HYDRO DRIVE ZTR 350Z/400Z SERIES 1

Transcription

1 Parts Manual for HYDRO DRIVE ZTR 350Z/400Z SERIES 1 MODEL ZT18441KHC ( ) ZT19441KWV ( ) ZT20501BV ( ) EZT20501BV ( ) 400ZB2450 ( ) McDonough, GA, U.S.A. Briggs & Startton Yard Power Products Group Copyright 2007 Briggs & Startton Corporation Milwaukee, WI USA. All Rights Reserved Revision F, 10/15/2007 Manual No

2

3 Table Of Contents PAGE GROUP 4 Wheel & Tire Group 6 Main Frame & Front Suspension Group 8 Seat & Kickplate Group 10 Seat & Kickplate Group - 24 HP Models 12 Fuel Tank Group 14 Control Group Upper 16 Control Group Lower 18 Drive Group 20 Brake Group 24 Hydraulic Group (270HYD1) 26 Hydraulic Pump SERVICE PARTS - BDP/PG Series 28 Engine & PTO Group - BRIGGS & STRATTON 30 Engine & PTO Group - 24 HP Briggs & Stratton 32 Engine & PTO Group - KAWASAKI 34 Engine & PTO Group - KOHLER 36 Bumper Group 38 Decals Group - Brand & Model 40 Decals Group - Safety & Common 42 Export Decals Group - Safety & Common 44 Lift Group 48 44" & 50" Mower Deck - Belt & Idler Group 50 44" & 50" Mower Deck - Housing, Arbors & Blades Group 54 44" & 50" Mower Deck Roller Group 56 Control Group Panel 58 Electrical Group 60 Wiring Schematic 18hp 62 Wiring Schematic 20hp 64 Wiring Schematic - 24 HP Briggs & Stratton HYDRO DRIVE ZTR SERIES 1 3 Manual No

4 Manual No HYDRO DRIVE ZTR 4 SERIES 1

5 Wheel & Tire Group Item Part No Qty Description Note S 2 WHEEL & TIRE ASSEMBLY, 11 X 4.0-5, COMPLETE (Includes Ref No. 2-6) X1 2 TIRE, FRONT, 11 X S2 2 WHEEL ASSEMBLY, COMPLETE (Includes Ref No. 4 & 5) VALVE STEM & CAP ASSEMBLY BEARING, ROLLER (2 Per Tire) BEARING RETAINER (2 Per Tire) AXLE, FRONT CASTER X52 2 BOLT, 1/2-13 X 6-1/ NUT, HEX NYLON LOCK, 1/ WHEEL & TIRE ASSEMBLY, 20 X , COMPLETE (Includes Ref No. 4, 11 & 12) X1 2 TIRE, REAR, 20 X 8.0 X X2 2 WHEEL ASSEMBLY, FOR 20 X 8.0 X 10 TIRE LUG NUT, 1/ WASHER, SAE, 1/2 Footnotes: HYDRO DRIVE ZTR SERIES 1 5 Manual No

6 Main Frame & Front Suspension Group Manual No HYDRO DRIVE ZTR 6 SERIES 1

7 Main Frame & Front Suspension Group Item Part No Qty Description Note NUT 5/16-18 HEX NYLON LOCK X56 1 3/4-16 X 7 GD 8 BOLT TZ WASHER, 3/4 SAE NUT, 3/4-16 HEX NYLON LOCK SCREW 5/16-18 X 1 FLAT HD SC GREASE FITTING, 1/4-28 STR PIVOT BEARING,1.00 X OD X SPACER,.75 X 1.00 X SPACER,.75 X 1.50 X CAP, VINYL X 1-1/ PLATE, FRICTION REDUCER BUSHING, FLANGE COLLAR, 1 SPLIT D 2 WELD, CASTER YOKE D 1 WELD, PIVOTING FRONT END D 1 WELD, MAIN FRAME, SNAPPER ZT BEARING, PIVOT, 1.00 X 1.25 X NUT, 5/16-18 HEX NYLOCK FLANGE D 2 PLATE, DECK STOP - SNAPPER RED WASHER, 5/16" SAE X6 4 BOLT, 5/16-18 X 3/4" GD D 1 WELD, MAIN FRAME, SNAPPER 400Z (24 HP Models Only) Footnotes: HYDRO DRIVE ZTR SERIES 1 7 Manual No

8 Seat & Kickplate Group Manual No HYDRO DRIVE ZTR 8 SERIES 1

9 Seat & Kickplate Group Item Part No Qty Description Note SPRING, SEAT SUPPORT NUT, 3/8-16 HEX NYLOCK FLANGE X8 6 BOLT, 3/8-16 X 1 GD NUT, 5/16-18 HEX NYLOCK FLANGE X8 6 BOLT, 5/16-18 X 1 GD WASHER, 5/16 GD.9 FLAT NUT, 5/16-18 HEX NYLON LOCK X40 1 BOLT, 3/8-16 X 5 GD WASHER 3/8 SAE X32 1 BOLT, 3/8-16 X 4 GD D 1 WELD, SEAT PLATE - RED SEAT D 1 MOUNT, OIL FILTER SAFETY WALK, FLOOR REST SAFETY WALK, FLOOR PLATE D 1 PLATE, FLOOR DETAIL Footnotes: HYDRO DRIVE ZTR SERIES 1 9 Manual No

