3 Port Solenoid Valve

Transcription

1 Rubber Seal Port Solenoid Valve Series Manifold Single Unit ase Mounted Manifold VV01 V100 ar base P.18 ody Ported P.10 ase Mounted P.10 VQD VKF VK VT VS Separable base ody Ported Manifold P.1 Stacking type P.140 Valve width mm Mass g (single unit valve) Power consumption Operation noise 8 d (A) or less W (Standard), W (With power saving circuit) Sonic conductance: 0.08 [dm /(s bar)] Stacking type manifold Separable base Stacking type 129

2 Port Solenoid Valve ompact Direct Operated Series How to Order Valve ase mounted ody ported ase mounted with screws G G 2 Port size Nil M M Sub-plate Without sub-plate With sub-plate ody ported Port size onnection 2 arb fitting Applicable tubing ø.18/ø2 V S R oil voltage 24 VD 12 VD VD VD VD Electrical entry G Grommet Plug lead with light/ surge voltage suppressor Power consumption Pressure specification Flow rate A D E Note) F Note) Power consumption (W) 0. (With power saving circuit) Maximum operating pressure (MPa) 0. v factor Note) An option only applicable to 24 VD plug lead type. O Plug lead without connector and with light/surge voltage suppressor Made to Order (Refer to page 142 for details.) Specifications/ontent X2 Grommet type, Special lead wire length X0 Universal type X2 Normally open type 10

3 Port Solenoid Valve ompact Direct Operated Series ase mounted JIS (A) 2 1 (P) (R) ody ported Flow Specifications/Response Time Power consumption 0. W D W D W D (at holding) Note 1) with power saving circuit Specifications Valve construction Fluid Maximum operating pressure Proof pressure Note 1) Ambient and fluid temperature Lubrication Note 2) Impact/Vibration resistance Enclosure Mass Mounting orientation Note 1) W D at inrush (100 ms) and W D at holding. Note 2) The response time is the value at the rated voltage and maximum operating pressure. Poppet Air/Inert gas/low vacuum (1. x 10 2 Pa) MPa ( W, W), 0. MPa (0. W) 1 MPa 10 to 0 Not required 0/10 m/s 2 IP40 g (Single unit valve) Free Note 1) Use dry air and prevent condensation at low temperatures. Note 2) Vibration resistance: No malfunction resulted in 4 to 2000 Hz, a one-sweep test performed in the axial and right angle directions of the main valve and armature for both energized and de-energized states. Impact resistance: No malfunction resulted in an impact test using a drop impact tester. The test was performed one time each in the axial and right angle directions of the main valve and armature, for both energized and de-energized states. Note ) With the low vacuum specification, the operating pressure range is 1. x 10 2 Pa to the maximum operating pressure. Solenoid Specifications Note 1) Power consumption Rated coil voltage Allowable voltage fluctuation oil insulation type Maximum operating pressure 0. MPa MPa MPa MPa MPa MPa W (Standard), 0. W (High voltage), W (Holding),,, 12, 24 VD ±10% of the rated voltage Equivalent to class Note 1) With a light/surge voltage suppressor and power saving circuit, the light consumes a power equivalent to 2 ma. [dm /(s bar)] Note 2) Flow characteristics Response time ms b v ON or less or less or less or less or less or less OFF or less or less or less or less or less or less VV01 V100 VQD VKF VK VT VS 11

4 Series onstruction omponent Parts Number Description Solenoid coil ody ore Armature assembly Return spring Poppet Interface gasket Mounting screw Sub-plate Material Resin Stainless steel Stainless steel, resin Stainless steel FKM HNR arbon steel Aluminum q e r t R A i w y u P o Replacement Parts The above figure is an example of - G base piping type (mounted with screws). Plug connector assembly (for plug lead) 14A Lead wire length Nil 10 mm 00 mm 00 mm mm o Sub-plate S M Port size M M female thread M M female thread u Interface gasket Valve model A M Gasket no. A-80A-1-80A-1 M-80A-1 Note) Order is accepted in 10 units. i Mounting screw Valve model Mounting screw no. AXT2-10A-1 AXT2-10A-2 Note) The above part number consists of 10 units. Each unit has two screws. Order is accepted in 10 units. racket () Valve model, SS0 SS0 racket no. -80A-2-80A- Note) Order is accepted in 10 units. This is used when mounting a valve on the sub-plate and manifold. Note For sub-plates and manifolds (more than stations) For manifolds (2 stations only) racket -80A-2 racket -80A- racket -80A-2 Single unit (base mounted) Manifold with 2 stations Manifold with more than stations 12

