Series SYJ Way 4 and 5 Port. Rubber Seal Solenoid Pilot Valve

Transcription

1 N Way and ort Series SYJ000 ubber Seal Solenoid ilot Valve ODUCTS Interchangeable with the NVJ Series Low ower Consumption: 0.W ase Mounted/ody orted Configurations Manifolds with uilt-in One-Touch Fittings

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3 Table of Contents Features & enefits...- referred Option rogram...6 Specifications Valve...8 Manifold...9 How To Order Valve... Manifold...- ccessories... dditional Options ir ilot Type ower Conserving Type... Drawings Valve...-8 Manifold...9- Operations Guide System Design...6 Installation... Maintenance...8 Manual Override...9 Surge Suppressor...0 Wiring... Mixed Mounting of & Way Valves... ODUCTS Targeting new trends in the advancement of industrial automation, SMC has developed a category of products recognized as especially significant and of universal importance. We refer to these products as Z roducts. These revolutionary products, whether simple or complex, provide SMC customers with superior performance and availability at a very affordable cost.

4 Series SYJ000 Low ower Consumption: 0.W (Current draw: m at VDC) Low power consumption enables direct operation by a LC. Cost savings are realized through the use of a smaller power supply and the elimination of relay cards. Compact Design The SYJ produces a high flow rate (Cv0.) while maintaining a slim profile (mm width). efined ppearance and State-ofthe-rt Design The clean, bright appearance of the SYJ has been adopted to compliment modern equipment design.

5 , ort Solenoid Valve Completely Interchangeable with the revious NVJ Series Mounts on the same subplates and manifolds as the NVJ000 valves. Labor Saving Features Options, such as built-in one-touch fittings and flat ribbon cable connectors, simplify installation and reduce setup time. Common Exhaust Valves can be ordered with a common exhaust port for the pilot and main valve. This option provides for a cleaner operating environment by exhausting the pilot air through the main valve body rather than directly to the atmosphere.

6 referred Option rogram The referred Option rogram: uick Delivery and Service ssurance The product series in this catalog utilizes SMC s referred Option rogram, a unique program intended to emphasize the model configurations that are most readily available where the catalog presents an extensive variety of choice. ll other options are available, whereas they may be stocked in lesser quantities or manufactured to order. Special arrangements can be made for repeating (blanket) orders of these product models. Contact your sales representative for further details. SYJ000 referred Option Summary Valve ody ported ase mounted Series SYJ000 SYJ000 Effective ort size area mm (Cv) M (0.0) M 0.8.8(0.) Type of actuation position Single Double position Closed center Exhaust center Voltages DC VDC VDC Electrical entry L type plug connector M type plug connector Option Light and surge voltage suppressor With light and surge voltage suppressor Manual override Non-locking push type ilot exhaust Common for pilot and main valve Manifold Series Type Type Type 6 Type SYJ000 ase Mounted Manifolds, ort ort ort ort, ort ort, ort ort, ort ort ort 6

7 Specifications Series SYJ000 Valve Manifold High Flow: Cv0. Low ower Consumption: 0.W High Speed esponse: ms Light Weight (g) Specifications

8 Series SYJ000 Valve Specifications osition single osition double osition closed center osition exhaust center ody ported type ase mounted type JIS Symbol JIS Symbol ort ort(manifold) osition single osition double osition closed center osition exhaust center osition pressure center osition pressure center Model Valve model SYJ SYJ ort SYJ ody ported type SYJ SYJ SYJ ort SYJ ase mounted type SYJ (With sub-plate) SYJ SYJ SYJ ort SYJ ase mounted type For manifold SYJ use only SYJ SYJ ( ) Specifications Fluid Operating pressure range SI (Ma) ilot exhaust Lubrication Mounting position Impact / Vibration resistance (m/s ) rotection structure Solenoid Specifications Electrical entry Coil rated voltage (V) llowable voltage ower consumption (W) Note) pparent power (V) Surge voltage suppressor Indicator light Can be used for VC in common. Can be used for 0VC in common. Note ) t rated voltage Type of actuation position position position position position position Single Double Closed center Exhaust center ressure center Single Double Closed center Exhaust center ressure center Single Double Closed center Exhaust center ort size M 0. M 0.8 _ Effective area mm (Cv) 0.9 (0.0).8 (0.) Note). (0.06) Weight g Grommet 0 9() () 6(0) 0 Note, ) L type, M type plug connector 6() () 80() ressure center Note) In case of M and mounted on manifold base. Note) ( ):Without sub-plate. Note) For DC voltages. For C voltages add g to the weight of the single solenoid and g to the weight of the double solenoid and position types. position single position double position mbient and fluid temperature ( F) esponse time (ms) position single,double position position single,double Max. operating frequency (Hz) position DC C0/60Hz C DC 0V V [V] 0V V [0V] ir ~ 0 (0. to 0.) ~ 0 (0. to 0.) 0 ~ 0 (0. to 0.) Max. or less 0 or less Non-locking push type,ush-locking slotted type Individual pilot exhaust type, common exhaust(pilot and main valve)type Not required Free /0 Dust proof Grommet(G)/(H), L type plug connector(l), M type plug connector(m),,6,, 0,, 0, ±% rated voltage 0.(With light:0.) 0.9(With light:.0).0(with light:.) [.(With light:.)].8(with light:.9).9(with light:.0) [.(With light:.)] Diode LED 8

