Champion Series Zero-Turn Riders & Mower Decks

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1 Parts Manual Champion Series Zero-Turn Riders & Mower Decks HP Tractors Mfg. No. Description Champion, HP Zero-Turn Rider Champion, HP Zero-Turn Rider (CE) 0HP Tractors Mfg. No. Description Champion, 0HP Zero-Turn Rider 0 Champion, 0HP Zero-Turn Rider (CE) Mower Decks Mfg. No. Description " Mower Deck " Mower Deck (CE) 0" Mower Deck 0" Mower Deck (CE) Rev. 0/00 TP CH-S

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3 Table Of Contents TRACTOR / MOWER DECK COMPONENTS PAGES Frame Group... Bumper Group... Engine & PTO Group - HP Kohler... Engine & PTO Group - 0HP Briggs & Stratton... Drive Group... Brake Group... Lift Group... Hydraulics Group... Controls Group - Panel... Controls Group - Upper... Controls Group - Lower... Electrical Group... 0 Seat & Kickplate Group... Fuel Tank Group... Wheels & Tires Group... Decals Group - Brand & Model... Decals Group - Safety & Common... 0 " & 0" Mower Deck - Housing, Arbors & Blades Group... " & 0" Mower Deck - Belt & Idler Group... " Mower Deck - Roller Bar Group... 0" Mower Deck - Roller Bar Group... Torque Specification Chart... Inside Back Cover

4 Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI See Wheels & Tires Group - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

5 Frame Group REF NO. PART NO. QTY. DESCRIPTION 000 FRAME, Main Weldment 00 NUT, Hex Nylon Lock, /- 0 WASHER, SAE, / 00 NUT, Hex Nylon Lock, /- 0 O-RING 0 SHOCK ABSORBER 0 VINYL CAP 000 COLLAR, SPLIT, " 0 BUSHING, FLANGE 000 FITTING, Grease 0 CASTER YOKE 0 WASHER, SAE, / 00 CAPSCREW, Hex Head, /- X -/ 0 SPACER,. X. X. 0 PIVOT FRAME WELDMENT 00 CAPSCREW, Hex Head, /- X / 0 NUT, Hex Flange Whiz Lock, /- 00 CAPSCREW, Hex Head, /- X 0 DECK HANGER WELDMENT 0 00 SCREW, FLAT HEAD SOCKET, /- X / 00 FRICTION PLATE Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

6 Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

7 Bumper Group REF NO. PART NO. QTY. DESCRIPTION 0 TOP BUMPER 0 BUMPER SHIELD 0 WASHER, SAE, / 00 CAPSCREW, Hex Head, /- x / 0 LOWER BUMPER 00 CAPSCREW, Hex Head, /- x 0 NUT, Hex Flange Whiz Lock, /- Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

8 Engine & PTO Group - HP Kohler NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 See Pump Drive Group - Champion - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

9 Engine & PTO Group - HP Kohler REF NO. PART NO. QTY. DESCRIPTION * ENGINE, HP Kohler, Model SV-S Type PS- 0 MUFFLER 0 NUT, Hex Flange Whiz Lock, /- 00 CAPSCREW, Hex Head, /- X / 0 WASHER, SAE, / 0 BRACKET, Muffler Support (ORANGE) 00 NUT, Hex Nylon Lock, /- 00 WASHER, Clutch Anchor, / 0 CLUTCH ANCHOR PAD 000 KEY, / SQ. X -/ 00 CLUTCH, ELECTRIC 0 SPACER,. X. X. 0 CAPSCREW, CRANKSHAFT, / X -/ 00 TIE WRAP 0 CLUTCH ANCHOR (ORANGE) 0 BOLT, M-. X 0 MM 0 LOCKWASHER, / Internal Tooth 00 CAPSCREW, Hex Head, /- X Footnotes * See your local Kohler engine dealer for service parts. - Champion - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

10 Engine & PTO Group - 0HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 See Pump Drive Group - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

