Please read the operator manual carefully and make sure you understand the instructions before using the machine.

Transcription

1 Parts Zero Manual Turn Mower Please read the operator manual carefully and make sure you understand the instructions before using the machine.

2 When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. Accessories Available Collection System Mulch Kit All rights reserved. Orangeburg, SC. Printed in U.S.A.

3 CONTENTS FRAME... 4 ENGINE PLATE... 6 STEERING... 8 IGNITION BRAKE / LIFT HYDRAULIC PUMP - MOTOR WHEELS AND TIRES MOWER DECK / CUTTING DECK SEAT DECALS ACCESSORIES BLOWER...24 CHUTES...26 BAGGER...28 SHIELD, MOUNTS, WEIGHTS, BELT...30 MULCH KIT...32 Illustrations may or may not represent the actual assemblies and it is not recommended to use this manual as a guide to assemble or disassemble the mower. NOTE: All fasteners are Grade 5 unless otherwise specified.

4 4 FRAME

5 FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, OUTER BRAKE BLK PLATE, BRAKE LATCH BLK PLATE, LIFT OUTER BLK PLATE, LIFT INNER BLK FOOT PLATE RED FOOT REST RED MOUNT, STRUT RT BLK MOUNT, STRUT LT BLK LINK, FRONT SUSPENSION SUPPORT, FENDER BLK FRAME, FRONT RT RED FRAME, FRONT LT RED FRAME, REAR TUBE RED GUARD, REAR RED LIFT PIN BUMPER KNOB w/ STUD SPACER SWIVEL BOLT 3 /8-16 x 1 CARRIAGE BOLT 5 /16-18 x 2¾ HEX HD BOLT 5 /16-18 x 4 HEX HD BOLT 5 /16-18 x 2¼ HEX HD BOLT 3 /8-16 x 3 HEX HD BOLT ¼-20 x 1 HEX HD BOLT 5 /16-18 x ¾ HEX FLG HD BOLT 3 /8-16 x 2¾ HEX FLG HD SCREW #10-12 x 1¼ NUT ¼-20 HEX NYLOC NUT 7 /16-14 HEX NYLOC NUT 5 /16-18 HEX FLG NYLOC NUT 3 /8-16 HEX FLG NYLOC NUT 3 /8-16 HEX JAM NYLOC WASHER 5 /16 SAE FLT WASHER 3 /8 STD FLT WASHER ¼ SAE FLT 5

6 ENGINE PLATE

7 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE BLK CLUTCH TUBE, EXHAUST RT TUBE, EXHAUST LT BRACKET, MUFFLER BLK ARM, IDLER SPINDLE, IDLER PULLEY, IDLER PULLEY, ENGINE SPACER SHIELD, HEAT STOP, CLUTCH BLK GUARD, MUFFLER BLK MUFFLER ASSY SPRING, DECK DRIVE GASKET, MUFFLER BOLT 5 /16-18 x 1 RD HD SQNK BOLT 5 /16-18 x ¾ RD HD SQNK SCREW 5 /16-18 x 1 SCKT HD BOLT 7 /16-20 x 2½ HEX HD BOLT ½-13 x 3¼ HEX HD BOLT 3 /8-16 x 3½ HEX HD SCREW 3 /8-16 x 1 THD FRM SCREW 5 /16-18 x ¾ THD FRM NUT 3 /8-16 HEX NYLOC NUT ½-13 HEX NYLOC NUT 5 /16-18 HEX FLG NYLOC WASHER, CLUTCH WASHER ½ FLT WASHER 5 /16 STD FLT WASHER, HEAVY NOT SHOWN ADAPTER, CLUTCH ENGINE, B&S 24 HP 44T877 For engine service and replacement parts, see a Briggs & Stratton dealer 7