9 Manifold Specifications Series SYJ000 Standard Manifold Specifications Type Type Type,S Type,S Type,S Type 6,S6 Manifold type (SU) / (EXH) type Valve stations, port specifications ort size Effective area mm (Cv) Note) Location Direction, port, port ody ported type SYJ ase mounted type SYJ Valve Top Single base type/ mount Common SU, Common EXH M 0.8 M (0.0) 0.9 (0.0) ase mounted type SYJ Note) Value for a single solenoid position valve mounted on the manifold. to stations ¹ ₈ NTF :¹ ₈ NTF :M 0.8 M 0.8,NT (ø⁵ ₃₂ one touch fitting).(0.06) ase Side.(0.08) Common SU Individual EXH.0(0.0) Flat Cable Manifold Multiple valve wiring is consolidated through the use of the flat cable connector. Simplifies Installation Clean appearance With the flat cable manifold, each valve is wired to the manifold base. single MIL specification flat cable connects the entire manifold to the power source. This greatly reduces installation time. Type Type Manifold Specifications Type Type Type Manifold type (SU) / (EXH) type Valve stations Single base type/ mount Common SU / Common EXH to stations, port specifications Location Direction Valve Top ase Side ort size, port ¹ ₈ NTF, port M 0. M 0.8,NT (ø⁵ ₃₂ one touch fitting) Effective area Note ) SYJ 0.9 (0.0).(0.06) mm (Cv) SYJ Connector Socket : 6 poles MIL type with strain relief conforms to MIL-C-80 Internal wiring Note ) oth for +COM and COM pplicable solenoid valve SYJ - 6 LOU -M SYJ - 6 LOU ated voltage VDC,VDC Note ) Value for a single solenoid position valve mounted on manifold base. Note ) The manifold can be wired for either positive of negative common because only non-polar valves are used. The use of valves other than non-polar types is not recommended and may cause damage to the electrical circuit. 9

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11 How To Order Series SYJ000 Valve Manifold ccessories ase Mounted / ody orted Types Wide Variety of Electrical Entries Indicator Lights & Surge Voltage Suppressor Manifolds with uilt-in Fittings How To Order

12 Series SYJ000 How To Order How To Order: Valve ody ported ase mounted ( ort) ase mounted ( ort) ated voltage For DC 6 V S VDC VDC 6VDC VDC VDC For C ( 0 /60Hz) 0VC 0VC VC[VC] VC[0VC] SYJ LZ SYJ LZ racket : Without bracket F : With bracket Note) SYJ LZ M SingIe Double The double sol. mounting bracket is supplied unattached. ort size : Without sub-plate (With gasket and screws) M : With sub-plate referred Option rogram Type of actuation osition single solenoid osition double solenoid osition closed center osition exhaust center osition pressure center : Non-locking push type 0 : Individual exhaust for the pilot valve ody option : Common exhaust for the pilot and main valve D : ush locking slotted type Electrical entry,, 6,, VDC / 0,, 0, VC Grommet L type plug connector M type plug connector ort, E ort ort, E ort G : 00mm lead wire H : 600mm lead wire L : 00mm lead wire LZ: Lead wire w/ light & surge suppression LO : Without LOZ: W/out lead wire with light & surge suppression LOU : W/out lead wire with light & surge suppression for flat cable manifold M : With lead wire (Length: 00mm) MZ: Lead wire w/light & surge suppression MO: Without MOZ:W/out lead wire with light & surge suppression

13 How To Order Series SYJ000 How To Order: Manifold (Common SU/Common EXH) referred Option rogram Type ( ort / ody ported type) ort M 0. ort M 0.8 ort M 0.8 SSYJ Valve stations 0 : stations : stations pplicable solenoid valve: SYJ - -M SYJ - -M pplicable blank plate ass'y: SYJ000-- Type ( ort / ase mounted type) Type Type S Single solenoid coil is located on ( ) same side as the, port. SSYJ M, ort M 0. Type ( ort / ase mounted type) Type ort M 0.8 ort M 0.8, ort M 0. Type S Single solenoid coil is located on same side as the, port. ( ) ort, ort M 0.8 ort M 0.8, ort M 0.8 M 0.8,NT ort M 0.8 ort M 0.8 ort ¹ ₈ NTF ort ¹ ₈ NTF Valve mounting direction -- Single solenoid coil is located on the opposite side of the, port. Single solenoid coil is located S on same side as the, port. SSYJ-- Valve mounting direction -- S Single solenoid coil is located on the opposite side of the, port. Single solenoid coil is located on same side as the, port. Valve stations 0 stations : : stations MT Valve stations 0 stations : : stations, port size MT M 0.8 NT ⁵ ₃₂ One-touch fitting pplicable solenoid valve: SYJ 0- SYJ - pplicable blank plate ass'y: SYJ000-- Type ( ort / ase mounted type) ort ¹ ₈ NTF, ort M 0.8,NT Type Type S Single solenoid coil is located on same side as the, port. ( ) ort ¹ ₈ NTF ort ¹ ₈ NTF, ort M 0.8,NT SSYJ-- Valve mounting direction -- S ort ¹ ₈ NTF Single solenoid coil is located on the opposite side of the, port. Single solenoid coil is located on same side as the, port NT Valve stations 0 stations : : stations, port size MT M 0.8 NT ⁵ ₃₂ One-touch fitting pplicable solenoid valve: SYJ 0- SYJ - pplicable blank plate ass'y: SYJ000--