11 Engine & PTO Group - 0HP Briggs & Stratton REF NO. PART NO. QTY. DESCRIPTION * ENGINE, 0HP Briggs & Stratton, Model Type 00-E 0 MUFFLER 0 NUT, Hex Flange Whiz Lock, /- 00 CAPSCREW, Hex Head, /- X / 0 WASHER, SAE, / 0 BRACKET, Muffler Support (ORANGE) 00 NUT, Hex Nylon Lock, /- 00 WASHER, CLUTCH ANCHOR, / 0 CLUTCH ANCHOR PAD 000 KEY, / SQ. X -/ 00 CLUTCH, ELECTRIC 0 SPACER,. X. X. 0 CAPSCREW, CRANKSHAFT, / X -/ 00 TIE WRAP 0 CLUTCH ANCHOR (ORANGE) 00 CAPSCREW, Hex Head, /- X -/ 0 LOCKWASHER, / Internal Tooth 00 CAPSCREW, Hex Head, /- X Footnotes * See your local Briggs & Stratton engine dealer for service parts. - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

12 Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 A A 0 - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

13 Drive Group REF NO. PART NO. QTY. DESCRIPTION 00 NUT, Hex Nylon Lock, /- 0 SPACER, CRANKSHAFT 0 PULLEY, PUMP DRIVE 000 EYEBOLT ANCHOR 00 NUT, Hex, /- 00 CAPSCREW, Hex Head, /- X 0 J-HOOK 0 SPRING, EXTENSION, SWIVEL END 0 WASHER, FLAT, / 0 PULLEY, Idler, Single Flange 00 CAPSCREW, Hex Head, /- X -/ 0 SPRING ANCHOR PLATE 00 CAPSCREW, Hex Head, /- X -/ 00 CAPSCREW, Hex Head, /- X 0 WASHER, RETAINER 0 SHAFT, Idler PIVOT 0 BUSHING, BRASS 00 PUMP DRIVE IDLER ARM 000 SPACER, Idler PIVOT 0 0 BELT 0 CAPSCREW, Hex Head, M X MM 0 LOCKWASHER, / 000 WASHER, -/ OD X. ID X. THICK 0 PULLEY, PUMP DRIVE 00 SET SCREW, /- X / 0 KEY, MM SQ. X MM 00 CAPSCREW, Hex Head, /- X -/ 000 IDLER PULLEY ASSEMBLY Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

14 Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI000 Unless otherwise specified, RH brake components are identical to the LH side RH Brake Pads Not Shown. - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

15 Brake Group REF NO. PART NO. QTY. DESCRIPTION GRIP 0 BRAKE HANDLE 00 CAPSCREW, Hex Head, /- X 0 WASHER, FLAT, / 0 NUT, Hex Flange Whiz Lock, /- 00 MOUNT, BRAKE HANDLE 00 CAPSCREW, Hex Head, /-0 X -/ 00 NUT, Hex Nylon Lock, /-0 00 CAPSCREW, Hex Head, /- X / 0 NUT, Hex Flange Whiz Lock, /- 0 BEARING, FLANGE 0 BRAKE SHAFT, FRONT 00 NUT, Hex Nylon Lock, /- 0 BRAKE LINKAGE PIVOT 00 NUT, Hex, /- 0 CLEVIS, /- 00 CAPSCREW, Hex Head, /- X 00 CAPSCREW, BUTTON ALLEN HEAD, /- X / 000 ROD 0 00 NUT, Hex, /- 00 PIN, Cotter 0 PIN, Clevis, / X 0 BRAKE SHAFT, REAR 0 COLLAR, SET, / 0 BRAKE LINKAGE PIVOT 00 ROD, BRAKE ADJSUTMENT 00 BRAKE LINK 0 SPRING, Compression 0 WASHER, FLAT, / 0 00 NUT, Hex Nylon Lock, / PIVOT SLEEVE 0 LOCKWASHER, / 0 CAPSCREW, Hex Head, M X MM 0 BRAKE ASSEMBLY, LH 0 BRAKE ASSEMBLY, RH (NOT SHOWN) 00 BRAKE DRUM, BOLT 0 NUT, Hex Flange Whiz Lock, /-0 0 BRACKET, Switch Mount 0 SWITCH, Plunger, Snap In 0 00 CAPSCREW, Hex Head, /-0 X / Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

