Mfg. No: P216020KWV, 21" 6 TP Steel Deck Series
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1 Parts Manual Mfg. No: P216020KWV, 21" 6 TP Steel Deck Series Copyright Briggs and Stratton. All Rights reserved 28-Sep-2018
2
3 Model Components Table Of Contents Page Accessory Recycling Kits Accessory Snapperizer Decals Drive System Self-Propelled Engine, Cutting Deck & Blade Grass Bag Components Handles and Controls Side Chute, Adapter Thatcherizer Kit Transmission (Differential) Wheel Brackets & Latches (Self-Propelled) Wheels Front and Rear Torque Specification Chart Copyright Briggs and Stratton. All Rights reserved 3 28-Sep-2018
4 Accessory Recycling Kits Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 4 28-Sep-2018
5 Accessory Recycling Kits REF NO PART NO QTY DESCRIPTION KIT, Recycling Cover (Includes items 1 & 3 shown below) -(For 4HP & above engines) KIT, Recycling Plug (Incl. items 2 & 3 shown below) -(For 4HP & above engines) COVER, 21" Deck PLUG, Chute Adapter BLADE, 21" Quad Edge Ninja Copyright Briggs and Stratton. All Rights reserved 5 28-Sep-2018
6 Accessory Snapperizer Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 6 28-Sep-2018
7 Accessory Snapperizer REF NO PART NO QTY DESCRIPTION KIT, Snapperizer (Incl. items 1 thru 5) -(for FR & M type outlip decks) SCREEN, Fastener Assembly RING, Bottom (22.60" Inside Diameter) NUT, 5/16-24 Hex, GR WASHER, 5/16" Split Lock SPRING Copyright Briggs and Stratton. All Rights reserved 7 28-Sep-2018
8 Decals Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved 8 28-Sep-2018
9 Decals REF NO PART NO QTY DESCRIPTION DECAL, Easy Speed, Control Panel DECAL, Chute/Deflector DECAL, Front Cover, Hi-Vac DECAL, Front Cover, Ninja Mulching System DECAL, OPC Bail (International Symbol) DECAL, Speed Shift DECAL, Throttle Control, KWV DECAL, Warning/Danger Walk-Behind Mowers DECAL, Danger, Cut Finger Copyright Briggs and Stratton. All Rights reserved 9 28-Sep-2018
10 Drive System Self-Propelled Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
11 Drive System Self-Propelled REF NO PART NO QTY DESCRIPTION BELT, Poly-V LINK, Differential (Comm.) ASSEMBLY, Clutch Idler (Includes items 3 thru 7 & 47) ARM, Clutch Idler PULLEY, Idler, V SCREW, 1/4-28 x 1-3/8" Hex Head Cap, GR NUT, 1/4-28 Hex Top Lock BUSHING, Flange,.381 x.625 x SHAFT, Hex Drive PULLEY, Poly-V (2" O.D.) WASHER, 11/32" Flat SPRING, Idler- Torsion STUD, Idler (3/8-24 thread) HOLDER, Bearing (Inner Half) BALL BEARING, Spherical O.D.,.38 I.D O-RING, V NUT, 3/8-24 Hex Center Lock, GR HOLDER, Bearing (Outer Half) WASHER,.28 x.63 x.06 Flat COTTER PIN,.06 x.50 YZ -(Was ) BELT, Engine Drive (Stretch) A 1 THRUST PLATE, Short RETAINING RING,.625 External BALL BEARING, 3/4" Bore GUIDE, Thrust Plate (3/8-24 thread) DISC, Driven (Cantilever) -(ref: , Driven Disc Ass'y) NUT, 3/8-24 Hex BALL JOINT, 1/4-28 (not shown) -(see Handles & Controls page (item 39)) NUT, 1/4-28 Hex (not shown) -(see Handles & Controls page (item 40)) BUSHING, Nylon (.390 ID,.490 OD) -(Used on ) LINK, Transfer (1/4-28 thread) WASHER, 5/16" Internal Tooth Lock WASHER, 3/8" Internal Tooth Lock WASHER, 3/8" Flat SPRING, Clutch - 21S NUT, 3/8-16 Hex NUT, 5/16-18 Hex Flange Lock, GR 5 -(Was ) BOLT, 5/16-18 x 1/2", Short Neck Carriage, GR SCREW, 1/4-20 x 1/2" Hex Flange Self-Tap -(Was ) COTTER PIN, 3/32 x 1/2" -(Was ) BUSHING, Powdered Metal SCREW, 5/16-18 x 1/2" Pan Head Self-Tap (Torx) WASHER, 44 x.78 x.025 Curved Footnotes: NOTE: * Includes Steel Drive Disc Assy ( ), Bushing ( ), 3/8-16 Hex Nut ( ) & item 38. Copyright Briggs and Stratton. All Rights reserved Sep-2018
12 Drive System Self-Propelled Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
13 Drive System Self-Propelled REF NO PART NO QTY DESCRIPTION RETAINER, 3/8" Bolt SPRING, Wheel Drive BOLT, 5/16-18 x 5/8" Short Neck Carriage GR 5 -(Was ) 44A BRACKET, Deck -(Used on ) 44A A BRACKET ASSEMBLY, Deck (Includes 7, 44A & 46) -(Used on ) 44B BRACKET ASSEMBLY, Deck (Includes 44B & bushing) -(Used on ) DRIVE DISC, Steel * KIT, Drive Disc Assembly SPACER, (.500 ID x.65 OD x 1.75 Long) SPACER, Idler Arm (.500 ID x.970 Long) ASSEMBLY, Driven Disc (includes items 21-26, 30&31) ASSEMBLY, Driven Disc - Commercial (Can be used instead of items 21-26, Footnotes: NOTE: * Includes Steel Drive Disc Assy ( ), Bushing ( ), 3/8-16 Hex Nut ( ) & item 38. Copyright Briggs and Stratton. All Rights reserved Sep-2018
14 Engine, Cutting Deck & Blade Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
15 Engine, Cutting Deck & Blade REF NO PART NO QTY DESCRIPTION 1 FJ180V-BS23-R 1 * ENGINE, Kawasaki 6 HP w/side recoil -(Used on P26020KWV model) 1 FJ180V-DS13-R 1 * ENGINE, Kawasaki 6 HP -(Used on RP216020KWV model) D 1 WELDMENT, Deck, 21" Non-Adjust Air -(Used on R (recycling) models, was or ) WELDMENT, Deck, 21", S.P., HV, Core Model -(Used on P26020KWV model, was ) NUT, 5/16-18 Hex Flange Lock, GR 5 -(Was ) PLUG, Hole, Polyethylene BOLT, 5/16-18 x 1/2", Short Neck Carriage, GR RETAINER, 5/16" Bolt BOLT, 5/16-18 x 3/4" Short Neck Carriage GR 5 -(Was ) SCREW, 3/8-16 x 1" Self-Tapping -(engine mount bolts) COVER, Belt PULLEY, Engine (25mm I. D. x 2-1/8" O.D.) SET SCREW, 5/16-18 x 5/16" Hex Socket KEY, Woodruff #HP-506 Hi-Pro HUB, Blade Drive, 25 mm I.D. -(Used on P26020KWV model) HUB, Blade, 21" WBM, RD, 2 Position -(Used on RP216020KWV model) BLADE, 21" Standard Lift BLADE, 21" Ninja (Quad Edge) -(Used on Recycling Models) WASHER, Cone 3/8" SCREW, 3/8-24 x 2" Hex Head Cap, GR 5 Footnotes: NOTE: * Purchase engine parts from engine manufacturer dealer. Copyright Briggs and Stratton. All Rights reserved Sep-2018
