Models: Description: Evolution Series w/ 52" Mower Deck (EVKAV2452) Evolution Series w/ 52" Mower Deck (EVKAV2652)

Transcription

1 Parts Manual Evolution Series Zero-Turn Riding Mower Models: Description: Evolution Series w/ 52" Mower Deck (EVKAV2452) Evolution Series w/ 52" Mower Deck (EVKAV2652) Evolution Series w/ 52" Mower Deck (EVKAV2252) Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Revision H Rev. Date: 2/14/12

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3 Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group... 4 Fuel Tank Mount & Supply Group... 6 Instrument Control Panel Group... 8 Engine & PTO Group - Kawasaki FX651V & FX730V Pump Drive Group Motion Control Group Hydraulic Mounts & Guards Group Hydraulics Group Parking Brake Group Deck Lift Group Wheel & Tire Group Decal Group - Brand Decal Group - Safety & Operations Operator Platform Group EVAP Canister Group " Mower Deck Group - Housing, Covers, Spindles & Blades " Mower Deck Group - Belts, Pulleys & Idler Arm " Mower Deck Group - Rollers " Mower Deck Group - Hanger Chains Electrical Group Electrical Schematics - Kawasaki FX Torque Specification Chart... Inside Back Cover

4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4

5 Main Frame & Front Suspension Group REF NO PART NO. QTY. DESCRIPTION BEARING, TAPERED ROLLER, SEAL, GREASE BODY CLIP, 5/ GA MATERIAL PIVOT BEARING-1.00 X ODX SHOCK, SPRING ASSEMBLY PLUG, PANEL, BLACK NUT, 5/16-18 HEX NYLON LOCK WASHER, 3/4 SAE WASHER-3/8 FENDER NUT, 3/4-16 HEX NYLON LOCK SCREW, 5/16-18 X 1 FLAT HD SC NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 3/4-16, HEX JAM NYLON LOCK WASHER, BELLEVILLE X BOLT, 1/4-28 X 1/2, GD5 YZ SPACER,.39 X.75 X SPACER,.75 X 1.00 X PIVOT BEARING, 1.00 X OD X CAP, CASTER SPINDLE, LOW PROFILE PAD, FRICTION,.375 X 1.25 X X14 2 BOLT, 3/8-16 X 1-3/4 GD X18 2 BOLT, 3/8-16 X 2-1/4 GD5 YZ X52 1 BOLT, 3/4-16 X 6-1/2 YZ GD B 1 WELD, MAIN FRAME, EVOLUTION, 52 - RED WELD, FRONT END, EVO 52 (Includes Ref Nos 4, 15 & 18) B 2 WELD, CASTER YOKE, EVOLUTION - RED CAP, 1-1/2 X 2 X 11GA, PLASTIC Footnotes 5

6 Fuel Tank Mount & Supply Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6

7 Fuel Tank Mount & Supply Group REF NO PART NO. QTY. DESCRIPTION CLAMP, HOSE, EXTERNAL, 1/2 - RED WASHER, 5/16 SAE WASHER, 3/8 SAE WASHER, 5/16 LOCK YZ NUT, 5/16-18 WING NYLON LOCK SCREW, #10-24 X 3/8 ALLEN BHBZ NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE SCREW, BUTTON HD. SOC CAP, 3/8-16X1. BZ SOC SET SCREW, 5/16-18 X 1-1/2 SS SPACER,.39 X 1.00 X CAP, GASOLINE, VENTED FUEL TANK, EVOLUTION, 48/52 (S/N: & Below) FENDER, EVOLUTION, 48/ X6 3 BOLT, 5/16-18 X 3/4 GD X8 2 BOLT, 3/8-16 X 1 GD5 YZ X10 1 WING, SCREW, 5/16-18 X 1-1/4, CZ X4 6 SCREW, 1/4-20 X 1/2 ALLEN BH X24 1 HOSE, 1/4" FUEL, 24.00" B 2 PLATE, BADGE EVOLUTION, 52 - RED B 1 PLATE, RIGHT REAR TANK MOUNT - RED B 1 GUARD, OIL FILTER - RESERVOIR, EVO - RED B 1 PLATE, REAR TANK MOUNT, 48 - RED B 1 WELD, MOUNT, FUEL TANK, FRONT - RED X12 1 BOLT, 5/16-18 X 1-1/2 GD5 YZ PICKUP TUBE ASM, FUEL TANK, 18.38" (SV) KIT, BUSHING, FUEL (SV) X3 1 FUEL FILTER (SV) FLAP, GUARD, 48/ WASHER, 1/4 SAE FUEL TANK, EVOLUTION, 48/52 (S/N: & Above) Footnotes 7