16 Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI000 Unless otherwise specified, RH brake components are identical to the LH side RH Brake Pads Not Shown. - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

17 Brake Group REF NO. PART NO. QTY. DESCRIPTION 00 CAPSCREW, Hex Head, Taptite Flange Lock, /- X Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

18 Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 Not Shown Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

19 Lift Group REF NO. PART NO. QTY. DESCRIPTION 0 REVERSING LINK 0 WASHER, /, SAE 00 CAPSCREW, Hex Head, /- X -/ 0 CLEVIS, Plastic, /- 0 PIN, / DIA X " 0 NUT, Hex Flange Whiz Lock, /-0 00 NUT, Hex Nylon Lock, /- 0 BEARING, Flange Bronze, /" 00 PIN, Cotter 00 CAPSCREW, Hex Head, /- X / 00 NUT, Hex Jam, /- 0 NUT, Hex Flange Whiz Lock, /- 0 SPACER 00 HITCH PIN ASSEMBLY, / X.0 (NOT SHOWN) 00 CAPSCREW, Hex Head, /- X -/ 00 DECK HEIGHT PLATE, Inner 0 DECK HEIGHT PLATE,OUTER 00 NUT, Hex Nylon Lock, /- 0 ARM ASSEMBLY, Deck Lift Link 0 0 BRONZE FLANGE BUSHING 00 CAPSCREW, Hex Head, /- X / 0 ADJUSTER, Brake Linkage 000 WASHER, -/ OD X.0 ID 00 CAPSCREW, Hex Head, /- X -/ 0 EYE BOLT, /- 0 SPACER 0 REAR DECK LIFT SHAFT 0 BOLT, Shoulder, /" X /" 0 HANDLE COVER 0 00 PIN, Cotter, / X -/ 0 DECK LOCK 00 WASHER, Spring / 00 SPRING, Extension 0 DECK HEIGHT SHAFT 000 ROD, / 0 HAIRPIN 0 PIN, Clevis, / X -/ 0 SUPPORT BUSHING 0 CLEVIS, / NUT, Hex Jam /-0 Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

20 Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 Not Shown Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 0 TP CH-S

21 Lift Group REF NO. PART NO. QTY. DESCRIPTION 0 DECK HANGER ROD 00 SET COLLAR, /" 00 SET COLLAR, /" 00 DECK STABILIZER 0 ROLLER CONNECTING ROD (" DECK) 0 ROLLER CONNECTING ROD (0" DECK) 0 CLEVIS, /-0 0 RUBBER BUMPER, /-0 0 PIN, Clevis, / X -/ 0 HAIRPIN 0 00 NUT, Hex Jam /-0 00 SPACER,. X.00 X.0 0 SPACER,. X.00 X.00 Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

22 Hydraulics Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 Top Port Bottom Port Top Port 0 Bottom Port - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

23 Hydraulics Group REF NO. PART NO. QTY. DESCRIPTION 0 CAP 0 HYDRAULIC TANK 0 CLAMP, # HOSE 000. HOSE, / X -/" LONG 00 TEE FITTING 0 HOSE ASSEMBLY, " LONG 0 HOSE ASSEMBLY, HI PRESS, -/" 00 HOSE ASSEMBLY, HI PRESS, " 0 FITTING, ADAPTER 00 WHEEL MOTOR 0 FITTING, 0 DEG. O-RING 0 HOSE ASSEMBLY, -/" LONG 00 FITTING, DEG. 0-RING 00 HYDRAULIC PUMP, LH 0 FITTING, ADAPTER FILTER 00 FILTER HEAD 000 HOSE ASSEMBLY, -/" LONG 0 FITTING, TEE HOSE ASSEMBLY, -/" LONG 00 HYDRAULIC PUMP, RH 000 HOSE ASSEMBLY, " LONG 00 KEY 00 NUT, CASTLE 00 PIN, Cotter, / X -/ Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

