Table of Contents QUICK REFERENCE GUIDE FOR 60K25X...A - 1 DECK COMPONENTS...B - 1 DECK LIFT COMPONENTS... C - 1 FRAME COMPONENTS...

Transcription

1 0 K X PARTS MANUAL

2 Table of Contents QUICK REFERENCE GUIDE FOR 0KX...A - DECK COMPONENTS...B - DECK LIFT COMPONENTS... C - FRAME COMPONENTS... D - DRIVE COMPONENTS...E - CONTROL COMPONENTS LINKAGE PARTS...F - RIGHT HAND CONTROL BOX PARTS...F - 3 LEFT HAND CONTROL BOX PARTS...F - BRAKE COMPONENTS RIGHT HAND SIDE... G - LEFT HAND SIDE... G - 3 HYDRO COMPONENTS... H - FUEL COMPONENTS... I - ELECTRICAL SCHEMATICS...J - DECAL LIST...K - BLANK NOTE PAGES... L -

3 0KX Engine Torque Specs hp Kawasaki electric FHV-CS ft-lbs blade bolt Blades 90 ft-lbs nut on top of spindle "blade 0 ft-lbs clutch bolt 030 0" mulch blade -00 ft-lbs wheel motor axle nut 030 0" super hi-lift blade Pulleys 433 pump drive pulley Belts 33 tensioner pulley-pump belt 030 blade drive belt 330 pump pulley 43 pump drive belt 334 tensioner pulley-blade drive belt Tires 3 stationary idler pulley-deck 3304 wheel/tire assy 0300 pulley-blade spindle 3309 drive tire (3x9.X) Front Caster Bearings 30 rim w/ valvestem 330 bearing 30 front caster complete Brakes 3049 tire (3xx front caster) 9094 wheel hub-shoe brake 3303 drum brake link 433 brake drum 43 brake shoe 43 brake spring Seat 30 seat complete w/ tracks 309 seat cushion Spindles 3090 back cushion 3 spindle assy comp molded arm rest 3 housing 3330 bearing 3 shaft 33 brg. Spacer tube Transmission 33 wheel motor TJ030US00AAAJ Seal Kit # hydro pump BDP-A w/ RTN Seal Kit # hydro filter ***synthetic hydro oil capacity approx.. qts. Throttle 333 Muffler 330 Choke 433 Gasket 4309 Wire Harness 433 Safety Module Electrical Components 430 Ignition Switch 4 Starter Relay 3034 Park Brake Switch 9304 Neutral Switch 303 PTO Switch 3030 Seat Switch 33 Hour Meter Clutch 030 A-

4 Deck Components B 0C 0A 0C 0D B-

5 Deck Components # PART NO. QTY. DESCRIPTION 303 X0 MOWER DECK 3040 X0 DECK SUB PLATE 3 4 OFFSET PIVOT 4 4 Z-DECK TENSIONER W/ BSHNGS BRONZE BUSHINGS 334 ENGAGEMENT IDLER 09 3/- X -/ HHCS 900 3/- WHIZ LOCK NUT /- X 3 HHCS 3309 RETAINING WASHER 3309 FRAME SPACER 09 3/4 E-RING FRONT ANT-SCALP ROLLER REAR DECK ROLLER 4303 DECK ROLLER 430 RH IDLER SPACER 433 MOTOR MT. SPACER 03 /- X 3/4 CARR. HEAD 9 09 /- x CARRIAGE BOLT BLADE SPINDLE ASSY 0A 3 3 SPINDLE HOUSING 0B 3 3 SPINDLE SHAFT 0C 3330 BEARING - BLADE SPINDLE 0D 33 3 BEARING SPACER TUBE 3 3 PULLEY SPACER 9 3 3/4 SAE FLAT WASHER /4- HEX NUT /- X HHCS 3 3 / DISC SPRING WASHER 0 3 3/4 LOCK WASHER 333 BLADE SPACER " HEX PULLEY " BLADE /- X -/4 HHCS 3 4 /- NYLOC NUT 3 03 /- X -/ HHCS /- X 4-/ HHCS 34 4 /- HEX NUT /-3 X 4-/ HHCS 3 49 /-3 NYLOCK NUT 3 0 3/- X 3-/4 CARRIAGE BOLT 3 4 /- X -/4 CARR. BOLT /- WHIZ LOCK NUT B-

