5.0 MPa Pilot Operated 2/3 Port Solenoid Valve & Check Valve
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1 5.0 MPa Pilot Operated / Port Solenoid Valve & Check Valve Series VCH VCH4/4: Port VCH40: Port VCHC40: Check Valve Pilot Operated Port Solenoid Valve Series VCH40 Stable responsiveness Response time dispersion ithin ± ms Non-collision construction beteen the iron cores keeps equipment abrasion free. Improved responsiveness hen sitching off. Reduced dispersion construction Improved durability by applying a special surface treatment to the sliding parts. Unnecessary volume inside the pilot chamber is reduced. High speed response Reduced dispersion Check Valve Series VCHC40 Service life: 0 million cycles Use of shock absorbing rubber, resulting in protection of the pilot valve and electric parts. Improved durability under a high pressure environment ith a polyurethane elastomer poppet VX VX Using NSF-H-certified grease on the guide ring (sliding part). Improved durability under a high pressure environment ith a polyurethane elastomer poppet Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com 7
2 5.0 MPa Pilot Operated Port Solenoid Valve Series VCH40 Ho to Order (IN) (IN) Valve type N.C. (OUT) N.O. (OUT) VCH4 D 06 G Q D DL Voltage 00 VAC 00 VAC 0 VAC 0 VAC 4 VDC VDC Consult ith SMC for other voltages. Electrical entry ith light A surge voltage suppressor is integrated inside the coil as a standard feature. 06 /4 0 CE compliant Nil Q CE compliant Thread type (Conforming to ISO79- on the pneumatic/hydraulic G thread) Made to Order Made to order specifications (For details, refer to page 5).0 MPa Port Air Operated Valve Specifications Response Time Valve specification Coil specification Model Valve construction Fluid Orifice C value (Effective area) Flo characteristics b Cv Max. operating pressure Operating pressure Fluid temperature Ambient temperature Body material Main seal material Enclosure G/4, (Conforming to ISO79- on the pneumatic/hydraulic G thread) Impact/Vibration Note ) resistance Mounting orientation Mass 00/00 m/s Note ) Unrestricted.67 kg.9 kg Rated voltage Alloable voltage fluctuation Electrical entry Coil insulation type VDC, 4 VDC, 00 VAC, 0 VAC, 00 VAC, 0 VAC (50/60 Hz) ±0% of rated voltage Class B Note ) Poer consumption Note ) Impact resistance: VCH4 (N.C.) VCH4 (N.O.) Pilot operated, diaphragm poppet Air, Insert gas ø6 ø7.5 7 dm /(s bar) (85 mm ) dm /(s bar) (0 mm ) MPa 0.5 to 5.0 MPa 5 to 80 C 5 to 80 C Drip proof (Equivalent to IP65) 5 W (DC), VA (AC) No malfunction resulted in an impact test using a drop impact tester. The test as performed one time each in the axial and right angle directions of the main valve and armature, for both energized and de-energized states. (Value in the initial stage) Vibration resistance: No malfunction resulted in 8. to 000 Hz, a one-seep test performed in the axial and right angle directions of the main valve and armature for both energized and de-energized states. (Value in the initial stage) Note ) Vibration resistance is 50 m/s hen a light/surge voltage suppressor is attached. Note ) No inrush voltages are generated in the AC solenoid because a full-ave rectifier is used. 8 Response time [ms] VCH4 ON response VCH4 OFF response Pressure [MPa] VCH4 ON response VCH4 OFF response Note ) DC solenoid ithout a light/surge voltage suppressor Note ) AC or DC solenoid ith an indicator light: It ill cause delays around 0 to 0 msec in the OFF response time. Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com
3 5.0 MPa Pilot Operated Port Solenoid Valve Series VCH40 Construction Normally closed (N.C.) Normally o u t y r e q (IN)! i (OUT)!0 o i y t r e q (IN)!! u!4 (OUT) VX VX Component Parts No. Description Material Component Parts No. Description Material Body Diaphragm assembly Main valve guide Poppet spring Hexagon socket head cap scre Bonnet Hexagon socket head cap scre (ith SW) Resin Carbon steel Body Diaphragm assembly Main valve guide Poppet spring Bonnet plate Hexagon socket head cap scre Resin 9 0 Armature assembly 9 0 Valve spring Poppet H- Return spring Bonnet Tube assembly Hexagon socket head cap scre (ith SW) Carbon steel Nut Armature assembly 4 Rubber mount 4 Return spring 5 type solenoid coil 5 Tube assembly 6 Clip 6 Nut 7 DIN terminal gasket CR 7 Rubber mount 8 8 type solenoid coil 9 Clip 0 DIN terminal gasket CR Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com 9