8 Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8

9 Instrument Control Panel Group REF NO PART NO. QTY. DESCRIPTION SWITCH, IGNITION, 6 POST SWITCH, BLADE ENGAGEMENT RING, SWITCH RETAINER MODULE, TIME DELAY PLUG,.820X1.44 HOLE, BLACK PLASTIC 6a * HOUR METER, ASSEMBLE (S/N: & Above) 6b HOUR METER (S/N: & Below) O-RING, 7/8 ID X 1/16 W BODY CLIP, 1/4-20 X 1/2 DEEP X16 2 SCREW, #10-24 X 2 ROUND PHILLIPS NUT, 3/8-24 HEX JAM SPACER,.20 X.38 X X6 14 SCREW, 1/4-20 X 3/4 ALLEN BH B 1 PLATE, CONTROL PANEL, LH - RED B 1 PLATE, CONTROL PANEL, RH - RED CABLE, THROTTLE, 31" CABLE, CHOKE CONTROL, 35.25" B 1 PLATE, CHOKE/THROTTLE - RED WASHER, #10 SAE NUT, #10-24 HEX NYLON LOCK X4 6 SCREW- #10-24 X 1/2 ROUND PHILLIPS B 1 PLATE, CONNECTORS, OPERATOR PLATFORM 22a D 1 PLATE, FUSE BLOCK (48" & 52" - S/N: & Above) 22b B 1 PLATE, FUSE BLOCK (48" & 52" - S/N: & Below) 22c B 1 PLATE, FUSE BLOCK (36" Models) WASHER, 3/8 SPLIT LOCK LEVER, THROTTLE CONTROL X5 6 SCREW,#8-32 X 5/8 PHILLIPS ZP NUT, #8-32 HEX NYLON LOCK RELAY, 12V, 40A Footnotes * When replacing this hour meter, please call our service department at ext

10 Engine & PTO Group - Kawasaki FX651V & FX730V NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10

11 Engine & PTO Group - Kawasaki FX651V & FX730V REF NO PART NO. QTY. DESCRIPTION GROMMET, 7/ CLAMP, VINYL INSULATED ADAPTER-OIL DRAIN WASHER, 1/4 SAE WASHER, 5/16 SAE BOLT, M X 20MM GD NUT, M SERR. FLANGE, CZ NUT, 1/4-20 HEX NYLOCK FLANGE BOLT,HEX FLG, SER GD5 3/8-16X1-1/4,PATCH BOLT, CRANKSHAFT, 7/16X2-1/ HOSE, OIL DRAIN * CLUTCH, , WARNER CLAMP, EXHAUST EXTENSION 14-1 ENGINE, KAWASAKI MUFFLER (S/N: & Above) MANIFOLD (S/N: & Above) X6 1 BOLT, 1/4-20 X 3/4 GD5 YZ X8 1 KEY, 1/4 SQ. X BRACKET PLATE, UPPER A 1 ANCHOR, CLUTCH - BLK SCREEN, SPARK ARRESTER BRACKET PLATE, LOWER AIR INLET TUBE RUBBER DUST CAP RAIN COVER CLAMP AIR FILTER ASSEMBLY AIR FILTER, ELEMENT, PRIMARY AIR FILTER, ELEMENT, SECONDARY CAP END, FILTER CASE SPACER, 1.13 X 1.75 X SPACER, 1.13 X 1.75 X WIRE HARNESS, JUMPER, WARNER CLUTCH (SV - S/N: & Below) NUT, HEX, M8-1.25, YZ GD8.8 (Not Shown) X1 1 FILTER, OIL, KAWASAKI KIT, MUFFLER & MANIFOLD (S/N: & Below) KIT, CLUTCH WIRE REPAIR (SV - S/N: & Above) Footnotes * For models S/N: & Below, when replacing the clutch, the jumper harness (# ) is required. 11

12 Pump Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 12

13 Pump Drive Group REF NO PART NO. QTY. DESCRIPTION PULLEY-IDLER, 5.00OD,.385ID, 1.50W STL EYE BOLT, 3/8-16 X 8, 1 EYE PULLEY, PUMP DRIVE BUSHING, TAPERED HUB PULLEY, IDLER, SINGLE FLANGE KEY, 5MM SQ. W/ RADIUS NUT, 3/8-16 HEX WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.39 X 1.00 X X18 1 BOLT, 3/8-16 X 2-1/4" GD PULLEY, CRANKSHAFT, ID X 4.75 OD SPACER,.51 X 1.75 X.63 (S/N: & BELOW) BELT, BANDED A-SEC,64.76EL,POLY,RAW EDGE SPRING, EXTENSION, SWIVEL. LONG HOOK SPACER,.39 X X 2.55, SS X8 4 BOLT, 1/4-20 X 1, GD X22 1 BOLT, 3/8-16 X 2-3/4 GD5 YZ X32 1 BOLT, 3/8-16 X 4 GD5 YZ A 1 WELD, ARM, PUMP DRIVE IDLER - BLK WASHER,.390 X 1.50 X.109, YZ BUSHING, BRASS, 1.25X1X WASHER,.41 X 1.75 X SPACER,.45 X 1.88 X.38 (S/N: & ABOVE) Footnotes 13

