PIÈCES DÉTACHÉES. Chasse-neige. Révision 10/

Transcription

1 PIÈCES DÉTACHÉES Chasse-neige Révision 10/2004 Y v a n B é a l - 2 1, a v. d e l A g r i c u l t u r e - B. P. 1 6 Z. I. d u B r é z e t C l e r m o n t - F e r r a n d C e d e x 2 Té l : Té l é c o p i e : w w w. y v a n b e a l. f r - E - m a i l : i n f y v a n b e a l. f r R.C.S. Clermont-Fd B S.A.S. au capital de

2

3 Parts Manual Intermediate Walk-Behind Snowthrowers 5HP Product Mfg. No. Description M, 5HP Manual Start M, 5HP Manual Start (CE) 8HP Product Mfg. No. Description E, 8HP Electric Start M, 8HP Manual Start (CE) Rev. 10/2004

4

5 Table Of Contents PRODUCT COMPONENTS PAGES Handles & Controls Group... 4 Engine, Pulleys, & Frame Group - 5HP Tecumseh... 8 Engine, Pulleys, & Frame Group - 8HP Briggs & Stratton Auger & Impeller Group Auger Housing Group Traction Drive Group Wheels & Tires Group Decals Group Chute Crank Control Group Torque Specification Chart... Inside Back Cover

6 Handles & Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070uhdc 4

7 Handles & Controls Group REF NO Footnotes PART NO. QTY. DESCRIPTION NUT, 5/16-18 Hex Nyloc BRACKET, Snow Stick- Lower SCREW, 5/16-18 x 3/4" Hex Head Cap CLUTCH CABLE, Auger Drive- RH HANDLE, Upper, Right Hand GRIP, Clutch, RH GRIP, Foam, Black HAIR PIN ROD, Shift, Lower NUT, 1/4-20 2B Hex LOCKWASHER, 1/4" Spring BOLT, 1/4-20 x 2" Short Square Neck Carriage, GR ROD, Upper, Shift BLOCK, Pivot WELDMENT, Shift Rod Pivot SPRING, Compression COTTER PIN,.125 x BUSHING,.500 ID x.750 OD x WASHER, 1/2" Flat (.531 ID x OD x.08 Thick) WELDMENT, Shift Rod SCREW, 1/4-20 x 2-1/4" Hex Flange Lock WASHER,.250 (.27 ID x.62 OD) KNOB, Tapered - 3/8-16 Internal Thread- Red WELDMENT, Dash HANDLE, Lower WING KNOB, 5/ WASHER, 5/16" Internal Tooth Lock NUT, 5/16-18 Hex Flange Nyloc WASHER,.312 (.34 ID x.75 OD) ASSEMBLY, Rod w/pin (Includes Ref. Nos , 54, 55 & 56) SPRING, Compression PUSH NUT ROD, Hold Down SCREW, 1/4-20 x 2" Hex Head Cap, GR GRIP, Clutch, LH NUT, 1/4-20 Hex Centerlock SPACER, Handle HANDLE, Upper, Left Hand SCREW, 1/4-20 x 1-1/2" Hex Head Cap SPACER,.268 ID x.394 x SCREW, 1/4-20 x 3/4" Pan Head Torx Self-Tap SCREW, 5/16-18 x 1-1/2" Hex Head Cap, GR 5 5

8 Handles & Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070uhdc 6

9 Handles & Controls Group REF NO PART NO. QTY. DESCRIPTION LEVER, Pivot NUT, 1/4-20 Hex Nyloc SNOW STICK NUT, #10-24 Hex Center Lock ROD, Hand Control, not shown; part of item HOLDER, Snostik- Upper CLUTCH CABLE, Ground Drive- LH BOLT, 5/16-18 x 2" Curved Head Square Neck GR WASHER, #10 Internal Tooth Lock SCREW, #10-24 x 2" Hex Washer Head Machine, GR LOCKWASHER, Spring 5/16, not shown; part of item BUSHING,.250 ID x.375 OD x.750, not shown; part of item PIN, Clevis, not shown; part of item SPRING, Compression, not shown, part of item 30 Footnotes 7

