ENGINE & FRAME ASSEMBLY FIGURE 1. ZT 100 Series

Transcription

1 ENGINE & FRAME ASSEMBLY FIGURE 1 ZT

2 ZT ENGINE & FRAME ASSEMBLY FIGURE 1 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY /4X1/4X1 SQ KEY ENGINE-KOHLER CH25S PULLEY CLUTCH, ELECTRIC 1 (INCLUDES ITEM 58 & 59) WLDMT-BRACKET CLUTCH WLDMT-CLUTCH STOP BRG-FLANGED PLASTIC BLT-CRG 5/16-18X3/ LOCKNUT-NYLON 5/ BLT-HEX 7/16-14X LOCKWSHR-HELICAL 7/ BLT-HEX 7/16-20X MANIFOLD-EXHAUST PULLEY-IDLER 4.00 EOD BLT-HEX 3/8-16X1-3/ WASHER VIDEO-TRAINING WLDMT-IDLER ARM TOP 1 (INCLUDES ITEMS 19 & 43) N ZERK, 1/4-28 STR SELF TH WLDMT-IDLER TOP WSHR.890X1.375X18GA E-RING BLT-WLF 3/8-16X3/ BRKT-ENGINE REAR PLATE-ENGINE BASE BOLT-HEX 3/8-16X LOCKNUT-NYLON 3/ SPRING-TENSION BLT-HEX 3/8-16X2-1/ BRKT-HANGER ENGINE BRKT-GEARBOX SUPPORT WASHER BOLT-TDFM 7/16-14X1-1/ WLDMT-PLATE PUMP S-FRAME W/LBLS BOB-CAT SUPPORT-FUEL TANK BLT-TDFM 3/8-16X A FTG-NPT 3/8 X 2 NIPPLE PLUG-PIPE 3/ WSHR.391X1.110X16 GA A CABLE CLIP 3/4 W/INSTN BLT-TDFM 3/8-16X1/ A BEARING BUSHING WLDMT-RESERVOIR BOLT-HEX 3/8-16X3/ BUMPER-RUBBER CLAMP-MUFFLER 1-3/ GUARD-CLUTCH NUT-WLF 3/ MUFFLER ELBOW-3/8 PIPE, 90 DEG GUARD-FILTER SPACER BLT-HEX 3/8-16X1-1/ ENGINE-KOHLER CH20S KOHLER EXHAUST GASKET 2 (KOHLER # ) 1-57 KOHLER HEX FLANGE M-8X (KOHLER # M ) (AVAILABLE FROM YOUR KOHLER DEALER) ASSY-CLUTCH WIRE * KIT-BRAKE POLE 1 *NOT ILLUSTRATED 25

3 WHEELS & BRAKES FIGURE 2 ZT

4 ZT 100 WHEELS & BRAKES FIGURE 2 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY ASSY-WHL&TIRE 18X * S-10.0" RIM ASSY W/VL S-TIRE-18X MULTI S-TIRE-18X11-10 FAST TR BLT-WHL 12-20X.75 60D HUB-WHEEL/DISC 4 BOLT ASSY, BRAKE CW (LH) * ASSY, BRAKE CCW (RH) MOTOR-WHEEL 2 (USE SEAL KIT ) CABLE-BRAKE CABLE-BRAKE SPACER, 7.5MM LONG BLT-HEX SOC 1/2-13X3-1/ GRIP, 1/4X1X4-1/ LEVER-PARKBRAKE LOCKNUT-NYLON 1/ S-KEY FOR WHEEL MTR NUT-NYLN INSERT JAM A CABLE CLIP 3/4 W/INSTN WASHER LINK-PARK BRAKE N ZERK, 1/4-28 STR SELF TH PLATE-GUIDE PK BRAKE SWITCH-NONO DBL POLE BUSHING FLIP-LOK BLT-TDFM 10-32X1/ BLT-HEX 3/8-16X2-1/ BRG-NYLINER 5/ LOCKNUT-NYL 3/ PIN-CLEVIS WLDMT-SUBFRAME REAR DUST COVER SNAP RING 1.00 EXT SPACER BALL BRG WLDMT-CASTER REAR BOLT-1/2-13X /4-20X3/8 LG SP SCREW E-CLIP WSHR 1.015X1.500X14GA AXLE-CASTER REAR ASSY-WHL&TIRE 13X * S-TIRE-13X6,5-6 SM 4 PLY 1 * S-ASSY-RIM W/VALVE STEM1 * BEARING SPACER ROD-GRASSBOX WSHR.328X.75X14 GA WSHR.383/.393X.88X7GA HAIRPIN COTTER BRACKET-BRAKE CABLE BLT-MET M6-1.00X BUSHING-LINK BRAKE NUT-WHIZ M BLT-TDFM 3/8-16X1/ SPRING-EXTENSION BLT-HEX 3/8-16X BRACKET-GRSBX LATCH LOCKNUT-NYLON M A BOLT-M X A CABLE CLIP-INSULATED /4-20X3/8 LG SP SCREW 2 * NOT ILLUSTRATED FOR BRAKE ASSEMBLY BREAKDOWN SEE FIG 16 27