14 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 14

15 Motion Control Group REF NO PART NO. QTY. DESCRIPTION BALL JOINT, 5/16-24, FEMALE BODY CLIP, 1/4-20 X 1/2 DEEP NUT, 5/16-24 HEX NUT, 3/8-16 HEX NYLON LOCK NUT, 1/4-20 HEX SERR. FLANGE NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) WASHER, 1/4 SAE WASHER, 5/16 SAE WASHER, 3/8 SAE NUT, 1/4-20 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE SPACER,.39 X 1.00 X SPACER,.39 X.75 X.38a WASHER,.390 X 1.50 X.109, YZ BEARING, BRONZE FLANGE, 3/4" ADJUSTER, ROD LINKAGE 5/ SPRING-EXT, x.751 x.075 WIRE CABLE, PUSH/PULL, 30", SPEED CONTROL GRIP, FOAM,.48 x 10 x.125 Black WELD, CONTROL RAMP, EVO ROD END, FEMALE, W 5/16" BORE BEARING,.375" ID X.875" OD X.341" THK X10 2 BOLT, 1/4-20 X 1-1/4, GD X6 8 BOLT, 1/4-20 X 3/4 GD5 YZ X12 4 BOLT, 5/16-18 X 1-1/2 GD5 YZ X16 2 BOLT, 5/16-18 X 2, GD X9 2 BOLT, 5/16-18 X 1-1/8 GD X6 8 BOLT, 3/8-16 X 3/4 GD X8 6 BOLT, 3/8-16 X 1 GD5 YZ X8 2 BOLT, 5/16-18 X 1, CARRIAGE X6 2 SCREW, 1/4-20 X 3/4 ALLEN BH B 1 WELD,CONTROLS, HANDLE BARS, LH, EVO -RED B 1 WELD,CONTROLS, HANDLE BARS, RH, EVO -RED B 1 PLATE, MOTION CONTROL GUARD - RED B 1 WELD, SPRING ADJUSTER, RH - RED B 1 WELD, SPRING ADJUSTER, LH - RED B 2 PLATE, CABLE - RED B 2 PLATE, PUMP CONTROL, 48/52 - RED B 1 SHAFT, LOWER CONTROL, LH - RED B 1 SHAFT, LOWER CONTROL, RH - RED Footnotes 15

16 Motion Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 16

17 Motion Control Group REF NO PART NO. QTY. DESCRIPTION SPACER,.76 X 1.00 X LINK, STUD X6 4 SCREW, #10-24 X 3/4 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK X10 2 BOLT, 5/16-20 X 1-1/4, GD X10 2 BOLT, 3/8-20 X 1-1/4, GD5 Footnotes 17

18 Hydraulic Mounts & Guards Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 18

19 Hydraulic Mounts & Guards Group REF NO PART NO. QTY. DESCRIPTION PLATE, SPACER BUMPER, RUBBER 1/ WASHER, 1/4 SAE WASHER, 5/16 SAE NUT, 1/4-20 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 1/2-13 HEX NYLOCK FLANGE SPACER,.50 X 1.00 X X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ X6 2 BOLT, 5/16-18 X 3/4 GD X8 4 BOLT, 5/16-18 X 1 GD5 YZ X28 8 BOLT, 1/2-13 X 3-1/2 GD B 2 PLATE, HEAT SHIELD, WHEEL MOTOR, 48-RED B 1 PLATE, COOLER MOUNT BRACKET (FX730V Engines) B 1 PLATE, COOLER MOUNT BRACKET (FX600V Engines) B 1 PLATE, COOLER MOUNT BRACKET (FX751V Engines) Footnotes 19