16 Grass Bag Components Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
17 Grass Bag Components REF NO PART NO QTY DESCRIPTION GRASS BAG ASSY. (Door) No Graphics -(includes items 2, 3 & 4) GRASS BAG, (Door) No Graphics CONNECTOR, Grass Bag (weldment) ASSEMBLY, Bag Wire (12" Wide) WASHER, 5/16" Internal/External Tooth Lock SCREW, 5/16-18 x 1-1/4" Pan Head Machine BRACKET, Rope Guide NUT, 5/16-18 Hex Flange Lock, GR 5 -(Was or ) WASHER, 15/32" Flat RIVET, 3/16 x BUSHING, Flange,.381 x.625 x BOLT, 5/16-18 x 3/4" Short Neck Carriage GR 5 -(Was ) RETAINER, 5/16" Bolt SPACER,.316 I.D. x.375 O.D. x.310 thick NUT, 5/16-18 Hex Large Flange Center Lock ADAPTER, Grass Bag KNOB, Fluted, 5/16-18 x 1/2" PULLEY, Nylon ASSY, Grass Bag Adapter -(includes items 6, 7, 8, 9, 10, 11, 16 & 18) PLUG, Chute Adapter BRACE, Bag Adapter, Kawasaki SCREW, M6 x 1.0 x 30MM Hex Head Cap Copyright Briggs and Stratton. All Rights reserved Sep-2018
18 Handles and Controls Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
19 Handles and Controls REF NO PART NO QTY DESCRIPTION HANDLE, Upper HANDLE, Middle HANDLE, Lower LH (Adjustable) HANDLE, Lower RH (Adjustable) BAIL, OPC Control CLIP, Zone Control * CABLE, Zone Control (56-5/16" Long) HANDLE, Clutch GRIP, International Symbol CABLE, Clutch Control (41-1/4" Long) COVER, Vinyl SPRING, Clutch - 21S BRACKET, Shift TIE, Wire, 1.29 long, black BRACKET, Bell Crank SPACER,.33 x.63 x BELL CRANK CONTROL PANEL (w/o Electrical Switch Hole) -(Used on Manual Start Models) SCREW, 1/4-20 x 1/2" Pan Head Self-Tap (Torx) WASHER,.33 x.88 x.09 Flat SCREW, 5/16-18 x 7/8" Hex Head Cap, GR TEENUT, 5/ (Was ) BUSHING, Differential,.328 x.625 x BOLT, 5/16-18 x 3/4" Hex Flange Lock GR NUT, 5/16-18 Hex Flange Lock, GR 5 -(Was or ) NUT, 5/16-18 Hex Center Lock -(Was ) LEVER, Shift NUT, 5/16-24 Hex Center Lock GR 5 -(Was ) CLIP, Wiring Harness SCREW, 5/16-18 x 1-7/8" Curved Head GR 2 -(Was ) KNOB, 5/16-18 Wing (Black) KNOB, 5/16-18 Wing (Black) -(Briggs part) SCREW, 1/4-20 x 1-1/2" Hex Head Cap GR WASHER, 1/4" Internal Tooth Lock -(Was ) NUT, 1/4-20 Hex -(Was ) SCREW, 1/4-20 x 2" Hex Head Cap, GR BUSHING,.27 x.35 x.4 Flange PIN, 1/4 x 1-1/2" PUSH-NUT, 1/4" BALL JOINT, 1/ NUT, 1/4-28 Hex FOAM GRIP, 18.75" long Footnotes: NOTE: * Part number and revision is stamped on cable. Copyright Briggs and Stratton. All Rights reserved Sep-2018
20 Handles and Controls Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