14 Series SYJ000 How To Order How To Order: Manifold (Common SU/Individual EXH) referred Option rogram Type 6( ort / ase mounted type), ort M 0.8,NT Type 6 Type S6 Single solenoid coil is located on ( ) same side as the, port., ort M 0.8 ort ¹ ₈ NTF, ort M 0.8,NT SSYJ-- Valve mounting direction -- S ort ¹ ₈ NTF Single solenoid coil is located on the opposite side of the, port. Single solenoid coil is located on same side as the, port., ort M MT Valve stations 0 stations : : stations, port side MT M 0.8 NT ⁵ ₃₂ One-touch fitting pplicable solenoid valve: SYJ 0- SYJ - pplicable blank plate ass'y: SYJ000-- How To Order: Flat ibbon Cable Manifold Type ( ort/ody orted Type) ort M 0. ort ¹ ₈ NTF ort ¹ ₈ NTF SSYJ T Stations 0 : stations : stations pplicable valve: SYJ 6 LOU --M SYJ Y 6 LOU --M pplicable connector ass'y: SY (For position single) SY (For position double, position) pplicable blank plate ass'y: SYJ000-- (With dust cap) Type ( ort/ase Mounted Type) SSYJ MT Valve stations 0 stations : : stations ort ort ¹ ₈ NTF ¹ ₈ NTF MT NT, port side M 0.8 ⁵ ₃₂ One-touch fitting pplicable valve: SYJ 6 LOU SYJ Y 6 LOU pplicable connector ass'y: SY (For position single) SY (For position double, position) pplicable blank plate ass'y: SYJ000-- (With dust cap)

15 ccessories Series SYJ000 How to Order ilot Valve ss'y SY 6 V S G H L LN LO M MN MO Voltage VDC VDC 6VDC VDC VDC 0VC0/60Hz 0VC0/60Hz VC0/60Hz [VC0/60Hz] VC0/60Hz [0VC0/60Hz] G Electrical entry Grommet (Lead wire length:00mm) Grommet (Lead wire length:600mm) L type plug connector M type plug connector With lead wire Without lead wire Without connector With lead wire Without lead wire Without connector Indicator light and surge voltage suppressor S Z U Without indicator light and surge voltage suppressor With surge voltage suppressor With indicator light and surge voltage suppressor With indicator light and surge voltage suppressor (Non--polar type) "U" type is only available for VDC and VDC. For C voltage valves there is no "S" option since the rectifier circuit incorporates a surge suppressor already. How to Order Connector ss'y DC : 0VC : 0VC : Other C voltages : SY0-0-- SY0-0-- SY0-0-- SY0-0-- Lead wire length mm 600mm 00mm 0mm 00mm 0mm 000mm 000mm roper Combination of lank late ss'y and Manifold ase lank plate ass'y SYJ000-- lank plate SYJ000-- Manifold gasket VJ pplicable manifold base SSYJ- Note) Manifold gasket "VJ000--" can be used with the following manifold bases. SSYJ- SSYJ-S SSYJ- SSYJ-S roper Combination of Solenoid Valve, Manifold Gasket and Manifold ase ort body ported type (SYJ 0 ) mark lank plate ass'y SYJ000-- pplicable manifold base SSYJ- SSYJ- hillips head screw SYJ (M., Non-gloss nickel plated) lank plate SYJ000-- Manifold gasket VJ pplicable manifold base (sub-plate) SSYJ- SSYJ- SSYJ-S SSYJ-S SSYJ-6 SSYJ- SSYJ-S6 SSYJ-S lank plate ass'y SYJ000-- hillips head screw SY0-- (M.,Non-gloss nickel plated) lank plate SYJ000-- pplicable manifold base SSYJ- ort base mounted type (SYJ 0 ) mark pplicable manifold base SSYJ- SSYJ-S SSYJ- SSYJ-S SSYJ- mark Manifold gasket lank plate ass'y SYJ000-- hillips head screw SY0-- (M.,Non-gloss nickel plated) lank plate SYJ000-- pplicable manifold base SSYJ- ort base mounted type (SYJ 0 ) Manifold gasket Manifold gasket VJ000-- VJ000-- VJ000-- Manifold gasket VJ000-- Dust cap SYJ000-- Manifold gasket hilips head screw SY0-- (M., Non-gloss nickel plated) VJ000-- pplicable manifold base SSYJ- SSYJ-S SSYJ-6 SSYJ-S6

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17 dditional Options Series SYJ000 ir ilot Type ower Conserving Type ir ilots for ir Logic pplications erfect for pplications where Electricity is Unavailable ower Saving Type Decreases Holding Wattage by / Lowers Operating Cost dditional Options

18 Series SYJ000 Specifications ir ilot Type ase mounted type ody ported type Model ody ported type ort base mounted type (With sub-plate) ort base mounted type (For manifold) Valve model Type of actuation ort size SYJ-M SYJ-M SYJ-M SYJ-M SYJ-M SYJ0-M SYJ0-M SYJ0-M SYJ0-M SYJ0-M SYJ0 SYJ0 SYJ0 SYJ0 SYJ0 osition single osition double osition closed center osition exhaust center osition pressure center osition single osition double osition closed center osition exhaust center osition pressure center osition single osition double osition closed center osition exhaust center osition pressure center M 0. M 0.8 M 0. M 0.8 Note) Effective area mm (Cv) 0.9 (0.0).8 (0.). (0.06) Note) Note) Value when used on a manifold. Note) ( ): Without sub-plate Note) Model number for port base mounted type without sub-plate is SYJ 0. ilot port size M 0. M 0. M 0. Note) Weight g 8 8() () (8) 8 With racket ir operated valve part No. SYJ -M-F JIS symbol ort ort osition single osition double osition closed center osition single osition double osition closed center The mounting bracket for the position double solenoid and position is supplied unattached. Specifications Fluid Operating pressure range SI (Ma) ilot pressure range SI (Ma) mbient and fluid temperature ( F) Lubrication Mounting position Impact/Vibration resistance (m/s ) osition single osition double osition osition single osition double osition ir ~0 (0.~0.) ~0 (0.~0.) ~0 (0.~0.) Operating pressure to 0 (Operating pressure to 0.) ~0 (0. to 0.) ~0 (0. to 0.) Max.0 Not required Free 00/0 osition exhaust center osition exhaust center osition pressure center osition pressure center ilot pressure range(single pilot) ilot pressure Ma ilot pressure range How to Order Valve Manifold Uses the same manifold bases as the SYJ000 series. <Example> SSYJ--0-MT SYJ0 SYJ0 SYJ000-- pc. pc. pc. pc Operating pressure Ma 8