20 Hydraulics Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 20

21 Hydraulics Group REF NO PART NO. QTY. DESCRIPTION FILTER, OIL CLAMP, #10 HOSE, STAINLESS CLAMP, HOSE, EXTERNAL, 3/ FITTING, #8 JIC - #10 O-RING, 45 DEG FITTING, TEE, 1/2 HOSE CLAMP, #4 HOSE, STAINLESS FILTER HEAD, HYDRAULIC ADAPTER, 90 DEG, 9/16-3/8 BARB CLAMP, HOSE FITTING, #8 JIC - #8 O-RING, 45 DEG ADAPTER, 90 DEG, 9/16-5/8 BARB WASHER, 1/4 SAE WASHER, 5/16 SAE WASHER, 1/4 LOCK BOLT,HEX FLG, SER GD8 3/8-16X1, PATCH NUT, 5/16-18 HEX NYLOCK FLANGE TANK, HYDRAULIC, ASSEMBLY CAP, HYDRAULIC, SHIELDED VENT FITTING, 9/16 O-RING-1/2" HOSE, 90 DEG HOSE ASM,RH, LH PUMP PORT BOT MOTOR PORT HOSE ASM,LH, LH PUMP PORT BOT MOTOR PORT PUMP, 12CC-LH, HYDRO-GEAR PUMP, 12CC-RH, HYDRO-GEAR WHEEL MOTOR, HGM-15P FITTING, BEADED TEE, 1/2 X 1/2 X 1/2, YZ OIL COOLER,.75 X 11.0 X 24 PLATES HOSE, OIL SUPPLY, RES-FILTER X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ X8 3 BOLT, 5/16-18 X 1 GD5 YZ X10 4 BOLT, 7/16-14 X 1-1/4 GD5 YZ X17P5 1 HOSE, 1/2" PUSH-ON, 17.50" X8P5 1 HOSE, 1/2" PUSH-ON, 8.50" X12 1 HOSE, 3/8" PUSH-LOCK, 12.00" X17P25 1 HOSE, 3/8" PUSH-LOCK, X3P5 1 HOSE, 1/2" PUSH-ON, 3.50" X42 1 HOSE, 3/8" PUSH-LOCK, 42.00" X8P5 1 HOSE, 3/8" PUSH-LOCK, 8.50" FITTING, 45 ELBOW, 1/2" HOSE TO 9/16 O R X16 2 PIN, COTTER, 1/8 X 2" (SV) X1 2 WOODRUFF KEY (SV) X1 2 NUT, CASTLE, 3/ TORQUE TO 115ft LBS. (156 Nm) Footnotes 21

22 Hydraulics Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 22

23 Hydraulics Group REF NO PART NO. QTY. DESCRIPTION FITTING, ELBOW, 3/8" (SV) KIT, GROMMET (SV) GROMMET (SV) FITTING, ELBOW, 5/8" (SV) NUT, HEX, 7/16-14, SER, FLG, GD5, YZ X36 1 WIRE LOOM, 5/8 ID 36" LONG NUT, 1/4-20 HEX NYLOCK FLANGE Footnotes 23

24 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24

25 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION SPRING-EXTN 1.040ODX LG.105WIRE D COLLAR, 3/8 SET CLEVIS, 5/16-24, PLASTIC CAPSCREW-HEX HEAD M6-1.0X 14MM NUT, 5/16-24 JAM SPRING-COMP,.496ID X 3.00LG X.112WR HUB-W/STUD, 1TPR BRAKE DRUM ROD, BRAKE, EVOLUTION NUT, 3/8-16 HEX SIDE LOCK NUT, 3/8-16 HEX SERRATED FLANGE WASHER, 1/4 SAE WASHER, 5/16 SAE WASHER, 3/8 SAE WASHER-3/8 FENDER WASHER, 1/4 LOCK BOLT, 3/8-16 X 3/8, 1/2 SHOULDER NUT, 1/4-20 HEX NYLOCK FLANGE NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 1/2 GD9 YZ SPACER,.32 X.75 X WASHER,.34 X 1.25 X 10 GA SPACER,.39 X 1.00 X SPACER,.38 X.50 X GRIP, BLACK FLEXIBLE BEARING, BRONZE FLANGE, 3/4" COLLAR, 5/16 SET CAM BRAKE SHOE ASSM, KNOTT ROD, BRAKE LINKAGE SPACER,.564 X.904 X.310, YZ B 1 BUSHING, BRASS, 3/4 X 1 X X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ X10 3 BOLT, 5/16-18 X 1-1/4 GD5 YZ X16 1 BOLT, 5/16-18 X 2, GD X8 2 BOLT, 5/16-18 X 1 GD5 YZ X16 1 BOLT, 3/8-16 X 2 GD5 YZ X36 1 BOLT, 3/8-16 X 4-1/2 GD5 YZ X8 6 BOLT, 3/8-16 X 1 GD5 YZ X6 1 PIN, COTTER, 3/32 X 3/ X6 1 PIN, COTTER, 1/8 X 3/4 Footnotes 25

26 Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 26

27 Parking Brake Group REF NO PART NO. QTY. DESCRIPTION X8 1 PIN-CLEVIS, 5/16 X 1 YZ X8 1 PIN, CLEVIS, 3/8 X B 1 PLATE, SWITCH BRACKET - RED B 2 PLATE, BRAKE HANDLE TAB - RED B 1 PLATE, BRAKE HANDLE BRACKET - RED B 1 WELD, BRAKE HANDLE MOUNT - RED B 1 WELD, BRAKE SHAFT, 48 - RED B 1 PLATE, HANDLE, PARKING BRAKE - RED B 1 PLATE, LINKAGE ADJUSTABLE, LH - RED B 1 PLATE, LINKAGE ADJUSTABLE, RH - RED B 2 BAR, BRAKE BRACKET -RED B 2 LINKAGE, BRAKE LOWER, 48 - RED Footnotes 27