6 Deck Components # PART NO. QTY. DESCRIPTION 40 / STD FLAT WASHER 4 33 FLOATING IDLER SPRING CAPLUG -/ SPRING MOUNT RIGHT EYEBOLT 4 3 " FLAT IDLER - " 4 0 GRASS DEFLECTOR WLDMNT DECK DRIVE BELT 4 4 /- NYLOC NUT /- X HHCS X0 RH BELT COVER 3044 X0 LH BELT COVER B-3

7 Deck Lift Components C-

8 Deck Lift Components # PART NO. QTY. DESCRIPTION /4 BOLT BEARING 404 DECK LIFT ARM DECK LIFT CRANK 4 4 / NYLOCK NUT /- WHIZLOCK NUT 04 /- X -/4 HHCS 40 SPRING ASSIST ARM 903 DECK HEIGHT PIN 9 0 /- X / HHCS 4 3/ X 3/ X MACHINE KEY 4 LIFT MOUNT LH LIFT MOUNT HEIGHT GAGE MOUNT FOOT PEDAL LINK 34 ROD END RH 3/ 343 ROD END LHF 3/ 44 3/-4 HEX JAM NUT 903 3/-4 LH HEX JAM NUT DECK HEIGHT TUBE HEIGHT CONTROL 344 DECK LIFT ROD 300 DECK ARM WELDMENT 3 0 /4- TAPER THREAD - 90 DEGREE ZERK DECK ARM SWIVEL 04 /4- ZERK 30 DECK ARM WASHER RAW 0.0 EXTERNAL SNAP RING 330 LIFT SHAFT- FRONT DECK ARM SHAFT DECK ATTACH PIN DECK LIFT ROD CLEVIS END - /" ROD END - /" 34 4 /-0 JAM NUT DECK LIFT HUB N/A DECK LIFT PEDAL BRONZE BUSHINGS /4- ZERK /- X -3/4 HHCS 4 4 3/- NYLOCK NUT 4 0 3/ STANDARD FLAT WASHER RT. HAND IDLER WASHER C-

9 Deck Lift Components # PART NO. QTY. DESCRIPTION EYE BOLT SPACER LIFT LOCK WELDMENT 4 33 #3 HAIRPIN COTTOR RH IDLER SPACER 4 0 /- X -3/4 HHCS /- x /4 HHCS 0 09 /- X -/ HHCS 39 /4- SETSCREW 3/ X -/ COTTER PIN 3 / E-RING REAR DECK LIFT SHAFT 433 SPRING MOUNT 33 U-BOLT SQ. 4 /- NYLOCK 33 FLOATING IDLER SPRING DECK LIFT ANGLE FRONT CHAIN 433 LIFT CHAIN LINK 334 EYE BOLT SPACER /- x /4 HHCS 4 4 3/- NYLOCK NUT 03 /-4 X -/ 90 /-4 WHIZLOCK NUT 0 3/ STANDARD FLAT WASHER 433 DECK LIFT ANGLE LIFT CHAIN LINK EYE BOLT SPACER 093 3/- x /4 HHCS 4 3/- NYLOCK NUT 3 03 /-4 X -/ 4 90 /-4 WHIZLOCK NUT 0 3/ STANDARD FLAT WASHER 4330 REAR CHAIN /4-0 X HHCS 4 4 /4-0 HEX JAM NUT ADJUSTABLE CHAIN MOUNT C-3

