure center VZS Double check VZS Note 1) Min. operating cycle is based on JIS B 8375 (One time per 30 days). Note 2) Response time is based on JIS B (0.5 MPa, without light/surge voltage suppressor) Note 3) For VZS250-FZ-01 Note 4) Note 1 and Note 2 are with controlled clean air. uction of wiring cost MIL standard D-sub connector with one-touch connection () Compact and large valve capacity: Width 15 mm Flexible to increase and decrease manifold stations (Stacking type manifold base) High frequency/long service life (more than 30 mil. times) Possible to use in nonlubrication and dry air (Metal seal structure) Different variations for connection rommet type L, M plug connector type: Individual take out of A and B sides K plug connector type: Common take out of A and B sides DIN terminal type: individual take out of A and B sides A little power consumption: 1.8 WDC For serial transmission Standard Specifications Valve specifications Electricity specifications 1.4 Fluid Maximum operating pressure Minimum operating pressure Proof pressure Ambient and fluid temperature Lubrication Pilot valve manual override Shock/Vibration resistance (m/s 2 ) Enclosure Coil rated voltage Allowable voltage fluctuation Coil insulation type Inrush Apparent power (AC) Holding Power consumption (DC) Electrical entry Max. operating cycle (CPM) (1) (2) (3) Response time (ms) 17 or less 13 or less 22 or less 22 or less 22 or less 26 or less Air/Inert gas 1.0 MPa 0.1 MPa 1.5 MPa 10 to 50 C (1) Non-lube (2) Non-locking push type (Flush) 150/50 (3) Dustproof (Degrees of protection 0) (4) 100, 200 VAC, 50/60 Hz; 24 VDC 15 to +10% of rated voltage Class E or equivalent (120 C) (5) 4.5 VA/50 Hz, 4.2 VA/60 Hz 3.5 VA/50 Hz, 3 VA/60 Hz 1.8 W (FZ) rommet (), Plug connector (L, M, KZ) DIN terminal (D) Weight (kg) Note 1) Use dry air at low temperatures. Note 2) Use turbine oil Class 1 (ISO V32), if lubricated. Note 3) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 8.3 and 2000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Note 4) Based on JIS C Note 5) Based on JIS C VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN Option Specifications 24, 48, 110, 220 VAC (50/60 Hz) Coil rated voltage 6, 12, 48 VDC Manual override Locking type (Tool required) Option Note) Note) Plug-in, K plug connector type is standard with light/surge voltage suppressor

8 Series VZS2000 Plug-in Light/Surge voltage suppressor Z S With surge voltage suppressor Note) is provided as standard. Electrical entry F: How to Order Nil: Non-locking push type (Flush) VZS F Z 01 Pilot valve manual override Option Port size Nil 01 B : Locking type (Tool required) Without sub-plate Rc VZS2 2 Non plug-in 2 2 position single 2 position double 3 position closed center 3 position exhaust center 50 Coil rated voltage VAC, 50/60 Hz 200 VAC, 50/60 Hz 110 VAC, 50/60 Hz 220 VAC, 50/60 Hz 24 VDC 12 VDC Other Option Electrical entry : rommet Lead wire length: 300 mm Option Nil Z S L: L plug connector With lead wire 01 None With surge voltage suppressor LN: L plug connector Without lead wire LO: L plug connector Without connector Thread type Standard Nil N Option T F Rc NPT NPTF Note) Indicator light is not available for grommet type. With surge voltage suppressor is available for grommet type only. With light/surge voltage suppressor is provided as standard for K plug connector type. DOZ is not available. D: DIN terminal position pressure center 3 position double check H: rommet Lead wire length: 600 mm M: M plug connector With lead wire KZ: K plug connector With lead wire MN: M plug connector Without lead wire MO: M plug connector Without connector KZN: K plug connector KZO: K plug connector Without lead wire Without connector DO: DIN terminal 6 How to Order Pilot Valve Assembly SCZS2 A L 2 1 Series VZS2000 Applicable model Single/ A Double, A side B Double, B side 3A 3 position A side 3B 3 position B side Pilot valve assembly Coil rated voltage Electrical entry, VAC, 50/60 Hz Light/Surge voltage suppressor VAC, 50/60 Hz Electrical entry Body type VAC, 50/60 Hz Plug-in F Note) Plug-in VAC, 50/60 Hz type 5 24 VDC rommet 6 12 VDC rommet/with surge S 9 Other voltage suppressor Option L L plug connector L plug connector, With light Manual override LZ /surge voltage suppressor Non-locking Nil M M plug connector Non plug-in push type (Flush) MZ M plug connector, With light type B Locking type /surge voltage suppressor (Tool required) K Note) K plug connector Option D DZ DIN terminal DIN terminal/with light /surge voltage suppressor Note) Since F and K types are attached without lamp cover, it should be arranged separately. How to Order Light Cover Assembly AXT A 5 FZ VZS2000 Light cover assembly Applicable model 1 2 position single 2 2 position double 3 3 position closed center 4 3 position exhaust center 5 3 position pressure center 6 3 position double check Voltage VAC, 50/60 Hz VAC, 50/60 Hz VAC, 50/60 Hz VAC, 50/60 Hz 5 24 VDC 6 12 VDC 9 Other Option Pilot valve manual override Nil: Non-locking push type (Flush) K plug connector Light cover assembly B: Locking type (Tool required) Option Electrical entry, Light/Surge voltage suppressor Plug-in FZ Plug-in FS With surge voltage suppressor K plug connector KZ K plug connector KS

9 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS2000 Cylinder Speed Chart Series VZS Conditions VZS Tube bore x Length Speed controller Silencer Series CJ2 Series CM2 Series MB T0604 x 1 m AS3001F-06 AN110-1 Double Check Spacer/Specifications Can hold an intermediate cylinder position for an extended time If the double check with a built-in double check valve is combined, it will enable the cylinder to stop in the intermediate stroke and maintain its position for a long time without being affected by the leakage between the spools. Double check Average speed (mm/s) Bore size Series CJ2 Pressure 0.5 MPa Load factor 50% Stroke 60 mm Series CM2 Pressure 0.5 MPa Load factor 50% Stroke 300 mm Series MB Pressure 0.5 MPa Load factor 50% Stroke 500 mm ø6 ø10 ø16 ø20 ø25 ø32 ø40 ø40 ø50 ø63 ø80 ø100 Double check Specifications Double check part no. Applicable valve model Leakage (Supply pressure: 0.5 MPa VVZS A-1 VZS2450-FZ Solenoid one side de-energized Solenoid both sides de-energized 1(P) 1(P) 4(A) 5(R1) 2(B) 3(R2) VVZS A-2 VZS2450- L M KZ D 5(R1) 100 Ncm 3 / 3(R2) min or less 5(R1) 100 Ncm 3 / 3(R2) min or less In the case of 3 position double check (VZS2650), check the leakage from piping and fittings in between valve and cylinder by means of synthetic detergent solutions, and ensure that there is no such leakage found there. Also check the leakage from cylinder seal and piston seal. If there is any leakage, sometimes the cylinder, when valve is deenergized, can move without stopping at intermediate position. 0 Use as a guide for selection. Please confirm the actual conditions with SMC Sizing Program. It is when the cylinder is extending that is meter-out controlled by speed controller which is directly connected with cylinder, and its needle valve with being fully open. The average velocity of the cylinder is what the stroke is divided by the total stroke time. Load factor: ((Load weight x 9.8)/Theoretical force) x 100% Caution Check Valve Operating Pressure/Characteristics SUP side pressure P1 (MPa) Piston Cylinder side pressure (P2) Operating range Perpendicular, upward actuation Horizontal actuation Check valve SUP side pressure (P1) Cylinder side pressure P2 (MPa) The combination of VZS2150, VZS2250 and a double check can be used as prevention of falling at the stroke end but cannot hold the intermediate position of the cylinder. VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN 3-7-9

