Process Valve. 2 Port Valve For Compressed Air and Air-hydro Circuit Control
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1 Process Series Port For Compressed Air and Air-hydro Circuit Control Exclusively for air pressure system and air-hydro circuit control Universal Port Cylinder actuation by external air he balance poppet permits normal and reverse flow. Operation from 0 MPa is possible. Compressed Air Air pressure circuit: Application examples Wide variations N.C., N.O., C.O., types are available. hreaded type from 6A to 50A is standardized. Actuator stop valve Intermediate stop, inching Actuator skip valve erminal deceleration, intermediate deceleration, accelerative start Actuator exhaust valve High speed operation, high speed exhaust Air motor driving valve Air blow valve Line stop valve Main Residual line pressure exhaust valve Main Branch Air-hydro Air pressure circuit: Application examples Operation Capacity When Used in Air-hydro Units Cylinder speed (mm/s) Bore (mm) his series can supplement the capacity of conventional air-hydro valve units. hey are suited to operate large bore cylinders as well as to simultaneously operate multiple cylinders and suspend their operation. hus they can be used in the same way as the conventional air-hydro units. Air-hydro circuit: Application example Basic circuit Conditions Supply 0.49 MPa pressure Hydraulic ISO V3 fluid Load No load Piping m length A, CCVSO Piping diameter A, CCVLO 3/8B (9 mm) /B (3 mm) Piping length 3A 3/4B (9 mm) 4A B (5 mm) Refer to Air-hydro Unit pages in Best Pneumatics No. for further information on air-hydro. When speed controller is mounted Connect a speed controller (Series AS etc.) to A port of (in order to protect the speed control valve from surges when cylinder operation is suspended, thus improving stopping accuracy). Cylinder Speed controller Speed controller Skip valve function Combination of or more valves of Series provides a skip valve function. Connect the skip valve to the A port side of a stop valve. Stop valve Skip valve Stop valve Cylinder Skip valve VNB SC VNC VNH VND VCC Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800)
2 Process : Port For Compressed Air and Air-hydro Circuit Control Series How to Order Seal material A NBR seals B FKM seals C EPR seals Refer to able () for availability. solenoid 0 hread type Nil F N A A Bracket ( : //3/4.) Rc Nil None NP B Note) With bracket NPF Note) Only valve s,, 3 and 4. Shipped after assembled at our factory. Bracket part no. : VN-A6 (with thread) s to 4: VN -6 5A to 4 5A type Port Symbol Symbol Orifice dia. 3 Note) (mm) N.C. N.O. C.O. Symbol 6A ø0 8A 0A ø5 0A 5A 3 ø0 0A 4 ø5 5A 5 ø3 3A 6 ø40 40A 7 ø50 50A Note) only Port Rc Rated voltage Option 00 VAC 50/60 Hz 00 VAC 50/60 Hz 0 VAC 50/60 Hz 0 VAC 50/60 Hz 4 VDC VDC 40 VAC 50/60 Hz Other Nil: Non-locking push type B: Slotted locking type B (tool required) Nil: Non-locking push type CE compliant Nil Q CE compliant Electrical entry: D or DZ only A: Non-locking push type A (projecting) to 4 5 to 7 able () Applicable Fluids Fluid 358 A ( material: NBR seal) Air (Standard, Dry) Carbon dioxide (CO) (0.7 MPa Max.) Nitrogen gas (N) urbine oil, Hydraulic fluid Kinematic viscosity 40 to 00 mm /s B ( material: FKM seal) Argon Helium urbine oil Hydraulic fluid 99 C or less C ( material: EPR seal) Carbon dioxide (CO) (0.7 MPa max.) Note) his product cannot be used for water application. Option Electrical entry/with light/surge voltage suppressor Symbol Electrical entry CE compliant rommet S rommet with surge voltage suppressor E rommet terminal EZ rommet terminal with light/surge voltage suppressor Z with light/surge voltage suppressor D DZ with light/surge voltage suppressor rommet S rommet with surge voltage suppressor C Conduit S with surge voltage suppressor Z Note) with light/surge voltage suppressor L Note) with indicator light D DZ with light/surge voltage suppressor DL with indicator light Note) Except rated voltage 6, 7, 9. CE compliant products only Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) to 4 5 to 7
