Repair Parts Manual For: SR-125. Zero Turn Radius Mower P (4/11)
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1 Repair Parts Manual For: SR-125 Zero Turn Radius Mower P (4/11)
2 COUNTRY CLIPPER WRANGLER - SR125 ZERO TURN RADIUS MOWER TABLE OF CONTENTS MOWER DECK... SPINDLE ASSEMBLY... RUBBER CHUTE ASSEMBLY... DECK LIFT ASSEMBLY... FRONT END ASSEMBLY... FRAME AND SIDE ASSEMBLY... SEAT AND RELATED PARTS... JOYSTICK ASSEMBLY... JOYSTICK STEERING ASSEMBLY... BRAKE ASSEMBLY... FUEL TANK ASSEMBLY... UNDERSIDE OF MOTOR MOUNT... MOTOR AND MOUNT ASSEMBLY... MOTOR AND TRANSAXLE... REAR WHEEL AND SIDE PANEL... PAGE 2 & 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8 PAGE 9 PAGE 10 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16 PAGE 17 WIRE HARNESS & BATTERY... PAGE 18 1
3 MOWER DECK P F-1966 F P P F F-1521 D-3758 F P P F-2082 F-1976 F P P F-1733 D-3774 D P P F-1741 F P F-1707 F-2079 F-2030 H P F-1966 P F-1521 F A F-2083 D P F-1394 F-1239 F P F P P H-1926 H-2619 F-1394 D A-003W F-1274 F F P F P P F F-1177 F-1672 F-1521 F F-1930 F-1889 F P F-1741 P H-2239 F W F W F * SPINDLE INFORMATION CAN BE FOUND ON PAGE 4 * RUBBER CHUTE INFORMATION CAN BE FOUND ON PAGE 5 * PART S ARE ON THE NEXT PAGE. 2
4 MOWER DECK COMPLETE DECK ASSEMBLY 700A-002A P BUSHING P WASHER, BEARING CAP W Hanger Weldment P ROLLER P EXTENSION FOR SPRING P BELT KEEPER, B BELT P BELT KEEPER, SINGLE END P IDLER ARM 1/2" OFFSET P ARM, BELT TENSION P SPACER, BELT GUARD P BELT GUARD W BAFFLE, DISCHARGE WLDT P SPACER 2.000OD X.531ID X 1.428HT P DOUBLE IDLER MOUNT.956 HGT P MOUNTING PIN P ARM, SPRING TENSION P GUIDE, BELT 41" A PULLEY COVER ASSEMBLY 700A-003W 41" DECK WELDMENT D-3338 Pulley flat idler 1/2" Bore 4" D-3730 Flanged Bushing 5/8" Bore D-3758 PULLEY V-IDLER 4.48 O.D. 3/8 HOLE D-3774 IDLER PULLEY 5" D-3796 "V"-BELT B-124 F /16-18 Nyloc Nut 3/8-16 Lock Nut 5/16" Flat Washer F /8" Flat Washer F /16-18 x 7/8" Capscrew F /8" LOCKWASHER 5/16-18 Lock Nut F /8-16 x 1-1/2" Carraige Bolt F /8 LOCKNUT F /8-16 X 1" CARRIAGE BOLT F /8-16 x 1" Capscrew F /2" WASHER, CUSTOM F /16-18 x 3/4" CARRIAGE BOLT F /8-16 x 1-1/4" Carraige Bolt F /16-18 x 2 1/4" CARRIAGE BOLT, F /4" x 1/2" DRIVE SCREW F /8-16 x 6" Capscrew F /2-13 X 2-1/4" CARRIAGE BOLT F /2 x 2-5/8" Clevis Pin F-1930 Carg Bolt: Short NK: 5/16-18 X 3/4" L GR5 F /2-13 THIN NYLOC NUT F /8-16 x 2" Carraige Bolt F /4 x 5/8 Self Tapping Capscrew F-2079 CARRIAGE BOLT 1/2-13 X 4" F /8-16 X 1 3/4" CARRIAGE BOLT F-2083 WASHER, 3/8 FENDER H /4"x1" Handle Grip H /2" Rue Ring H /2" x 4-1/2" Clevis Pin H-2619 SPRING,5 X 1-1/2,TAPERED ENDS P Decal, WARNING P DECAL "DANGER ROTATING BLADES" P DECAL, HOIST POINT P DECAL, DECK SIZE, 41 P DECAL WRANGLER BELT ROUTING 3