19 ir ilot Drawings ody orted Type / Dimensions osition single: SYJ-M(-F) ase Mounted Type / Dimensions osition single: SYJ0-M Series SYJ000 (mm) (Non-locking) M 0.. (ilot port) (racket) 6. 6 (leed port) -M 0. (iping port) (Non-locking) -. M 0. (ilot port). (leed port) -M 0.8 (iping port) osition double: SYJ-M(-F) osition double: SYJ0-M -M 0. (ilot port) (Mounting holes for manifold) (Non-locking) (Non-locking) -. -M 0. (ilot port) M 0. (iping port) (leed port) - (leed port) -M 0.8 (iping port) 8 8. osition closed center / exhaust center / pressure center : SYJ -M(-F) -M 0. (ilot port)..8 osition closed center / exhaust center / pressure center : SYJ 0-M (Non-locking) (Non-locking) M 0. (ilot port) (leed port) -M 0. (iping port) 8. -M 0.8 (iping port) 8 - (leed port) 9

20 Series SYJ000 Specifications Series Coil rated voltage V ower consumption W Starting Holding Specifications other than above are the same as standard models. ower Conserving Type ower consumption is decreased one half by reducing the wattage required to hold the valve in an energized state. How to Order SYJ T Z ated voltage VDC 6 VDC Specify the same as standard SYJ000T, DC Operating principle ower Conserving Type The circuit shown below reduces current consumption at holding which reduces the overall power consumption. efer to following power wave form. Timer circuit Electrical circuit (For power saving type) LED ed (+) lack (--) : Starting current : Holding currect <ower saving type power wave type SYJ000T> V 0V 0.W 0.W 0W Diode 6ms pplied voltage Standard Coil ower saving type

21 Drawings Series SYJ000 Valve Manifold List of Spare arts Valve Drawings for Each Electrical Entry ll Drawings in Millimeters Manifold Drawings for all Types Drawings

22 Series SYJ000 Construction Construction Drawings position single position double 6 position closed center/exhaust center/pressure center position closed center position exhaust center position pressure center (This construction shows closed center type.) Main parts No. Description ody iston plate End cover iston Spool ass'y Material Zinc die cast esin esin esin Note White White White eplaceable parts No. Description art No. 6 Sub--plate SYJ ilot valve SY-- Note Zinc die cast

23 Valve Drawings Series SYJ000 osition Single (mm) Grommet (G), (H) : SYJ- G H -M With bracket.6(gz:.6)[.6] (GZ:.) [6.] -.8 (Mounting holes for manifold). G : bout 00 H : bout 600 (Non-locking) [.]...8 [.] (GZ:.) [8.] [ ] for C -M 0. (iping port) (racket) [ ] for C Other dimensions are the same as the grommet type. L type plug connector (L) : SYJ- L -M M type plug connector (M) : SYJ- M -M (Mounting holes for manifold) bout [.]. -.8 (Mounting holes for manifold). 9 8 [.] 9. [.6] bout [6] [ ] for C Other dimensions are the same as the grommet type. [ ] for C Other dimensions are the same as the grommet type.

24 Series SYJ000 Valve Drawings osition Double (mm) Grommet (G), (H) : SYJ- G H -M.(GZ:9.) [9.] (Mounting holes for manifold) -. equivalent racket. G : bout 00 H : bout 600 (Non-locking) [.] (GZ:80.) [8.] [ ] for C 0. -M 0. (iping port) L type plug connector (L) : SYJ- L - M M type plug connector (M) : SYJ- M -M bout equivalent (Mounting holes for manifold) [.] (Mounting holes for manifold) racket -. equivalent [.] 9. [.6] bout [8] [ ]for C Other dimensions are the same as the grommet type. [ ] for C Other dimensions are the same as the grommet type.

25 Valve Drawings Series SYJ000 osition Closed Center / Exhaust Center / ressure Center (mm) G Grommet (G), (H) : SYJ - H -M 0.(GZ:.) [.] 9.6(GZ:0.6) [0.6] (Mounting holes for manifold) -. equivalent racket G : bout 00 H : bout 600 (Non-locking) [.] (GZ:9.) [9.] 0.(GZ:.) [.] [ ] for C 0. -M 0. (iping port) L type plug connector (L) : SYJ - L -M M type plug connector (M) : SYJ - M -M bout equivalent (Mounting holes for manifold) racket [.] -.8 (Mounting holes for manifold) equivalent racket [.] 9. [.6] bout [9] 0. [] [ ] for C Other dimensions are the same as the grommet type. [ ] for C Other dimensions are the same as the grommet type.

26 Series SYJ000 Valve Drawings osition Single (mm) G H Grommet (G), (H) : SYJ0- -M -.. (Non-locking). 9.. [8].. G : bout 00 H : bout 600.6(GZ:.6) [.6].(GZ:.) [6.] 8.. [ ] for C -M 0.8 (iping port) L type plug connector (L) : SYJ0- L -M M type plug connector (M) : SYJ0- M -M [8].6 [9.] bout [6]... bout [8] 6.. -M 0.8 (iping port) -M 0.8 (iping port) [ ] for C Other dimensions are the same as the grommet type. [ ] for C Other dimensions are the same as the grommet type. 6

27 Valve Drawings Series SYJ000 osition Double (mm) G H Grommet (G), (H) : SYJ0- -M (Non-locking) G : bout 00 H : bout 600.(GZ:9.) [9.] 8.8(GZ:80.) [8.]. [8]. [ ] for C -M 0.8 (iping port) 8 L type plug connector (L) : SYJ0- L -M M type plug connector (M) : SYJ0- M -M [8]. 9. [8]... [8].6 [9.] bout 00 -M 0.8 (iping port) 8.. bout M 0.8 (iping port) 8 [ ] for C Other dimensions are the same as the grommet type. [ ] for C Other dimensions are the same as the grommet type.