10 Seat & Kickplate Group - 24 HP Models Manual No HYDRO DRIVE ZTR 10 SERIES 1

11 Seat & Kickplate Group - 24 HP Models Item Part No Qty Description Note D 1 MOUNT, OIL FILTER- RED X8 8 BOLT, 5/16-18 X 1 GD 5 YZ WASHER, 5/16 GD. 9 FLAT NUT, 5/16-18 HEX NYLOCK FLANGE SPRING, SEAT SUPPORT WASHER, 3/8 SAE SAFETY WALK, FLOOR PLATE, X SAFETY WALK, FLOOR REST, X SEAT, XB-180, NO LOGO, BLACK NUT, 5/16-18 HEX NYLON LOCK NUT, 3/8-16 HEX NYLOCK FLANGE D 1 WELD, SEAT PLATE - RED D 1 PLATE, FLOOR, CONSUMER Z - RED D 1 PLATE, FLOOR, FRONT, CONS Z - RED MOUNT, VIBRATION, 30 DURO MOUNT, VIBRATION, RUBBER BOLT, 3/8-16 X 5/8, SERRATED UNDER HEAD X28 2 BOLT, 3/8-16 X 3-1/2 GD5 YZ WASHER,.34 X 1.25 X 10 GA NUT, 3/8-18 HEX SERRATED FLANGE D 1 PLATE, SUPPORT, FRONT FLOOR - RED WASHER, 5/16 SAE X6 1 BOLT, 5/16-18 X 3/4 GDS WASHER, 3/8" ID, INTERNAL TOOTH ARM REST, SET OF TWO (SV) SPRING, SEAT ADJUSTMENT (SV) X1 1 KIT, SEAT RAILS. COMPLETE (SV) Footnotes: HYDRO DRIVE ZTR SERIES 1 11 Manual No

12 Fuel Tank Group Manual No HYDRO DRIVE ZTR 12 SERIES 1

13 Fuel Tank Group Item Part No Qty Description Note X6 16 BOLT, 5/16-18 X 3/4 GRD WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE X4 2 SCREW, ALLEN HEAD, 1/4-20X1/ SCREW, Allen Head, #10-24 x 3/ WASHER, 5/16 LOCK X8 4 BOLT, 5/16-18 X 1 GD FUEL TANK ASSEMBLY (Includes Ref ) D 2 PLATE, FUEL TANK BADGE - RED D 1 BRACKET, REAR SUPPORT - RH - RED D 1 BRACKET, REAR SUPPORT - LH - RED CAP, FUEL TANK, 3-1/2 NECK TANK, FUEL - RH D 1 PLATE, SUPPORT, REAR TANK - RED TANK, 2QT HYDRAULIC CAP, HYDRAULIC RESERVOIR ELBOW FITTING Not Shown GROMMET Not Shown X20 1 HOSE, 20 Not Shown HOSE CLAMP Not Shown SCREEN FITTING Not Shown FUEL GAUGE Not Shown X1 1 GROMMET Not Shown WASHER, GR. 9 FLAT ASSM, FUEL HOSE Not Shown (Includes Ref ) CLAMP, HOSE, RED X20 1 HOSE, 1/4" FUEL LINE, 20" LONG Footnotes: HYDRO DRIVE ZTR SERIES 1 13 Manual No

14 Control Group Upper Manual No HYDRO DRIVE ZTR 14 SERIES 1

15 Control Group Upper Item Part No Qty Description Note BEARING, BRONZE FLANGE, 3/ BEARING, FLANGE X14 4 BOLT, 3/8-16 X 1-3/4 GD NUT, 3/8-16 HEX NYLOCK FLANGE X X.5 SCREW NUT, HEX, # X8 2 BOLT, 3/8-16 X 1 GD NUT, 3/8-16 HEX NYLON LOCK /8-16 x 1-1/4 SOCKET HD CAPSCR X16 2 BOLT, 5/16-18 X 2 GD 5 TFL NUT, 5/16-18 HEX LG SERR FLG X14 2 BOLT, 5/16-18 X 1.75 GD 5 TFL X20 8 BOLT, 5/16-18 X 2-1/2 GD WASHER, 5/16 SAE NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 LOCK X8 4 BOLT, 5/16-18 X 1 GD D 1 WELD, CONTROL SHAFT- RH D 1 WELD, CONTROL SHAFT- LH GRIP, FOAM, 3/4 ID, 16 LONG MOUNT, CONTROL ARM D 1 WELD, HANDLE MOTION CONTROL-LH D 1 WELD, HANDLE MOTION CONTROL-RH SPACER,.63 X.39 X D 2 WELD, NEUTRAL PLATE SWITCH, PLUNGER, N.O. / N.C. Footnotes: HYDRO DRIVE ZTR SERIES 1 15 Manual No