5 FRONT PANEL & PUSH ARMS FIGURE 3 ZT

6 ZT FRONT PANEL & PUSH ARMS FIGURE 3 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY WLDMT-RCVR PUSHARM HAIRPIN COTTER LOCKNUT-NYL 1/ BEARING-NYL FLNGD SHAFT-CRADLE PIVOT BOLT-HEX 1/2-13X2-3/ BEARING-.75ID BRZ BLT-HEX 3/8-16X3/ NUT-WLF 3/ WLDMT-TRCTN SHAFT LH GRIP,.75ID X HANDLE-TRCTN CNTRL LH HANDLE-TRCTN CNTRL RH WLDMT-TRCTN CNTRL LH WLDMT-TRCTN CNTRL RH WLDMT-TRCTN SHAFT RH EXTENSION-ROD END LOCKNUT-NYL 3/ BOLT-HEX 3/8-16X BRKT-REVERSE RTN LH BRKT-REVERSE RTN RH BRKT-NEUTRAL SWITCH BLT-HEX 5/16-18X3/ LOCKNUT-NYLON 5/ ROLL PIN-5/16X1-1/ BLT-HEX 5/16-24X WSHR.328X.75X14 GA BRG, FLGD PLASTIC SPRING-COMPRESSION LOCKNUT NYLON 5/ NUT-HEX 5/ DAMPER-CONTROL N CLEVIS YOKE, 5/16 PLATE PIN, CLEVIS 5/16X SCR-SLT HH 10-24X1/ NUT-HEX #10-24 KEPS BLT-HEX 1/4-20X1-1/ WSHR-.256ID X.62OD LEVER-SWITCH PLATE-CHOKE MOUNT BEARING-BALL GUIDE-DECK CHUTE BOLT-TDFM 3/8-16X1/ WASH.21/64X19/ BLT-HEX 5/16-18X1-1/ /4-20X3/8 LG SP SCR SPRING-STEER TILT BLT-HEX 5/16-18X1-1/ NUT-HEX 3/ SWITCH DBL POLE TURNBUCKLE TURNBUCKLE ROD END BALL JOINT RH CONTROL-CHOKE S-FRAME W/LBLS BOB-CAT /64 X 1 X 11GA WASHER NUT-WLF 5/ BOLT-HEX 5/16-18X A CABLE CLIP 3/4 W/INSTN SPACER-PIVOT LOCKNUT-NYLON 1/

7 PUMPS & CONTROL PANEL FIGURE 4 ZT

8 ZT 100 PUMPS & CONTROL PANEL FIGURE 4 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY BATTERY BRKT-BATTERY HLDDWN BOLT-BATTERY HOOK LOCKNUT-NYLON 5/ BOOT,BAT TERM POS SPACER 9.92X12.7X PULLEY-PUMP BOLT-HEX 3/8-16X1-1/ LOCKNUT-NYLON 3/ WASHER KEY 5MM SQ X 20MM LONG SCREW-SET 5/16-18x5/ WASHER-CONICAL SPRING BOLT, 1/4-20X2 HEX BLT-MET M6-1X LOCKNUT-NYLON 1/ S-CONTROL PANEL WRAPPER-CONTROL PNL CONTROL-THROTTLE SCR-SLT HH 10-24X1/ NUT-HEX #10-24 KEPS SWITCH, CLUTCH SWITCH-RETAINER N HOUR METER ASSEMBLY WSHR.328X.75X14 GA WSHR-.625IDX1.12ODX BLT-HEX 3/8-16X WLDMT-PUMPARM LH WLDMT-PUMPARM RH SPRING-TENSION WLDMT-IDLER PUMP 1 (INCLUDES ITEM 70) PULLEY-IDLER PUMP BLT-HEX 3/8-16X1-3/ X.625/.628X10 GA. WSH SH BLT.5X1.5X3/ BLT-SHLDR 3/8-16X TURNBUCKLE WLDMT-IDLER ARM PTO 1 (INCLUDES ITEM 70) ROD END BALL JOINT LH PUMP-HYDRO BDP-10A WLDMT-GEARBOX REAR GEARBOX-1:1 1 (SERVICE PARTS FOR GEAR BOX) SEAL-GEARBOX SCREW-SOC 5/16-18X1-1/4 8 (NOT ILLUSTRATED) PULLEY-PUMP DBL DECK PULLEY-BLOWER DRIVE PULLEY-GEARBOX /4X1/4X1 SQ END KEY SWITCH-IGNITION W/GR KEY-IGNITION 1 (NOT ILLUSTRATED) BLT-HEX 3/8-16X3/ SET SCREW 5/16-18X5/ /4-20X3/8 LG SP SCREW SCREW HS STAP #10X3/ SPRING-COMPRESSION A CABLE CLIP 3/4 W/INSTN BLT-HEX 5/16-18X1-1/ BLT-TDFM 3/8-16X1/ WSHR.391X1.110X16 GA BLT-HEX 5/16-18X3/ NUT-WLF 3/ SWITCH-N.C A BRONZE BUSHING PLATE-GRASSBOX SW WLDMT-BOX SWITCH BRKT BLT-TDFM 10-32X1/2 TORX PUMP-HYDRO BDP-10A BOLT 3/8-16x IDLER, 5 OD FLANGED N ZERK WSHR.383/.393X.88X7GA NUT-HEX 5/ TURNBUCKLE SPRING, EXTENSION SCR-SLT HH 10-24X3/ NUT-HEX 5/16-24 LH 2 31