28 Series SYJ000 Valve Drawings osition Closed Center / Exhaust Center / ressure Center (mm) G Grommet (G), (H) : SYJ 0- -M H (Non-locking) G : bout 00 H : bout 600.(GZ:.) [.] 6.6(GZ:.6) [.6].(GZ:8.) [9.] 9.(GZ:9.) [9.]. [8]. [ ] for C -M 0.8 (iping port) 8 L type plug connector (L) : SYJ 0- L -M M type plug connector (M) : SYJ 0- M -M bout [8] -M 0.8 (iping port) [8].6 [9.] bout [0.] 9. [9.9] -M 0.8 (iping port) 8 8. [ ] for C Other dimensions are the same as the grommet type. [ ] for C Other dimensions are the same as the grommet type. 8

29 Manifold Drawings Type Manifold: Top orted / SSYJ-- Station Series SYJ000 (mm) Grommet (G), (H) G : bout 00 H : bout (GZ:9.) [9.].9(GZ:.6) [.6] (GZ:.6) [.6] 8.8(GZ:80.) [8.] 6-M 0.8 (, port) (itch) =. 9 L. L n-m 0. (, port) (Non-locking) [8.] 9.6. [ ] for C L type plug connector (L) M type plug connector (M) bout 00 bout 00. [9.6] [8.] [9.9] 9. [8]. [.] Other dimensions are the same as the grommet type. [ ] for C Other dimensions are the same as the grommet type. Stations L L

30 Series SYJ000 Type Manifold: Side orted / SSYJ- - Station - M Manifold Drawings (mm) Grommet (G), (H) -M 0.8 (, port) 9.(GZ:9.) [9.].(GZ:.) [.] (GZ:.)[.] 8.8(GZ:80.) [8.].. Depress and turn to operate and lock override. (Non-locking) (itch) =. 9 L. L -. G : bout 00 H : bout 600. [0].. n-m 0. (, port) (itch) =.. Type S / Side orted (Single solenoid coil is located on same side as the, port.) SSYJ-S- Station -M [ ] for C L type plug connector (L) bout Other dimensions are the same as the grommet type. M type plug connector (M) 9. [9.9] 9. [8]. [] bout 00.6 [6.] [ ] for C Other dimensions are the same as the grommet type. 9.(GZ:9.) [9.].(GZ:.)[.] n-m 0. (, port) [ ] for C Other dimensions are the same as type. (itch) 9 =. L. L (itch) = (GZ:.) [.] 8.8(GZ:80.) [8.] -. Stations L L

31 Manifold Drawings Type Manifold: Side orted (External ilot Type) / SSYJ-- Station -MT, NT Grommet (G), (H) 9.(GZ:9.) [9.].(GZ:.) [6.] 6... (itch) =.. L L 6..(GZ:.) [.] 8.8(GZ:80.) [8.] -. G : bout 00 H : bout 600 -¹ ₈ NTF (, port).. 9.(GZ:9.) [9.] Series SYJ000 NT(uilt-in One-touch fitting) 8.8(GZ:80.) [8.]. 6. MX. 8.(GZ:9.) [60.] L L. (mm) (Non-locking) (With light and surge voltage suppressor) 8. [] n-m 0.8 (, port) [ ] for C L type plug connector (L) (itch) =.. M type plug connector (M). n-one-touch fitting (itch) 6 (, port) =. [ ] for C Other dimensions are the same as the M. Type S / Side orted (Single solenoid coil is located on same side as the, port.) SSYJ-S- Station -MT, NT G:bout 00 H:bout 600 Other dimensions are the same as the grommet type. SSYJ-,S- Station -MT Stations L L Stations L L SSYJ-,S- Station -NT 6 9. [9.9] 9. [8]. [] bout [66.] [ ] for C Other dimensions are the same as the grommet type (GZ:9.) [9.].(GZ:8.) [9.] n-m 0.8 (, port) [ ] for C Other dimensions are the same as type (itch). =. L L (itch) = (GZ:.)[8.] (GZ:80.) [8.] -. NT(uilt-in one-touch fitting) L L n-one-touch fitting (, port) (itch). =

32 Series SYJ000 Type Manifold: Side orted/ssyj-- Station - MT, NT Grommet (G), (H) Manifold Drawings NT(uilt-in One-touch fitting) (mm). 8 9.(GZ:9.) [9.] -¹ ₈ NTF ( port) 6.9(GZ:6.6) [6.6] 9 (itch) =. 9 L L (GZ:6.6) [6.6] (GZ:80.) [8.] G : bout 00 H : bout 600 ¹ ₈ NTF ( port) MX. (Non-locking) 8. [] n-one-touch fitting (, port) (itch) =. n-m 0.8 (, port) (itch) =. Other dimensions are the same as the MT. [ ] for C Type S / Side orted (Single solenoid coil is located on same side as the, port.) L type plug connector (L) M type plug connector (M) SSYJ-S- Station -M,NT bout Other dimensions are the same as the grommet type. 9. [9.9] 9. [8] 6. [6.] bout [66.] [ ] for C Other dimensions are the same as the grommet type. 9.(GZ:9.) [9.].(GZ:6.) [.]... n-m 0.8 (, port) [ ] for C Other dimensions are the same as type....(gz:.) [6.] (itch) =. L L (itch) =. 8.8(GZ:80.) [8.] -. NT(uilt-in one-touch fitting) n-one-touch fitting (, port) (itch) =. Stations L L