16 Control Group Lower Manual No HYDRO DRIVE ZTR 16 SERIES 1

17 Control Group Lower Item Part No Qty Description Note COLLAR, 3/8 SET X8 2 PIN, CLEVIS, 3/8 X PIN, HAIR,.0585 X 1-1/ SPRING, CONTROL ROD BUSHING, FLANGE 3/8ID X 7/8 LONG NUT 5/16-18 HEX NYLON LOCK X10 2 BOLT, 5/16-18 X 1-1/4 GD WASHER, 5/16 SAE NUT, HEX 5/ NUT 5/16-24 HEX NYLON LOCK X8 2 BOLT, 5/16-18 X 1 GD NUT, 5/16 HEX LH BOLT, M x 35MM NUT, M Hex Nylon Lock NUT, M Hex Serrated Flange SPRING, COMPRESSION SET COLLAR, 5/ CLEVIS, 3/8-24, PLASTIC ROD, NEUTRAL CONTROL, DAMPENER BALL JOINT, 5/16-24 Female LH BALL JOINT, 5/16-24 Female CONTROL ROD, ADJ. SPRING ROD ASSEMBLY, SLIDER NUT, 3/8-24 HEX Footnotes: HYDRO DRIVE ZTR SERIES 1 17 Manual No

18 Drive Group Manual No HYDRO DRIVE ZTR 18 SERIES 1

19 Drive Group Item Part No Qty Description Note X32 1 BOLT, 3/8-16 X 4 GD WASHER,.41 X 1.75 X X16 1 BOLT, 3/8-16 X 2 GD WASHER 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE X20 1 BOLT, 3/8-16 X 2-1/2 GD X14 1 BOLT, 3/8-16 X 1-3/4 GD WASHER,.265 X 1.50 X.109, YZ WASHER, 1/4 LOCK BOLT, M6-1.0 X 14MM X8 1 BOLT, 3/8-16 X 1 GD NUT, 3/8-16 HEX BELT, DECK DRIVE EYE BOLT, 3/8-16 X 5, 1 EYE PULLEY, IDLER SPACER, HYDRO IDLER PULLEY KEY, 5MM SQ W/ RADIUS BUSHING, BRASS, 1.25 X 1 X SPACER,.39 X 1.00 X D 1 PLATE, ANCHOR, SPRING PULLEY, PUMP DRIVE SPRING, EXTENSION, PULLEY, IDLER, SINGLE FLANGE D 1 WELD, ARM, PUMP DRIVE IDLER D 1 WELD, ANCHOR EYEBOLT PULLEY, Crankshaft X2 4 SET SCREW, 5/16-18 X 1/2 Footnotes: HYDRO DRIVE ZTR SERIES 1 19 Manual No

20 Brake Group Manual No HYDRO DRIVE ZTR 20 SERIES 1

21 Brake Group Item Part No Qty Description Note BEARING, BRONZE FLANGE, 3/ NUT, 3/8-16 HEX NYLOCK FLANGE X6 4 BOLT, 3/8-16 X 3/4 GD NUT, 3/8-16 HEX NUT, 1/4-20 HEX SERR. FLANGE WASHER, 1/4 SAE X5 2 BOLT, 1/4-20 X 5/8 GD D 2 WELD, MOUNT BRAKE LEVER X16 1 BOLT, 3/8-16 X 2 GD 5 TFL CZ X6 1 PIN, COTTER, 1/8" X 3/4" X8 1 PIN, CLEVIS, 3/8 X X8 4 BOLT, 5/16-18 X 1 GD NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 SAE X6 4 BOLT, 3/8-16 X 3/4", ALLEN BUTTON D 1 WELD, SHAFT BRAKE LEVER X12 4 BOLT, 1/4-20 X 1-1/2 GD NUT, 1/4-20 HEX SIDE LOCK NUT, HEX 3/ X16 1 BOLT, 3/8-16 X 2 GD NUT, 3/8-16 HEX LG. SERR FLG BOLT, M6-1.0 X 14MM WASHER, 1/4 LOCK D 1 WELD, SHAFT, REAR BRAKE SWITCH PLUNGER NO/NC SNAP IN D 1 HANDLE, BRAKE LEVER D 3 WELD, PIVOT LINKAGE MOUNT SPACER,.38 X.50 X DRUM, BRAKE, 4-BOLT CLEVIS, 3/8-24 PLASTIC COLLAR, 3/8 SET BRAKE ASSEMBLY, RH (Not Shown) BRAKE ASSEMBLY, LH D 1 BRACKET, SWITCH MOUNT GRIP, BLACK FLEXIBLE SPRING, BRAKE ROD, BRAKE ADJUSTMENT Footnotes: HYDRO DRIVE ZTR SERIES 1 21 Manual No