5 SPINDLE ASSEMBLY TORQUE TO FT-LB F P P D-3855 H P F P P D-3855 F F-1573 * H-2655 STANDARD BLADE H-2639 COMPLETE SPINDLE ASSEMBLY WITHOUT BLADE AND PULLEY: 629FN-001A P P Spindle Spacer Washer P CASTING,HSG,SPINDLE,HD P DRIVER,BLADE,FRICTION,SPL P SHAFT,SPINDLE,HD P CAP,BEARING P WASHER,BLADE,5/ P PULLEY,OFFSET,A-B,SPLINED D-3855 BRG,BALL,6206,DOUBLE LIP SEALS F /8" LOCKWASHER F /8-24 x 1.5" Capscrew F /8-24 LOCKNUT F-2073 HHCS,5/8-11X1.50,GR8,YZ F-2078 NUT,3/4-16,TOP LOCK,GR-GT,YZ H-2639 O'RING,-117,70 DURO H-2655 BLADE, X.63, HIGH LIFT H-2707 GREASE, RYKOTAC 1/2 OZ. PACKET P F-2073 TORQUE TO FT-LB * OPTIONAL BLADE INFORMATION: H FUSION HIGH LIFT H LOW LIFT H GATOR BLADE - APPLIED TO THE TOP OF THE TOP BEARING. 4
6 RUBBER CHUTE ASSEMBLY A INSTALL WASHER BETWEEN CHUTE FRAME AND OUTLET STIFFENER P A F F H-2684 P F-1671 F P COMPLETE RUBBER CHUTE ASSEMBLY WITHOUT OUTLET STIFFENER: A F P RUBBER CHUTE WASHER A OUTLET STIFFENER ASSEMBLY A CHUTE FRAME ASSEMBLY, SMALL F /16-18 Nyloc Nut 5/16" Flat Washer F /16-18 Nut 5/16-18 x 1" Capscrew F /16" LockWasher F /16-18 x 1-1/4" CARRIAGE BOLT 5/16-18 Lock Nut F /16-18 x 3/4" CARRIAGE BOLT H-2684 RUBBER CHUTE, 24" MOLDED P DECAL, MISSING CHUTE P WARNING DECAL, DISCHARGE CHUTE 5
7 DECK LIFT ASSEMBLY F P P H-1850 F H-1850 F-1492 F-1844 F-1386 P W P P F P F P F-1492 F-2069 F-1293 F W F F H-1635 F F (3) P F-1544 F P F F F (3) P HANGER, REAR P LIFT BAR LINK P HANGER BRACKET, FLANGED P ADJUSTMENT SHACKLE W DECK LIFT WLDMT, FRONT W DECK LIFT WLDMT, REAR P HEIGHT ADJUSTMENT HANDLE P HANGER PLATE F /2-13 Lock Nut 5/16" Flat Washer F /2" FLAT WASHER 5/16-18 x 1" Capscrew F /16-18 x 2" Capscrew 5/16-18 Lock Nut F /2-13 x 2" Capscrew F /2-13 x1-1/4" Capscrew F /16-3/8 Rue RIng F /16-18 x 3" Capscrew F /8 X 1-1/2 CLEVIS PIN F-2069 PLASTIC LANYARD F-2096 LOCK PIN, POSITIVE 3/8 X 1-1/2 H /4x4" Extention Spring H-1850 GRIP, VINYL P CUT HEIGHT DECAL, WRANGLER 6