33 Manifold Drawings Type 6 Manifold: Side orted / SSYJ-6- Station -MT, NT Series SYJ000 (mm) Grommet (G), (H) NT(uilt-in One-touch fitting) 9.(GZ:9.) [9.] 60.9(GZ:6.6) [6.6] (GZ:60.6) [6.6] 8.8(GZ:80.) [8.] -¹ ₈ NTF ( port) 9 -¹ ₈ NTF ( port) 9 MX. (Non-locking) (itch) =.. L L -. G : bout 00 H : bout [] n-m 0.8 (, port) [ ] for C (itch) =... Other dimensions are the same as the MT. Type S6 / Side orted (Single solenoid coil is located on same side as the, port.) n-one-touch fitting (, port) (itch). =.. L type plug connector (L) M type plug connector (M) SSYJ-S6- Station -MT, NT bout Other dimensions are the same as the grommet type. 9. [9.9] 9. [8] 60. [6.] bout [66.] [ ] for C Other dimensions are the same as the grommet type. 9.(GZ:9.) [9.].9(GZ:.6) [6.6] 6 n-m 0.8 (, port) [ ] for C Other dimensions are the same as type 6. (itch) =.. L L (itch). = (GZ:.6) [.6] 8.8(GZ:80.) [8.] -. NT(uilt-in One-touch fitting) (itch). =.. n-one-touch fitting (, port) Stations L L

34 Series SYJ000 Flat Cable Manifold SSYJ--Station - 00T L Connector polarity indication pplicable connector: 6-pole MIL type (Conforms to MIL-C-80) L (itch) =.. 8. Stations L L Manifold Drawings SSYJ-- -MT, NT NT(uilt-in One-touch fitting) 9.8 (Non-locking) Connector polarity indication n-m 0.8 (, port) pplicable connector: 6-pole MIL type (Conforms to MIL-C-80) (Non-locking) (itch) =. 9. L L (itch) = Triangle mark n-m 0. (, port) Triangle mark. -¹ ₈ NTF (, port) n-one-touch fitting (, port) 9. (Non-locking).. -¹ ₈ NTF (, port) (itch) = MX ¹ ₈ NTF (, port) 60 (mm). 6.

35 Operations Guide Series SYJ000 System Design Installation Maintenance Manual Override Surge Suppressor Wiring Mixed Mounting of & Way Valves recautions The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. Only trained personnel should operate pneumatically operated machinery and equipment. Compressed air can be dangerous if an operator is unfamiliar with it. ssembly, handling or repair of pneumatic systems should be performed by trained and experienced operators. Do not service machinery/equipment or attempt to remove component until safety is confirmed..inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions..when equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system..efore machinery/equipment is re-started, take measures to prevent actuation of cylinder piston rod, etc. (leed air into the system gradually to create back-pressure.) Contact SMC if the product is to be used in any of the following conditions:.conditions and environments beyond the given specifications, or if product is used outdoors..installation on equipment in conjuction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverage, recreation equipment, emergency stop circuits, press applications, or safety equipment..n application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. Operations Guide

36 Series SYJ000 Operations Guide 6 8 System Design recautions Operation of actuator When an actuator, e.g. cylinder, is to be operated using a valve, take appropriate measures to prevent potential injuries to personnel caused by the actuator movement. Stopping the cylinder in a midstroke position. Using a position closed center valve to hold a cylinder in a midstroke position is not recommended. ccurate stopping of the piston in a predetermined position is not possible due to the compressibility of air. Internal valve and cylinder leakage will cause the piston to drift if a midstroke position is held for any length of time. If midstroke positioning is required, please contact SMC. Effect of back pressure when using manifold ossible malfunction due to back-pressure may result when valves are used on a manifold. If this problem occurs take appropriate countermeasures. Holding pressure (including vacuum) Since the valve may have slight internal air leakage, it may not be suitable for holding pressure (including vacuum) in a tank or other vessel for an extended period of time. Not suitable for use as an emergency shutoff valve The valve represented in this catalog is not intended for use as an emergency shutoff valve. If the valve is used in this type of system, other positive shutoff components should be used in conjunction. Maintenance space Installation should consider that enough space is provided for maintenance (removal of valve, etc.). elease of residual pressure Install a method for the release of residual pressure for maintenance purpose. Using in vacuum condition When valve is used for switching vacuum, take precautions for the suction of external dust or other contaminants that may lead to valve malfunction. Selection Confirm specifications roduct represented in this catalog is designed only for use in compressed air systems (including vacuum). Do not use with pressure or temperature beyond the specification range. Contact SMC when using a fluid other than compressed air (including vacuum). Long period of continuous energization Contact SMC when the valve is to be continuously energized for a long period. Energization time The double solenoid valve must be energized for at least 0.0 second to ensure proper operation. Leakage Voltage When a C- device (Surge voltage Switching device suppressor) is used for the OFF protection of switching device, note that leakage voltage will increase due to the C- device. ower source Installation esistor Current leakage Suppress residual leakage voltage as follows : DC coil : % or less of rated voltage C coil : 8% or less of rated voltage Use in low temperature environment Valve use is possible to extreme of - C. Take appropriate measures to avoid freezing of drain, moisture etc. by use of an air dryer. Mounting orientation 6 Mounting position is free. No specific orientation is necessary. If air leakage is increasing or equipment is not properly operating, discontinue use of the valve and inspect the cause. Check mounting conditions after air and power supplies are connected. Initial function and leakage tests should be performed after installation. Install only after reading and understanding the safety instructions. Keep the catalog on file so that it can be refered to when necessary. Coating Warnings or specifications indicated on the product should not be erased, removed, or covered up. If paint is applied to resinous parts it may have an adverse effect due to paint solvent. Voltage leakage Valve 6