4 Series VCH40 Dimensions VCH4 (N.C.) VCH4 (N.O.) (44) (56) (56) G/ Applicable cable O.D. ø6 to (IN) (OUT) 98 x G/4 x 6. x G x 9. Hexagon idth across flats 8 56 G/ (44) 9 Applicable cable O.D. ø6 to.5 (IN) (OUT) 98 x G/4 x 6. x G x 9. Hexagon idth across flats Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com
5 5.0 MPa Check Valve Series VCHC40 VCHC40 Symbol Construction i e r t q Dimensions VCHC40 06 G 06 /4 0 Ho to Order Thread type (Conforming to ISO79- on the pneumatic/hydraulic G thread) 6!!0 o u r y Specifications Model Operating pressure Cracking pressure Orifice diameter Flo characteristics C value (Effective area) b Cv Fluid Fluid temperature Ambient temperature Body material Seal material Mounting orientation Mass Component Parts No Description Body Piston Poppet Set scre Nut Guide ring Spring Plate Hexagon socket head cap scre (ith SW) VCHC to 5.0 MPa 0.05 MPa ø6 8 dm /(s bar) (40 mm ) Air, Inert gas 5 to 80 C 5 to 80 C G/4, (Conforming to ISO79- on the pneumatic/hydraulic G thread) Unrestricted.0 kg Material Aluminum + Hard anodized Resin Steel + Electroless nickel plated Carbon steel VX VX (56) VCHC40-06G PRESS.0.05 to 5.0 MPa (7.5) x G/4 x 6. x G x 9. Hexagon idth across flats 8 56 Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com
6 5.0 MPa Pilot Operated Port Solenoid Valve Series VCH400 For Air Stable responsiveness Response time dispersion ithin ± ms Service life: 0 million cycles Non-collision construction beteen the iron cores keeps equipment abrasion free. Improved responsiveness hen sitching off. Reduced dispersion construction Improved durability by applying a special surface treatment to the sliding parts. Use of shock absorbing rubber, resulting in protection of the pilot valve and electric parts. Special fluororesin sealant is adopted for the sliding part. Unnecessary volume inside the pilot chamber is reduced. Stable responsivess after extended disuse. No likely to subject to a pressure. High speed response Reduced dispersion Using NSF-H-certified grease on the guide ring (sliding part). Special treatment containing fluororesin is applied to the body side sliding face. Improved durability under a high pressure environment ith a polyurethane elastomer poppet Ho to Order VCH40 D 06 G Q Valve type Voltage 00 VAC 00 VAC 0 VAC 0 VAC 4 VDC VDC Consult ith SMC for other voltages. CE compliant Nil Q CE compliant Thread type (Conforming to ISO79- on the pneumatic/hydraulic G thread) 04 / 06 /4 ith light 0 Electrical entry D DL A surge voltage suppressor is integrated inside the coil as a standard feature. Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com
7 5.0 MPa Pilot Operated Port Solenoid Valve Series VCH400 Specifications Response Time Valve specification Coil specification Model Valve construction Fluid Orifice Flo characteristics C value (Effective area) b Cv Max. operating pressure 5.0 MPa Note ) Operating pressure 0.5 to 5.0 MPa Fluid temperature 5 to 80 C Ambient temperature 5 to 80 C Body material Aluminum + Hard anodized Main seal material Enclosure Drip proof (Equivalent to IP65) G/, /4, (Conforming to ISO79- on the pneumatic/hydraulic G thread) Impact/Vibration resistance Note ) 00/00 m/s Note ) Mounting orientation Mass Rated voltage Alloable voltage fluctuation Electrical entry Coil insulation type Note 4) Poer consumption @!7!8! e!!0 u t q i y o!5 e!6!7!4! VCH40 Pilot operated, poppet Air, Inert gas ø8 :0 dm /(s bar) (00mm ) : dm /(s bar) (0mm ) G/4, : dm /(s bar) (0mm ) :4 dm /(s bar) (0mm ) G/ 0.6 G/4, 0.6 G/ Unrestricted G/, /4:.8 kg, G:. kg VDC, 4 VDC, 00 VAC, 0 VAC, 00 VAC, 0 VAC (50/60 Hz) ±0% of rated voltage Class B 5 W (DC), VA (AC) r G/4, Component Parts OFF response Pressure [MPa] Note ) DC solenoid ithout a light/surge voltage suppressor Note ) AC or DC solenoid ith an indicator light: It ill cause delays around 0 to 0 msec in the OFF response time. Note ) When used as a selector valve (pressurizing, port), the pressure in the port should be ithin the range of the port pressure > = port pressure x ( times). Note ) Impact resistance: No malfunction resulted in an impact test using a drop impact tester. The test as performed one time each in the axial and right angle directions of the main valve and armature, for both energized and de-energized states. (Value in the initial stage) Vibration resistance: No malfunction resulted in 8. to 000 Hz, a one-seep test performed in the axial and right angle directions of the main valve and armature for both energized and de-energized states. (Value in the initial