28 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28

29 Deck Lift Group REF NO PART NO. QTY. DESCRIPTION GREASE FITTING, 1/4-28 STRAIGHT COLLAR, 5/8 SPLIT SPRING, EXTENSION KNOB, PLASTIC, 1/ BALL JOINT, 1/2-20, MALE CLEVIS, 1/2-20, STEEL COVER, VINYL HANDLE BUSHING, 1.00 X 1.13 X 1.38, PLASTIC SPRING, DECK LIFT ASSIST NUT, 1/2-20 HEX JAM NUT, 1/2-20 HEX NYLON LOCK WASHER, 1/2 USS WASHER, 3/8 SAE WASHER, 5/8 SAE NUT, 5/8-11 HEX JAM NYLON LOCK NUT, 1/2-13 HEX JAM NUT, 3/8-24 HEX JAM NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 1/2-13 HEX NYLOCK FLANGE X16 2 BOLT, 3/8-16 X 2 GD5 YZ BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH PIVOT, SPRING ROD GRIP, BLACK FLEXIBLE PIVOT BLOCK, PLASTIC GUIDE, DECK - TWR SPACER,.52 X 1.00 X SS PIVOT, DECK LIFT BUSHING, SLEEVE, 1.00 X 1.25 X WASHER, THRUST,.63 X 1.13 X ROLLER, X 1.75 X SPACER,.64 X 1.13 X HANDLE, CRANK, COMPACT RIDER KNOB, 5/16-18 X 1.00, ROSETTE, BLK CLEVIS, 3/8-24 RH, 3/8" PIN HOLE SPACER,.39 X.63 X 1.00, YZ WASHER,.390 X 1.38 X.109, YZ X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ X24 2 BOLT, 1/2-13 X 3 GD X44 1 BOLT, 1/2-13 X 5-1/2 GD5 YZ X18 2 BOLT, 1/2-20 X 2-1/4 GD5 YZ X6 3 PIN, COTTER, 3/32 X 3/4 Footnotes 29

30 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 30

31 Deck Lift Group REF NO PART NO. QTY. DESCRIPTION X9 1 PIN, CLEVIS, 3/8 X 1-1/ A 2 PLATE, PIVOT BLOCK SUPPORT - BLK B 1 PLATE, OUTER TRANSPORT BRACKET - RED B 1 WELD, BOOMER, LH - RED B 1 WELD, BOOMER, RH - RED B 1 WELD, DECK LOCK - RED B 1 WELD, DECK LIFT SHAFT, 48 - RED B 1 WELD, DECK LIFT HANDLE - RED WASHER, 1/2 SAE B 1 GUARD, DECK TOP, EVO 52 - RED ROD, DECK LIFT, EVOLUTION 48" NUT, 3/8-16 HEX SERRATED FLANGE CLEVIS PIN, 1/2 X 1.36 SAE STANDARD EYE BOLT, 3/8-16 X 5, 1 EYE SPACER,.38 X.75 X 1.06, YZ SPACER,.515 X 1.00 X ROD, LEVER CONNECTING X6 2 PIN, COTTER, 1/8 X 3/ WASHER, 1/4 SAE POINTER, DECK HEIGHT X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ NUT, 1/4-20 HEX NYLOCK FLANGE SPACER,.52 X 1.00 X WASHER, 3/8 GD.9 FLAT ADJUSTER, BRAKE LINKAGE SHIM,.375 X.625 X.031 THK X20 2 BOLT, 3/8-16 X 2-1/2 GD5 YZ Footnotes 31

32 Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 32

33 Wheel & Tire Group REF NO PART NO. QTY. DESCRIPTION NUT, 1/2-20, FOR WHEEL BOLT SILVER WASHER, 1/2 SAE NUT, 1/2-13 HEX NYLOCK FLANGE CASTER AXLE DDSH TIRE/WHEEL ASSM 11/ FLAT FREE X56 2 BOLT, HEX, 1/2-13 X 7, GD 8, YZ TIRE ASSM, 18 X 8.5 X 10 (36" Models Only) X1 2 TIRE, 18 X 8.5 X 10 (SV) X2 2 RIM, 10 X 7, 4/4 BOLT CIRCLE, POS (SV) X1 4 BEARING, CASTER WHEEL BEARING, RETAINER TIRE/WHEEL ASM, 22X TURF MASTE (48" & 52" Models) X1 2 TIRE, 22 X 10 X X1 2 WHEEL, 22 X 10 X 10 Footnotes 33