10 Series VZS2000 Construction 2 position single 2 position double 3 position closed center/exhaust center/pressure center Closed center Exhaust center Pressure center This figure shows a closed center type. Component Parts No. Description Material q Body Aluminum die-casted w e Sub-plate Spool/Sleeve Aluminum die-casted Stainless steel r Adapter plate Resin t End plate Resin y Piston Resin Replacement Parts Note Platinum silver Platinum silver Sub-plate Assembly Plug-in Non plug-in VZS2000-P-01 VZS2000-S-01 Mounting bolt and gasket are not attached. : Thread type Thread Type Standard Option Nil N T F Rc NPT NPTF No. Description Material u i asket Round head combination screw NBR Carbon steel o!0 Pilot valve assembly Light cover assembly Note) Refer to page Part no. B-VZS (roove gasket 1 pc., Round head combination screw 2 pcs.) B-VZS2000 (asket 1 pc., Round head combination screw 2 pcs.) Note) Refer to How to Order Pilot Valve Assembly on page Refer to How to Order Light Cover Assembly on page

11 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS2000 Plug-in 2 position single/double, 3 position closed center/exhaust center/pressure center/double check 2 position single: VZS2150-FZ-01 VK VZ VF Manual override (Non-locking) 2-ø4.5 mounting hole VFR VP4 VZS VFS VS4 VQ7 EVS VFN Pilot EXH port (External pilot port) Not machined 2 position double : VZS2250-FZ-01 3 position closed center : VZS2350-FZ-01 3 position exhaust center : VZS2450-FZ-01 3 position pressure center: VZS2550-FZ-01 3 position double check: VZS2650-FZ (3 position: 142) Other dimensions are the same as the single type. Other dimensions are the same as the single type

12 Series VZS2000 Non Plug-in 2 position single rommet: VZS2150- H(S)-01 Manual override (Non-locking) 2-ø4.5 mounting hole L plug connector: VZS2150-L(Z)-01 K plug connector: VZS2150-KZ-01 M plug connector: VZS2150-M(Z)-01 DIN terminal: VZS2150-D(Z)-01 Applicable cable O.D.: ø3.5 to 7 MAX Pg Pilot EXH port (External pilot port) Not machined With light/ surge voltage suppressor

13 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS2000 Non Plug-in 2 position double, 3 position closed center/exhaust center/pressure center rommet 2 position double: VZS2250- H(S)-01 3 position closed center: VZS2350- H(S)-01 3 position exhaust center: VZS2450- H(S)-01 3 position pressure center: VZS2550- H(S) (3 position: 142) Manual override (Non-locking) 2-ø4.5 mounting hole VK VZ VF VFR VP4 Pilot EXH port (External pilot port) Not machined VZS VFS VS4 L plug connector 2 position double: VZS2250-L(Z)-01 3 position closed center: VZS2350-L(Z)-01 3 position exhaust center: VZS2450-L(Z)-01 3 position pressure center: VZS2550-L(Z)-01 K plug connector 2 position double: VZS2250-KZ-01 3 position closed center: VZS2350-KZ-01 3 position exhaust center: VZS2450-KZ-01 3 position pressure center: VZS2550-KZ-01 VQ7 EVS VFN 132 (3 position: 142) M plug connector 2 position double: VZS2250-M(Z)-01 3 position closed center: VZS2350-M(Z)-01 3 position exhaust center: VZS2450-M(Z)-01 3 position pressure center: VZS2550-M(Z)-01 DIN terminal 2 position double: VZS2250-D(Z)-01 3 position closed center: VZS2350-D(Z)-01 3 position exhaust center: VZS2450-D(Z)-01 3 position pressure center: VZS2550-D(Z)-01 MAX (3 position: 156.5) Applicable cable O.D.: ø3.5 to Pg (3 position: 157.5) 151 (3 position: 161)

14 Series VZS2000 Non Plug-in 3 position double check H rommet: VZS2650- (S)-01 Manual override (Non-locking) 2-ø4.5 mounting hole L plug connector: VZS2650-L(Z)-01 K plug connector: VZS2650-KZ-01 M plug connector: VZS2650-M(Z)-01 DIN terminal: VZS2650-D(Z)-01 Applicable cable O.D.: ø3.5 to 7 MAX Pg Pilot EXH port (External pilot port) Not machined

15 Series VZS2000 Manifold Specifications Plug-in Type: Stacking Type Manifold Base with D-sub Connector Refer to page for wiring specifications. Wide range of interchangeability (D-sub connector (25P) conforming to MIL standard) Quick wiring permits easier installation. U side D side Non Plug-in Type: Stacking Type Manifold Base Wiring for every valve VV5ZS2 51F D Series VZS2000 Manifold Stacking type manifold base with D-sub connector Connector mounting direction Connector Applicable mounting position stations D D side U U side B Both sides 2 to 8 2 to 8 9 to 16 2 stations stations Max. 16 stations. Max. 15 stations. Max. 24 stations. Port size 01 C4 C6 Passage 1(P) 5(R1), 3(R2) 1 Common Common Plug-in Type: Stacking Type Manifold Base with Attachment Plug Lead Wire The insert plug is attached to the VV5ZS C6 manifold block and lead wire is plugged in with valve side. Please connect with corresponding Series VZS2000 Manifold power side. Stacking type manifold base with attachment plug lead wire Port size M plug connector D-sub connector cable assembly VV5ZS2 2 stations Series VZS2000 Manifold Stacking type manifold base stations stations stations 01 C4 C6 Standard Nil N Option T F Rc 1 8 Embedded type One-touch fitting Applicable tubing O.D.: ø4 Embedded type One-touch fitting Applicable tubing O.D.: ø6 Porting specifications 4(A), 2(B) Side Rc 1 8 Embedded type One-touch fitting Applicable tubing O.D.: ø4 Embedded type One-touch fitting Applicable tubing O.D.: ø6 Thread type Standard Nil N Option T F Passage Porting specifications 1(P) 5(R1), 3(R2) 4(A), 2(B) 1 Common Common Side 1 C4 Port size 01 C4 C6 Rc 1 8 Embedded type One-touch fitting Applicable tubing O.D.: ø4 Embedded type One-touch fitting Applicable tubing O.D.: ø6 Rc NPT NPTF Thread type Standard Nil N Option T F Passage Porting specifications 1(P) 5(R1), 3(R2) 4(A), 2(B) 1 Common Common Side Refer to page for wiring specifications. Rc NPT NPTF Thread type Rc NPT NPTF VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN K plug connector