5 Port Solenoid Valve ompact Direct Operated Series Dimensions ase mounted with screws - G-M Grommet type x ø.4 mounting hole 10 (Lead wire AWG#2). 22 VV01 V VQD M x 0. 2 (OUT) port 10 M x 0. (EXH) port M x 0. 1 (SUP) port VKF VK VT VS - -M Plug lead type W with power saving circuit 10 (Lead wire AWG#2)

6 Series Dimensions ase mounted with screws - G-M Grommet type (Lead wire AWG#2) x ø.4 mounting hole M x (OUT) port M x (SUP) port M x 0.8 (EXH) port - -M Plug lead type W with power saving circuit 10 (Lead wire AWG#2)

7 Port Solenoid Valve ompact Direct Operated Series Dimensions ody ported - G-2 Grommet type R1.1 2 R (Lead wire AWG#2) Plug lead type W with power saving circuit 10 (Lead wire AWG#2) Mounting screw (AXT2-10A-2) M2 x 0.4, thread depth mm or more. 2 (OUT) port VV01 V100 1 (SUP) port (EXH) port VQD VKF VK VT VS. 2. 1

8 Port Solenoid Valve Series /ase Mounted Manifold Separable ase Type ase mounted manifold separable base SS0 A01 08 A01 A02 A0 SUP/EXH port (Applicable tubing) arb fittings (ø/ø4) How to Order Manifold Port size OUT port Applicable tubing ø.18/ø2 arb fittings ø4/ø2. ø2/ø1.2 Note) The outside and inside diameters of the applicable tubing are indicated for the barb fitting. Ports port 02 0 Stations 2 stations stations stations Note) Maximum of 20 stations How to Order Manifold Assembly Enter the part numbers of the valves and options to be mounted below the manifold base part number. <Example> SS0A set A-G sets SA-10A 1 set Manifold ase no. Valve no. lanking plate assembly no. Prefix the symbol to the solenoid valve part number. Write sequentially from the 1st station on the D side. U side Station 2 1 D side Electrical entry Grommet/Plug lead How to Order Valves A G A ase mounted with clips Electrical entry G O Grommet Plug lead with light/surge voltage suppressor Plug lead without connector and with light/surge voltage suppressor V S R oil voltage 24 VD 12 VD VD VD VD Power consumption Pressure specification Flow rate A D E Note) F Note) Power consumption (W) 0. (With power saving circuit) Maximum operating pressure (MPa) 0. v factor Note) An option only applicable to 24 VD plug lead type. 1

9 Port Solenoid Valve ompact Direct Operated Series Dimensions ase mounted manifold/separable base SS0A Stations L2 L1 P = W with power saving circuit SA-10A R ø barb fitting (EXH) port U side n D side ø barb fitting 1 (SUP) port 12 VV01 V100 VQD VKF (19) 10 (Lead wire AWG#2) 10 (Lead wire AWG#2) VK VT VS. n x ø2, ø.2, ø4 barb fitting 2 (OUT) port P = Dimensions L L1 L2 n Formulas: L1 = n x , L2 = n x , n: Stations (maximum 20 stations)

10 Port Solenoid Valve Series /ase Mounted Manifold ar ase Specifications ase mounted manifold bar base 01 SUP/EXH port (Applicable tubing) M female screw How to Order Manifold SS Ports port Port size OUT port Applicable tubing M female screw How to Order Manifold Assembly Enter the part numbers of the valves and options to be mounted below the manifold base part number. <Example> SS set -G sets S-10A 1 set Manifold ase no. Valve no. lanking plate assembly no. Prefix the symbol to the solenoid valve part number. Write sequentially from the 1st station on the D side. D side 02 0 Stations 2 stations stations stations Note) Maximum of 20 stations Electrical entry Grommet/Plug lead U side Station 2 1 How to Order Valves G ase mounted with screws Electrical entry G O Grommet Plug lead with light/surge voltage suppressor Plug lead without connector and with light/surge voltage suppressor V S R oil voltage 24 VD 12 VD VD VD VD Power consumption Pressure specification Flow rate A D E Note) F Note) Power consumption (W) 0. (With power saving circuit) Maximum operating pressure (MPa) 0. Note) An option only applicable to 24 VD plug lead type. v factor