22 Brake Group Manual No HYDRO DRIVE ZTR 22 SERIES 1

23 Brake Group Item Part No Qty Description Note D 2 LINK, BRAKE LOCK ROD, BRAKE ENGAGEMENT 36 Footnotes: HYDRO DRIVE ZTR SERIES 1 23 Manual No

24 Hydraulic Group (270HYD1) Manual No HYDRO DRIVE ZTR 24 SERIES 1

25 Hydraulic Group (270HYD1) Item Part No Qty Description Note CAP HYDRAULIC TANK CLAMP, #10 HOSE STAINLESS X8P 1 HOSE, 3/8 X 8.50 LONG TEE FITTING X27 1 HOSE, 3/8 X 27 LONG HOSE ASSEMBLY FITTING, ADAPTER WHEEL MOTOR FITTING, 90 DEG. O-RING CLAMP, HOSE HYDRAULIC PUMP, LH (PG1HQQ-DV1X-XXXX) Was FITTING, ADAPTER FILTER FILTER HEAD HOSE, 5/8 X 12.5 LONG FITTING, TEE X7P 3 HOSE, 3/8 X 7.5 LONG HYDRAULIC PUMP, RH (PG1KQQ DV1X-XXXX) Was X1 2 KEY X2 2 NUT, CASTLE X10 2 PIN, COTTER, 1/8 X 1-1/ ADAPTER, 90 DEG, 9/16-5/8 BARB CLAMP, HOSE 7/ X8 8 BOLT, 3/8-16 X 1" GD5 YZ WASHER, 3/8" SPLIT LOCK X10 4 BOLT, 3/8-16 X 1-1/4" GD NUT, 3/8-16 HEX SERRATED FLANGE X6 2 BOLT, 1/4-20 X 3/4" GD5 YZ WASHER, 1/4" SAE WASHER, 1/4" LOCK Footnotes: HYDRO DRIVE ZTR SERIES 1 25 Manual No

26 Hydraulic Pump SERVICE PARTS - BDP/PG Series Manual No HYDRO DRIVE ZTR 26 SERIES 1

27 Hydraulic Pump SERVICE PARTS - BDP/PG Series Item Part No Qty Description Note Housing Kit End Cap Kit (W/ Poppets, Standard Charge) (Includes Ref. Nos. 66) Straight Headless Pin Hex Flange Bolt M X 60mm LG Housing O-Ring Charge Pump Kit (STD) (Includes Ref. Nos. 7 & 8) STD Gerotor Assy (11 cu. In/rev D-Drive) (Not a Serviceable Not a serviceable part. Part) O-Ring (Not a Serviceable Part) Socket Head Screw M6 x mm Lg (STD Charge) Bypass Valve Kit (Blank) Pump Shaft Kit (Blind 15mm Keyway W/ Std Charge) (Includes Ref. Nos. 19) Ball Bearing 17 x 40 x 12 (Not a Serviceable Part) Not a serviceable part Lip Seal 17 x 40 x 7 PTC Spacer Retaining Ring Cylinder Block Kit Block Spring Block Thrust Washer Valve Plate (Steel N-Tec:Black) Swashplate Ball Thrust Bearing Trunnion Arm, Tapered Square Slot Guide Check Valve Kit (0.031 Orifice) Charge Relief Valve Kit (1/4 Plastic Ball & Spring) Trunnion Seal / Retainer Kit Straight Thread Plug /16 SAE Plug (Not a Serviceable Part) Not a serviceable part Overhaul Seal Kit Not Shown Spacer RTN (Not a Serviceable Part) Not a serviceable part Spring, Extension (Not a Serviceable Part) Not a serviceable part Screw, 5/16 x.875 (Patch) (Not a Serviceable Part) Not a serviceable part Washer.34 x.88 x.06 (Not a Serviceable Part) Not a serviceable part Washer, Nylon (Not a Serviceable Part) Not a serviceable part Nut, Hex Lock 5/16-24 UNF (Not a Serviceable Part) Not a serviceable part Spacer (Not a Serviceable Part) Not a serviceable part Kit, RTN, STD (Includes Ref. Nos. 94, 98, 100, 101, 102, 103, 104, 104, 105, 106 & 107) Footnotes: HYDRO DRIVE ZTR SERIES 1 27 Manual No

28 Engine & PTO Group - BRIGGS & STRATTON Manual No HYDRO DRIVE ZTR 28 SERIES 1

29 Engine & PTO Group - BRIGGS & STRATTON Item Part No Qty Description Note * ENGINE, 20HP B&S Model E MUFFLER NUT, HEX NYLOCK FLANGE, 5/ X6 6 BOLT, 5/16-18 X 3/ WASHER, SAE, 5/ D 2 BRACKET, MUFFLER SUPPORT NUT, HEX NYLON LOCK, 5/ WASHER, CLUTCH ANCHOR, 5/ CLUTCH ANCHOR PAD X18 1 KEY, 1/4 SQ. X 2-1/ CLUTCH, ELECTRIC SPACER,.45 X 1.62 X BOLT, CRANKSHAFT, 7/16 X 3-1/ TIE WRAP D 1 CLUTCH ANCHOR X14 4 BOLT, 5/16-18 X 1-3/ WASHER, 5/16 INT TOOTH LOCK X8 3 BOLT, 5/16-18 X D 1 PLATE, HEAT SHIELD HOSE, OIL DRAIN (Not Shown) X6 1 WIRE LOOM, OIL DRAIN (Not Shown) CLAMP, VINYL INSULATED (Not Shown) Footnotes: Note: * See your local Briggs & Stratton distributor for parts & service. HYDRO DRIVE ZTR SERIES 1 29 Manual No