10 Frame Components A B C D-

11 Frame Components # PART NO. QTY. DESCRIPTION 30 SEAT LT. GREY W/ TRACK A BACK SEAT CUSHION B MOLDED ARM REST C SEAT CUSHION N/A STRUT WELDMENT BEARING-FRONT WHEEL 3/4 BALL 309 LARGE AXLE TUBE 30 FRONT WHEEL COMPLETE 3049 TIRE (3 X X ) 330 FRONT CASTER RIM /- X -/ HHCS 4 /- HEX NUT 430 HOLD DOWN ANGLE 43 BATTERY HOLD DOWN RODS 3 90 /4 WING NUT 4 3 SEAT SPRING 434 BATTERY, U-9 44 CONTROL PANEL - Z 0 / NPT STRAIGHT ZERK 30 SEAT FRAME WLDMNT - PNTD 9 30 REAR GUARD 0 30 RH REAR TANK MOUNT 3304 FRONT TANK PLATE RH FRONT TANK PLATE LH LH REAR TANK MOUNT 4 43 OIL TANK MOUNT 43 SEAT PLATE STEP TREAD - Z " CLAMP COLLAR 30 AC GUARD WELDMENT FOOT PLATE 30 3 HINGE RH SEAT PANEL LH SEAT PANEL GAS TANK PAD SELF TAPPING SCREW #-4 X / 3 39 #-4 X / PAN HD. SCREW 3 4 # NYLOCK NUT /4-0 x HHCS SEAT CABLE /4-0 WHIZ LOCK NUT /- X 4 HHCS D-

12 Frame Components # PART NO. QTY. DESCRIPTION / FLANGE BEARING /4-0 NUT CLIP /4-0 X 3/4 HHCS POSITIVE CABLE - SHORT 4 43 POSITIVE CABLE - LONG 4 43 NEGATIVE CABLE 4 3 CASTER WASHER WAVY WASHER D-3

13 Drive Components E-

14 Drive Components # PART NO. QTY. DESCRIPTION 330 PUMP PULLEY 43 MM TAPER HUB ADAPTER 4 43 PUMP KEY 43 PUMP DRIVE BELT 40 TENSIONER W/ BUSHING 3 3/4 PLASTIC BUSHING 33 FLAT IDLER EYE BOLT SPACER 43 PUMP TENSION ROD 09 3/- X HHCS 900 3/- WHIZ LOCK NUT / LOCK WASHER 4 0 3/ STANDARD FLAT WASHER 300 IDLER SPRING 43 IDLER PIVOT N/A ENGINE 330 MUFFLER - 3/ KAW / DISC SPRING WASHER /- NYLOCK 03 /-0 X 3 HHCS 33 4 / DISC SPRING WASHER DRIVE PULLEY PUMP 4 /4 X /4 X 3/4 MACH. KEY 3300 BELT GUIDE - LONG 030 ELECTRIC CLUTCH 00 FT LBS 0 3 /- X -3/4 HHCS 393 /- SET SCREW 9 0 /- X HHCS E-

15 Control Components - Linkage F-

16 Control Components - Linkage # PART NO. QTY. DESCRIPTION 4 /-4 JAM NUT 430 / ROD END CONTROL LINK - RH LEVER STOP ANGLE 3 /4-0 x -/ CARR HD BOLT 90 /4-0 NUT CLIP 9000 /4-0 WHIZ LOCK NUT 4 / NYLOCK NUT /- X 3/4 HHCS 4 /- WHIZLOCK 03 4 /- X 3/4 CARR BOLT 03 4 /- X HHCS / ROD END 4 4 /-4 JAM NUT 433 CONTROL LINK - LH 04 /- X -/4 HHCS F-

