Reproduction. Not for. Parts Manual. Hydro Drive Electric Clutch. All Wheel Steering Lawn Tractor. Products

Transcription

1 Parts Manual Hydro Drive Electric Clutch Products Mfg. No. Description AC23460AWS 23HP Hydro and 46" Mower Deck All Wheel Steering Lawn Tractor AC23460AWS 23HP Hydro and 46" Mower Deck (California) AC23460AWS 23HP Hydro and 46" Mower Deck (Canada) Manual Part No. Revision D Rev. Date: 3/7/2016

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3 Table Of Contents PRODUCT COMPONENTS PAGES Frame Group... 4 Steering Group... 8 Engine Group - 23HP Briggs & Stratton Motion Drive Group Electrical Group Hood, Grille & Dash Group Fuel Tank Group Decal Group " Mower Deck - Clutch & Support " Mower Deck - Housing, Arbors & Blades Torque Specification Chart... Inside Back Cover

4 Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

5 Frame Group REF NO PART NO. QTY ZMA BMYP X249MA YP ZMA ZMA BMYP ZMA MA ZMA X53MA BMYP YP MA BMYP ZMA ZMA E701MA YP BMYP E701MA BMYP YP ZMA MA SM E701MA E701MA E701MA X84MA X53MA X62MA ZMA ZMA ZMA X146MA MA BMYP MA E701MA E701MA MA E701MA E701MA 1 DESCRIPTION RAIL, Frame, Right RAIL, Frame, Left CAPSCREW, 5/16-18 x 3/4 SCREW, Self tap, SEMS, #10C x 1/2 TOP, Rear Plate PLATE, Rear PLATE, Hitch BRACKET, Battery Support PEDAL, Clutch and Brake BRACKET, Pivot BOLT, Shoulder, 3/8-16 x 1/2 LINK, Lift Handle COTTER PIN, 1/8 x 1-1/4 SPACER, Lifter LIFTER ASSEMBLY PLATE, Stiffening PLATE, Engine BRACKET, Transaxle Mount, Left BOLT, Carriage, 3/8-16 x 2 1/2 BRACKET, Bellcrank BRACKET, Transaxle Mount, Right BRAKE LEVER NUT, Hex Flange, 5/16F BRACKET, Rear Hanger BEARING, Spindle, LT WASHER, Flat, 1 AXLE, Cast Iron SPINDLE ASSEMBLY, Left SPINDLE ASSEMBLY, Right NUT, Hex Flange, Centerlock, 3/8-16 WASHER, Flat, 3/8 BOLT, Shoulder, 3/8-16 X 1 HANGER, Deck, Right HANGER, Deck, Left AXLE, Hanger BOLT, Hex, 5/16-24 x 2-3/4 NUT, Hex Flange, 5/16-18 PLATE, Steering Mount SCREW, Guide STEERING CAM SECTOR, Gear Support BEARING, Sector Gear LINK, Drag, Left LINK, Drag, Right Footnotes 5

6 Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

7 Frame Group REF NO PART NO. QTY SM X146MA ZMA X15MA YP SM BMYP SM X40MA X103MA MA MA X168ZMA E701MA X277MA BMYP X4MA X191MA MA YP MA 2 DESCRIPTION NUT, Hex Flange, 3/8-16 WASHER, FLAT, 1-1/4 ROD, Belt Guide SCREW, 3/8-16 CAPSCREW, Hex Head, 5/16-18 x 1-3/4 NUT, Flange Lock, 5/16-18 IDLER BRACKET ASSEMBLY, Secondary NUT, Hex Flange, 5/16-18 SPRING, Torsion WASHER, FLAT, 1 FITTING, Lube 1/4-28 Taper, Thread Forming HANDLE, Lift WASHER, Flat 1-1/4 BRACKET, Idler Pivot SCREW, 5/16-18 X.50 BRACKET, Muffler Mounting HAIR PIN WASHER, Flat, 2-1/4 GRIP WASHER, Flat, 3/4 PIN,Threaded Shoulder 3/8-16 x 1-1/2 Footnotes 7