30 Engine & PTO Group - 24 HP Briggs & Stratton Manual No HYDRO DRIVE ZTR 30 SERIES 1

31 Engine & PTO Group - 24 HP Briggs & Stratton Item Part No Qty Description Note * ENGINE-24HP B&S, ELS #44M E CLUTCH, ELECTRIC, 1" SHAFT CLUTCH ANCHOR PAD WASHER,.34 X 1.25 X 10GA BOLT, CRANKSHAFT, 7/16-20 X 3-1/4" YZ SPACER,.45 X 1.62 X X8 7 BOLT, 5/16-18 X 1" GD WASHER, 5/16" SAE NUT, 5/16-18 HEX NYLOCK FLANGE X18 1 KEY, 1/4" SQ. X 3-1/2" X18 4 BOLT, 5/16-18 X 2-1/4" GD WASHER, 5/16" INT. TOOTH LOCK HOSE, OIL DRAIN MUFFLER, 22HP B&S - ELS - IS500Z EXTENSION, TAILPIPE, 3" D 1 PLATE, HEAT SHIELD CLAMP, VINYL INSULATED X6 1 BOLT, 1/4-20 X 3/4" GD NUT, 1/4-20 HEX NYLOCK FLANGE D 1 ANCHOR, CLUTCH AIR CLEANER W / PRE CLEANER (SV) (INCLUDES REF. NO. 22) PRE CLEANER (SV) GASKET, EXHAUST SCREW, SEM HEX HEAD X8 2 SCREW Footnotes: NOTE* Purchase engine parts from engine manufacturer dealer. HYDRO DRIVE ZTR SERIES 1 31 Manual No

32 Engine & PTO Group - KAWASAKI Manual No HYDRO DRIVE ZTR 32 SERIES 1

33 Engine & PTO Group - KAWASAKI Item Part No Qty Description Note * ENGINE, 19HP KAWASAKI MUFFLER NUT, HEX NYLOCK FLANGE, 5/ X6 6 BOLT, 5/16-18 X 3/ WASHER, SAE, 5/ SPACER,.39 X.75 X NUT, HEX NYLON LOCK, 5/ WASHER, CLUTCH ANCHOR, 5/ CLUTCH ANCHOR PAD X18 1 KEY, 1/4 SQ. X 2-1/ CLUTCH, ELECTRIC SPACER,.45 X 1.62 X BOLT, CRANKSHAFT, 7/16 X 3-1/ TIE WRAP D 1 CLUTCH ANCHOR X14 4 BOLT, 5/16-18 X 1-3/ WASHER, 5/16 INT TOOTH LOCK X8 3 BOLT, 5/16-18 X D 1 PLATE, HEAT SHIELD HOSE, OIL DRAIN (Not Shown) X6 1 WIRE LOOM, OIL DRAIN (Not Shown) CLAMP, VINYL INSULATED (Not Shown) SPACER,.39 X 1.00 X.38 Footnotes: Note: * See your local Kawasaki distributor for parts & service. HYDRO DRIVE ZTR SERIES 1 33 Manual No

34 Engine & PTO Group - KOHLER Manual No HYDRO DRIVE ZTR 34 SERIES 1

35 Engine & PTO Group - KOHLER Item Part No Qty Description Note * ENGINE, 18HP KOHLER Model SV540S, PS X8 5 BOLT, 5/16-18 X NUT, HEX NYLOCK FLANGE, 5/ X6 1 BOLT, 5/16-18 X 3/ WASHER, SAE, 5/ WASHER, 5/16 INT TOOTH LOCK NUT, 1/4-20 HEX SERR. FLANGE WASHER, CLUTCH ANCHOR, 5/ CLUTCH ANCHOR PAD X18 1 KEY, 1/4 SQ. X 2-1/ CLUTCH, ELECTRIC SPACER,.45 X 1.62 X BOLT, CRANKSHAFT, 7/16 X 3-1/ TIE WRAP, 11" LONG D 1 CLUTCH ANCHOR X14 1 BOLT, 5/16-18 X 1-3/4" GD5 YZ HOSE, OIL DRAIN X6 1 WIRE LOOM, OIL DRAIN CLAMP, VINYL INSULATED BOLT, 3/8-16 X 1", SELF-TAPPING GROMMET, 3/4" Footnotes: Note: * See your local Kohler distributor for parts & service. HYDRO DRIVE ZTR SERIES 1 35 Manual No