8 STEERING

9 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION LEVER w/ GRIP GRIP, FOAM BRACKET, CONTROL BEARING LEVER, CONTROL LEVER, HANDLE SPACER, PIVOT CONTROL DAMPENER BLOCK, TRACKING COUPLER, ROD END ROD END MALE LH ROD END RH ROD, MOTION CONTROL SPRING BOLT HEX FLG 5 /16-18 X ¾ BOLT 5 /16-18 x 1¾ TPBLT BOLT ½-13 x 2¾ BOLT 5 /16-18 x 1 THD FRM BOLT 5 /16-18 x 1½ HEX HD SCREW 5 /16-18 X 1¼ BTN BLK SCREW 5 /16-18 X 1¾ BTN HD NUT 5 /16-18 THIN NYLOC NUT 5 /16-18 HEX NYLOC NUT ½-13 HEX JAM NYL GR NUT 5 /16-18 HEX FLG NYLOC NUT 5 /16-24 HEX JAM LH NUT 5 /16-18 HEX NYLOC BLK NUT 5 /16-18 HEX WHIZLK NUT 5 /16-24 HEX WASHER 5 /16 SAE FLT 9

10 10 IGNITION

11 IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION FENDER, RT BLK FENDER, LT BLK ASSY, FUEL TANK CAP, FUEL w/ TETHER CABLE, THROTTLE CONTROL, CHOKE SWITCH, IGNITION SWITCH, CLUTCH SWITCH, NC SWITCH, BRAKE PANEL, CONTROL BATTERY TIE DOWN, BATTERY BOX, BATTERY BLK TERMINAL COVER INSULATOR VALVE, FUEL CHECK VALVE, FUEL SOLENOID CLAMP, HOSE KNOB GROMMET, RUBBER GROMMET, CHECK VALVE ELBOW LENS, LT RIM, LT LENS, RT BLK RIM, RT BLK ASSY, FUEL LINE FUEL LINE 10" FUEL LINE 14" HOSE 3 /16" VAPOR 48" SHIELD, HEAT METER, SERVICE KEY, IGNITION PLATE, TAPPED CABLE, NEGATIVE BLK CABLE, POSITIVE RED WASHER ¼ ITLW SCREW ¼-20 x ½ SCREW x ¾ WSH HD SCREW x ½ HEX HD SCREW ¼-20 x 5 /8 BTN SKT SCREW x ¾ SKT HD BOLT 5 /16-18 x ¾ RD HD SQNK BOLT 3 /8-16 x 1 RD HD SQNK NUT 3 /8-16 HEX FLG NYLOC NUT HEX NYLOC NUT ¼-20 HEX NYLOC NUT 5 /16-18 HEX FLG NYLOC NOT SHOWN HARNESS, WIRING 11

12 BRAKE / LIFT

13 BRAKE / LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SHAFT, BRAKE SHAFT, LIFT ROD, HANDLE RELEASE ROD, LATCH RELEASE SPRING, COMPRESSION E-RING GRIP, HANDLE BUTTON, PUSH LINK, REAR SUSPENSION BRACKET, CENTERING LNK ARM, SUSPENSION RR NUT ¼-20 HEX NYLOC NUT, LIFT LINK NUT, PLASTIC WASHER ¼ FLT 13

14 HYDRAULIC PUMP - MOTOR

15 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION EZT, LT EZT, RT ROD, EZT BRAKE LT ROD, EZT BRAKE RT BELT, EZT SPRING, BRAKE ROD COG, BRAKE DISC BRAKE ARM KIT HUB KIT w/ HUBS, NUTS LINK ARM, BYPASS BLADE, FAN SPACER TUBE SUPPORT, EZT FRT MOUNT, EZT RR BLK PIN BOLT 5 /16-18 x 2¾ HEX HD BOLT 5 /16-18 x ¾ HEX HD BOLT 5 /16-18 x 2¼ HEX HD BOLT 3 /8-16 x 2½ HEX HD SCREW x ¾ SLTD RD NUT 5 /16-18 HEX NYLOC NUT ¼-20 HEX NYLOC NUT HEX NYLOC WASHER 3 /8 SAE FLT WASHER ¼ SAE FLT WASHER 5 /16 SAE FLT WASHER 3 /8 SPLT LCK 15