8 Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

9 Steering Group REF NO PART NO. QTY MA MA MA YP X267MA MA MA X25MA X195MA MA YP X3MA X146MA YP SM YP X160MA 2 DESCRIPTION COVER, Integra STEERING WHEEL BELLOWS POST, Steering SCREW, 5/16-18 x 7/8 BEARING, Lower GEAR, Pinion SNAP RING WASHER, Flat HUB CAP WHEEL & TIRE ASSY, 15X6.0-6 (Includes Ref Nos 14, 15 & 16) SCREW, Thread Forming, 1/4-20 x 1 WASHER, FLAT, TIRE, 15 x 6 2 Ply K358 VALVE STEM, TR412 FITTING, Grease WASHER, Flat, 1-1/4 Footnotes 9

10 Engine Group - 23HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart

11 Engine Group - 23HP Briggs & Stratton REF NO PART NO. QTY. DESCRIPTION SM 1 CONTROL, Throttle Double SM 2 GASKET, Exhaust SM 1 OIL VALVE ASSEMBLY SM 4 CAPSCREW, 5/16-18 x 3/ YP 1 PULLEY, ADAPTER YP 1 TUBE, Exhaust, Right YP 1 TUBE, Exhaust, Left 8 44L B1 1 * ENGINE, 23HP Briggs & Stratton (Used before Serial No ) 8 44L B1 1 * ENGINE, 23HP Briggs & Stratton (Used after Serial No ) 8 44L G1 1 * ENGINE, 23HP Briggs & Stratton (Used on Model ) X7MA 4 SCREW, Self Tap, 3/8-16 x 1-1/ YP 1 WASHER, Lock, 3/ YP 1 CAPSCREW, Hex Head, 7/16-20 x MA 1 MUFFLER, Twin SM 1 WASHER, Flat, 1-1/ X229MA 4 SCREW, 1/4-14 X 3/ X263MA 2 SCREW, Hex, 1/4-20 x 5/ BMYP 1 BRACKET, Muffler BMYP 1 HEAT SHIELD ASSEMBLY SM 1 CLUTCH, Electric SM 2 CAPSCREW, Hex Head, 5/16-18 x 3/ SM 2 WASHER, Flat, 3/ YP 2 NUT, Hex Flange 5/ YP 1 PAD, Anchor Clutch SM 1 HARNESS, Jumper YP 1 AIR DUCT, Plenum SM 4 SCREW, Hex Flange, 1/4-20 x 5/ SM 4 NUT, Hex Flange, 1/ X104MA 4 CAPSCREW, Hex Head, 5/16/18 x 3/4 Footnotes Note:* See your local Briggs & Stratton distributor for parts and service. Use Simplicity SAE 5W30 Cold Weather Engine Oil for operation under 32øF. Part Number , case of 12 qts. 11

12 Motion Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

13 Motion Drive Group REF NO PART NO. QTY SM SM YP YP YP YP YP YP YP YP YP X80MA X84MA X88MA X98MA X38MA X118MA MA X105MA ZMA MA MA MA MA YP X53MA X142MA SM ZMA X87MA YP SM X160MA MA X150MA X92MA X148MA X216MA X249MA MA MA MA ZMA 1 DESCRIPTION PAD, Foot Pedal NUT, Hex Flange, 5/16-18 ROD, Parking Brake GEAR, Cruise WHEEL ASSEMBLY (Includes Ref. nos 94 & 95) SPRING, Clutch TRANSAXLE, PGM 2000 LTH - RH* LINK, Clutch LATCH, Parking Brake CAM, Follower BOLT, Shoulder, 3/8-16 x 1-2 BOLT, SHOULDER, 3/8-24 x 1-7/8 NUT, Hex Flange, 3/8-16 NUT, Hex Flange 5/16-18 NUT, Flange Lock, 3/8-16 WASHER, Flat, 3/4 BOLT, Hex, 5/16-18 x 3-3/8 PEDAL, Clutch and Brake CAPSCREW, 1/4-28 NUT, Adjusting BUSHING, Pivot NUT, TEE BUSHING, CAM REAR STEER ASSEMBLY V-BELT BOLT, Carriage, 5/16-18 x 5/8 BOLT, Hex, 3/8-24 x 1-1/2 NUT, Hex, 3/8-24 BRACKET, Disconnect NUT, Centerlock 3/8-24 CAPSCREW, Hex Head, 3/8-54 x 3/4 WASHER, Spring Lock WASHER, Flat, 1-1/4 REAR PIVOT SHAFT ASSEMBLY SPRING, Brake SPRING, Extension WASHER, Flat 1 SCREW, Thread Forming, 5/16-16 x 3/4 CAPSCREW, x 3/4 SPACER, 1/2 to 17mm PULLEY, Idler, 2-3/4 in PULLEY, Idler, 3 in ARM, Disconnect Footnotes Note:* See your local authorized Tecumseh dealership for parts and warranty. 13