8 FRONT END ASSEMBLY F-1863 F W P F-2030 F-1855 D P D F-1386 F F P W P D-3432 F P D P F-1942 P D P Bearing Spacer P Caster Cap P Bearing Shield W Caster Mount Weldment P Stop Tab P DRAG BAR W FRONT AXLE WELDMENT D Bearing SF D-3432 Bearing 5/8" I.D. 1-3/8" O.D. D-3605 Caster tire F /2-13 Lock Nut 5/16" Flat Washer F /16" LockWasher F /2-13 x1-1/4" Capscrew F /16 x 2" Spiral Pin F /16 x 1" Roll Pin (Heavy Duty) F /16-18 x 1" Capscrew W/PATCH F /2-13 x 6-1/2" Capscrew F /4 x 5/8 Self Tapping Capscrew P Tire Pressure decal 7
9 FRAME AND SIDE ASSEMBLY P H-1626 P A F-1860 F P P H P P F-1394 H-2609 F A P F-1448 F-1893 F-1546 F-1448 D P F-1394 F P G P F-1394 F-1394 F P W P F-1386 P F-1538 F-1538 F P W F-1759 F-1558 F A W DETAIL G SCALE 0.18 : P OUTSIDE SIDE PANEL INSIDE SIDE PANEL P Tank Mount Clamp P Hydro Mount Bracket P Joystick LH Fender Cap P PANEL,SIDE,R W WLDT,Transmission Brace P Fuse Mount Plate W Motor Mount Wldmt P Hanger Bracket, Flanged P LATCH STOP PLATE P FRAME RAIL (L) P FRAME RAIL (R) W SIDE PANEL WLDMT, LH A Rear Engine Guard Assembly A FRONT PANEL ASSEMBLY A FENDER CAP ASSEMBLY, RH 3/8-16 Lock Nut 5/16" Flat Washer F /8" Flat Washer 5/16-18 x 1" Capscrew F x 5/8" MachineScrew 5/16-18 Lock Nut F /4-20 Lock Nut F /2-13 x1-1/4" Capscrew F /8-16 x 1" Capscrew F Nyloc Locknut F /16-18 x 3/4" Capscrew F /8-16 x 7/8" Capscrew F /2-13 x 1" Capscrew 8 F /16-18 UNut F /16-8 x 2-1/2 Capscrew F-1993 #10-32 x 5/8 Phillips P.H.C.S. H-2228 Cup Holder H-2609 Throttle cable P Patent Number decal P Brake On-Off Decal P Country Clipper decal P Made In The U.S.A. Decal P Caution Fuel Decal P Control Panel Decal P DECAL, WRANGLER
10 SEAT AND RELATED PARTS H-2317 H-2449 F A W F F F F P F P F P P F P P P F-1546 F A F-1546 F-1158 H P Washer A Arm Rest Pad P FLIP SEAT MTG. TAB P Seat Mounting Base P ARM REST MOUNT RH W ARM REST MOUNT LH A T HANDLE ASSEMBLY P Seat Spring Support P Seat Hinge Tab P BAR,SEAT STOP 3/8-16 Lock Nut 5/16" Flat Washer 5/16-18 x 1" Capscrew F /8-16 x 3/4" Capscrew F /16" LockWasher F /8" LOCKWASHER 5/16-18 Lock Nut F /4-20 Lock Nut F /8-16 x 1-1/4" Capscrew F /8-16 x 1" Capscrew F /8-16 Jam Nut F /4-20 x 3/4" Capscrew F /16-18 x 3/4" Capscrew F /4-20 "U"-Nut H-1920 Seat Spring H-2317 Handle Grip, Tapered H-2449 Milsco Seat 9
11 JOYSTICK ASSEMBLY H-2317 F-1486 H P H P F P F-1624 F-1158 H-2465 H-2465 H-1989 (6) F P H-1992 H-1993 H P F P P F-1610 F-1158 H-1997 F F P F F E-6297 (2) H-2467 F F-1609 F P F P F P Pivot Block Plate P Joystick Shaft Assembly P Damper Bolt, 5/16-18 X 3/4" P Joystick Top Plate P JOYSTICK LEVER CONTROL YOKE P Tracking Adjustment Cam P Steering Link, Short P Steering Link, Long P Damper Stud (Female) E-6297 