3 Process : Port For Compressed Air and Air-hydro Circuit Control Series Port Rc Orifice diameter ø (mm) -6A -8A A -0A 5-5A 3-0A Note) his product cannot be used for water application. Flow characteristics Measured by air Measured by water Note) Mass (kg) C [dm 3 / (bar sec) ] b Cv Av x 0-6 m solenoid A 5-3A 6-40A 7-50A Port Rc 4 Orifice diameter ø (mm) Flow characteristics Cv Effective area (mm) Mass (kg) solenoid solenoid Specifications Fluid (Main piping) Refer to able () on page 358. Note ) A 5 to 60 C Fluid Note ) B 5 to 99 C temperature C ( type only) Ambient temperature Proof pressure Operating pressure range Pressure range 5 to 50 C Note ) ( type: 60 C).5 MPa 0 to MPa 0. to 0.7 MPa air Lubrication emperature Not required (Use turbine oil Class ISO V3, if lubricated. Note ) ) 5 to 50 C Note ) ( type: 60 C) Mounting orientation Note 3) Unrestricted Note ) No freezing Note ) Lubrication is not allowed for use with EPR seal material. Note 3) For external solenoid, it is recommended that the solenoid valve be oriented either vertically upward or horizontally. JIS Symbol Style type solenoid N.C. N.O. C.O. Normally closed Normally open Double acting (P) (P) (P) 0 (P) (P) 0 (P) Pilot Solenoid Specifications Port 6A to 5A 3A to 50A 3A to 50A (CE compliant) Pilot solenoid valve SF4- -3 VO30-00 VO D DZ-Q Electrical entry rommet, rommet, Conduit rommet terminal Other (Option) Coil rated AC (50/60 Hz) 00 V, 00 V, Other voltage (Option) voltage (V) DC 4 V, Other voltage (Option) Allowable voltage fluctuation emperature rise 5% to +0% of rated voltage 35 C or less 70 C or less 50 C or less (When rated voltage is applied.) (When rated voltage is applied.) (When rated voltage is applied.) 5.6 VA (50 Hz), VA (50 Hz),.7 VA (50 Hz), Inrush Apparent 5.0 VA (60 Hz) 0.5 VA (60 Hz) 0.7 VA (60 Hz) AC power 3.4 VA (50 Hz), 7.5 VA (50 Hz), 7.6 VA (50 Hz), Holding.3 VA (60 Hz) 6 VA (60 Hz) 5.4 VA (60 Hz) Power.8 W (without light), DC consumption W (with light) 4.8 W (without light), 5 W (with light) Non-locking push type Other (Option) Non-locking push type Note) For How to Order solenoid valves, refer to page 363. VNB SC VNC VNH VND VCC Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800)
4 Series Construction N.C. N.O. Port (P) Port 0(P) No. 3 Note) 4 Note) Port Component Parts Description Body Cover assembly Plate assembly element Piston assembly ravel spring Return spring Pilot solenoid valve Replacement Parts Port Material Note Aluminum alloy Platinum silver painted Aluminum alloy Platinum silver painted Aluminum alloy material (NBR, FKM, EPR) Aluminum alloy material (NBR, FKM, EPR) Aluminum alloy Stainless steel Piano wire Note) Parts e and r are for selection of valve composition. C.O. type does not have a return spring u. Working Principle Part no. No. Description A 3 4-6A, 8A, 0A -0A, 5A -0A -5A 3 Plate assembly NBR VN-A3AA VN-A3AA VN3-A3AA VN4-A3AA Seal FKM VN-A3AB VN-A3AB VN3-A3AB VN4-A3AB material EPR VN-A3AC VN-A3AC VN3-A3AC VN4-A3AC 4 disc NBR VN-4AA VN-4AA VN3-4AA VN4-A4AA Seal ( disc assembly FKM VN-4AB VN-4AB VN3-4AB VN4-A4AB for 5A-50A) material EPR VN-4AC VN-4AC VN3-4AC VN4-A4AC 8 Pilot solenoid valve SF4- -3 (Refer to page 363 for details.) 0, (N.C.) When the solenoid valve i is not energized (or when air is exhausted from the port (P) of the air operated style), the valve element r linked to the piston t is closed by the return spring u. When valve element opens When the solenoid valve is energized (or when pressurized air enters through the port (P) of the air operated style), the air that has entered under the piston moves upward to open the valve element. When valve element closes When the power to the solenoid valve is turned off (or when fluid is exhausted from the port (P) of the air operated style), the air under the piston is exhausted, and the return spring closes the valve element. 0, (N.C.) In contrast with the N.C., when the power to the solenoid valve is turned off (or when air is exhausted from the port 0(P) of the air operated style), the valve is held open by the return spring. When the solenoid valve is energized (or when pressurized air enters through the port 0(P) of the air operated style), the valve element closes. 03 (C.O.) he valve element of the C.O. type, which has no return spring, is in an arbitrary position when air is exhausted through the ports (P) and 0(P). When pressurized air enters the port (P) (exhaust from the port 0(P)), the valve element opens, and it closes when pressurized air enters the port 0(P) (exhaust from the port (P)). 5-3A VN5-A3AA VN5-A3AB VN5-A3AC VN5-A4AA VN5-A4AB VN5-A4AC 6-40A VN6-A3AA VN6-A3AB VN6-A3AC VN6-A4AA VN6-A4AB VN6-A4AC 7-50A VN7-A3AA VN7-A3AB VN7-A3AC VN7-A4AA VN7-A4AB VN7-A4AC VO30-00 (Refer to page 363 for details.) 360 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800)
5 Process : Port For Compressed Air and Air-hydro Circuit Control Series Port : 6A, 8A, 0A Applicable cable O.D. ø6 to ø8 (D.) Pilot port (P) x Rc /8 (Back side 0 (P)) (Non-locking push type) 7 (: : D) 08. (rommet terminal: E) 06.7 (rommet: ) 63 () Pg.9 Main port (Back side ) Port : refer to table below 65 (rommet terminal: E) 70 (: ) 74.5 (: D) Bracket x ø4.5 x M4 x 0.7 depth 7-6A -8A -0A Main port, 8 4 In the case of EZ or Z, the length is longer by 0 mm. For DZ, the length is longer by 7 mm. VNB SC VNC VNH VND VCC Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800)