14 Motion Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

15 Motion Drive Group REF NO PART NO. QTY X78MA ZMA X79MA X81MA X82MA X168MA MA E701MA E701MA E701MA E701MA ZMA E701MA YP X4MA BMYP BMYP X6MA ZMA X92MA SM YP 2 DESCRIPTION BOLT, Carriage, 3/8-16 x 3/4 ROD, Roll Release BOLT, Shoulder, 5/16-18 x 3 BOLT, Shoulder, 3/8-24 x 1-1/4 BOLT, Shoulder, 3/8-16 x 7/8 SCREW, 1/2-20 x 3/4 SPRING, Extension TIE ROD ASSEMBLY ARM, Rear Wheel Steer, Right ARM, Rear Wheel Steer, Left DRAG LINK BRACKET, CAM Follower Mount CONTROL ROD BRACKET, Transaxle Support IDLER ARM ASSEMBLY HAIR PIN STRAP, Torque FOOT CONTROL SCREW, 3/8-16 x 1 ROD, Clutch BOLT, Carriage, 3/8-16 x 2 VALVE STEM TIRE, 20 x 8-8, 2 Ply Footnotes Note:* See your local authorized Tecumseh dealership for parts and warranty. 15

16 Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

17 Electrical Group REF NO PART NO. QTY SM SM SM SM SM SM SM SM SM YP SM YP YP SM YP X31MA X32MA MA MA MA MA X116MA X229MA X149MA YP 1 DESCRIPTION KEY, Ignition, Indak, Set of 2 SWITCH, RMO Module Only KEY, RMO Module, Plastic SWITCH, Push Button, Electric PTO KEY, W/Hang Tag, RMO NUT, Hex, 1/4-20 LOCKWASHER, 1/4 WASHER, 5/8 CAPSCREW, Hex 1/4-20 x 3/4 SWITCH, Seat SWITCH, Ignition NUT, 5/8-32, ES CAP, ES BATTERY, 12 VOLT, 230 CCA WIRING HARNESS, Hydro Tractor, Electricl PTO CABLE, Battery, 8 Gauge, Red CABLE, Battery, 8 Gauge, Black BOOT, Battery, Positive SWITCH, LIMIT, NO / NC, Snap-in SWITCH, LIMIT, NO, Snap-in SOLENOID, 3 Pole NUT, Hex Nylock 1/4-20 SCREW, 1/4-14 x 3/8 WIRING HARNESS, Seat Switch HARNESS, Headlight Footnotes 17

18 Hood, Grille & Dash Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

19 Hood, Grille & Dash Group REF NO PART NO. QTY. DESCRIPTION BFYP 1 HOOD, 3 Louvers BFYP 1 PANEL, Side, Right BFYP 1 PANEL, Side, Left SM 1 HEADLIGHT ASSEMBLY SM 2 SOCKET SM 2 BULB SM 1 LENS SM 1 REFLECTOR BFYP 1 GRILLE SM 1 PLUG, Hole SM 1 GUIDE, Hood, Left SM 1 GUIDE, Hood, Right YP 1 INSERT, Lightbar SM 4 SCREW, Hex, Taptit #10C x 1/ SM 12 NUT-Hex Flange 1/ SM 12 SCREW, Hex Flange Lock 1/4-20 x 5/ YP 2 SCREW, Self Tap, 1/4-20 x 3/ YP 1 POD, With Cup Holder YP 1 POD, With Compartment YP 1 INDICATOR, Cutting Height YP 1 ACTUATOR, Cruise YP 1 ROD, Pivot Cruise YP 5 SCREW, 1/ YP 1 KNOB, Pull, 1/ YP 1 LINK, Cruise Rod YP 1 LINK, Cruise YP 1 LATCH, Cruise YP 1 STRIP, Trim YP 1 CONSOLE YP 1 SEAT, Low Back BMYP 1 BRACKET, Pivot Hood, Right BMYP 1 BRACKET, Pivot Hood, Left CYP 1 DECK, Seat BMYP 1 BRACKET, Dash Support, Right BMYP 1 BRACKET, Dash Support, Left BMYP 1 BULKHEAD CYP 1 BRACKET, Seat Pivot BMYP 1 BRACKET, Support, Cruise BMYP 1 STIFFENER, Steering BMYP 1 INDEX PLATE CYP 1 SUPPORT, Seat BMYP 1 BRACKET, Hood Stiffener BMYP 1 CLUTCH ROD SUPPORT BMYP 1 ADAPTOR PLATE, Seat Footnotes 19