37 Operations Guide Series SYJ000 efore piping Make sure that chips, cutting oil, dust etc., in contact with piping are removed (flushing) before installation. Sealant tape When installing piping or fittings into a port, ensure that sealant material does not enter the port internally. When using sealing tape, leave. to threads exposed on the end of pipe/fitting. iping Winding direction Lubrication Lubrication The valve has been lubricated for life at manufacture, and does not require lubrication in service. If a lubricant is used in the system, use turbine oil Class, ISO VG (no additives). Once lubricant is used in the system, you must continue to lubricate as the original lubricant applied during manufacturing will be washed away. Contact SMC for recommended turbine oil Class, ISO VG (with additives). Seal tape Supply ir thread to be left exposed recautions for closed center valves: When using a closed center or perfect spacer type, make sure that there are no air leaks in the piping between the valve and the cylinder. Tightening torques When installing fitting, etc., follow the given torque levels below. Tightening torque Thread ppropriate tightening torque inch-lbs. (kgf-cm) M 0.8 ( to ) M to. ( to ) c(t)/8 6 to 8 (0 to 90) c(t)/ to ( to 0) iping to product When installing piping to a product, refer to operation manual to avoid mistakes. Wiring Use clean air If the compressed air supply includes chemicals, synthetic materials (including organic solvents), salinity, corrosive gas, etc., it can lead to damage or malfunction. Install an air filter Install an air filter at the upper stream side of the valve. Filtration degree should be m or less. Install an air dryer, after cooler, etc.. ir that includes excessive condensate may cause malfunction of valve and other pneumatic equipment. To prevent this, install an air dryer, after cooler etc.. If excessive carbon powder is present in the line, install a mist separator on the upstream side of the valve. efer to "ir Cleaning Equipment" catalog for compressed air quality. olarity When DC power is connected to a solenoid valve equipped with light and/or surge voltage suppressor, check for polarity indications. No diode to protect polarity : If polarity connection is wrong, the diode in the valve or switching device at control equipment or power supply may be damaged. With diode to protect polarity : If polarity connection is wrong, the valve does not switch. pplied voltage When electricity is applied to the solenoid valve, be careful to apply the proper voltage. Improper voltage may cause malfunction or coil damage. Connection Make sure connections are tight after wiring.

38 Series SYJ000 Operation Guide Environment Do not use in an environment where the valve is in direct contact with corrosive gases, chemicals, salt water, water or steam. Do not use in an explosive environment. Do not use in locations subject to heavy vibration and/or shock. Check the specifications for each series. The valve should not be exposed to prolonged sun light. Use a protective cover. emove emissive heat. 6 If using in an environment where there is possible contact with water drop-lets, oil, weld spatter, etc., take suitable protectionary measures. When the solenoid valve is mounted in a control panel or its energizing time is long, make sure ambient temperature is within valve specification range. How to Calculate Flow ate (t an air temperature 68 F) Subsonic flow : +0.<.89(+0.) =6S (+0.) Sonic flow : (+0.) =S(+0.) : Flow rate [ /min(n)] S : Effective area (mm ) : Differential pressure (-) [Ma] : Upstream pressure [Ma] : Downstream pressure [Ma] When the air temperature is different, multiply the flow rate calculated with the above formula by the following coefficient for compensation. ir temperature ( F) Coefficient for compensation Maintenance Maintenance procedures are shown in operation manual. If handled incorrectly, it may cause malfunction and damage to machine or equipment. Machine maintenance and supply/exhaust of compressed air When machine is to be serviced, first check for removal of workpieces and run-away of equipment, etc. Then cut the supply pressure and power and exhaust all compressed air from the system. (Lock-out valve for release of residual pressure is recommended) When the machine is to be restarted, check first that actuators are in their proper start up positions. Low frequency operation Valve should be switched at least once every 0 days to avoid malfunction. When manual override is engaged, connected equipment starts to operate. e sure of safety. Drain emove condensate from air filter regularly. 6 Lubrication If a lubricant for rubber seal type valve is introduced, continue to lubricate and use turbine oil Class, VG (no additives). If other lubricant oil is used, it may cause malfunction. Contact SMC for suggested turbine oil Class, VG (with additives). 8

39 Operations Guide Series SYJ000 Operation of Manual Override Use caution since manual override operation will operate any connected actuators. Non-locking push type [Standard type] ress in the direction of the arrow. lug position Configuration Single Number of solenoids Double lug lug port N.C. lug lug port N.O. ush-locking slotted type [D] While pressing, turn in the direction of the arrow. If you do not turn, the mechanism does not lock in position. Locked positon Note) second manual override is located on the pilot valve assembly. It is only available as a non-locking push type. Simply depress in the direction of the arrow shown to operate. Common Exhaust ort for the ilot and Main Valve ilot air is exhausted through the main valve body rather than directly to atmosphere. Suitable for applications where exhausting the pilot valve to atmosphere would be detrimental to the surrounding working enviroment. For use in extremely dirty environments where there is the possibility that dust could enter the pilot exhaust and damage the valve. Ensure that the piping of exhaust air is not too restrictive. Series SYJ000 and Series SYJ00 can be mounted on the same manifold. SYJ000, SYJ00. Series SYJ 000 may be used as a N.C. or N.O way valve by plugging one of the, ports. e sure not to plug the exhaust ports. Can be used when a double solenoid, way valve is required. USH LOCK How to Use lug Connector Insertion/emoval of Connector Insertion ush the connector straight on to the pins of the solenoid, making sure the lip of the lever securely "locks" into the groove of the solenoid cover. emoval ress the lever against the connector housing and pull it outward from the solenoid. Cover Groove in Cover Groove in Connector housing Hook Lever DC indicator Socket DXT0-- Lead wire Crimping connection of lead wire and socket Strip. to.mm of the lead wire ends, insert each stripped wire into socket and crimp contact using special crimping tool. e careful that the outer insulation of the lead wires does not interfere with the socket contact part. (Contact SMC for special crimping tool.) Core wire contact area Socket Hook Crimping area Core wire Lead wire Insulation 0.~0.mm Max. cover diameter :.mm Connection/Disconnection of socket with lead wire Connection Insert lead wire and crimped socket into square holes (indicated as,, COM) of connector. ress the socket in fully until the hook of the socket locks into the groove of the connector housing. Confirm the locked position by lightly pulling on the lead wire. Disconnection To remove the socket from the connector, pull out lead wire while depressing the hook of the socket with a fine screw driver (or similar). If the socket is to be re-used, reposition the hook again. Socket Connector housing Hook Lead wire 9