9 BLOWER & FUEL TANK FIGURE 5 ZT

10 ZT BLOWER & FUEL TANK FIGURE 5 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY WLDMT-IDLER BLOWER 1 (INCLUDES ITEM 2) A BEARING BUSHING LOCKNUT-NYLON 3/ PULLEY-IDLER PUMP WSHR.391X1.110X16 GA BLT-HEX 3/8-16X1-3/ WLDMT-PLATE PUMP N ZERK 90 DEGREE SPRING-TENSION PULLEY-BLOWER SPRING WASHER.67 ID /4X1/4X1 SQ END KEY BLT-HEX 5/8-18X HOUSING-BEARING BEARING-SPINDLE SLD SHAFT-BLOWER BOLT-HEX 3/8-16X3/ TANK-FUEL CAP-FUEL TANK E-RING SCREEN-OIL COOLER COOLER-OIL BOLT-HEX 1/4-20X1/ BRKT-OIL COOLER SUPPORT-FUEL TANK S-CHUTE GRASSBOX BLT-CRG 3/8-16X WLDMT-BLOWER 1 USE BLOWER ASSEMBLY KIT (INCLUDES ITEMS 10-16,28,29,33 & 37) CLAMP-DOC TUBE BLT-HEX 1/4-20X3/ BLT-MET M8-1.25X A CABLE CLIP 3/ A SPINDLE SHIELD LOCKWASHER 1/ WASHER BLT-HEX 1/4-20X HOSE-SUPPORT 5/ LOCKNUT-NYL 1/ S-HOSE.25X.5X17" N HOSE CLAMP BLT-CRG 5/16-18X BLT-TDFM 5/16-18X1-1/ CLAMP-HOSE TWISTED WSHR-.256ID X.62OD LOCKWSHR-HELICAL 3/ S-DOC TUBE W/DECAL NUT-HEX 3/ RING-BLOWER WEAR GAUGE-REMOTE FUEL GROMMET-GAUGE WLDMT-FAN BLOWER-INLET PLATE-BACKING PLATE-BACKING NTCHD BLT-CRG 3/8-16X3/ WSHR.890X1.375X18GA LOCKNUT-NYL M BOLT-HEX 3/8-16X NUT-WLF 3/ WASHER.328X.75X14 GA 1 33

11 BELTS FIGURE 6 ZT

12 ZT 100 BELTS FIGURE 6 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY BELT-PUMP BELT-ENGINE PUMP BELT-PTO BELT-BLOWER 1 35

13 BUMPER & GRASSBOX FRAME FIGURE 7 ZT

14 ZT 100 BUMPER & GRASSBOX FRAME FIGURE 7 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY BLT-HEX 5/8-11X4-1/ LOCKNUT-NYLON 5/ ROLLER, WLDMT-BUMPER BLT-HEX 3/8-16X LOCKNUT-NYLON 3/ BRACE-FRAME PLATE-CYLINDER MTG BLT-HEX 5/16-18X1-1/ LOCKNUT-NYLON 5/ CYLINDER-GAS PIN, CLEVIS 5/16X HAIRPIN COTTER PIN-CLEVIS 5/16X SPACER-11.13X8.18X BRKT-GRASSBOX RH BRKT-GRASSBOX LH BLT-HEX 3/8-16X1-1/ WASHER, 25/64X1X PIN, CLEVIS 3/8X SPACER GRASSBOX-DEFLECTOR /4-20X3/8 LG SP SCREW WLDMT-FRAME GRSBX INSULATION-GRASSBOX BUMPER NUT-WLF 1/ BLT-TDFM 5/16-18X3/ WASHER BRACE-FRAME BLT-HEX 3/8-16X1-1/ BLT-HEX 3/8-16X1-3/4 1 37