17 Control Components - RH Handles F-3

18 Control Components - RH Handles # PART NO. QTY. DESCRIPTION 930 LH CONTROL COVER 930 RH CONTROL COVER RH CONTROL MOUNT 4 90 /4-0 NUT CLIP 004 /4 STD. LOCKWASHER 0 /4-0 X 3/4 HHCS /4" BOLT BEARING 904 CONTROL PIVOT RIGHT HANDLE BAR W/ STOP WELDMENT 4 3/- NYLOCK 094 3/- - -/ HHCS 3 MM BALL STUD 3 4 /- NYLOC NUT HANDLE RH W/ GRIP 303 HANDLE GRIP 3033 HANDLE PLUG 04 /- X -/4 HHCS 900 /- WHIZLOCK NUT 9 00 / LOCKWASHER - HEAVY 0 30 CABLE ANCHOR SPACER 30 ANTI BUCK CYLINDER F-4

19 Control Components - LH Handles F-

20 Control Components - LH Handles # PART NO. QTY. DESCRIPTION 930 RH CONTROL COVER 930 LH CONTROL COVER LH CONTROL MOUNT 4 90 /4-0 NUT CLIP 004 /4 STD. LOCKWASHER 0 /4-0 X 3/4 HHCS /4" BOLT BEARING 90 CONTROL PIVOT LEFT HANDLE BAR W/ STOP WELDMNT 094 3/- X -/ HHCS 4 3/- NYLOCK 3 MM BALL STUD 3 4 /- NYLOC NUT HANDLE LH W/ GRIP 303 HANDLE GRIP 3033 HANDLE PLUG 9304 SWITCH MOUNT - NEUTRAL 9 /- X / CARR BOLT /- WHIZLOCK NUT 0 04 /- X -/4 HHCS 9304 NEUTRAL SWITCH 00 / LOCKWASHER - HEAVY 3 30 CABLE ANCHOR SPACER 4 30 ANTI BUCK CYLINDER F-

21 Brake Components- Right Hand G-

22 Brake Components- Right Hand # PART NO. QTY. DESCRIPTION 4049 BRAKE CRANK WLDMNT - PLATED 33 WHEEL MOTOR WHEEL HUB SHOE BRAKE /-0 X 3/ UNF PRESS IN STUD 90 BACKPLATE - DRUM 3303 SHOE BRAKE LINK 433 BRAKE DRUM 0 43 BRAKE SHOE 9 3 3/3 X 3/4 COTTER PIN 439 BRAKE CAM 4330 BRAKE CAM ARM 30 BRAKE CONTROL - RH 3 00 E-RING FOR / DIA BRAKE SPRING 43 PARK BRAKE LINK 4330 PARK BRAKE SWIVEL 3 / CLAMP COLLAR 304 SPRING 9 4 / NYLOCK NUT 0 / FLAT WASHER 33 3/ PUSH NUT 33 #3 HAIRPIN COTTOR BRAKE CROSS SHAFT 4 33 BLADE SPACER 00 /4- X / HHCS G-

23 Brake Components- Left Hand G-3

24 Brake Components- Left Hand # PART NO. QTY. DESCRIPTION 44 PARK BRAKE CRANK 33 WHEEL MOTOR WHEEL HUB SHOE BRAKE /-0 X 3/ UNF PRESS IN STUD 90 BACKPLATE - DRUM 3303 SHOE BRAKE LINK 433 BRAKE DRUM 0 43 BRAKE SHOE 9 3 3/3 X 3/4 COTTER PIN 439 BRAKE CAM 4330 BRAKE CAM ARM 00 E-RING FOR / DIA BRAKE SPRING 4 30 BRAKE CONTROL - LH 4330 BRAKE LINK ROD SWIVEL 43 PARK BRAKE LINK 4330 PARK BRAKE SWIVEL 9 3 / CLAMP COLLAR SPRING 4 / NYLOCK NUT / FLAT WASHER / PUSH NUT 4 33 #3 HAIRPIN COTTOR 0 3/ STANDARD FLAT WASHER 40 Z- PARK LEVER W/GRIP 33 IDLER BUSHING 030 3/- X 4-/ HHCS PARK BRAKE SWITCH /-0 LUG NUT 3 00 /4- X / HHCS G-4