21 Handles and Controls REF NO PART NO QTY DESCRIPTION SCREW, 3/8-16 x 2" Hex Head Cap, GR NUT, 3/8-16 Hex Center Lock WASHER, 5/16" Internal Tooth Lock WASHER, 7/16" Flat WASHER, Nylon ROD, Speed Control (1/4-28 thread) GUIDE, Rope (1/4-20 thread) NUT, 1/4-28 Hex GR 5 or B CABLE-TIE, 7" THROTTLE CONTROL, 6.0 KWV (53.25") THROTTLE KNOB (Red) KNOB, Shift (Red) CLAMP, 7/8" Double Cable SCREW, #8-32 x 1/2" Cross Recess Filister Head Machine NUT, #8-32 Hex SCREW, 5/16-18 x 1-1/4" Hex Washer Head Self-Tap -(Was ) WASHER, Belleville SCREW, 5/16-24 x 1" Hex Head Cap GR WASHER, 11/32" Flat COTTER PIN, 5/16 Self Lock DECAL, Easy Speed, Control Panel Footnotes: NOTE: * Part number and revision is stamped on cable. Copyright Briggs and Stratton. All Rights reserved Sep-2018
22 Side Chute, Adapter Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
23 Side Chute, Adapter REF NO PART NO QTY DESCRIPTION ADAPTER, Grass Bag -(see Grass Bag Accessory page) CHUTE, 21" Side COVER, 21" Deck BOLT, 5/16-18 x 3/4" Short Neck Carriage GR 5 -(Was ) RETAINER, 5/16" Bolt SPACER,.316 I.D. x.375 O.D. x.310 thick NUT, 5/16-18 Hex Large Flange Center Lock WASHER, 5/16" Internal/External Tooth Lock KNOB, Fluted, 5/16-18 x 1/2" Copyright Briggs and Stratton. All Rights reserved Sep-2018
24 Thatcherizer Kit Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
25 Thatcherizer Kit REF NO PART NO QTY DESCRIPTION KIT, Thatcherizer (Incl. items 1 thru 27) LATCH, Frame Attachment 2A BAR, Mount (Right Hand) 2B BAR, Mount (Left Hand) ROD, Tine SUPPORT, Wheel TRAY, Tine SPRING, Tine Thatching -(Was ) BUSHING, Wheel Adjuster AXLE, Wheel WHEEL, 7.00 x 1.50 Gage NUT, 1/4-20 Hex Top Lock -(Was (only 9 shown)) WASHER, 1/4" Flat -(Was ) SPRING, Compression BOLT, 1/4-20 x 1-1/4" Hex, GR NUT, 1/4-20 Hex, GR 5 -(Was ) CAP, Vinyl BOLT, 1/4-20 x 2-1/2" Square Neck Carriage -(only 1 shown) BOLT, 5/16-18 x 1" Square Neck Carriage, GR 5 -(Was (only 1 shown)) BOLT, 1/4-20 x 3/4" Square Neck Carriage, GR 5 -(Was ) WASHER, Reinforcing -(only 1 shown) WASHER, 5/16" Split Lock -(only 1 shown) NUT, 5/16-18 Hex, GR 5 -(Was (only 1 shown)) NUT, 1/2" Push BEARING, Nyliner SET SCREW, 5/16-18 x 1/4" -(slotted headless, cup point) WASHER, 1/2" Flat DECAL, Adjustment DECAL, Thatcherizer Copyright Briggs and Stratton. All Rights reserved Sep-2018
26 Transmission (Differential) Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
27 Transmission (Differential) REF NO PART NO QTY DESCRIPTION ASSEMBLY, Transmission (Incl. items 1 thru 30) NUT, 5/16-18 Hex Lock -(Was ) WASHER, Cone PULLEY, Poly-V Belt (3.5" O.D.) WASHER, 44 x.78 x.025 Curved ASSEMBLY, Right Housing (Incl. items 6, 7, 8, 9, 10 & 30) HOUSING, Right Side SCREW, 5/16-24 x 1-1/8" Rib Neck, GR SEAL, 5/8" Internal Diameter BEARING, Tapered - (Differential Housing) BALL BEARING, 7/16 I.D., 1/1/8" O.D PLUG, Transmission Housing ASSEMBLY, Input Gear ASSEMBLY, Short Axle -(Was ) GEAR, Differential (46 Tooth) PLATE, 46T Gear WASHER, Thrust, 3/4" I.D SCREW, #10-32 x 1-1/2" Hex Head Cap GR GASKET, Housing WASHER, 5/16" Internal/External Tooth