40 Series SYJ000 Operations Guide lug Connector Type Lead Wire Length Standard length is 00mm, but the following lengths are also available. How to Order Connector ss'y For DC: SY0 0 For 0VC: SY0 0 For 0VC: SY0 0 For other voltages How to Order To order a valve with lead wire length other than 00mm, indicate part numbers of the valve without connector and the required connector ass'y separately. (Example) 00mm lead wire length For DC SYJ-LO-M SY0-0-- : of C SY0 0 Lead wire length For C SYJ-LO-M SY mm 600mm 00mm 0mm 00mm 0mm 000mm 000mm Surge Voltage Suppressor <For DC> Grommet, L and M type plug connector With surge voltage suppressor ed(+) lack(--) ed(+) lack(--) (+)(--) Diode to prevent reverse connection Coil Indicator light and surge voltage suppressor ( Z) Diode to prevent reverse connection Non polarity type ( U) <V,VDC only> Coil Coil (+)(--) Correctly connect the lead wires to + (positive) and - (negative) indications on the connector. For non-polarity type, the lead wires can be connected to either one. For DC voltages other than, incorrect wiring will cause damage to the surge voltage suppressor circuit. (Wrong polarity will cause damage.) Solenoids, whose lead wires have been pre-wired, are positive side red and negative side black. <For C> <"S" option is not available since surge voltage is automatically suppressed by the converter.> Grommet, L and M type plug connector With light( Z) (~) (~) Z N Coil 0

41 Operations Guide 6 Series SYJ000 Connector ss'y with rotective Cover Connector ass'y with protective cover enhances dust protection. Effective in preventing possible short circuit problems due to contaminants in contact with connector section. Cover material is chloroprene rubber which has excellent weatherability and electric insulation properties. However, be careful not to allow contact with cutting oil. ound cord provides clean appearance. How to Order VJ Flat Cable Manifold Type Type With the flat cable manifold, each valve is wired to the manifold base. single MIL type flat cable connects the entire manifold to the power source. This greatly reduces installation time. Lead wire length (L) mm 600mm 00mm 0mm 00mm 0mm 000mm 000mm Connector ss'y with Cover/Dimensions (.) ed lack lack 8 olarity indication Internal Wiring of Manifold 6 th station th ststion 8 th ststion 6 th station th station Coil Triangle mark indicated position Note) Connector (9.6) (6.9) () L (-)Solenoid (-)Solenoid (-)Solenoid (-)Solenoid (-)Solenoid (+)Common (-)Solenoid (-)Solenoid (-)Solenoid (-)Solenoid (-)Solenoid (+)Common { { Connected th on the printed station board { th station (Max. stations) { rd station { nd station Triangle mark { Note) Terminal number is not indicated on the connector. The terminal number indicated in the connection schematic of connector, as show in the reference, means a correlation of,, 6 from the triangle mark side on the flat cable of connector. st station eference 6 For more than stations, both poles of the common should be wired. For single solenoid, connect to the solenoid side. The maximum number of stations is. If more than stations are required, consult SMC. Only non-polar valves are available for the flat cable manifold, therefore, negative COM and positive COM wiring of the manifold is possible. racket The SYJ000 single sol. with the factory installed foot bracket cannot be used with the bracket removed.

42 Series SYJ000 Operations Guide Difference between SYJ 0 and SYJ 0 SYJ 0, ( ort) SYJ 0, ( ort) racket Mounting Insert the lower hook of the mounting bracket into the groove on the bottom of the valve as shown. Steel ball. Configuration of this surface is different. ress the valve and mounting bracket together until the upper hook of the bracket snaps into place in the groove on top of the valve. Mixed lnstallation of the SYJ00 and SYJ000 Series Valves on the Same Manifold. The SYJ00 series valves can be mounted on the manifolds for the SYJ000 series. Type SSYJ-,SSYJ- The way valve can be used on the way manifold by simply sealing off the unused "" port with plug VJ pplicable solenoid valve : Type SYJ, Type SYJM Type SYJ, Type SYJM Type SSYJ-,-S, SSYJ-,-S, SSYJ-6,-S6,SSYJ- The way valve can be used on the way manifold without modification.the port of the valve will flow out of the port of the manifold. pplicable solenoid valve : Type SYJ, Type SYJM Type SYJ, Type SYJM Type SSYJ-,-S The way valve can be used on the way manifold by simply sealing off the unused "" port with plug VJ000--.The port of the valve will flow out of the port of the manifold. pplied solenoid valve : Type SYJ, Type SYJM Type SYJ, Type SYJM lug(vj000--) Seal the unused "" port at the end of the manifold. (SYJ00 port valve) (SYJ00 port valve) lug(vj000--) Seal the unused "" port at the end of the manifold. SSYJ- SSYJ- port of the way valve flows out the manifold port.