34 Decal Group - Brand NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 34

35 Decal Group - Brand REF NO PART NO. QTY. DESCRIPTION DECAL, EVO, REAR CHARIOT DECAL, BADGE, EVO, RH DECAL, BADGE, EVO, LH DECAL, FERRIS, FRONT, 8.78 X DECAL, EVOLUTION, LOGO DECAL, icd CUTTING SYSTEM (52" MODELS) DECAL, 36 (36" MODELS) DECAL, 48 (48" MODELS) DECAL, 52 (52" MODELS) Footnotes 35

36 Decal Group - Safety & Operations NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 36

37 Decal Group - Safety & Operations REF NO PART NO. QTY. DESCRIPTION DECAL, MAIN SAFETY, EVOLUTION DECAL, MAIN SAFETY, EVOLUTION (SP) DECAL, DANGER, MOWER DECAL, DANGER, MOWER DISCHARGE,8.75X DECAL, THROTTLE CONTROL DECAL, IGNITION SWITCH DECAL, OIL RESEVOIR (ON MOUNTING PLATE INSIDE FENDER) DECAL, CZT HYDRO RELEASE DECAL, MOTION CONTROL GUARD, EVOLUTION DECAL, DECK HEIGHT, EVOLUTION, 36" (36" MODELS ONLY) DECAL, FUSE LOCATION (UNDER INSTRUMENT CONTROL PANEL) DECAL, DECK HEIGHT, EVOLUTION, 48" DECAL, WARNING, HOT Footnotes 37

38 Operator Platform Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 38

39 Operator Platform Group REF NO PART NO. QTY. DESCRIPTION STAINLESS STEEL COMP. SPRING BUMPER, RUBBER 5/ BUSHING, 1.00 X 1.13 X 1.38, PLASTIC WASHER, 1/2 USS WASHER, 5/16 SAE WASHER, 3/8 SAE WASHER, 1/4 LOCK WASHER, 3/8 SPLIT LOCK NUT, #10-24 HEX NYLON LOCK NUT, 5/16-18 HEX NYLOCK FLANGE NUT, 3/8-16 HEX NYLOCK FLANGE ACORN NUT, 5/16-18 S/S SPACER,.39 X 1.00 X SPACER,.39 X 1.00 X PIVOT BLOCK, PLASTIC SPACER, 1.00 X 3.25 THRD BOTH ENDS SEAT, EVOLUTION SHOCK ABSORBER KNEE PAD, INNER RH, EVOLUTION 36"/48" (S/N: & Below) KNEE PAD, INNER LH, EVOLUTION 36"/48" (S/N: & Below) KNEE PAD, CENTER, EVOLUTION 36"/48" (S/N: & Below) SAFETY WALK, EVOLUTION 36" KNEE PAD, OUTER RH, EVOLUTION 48/52 (S/N: & Below) KNEE PAD, OUTER LH, EVOLUTION 48/52 (S/N: & Below) SAFETY WALK, 6.00 X SAFETY WALK, 3.5 X FOAM, GRIP, 3/4" ID X 12" LG X.187 BLK SPACER,.515 X 1.00 X 1.22, YZ VELCRO, 2" X 2", HOOK MATERIAL (S/N: & Below) VELCRO, 2" X 3", HOOK MATERIAL (S/N: & Below) VELCRO, 2" X 4", HOOK MATERIAL (S/N: & Below) SPACER,.390 X 1.00 X.188, YZ X8 4 BOLT, 1/4-20 X 1, GD X26 2 BOLT, 5/16-18 X 3-1/4 GD X8 2 BOLT, 5/16-18 X 1 GD5 YZ X20 4 BOLT, 3/8-16 X 2-1/2 GD5 YZ X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ X18 2 BOLT, 1/2-20 X 2-1/4 GD5 YZ X6 2 BOLT, 3/8-16 X 3/4,ALLEN BUTTON X14 1 BOLT, 5/16-18 X 1-3/4, CARRIAGE X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS Footnotes 39

40 Operator Platform Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 40

41 Operator Platform Group REF NO PART NO. QTY. DESCRIPTION A 2 PLATE, PIVOT BLOCK SUPPORT - BLK B 1 WELD, OPERATOR COMPARTMENT, 48 - RED B 1 PLATE, SEAT RAIL ADAPTER - RED B 1 PLATE, SEAT MOUNT, TOP - RED B 1 WELD, SEAT MOUNT - RED B 2 GUARD, FOOT, EVO RED KNEE PAD, INNER RH, EVOLUTION 36/48 (S/N: & Above) KNEE PAD, INNER LH, EVOLUTION 36/48 (S/N: & Above) KNEE PAD, CENTER, EVOLUTION 36/48 (S/N: & Above) KNEE PAD, OUTER RH, EVOLUTION 36/48 (S/N: & Above) KNEE PAD, OUTER LH, EVOLUTION 36/48 (S/N: & Above) NUT, 1/2-20 HEX NYLOCK FLANGE (S/N: & Above)(Used to secure knee pads in place.) Footnotes 41