15 HEAVY DUTY AIR CLEANER FIGURE 8 ZT

16 ZT 100 HEAVY DUTY AIR CLEANER FIGURE 8 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY BUMPER-AIR CLNR UPPER BUMPER-AIR CLNR LOWER BRACE-FRAME BRACKET-A/C MOUNTING CLAMP-AIR CLEANER HOSE-AIR BOLT-HEX 3/8-16X LOCKNUT-NYLON 3/ BLT-HEX 5/16-18X1-1/ WASHER BLT-HEX 3/8-16X1-3/ WASHER, 25/64X1X LOCKNUT-NYLON 5/ BLT-HEX 3/8-16X1-1/ A BOLT-M X LOCKNUT-NYLON M CLAMP-HOSE SAE AIR CLEANER 1 (INCLUDES AIR CLEANER ELEMENT) ELEMENT ELBOW 1 (AVAILABLE THRU KOHLER) PRECLEANER-AIR FILTER HOSE-AIR INTAKE COVER, HOSE 1 (NOT ILLUSTRATED) 39

17 GRASSBOX FIGURE 9 ZT

18 ZT GRASSBOX FIGURE 9 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY SCREEN-GRASSBOX CHUTE-GRASSBOX SCREEN-SLIDE A SCREEN-SLIDE B SUPPORT-GRASSBOX BOLT-WLF 1/4-20X3/ BLT-HEX 5/16-18X1-1/ BLT-HEX 5/16-18X /64X1X11GA.WASHER SCR-SLT HH 10-24X3/ BLT-CRG 1/4-20X3/ NUT-HEX #10-24 KEPS GRASSBOX & DEFLECTOR WLDMT-LH DOOR HINGE WLDMT-RH DOOR HINGE DOOR-GRASS BOX WASHER LOCKWSHR-HELICAL 5/ LOCKNUT-NYLON 1/ BLT-HEX 5/16-18X1-1/ BRACE-GRSBX HINGE RH JAMB-GRASSBOX KNOB-KNURLED FEMALE BRACE-GRSBX HINGE LH WINDOW-GRASSBOX SPACER-WINDOW SPRING-EXT W/DAMPING BLOCK BRACKET-RH SPRING BRACKET-LH SPRING 1 (NOT ILLUSTRATED) WELDMENT-LIFT HANDLE BRKT-LIFT OUTER RH BRKT-LIFT INNER BRKT-LIFTOUTER LH BRKT-LIFT STOP BLT-HEX 3/8-16X BLT-HEX SUPPORT-GRASS CHUTE LOCKNUT-NYLON 5/ A TUBING,SPACR PTO T-20N RETAINER-WINDOW U-NUT MTH 5/16 THICK BLT-TDFM 5/16-18X3/ BLT-HEX 5/16-18 X 3/ WSHR-.256IDX.62OD CHANNEL FLEX TRIM BRACKET-DOOR NUT 3/4 NYLOCK 1 41

19 ELECTRICAL FIGURE 10 ZT

20 ZT ELECTRICAL FIGURE 10 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY HARNESS-WIRE 100 KHLR FUSE 20 AMP CABLE-BATTERY 49 RED SWITCH-SEAT, NO COVER-TERMINAL N HOUR METER ASSEMBLY CABLE-BATTERY 45 BLK SWITCH-IGNITION KEY-IGNITION 1 (NOT ILLUSTRATED) MODULE-DELAY SWITCH, CLUTCH SWITCH-RETAINER RELAY BOOT,BAT TERM POS 1 43