36 Bumper Group Manual No HYDRO DRIVE ZTR 36 SERIES 1

37 Bumper Group Item Part No Qty Description Note NUT, 3/8-16 HEX NYLOCK FLANGE WASHER 3/8 SAE X8 6 BOLT, 3/8-16 X 1 GD D 1 WELD, BUMPER, SNAPPER Z (For Models with Kohler Engines) D 1 WELD, BUMPER, SNAPPER Z (For Models with 20 HP Briggs & 19 HP Kawasaki Engines) PLUG, PANEL, 1.25 BLACK D 1 WELD, BUMPER, SNAPPER Z (For Models with 24 HP Briggs & Stratton Engines) Footnotes: HYDRO DRIVE ZTR SERIES 1 37 Manual No

38 Decals Group - Brand & Model Manual No HYDRO DRIVE ZTR 38 SERIES 1

39 Decals Group - Brand & Model Item Part No Qty Description Note DECAL, SNAPPER, SILVER & BLACK, 8.5" DECAL, STRIPE, LH, SNAPPER DECAL, STRIPE, RH, SNAPPER DECAL, 400Z 24HP (24 HP Models Only) Footnotes: HYDRO DRIVE ZTR SERIES 1 39 Manual No

40 Decals Group - Safety & Common Manual No HYDRO DRIVE ZTR 40 SERIES 1

41 Decals Group - Safety & Common Item Part No Qty Description Note DECAL, MAIN DECAL, THROTTLE CONTROL DECAL, IGNITION SWITCH DECAL, CZT HYDRO RELEASE DECAL, BELT & BLADE (Located Under Seat) DECAL-TOUCH UP PAINT (Located Under Seat) DECAL, HEIGHT OF CUT DECAL, US PATENT, ZTR Not a serviceable part DECAL, ID PLATE Not a serviceable part DECAL, DANGER, MOWER DECAL-OPEI CERTIFIED ANSI B GOLD Not a serviceable part DECAL-44 - SILVER ON BLACK W/STRIPE DECAL-50 - SILVER ON BLACK W/STRIPE DECAL, DANGER, MOWER DISCHARGE Footnotes: HYDRO DRIVE ZTR SERIES 1 41 Manual No

42 Export Decals Group - Safety & Common Manual No HYDRO DRIVE ZTR 42 SERIES 1

43 Export Decals Group - Safety & Common Item Part No Qty Description Note DECAL, MAIN CE DECAL, THROTTLE CONTROL DECAL, IGNITION SWITCH DECAL, CZT HYDRO RELEASE DECAL, BELT & BLADE (Located Under Seat) DECAL-TOUCH UP PAINT (Located Under Seat) DECAL, HEIGHT OF CUT DECAL, US PATENT, ZTR Not a serviceable part DECAL, ID PLATE Not a serviceable part DECAL, CE DANGER DECAL, HOT DECAL-44 - SILVER ON BLACK W/STRIPE DECAL-50 - SILVER ON BLACK W/STRIPE DECAL-DANGER ROTATING BLADE SYMBOLS DECAL, DANGER, CE Footnotes: HYDRO DRIVE ZTR SERIES 1 43 Manual No

44 Lift Group Manual No HYDRO DRIVE ZTR 44 SERIES 1

45 Lift Group Item Part No Qty Description Note X6 1 PIN, Cotter, 1/8" X 3/4" BUSHING, REAR QUICK TACH SPACER,.53 X 1.00 X ADJUSTER, BRAKE LINKAGE SPACER,.39 X 1.00 X EYE BOLT, 3/8-16 X 6, 1 EYE /32 X 1-5/8 HAIR PIN CLIP N/A CLEVIS, 1/2-20, STEEL X12 2 PIN CLEVIS 1/2 X 1-1/ NUT, 3/8-16 HEX NYLON LOCK WASHER, WAVE, M X20 2 BOLT, 1/2-20 X 2-1/2 GD NUT, 3/8-16 HEX NYLOCK FLANGE WASHER,.41 X 1.75 X X12 2 BOLT, 3/8-16 X 1-1/2 GD NUT, 1/2-20 HEX NYLON LOCK X16 2 BOLT, 3/8-16 X 2 GD NUT, 3/8-16 HEX SERRATED FLANGE WASHER 3/8 SAE X8 4 BOLT, 3/8-16 X 1 GD ROD, DECK LIFT, LINKAGE WASHER, 5/16 SAE X8 4 BOLT, 5/16-18 X 1 GD SHAFT, HANGER SHAFT, HANDLE, DECK SUPPORT D 1 WELD, DECK HANGER, LH D 1 WELD, DECK HANGER, RH D 1 PLATE, DECK HANGER SUPPORT SPACER,.39 X 1.00 X SAFETY WALK, 4.50 X BUSHING, DECK SUPPORT HAIRPIN BEARING, BRONZE FLANGE 3/ D 1 WELD, DECK LIFT HANGER REAR D 1 LINK, DECK LIFT SHAFT D 1 WELD, DECK HEIGHT SHAFT D 1 WELD, DECK LOCK Footnotes: HYDRO DRIVE ZTR SERIES 1 45 Manual No