20 Hood, Grille & Dash Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

21 Hood, Grille & Dash Group REF NO PART NO. QTY. DESCRIPTION X45MA 4 BOLT, HEX, 5/16-18 x 5/ X51MA 2 BOLT, Shoulder, 3/ X55MA 1 BOLT, Shoulder, 1/4-20 x 5/ X56MA 2 BOLT, Shoulder, 5/ X81MA 4 NUT, Mclean # X47MA 6 WASHER, Flat, 5/ X1MA 12 FASTENER, Panel X23MA 2 CAP, Push-on MA 1 SPRING, Leaf MA 1 WASHER, Cup ZMA 1 ROD, Pivot MA 2 BOLT, Wing MA 1 BEARING, Steering 61 15X123MA 4 NUT, Nylock, 5/ X30MA 2 SPRING, Compression 63 26X249MA 6 CAPSCREW, 5/16-18 x 3/ MA 1 CONTAINER, Battery X31MA 1 SPRING, Compression MA 1 MAT, Molded, Left MA 1 MAT, Molded, Right X84MA 2 NUT, Hex Flange, 3/ X89MA 1 NUT, Hex Flange, 1/ YP 1 SCREW, 1/4-20 x 1/ YP 2 SCREW, 1/4-20 x 3/ SM 5 HAIRPIN Footnotes 21

22 Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

23 Fuel Tank Group REF NO PART NO. QTY YP BMYP SM YP MA SM 1 DESCRIPTION FUEL TANK, w/ Cap BRACKET, Tank SCREW, 1/4-20 x 1/2 SCREW, Self Tap, 1/4-20 X 5/8 HOSE CLAMP HOSE, Fuel, Low Perm 17 in Footnotes 23

24 Decal Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart

25 Decal Group REF NO PART NO. QTY YP YP YP YP YP YP YP YP YP YP YP YP YP X6962MA YP YP YP YP YP YP YP YP YP 2 DESCRIPTION DECAL, Umber DECAL, No Step DECAL, Danger, Do Not Operate Without Deflector DECAL, Drive Pedal DECAL, Height of Cut DECAL, Belt/Clutch DECAL, Weight Limitation DECAL, Cut, 46 DECAL, Allis Chalmers, Rear DECAL, Steering Wheel DECAL, Manual PTO DECAL, Gauge Wheel Instruction, Eng/FC DECAL, Deck Level, ENG/FC DECAL, Auto Drive Dump Valve DECAL, Stripe, Allis Chalmers, Strip, With Logo DECAL, Model, AC130 23HP DECAL, Logo, Allis Chalmers LT125 (Canadian Models Only) DECAL, Logo DECAL, No Step, FC DECAL, Danger, FC DECAL, Cut Hand/ Foot, FC DECAL, Deck Level Position, Eng/FC DECAL, AWS Footnotes 25

26 46" Mower Deck - Clutch & Support NOTE: Unless noted otherwise, use the standard hardware torque specification chart

27 46" Mower Deck - Clutch & Support REF NO PART NO. QTY. DESCRIPTION MA 2 KNOB 2 26X277MA 2 SCREW, 5/16-18 x 1/ X44MA 4 WASHER, Star MA 2 PIN, Hanger CYP 2 LINK, Lift, LT 6 17X103MA 4 WASHER, Flat, X4MA 4 HAIR PIN 8 009X52MA 2 BOLT, Shoulder, 3/8-16 x 5/ CYP 2 BRACKET, Rear Suspension X84MA 8 NUT, Hex Flange, 3/ CYP 1 COVER, Pulley, Left X45MA 2 WASHER, Flat, CYP 1 COVER, Pulley, Right SM 2 SCREW, Hex Washer, #10 x 1/ SM 1 BELT, Primary, X66MA 1 BELT, Secondary, 46" X98MA 7 NUT, Flange Lock, 3/ MA 1 PULLEY, Idler, Backside ZMA 1 STUD, Spring Mounting SPRING, Extension MA 1 PULLEY, Idler, Backside, 4 in MA 1 SPACER, 1/2" to 17 mm CYP 1 IDLER ARM, 46" X11MA 2 HAIR PIN X91MA 2 WASHER, Flat, 7/ MA 2 WHEEL, Gauge MA 2 BOLT, Gage Wheel MA 2 ROD, Deck Suspension ZMA 1 ROD, Hanger 37 26X249MA 4 CAPSCREW, 5/16-18 x 3/ CYP 1 BRACKET, Front Suspension CYP 1 STIFFENER X49MA 1 COTTER PIN MA 1 ROLLER AYP 1 DEFLECTOR, Inside MA 1 DEFLECTOR, Chute, 46 in X23MA 2 CAP, Push-On X34MA 1 SPRING, Torsion ZMA 1 ROD, Deflector Footnotes 27