6 Series Port : 0A, 5A, 0A, 5A Applicable cable O.D. ø6 to ø8 (D.) (Non-locking push type) Pilot port (P) x Rc /8 (Back side 0 (P)) L (: : D) K (rommet terminal: E) J (rommet: ) 4 x øp F () Pg.9 Main port (Back side ) Port : refer to table below (rommet terminal: E) H (: ) I (: D) In the case of EZ or Z, the length is longer by 0 mm. For DZ, the length is longer by 7 mm. -0A -5A 3-0A 4-5A Main port, 3 4 A B C D E F H I J K L M N P Q R S U Port : 3A, 40A, 50A Applicable cable O.D. ø6 to ø8 (D, DL) Pilot port (P), 0(P) L (: ) K (erminal with indicator light: DL) J (: D) I (Conduit: C) H (rommet: ) () (Non-locking push type) Main port (Back side ) Port : refer to table below Main port Pilot port, (P), 0(P) 5-3A 6-40A 7-50A Note) ( ): CE compliant product (-Q) 36 A B C D E F H I J Note) 9 (5.5) 36 (33) 59 (56) Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800) K L M
7 Process : Port For Compressed Air and Air-hydro Circuit Control Series How to Order Pilot Solenoid s //3/4 5/6/7 SF4 DZ 3 Coil rated voltage 00 VAC 50/60 Hz 00 VAC 50/60 Hz 3 0 VAC 50/60 Hz 4 0 VAC 50/60 Hz 5 4 VDC 6 VDC 7 40 VAC 50/60 Hz 9 Other Semi-standard S E EZ Z D DZ Nil Non-locking push type Non-locking push A type A (projecting) Slotted locking B type B (tool required) Semi-standard Electrical entry/ With light/surge voltage suppressor rommet rommet with surge voltage suppressor rommet terminal rommet terminal with light/surge voltage suppressor with light/surge voltage suppressor with light/surge voltage suppressor VO VO30 00 Coil rated voltage 00 VAC 50/60 Hz 00 VAC 50/60 Hz 3 0 VAC 50/60 Hz 4 0 VAC 50/60 Hz 5 4 VDC 6 VDC 7 40 VAC 50/60 Hz 9 Other Semi-standard Q CE compliant Electrical entry rommet C Conduit Note ) D With surge voltage suppressor Nil None Surge voltage suppressor S (Except DZ, DL ) CE compliant with light/ DZ surge voltage suppressor DL Note ) with indicator light Note ) When the electrical entry is, the solenoid valve parts are as follows; VO X30 Light/Surge voltage Suppressor Coil rated voltage Note ) Semi-standard CE compliant products only Accessory Function plate for VO30 (D seal, with screw): DX A Function plate for VO307 (D seal, with screw): DX5-4-A VNB SC VNC VNH VND VCC Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800)
8 Series Specific Product Precautions Be sure to read before handling. Refer to front matters 4 and 43 for Safety Instructions, and pages 7 to 9 for Port Solenoid s for Fluid Control Precautions. Pilot. Pilot port piping (P) and 0(P) piping should be as follows according to the model Port (P) 0 (P) 0 Bleed port 0 03 Bleed port Pilot exhaust Installing a silencer to the exhaust port and the bleed port is recommended for noise reduction and for dust entry prevention. Piping When high temperature fluids are used, use fittings and tubing with heat resistant features. (Self-align fittings, eflon tubing, Copper tubing, etc.) Mounting Direction of Pilot Solenoid Warning With external solenoids, the solenoid valves are not splash proof specifications, and so care must be taken not to get fluid on oneself such as when performing maintenance. Direction of mounting When replacing a valve, if an external solenoid valve is mounted in the wrong direction, it may malfunction or leak air. Use with Air-hydro Unit. Piping Surge pressure is generated between the cylinder and the during intermediate stoppage. o directly thread in the cylinder, use durable fittings (Stainless steel square nipples etc,) instead of ductile iron fittings (JIS B 30) or steel pipe fittings (JIS B 30). When is installed away from the cylinder, use a high-pressure rubber hose (JIS B 6349) instead of steel pipe, when possible.. Air bleeding Series valves have no air bleeding port. Bleed air comes from the middle piping. Bleeding by a vacuum pump is more effective.. Hydraulic fluid urbine oil, rade ISO V3, with petroleum hydraulic fluid is recommended. 3. Speed control valve he combination shown in the following table is recommended for best performance of the Series. (Piping: JIS K 6349 high pressure hose) Combination between Series- and Speed control valve (Series AS) 0A 5A 0A 5A 3A 40A 50A AS Piping (I.D.) B (ø9.5) B (ø.7) 3 4 B (ø9.) B (ø5.4) 4 B (ø3.8) B (ø38.) B (ø50.8) 364 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA Main Office: (650) Outside Local Area: (800)
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