24 Controls Group - Panel NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

25 Controls Group - Panel REF NO. PART NO. QTY. DESCRIPTION 0 DUAL CHOKE/THROTTLE LEVER (Kohler) 0 DUAL CHOKE/THROTTLE LEVER (Briggs) 00 SWITCH, IGNITION, (Includes Ref -) 0 KEY, Ignition Molded (Set of ) 00 COVER 0 PLASTIC NUT HOUR METER, DIGITAL (Includes Retaining Ring) 0 SWITCH, PTO 0 CONTROL PANEL 0 RING, SWITCH RETAINER Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

26 Controls Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI XX XX XX XX XX 0 XX - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

27 Controls Group - Upper REF NO. PART NO. QTY. DESCRIPTION 00 FOAM GRIP 00 MOTION CONTROL LEVER - RH 000 CONTROL LEVER BASE 00 NEUTRAL LOCK PLATE COVER, RH 0 SPACER 00 CAPSCREW, Hex Head, /-0 X / 0 WASHER, SAE, / 00 FAN SHIELD 00 NUT, Hex Nylon Lock, /- 00 MOTION CONTROL LEVER - LH 0 WASHER, FLAT, / 0 LOCKWASHER, / 00 CAPSCREW, Hex Head, /- X 0 NEUTRAL LOCK PLATE COVER, LH 0 WELD, CONTROL SHAFT LH 00 CAPSCREW, Hex Head, Taptite Flange Lock, /- X 00 NUT, Hex, #- 00 SWITCH, NO/NC 00 CAPSCREW, Hex Head, /- X / 0 0 SCREW, #- 0 WELD, PLATE, NEUTRAL 0 NUT, Hex Flange Whiz Lock, /- 00 CAPSCREW, Hex Head, Taptite Flange Lock, /- X -/ 0 SPACER 0 NUT, Hex Flange Whiz Lock, /- 00 CAPSCREW, /- X 0 BRONZE BEARING 0 WELD, CONTROL SHAFT RH 00 CAPSCREW, Hex Head, /- X / 0 0 FLANGE BEARING 0 CAPSCREW, SOCKET HEAD, /- X / 0 BODY CLIP, /-0 Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

28 Controls Group - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 RH side shown. LH side components are identical. See Motion Control Group - Upper See Hydraulic Group - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

29 Controls Group - Lower REF NO. PART NO. QTY. DESCRIPTION 00 NUT, Hex Nylon Lock, /- 0 BALL JOINT, /-, LH 0 WASHER, SAE, / 00 CAPSCREW, Hex Head, /- X -/ 0 NUT, Hex, /-, LH 0 SPRING CONTROL ROD 000 COLLAR, SET, / 0 SLIDER ROD ASSEMBLY 00 SPRING 00 NUT, Hex Nylon Lock, /- 00 NUT, Hex, /- 00 CAPSCREW, Hex Head, /- X -/ 0 CAPSCREW, Hex Head, M-. X MM 0 NUT, Hex Nylon Lock, M-. 0 NUT, Hex Flange Whiz Lock, M-. 0 DAMPENER 0 BALL JOINT, /- Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

30 Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 UNDER CONTROL PANEL RH Control Lever Switch (See Motion Control Group for Mounting Hardware) UNDER ENGINE DECK To Electric Clutch To Fuel Shut-Off To Engine Magneto To Charge Circuit To Engine Starter UNDER SEAT DECK Seat Switch (NC) To Chassis Ground Bolt Brake Switches LH Control Lever Switch (See Motion Control Group for Mounting Hardware) To Chassis Ground Bolt 0 To Engine Ground UNDER KICKPLATE To Chassis Ground Bolt - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 0 TP CH-S