Brake Switch F /4" Flat Washer 5/16" Flat Washer F /8" Flat Washer F /4-20 x 1" Capscrew F /8-16 x 3/4" Capscrew F /4" LockWasher F /8" LOCKWASHER F /4-20 x 3-1/2" Capscrew F /4-20 Lock Nut F /8-16 Jam Nut F /4-20 x 3/4" F.H.C.S. F-1610 E-Ring for 1/4" Shaft F-1624 #6 X 3/8" Screw F-1993 #10-32 x 5/8 Phillips P.H.C.S. F-1999 Roll Pin, 3/16 X 5/8 H-1947 Gasket, Foam H-1989 Ball Joint Bushing H-1991 JoyStick Boot H-1992 Pivot Shaft H-1993 Pivot Block H-1997 Snap Ring H-2317 Grip Handle, Tapered H /4" x 1/2" Shoulder Washer H-2467 Dual Action Damper 10 JOYSTICK ASSEMBLY: A JOYSTICK REPAIR KIT: A
12 JOYSTICK STEERING ASSEMBLY P (2) P D-3730 H-2467 F A F F (2) F F F-1394 F P F F P P F A ARM,SWIVEL,S/A P Damper Bolt, 5/16-18 X 3/4" P Linkage Rod (Short) P Tracking Adjustment Cam P Damper Stud (Female) P ROD, SHIFT CROSS D-3730 Flanged Bushing 5/8" Bore F /4" Flat Washer 5/16" Flat Washer F /8" Flat Washer F /8-16 x 3/4" Capscrew F /4" LockWasher F /8" LOCKWASHER 5/16-18 Lock Nut F /8-16 x 1" Capscrew F /4-20 x 3/4" F.H.C.S. F-1610 E-Ring for 1/4" Shaft H-2467 Dual Action Damper 11
13 BRAKE ASSEMBLY F H P F P W E-6297 H-1635 F-1509 H-2619 F-1448 F W F-1492 F-1546 H P F-1492 H-1800 F H-2426 F P Lower Brake Link P BRAKE LINK W BRAKE ROD WLDT W WLDT,TRANSMISSION BRACE P BRAKE HANDLE, FLAT E-6297 Brake Switch F /4" Flat Washer 5/16" Flat Washer 5/16-18 x 1" Capscrew F /16-18 x 1-1/2" Capscrew F x 5/8" MachineScrew 5/16-18 Lock Nut F Nyloc Locknut F /16-3/8 Rue RIng F /16 x 1 3/4" Clevis Pin F /16-18 x 3/4" Capscrew F /4-20 thin nyloc nut H /4x4" Extention Spring H /32 x 3/8" Roll Pin H /4"x1" Handle Grip H-2206 Brake Link Rod H x 3.69 Spring H-2619 SPRING,5 X 1-1/2,TAPERED ENDS 12
14 FUEL TANK ASSEMBLY H-2698 H-2697 H-2678 H-2698 H-2679 H-2687 H-2677 H-1952 H-1648 H-1646 H-1687 H-1687 FUEL TANK ASSEMBLY: A H /4 x 1/4" 90 Degree Nylon Elbow H-1648 Fuel Line H /2 O.D. Hose Spring Clamp H " Hose Clamp H-2677 Gas Tank, 4 1/2 Gallon Vented H-2678 Remote Vent H-2679 KELCH REMOTE VENT GROMMET H-2687 Ratchet Cap w/ 8" Tether H-2697 HOSE, FUEL LINE.188 ID X.406 OD H-2698 CLAMP,.406 OD FUEL LINE 13
15 UNDERSIDE OF MOTOR MOUNT H-2345 D-3617 F-1664 F-1521 H P W E-5842 F F-1521 F P A F-1546 P P F-1966 F F P F-1546 F F F D P F P F P F-1158 F-1544 F F W P F-1820 F-1652 * PART S ARE ON THE NEXT PAGE. 14