16 Series VZS2000 Manifold Specifications Base model VV5ZS2-51F VV5ZS2-51 VV5ZS2-51 Porting specifications Wiring 4(A), 2(B) Port With D-sub connector With attachment plug lead wire rommet L plug connector M plug connector K plug connector DIN terminal With attachment plug lead wire: 15 stations max. Manifold Option Parts Assembly Individual SUP An individual SUP set on manifold block can form SUP port for every valve. Port size Rc 1(P), 5(R1) 3 (R2) 4(A) 2(B) C4 C6 2 to 16 stations 2 to 24 stations Flow Characteristics at the Number of Manifold (Operated single/double type individually) Passage/ 1 4/2 (P A/B) 4/2 5/3 (A/B R1/R2) Body type Part no. Rc 1 8 C [dm 3 /(s bar)] b Cv C [dm 3 /(s bar)] b Cv VVZS2000-P-01-1 Applicable solenoid valve VZS250-FZ L VZS250- M KZ D Station 1 Station 5 Station 10 Station 15 Station VVZS2000-P-01-2 Side EXH block disk When valve exhaust affects the other stations on the circuit or when the reverse pressure valve is used to standard manifold valve, insert EXH block disk in between stations to separate valve exhaust. Body type Part no. VVZS A How to Order Manifold Assembly Please indicate manifold base type, corresponding valve, and option parts. (Example) (At 6 stations) (Manifold base) VV5ZS2-51FD (2 position single) VZS2150-5FZ 3 (2 position double) VZS2250-5FZ 2 (Blanking plate) VVZS A-1 1 (At 6 stations) (Manifold base) VV5ZS (2 position single) VZS (3 position exhaust center) VZS (Individual EXH ) VVZS2000-R Double check If the double check with a built-in double check valve is combined, it will enable the cylinder to stop in the intermediate stroke and maintain its position for a long time without being affected by the leakage between the spools. Body type Part no. VVZS A-1 VVZS A-2 Individual EXH An individual EXH set on manifold block can form EXH port for every valve. Body type Part no. Rc 1 8 VVZS2000-R-01-1 Manifold Option VVZS2000-R-01-2 SUP block disk When supplying manifold with more than two different pressures, high and low, insert a block disk in between stations subjected to different pressures. Body type Part no. VVZS A With control unit / Filter, regulation valve, pressure switch and air release valve all combine to form one unit. Piping processes are eliminated. Blanking plate It is used by attaching on the manifold block for being prepared for removing a valve for maintenance reasons or planning to mount a spare valve, etc. Body type Part no. VVZS A-1 pressure of each of the valves. Body type Part no. ARBZS P-1 VVZS A-2 Interface regulator (P port regulation) Spacer Interface regulators can be placed on top of the manifold block to reduce the ARBZS P-2 Note) Apply pressure from the P port of the base to operate the interface regulator. To use concurrently with a double check, assemble in the following order: the valve, the interface regulator, and the double check. With serial interface unit for serial transmission Solenoid valve wiring process reduced considerably. Disperse installation possible. Manifold solenoid valve: 32 stations (512 point) max. Maintenance and inspection are easy. Throttle valve Needle valve set on the manifold block can control cylinder speed by throttling exhaust. Body type Part no. VVZS A-1 With coaxial fitting / Piping man-hours reduced One-touch piping 1/2 the number of tubes VVZS A For details, refer to pages and For details, refer to catalog (CAT. -6, 7, 8, 9). For details, refer to catalog (CAT. -5).

17 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS2000 Manifold With D-sub connector: VV5ZS2-51F- Station 1- Port size Manual override L L1 L U side (n) (2) (1) D side D-sub connector ø4.5 mounting hole Indicator light With attachment plug lead wire: VV5ZS2-51- Station 1- Port size B 2-C4, C A (Port size: One-touch fitting type) n: Formula 17n n + 28 VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN 4-ø4.5 mounting hole Manual override Indicator light U side (n) (2) (1) D side 2-C4, C6 B A L L1 L Electrical entry (Port size: One-touch fitting type) n: Formula 17n n

18 Series VZS2000 Manifold VV5ZS2-51- Station 1- Port size rommet () U side (n) 4-ø4.5 mounting hole Manual override (2) (1) D side Plug connector (L) Plug connector (K) Plug connector (M) DIN terminal (D) C4,C6 B A (Port size: One-touch fitting type) 3 position 142 Double 132 Single 88.5 With light/surge voltage suppressor: Type LZ 3 position: Double: Single position: 161 Double 151 Single 98 With light/surge voltage suppressor: Type MZ MAX.10 3 position Double Single With light/surge voltage suppressor Pg7 P PE EA EB L L1 L n: Formula 17n n