31 Electrical Group REF NO. PART NO. QTY. DESCRIPTION 00 SWITCH, Ignition, (Includes Ref -) 0 KEY, Ignition Molded (Set of ) 00 COVER 0 PLASTIC NUT HOUR METER, Digital (Includes Retaining Ring) 0 SWITCH, PTO 00 MAIN HARNESS ASSEMBLY 0 CABLE, # X " Long, Ring Terminal SWITCH, Seat, Gray, NC 0 CAPSCREW, Hex Washer Head Plastite, / X / 0 RIVET, Plastic, Push In 0 CIRCUIT BREAKER, 0A 0 WIRE ASSEMBLY, Circuit Breaker 0 NUT, Hex Jam, /- 0 WASHER, Light Lock, / SOLENOID 00 CAPSCREW, Hex Head, /-0 X / 0 NUT, Hex Flange Whiz Lock, /-0 00 CABLE, # X " Long, Ring Terminal 0 0 CABLE, # X " Long, Ring Terminal 00 BATTERY, Volt 0 CABLE, # X 0" Long, Ring Terminal 0 STRAP, Battery, Long, Rubber 00 SWITCH, Plunger, NO/NC 0 SWITCH, Plunger, NO/NC, Snap In Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

32 Seat & Kickplate Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

33 Seat & Kickplate Group REF NO. PART NO. QTY. DESCRIPTION 00 SEAT 00 SEAT STOP ROD 0 PLATE, SEAT SLIDER 0 SEAT MOUNT 0 BOLT, Shoulder / X / 0 WASHER, USS, / 0 KNOB 000 COLLAR, SET, / 00 NUT, Hex Nylon Lock, /- 0 BRAKE COVER PLATE 00 CAPSCREW, Hex Head, /- X 0 WASHER, SAE, / 00 NUT, Hex Nylon Lock, /- 0 WASHER, SAE, / SPRING, Compression WASHER, SPRING, / X -/ 0 BUMPER 0 NUT, Hex Flange Whiz Lock, /-0 0 SPRING, Compression 0 BOLT, Carriage, /- X 00 CAPSCREW, Hex Head, /- X 00 BODY CLIP, /- 00 FLOOR PLATE 00 CAPSCREW, Hex Head, /- X / 0 SAFETY WALK 0 SAFETY WALK Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

34 Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 See Control Panel Group 0 - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

35 Fuel Tank Group REF NO. PART NO. QTY. DESCRIPTION 00 NUT, Hex Nylon Lock, /- 0 0 WASHER, SAE, / 0 CAP 0 HYDRAULIC TANK 0 CAPSCREW, BUTTON ALLEN HEAD, /-0 x / 0 BRACKET, Rear Support 0 NUT, Hex Flange Whiz Lock, /- 00 CAPSCREW, Hex Head, /- X 0 REAR TANK SUPPORT PLATE 00 0 CAPSCREW, Hex Head, /- X / 00 CAPSCREW, Hex Head, /- X / 0 FUEL CAP 0 FUEL TANK ASSEMBLY, LH * 00 ELBOW FITTING * 0 GROMMET * 000 HOSE, 0" * 00 HOSE CLAMP * 00 SCREEN FITTING 0 FUEL GAUGE 0 GROMMET 00 TANK BADGE 0 CAPSCREW, BUTTON ALLEN HEAD, #- X / 0 LOCKWASHER, / 00 MOUNT, FUEL TANK, LH 0 00 MOUNT, FUEL TANK, RH 0 FUEL TANK, RH Footnotes * Fuel Tank replacement part. - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

36 Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 Front Wheels Rear Wheels - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

37 Wheels & Tires Group REF NO. PART NO. QTY. DESCRIPTION 0S WHEEL & TIRE ASSEMBLY, X.0 -, COMPLETE (INCLUDES REF NO. - ) 0 TIRE, FRONT, X.0-0S WHEEL ASSEMBLY, COMPLETE (INCLUDES REF NO. & ) VALVE STEM & CAP ASSEMBLY 0 BEARING, ROLLER ( PER TIRE) 0 BEARING RETAINER ( PER TIRE) 0 AXLE, FRONT CASTER 00 CAPSCREW, Hex Head, /- X -/ 00 NUT, Hex Nylon Lock, /- 00 WHEEL & TIRE ASSEMBLY, 0 X.0 -, COMPLETE (INCLUDES REF NO., & ) 00 TIRE, REAR, 0 X.0 X 00 WHEEL ASSEMBLY, FOR 0 X.0 X TIRE 000 LUG NUT, /-0 Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