10 Engine, Pulleys, & Frame Group - 5HP Tecumseh NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070epi5t 8

11 Engine, Pulleys, & Frame Group - 5HP Tecumseh REF NO PART NO. QTY. DESCRIPTION SCREW, 5/16-24 x 3/4" Hex Head Cap, GR WASHER, 5/16" Flat WIRE, Belt Stop LOCKWASHER, 5/16" Exterior Tooth 5 * 1 ENGINE, 5HP Tecumseh, Model LH195SA-67427V HOSE, Oil Drain NUT, 5/16-18 Hex Flange Lock- small NUT, 5/16-18 Hex Flange Lock ROD, Idler ROLL PIN, 3/16 x 3/4" WELDMENT, Intermediate Frame, Orange SPEED NUT, 1/4-20 U-Type BUSHING, 1.00 long SUPPORT, Tie Bar SCREW, #10-24 x 1/2" Hex Washer Self-Tap JAM NUT, 3/8-16 Hex Center Lock WASHER, 3/8" Flat ROD, Belt Guide NUT, 3/8-16 Hex Nyloc Heavy Thin SUPPORT, Frame SCREW, 5/16-18 x 1/2" Hex Washer Self-Tap SUPPORT, Pivot WASHER, 5/16" Flat SCREW, 5/16-18 x 1-3/4 Hex Head Cap, GR SCREW, 5/16-18 x 1-3/4 Hex Head Cap, GR COVER, Bottom, Orange SCREW, 1/4-20 x 5/8" Hex Washer Self-Tap WASHER, 7/16" Flat COTTER PIN, 1/8 x 3/4" WELDMENT, Idler Arm BOLT, 3/8-16 x 1-1/4" Short Square Neck Carriage SPACER,.377 ID x.75 OD x.312 Long PULLEY, Idler BELT, Auger Drive, V Groove BELT, Traction Drive, V Groove SPRING, Extension PAD, Brake RIVET, Blind ASSEMBLY, Idler Arm w/brake Pad BOLT, 3/8-16 x 1-3/4 Short Square Neck Carriage, GR WASHER, 3/8" Flat (.41 ID x 1.00 OD x.13 Thick) PULLEY, Idler Footnotes *See your local Tecumseh distributor for engine service parts. 9

12 Engine, Pulleys, & Frame Group - 5HP Tecumseh NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070epi5t 10

13 Engine, Pulleys, & Frame Group - 5HP Tecumseh REF NO PART NO. QTY. DESCRIPTION COVER, Belt SPRING, Idler- Extension JAM NUT, 5/16-24 Hex KEY - Hi Pro.125 x.625 HP 504 SAE PULLEY, V Groove SET SCREW, 5/16-18 x 5/16" Hex Recess, Cup Point PULLEY, 2.75 OD KEY, 3/16 Square x 1" HARNESS CLIP NUT, 3/8-16 Hex Flange Lock Two Way MUFFLER GUARD, Domestic (Tecumseh) SCREW, #10-24 x 5/8" Hex Washer Self-Tap MUFFLER GUARD, Tecumseh Engine (CE), not shown; Tecumseh p/n SCREW. Tecumseh Muffler, not shown; Tecumseh p/n LOCK WASHER, Tecumseh Muffler, not shown; Tecumseh p/n WASHER, Tecumseh Muffler, not shown; Tecumseh p/n Footnotes *See your local Tecumseh distributor for engine service parts. 11

14 Engine, Pulleys, & Frame Group - 8HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070epi8b 12

15 Engine, Pulleys, & Frame Group - 8HP Briggs & Stratton REF NO PART NO. QTY. DESCRIPTION SCREW, 5/16-24 x 1-1/4" Hex Head Cap, GR WASHER, 5/16" Flat BELT STOP, Wire LOCKWASHER, 5/16" Exterior Tooth 5 * 1 ENGINE, 8 HP Briggs, Model 12E394, Type 0110, Trim E1 5 * 1 ENGINE, 8 HP Intek (Metric) Briggs, Model 12E396, Type 0111, Trim E1 (CE) HOSE, Oil Drain NUT, 5/16-18 Hex Flange Lock- small NUT, 5/16-18 Hex Flange Lock ROD, Idler ROLL PIN, 3/16 x 3/4" WELDMENT, Intermediate Frame, Orange SPEED NUT, 1/4-20 U-Type BUSHING, 1.00 long SUPPORT, Tie Bar SCREW, #10-24 x 1/2" Hex Washer Self-Tap JAM NUT, 3/8-16 Hex Center Lock WASHER, 3/8" SAE Flat ROD, Belt Guide NUT, 3/8-16 Hex Nyloc Heavy Thin SUPPORT, Frame SCREW, 5/16-18 x 1/2" Hex Washer Self-Tap SUPPORT, Pivot WASHER, 5/16" Flat SCREW, 5/16-18 x 1-3/4 Hex Head Cap, GR SCREW, 5/16-18 x 1-3/4 Hex Head Cap, GR COVER, Bottom, Orange SCREW, 1/4-20 x 5/8" Hex Washer Self-Tap WASHER, 7/16" Flat COTTER PIN, 1/8 x 3/4" WELDMENT, Idler Arm BOLT, 3/8-16 x 1-1/4" Short Square Neck Carriage SPACER,.377 ID x.75 OD x.312 Long PULLEY, Idler BELT, Auger Drive V-BELT, Traction Drive SPRING, Extension PAD, Brake RIVET, Blind ASSEMBLY, Idler Arm w/brake Pad BOLT, 3/8-16 x 1-3/4 Short Square Neck Carriage, GR WASHER, 3/8" Flat (.41 ID x 1.00 OD x.13 Thick) Footnotes *See your local Briggs distributor for engine service parts. 13