19 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS2000 Manifold with Control Unit Control unit (Filter, Regulator, Pressure switch, Air release valve) are all standardized to the one unit, and can be mounted on the manifold base without any attachments. Piping processes are eliminated. Caution When using an air filter with auto-drain or manual override drain, mount the filter vertically. VV5ZS2 51F Series VZS2000 Manifold Base type/electrical entry : 51F Stacking type manifold base with D-sub connector : 51 Stacking type manifold base with attachment plug lead wire : 51 Stacking type manifold base D Connector mounting direction With connector Applicable base Applicable stations 51 2 to 24 Nil None 51 2 to 15 D D side 2 to 8 U U side 51F B Both sides 9 to 16 Manifold Specifications Base model VV5ZS2-51F VV5ZS2-51 VV5ZS2-51 Porting specifications Wiring 4(A), 2(B) port With D-sub connector With attachment plug lead wire rommet L plug connector M plug connector K plug connector Control Unit Specifications Side With attachment plug lead wire: 15 stations max. Air filter (With auto-drain/with manual drain) Filtration degree 10 µm Regulator Set pressure (Outlet pressure) 0.05 to 0.7 MPa Pressure switch Set pressure range: OFF 0.1 to 0.4 MPa Differential pressure 0.08 MPa Contact 1a Max. switch capacity 2 VA AC, 2 W DC 24 VAC, DC or less: 50 ma Max. operating current 100 VAC, DC: 20 ma Operating voltage 100 VAC, DC or less Air release valve (Single only) Operating pressure range 0.1 to 1.0 MPa How to Order AP 5 Port size 1(P), 5(R1) 3 (R2) Rc 1 8 4(A) 2(B) Rc 1 8 C4 C6 2 to 16 stations 2 to 24 stations Control Unit/ Option Blanking plate Filter element Pressure switch Option Control unit type Applicable valve model VZS250-FZ VZS250- L M KZ MP2-1 (With control unit/filter regulator) VVZS A (With pressure switch) 1 VVZS A-10-2 (Release valve) XTO VVZS A IS X204 Coil voltage of air release valve Nil None VAC, 50/60 Hz VAC, 50/60 Hz 5 24 VDC 9 Other Note) How to take out the lead wire of air release valve is the same method as the other valve equipped on the same manifold. Control equipment Nil A AP M MP F C E Air filter regulator with auto-drain Air filter regulator with manual drain Air release valve Pressure switch Blanking plate (Air release valve) Blanking plate (Filter regulator) Blanking plate (Pressure switch) Number of manifold blocks required for mounting () 2 1 Note) Operating voltage of pressure switch: 100 VAC, 100 VDC or less. VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN 2 stations stations Note) Maximum stations 51F 16 stations stations stations Passage 1(P) 5(R1), 3(R2) 1 Common Common Porting specifications 4(A), 2(B) Side Thread type Standard Nil Rc N NPT Option T NPTF F Port size 01 C4 C6 Rc 1 8 Embedded type One-touch fitting Applicable tubing O.D.: ø4 Embedded type One-touch fitting Applicable tubing O.D.: ø6 Please indicate manifold base type, corresponding valve, and option parts. <Example> Plug-in base type with D-sub connector (Manifold base) VV5ZS2-51FD MP5 (2 position single) VZS2150-5FZ (2 position double) VZS2250-5FZ 2 stations are needed to mount control unit. (Manifold base) VV5ZS M5 (2 position single) VZS2150-5MZ 2 stations are needed to mount control unit

20 Series VZS2000 Manifold with Control Unit, Plug-in base type: VV5ZS2-51F- Station 1- Port size - Classification of control unit 2n-Rc 1/8, C4, C6 Example for manifold Individual EXH U side (n) (2) (1) D side (Mounting hole) (Manual override) Air release valve Air filter regulator Control unit Double check Individual SUP Pressure unit Outlet for check Control unit 140 L L1 L2 (MP) L2 (AP) Non plug-in base type: VV5ZS2-51- Station 1- Port size - Classification of control unit U side Lead wire length (n) 2n-Rc 1/8, C4, C Example for manifold n: Formula 17n n n Individual EXH Double check (2) (1) D side Manual override Air release valve Air filter regulator Control unit Control unit Individual SUP Pressure unit Outlet for check 140 L L1 L2 (MP) L2 (AP) n: Formula 17n n n

21 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS2000 Manifold Option Parts Individual SUP : VVZS2000-P-01-1 : VVZS-2000-P-01-2, Double check : VVZS A-1 : VVZS A-2 Individual SUP SUP port Individual EXH : VVZS2000-R-01-1 : VVZS2000-R-01-2 Double check Throttle valve : VVZS A-1 : VVZS A-2 VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN Individual EXH Throttle valve EXH port SUP block disk : VVZS A EXH blocking plate Block disk ( ): Plug-in base type

22 Series VZS2000 Exploded View of Manifold Non plug-in type Type 51 Plug-in type Type 51F Plug-in type Type 51 Replacement Parts No. q w e r t y Description Material Seal A NBR Seal B NBR O-ring NBR O-ring NBR Tie-rod Carbon steel Tie-rod for station addition Carbon steel Note 1) n: Note 2) Manifold block assembly is attached with tie-rod for increasing stations. Part no. VVZS VVZS x 12 x x 4.5 x 1.5 VVZS n (1) VVZS (2) Description Manifold block assembly Applicable manifold base With attachment plug lead wire: Type 51 : Type 51 With D-sub connector: Type 51F Assembly part no. VVZS2000-1A-1-Port size (1) VVZS2000-1A-2-Port size (1) VVZS2000-1A-3-Port size (1) (-1) (2) Component parts Manifold block u, Junction box i, Lead wire assembly o Tie-rod y, O-ring e, r, Seal A q Manifold block u, Tie-rod y, O ring e, r, Seal A q Note 1) Bore-01: Rc 1/ 8, -C4: Embedded type One-touch fitting for ø4, -C6: Embedded type One-touch fitting for ø6. Note 2) Refer to page for the model of D-sub connector type manifold block assembly. How to Increase Manifold Base Arrange an applied manifold block assembly. 1. Loosen the bolt!1 and remove the end plate!2 or!3 in the side added with manifold block. 2. Joint the tie-rod y to increase stations and add manifold block assembly. (Put packing B w on the surface contacting to the end plate.) 3. For a style with a D-sub connector, open the cover!4 and insert the pin of lead wire assembly!0 as shown in the right figure Mount the end plate!2 and!3 and tighten the bolt!1. Note 1) Be careful that the packing and the O-ring do not fall out of the groove. Note 2) The tightening torque of bolt!1 should be 2 to 2.2 N. Lead wire ass y Manifold block u, Junction box i, Lead wire assembly!0 Tie-rod y, O-ring e, r, Seal A q Insertion Method for Pin of D-Sub Connector D-sub connector Pin Confirm an insertion of the lead (n) wire ass y after the insertion of pin (2) by light pulling of the lead wire. (1) Note 1) Regardless of the D-sub connector mounting position, stations are to be counted from D side as the 1st one. Note 2) D-sub connector can use up to 8 stations in on side fitting (Type F D U). More than 9 stations are for both sides fitting (Type FB). D-sub connector terminal no. Unused U side D side 1 station (9 stations) 2 stations (10 stations) 3 stations (11 stations) 4 stations (12 stations) 5 stations (13 stations) 6 stations (14 stations) 7 stations (15 stations) 8 stations (Max. 16 stations) Lead wire Terminal no. color ( ) is for the case of a D-sub connector for both sides (Type FB).