38 Decals Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

39 Decals Group - Brand & Model REF NO. PART NO. QTY. DESCRIPTION DECAL, Simplicity, Silver & Blue, w/icon 0 DECAL, Stripe, LH 0 DECAL, Stripe, RH Footnotes - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

40 Decals Group - Safety & Common NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 0 TP CH-S

41 Decals Group - Safety & Common REF NO. PART NO. QTY. DESCRIPTION DECAL, Motion Control, RH 00 DECAL, Belt and Blade DECAL, Ignition Switch Symbol, White/Black 0 DECAL, Transmission Release, Free Wheel DECAL, Touch Up Paint DECAL, Motion Control, LH DECAL, Danger * DECAL, I.D. Plate DECAL, Warning DECAL, Parking Brake DECAL, Danger Do Not Put Hands/Feet in Mower * DECAL, OPEI Certified DECAL, " 0 DECAL, 0" DECAL, Danger Do Not Operate Without Deflector Footnotes * Not a service part. - Champion - Champion - Champion 0 - Champion Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

42 " & 0" Mower Deck - Housing, Arbors & Blades Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 Torque nuts to 0-0 ft. lbs. (- Nm) Apply gasket former to this surface if foam gasket is not used. Fill arbors with multipurpose grease after gasket former has cured. 0 Torque arbor capscrews to - ft. lbs. (- Nm) 0 Torque screws to - ft. lbs. (- Nm) - " Mower - " Mower - 0" Mower - 0" Mower Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

43 " & 0" Mower Deck - Housing, Arbors & Blades Group REF NO. PART NO. QTY. DESCRIPTION NUT, Hex Flange, /- WASHER, BELLEVILLED, / PULLEY HUB COVER, ARBOR HOUSING 0 BEARING, BALL, / X -/ X / SPACER, / X / X / SPACER, / X / X -/ BEARING, BALL, / X -/ X / SEAL, FOAM ARBOR HOUSING ASSEMBLY (INCLUDES REF. NO. ) FITTING, Grease CAPSCREW, Hex Head Taptite, /- X / 0 COVER, ARBOR, LH 00 BODY CLIP, /- WASHER, /, BLACK SHAFT, ARBOR SHIELD, GRASS, LOWER 0 BLADE, MOWER, -/ (FOR " DECKS) BLADE, MOWER, -/ (FOR 0" DECKS) 0 0 WASHER, Hex, / X WASHER, SPRING, /, BLACK CAPSCREW, Hex Head, /- X -/ 0 MOWER HOUSING ASSEMBLY, " MOWER 0 MOWER HOUSING ASSEMBLY, 0" MOWER BOLT, Carriage, /-0 X / PLUG, HOLE 0 COVER, ARBOR, RH 0 NUT, Push 0 WASHER, /, BLACK CLAMP 0 WASHER, /, BLACK 00 SPRING VINYL CAP LOCKWASHER, / NUT, Hex, /-0 0 ROD, DEFLECTOR, FRONT DEFLECTOR, PLASTIC Footnotes - " Mower - " Mower - 0" Mower - 0" Mower Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

44 " & 0" Mower Deck - Belt & Idler Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 Engine Pulley Arbor Drive Pulley Stationary Idler Pulley Stationary Idler Pulley Movable Idler Pulley Arbor Drive Pulley Arbor Drive Pulley A A 0 - " Mower - " Mower - 0" Mower - 0" Mower Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

45 " & 0" Mower Deck - Belt & Idler Group REF NO. PART NO. QTY. DESCRIPTION BELT, (FOR " DECKS) BELT, (FOR 0" DECKS) 00 NUT, Hex Nylon Lock, /- 0 WASHER, FLAT, / PULLEY, Idler BUSHING, / X / X /, POWDER METAL 000 FITTING, Grease SPACER 0 WASHER, Retaining 0 SPACER, / X X / 0 IDLER ARM 00 CAPSCREW, Hex Head, /- X -/ 0 GRIP, FOAM SPRING 0 SPRING ANCHOR 00 NUT, Hex Nylon Lock, /- 00 SPACER, / X X / 00 CAPSCREW, Hex Head, /- X -/ WASHER 00 CAPSCREW, Hex Head, Taptite Flange Lock, /- X -/ SPACER 00 CAPSCREW, Hex Head, /- X -/ Footnotes - " Mower - " Mower - 0" Mower - 0" Mower Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