16 Engine, Pulleys, & Frame Group - 8HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070epi8b 14

17 Engine, Pulleys, & Frame Group - 8HP Briggs & Stratton REF NO PART NO. QTY. DESCRIPTION PULLEY, Idler COVER, Belt SPRING, Extension,.562 O.D. x Long JAM NUT, 5/16-24 Hex KEY - Hi Pro.125 x.625 HP 504 SAE PULLEY, V Groove SET SCREW, 5/16-18 x 5/16" Hex Recess, Cup Point PULLEY, 2.75 OD KEY, 3/16 Square x 1" HARNESS CLIP CORD, Electric Start GUARD, Muffler MUFFLER, Deflector- B&S CAPSCREW, Thread Rolling M4 x 0.7, Briggs p/n NUT, 3/8-16 Hex Flange Lock Two Way, Briggs p/n Footnotes *See your local Briggs distributor for engine service parts. 15

18 Auger & Impeller Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070aigcs 16

19 Auger & Impeller Group REF NO PART NO. QTY. DESCRIPTION PULLEY, Auger Input SET SCREW, 5/16-18 x 1/2" Square Head Cup Point KEY, 3/16 x 3/4" Woodruff SET SCREW, 3/8-16 x 1/2" Square Head WELDMENT, Impeller OIL SEAL BUSHING PIN, Drive-Loc, 3/16 x 1-1/2" COLLAR, Thrust SHAFT, Rolled Worm WASHER, Thrust (.562 ID x OD x.030/.032 Thick) FLANGE, Bushing OIL SEAL NUT 1/4-20 Hex Center Lock GEAR CASE, LH- Intermediate GASKET, Gear Case BUSHING SHAFT, Auger, 22"/24" GEAR, Worm GEAR CASE, RH- Intermediate PIPE PLUG, 1/8-27 NPTF 3/4 Taper x.31 Long Hex Drive SCREW, 1/4-20 x 7/8" Hex Head Cap, GR FITTING, Grease WELDMENT, 22" Auger, RH WELDMENT, 22" Auger, LH COTTER PIN, 3/32 x 3/4" SHEAR PIN,.248 ID x 1-3/4" Long WASHER RING, Retaining KEY, #605 Woodruff TUBE, Low Density Polyethylene Extruded FLAT WASHER,.268 ID x.591 OD x.063 Thick Footnotes 17

20 Auger Housing Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070ch3pc 18

21 Auger Housing Group REF NO PART NO. QTY. DESCRIPTION END PLATE, RH- Auger Housing, Orange WELDMENT, Auger Housing - 22 inch, Orange WELDMENT, Auger Housing - 24 inch, Orange RETAINER NUT, 5/ END PLATE, LH- Auger Housing, Orange BLADE, Scraper- 22 inch BLADE, Scraper- 24 inch BEARING, Auger RETAINER, Bearing BALL BEARING SKID SHOE, Reversible, Orange WASHER, 3/8 inch Split Lock BOLT, 1/4-20 x 1/2 Short Square Neck Carriage, GR SCREW, 5/16-18 x 5/8 Hex Head Cap, GR NUT, 1/4-20 Hex Flange Lock Large CARRIAGE BOLT, 3/8-16 x 3/ WASHER, 3/8 Flat NUT, 3/8-16 Hex Nyloc SCREW, 5/16-18 x 1 Hex Washer Self-Tap CAP, Bearing, Orange WASHER, 5/16 Split Lock SCREW, 1/4-20 x 3/8 Hex Washer Self-Tap RETAINER, Spout SCREW, #10-24 x 5/8 Hex Washer Self-Tap KNOB, Wing 5/ WASHER,.34 x.69 x.08 Flat WASHER, Nylon DECAL, Hinge, Orange CHUTE, Discharge CARRIAGE BOLT, 5/16-18 x 3/4, GR5 Footnotes 19