42 EVAP Canister Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 42

43 EVAP Canister Group REF NO PART NO. QTY. DESCRIPTION CNSTR, CARB, 6 GAL CLAMP, 3" ID, CUSHIONED, STAINLESS CLAMP, HOSE HOSE, FORMED, EVAP CANISTER DECAL, EPA CERT, ZTRS BODY CLIP, 1/4-20 X 1/2 DEEP X6 2 SCREW, 1/4-20 X 3/4 ALLEN BH X31 1 HOSE, VAPOR, 5MM ID, LG X27 1 HOSE, VAPOR, 5MM ID, LG FITTING, STRAIGHT, 10MMX10MM, PLASTIC FITTING, 90 DEG, 3/16X3/16, SANTOPRENE FITTING, STRAIGHT, 3/16X3/16, PLASTIC DUST FILTER, CANISTER (SV) Footnotes 43

44 52" Mower Deck Group - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 44

45 52" Mower Deck Group - Housing, Covers, Spindles & Blades REF NO PART NO. QTY. DESCRIPTION S 1 BLADE, 18 X.25 X 2.5, 1 X 3.5 (SET OF THREE) BODY CLIP, 5/ GA MATERIAL BOLT, 5/16-18 X 1 1/4 FLANGE NUT, 5/16-24 HEX NYLON LOCK WASHER, 5/16 SAE WASHER, 3/8 SAE WASHER, 5/8 USS NUT, 5/16-18 HEX NYLOCK FLANGE BOLT, 5/16-18 X 3/4 FLANGE ASSM, SPINDLE, LOW PROFILE ROD MOUNT, CHUTE 61" CHUTE, DISCHARGE, RUBBER 61/72" X6 6 BOLT, 5/16-18 X 3/4 GD X10 7 BOLT, 3/8-16 X 1-1/4 GD X6 1 BOLT, 5/16-18 X 3/4, CARRIAGE X8 5 BOLT, 5/16-18 X 1, CARRIAGE X14 3 BOLT, 5/8-11 X 1-3/4 GD8 - TORQUE TO 70ft LBS. (94 Nm) X10 3 KEY, 1/4 SQ. X B 1 WELD, FRAME, CHUTE, 52 - RED A 1 SUPPORT, DISCHARGE CHUTE - BLK B 1 WELD, MOWER DECK, 52 - RED B 1 GUARD, LH PULLEY, EVO 52 - RED B 1 GUARD, 52 MOWER DECK, RH - RED A 1 PLATE, DEFLECTOR, 52" - BLK B 1 PLATE, BRACKET, ANTI SCALP - RED NUT, 3/8-16 HEX NYLOCK FLANGE PLATE, DECK STOP, EVO 48 Footnotes 45

46 52" Mower Deck Group - Belts, Pulleys & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 46

47 52" Mower Deck Group - Belts, Pulleys & Idler Arm REF NO PART NO. QTY. DESCRIPTION GREASE FITTING, 1/4-28 STRAIGHT PULLEY-IDLER-V, 4.85OB,.506ID,.94W,STL BUSHING, FLANGE PULLEY, OVER BALL PULLEY-IDLER, 5.00OD,.385ID,.75W, STL EYE BOLT, 3/8-16 X 5, 1 EYE NUT, 3/8-16 HEX SERRATED FLANGE WASHER, 1/2 USS WASHER, 3/8 SAE NUT, 1/2-13 HEX SIDE LOCK NUT, 3/8-16 HEX NYLOCK FLANGE NUT, 1/2-13 HEX NYLOCK FLANGE NUT, 3/4-16 HEX WASHER, 3/4 BELLEVILLE WASHER,.53 X 1.50 X SPACER,.52 X 1.00 X SPACER,.52 X 1.00 X SPACER,.52 X 1.00 X BEARING, BRONZE FLANGE, 3/4" SPRING, EXTENSION, SWIVEL, SHORT HOOK SHIELD, PULLEY BEARING PULLEY, IDLER, 5" OD, 1"FACE, 5.75 FL WASHER,.390 X 1.38 X.109, YZ PULLEY, DOUBLE, OVER BALL BELT, B-SECTION, 105 EL, WRAP, ARAMID BELT, B-SECTION, 112 EL, WRAP, ARAMID X10 1 BOLT, 3/8-16 X 1-1/4 GD X8 4 BOLT, 3/8-16 X 1 GD5 YZ X36 2 BOLT, 1/2-13 X 4-1/2 GD B 1 WELD, IDLER MOUNT PLATE - RED B 1 WELD, IDLER, EVOLUTION 48 - RED PULLEY, 6" DEEP GROOVE, COMPENSATOR WELD, IDLER ARM, EVO 36 DECK BAR, 1/4 X 1.00 X X16 1 BOLT, 3/8-16 X 2 GD5 YZ X20 4 BOLT, 1/2-13 X 2-1/2 GD WASHER, 1/2 SAE X8 2 BOLT, 5/16-18 X 1 GD5 YZ WASHER, 5/16" SAE NUT, 5/16-18 HEX NYLOCK FLANGE WASHER, 5/16 FENDER Footnotes 47