46 " Mower Deck - Roller Bar Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI00 Insert Must Face Out GREASE GREASE Insert Must Face Out - " Mower - " Mower Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

47 " Mower Deck - Roller Bar Group REF NO. PART NO. QTY. DESCRIPTION 0 SHAFT, ROLLER, " 0 NUT, ADJUSTER 0 NUT, Hex Aluminum Insert Lock, /- 0 SLIDE WASHER, PLAIN, / BOLT, Shoulder, /- WASHER,. ID X. OD X., BLACK 0 SPACER, / X / X /, STEEL, BLACK ROLLER, ROUNDED 00 NUT, Push ROLLER BAR, ROLLER BOLT, Carriage, /- X -/ CAPSCREW, Hex Head Taptite, /- X / STRAP 0 SHAFT, DECK LIFT, " SHORT BLOWOUT BAFFLE 0 BOLT, Carriage, /- X 0 BOLT, Carriage, /- X / 0 0 WASHER, /, PLAIN, SAE 00 NUT, /-, Hex, Nylon Lock BOLT, REAR WHEEL 00 CAPSCREW, Hex Head,/- X 00 WASHER 0 GAUGE WHEEL 00 BRACKET, Gauge Wheel, LH 0 NUT, FLANGE, SIDELOCK, /- 00 BRACKET, Gauge Wheel, RH Footnotes - " Mower - " Mower Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

48 0" Mower Deck - Roller Bar Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. FI000 GREASE Insert Must Face Out GREASE Insert Must Face Out " Mower - 0" Mower Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

49 0" Mower Deck - Roller Bar Group REF NO. PART NO. QTY. DESCRIPTION 0 SHAFT, ROLLER, 0" 0 NUT, ADJUSTER 0 NUT, Hex Aluminum Insert Lock, /- 0 SLIDE WASHER, PLAIN, / BOLT, Shoulder, /- WASHER,. ID X. OD X., BLACK SPACER-0. ID X 0.OD X. LG SPLIT BLK ROLLER, Rounded 00 NUT, Push ROLLER BAR, Roller BOLT, Carriage, /- X -/ CAPSCREW, Hex Head Taptite, /- X / STRAP 0 SHAFT, Deck Lift, 0" BAFFLE, Short Blowout 0 BOLT, Carriage, /- X 00 CAPSCREW, Hex Head,/- X 0 0 WASHER, /, PLAIN, SAE 00 NUT, /-, Hex, Nylon Lock BOLT, Rear Wheel 00 WASHER 0 WHEEL, Gauge 00 BRACKET, Gauge Wheel, LH 0 NUT, Flange, Sidelock, /- 00 BRACKET, Gauge Wheel, RH 0 BOLT, Carriage, /- X / Footnotes - 0" Mower - 0" Mower Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP CH-S

50

51 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 0%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as /, this is the Nominal size, meaning the inside diameter is / inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as / - x, this means the Nominal size, or body diameter is / inch; the second number represents the threads per inch ( in this example, and the final number is the body length of the bolt or screw (in this example inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 / / / / / / / / / / / / Screw, / x Body Diameter Body Length Nut, / Inside Diameter Hardware Grade No Marks SAE Grade SAE Grade SAE Grade Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm /-0... /-...0 / /-...0 / / / / / / / /-.0.. / / / / / / , ,000,0.0 NOTES. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use % of grade torques. b. for flange whizlock nuts and screws - use % of grade torques.. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Wrench & Fastener Size Guide / / / / DIA. / DIA. / Bolt or Nut Wrench / / Bolt or Nut Wrench / / Bolt or Nut Wrench / / Bolt or Nut Wrench (Bolt) / Wrench (Nut) / / Bolt or Nut Wrench /

52 MANUFACTURING, INC. 00 N. Spring Street / PO Box Port Washington, WI 0-0 USA Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. Printed In USA.

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