16 WHEELS AND TIRES

17 WHEELS AND TIRES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ASSY, CASTER TIRE ASSY, REAR WHEEL 18 x YOKE, RED SPACER BEARING, FLANGED ZERK 3 /16 DRIVE PLUG, CASTER SPRING, CASTER BUSHING, CASTER CAP, GREASE BOLT ½-13 x 7½ RD HD SQNK BOLT 5 /16-18 x 1 w/ NYLON PATCH NUT ½ HEX CNTRLK NUT ½ LUG WASHER WASHER ½ FLT 17

18 18 MOWER DECK / CUTTING DECK

19 MOWER DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK RED BELT, DECK BLADE ASSY, MANDREL PULLEY, MANDREL PULLEY, IDLER CHUTE, DISCHARGE BELT SHIELD, RT RED BELT SHIELD, LT RED SPACER ARM, IDLER BUSHING, PIVOT BUSHING, IDLER BUSHING, ISO MOUNT SPRING SPRING, TORSION SPRING, LIFT ROLLER, NOSE ROD, ROLLER NOSE WASHOUT PORT COUPLING, CONNECT WHEEL, GAUGE SHAFT PLATE, CONFINEMENT BLK BEARING, BALL GUIDE, BELT ZERK PIN, COTTER 1 /8 x ¾ PIN, CLEVIS 5 / STUD w/ ANTI-ROTATE PIN BOLT 3 /8-16 x 3 5 /8 SHOULDER BOLT 3 /8-16 x 1¼ SHOULDER BOLT ½-13 x 3¼ HEX HD BOLT 7 /16 BLADE BOLT 5 /16-18 x 5 /8 RD HD SQNK BOLT 3 /8-16 x 1¾ RD HD SQNK BOLT 5 /16-18 x 1 HEX HD BOLT 3 /8-16 x 1¾ HEX HD BOLT 3 /8-16 x 3 HEX HD SCREW ¼-20 x ½ HWST SCREW 5 /16-18 x WSH HD NUT 3 /8-16 HEX NYLOC NUT ½ HEX NYLOC NUT 9 /16 TOP CNTRLK NUT 5 /16-18 HEX NYLOC NUT 5 /16-18 HEX FLG NYLOC NUT 3 /8-16 HEX JAM NYLOC NUT 3 /8-16 HEX JAM WASHER, HEAVY WASHER 3 /8 STD FLT WASHER, SUPPORT WASHER 5 /8 SAE FLT WASHER 3 /8 SPLT LCK WASHER 5 /16 STD FLT WASHER ½ STD FLT WASHER 5 /16 SLW WASHER, SPACER WASHER, SAE FLT WASHER 3 /8 SAE FLT 19

20 SEAT

21 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SEAT PAN, SEAT SUPPORT, SEAT RED SUPPORT, SEAT RR BLK SPRING, LATCH SPRING, SEAT SWITCH, SEAT HANDLE, SLIDE GROMMET, BUMPER RETAINER, U TYPE BOLT 5 /16-18 x ¾ RD HD SQNK BOLT 5 /16-18 x 2½ RD HD SQNK BOLT 3 /8-16 x 1¼ HEX HD BOLT 3 /8-16 x 5 /8 HEX HD BOLT 5 /16-18 x ¾ THD FRM BOLT 5 /16-18 SHOULDER NUT 5 /16-18 HEX FLG NYLOC WASHER 3 /8 SPECIAL WASHER 3 /8 STD FLT 21

22 DECALS

23 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, Z48F DECAL, BATTERY WARNING DECAL, CONSOLE DECAL, DO NOT TOW DECAL, BRAND SM DECAL, SERVICE DECAL, MOTION CONTROL DECAL, SAFETY WARNINGS DECAL, START DECAL, DEFLECTOR DECAL, BLADE DANGER DECAL, BELT ROUTING DECAL, PARK BRAKE DECAL, BRAND LG DECAL, HEIGHT DECAL, TRACKING DECAL, NO STEP ABRASIVE PAD 23