48 52" Mower Deck Group - Belts, Pulleys & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 48

49 52" Mower Deck Group - Belts, Pulleys & Idler Arm REF NO PART NO. QTY. DESCRIPTION NUT, 5/16-18 HEX X12 1 BOLT, 5/16-18 X 1-1/2 GD5 YZ NUT, 3/8-16 HEX X32 1 BOLT, 1/2-13 X 4 GD5 YZ SPACER,.52 X 1.00 X.44 Footnotes 49

50 52" Mower Deck Group - Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 50

51 52" Mower Deck Group - Rollers REF NO PART NO. QTY. DESCRIPTION WHEEL WIDE 3.88 DIA 0.531ID POLY WASHER-0500(0.51IDX0.87ODX.06THK) BLK BOLT-WHEEL 3/8-16X THRD YELLOW WASHER, 3/8 SAE WASHER, 1/2 SAE NUT, 3/8-16 HEX SIDE LOCK NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 1/2 GD9 YZ SPACER,.38 X.50 X X48 2 BOLT, 3/8-16 X 6 GD5 YZ Footnotes 51

52 52" Mower Deck Group - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 52

53 52" Mower Deck Group - Hanger Chains REF NO PART NO. QTY. DESCRIPTION X3 2 CHAIN, 5/16 GD30, 3 LINKS NUT, 3/8-16 HEX JAM NUT, 3/8-16 HEX SERRATED FLANGE WASHER, 3/8 SAE NUT, 3/8-16 HEX NYLOCK FLANGE X14 6 BOLT, 3/8-16 X 1-3/4 GD5Z X2 2 CHAIN, 5/16 GD30, 2 LINKS X16 2 BOLT, 5/16-18 X 2 GD5 TFL X9 2 PIN, CLEVIS, 3/8 X 1-1/ X6 2 PIN, COTTER, 1/8 X 3/ NUT, 5/16-18 HEX X16 2 BOLT, 3/8-16 X 2 GD5 YZ CLEVIS, 5/16-18, 3/8 PIN HOLE Footnotes 53

54 Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 54

55 Electrical Group REF NO PART NO. QTY. DESCRIPTION STRAP-BLACK RUBB WIRE HARNESS, OPERATOR COMPARTMENT, EVO 3-1 BATTERY, WET (BCIU1, 340 CCA) SWITCH, PLUNGER, N.O RELAY, 12V, 40A SWITCH, PLUNGER, NO/NO BOLT-ON FUSE, ATO-15 (15 AMP) BATTERY CABLE, POSITIVE, 30" BATTERY CABLE, NEGATIVE, 22" WIRE HARNESS, MAIN, EVO 48 (48" MODELS) X8 2 BOLT, 3/8-16 X 1 GD5 YZ NUT, 3/8-16 HEX NYLOCK FLANGE WASHER, 3/8 SAE FUSE, ATO, 20 AMP B 1 WELD, BATTERY MOUNT - RED (48" MODELS) SWITCH, PLUNGER, NO/NC SNAP-IN X4 4 SCREW- #10-24 X 1/2 ROUND PHILLIPS NUT, #10-24 HEX NYLON LOCK WASHER, 1/4 SAE NUT, 1/4-20 HEX NYLOCK FLANGE X6 2 BOLT, 1/4-20 X 3/4 GD5 YZ COVER, VINYL FUSEBLOCK (Not illustrated.) CLAMP, VINYL COATED, 5/8 ID (Not illustrated.) SWITCH, IGNITION, 6 POST (Includes Ref Nos 25-27) KEY, IGNITION, MOLDED SET (SV) COVER (SV) PLASTIC NUT (SV) MODULE, TIME DELAY SWITCH, BLADE ENGAGEMENT HOUR METER SPACER,.20 X.38 X 1.25 Footnotes 55

56 Electrical Schematic - Charging Circuit - Kawasaki FX C 56

57 Electrical Schematic - Cranking Circuit - Kawasaki FX R 57

58 Electrical Schematic - Ignition Grounding Circuit/Operator Presence - Kawasaki FX I 58

59 Electrical Schematic - PTO Clutch Circuit - Kawasaki FX P 59

60 Notes

61 Notes

62 Notes

63 Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4

64 Parts Manual Evolution Series Zero-Turn Riding Mower IT IS THE POLICY OF BRIGGS STRATTON TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED Briggs and Stratton Power Products Group, LLC North Main Street Munnsville, NY USA Copyright 2012 Briggs and Stratton Corporation All Rights Reserved. Printed In USA.