23 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS3000 For details about certified products conforming to international standards, visit us at Model Type of actuation 2 position 3 position Single Model VZS3150 Port size Rc 1 4 Double VZS Closed center VZS Exhaust center VZS Pressure center VZS Double check VZS Note 1) Min. operating cycle is based on JIS B 8375 (One time per 30 days). Note 2) Response time is based on JIS B (0.5 MPa, without light/surge voltage suppressor) Note 3) For VZS350-FZ-01 Note 4) Note 1 and Note 2 are with controlled clean air. uction of wiring cost MIL standard D-sub connector with one-touch connection () Compact and large valve capacity: Width 18 mm Flexible to increase and decrease manifold stations (Stacking type manifold base) High frequency/long service life (more than 30 mil. times) Possible to use in nonlubrication and dry air (Metal seal structure) Different variations for connection rommet type L, M plug connector type: Individual take out of A and B sides K plug connector type: Common take out of A and B sides DIN terminal type: Individual take out of A and B sides A little power consumption: 1.8 W DC For serial transmission Flow characteristics 1 4/2 (P A/B) 4/2 5/3 (A/B R1/R2) C [dm 3 /(s bar)] b Cv C [dm 3 /(s bar)] b Cv Standard Specifications Valve specifications Electricity specifications Fluid Maximum operating pressure Minimum operating pressure Proof pressure Ambient and fluid temperature Lubrication Pilot valve manual override Shock/Vibration resistance (m/s 2 ) Enclosure Coil rated voltage Allowable voltage fluctuation Coil insulation type Inrush Apparent power (AC) Holding Power consumption (DC) Electrical entry 0.53 (1) Max. operating cycle (CPM) (2) Response time (ms) 18 or less 13 or less 26 or less 26 or less 26 or less 32 or less Air/Inert gas 1.0 MPa 0.1 MPa 1.5 MPa 10 to 50 C (1) Non-lube (2) Non-locking push type (Flush) 150/50 (3) Dustproof (Degrees of protection 0) (4) 100, 200 VAC, 50/60 Hz; 24 VDC 15 to +10% of rated voltage Class E or equivalent (120 C) (5) 4.5 VA/50 Hz, 4.2 VA/60 Hz 3.5 VA/50 Hz, 3 VA/60 Hz 1.8 W (FZ) rommet (), Plug connector (L, M, KZ) DIN terminal (D) (3) Weight (kg) Note 1) Use dry air at low temperatures. Note 2) Use turbine oil Class 1 (ISO V32), if lubricated. Note 3) Impact resistance: No malfunction occurred when it is tested with a drop tester in the axial direction and at the right angles to the main valve and armature in both energized and de-energized states every once for each condition. (Values at the initial period) Vibration resistance: No malfunction occurred in a one-sweep test between 8.3 and 2000 Hz. Test was performed at both energized and de-energized states in the axial direction and at the right angles to the main valve and armature. (Values at the initial period) Note 4) Based on JIS C Note 5) Based on JIS C VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN Option Specifications 24, 48, 110, 220 VAC (50/60 Hz) Coil rated voltage 6, 12, 48 VDC Manual override Locking type (Tool required) Option Note) Note) Plug-in, K plug connector type is standard with light/surge voltage suppressor

24 Series VZS3000 How to Order Light/Surge voltage suppressor Z S With surge voltage suppressor Note) Light/Surge voltage suppressor is provided as standard. Pilot valve manual override Nil: Non-locking push type (Flush) B : Locking type (Tool required) Plug-in Electrical entry F: Plug-in Option VZS F Z 01 Port size Nil Without sub-plate 01 Rc 1 8 Rc 1 4 VZS3 Non plug-in position single 2 position double 3 position closed center 3 position exhaust center 50 Coil rated voltage Option VAC, 50/60 Hz 200 VAC, 50/60 Hz 110 VAC, 50/60 Hz 220 VAC, 50/60 Hz 24 VDC 12 VDC Other Option Nil Z S : rommet L: L plug connector Lead wire length With lead wire 300 mm 01 None With surge voltage suppressor Thread type Standard Option Rc NPT NPTF Note) Indicator light is not available for grommet type. With light/surge voltage suppresser is provided as standard for K plug connector type. DOZ is not available. Electrical entry LN: L plug connector Without lead wire Nil N T F LO: L plug connector Without connector D: DIN terminal position pressure center H: rommet Lead wire length 600 mm M: M plug connector With lead wire MN: M plug connector Without lead wire MO: M plug connector Without connector DO: DIN terminal 6 3 position double check KZ: K plug connector With lead wire KZN: K plug connector Without lead wire KZO: K plug connector Without connector How to Order Pilot Valve Assembly SCZS3 A L 2 1 Series VZS3000 Applicable model A B 3A 3B Single/ Double A side Double B side 3 position A side 3 position B side Electrical entry, Light/Surge voltage suppressor F Note) S L LZ M MZ K Note) D DZ Electrical entry Plug-in rommet rommet, With surge voltage suppressor L plug connector L plug connector, With light /surge voltage suppressor M plug connector M plug connector, With light /surge voltage suppressor K plug connector DIN terminal DIN terminal, With light /surge voltage suppressor Body type Plug-in type Non plug-in type Note) Since F and K types are attached without lamp cover, it should be arranged separately VAC, 50/60 Hz VAC, 50/60 Hz VAC, 50/60 Hz VAC, 50/60 Hz 5 24 VDC 6 12 VDC 9 Other Option Manual override Nil B Pilot valve assembly Coil rated voltage Option Non-locking push type (Flush) Locking type (Tool required) How to Order Light Cover Assembly AXT A 5 FZ VZS3000 Light cover assembly Applicable model 1 2 position single 2 2 position double 3 3 position closed center 4 3 position exhaust center 5 3 position pressure center 6 3 position double check VAC, 50/60 Hz VAC, 50/60 Hz VAC, 50/60 Hz VAC, 50/60 Hz 5 24 VDC 6 12 VDC 9 Other Option Voltage Pilot valve manual override Nil: Non-locking B: Locking type push type (Tool required) (Flush) Option Electrical entry, Light/Surge voltage suppressor FZ FS KZ KS K plug connector Light cover assembly Plug-in Plug-in With surge voltage suppressor K plug connector K plug connector