24 24 ACCESSORIES BLOWER

25 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION HOUSING w/decals COVER, BELT KEEPER, BELT OUTER KEEPER, BELT REAR KEEPER KEEPER DECAL, WARNING DECAL, SEVERING PULLEY, IDLER PULLEY IMPELLER V-IDLER HUB, BEARING BEARING BUSHING MOUNT, IDLER, UPPER MOUNT, IDLER, LOWER SHAFT, IMPELLER ARM, IDLER ARM, TENSION BRACKET, MOUNT, FRONT BRACKET, MOUNT, REAR TRACTION SPRING SPACER LATCH, HOOD PLATE, OUTER PLATE, BACKING PLATE, BACKING KEY 3 /16 x ½ KEY 3 /16 x 1½ PIN BOLT 5 /16-18 x ½ HEX HD BOLT 3 /8-24 x 1¼ HEX HD GR BOLT 5 /16-18 x 1 HEX HD BOLT 3 /8-16 x 1½ HEX HD BOLT 3 /8-16 x 1¾ HEX HD BOLT ¼-20 x ½ HEX HD BOLT ¼-20 x 7 /8 HEX HD BOLT 5 /16-18 x ¾ RD HD SQNK BOLT 3 /8-16 x 1 RD HD SQNK BOLT 5 /16-18 x 1 RD HD SQNK SCREW ¼ x 3 /8 THD FRM SCREW #10-24 x 5 / NUT 3 /8-16 HEX JAM NYLOC NUT 5 /16-18 TEE NUT ¼-20 TEE NUT ¼-20 HEX NYLOC NUT 5 /16-18 HEX NYLOC NUT ¼-20 HEX FLG WELD NUT, PLATED WASHER WASHER 3 /8 SPLT LOCK WASHER 3 /8 SAE FLT WASHER, HARDENED WASHER ¼ FLAT SAE WASHER 3 /16 LOCK WASHER 3 /16 x ¾ x 16 GA HAIRPIN RETAINER U TYPE 25

26 ACCESSORIES CHUTES

27 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CHUTE, UPPER CHUTE, MIDDLE INDICATOR, BAG DUMP LATCH, HOOD SPACER, SPLIT SCREW #10-14 x ½ SCREW #10-24 x 5 / SCREW #10-24 x 1 1 / NUT #10-24 ACORN WELD NUT, PLATED WASHER 3 /16 x ¾ x 16 GA WASHER 3 /16 LOCK 27

28 ACCESSORIES BAGGER

29 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION COVER CONTAINER, SOFT BAG HANDLE, BAGGER COVER FRAME, BAGGER SCREEN, COVER PLUG, TUBING END PLUG, SPACER PIN, HINGE SEAL, COVER GASKET, COVER SUPPORT, CHUTE FLEX TRIM HAIR PIN BOLT 5 /16-18 x 1¼ SCREW #10-24 x 5 / NUT 5 /16-18 HEX FLG NYLOC NUT #10-24 CROWNLOCK WASHER 5 /16 SAE 29

30 SHIELD, MOUNTS, WEIGHTS, BELT ACCESSORIES

31 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BELT WEIGHT PLATE WEIGHT BRACKET STRAP, SUPPORT, RT 26" STRAP, SUPPORT, LT 26" TUBE, MOUNT SHIELD, BELT COVER, BELT PULLEY DECAL, NO STEP DECAL, BELT ROUTING KNOB w/ STUD PLATE, REINFORCEMENT BOLT 5 /16-18 x BOLT 5 /16-18 x 3¼ BOLT 3 /8-16 x 3½ BOLT 3 /8-16 x BOLT 5 /16-18 x BOLT 5 /16-18 x 1¼ RD HD SQNK NUT 5 /16-18 HEX FLG NYLOC NUT 3 /8-16 HEX FLANGE WASHER 5 /16 SAE FLAT WASHER 5 /16 STD FLT 31

32 ACCESSORIES MULCH KIT

33 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BAFFLE, MULCH, LEFT BAFFLE, MULCH, RIGHT CAP, MULCH, BLADE, 16¼" GATOR BOLT 5 /16-18 x 1 RD HD SQNK BOLT 5 /16-18 X ¾RD HD SQNK NUT 5 /16-18 NYLOC WASHER 5 /16 33

34

35

36 jonsered.com Rev B