stage) Note ) Vibration resistance is 50 m/s hen a light/surge voltage suppressor is attached. Note 4) No inrush voltages are generated in the AC solenoid because a full-ave rectifier is used. ON response No. Description Material Body Hexagon socket head cap scre Piston A Piston B Poppet Guide ring Ring Rod Hexagon nut Hexagon nut class Poppet spring Plate Hexagon socket head cap scre (ith SW) Bonnet Return spring Armature assembly Tube assembly Nut Rubber mount type solenoid coil Round Type S retaining ring DIN terminal gasket Aluminum + Hard anodized Aluminum + Hard anodized Aluminum + Hard anodized Resin Resin Steel + Electroless nickel plated Carbon steel Aluminum + Hard anodized Carbon steel CR Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com Response time [ms] VX VX
8 Series VCH400 Dimensions VCH40 G/4 x 7 Pilot EXH G/, /4:97 G:0 6 4 ø x G/ x 5 x G/4 x 6. (EXH) G/, /4: 70 G: Applicable cable O.D. ø6 to (OUT) x ø8.5 Mounting hole G/ 5.5 (6) 06 (76) 88 x G x 9. (IN) 4 Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com
9 Made to Order Specifications: Please consult ith SMC for detailed size, specifications and delivery. Made to Order.0 MPa Port Air Operated Valve AXT86 A Specifications Symbol Passage Piping size A B C D N.C. N.O. N.C. N.O. /4" fitting integrated type /4" fitting integrated type Flange type Flange type E Double acting /4" fitting integrated type Symbol Integrated fitting type Flange type Specifications Fluid Fluid temperature Ambient temperature Operating pressure range Proof pressure Pilot pressure range Valve leakage Orifice diameter A, C (N.C. type) B, D (N.O. type) E (Double acting) Air/Inert gas 0 to 60 C (No freezing) 0 to 60 C (No freezing) 0 to.0 MPa 0 to 0.0 MPa 5.0 MPa 0.45 to 0.7 MPa 0. to 0.5 MPa 0. cm /min or less.8 mm VX N.C. N.O. Double acting VX Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com 5
10 5.0 MPa Pneumatic Applications included air-bloing, charging fluid into a vessel, or discharging (Blo-molding equipment, etc.) Equipment Variation Example of driving a cylinder VX Check valve VCHC40 Medium pressure IN Pilot operated port solenoid valve VCH40 Pre-forming Pressure sitch ISE75(H) Silencer VCHN/4 EXH Pilot operated port solenoid valve Normally open VCH4 Discharging Charging OUT High pressure IN Direct operated regulator Max. (Relieving type) 6.0 MPa VCHR0/40 Pilot operated port solenoid valve Normally closed VCH4 Description Pilot operated port solenoid valve Check valve Pilot operated port solenoid valve Direct operated regulator (Relieving type) Maximum operating Features Series Page pressure (MPa) /4 / /4 /4 / Service life: 0 million cycles Adopting a polyurethane elastomer poppet in a valve seat. Improved durability under a high pressure environment Die opening/ closing Inlet pressure 6.0 Set pressure 0.5 to 5.0 VCH4(N.C.) VCH4(N.O.) VCHC40 VCH40 VCHR0 VCHR40 P.8 P. P. Best Pneumatics No.t VX Regulator Pressure sitch Solenoid valve (/ port) Check valve Made to Order/Manifold Unit EXH IN Related Equipment Silencer Pressure sitch Noise reduction 5 db(a) (At supply pressure 4.0 MPa, back pressure.0 MPa) Clogging-reduction ith double-layer construction -color display Metal body (Aluminum die-cast) 5.0 Relief valve release pressure:.8 MPa VCHN VCHN4 ISE75( H) Best Pneumatics No.y Best Pneumatics No.y Silencer For air-bloing, cylinderdriving, charging fluid into a tank, or discharging. Exhaust OUT Medium pressure High pressure IN Max. 6.0 MPa Made to Order 6.0 MPa pilot operated regulator (Air operated type) Best Pneumatics No.t Exhaust.0 MPa port air operated valve P.5 6 Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com 7
11 5.0 MPa Pilot Operated / Port Solenoid Valves & Check Valves Precautions Be sure to read this before handling. Warning Design. Cannot be used as an emergency shutoff valve, etc. The valves presented in this catalog are not designed for safety applications such as an emergency shutoff valve. If the valves are used in this type of system, other reliable safety assurance measures should also be adopted.. Extended periods of continuous energization The solenoid coil ill generate heat hen continuously energized. Avoid using in a tightly shut container. Install it in a ellventilated area. Furthermore, do not touch it hile it is being energized or right after it is energized.. This solenoid valve cannot be used for explosion proof applications. 4. Maintenance space The installation should allo sufficient space for maintenance activities. 