16 MOTOR AND MOUNT ASSEMBLY M W W F F P 15/32" ID WASHER P Mounting Pin P Hydro Mount Bracket P Free Wheel Anchor P Rear Hydro Brace P Fan Shroud P Bolt On Idler Mount Tab W WLDT,TRANSMISSION BRACE P Free Wheel Chain A Idler Arm Assembly W Motor Mount Wldmt 18.5 & 20HP P CLUTCH STOP P MUFFLER GUARD D-3524 Kevlar "V"-Belt #A-71 D " Idler Pulley 1/2" Bore D-3768 Pulley 3.5 X 1" wide E-5842 Wire Tie E-6317 Clutch/Brake 1" Bore 3/8-16 Lock Nut F /2-13 Lock Nut F /4" Flat Washer 5/16" Flat Washer F /8" Flat Washer F /4-20 x 5/8" Capscrew F /8-16 x 3/4" Capscrew F /8-16 x 2-1/2" Capscrew F /8" LOCKWASHER 5/16-18 Lock Nut F /4-20 Lock Nut F /16-3/8 Rue RIng F /2" WASHER, CUSTOM F /16-18 x 3" Capscrew F /16-20 x 3" Capscrew F /16-18 x 3/4" Capscrew F /16-18 x 6" Capscrew F /2-13 x 2-1/4" Capscrew F /16-18 x 2-1/4" Capscrew F /2-13 THIN NYLOC NUT F /8-16 x 1-/4" Bolt, Self-Tapping H-1319 Spring H-2345 Split Ring H-2694 Muffler for 18.5HP & 20HP Kohler M-5381 KOHLER 18 HP Single Cylinder P Belt Routing Decal E P F-1545 TORQUE TO 50 FT-LB F-2085 F F W F P D-3524 F P H W 15
17 MOTOR AND TRANSAXLE M-5381 D D (2) F P P F-2048 F D-3726 F P 1/4"sq x 1-1/4" Key P Hydro Brace D-3726 Engine Pulley 3.75" D Transaxle 7" Fan LH D Transaxle 7" Fan RH 3/8-16 Lock Nut F /8" Flat Washer F /4-20 x 1/4" Set Screw W/Nylon Patch F /8-16 x 12" Hex Bolt M-5381 KOHLER 18 HP Single Cylinder 16
18 REAR WHEEL AND SIDE PANEL A F F A P F-1860 F-1499 P D A Fender Skirt Assembly, LH A Fender Skirt Assembly, RH D "x8.8-8" Tire and Rim 5/16" Flat Washer 5/16-18 x 1" Capscrew F /16" LockWasher F /2-20 Lug Nut F /16-18 UNut P Tire Pressure decal P Country Clipper decal 17
19 WIRE HARNESS & BATTERY F-1538 E-5812 F-1538 F P F F-1858 F F-1158 TO SEAT SWITCH BLUE #14 BLUE #2A TO ENGINE SEAT SWITCH E-6419 F E-6418 BLK. TO ENGINE RED E-6297 BRAKE SWITCH BLUE (2) YEL. BLK. BLUE (2) JOYSTICK E-6297 BLK. BLK. BLUE E-6403 TO STARTER YEL. RED CLUTCH BLK. BLK. YEL. RED BLUE (2) RED E-6054 E-5873 YEL. FRAME F-1158 TO CLUTCH E-6207 GRN IGNITION YEL. RED BLK. RED (2) BLUE (2) RED (2) RED BLK. F E-6369 E-5878 WIRE HARNESS ASSEMBLY E P Battery Hold Down E Volt Battery YSP 30 E-5873 START SWITCH E-5878 HOUR METER E-6054 SOLENOID E-6207 FUSE, #ATC-30 E-6281 COVER, KEY SWITCH E-6297 BRAKE SWITCH E-6369 RETAINER CLIP E-6403 CLUTCH SWITCH E-6418 CABLE, BATTERY TO SOLENOID E-6419 CABLE, SOLENOID TO ENGINE F /4" Flat Washer F /4-20 NUT F /4-20 X 1 HHCS F /4" LockWasher F /4-20 Stover Nut F /4-20 x 3/4" Capscrew F /4-20 "U"-Nut 18
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