46 Lift Group Manual No HYDRO DRIVE ZTR 46 SERIES 1

47 Lift Group Item Part No Qty Description Note SPRING, EXTENSION SPACER,.63 X.39 X D 1 PLATE, INNER DECK HEIGHT SPACER,.76 X 1.00 X SPACER,.76 X 1.00 X GRIP, BLACK FLEXIBLE HITCH PIN, 1/2 X 2-1/ COVER, VINYL HANDLE D 2 WELD, QUICK RELEASE HANDLE, FRONT D 2 WELD, QUICK RELEASE HANDLE, REAR X6 4 BOLT, 3/8-16 X 3/4 GD SHOULDER BOLT, 3/8-16 X 1/2 X 3/ X6 2 BOLT, 5/16-18 X 3/4 GRD X20 2 BOLT, 3/8-16 X 2-1/2 GD NUT, 5/16-18 HEX NYLOCK FLANGE SPRING, COMPRESSION EYE BOLT, 3/8-16 X 5", 1" EYE NUT, 1/2-20 HEX JAM BEARING, BRONZE FLANGE, 3/4" Footnotes: HYDRO DRIVE ZTR SERIES 1 47 Manual No

48 44" & 50" Mower Deck - Belt & Idler Group Manual No HYDRO DRIVE ZTR 48 SERIES 1

49 44" & 50" Mower Deck - Belt & Idler Group Item Part No Qty Description Note BELT (155" E. L. For 50" Deck) BELT (151" E. L. For 44" Deck) SPACER,.39 X 1.00 X SPACER,.39 X.75 X BOLT, 5/16-18 X 1-1/2 FLANGE X22 1 BOLT, 3/8-16 X 2-3/4 GD NUT, 3/8-16 HEX NYLOCK FLANGE X18 1 BOLT, 3/8-16 X 2-1/4 GD WASHER 3/8 SAE X28 1 BOLT, 3/8-16 X 3-1/2 GD FITTING, Grease BUSHING, 5/8 X 3/4 X 13/32, POWDER METAL D 1 ASSM, IDLER ARM 44 SIMPLICITY SPACER,.39 X 1.00 X WELD, MOUNT, IDLER, TENSION ASSM, PULLEY IDLER Spacer SPRING, EXTEN, 1.0 OD, 6 LG, NUT, 5/16-18 HEX NYLOCK FLANGE D 1 ANCHOR, SPRING SPACER,.52 X 1.00 X.44 Footnotes: HYDRO DRIVE ZTR SERIES 1 49 Manual No

50 44" & 50" Mower Deck - Housing, Arbors & Blades Group Manual No HYDRO DRIVE ZTR 50 SERIES 1

51 44" & 50" Mower Deck - Housing, Arbors & Blades Group Item Part No Qty Description Note NUT, HEX FLANGE, 9/ WASHER, BELLEVILLE, 9/ PULLEY HUB A 3 COVER, ARBOR HOUSING BEARING, BALL, 3/4 X 1-3/4 X 5/ SPACER, 21/32 X 3/4 X 5/ SPACER, 11/16 X 5/32 X 2-11/ BEARING, BALL, 11/16 X 1-9/16 X 15/ SEAL, FOAM ARBOR HOUSING ASSEMBLY (Includes Ref No. 12) FITTING, GREASE BOLT TAPTITE, 5/16-18 X 3/ D 1 COVER, ARBOR, LH BODY CLIP, 5/ WASHER, 9/16, BLACK SHAFT, ARBOR SHIELD, GRASS, LOWER A 3 BLADE, MOWER, 16-1/8 (For 44 Deck) A 3 BLADE, MOWER, 18-1/8 (For 50 Deck) WASHER, HEX, 11/16 X WASHER, SPRING, 15/32, BLACK BOLT, 7/16-14 X 1-1/ DECK SHELL W/DECALS, 44 MOWER (includes decals) DECK SHELL W/DECALS, 50 MOWER (includes decals) CARRIAGE BOLT, 1/4-20 X 7/ PLUG, HOLE D 1 COVER, ARBOR, RH DEFLECTOR, PLASTIC WASHER, 1/4, BLACK CLAMP WASHER, 5/16, BLACK SPRING VINYL CAP WASHER, LOCK, 1/ NUT, HEX, 1/ A 1 ROD, DEFLECTOR Footnotes: HYDRO DRIVE ZTR SERIES 1 51 Manual No

52 44" & 50" Mower Deck - Housing, Arbors & Blades Group Manual No HYDRO DRIVE ZTR 52 SERIES 1

53 44" & 50" Mower Deck - Housing, Arbors & Blades Group Item Part No Qty Description Note D 1 WELD, MOWER DECK, 50", 400Z MODELS (24 HP MODELS ONLY) Footnotes: HYDRO DRIVE ZTR SERIES 1 53 Manual No