5. Actuator drive When an actuator, such as a cylinder, is to be driven using a valve, take appropriate measures to prevent potential danger caused by actuator operation. 6. Use caution regarding exhaust port freezing. If a high pressure air (more than.0 MPa) is quickly exhausted, there may be an occurrence in hich the valve ill not sitch properly or the service life ill substantially decrease due to condensation or freezing caused by the substantial temperature change. When condensation or freezing occurs, take measures such as using a freeze-reducing silencer (VCHNF series), etc. 7. Use caution regarding back pressure. ) When port (EXH) of a port solenoid valve (VCH400 series) is excessively throttled or used as a selector valve (pressurizing, port), the pressure in the port should be ithin a range of half the pressure in port (port pressure = > tice as strong as port pressure). Using a port valve beyond its back pressure and/or supply pressure range may cause the valve sitch to malfunction or result in unstable operation. ) In the case of a port solenoid valve, hen the valve is being sitched, a high pressure air ill be introduced into the loer pressure side. Therefore, hen using this product as a selector valve for sitching a high and medium pressure, a relief type regulator (VCHR series) must be used for the medium pressure side. Warning Selection. Confirm the specifications. Give careful consideration to the operating conditions such as the application, fluid and environment, and use ithin the operating ranges specified in this catalog.. Fluid Corrosive gas Cannot be used since it ill lead to cracks by stress corrosion or result in other incidents.. Air quality ) Use clean air. Do not use compressed air hich includes chemicals, synthetic oils containing organic solvents, salt or corrosive gases, etc., as it can cause damage or malfunction. ) Install air filters. Install air filters close to valves at their upstream side. A filtration degree of 5 µm or less should be selected. ) Install an air dryer or after-cooler, etc. Compressed air that includes excessive drainage may cause malfunction of valves and other pneumatic equipment. To prevent this, install an air dryer or after cooler, etc. 4) If excessive carbon poder is generated, eliminate it by installing mist separators at the upstream side of valves. If excessive carbon poder is generated by the compressor, it may adhere to the inside of the valves and cause a malfunction. Refer to Best Pneumatics No. 5 for further details on compressed air quality. 4. Ambient environment Use ithin the operable ambient temperature range. Confirm the compatibility beteen the product s composition materials and the ambient atmosphere. Be sure that the fluid used does not touch the external surface of the product. 5. Supply source If the primary side air is throttled, flo may be reduced resulting in the malfunction of the sitch or instability in the response time because of the pilot operated solenoid valve. Conduct piping ork suited for the secondary side piping (air consumption). Also, hen a regulator is installed, the air supply ill stop right after the solenoid valve is sitched due to the response time of the regulator. Thus, hen using it belo the minimum operating pressure, adjust the pipe size, length or provide an air tank, etc. 8 Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com
12 5.0 MPa Pilot Operated / Port Solenoid Valves & Check Valves Precautions Be sure to read this before handling. Selection Caution. Leakage voltage Particularly hen using a resistor in parallel ith a sitching element and using a C-R element (surge voltage suppressor) to protect the sitching element, take note that leakage current ill flo through the resistor, C-R element, etc., creating a possible danger that the valve may not turn off. Poer supply Warning Sitching element OFF C R Leakage current Mounting Leakage voltage Valve AC coil: 0% or less of rated voltage DC coil: % or less of rated voltage. If air leakage increases or equipment does not operate properly, stop operation. After mounting is completed, confirm that it has been done correctly by performing a suitable function test.. Do not apply external force to the coil section. Be sure to apply the rench to the external part of the piping connection. (Hexagonal parts or idth across flats) Also, use caution hen mounting a silencer or piping to the VCH40 series port solenoid valve because the top (G/4) is a pilot exhaust port.. Be sure not to position the coil donards. When mounting a valve ith its coil positioned donards, foreign objects in the fluid ill adhere to the iron core leading to a malfunction. 