Lock WELDMENT, Differential Bracket SCREW, 1/4-20 x 1" Hex washer Self-Tap -(Was ) SPACER, Axle Gear ASSEMBLY, Long Axle -(Was ) GEAR, Pinion (12 tooth) SPACER, Pinion Gear SHAFT, Pinion NUT, #10-32 Hex Nyloc ASSY, Left Housing (Incl. items 8, 9 & 29) -(Was ) HOUSING, Left GASKET, 5/8" O. D oz. * GREASE, 00" (Not Shown) Footnotes: NOTE: * Maximum capacity of transmission before causing leakage behind pulley is 4 oz. DO NOT OVERFILL! Copyright Briggs and Stratton. All Rights reserved Sep-2018
28 Wheel Brackets & Latches (Self-Propelled) Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
29 Wheel Brackets & Latches (Self-Propelled) REF NO PART NO QTY DESCRIPTION BOLT, 1/4-20 x 1/2" Short Neck Carriage GR 5 -(Was ) FOOT GUARD, Rear RING, Split (Black) SUPPORT, Foot Guard WASHER, 1/4" Internal Tooth Lock -(Was ) NUT, 1/4-20 Hex, GR 5 -(Was ) ASSY, Wheel Arm, Right Rear (S.P.) -(Was ) ASSY, Wheel Arm Left Rear Long SP21S -(Was ) ASSEMBLY, Front Right Wheel Arm ASSEMBLY, Front Left Wheel Arm GRIP, Height Latch - Black (1.3" Wide) LATCH, Height Adjusting (long) BOLT, 5/16-18 x 1" Hex Washer Face Shoulder ARM, Wheel, Right Rear ARM, Wheel, Left Rear BEARING, 9/16" I.D SCREW, #10-32 x 3/8" Hex Washer Self-Tap RETAINER, 5/16" Bolt NUT, 5/16-18 Hex Flange Lock, GR LATCH, Height BOLT, 5/16-18 x 3/4" Hex Washer Face Shoulder WHEEL ARM, R.H. Front (Round Hole) WHEEL ARM, L.H. Front (Square Hole) AXLE, Front, Easy Line COVER, Front 21" walk SCREW, Round Washer Head Torx, Hi-Lo Copyright Briggs and Stratton. All Rights reserved Sep-2018
30 Wheels Front and Rear Note: Unless noted otherwise, use the standard torque specifications Mfg. No: Copyright Briggs and Stratton. All Rights reserved Sep-2018
31 Wheels Front and Rear REF NO PART NO QTY DESCRIPTION ASSY, Wheel, 10 x 2" Drive w/metal insert ASSY, Wheel, 8 x 2" Idle, Charcoal Gray -(incl. two 1-1/8 O.D. Flanged Ball Bearings (p/n )) WASHER, Shim,.875 x.531 x WASHER, 7/16" Flat NUT, 7/16-20 Hex Center Lock Jam HUBCAP, 10" Wheel, Spoked - Cool Gray WASHER,.387 x 1" O.O. Flat NUT, 3/8-16 Hex Center Lock HUBCAP, 8" Wheel, Spoked - Cool Gray Copyright Briggs and Stratton. All Rights reserved Sep-2018
32 Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M M M M M M M M M M M M M M M M M M M The guides and ruler furnished below are designed to help you select the appropriate hardware Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/ /4 1/2 3/ Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/ Body Diameter Nut, M8 Screw, M x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch /4 1/2 3/4 Body Length (mm) Body Length (in) 4 Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm
33 Copyright Briggs and Stratton. All Rights reserved 28-Sep-2018
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