22 Traction Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070tdg 20

23 Traction Drive Group REF NO Footnotes PART NO. QTY. DESCRIPTION SCREW, 5/16-18 x 5/8" Hex Washer Self-Tap BRACKET, Bushing NUT, 3/8-16 Hex, GR 5 or B WASHER, 3/8" Split Lock ASSEMBLY, Shift Arm w/bushing BUSHING, Spacer,.380 ID x.750 OD x Long WASHER, 3/8" SAE Flat SCREW, 3/8-16 x 2" Hex Head Cap, GR SCREW, 5/16-18 x 5/8" Hex Head Cap, GR BALL BEARING,.669 ID x.574 OD RETAINER, Bearing LOCKWASHER, 5/16" Spring NUT, 5/16-18 Hex, GR B or HEX SHAFT RING, External Retaining (for 3/4 Dia Shaft) SCREW, 5/16-18 x 3/4" Hex Head Cap DRIVEN DISC HUB, Friction Disc COLLAR, Thrust PIN, Slide SET SCREW, 1/4-20 x 1/2 w/patch Lock COLLAR, Set, ID x 2.00 OD x.50 Long SPROCKET #35, 12 Tooth WASHER, 1/4 ID x 5/8 OD x.134/.109 Flat LOCKWASHER, 1/4" Spring SCREW, 1/4-20 x 3/4" Hex Head Cap, GR COLLAR, Set,.756 ID x OD x SET SCREW, 5/16-18 x 1/2" Square Head Cup Point WELDMENT, Axle & Sprocket CHAIN, Roller, #35, 25.5" Long BUSHING PULLEY, Traction NUT, 5/16-18 Large Head Center Lock SPACER,.328 ID x.562 OD x.144/.149 Thick ASSY, Pivot Plate/Hub w/bearing SCREW, 5/16-18 x 5/8 Hex Head Cap, GR WASHER KEY, Hi-Pro,.188 x DRIVE DISC, w/ Spindle ROD, Pivot COTTER PIN, 1/8 x 3/4" NUT, 5/16-18 Hex Nyloc Light 21

24 Traction Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070tdg 22

25 Traction Drive Group REF NO PART NO. QTY. DESCRIPTION WASHER,.312 (.34 ID x.75 OD) BELLCRANK BUSHING SCREW, 5/16-18 x 1-3/4 Hex Head Cap, GR WASHER, Plain,.75 ID x 1.31.OD x.10 Footnotes 23

26 Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070wheel 24

27 Wheels & Tires Group REF NO PART NO. QTY. DESCRIPTION KLIK- PIN,.310 ID x 1-3/4" Long WHEEL & TIRE ASSEMBLY, RH (Includes Ref. Nos. 3, 4 & 5) VALVE STEM AND CAP RIM, 6 x 3.25 (Weldment) TIRE, 15 x , 2 Ply, Carlisle X-Trac WHEEL & TIRE ASSEMBLY, LH (Includes Ref. Nos. 3, 4 & 5) TUBE, Tire * Footnotes * Optional tire tube. 25

28 Decals Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070dcl 26

29 Decals Group REF NO PART NO. QTY. DESCRIPTION DECAL, Dashboard, RH DECAL, Dashboard, RH CE DECAL, Shift Pattern DECAL, Dashboard, LH DECAL, Dashboard, LH CE DECAL, Dash Front, Simplicity 5 * 1 DECAL, OPEI (Not Serviced) DECAL, Danger, Auger DECAL, Auger Warning, CE DECAL, Stripe, Simplicity Intermediate DECAL, Stripe, Simplicity Intermediate DECAL, Danger, Chute/Deflector DECAL, Chute Warning, CE 9 * 1 I.D. Tag (Not Serviced) DECAL, Paint DECAL, Lube, Controls DECAL, Hinge, Orange Footnotes *Not a Service Part 27

30 Chute Crank Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 070ccctr 28

31 Chute Crank Control Group REF NO PART NO. QTY. DESCRIPTION PUSH NUT, Pal..375 Dia. Stud Cap KNOB, Spinner BUSHING,.376 x.437 x ROD, Chute, Upper CLIP,.093 Dia. Hair Pin SPLICE, Chute Handle SPRING PIN,.156 x ROD, Chute Lower COTTER PIN,.125 x BRACKET, Universal Gear WASHER,.250 (.27 ID x.62 OD) RETAINER, 1/4" Bolt BOLT, 1/4-20 x 5/8" Short Square Neck Carriage GEAR, Universal WASHER, 3/8" Flat- Black SPRING PIN,.125 x WORM SHAFT NUT, 1/4-20 Hex Flange Lock ROLL PIN, 1/8 x 3/4" WORM WASHER,.44 x.78 x.025 Curved BRACKET, Worm NUT, 5/16-18 Hex Flange Lock SCREW, 5/16-18 x 5/8" Hex Head Cap, GR SCREW, 1/4-20 x 1/2" Hex Washer Self-Tap Footnotes 29

32

33 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4

34