4. Avoid sources of vibration, or adjust the arm from the body to the minimum length so that resonance ill not occur. Caution Piping. Preparation before piping Before piping is connected, it should be thoroughly blon out ith air (flushing) or ashed to remove chips, cutting oil and other debris from inside the pipe. Avoid pulling, compressing, or bending the valve body hen piping.. Wrapping of pipe tape Pipe tape is not necessary since this product uses a pneumatic and hydraulic purpose G thread hich conforms to ISO 79-. When an R (taper) thread is used, leave to threads at the tip exposed before inding the piping thread around it 4 to 5 times. Winding direction Expose approx. threads Connecting a R thread Pipe tape (Winding the pipe tape 4 to 5 times). Alays tighten threads ith the proper tightening torque. When attaching fittings to valves, tighten ith the proper tightening torque shon belo. Tightening Torque for Piping Connection threads Proper tightening torque N m G, Rc / 8 to 0 G, Rc /4 8 to 0 G, Rc 6 to 8 4. Connection of piping to products When connecting piping to a product, refer to its instruction manual to avoid mistakes regarding the supply port, etc. Port : Supply port Port : Output port Port : Exhaust port Note) Supply port hen used as a selector valve. Hoever, use ithin the range of the port pressure > = port pressure x ( times). VX VX Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com 9
13 5.0 MPa Pilot Operated / Port Solenoid Valves & Check Valves Precautions Be sure to read this before handling. Caution Caution Electrical Connections : + ( ) Wiring. As a rule, use electrical ire ith a cross sectional area of 0.5 to.5 mm for iring. Furthermore, do not allo excessive force to be applied to the lines.. Use electrical circuits hich do not generate chattering in their contacts.. Use voltage hich is ithin ±0% of the rated voltage. In cases ith a DC poer supply here importance is placed on responsiveness, stay ithin ±5% of the rated value. The voltage drop is the value in the lead ire section connecting the coil. 4. When a surge from the solenoid affects the electrical circuitry, install a surge absorber, etc., in parallel ith the solenoid. Or, adopt an option that comes ith the surge voltage protection circuit. (Hoever, a surge voltage occurs even if the surge voltage protection circuit is used. For details, please consult ith us.) Since internal connections are as shon belo for the, make connections to the poer supply accordingly. Terminal no. DIN terminal + ( ) (+) There is no polarity. Use the compatible heavy-duty cords ith cable O.D. of ø6 to mm. Use the tightening torques belo for each section. Connector Binding head scre ith flange Tightening torque 0.5 to 0.6 N m + Washer : ( + ) Note) Compatible cable (cable O.D. ø6 to mm) (+) ( ) Caution DC circuit Warning Electrical Circuits ZNR ( ) SOL. ZNR ( ) Operating Environment AC circuit Rectifier element SOL.. Do not use the valves in an atmosphere having corrosive gases, chemicals, salt ater, ater, steam, or here there is direct contact ith any of these.. Do not use in explosive atmospheres.. Do not use in locations subject to vibration or impact. 4. Do not use in locations here radiated heat ill be received from nearby heat sources. 5. Employ suitable protective measures in locations here there is contact ith ater droplets, oil or elding spatter, etc. Maintenance Warning. Removing the product ) Shut off the fluid supply and release the fluid pressure in the system. ) Shut off the poer supply. ) Dismount the product.. Lo frequency operation Sitch valves at least once every 0 days to prevent malfunction. Also, in order to use it under the optimum state, conduct a regular inspection once a half year. Caution. Storage In the case of long term storage, thoroughly remove all moisture to prevent rust and deterioration of rubber materials, etc.. Exhaust the drain from an air filter periodically. Rubber seal Binding head scre Tightening torque 0.5 to 0.6 N m 40 Gasket Note) For an outside cable diameter of ø9 to mm, remove the internal parts of the rubber seal before using. Courtesy of Steven Engineering, Inc.-0 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) stevenengineering.com
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