11 Port Solenoid Valve ompact Direct Operated Series Dimensions ase mounted manifold/ar base SS001- Stations M x (SUP) port M x 0.8 (EXH) port 22 2 x ø.4 Mounting hole 1 S-10A L2 L1 P = W with power saving circuit VV01 V100 VQD VKF 21. U side.9 n D side (10.) (22.) 10 (Lead wire AWG#2) 10 (Lead wire AWG#2) VK VT VS n x M x 0. 2 (OUT) port P =.2 11 Dimensions L L1 L2 n Formulas: L1 = n x , L2 = n x , n: Stations (maximum 20 stations)

12 Port Solenoid Valve Series /ase Mounted Manifold Stacking Type Specifications ody ported manifold stacking type How to Order Manifold SS0 M01 Ports port 08 How to Order Manifold Assembly Enter the part numbers of the valves and options to be mounted below the manifold base part number. <Example> SS0M set M-G-2 4 sets Manifold ase no. Valve no. Prefix the symbol to the solenoid valve part number. SUP/EXH port (Applicable tubing) Port size OUT port Applicable tubing Write sequentially from the 1st station on the D side. M01 M02 arb fittings (ø/ø4) arb fittings ø.18/ø2 ø4/ø2. Note) The outside and inside diameters of the applicable tubing are indicated for the barb fitting Stations 2 stations stations stations Note) Maximum of 20 stations U side Station 2 1 D side Electrical entry Grommet/Plug lead How to Order Valves M G 2 M ody ported stacking manifold type Port size onnection 2 arb fitting 40 Applicable tubing ø.18/ø2 ø4/ø V S R oil voltage 24 VD 12 VD VD VD VD Electrical entry G O Grommet Plug lead with light/surge voltage suppressor Plug lead without connector and with light/surge voltage suppressor Power consumption Pressure specification Flow rate A D E Note) F Note) Power consumption (W) 0. (With power saving circuit) Maximum operating pressure (MPa) 0. Note) An option only applicable to 24 VD plug lead type. v factor

13 Port Solenoid Valve ompact Direct Operated Series Dimensions ody ported stacking type manifold SS0M Stations (11.).8 8. ø barb fitting 1 (SUP) port 2 x ø.4 Mounting hole n x ø.2, ø4 barb fitting 2 (OUT) port ø barb fitting (EXH) port. 9. W with power saving circuit VV01 V100 VQD VKF VK U side P = L1 L2 n D side 10 (Lead wire AWG#2) 10 (Lead wire AWG#2) VT VS Dimensions L L1 L2 n Formulas: L1 = n x.2 +, L2 = n x.2 + 1, n: Stations (maximum 20 stations)

14 Series Made to Order Please contact SM for detailed specifications, dimensions and delivery. 1 Grommet Type: Special Lead Wire Length X2 A M oil voltage G Grommet type ase mounted/lipped ase mounted/screwed ody ported/single unit ody ported/stacking manifold type X2 ody ported: Port size No symbol is used for the base mounted type. Power consumption Pressure specifications Flow rate Lead wire length (L) Length (L) 00 mm 00 mm mm 2 Universal Specifications X0 G X0 JIS oil voltage Electrical entry ody ported: Port size No symbol is used for the base mounted type. (A) 2 Power consumption Pressure specifications Flow rate Power Operating Flow characteristics consumption pressure range (dm /(s bar)) b V A 0 to MPa WD 0 to MPa to MPa WD D 0 to 0. MPa (P) (R) Normally Open Specifications X2 G X2 JIS oil voltage Electrical entry ody ported: Port size No symbol is used for the base mounted type. (A) 2 Power consumption Pressure specifications Flow rate Power Max. operating Flow characteristics pressure consumption ( port pressure) (dm /(s bar)) b V A 0 to MPa WD 0 to MPa to MPa WD D 0 to 0. MPa Note) When used in the vacuum release, use with 1-port vacuum, and -port vacuum release pressure. 1 (P) (R) 142