25 Hydro Components # PART NO. QTY. DESCRIPTION 3309 PUMP W/RTN - PARKER ADAPTER STRAIGHT ADAPTER OIL TANK 433 OIL FILTER 340 OIL TANK CAP 33 WHEEL MOTOR 43 PUMP TO PUMP FEED LINE 9 43 SWIVEL TEE 9303 HOSE RETURN 4333 PUMP FEED LINE Z 333 RUBBER LINE L. OUTSIDE RETURN ADAPTER RUBBER LINE L. INSIDE 333 RUBBER LINE R. INSIDE 333 RUBBER LINE R. OUTSIDE H-

26 Fuel Components # PART NO. QTY. DESCRIPTION 300 FUEL VALVE 330 FUEL LINE - /" 3 3 FUEL LINE - 39" 4 3 FUEL LINE - 9" 3309 FUEL LINE CLAMP 00 / LOCK WASHER 0 /- X 3/4 HHCS 39 FUEL CAP - LARGE 9 33 FUEL TANK ADAPTER VALVE GROMMET 3309 FUEL TANK / FENDER LH 330 RH FUEL TANK NOTE: A: THERE ARE NO REPLACEMENT DECALS FOR TANKS. DUE TO THEIR MOLDED INTO THE TANK I-

27 HOUR METER 33 ENCORE PART # 433 WIRE HARNESS FOR 4KZ ; HP KAWASAKI WIRE HARNESS FOR 4K9Z ; 9 HP KAWASAKI WIRE HARNESS FOR 4K9X ; 9 HP KAWASAKI WIRE HARNESS FOR KZ ; HP KAWASAKI WIRE HARNESS FOR K3X ; 3 HP KAWASAKI DK. BLUE GA. WIRE HARNESS FOR 0KZ ; HP KAWASAKI WIRE HARNESS FOR 0KX ; HP KAWASAKI BLACK GA. BLACK 4 GA. GROUND TO ENGINE LT. BLUE 4 GA. CLUTCH CONN. GREEN GA. SEAT SWITCH 3030 BLACK / WHITE GA. PURPLE GA. BROWN GA. GREEN GA. PARK BRAKE SWITCH 3034 GREEN GA. BLACK GA. STARTER RELAY 4 RED GA. TO BATT. POS. RED /BLACK STP. GA. ENGINE KILL CLUTCH SWITCH 303 BROWN GA. WHITE GA. 0 AMP FUSE AMP FUSE DK. BLUE GA. WIRE JUNCTION YELLOW GA. LT. BLUE 4 GA. NEUTRAL SWITCH 9304 MODULE CONN YELLOW GA. IGNITION SWITCH 430 ORANGE GA. RED /BLACK STP. GA. RED GA. FUSE BLOCK LT. BLUE 4 GA. BLACK GA. RED 4 GA. ENGINE CHARGING TO BATT. GROUND ORANGE GA. ENGINE FUEL SOLENOID J-

28 Decal List K-

29 Decal List # PART NO. QTY. DESCRIPTION 3300 CAUTION DECAL 3303 DANGER DECAL SERIAL NO. PLATE 4 43 RIDER CAUTION DECAL 43 PARK LEVER DECAL 439 CONTROL DECAL 4334 OIL DECAL - SYN CUT GAGE DECAL 9 30 PTO DECAL 303 LABEL - FUEL VALVE 330 BATTERY WARNING DECAL 330 FRONT X0 LABEL BELT ROUTING DECAL K-

30 Notes L-

31 Notes L-

32 0 A,ENCORE MANUFACTURING CO., INC. All rights reserved. Contents subject to change. X-TREME 0KX - PARTS MANUAL 9330 Part Number