28 46" Mower Deck - Housing, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart

29 46" Mower Deck - Housing, Arbors & Blades REF NO PART NO. QTY. DESCRIPTION CYP 1 HOUSING, MOWER DECK, 46" 2 15X109MA 3 NUT, Nylock, Pulley, 9/ MA 2 PULLEY, Split Steel MA 3 JACKSHAFT HOUSING ASSEMBLY (Includes Ref Nos 6, 8 & 32) MA 6 BEARING, Jackshaft MA 3 FITTING, Grease 9 009X51MA 4 BOLT, Shoulder, 3/8-16 x 1/ CYP 1 PLATE, Deck Suspension X43MA 1 SPRING, Torsion, Left SM 1 BOLT, Shoulder, 5/16-18 x 5/ CYP 1 BRACKET, Rear, Right X79MA 12 NUT, Hex Flange, 5/ X84MA 2 NUT, 3/ X79MA 1 SPRING, Extension X7MA 15 SCREW, Self Tap, 3/8-16 x 1-1/ CYP 1 BRACKET, Cover CYP 1 IDLER ARM, 46", Right X42MA 2 BOLT, Shoulder, 3/8-16 x 5/ CYP 1 BRACKET, Brake Mount CYP 1 BRACKET, Brake Plate 25 26X249MA 2 CAPSCREW, 5/16-18 x 3/ X88MA 6 NUT, Hex Flange, 5/ CYP 1 BRACKET, Gauge Wheel, Left CYP 1 BRACKET, Pulley Cover CYP 1 BRACKET, Lifter, Left X42MA 1 SPRING, Torsion, Right CYP 1 BRACKET, Hinge MA 3 SPACER, Pulley MA 3 ADAPTER, Blade E701MA 3 BLADE, 46" 35 17X166MA 3 WASHER, Belleville 36 17X165MA 3 WASHER, Hardened 37 15X100MA 3 NUT, Hex, 9/ CYP 1 BRACKET, Gauge Wheel, Right CYP 1 BRACKET, Front Deck YP 2 PULLEY MA 1 PULLEY, Idler, Backside X98MA 1 NUT, Flange Lock, 3/8-16 Footnotes 29

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31 Hardware Identification & Torque Specifications Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 Class Class 8.8 Class 10.9 Class 12.9 Size Of in/lbs in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. M M M M M M M M M M M M M M M M M M M The guides and ruler furnished below are designed to help you select the appropriate hardware Inside Diameter (in) Nut, 1/2-16 1/4 1/2 3/ /4 1/2 3/ Thread Diameter (mm) Body Diameter 2 Screw, 1/2-16 x 2 1/4 1/2 3/ Body Diameter Nut, M8 Screw, M x 25 Thread Diameter (mm) Threads per inch Body Length Distance between threads (mm) Threads per inch /4 1/2 3/4 Body Length (mm) Body Length (in) 4 Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm / / / / / / / / / / / / / / / / / / , ,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2 (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). Carriage Bolt Wrench & Fastener Size Guide Lockwasher Hex Nut When bolt or capscrew is identified as 1/2-16 x 2 (M x 50 ), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm). 1/4 Bolt or Nut Wrench 7/16 M6 Bolt or Nut Wrench 10mm 5/16 Bolt or Nut Wrench 1/2 M8 Bolt or Nut Wrench 13mm 3/8 Bolt or Nut Wrench 9/16 M10 Bolt or Nut Wrench 17mm 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 M12 Bolt or Nut Wrench 19mm 1/2 Bolt or Nut Wrench 3/4 M14 Bolt or Nut Wrench 22 mm

32 IT IS THE POLICY OF BRIGGS & STRATTON CORP. TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS. Briggs & Stratton Yard Power Products Group 3515 N. 124 Street / PO Box 702 Wauwatosa, WI USA