15 Port Solenoid Valve ompact Direct Operated Series Manifold Options lanking plate assembly (for SS0A) SA-10A (for separable base) This assembly is mounted on a manifold block where the valve is removed for maintenance or a replacement valve is going to be mounted. 12 lanking plate assembly (for SS0) S-10A (for bar base) This assembly is mounted on a manifold block where the valve is removed for maintenance or a replacement valve is going to be mounted. 21. VV01 V100 VQD VKF Intermediate block assembly (for SS0A) SA- (for separable base) This assembly is used to secure the manifold when a large number of stations are manifolded. (Accommodated as one station.) * In the manifold specification sheet, specify the position where the block assembly is mounted. lip Intermediate block assembly ø.4 Mounting hole D side (R) 1 (P) Intermediate block U side Valve assembly Valve 2 (A) 2 (A) VK VT VS Metal joint Intermediate block assembly (for SS0M) SM- (for stacking type) This assembly is used to secure the manifold when 20 or more stations are manifolded. (Accommodated as one station.) * In the manifold specification sheet, specify the position where the block assembly is mounted. Intermediate block assembly ø.4 Mounting hole D side (R) 1 (P) Valve 2 (A) Intermediate block assembly Valve 2 (A) U side lip Gasket

16 Series Exploded View of Stacking Type ody Ported Type/SS0M01- Exploded View of Stacking Type D side end plate assembly Valve U side end plate assembly w e q r < U End Plate Assembly > q U end plate assembly no. SM01 2A < D End Plate Assembly > w D end plate assembly no. SM01 A Replacement Parts No. Part no. e M-80A-1 r SM-80A-2 Description Gasket lip Material FKM Stainless steel Number

17 Series Exploded View of Separable ase ase mounted/ss0a - Exploded View of Separable ase U side end plate assembly Manifold block assembly D side end plate assembly u w i SA 01 1A q < Manifold lock Assembly > q Manifold block assembly no. Port size With ø.18/ø2 barb fitting With ø4/ø2. barb fitting < U Side End Plate Assembly > w U side end plate assembly no. SA01 2A < D Side End Plate Assembly > e D side end plate assembly no. SA01 A t!0 y r r < Replacement Parts for Manifold lock > Replacement Parts No. Part no. r SA-80A-1 t SA-80A-2 y SA-80A- u SA-80A-4 i SA-80A- S 0A !1 Description O-ring lip Metal joint Leaf spring Mounting bracket < arb Fitting Assembly >!0 arb fitting assembly (for cylinder port) Port size e o Material Number FKM 10 Stainless steel 10 Stainless steel 10 Stainless steel 10 Stainless steel 10 <Replacement Parts for U/D End Plate> Replacement Parts No. Part no. o SA-80A- Description Stopper plate Material Number Stainless steel 10 Applicable tube ø2/ø1.2 Applicable tube ø.18/ø2 Applicable tube ø4/ø2. Note) Order is accepted in 10 units. VV01 V100 VQD VKF VK VT VS!1 arb fitting assembly (for 1(P), (R) ports) S 1A 0 Applicable tubing ø/ø4 Note) Order is accepted in 10 units. 14

18 Series Specific Product Precautions 1 e sure to read before handling. Refer to front matters 8 and 9 for Safety Instructions and pages to for /4/ Port Solenoid Valve Precautions. aution Valve Mounting/Removal 1) ase mounted with screws With the base mounted type fixed with screws, confirm the installation of the gasket mounted on the body interface and fasten the dedicated mounting screws (AXT2-10-1) at an appropriate torque (0 to 4 Nm). (Fasten equally so that the valve will not tilt.) 2) ase mounted with clips q Hook a flat head watchmakers screwdriver into the hole of the metal bracket and pull it approximately 1 mm in the direction indicated by the arrow. w Insert the solenoid valve from above. After confirming that the bottom surface of the solenoid valve contacts the top surface of the manifold, detach the flat head screwdriver from the mounting bracket while holding the solenoid valve body. (efore mounting, confirm the installation of the interface gasket on the solenoid valve body.) aution Screwing in M/M Thread After tightening by hand, tighten an additional 1/4 rotation for M and 1/ rotation for M. Overtightening may cause bending of the thread or air leakage due to deformation of the gasket. Insufficient screwing may cause loosening of the thread or air leakage. Applicable Tubing Size Stacking manifold Port 1 (SUP), (EXH) 2 (OUT) Applicable tubing ø/ø4 ø4/ø2. ø.18/ø2 Tubing Installation (With barb fitting) Recommended tubing TS004/TU004 TS042/TU042 TIU01 Note) In case of a body ported single unit valve, the applicable tubing size is ø.18/ø2 for all 1 (SUP), 2 (OUT), and (EXH) ports. If fittings of a brand other than SM are used, follow the specifications of the fittings to be mounted. 1) Using tubing cutters TK-1, 2, or, cut the tubing perpendicularly to the tubing axis while allowing for sufficient margin to the required length. 2) Insert the tubing and push it all the way to the barb end. If the tubing is not installed securely to the end, problems such as leakage or disconnection of the tubing can occur. ) When the tubing is inserted into the barb fitting, push it in the direction of the tubing axis to prevent excessive lateral loads being applied to the barb fitting. The built-in leaf spring returns the mounting bracket to its original position. (Then confirm that the end of the mounting bracket is aligned with the side of the manifold block. Refer to the figure below.) Similarly, to remove the valve, pull the mounting bracket and pull up the solenoid valve vertically. Use caution so that no excessive force is applied to the lead wire in mounting and removal. w 4) To remove the tubing from the barb fitting, use caution so that no excessive lateral load will be applied to the barb fitting. When using a cutter to remove the tubing, sufficient care should be taken so as not to make any flaws on the barb fitting. ) After tubing installation, avoid excessive loads, such as tensile, compressive, or bending strength, being applied to the tubing. Mounting bracket q Manifold base 14 Solenoid valve body Mounting bracket