25 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS3000 Cylinder Speed Chart Series VZS3150- Conditions VZS3150- Average speed (mm/s) Use as a guide for selection. Please confirm the actual conditions with SMC Sizing Program. Bore size Series CJ2 Pressure 0.5 MPa Load factor 50% Stroke 60 mm Series CM2 Pressure 0.5 MPa Load factor 50% Stroke 300 mm Series MB Pressure 0.5 MPa Load factor 50% Stroke 500 mm ø6 ø10 ø16 ø20 ø25 ø32 ø40 ø40 ø50 ø63 ø80 ø100 It is when the cylinder is extending that is meter-out controlled by speed controller which is directly connected with cylinder, and its needle valve with being fully open. The average velocity of the cylinder is what the stroke is divided by the total stroke time. Load factor: ((Load weight x 9.8)/Theoretical force) x 100% Series CJ2 Series CM2 Series MB Tube bore x Length T0604 x 1 m T0806 x 1 m Speed controller AS3001F-06 AS3001F-08 Silencer AN Double Check Spacer/Specifications Can hold an intermediate cylinder position for an extended time If the double check with a built-in double check valve is combined, it will enable the cylinder to stop in the intermediate stroke and maintain its position for a long time without being affected by the leakage between the spools. Double check Double check Specifications Double check part no. Applicable valve model Leakage 0.5 MPa VVZS A-1 VZS3450-FZ Solenoid one side energized Solenoid both sides energized 1(P) 1(P) 4(A) 5(R1) 2(B) 3(R2) VVZS A-2 VZS3450- L M KZ D 5(R1) 210 Ncm 3 / 3(R2) min or less 5(R1) 210 Ncm 3 / 3(R2) min or less Caution In the case of 3 position double check (VZS3650), check the leakage from piping and fittings in between valve and cylinder by means of synthetic detergent solutions, and ensure that there is no such leakage found there. Also check the leakage from cylinder seal and piston seal. If there is any leakage, sometimes the cylinder, when valve is de-energized, can move without stopping at intermediate position. 0 Check Valve Operating Pressure/Characteristics SUP side pressure P1 (MPa) Piston Cylinder side pressure Operating range Perpendicular, upward actuation Horizontal actuation Check valve SUP side pressure P1 Cylinder side pressure P2 (MPa) The combination of VZS3150, VZS3250 and a double check can be used as prevention of falling at the stroke end but cannot hold the intermediate position of the cylinder. VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN

26 Series VZS3000 Construction 2 position single 2 position double Closed center 3 position closed center/exhaust center/pressure center Exhaust center Pressure center This figure shows a closed center type. Component Parts No. Description Material q Body Aluminum die-casted w e Sub-plate Spool/Sleeve Aluminum die-casted Stainless steel r Adapter plate Resin t End plate Resin y Piston Resin Replacement Parts Note Platinum silver Platinum silver Sub-plate Assembly Plug-in Non plug-in 01 VZS3000-P- 01 VZS3000-S- Mounting bolt and gasket are not attached. : Thread type Thread Type Standard Nil Rc N NPT Option T NPTF F No. Description Material Part no. u i asket Round head combination screw NBR Carbon steel B-VZS (roove gasket 1 pc. Round head combination screw 2 pcs.) B-VZS3000 (asket 1 pc., Round head combination screw 3 pcs.) Note) o!0 Pilot valve assembly Light cover assembly Refer to How to Order Pilot Valve Assembly on page Refer to How to Order Light Cover Assembly on page Note) Refer to page

27 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS3000 Plug-in 2 position single/double, 3 position closed center/exhaust center/pressure center/double check 2 position single: VZS3150-FZ- 01 Manual override (Non-locking) 2-ø4.5 mounting hole 2 position double: VZS3250-FZ position closed center: VZS3350-FZ- 3 position exhaust center: VZS3450-FZ- 3 position pressure center: VZS3550-FZ Rc 1/8, 1/ Pilot EXH port (External pilot port) Not machined 3 position double check: VZS3650-FZ- 01 ( ): Rc 1/8 VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN (3 position: 157) Other dimensions are the same as the single type. Other dimensions are the same as the single type

28 Series VZS3000 Non Plug-in 2 position single H rommet: VZS3150- (S)- 01 Manual override (Non-locking) 2-ø4.5 mounting hole L plug connector: VZS3150-L(Z)- 01 K plug connector: VZS3150-KZ- 01 M plug connector: VZS3150-M(Z)- 01 DIN terminal: VZS3150-D(Z)- 01 MAX.10 Applicable cable O.D. ø3.5 to ø7 Pg With light/surge voltage suppressor Rc 1/8, 1/4 Pilot EXH port (External pilot port) Not machined ( ): Rc 1/

29 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS3000 Non Plug-in 2 position double, 3 position closed center/exhaust center/pressure center rommet 2 position double: VZS3250- (S)- 01 H 3 position closed center: VZS3350- H(S) position exhaust center: VZS3450- (S) position pressure center: VZS3550- (S)- 01 H (3 position: 157) H VK 2-ø4.5 mounting hole Manual override (Non-locking) Pilot EXH port VZ VF VFR VP4 (External pilot port) Not machined VZS VFS L plug connector 2 position double: VZS3250-L(Z) position closed center: VZS3350-L(Z) Rc 1/8, 1/4 3 position exhaust center: VZS3450-L(Z) position pressure center: VZS3550-L(Z)- 01 K plug connector 2 position double: VZS3250-KZ position closed center: VZS3350-KZ position exhaust center: VZS3450-KZ position pressure center: VZS3550-KZ- 01 M plug connector 2 position double: VZS3250-M(Z) position closed center: VZS3350-M(Z) position exhaust center: VZS3450-M(Z) position pressure center: VZS3550-M(Z)- 01 DIN terminal 2 position double: VZS3250-D(Z) position closed center: VZS3350-D(Z) position exhaust center: VZS3450-D(Z) position pressure center: VZS3550-D(Z)- 01 MAX (3 position: 171.5) Applicable cable O.D. ø3.5 to ø7 Pg ( ): Rc 1/8 VS4 VQ7 EVS VFN (3 position: 157) 166 (3 position: 172.5) (3 position: 176)

30 Series VZS3000 Non Plug-in 3 position double check H rommet: VZS3650- (S) ø4.5 mounting hole Manual override (Non-locking) L plug connector: VZS3650-L(Z)- 01 K plug connector: VZS3650-KZ- 01 M plug connector: VZS3650-M(Z)- 01 DIN terminal: VZS3650-D(Z) MAX Applicable cable O.D. ø3.5 to ø7 Pg Pilot EXH port (External pilot port) Not machined 3-Rc 1/8, 1/4 ( ): Rc 1/