21 HYDRAULICS FIGURE 11 ZT

22 ZT HYDRAULICS FIGURE 11 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY WLDMT-RESERVOIR W/LAB FILTER 25 MICRON CAP-RESERVOIR PLUG-MAGNETIC COOLER-OIL 1 ( IS A SERVICEABLE LENGTH OF 55") 11-6A /8 HIGH TEMP HSE 49" B /8 HIGH TEMP HSE 25" C /8 HIGH TEMP HSE 20" D /8 HIGH TEMP HSE 8.5" E /8 HIGH TEMP HSE 8" F /8 HIGH TEMP HSE 2.50" G /8 HIGH TEMP HSE 2.25" WAY CONNECTOR 3/ HOSE-FORMED 3/8 ID FTG, BARB 9/16X3/8 ST MOTOR-WHEEL FTG-STR 10 ORB X 8 JIC CONNECTOR-3/8 STRAIGHT CLAMP-HOSE 5/ ELBOW ADJUSTABLE3/ LOCKNUT-NYLON 1/ PUMP-HYDRO BDP-10A FITTING-BARB 90, ADJ FTG-ST 8 ORB X 8 JIC HOSE-1/ / FTG-9/16-18 ORBX3/8 BARB HOSE-1/ / HOSE-1/ / BOLT-1/4-20 X 2 HEX PUMP-HYDRO BDP-10A

23 SEAT ASSEMBLY FIGURE 12 ZT

24 ZT SEAT ASSEMBLY FIGURE 12 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY SEAT BOLT-WLF 5/16-18X5/ PLATE-SEAT SWITCH-SEAT, NO /4-20X3/8 LG SP SCR PIN-CLEVIS GRVD.38x SNAP RING BRG-NYLINER 3/ A CABLE CLIP-INSULATED 2 47

25 DECALS-GRASSBOX FIGURE 13 ZT

26 ZT DECALS-GRASSBOX FIGURE 13 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY LBL - HYDR OIL FILL LABEL-CONTROL PANEL LABEL-OPER MAN LABEL-PARK BRAKE LABEL, WARN BATTERY LABEL-DANGER LABEL-GRASSBOX, RH ZT LABEL-GRASSBOX, LH ZT LABEL-BOBCAT DIECUT 1 49

27 OPTIONAL FILL INDICATOR : FIGURE 14 ZT

28 ZT OPTIONAL FILL INDICATOR : FIGURE 14 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY PADDLE-FILL INDICATOR RIVET-POP IFI# SWITCH-POLARITY BLOCK-MOTOR ADAPTOR LOCKNUT-NYL 1/ BLT-HEX 1/4-20X BLT-HEX 1/4-20X MOTOR-WIPER HARNESS-FILL INDICATOR SCR-SLT HH 10-24X1/ LOCKWSHR-TTH,EXT,# BRACKET-PADDLE MTG NUT-HEX # BOLT-HEX 5/16-18X WASHER LOCKNUT-NYL 5/ BRACKET-MOTOR MTG ALARM-AUDIBLE CLIP-CABLE INSULATED WASHER A CABLE CLIP 1/ PLATE-PADDLE ADJ RIVET-POP A TIE,CABLE 11-5/8 3 51

29 HYDROGEAR PUMP FIGURE 15 ZT

30 ZT HYDROGEAR PUMP FIGURE PUMP-HYDRO LH ILLUSTRATED AS SHOWN EXCEPT GROUP A IS ROTATED 180 AROUND THE CENTERLINE OF THE PUMP AND THE POSITION OF 42A & 42B ARE REVERSED PUMP-HYDRO RH ILLUSTRATED AS SHOWN EXCEPT GROUP A IS ROTATED 180 AROUND THE CENTERLINE OF THE PUMP. ITEM HYDROGEAR PART NO. TEXTRON PART NO. DESCRIPTION QTY HOUSING KIT END CAP KIT STRAIGHT HEADLESS PIN FLANGE BOLT M X HOUSING O-RING CHARGE PUMP KIT STD GEROTOR ASSEMBLY O-RING SOCKET SCREW M6-1.0 X BYPASS VALVE KIT (BLANK) PUMP SHAFT KIT BALL BEARING 17 X 40 X LIP SEAL 17 x 40 x SPACER RETAINING RING CYLINDER BLOCK KIT BLOCK SPRING BLOCK THRUST WASHER VALVE PLATE SWASH PLATE BALL THRUST BEARING ARM-TRUNNION SLOT GUIDE A SHOCK VALVE KIT (.031") B SHOCK VALVE KIT (BLANK) CHARGE RELIEF VALVE KIT TRUNNION SEAL/RTNR KIT STRAIGHT THREAD PLUG /16 SAE PLUG OVERHAUL SEAL KIT 1 53

31 BRAKE ASSEMBLY FIGURE 16 ZT

32 ZT BRAKE ASSEMBLY FIGURE 16 ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY SERVICE PARTS FOR AND BRAKE ASSEMBLIES BRACKET-MACHINED PAD-CAM SIDE PAD-SUPPORT SPRING-LEVER RETAINER HOUSING CAM LH PIVOT PIN PAD-CARRIER SIDE PAD-SUPPORT PAD-SUPPORT CAM RH 1 55