54 44" & 50" Mower Deck Roller Group Manual No HYDRO DRIVE ZTR 54 SERIES 1

55 44" & 50" Mower Deck Roller Group Item Part No Qty Description Note GAUGE WHEEL NUT, 5/16-18 HEX NYLOCK FLANGE X6 3 CARRIAGE BOLT, 5/16-18 X 3/ NUT, 3/8-16 HEX NYLOCK FLANGE X8 2 CARRIAGE BOLT 5/16-18 X 3/ A 1 SHORT BLOWOUT BAFFLE WASHER BOLT, REAR WHEEL D 1 BRACKET, GAUGE WHEEL, LH - SNAPPER RED D 1 BRACKET, GAUGE WHEEL, RH - SNAPPER RED X6 10 BOLT, 5/16-18 X 3/4", CARRIAGE NUT, 5/16-18 HEX NYLON LOCK A 1 BAFFLE-BLOWOUT RH 50 MWR - BLACK A 1 BAFFLE-BLOWOUT LH 50 MWR - BLACK Footnotes: HYDRO DRIVE ZTR SERIES 1 55 Manual No

56 Control Group Panel Manual No HYDRO DRIVE ZTR 56 SERIES 1

57 Control Group Panel Item Part No Qty Description Note BODY CLIP, 1/4-20 X.500 DEEP X6 1 SCREW, ALLEN HEAD, 1/4-20 X 3/ CHOKE CABLE CABLE THROTTLE, BRACKET, LOCK O-RING, 7/8 ID X 1/16 W A 1 PLATE, CONTROL TANK COVER HOLE, PLUG DASH RING, SWITCH RETAINER, PTO SWITCH, BLADE ENGAGEMENT SWITCH, IGNITION 6 POST (Includes Ref ) HOUR METER-DIGITAL NUT, Hex Nylon Lock, 1/ X6 2 BOLT, 1/4-20 x 3/ NUT, 3/8-24 HEX KEY, Ignition Molded (Set of 2) COVER PLASTIC NUT Footnotes: HYDRO DRIVE ZTR SERIES 1 57 Manual No

58 Electrical Group Manual No HYDRO DRIVE ZTR 58 SERIES 1

59 Electrical Group Item Part No Qty Description Note SWITCH, IGNITION, (Includes Ref No. 2-4) KEY, Ignition Molded COVER PLASTIC NUT HOUR METER, DIGITAL (Includes Retaining Ring) SWITCH, PTO MAIN HARNESS ASSEMBLY CABLE, #6 X 15 LONG, RING TERMINAL SWITCH, SEAT, GRAY, NC (Twist in) SWITCH, SEAT (Screw in) BOLT, HEX WASHER HEAD PLASTITE, 1/4 X 1/ CABLE TIE, PUSH MOUNT CIRCUIT BREAKER, 20A CRICUIT BREAKER WIRE ASSEMBLY NUT, HEX JAM, 5/ WASHER, LIGHT LOCK, 5/ SOLENOID X6 4 BOLT, 1/4-20 X 3/ NUT, HEX SERRATED FLANGE, 1/ SWITCH, PLUNGER, NO/NC, SNAP IN CABLE, #6 X 22 LONG, RING TERMINAL BATTERY, 12 VOLT CABLE, #6 X 30 LONG, RING TERMINAL STRAP, BATTERY, 14 LONG, RUBBER SWITCH, PLUNGER, NO/NC Footnotes: HYDRO DRIVE ZTR SERIES 1 59 Manual No

60 Wiring Schematic 18hp Manual No HYDRO DRIVE ZTR 60 SERIES 1

61 Wiring Schematic 18hp Item Part No Qty Description Note Wiring Schematic includes harness # Footnotes: HYDRO DRIVE ZTR SERIES 1 61 Manual No

62 Wiring Schematic 20hp Manual No HYDRO DRIVE ZTR 62 SERIES 1

63 Wiring Schematic 20hp Item Part No Qty Description Note Wiring Schematic includes harness # Footnotes: HYDRO DRIVE ZTR SERIES 1 63 Manual No

64 Wiring Schematic - 24 HP Briggs & Stratton Manual No HYDRO DRIVE ZTR 64 SERIES 1

65 Wiring Schematic - 24 HP Briggs & Stratton Item Part No Qty Description Note WIRING SCHEMATIC INCLUDES HARNESS # WIRING SCHEMATIC INCLUDES HARNESS # (CE / EXPORT MODELS ONLY) Footnotes: HYDRO DRIVE ZTR SERIES 1 65 Manual No

66

67

68 Parts Manual for HYDRO DRIVE ZTR 350Z/400Z SERIES 1 IT IS THE POLICY OF BRIGGS & STRATTON CORP TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS McDonough, GA, U.S.A. Briggs & Startton Yard Power Products Group Copyright 2007 Briggs & Startton Corporation Milwaukee, WI USA. All Rights Reserved Revision F, 10/15/2007 Manual No