31 Series VZS3000 Manifold Specifications Plug-in Type: Stacking Type Manifold Base with D-sub Connector Refer to page for wiring specifications. Wide range of interchangeability (D-sub connector (25P) conforming to MIL standard) Quick wiring permits easier installation. U side D side VV5ZS3 51F D 06 1 Series VZS3000 Manifold Stacking type manifold base with D-sub connector Connector mounting direction Connector Applicable mounting position stations D-sub connector cable assembly D U B D side U side Both sides The insert plug is attached to VV5ZS3 the manifold block and lead wire is plugged in with valve side. Please connect with Series VZS3000 Manifold corresponding power side. Stacking type manifold base with attachment plug lead wire 2 to 8 2 to 8 9 to 16 2 stations stations Max. 16 stations stations stations Max. 15 stations. 1 Port size Thread type Standard Nil N Option T F 01 Rc 1 8 Rc 1 4 C6 C8 Embedded type One-touch fitting Applicable tubing O.D.: ø6 Embedded type One-touch fitting Applicable tubing O.D.: ø8 Passage Porting specifications 1(P) 5(R1), 3(R2) 4(A), 2(B) 1 Common Common Side Plug-in Type: Stacking Type Manifold Base with Attachment Plug Lead Wire C6 Port size 01 C6 C8 Passage 1(P) 5(R1), 3(R2) 1 Common Common Rc 1 8 Standard Nil N Option T F Rc 1 4 Embedded type One-touch fitting Applicable tubing O.D.: ø6 Embedded type One-touch fitting Applicable tubing O.D.: ø8 Porting specifications 4(A), 2(B) Side Rc NPT NPTF Refer to page for wiring specifications. Thread type Rc NPT NPTF VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN Non Plug-in Type: Stacking Type Manifold Base Wiring for every valve M plug connector K plug connector VV5ZS3 Series VZS3000 Manifold Stacking type manifold base stations stations Max. 24 stations. 1 C8 Port size 01 C6 C8 Passage 1(P) 5(R1), 3(R2) 1 Common Common Rc 1 8 Thread type Standard Nil N Option T F Rc 1 4 Embedded type One-touch fitting Applicable tubing O.D.: ø6 Embedded type One-touch fitting Applicable tubing O.D.: ø8 Porting specifications 4(A), 2(B) Side Rc NPT NPTF

32 Series VZS3000 Manifold Specifications Base model VV5ZS3-51F VV5ZS3-51 VV5ZS3-51 Porting specifications Wiring 4(A), 2(B) Port With D-sub connector With attachment plug lead wire rommet L plug connector M plug connector K plug connector DIN terminal Flow Characteristics at the Number of Manifold (Operated single/double type individually) Passage/ 1 4/2 (P A/B) 4/2 5/3 (A/B R1/R2) Individual SUP An individual SUP set on manifold block can form SUP port for every valve. Side With attachment plug lead wire teminal: 15 stations max. C [dm 3 /(s bar)] b Cv C [dm 3 /(s bar)] b Cv Manifold Option Parts Assembly Port size Rc 1(P), 5(R1) 4(A) 3(R2) 2(B) 1 1 8, C4 C6 2 to 16 stations 2 to 24 stations Applicable valve model VZS350-FZ L VZS350- M KZ D Station 1 Station 5 Station 10 Station 15 Station SUP block disk When supplying manifold with more than two different pressures, high and low, insert a block disk in between stations subjected to different pressures. Body type Part Rc 1 8 VVZS3000-P-01-1 VVZS3000-P-01-2 no. Rc 1 4 VVZS3000-P--1 VVZS3000-P--2 Body type Part no. AXT625-12A How to Order Manifold Assembly Please indicate manifold base type, corresponding valve, and option parts. (Example) (At 6 stations) (Manifold base) VV5ZS3-51FD (2 position single) VZS3150-5FZ 3 (2 position double) VZS3250-5FZ 2 (Blanking plate) VVZS A-1 1 (At 6 stations) (Manifold base) VV5ZS (2 position single) VZS (3 position exhaust center) VZS (Individual EXH ) VVZS3000-R--2 1 Double check If the double check with a built-in double check valve is combined, it will enable the cylinder to stop in the intermediate stroke and maintain its position for a long time without being affected by the leakage between the spools. Body type Part no. VVZS A-1 VVZS A-2 Individual EXH An individual EXH set on manifold block can form EXH port for every valve. Body type Part no. Rc 1 4 VVZS3000-R--1 Manifold Option VVZS3000-R--2 With control unit Plug-in base type/non plug-in base type Filter, regulation valve, pressure switch and air release valve all combine to form one unit. Piping processes are eliminated. EXH block disk When valve exhaust affects the other stations on the circuit or when the reverse pressure valve is used to standard manifold valve, insert EXH block disk in between stations to separate valve exhaust. Body type Part no. AXT625-12A Interface regulator (P port regulation) Spacer Interface regulators can be placed on top of the manifold block to reduce the pressure of each of the valves. Body type Part no. ARBZS P-1 ARBZS P-2 Note) Apply pressure from the P port of the base to operate the interface regulator. To use concurrently with a double check, assemble in the following order: the valve, the interface regulator, and the double check. With serial interface unit for serial transmission Plug-in base type Solenoid valve wiring process reduced considerably. Disperse installation possible. Manifold solenoid valve: 32 stations (512 points) max. Maintenance and inspection are easy. Blanking plate It is used by attaching on the manifold block for being prepared for removing a valve for maintenance reasons or planning to mount a spare valve, etc. Body type Part no. VVZS A-1 VVZS A-2 With coaxial fitting Plug-in base type/non plug-in base type Piping man-hours reduced One-touch piping 1/2 the number of tubes For details, refer to pages and For details, please contact SMC. For details, please contact SMC

33 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS3000 Manifold With D-sub connector: VV5ZS2-51F- Station 1- Port size L L1 L U side Insert plug with lead wire: VV5ZS2-51- Station 1- Port size (n) (2) (1) D side D-sub connector 2-ø4.5 mounting hole Manual override Indicator light ø4.5 mounting hole Manual override Indicator light B C6, C A (Port size: One-touch fitting type) 2n-Rc 1 /8, 1 / n: Formula 20n n + 30 VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN U side (n) (2) (1) D side 2-C6, C8 B 2 A (Electrical entry) (Port size: One-touch fitting type) L L1 L n: Formula 20n n

34 Series VZS3000 Manifold VV5ZS3-51- Station 1- Port size rommet () Manual override U side (n) 2-ø4.5 mounting hole 2n-Rc 1/8, 1/4 (2) (1) D side 2-C6, C8 B A (Port size: One-touch fitting type) Plug connector (L) Plug connector (K) 3 postion 157 Double Single 99 3 position Double 165 Single Plug connector (M) DIN terminal (D) 3 position 176 Double Single MAX Pg7 3 position Double 164 Single 106 P PE EA EB L L1 L n: Formula 20n n