19 Series Specific Product Precautions 2 e sure to read before handling. Refer to front matters 8 and 9 for Safety Instructions and pages to for /4/ Port Solenoid Valve Precautions. Mounting 1) Solenoid valve fixing procedure (body ported single unit) When mounting a body ported type single unit valve, tighten the dedicated mounting screw (AXT2-10A-2) at an appropriate torque (0.0 to 0.0 N m) to firmly secure the valve body. (Tighten equally so that the valve will not tilt.) If the coil is fixed, the coil joint may break due to application of an excessive load to the tubing body, for example, when the tubing is inserted. With a base mounted type solenoid valve also, use caution to avoid excessive loads on the coil and lead wire. aution Solenoid cover (Metal) aution Secures the body. Adding and Removing Manifold Stations ody (resin) 1) ase mounted stacking type q Remove the clip and metal joint from the position where the new station is to be mounted by pulling them in the directions indicated by the arrows. w Place the additional manifold block assembly and mount the metal joint and clip by reversing the assembly order. Securely insert the clip and the metal joint so that they will not protrude from the top and bottom surfaces respectively. The clip is commonly used to secure the manifold block and fittings. lip q 2) ody ported manifold type q Remove the clip on the position where the station is to be added by pulling it in the direction indicated by the arrow. (Insert a flat head screwdriver in the recess indicated in the figure to remove the clip.) w Place the additional solenoid valve into the separation and insert the clip. Insert the clip until it fits in the groove on the body side. aution Vacuum Application Recess An N.. type valve pressurized at 1 (SUP) port can be used within the maximum operating pressure differential specified for the product. If the valve is to be used in the following applications, however, care should be taken about the piping ports, maximum operating pressure differential and allowable leakage. 1) Vacuum release application Use (R) port for vacuum pressure and 1 (P) port for vacuum release pressure. The pressure differential between (R) and 1 (P) is the maximum operating pressure differential for each type. lip Groove VV01 V100 VQD VKF VK VT VS Metal joint w 1 (P) Air supply (positive pressure) Vacuum supply (R) 2 (A) Vacuum pad To remove the station, follow the same procedure for assembly and disassembly. 2) Vacuum retention Please consult SM if the allowable leakage is limited when the valve is used for vacuum retention of a vessel, even within the low vacuum range (1. x 10 2 Pa or above). 14

20 Series Specific Product Precautions e sure to read before handling. Refer to front matters 8 and 9 for Safety Instructions and pages to for /4/ Port Solenoid Valve Precautions. Wiring aution 1) Internal wiring Grommet (This solenoid valve has no polarity.) aution Power Saving ircuit of W D (At holding) 1) The power consumption is W D at inrush (100 ms) and W D at holding. SOL. With light/surge voltage suppressor (This solenoid valve has no polarity.) SOL. Light Varistor With W power saving circuit + Power saving circuit SOL. Light 2) Electrical circuit (1) Adopt an electrical circuit with no chattering generated at the contact. (2) Keep the voltage within the ±10% range of the rated voltage. are should be taken about the voltage drop when the rated voltage is VD or less or when the response speed is important. () When using a -R element (surge voltage suppressor) for protection of the switching element, please keep in mind that leakage voltage will increase due to leakage current flowing through the -R element. Switching element OFF Power R supply Leakage voltage Leakage voltage oil Keep the residual leakage voltage with 2% of the rated voltage. (4) e sure to confirm the applied voltage. If a wrong voltage is applied, it can lead to malfunction or coil burning. () In wiring, use caution to avoid application of excessive force to the lead wire. It can cause malfunction or break the coil. 148