35 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS3000 Manifold with Control Unit Control unit (Filter, Regulator, Pressure switch, Air release valve) are all standardized in the one unit, and can be mounted on the manifold base without any attachments. Piping processes are eliminated. Caution VV5ZS3 When using an air filter with auto-drain or manual override drain, mount the filter vertically. 51F Series VZS3000 Manifold Base type/electrical entry : 51F Stacking type manifold base with D-sub connector : 51 Stacking type manifold base with attachment plug lead wire : 51 Stacking type manifold base D Connector mounting direction With connector Applicable base Applicable stations 51 2 to 24 Nil None 51 2 to 15 D D side 2 to 8 U U side 51F B Both sides 9 to 16 Manifold Specifications Base model VV5ZS3-51F VV5ZS3-51 VV5ZS3-51 Wiring With D-sub connector With attachment plug lead wire Porting specifications Port size A, B port P, EA, EB A, B Rc 1 8, 1 4 rommet L plug connector M plug connector K plug connector Side Rc 1 4 C6 C8 With attachment plug lead wire: 15 stations max. Control Unit Specifications Air filter (With auto-drain/with manual drain) Filtration degree 5 µm Regulator Set pressure (Outlet pressure) 0.05 to 0.85 MPa Pressure switch Set pressure range: OFF 0.1 to 0.4 MPa Differential pressure 0.08 MPa Contact 1a Max. switch capacity 2 VA AC, 2 W DC 24 VAC, DC or less: 50 ma Max. operating current 100 VAC, DC: 20 ma Operating voltage 100 VAC, DC or less Air release valve (Single only) Operating pressure range 0.1 to 1.0 MPa How to Order AP 5 2 to 16 stations 2 to 24 stations Control Unit/ Option Blanking plate Filter element Pressure switch Applicable valve model VZS350-FZ VZS350- L M KZ MP2-2 (With control unit/filter regulator) VVZS A (With pressure switch) 1 VVZS A-10-2 (Release valve) B VVZS A IS X204 Coil voltage of air release valve Nil None Note) How to take out VAC, 50/60 Hz the lead wire of air VAC, 50/60 Hz release valve is the 5 24 VDC same method as 9 Other the other valve equipped on the Option same manifold. Control unit types Control equipment Nil Air filter regulator with auto-drain Air filter regulator with manual drain Air release valve Pressure switch Blanking plate (Air release valve) Blanking plate (Filter regulator) Blanking plate (Pressure switch) Number of manifold blocks required for mounting () A AP M MP F C E 2 1 Note) Operating voltage of pressure switch: 100 VAC, 100 VDC or less. VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN 2 stations stations Note) Maximum stations 51F 16 stations stations stations Passage 1(P) 5(R1), 3(R2) 1 Common Common Porting specifications 4(A), 2(B) Side Standard Nil N Option T F Port size 01 Rc 1 8 Rc 1 4 C6 Embedded type One-touch fitting Applicable tubing O.D.: ø6 C8 Thread type Rc NPT NPTF Embedded type One-touch fitting Applicable tubing O.D.: ø8 Please indicate manifold base type, corresponding valve, and option parts. <Example> with D-sub connector (Manifold base) VV5ZS3-51FD MP5 (2 position single) VZS3150-5FZ (2 position double) VZS3250-5FZ 2 stations are needed to mount control unit. (Manifold base) VV5ZS M5 (2 position single) VZS stations are needed to mount control unit

36 Series VZS3000 Manifold with Control Unit, VV5ZS3-51F- Station 1- Port size - Classification of control unit 4-ø4.5 mounting hole U side (n) Manual override Indicator light 2n-Rc 1/8, 1/4, C6, C8 Example for manifold Individual EXH Double check Individual SUP (2) (1) D side Drain cock Filter element Air release valve Air filter regulator Control unit Pressure unit Outlet for check Control unit L L1 L2 (MP) L2 (AP) VV5ZS3-51- Station 1- Port size - Classification of control unit U side Lead wire length (n) Manual override Indicator light 2n-Rc 1/8, 1/4, C6, C8 Example for manifold n: Formula 20n n n Individual EXH Double check (2) (1) D side Filter element Drain cock Air release valve Air filter regulator Control unit Control unit Individual SUP Pressure unit Outlet for check L L L2 (MP) L2 (AP) n: Formula 20n n n

37 5 Port Pilot Operated Solenoid Valve Metal Seal, Plug-in/Non Plug-in Series VZS3000 Manifold Option Parts, Individual SUP 01 : VVZS3000-P : VVZS3000-P- -2 SUP block disk : AXT625-12A EXH blocking plate Individual SUP RC 1 /8, 1 /4 SUP port Individual EXH : VVZS3000-R--1 : VVZS3000-R--2 Block plate Double check : VVZS A-1 Non-plug-in type: VVZS A-2 VK VZ VF VFR VP4 VZS VFS VS4 VQ7 EVS VFN Double check Individual EXH EXH port ( ):

38 Series VZS3000 Exploded View of Manifold Non plug-in type Type 51 Plug-in type Type 51F Description Manifold block assembly Applicable manifold base With attachment plug lead wire: Type 51 Non plug-in base type: Type 51 With D-sub connector: Type 51F Plug-in type Type 51 Arrange an applied manifold block assembly. 1. Loosen the bolt!1 and remove the end plate!2 or!3 in the side added with manifold block. Assembly part no. VVZS Port size (1) VVZS3000-1A-2-Port size (1) 2. Joint the tie-rod y to increase stations and add manifold block assembly. (Put packing B w on the surface contacting to the end plate.) 3. For a style with a D-sub connector, open the cover!4 and insert the pin of lead wire assembly!0 as shown in the right figure. 4. Mount the end plate!2 and!3 and tighten the bolt!1. Note 1) Be careful that the packing and the O-ring do not fall out of the groove. Note 2) The tightening torque of bolt!1 should be 2 to 2.2 N. Replacement Parts No. q w e r t y Description Material Seal A NBR Seal B NBR O-ring NBR O-ring NBR Tie-rod Carbon steel Tie-rod for station addition Carbon steel Part no. VVZS VVZS x 15 x x 4.5 x 1.5 VVZS n (1) VVZS (2) Note 1) n: Note 2) Manifold block assembly is attached with tie-rod for increasing stations. Component parts Manifold block u, Junction box i, Lead wire assembly o Tie-rod y, O-ring e, r, Seal A q Manifold block u, Tie-rod y, O-ring e, r, Seal A q Manifold block u, Junction box i, Lead wire assembly!0 Tie-rod y, O-ring e, r, Seal A q Note 1) Bore -01: Rc 1/ 8, -C6: Embedded type One-touch fitting for ø6, -C8: Embedded type One-touch fitting for ø8. Note 2) Refer to page for the model of D-sub connector type manifold block assembly. How to Increase Manifold Base VVZS3000-1A-3-Port size (1) (-1) (2) Insertion Method for Pin of D-Sub Connector Lead wire ass y D-sub connector Pin Confirm an insertion of the lead (n) wire assembly after the insertion of pin by light pulling (2) of the lead wire. (1) Note 1) Regardless of the D-sub connector mounting position, stations are to be counted from D side as the 1st one. Note 2) D-sub connector can use up to 8 stations in on side fitting (Type F D U ). More than 9 stations are for both sides fitting (Type FB). D-sub connector terminal no. Unused U side 1 station (9 stations) 2 stations (10 stations) 3 stations (11 stations) 4 stations (12 stations) 5 stations (13 stations) 6 stations (14 stations) 7 stations (15 stations) 8 stations (Max. 16 stations) D side Terminal Lead wire no. color ( ) is for the case of a D-sub connector for both sides (Type FB).