Parts manual MANUAL NO REV. 04 (12/14/00)

Transcription

1 Parts manual Models: / ZTH5221KAA / ZTH5223KAA / ZTH5223KOA / ZTH5223KOLA / ZTH5225KOA / ZTH6125KOA / ZTH6125KAA / ZTH6126KOA / ZTH5225KAA MANUAL NO REV. 04 (12/14/00)

2 Model number: Serial number: Date of purchase: Dealer information: Notes: 2

3 TABLE OF CONTENTS PAGE MAIN FRAME ASSEMBLY... 4 ENGINE ASSEMBLY... 6 EFI ENGINE ASSEMBLY... 8 FRONT DECK ASSEMBLY MOTION CONTROL ASSEMBLY DECK LIFT ASSEMBLY PARK BRAKE ASSEMBLY HYDRAULIC SYSTEM ASSEMBLY FUEL ASSEMBLY EFI FUEL ASSEMBLY SEAT ASSEMBLY SUSPENSION SEAT ASSEMBLY WIRING ASSEMBLY DECAL PLACEMENT ASSEMBLY

4 MAIN FRAME ASSEMBLY 4

5 MAIN FRAME ASSEMBLY ANTI-SKID PAD KNOB W/ STUD FOOT PLATE HCS 1/4C X 3/ /4 LOCK WASHER /4 FLAT WASHER CONSOLE W/ DECAL # NYLOC NUT THROTTLE CABLE CHOKE CABLE #10-24 X 1/2 HCS HCS 3/8C X /8 FLAT WASHER BUMPER U CLIP MAIN FRAME W/DECALS ZERK STRUT SPACER STRUT CROSS SHAFT /8C CENTERLOCK SKID PLATE HCS 7/16C X /16 LOCK WASHER REAR GUARD CAP, GREASE CASTLE NUT 1 C BEARING W/CUP DRIVE IN ZERK COTTER PIN 1/8 X SEAL YOKE, CASTER TIRE & WHEEL ASM RIM TIRE ZERK FLANGE BEARING AIR VALVE ROLLER BEARING HCS 1/2-13 X 7.5 GD /2C NYLOC NUT SPACER, CASTER SPRING PUMP BELT MM X 25MM KEY SQ PULLEY /16C X 5/8 SET SCREW HCS 3/8C X IDLER PULLEY IDLER FLANGE BUSHING IDLER ARM SUPPORT PLATE PIVOT BUSHING /2 FLAT WASHER HCS 1/2C X 3.25 GD. 5 5

6 ENGINE ASSEMBLY Hub Down 6

7 ENGINE ASSEMBLY NUT 5/16C CTR. LOCK HCS 5/16C X SPACER KEY 1/4SQ. X PULLEY SPACER ELECTRIC CLUTCH /16 LOCKWASHER HCS 7/16F X CLUTCH TIE DOWN MUFFLER GUARD (KAW.) KOHLER PIGTAIL KAWASAKI PIGTAIL MUFFLER, KOHLER MUFFLER, KAWASAKI MUFFLER BRACKET ENGINE MOUNT ENGINE MOUNT HCS 5/16C X 3/ /16 FLAT WASHER HCS 1/2C X NUT 1/2C NYLOC ISOLATOR WASHER ISOLATOR CABLE, POSITIVE (KAW) SOLINOID (KAW) HCS 1/4C X 5/8 (KAW) /4C CTR. LOCK (KAW) ISOLATOR SPACER ELBOW (KOHLER) /8 NPT X 1.5 PIPE (KOHLER) GAUGE, TEMP. (KOHLER L/C) NOT SHOWN GAUGE BRACKET (KOHLER L/C)NOT SHOWN HCS 5/16 X 2 (KOHLER L/C) NOT SHOWN /4 INT. TOOTH WASHER (KAW) NOT SHOWN GROUND WIRE (KAW) NOT SHOWN OIL DRAIN HOSE (KAW) NOT SHOWN OIL DRAIN HOSE (KOHLER) NOT SHOWN LOOM CLIP (KAW) NOT SHOWN HCS 1/4C X 3/4 (NOT SHOWN) OIL DRAIN CAP (KOHLER) NOT SHOWN CLAMP (KOHLER) NOT SHOWN OIL DRAIN HOSE CLAMP (KAWASAKI) 7

8 EFI ENGINE ASSEMBLY 8

9 EFI ENGINE ASSEMBLY NUT 5/16C CTR. LOCK HCS 5/16C X SPACER KEY 1/4SQ. X PULLEY SPACER ELECTRIC CLUTCH 200 lb /16 LOCKWASHER HCS 7/16F X CLUTCH TIE DOWN EFI HARNESS MUFFLER ENGINE MOUNT ENGINE MOUNT HCS 5/16C X /16 FLAT WASHER HCS 1/2C X NUT 1/2C NYLOC ISOLATOR WASHER ISOLATOR ISOLATOR SPACER ELBOW PIPE 3/8 NPT OIL DRAIN HOSE OIL DRAIN CAP CLAMP HCS 1/4C X 3/ NUT 1/4C CTR. LOCK SELF TAPPING SCREW NUT # #10-24 X WASHER # CLUTCH HARNESS 9

10 FRONT DECK ASSEMBLY 10

11 FRONT DECK ASSEMBLY DECK W/ DECALS DECK W/ DECALS CUTTER HOUSING ASM PULLEY 61 DECK PULLEY 52 DECK BLADE BLADE NUT 5/6C CENTERLOCK ROLLER BUSHING WASHER 3/8 STD NUT 3/8C CENTERLOCK BELT BELT HCS 3/8C X HCS 5/16C X DISCHARGE CHUTE BELT SHIELD RT BELT SHIELD RT WASHER KEY 1/4SQ. X 1 1/ HCS 5/16C X 3/ SPRING IDLER PULLEY (1.31) IDLER PULLEY (1.62) IDLER BUSHING NUT 7/16C CENTERLOCK HCS 3/8C X /16C WHIZ NUT HCS 5/8F X SLW 5/ /16 LOCK WASHER HCS 7/16F X BELT SHIELD LT BELT SHIELD LT U CLIP KNOB W/ STUD PAD HCS 3/8C X 1 SERR NUT 1/2C NYLOC /2 FLAT WASHER ZERK IDLER ARM PIVOT BUSHING SUPPORT WASHER HCS 1/2C X SPINDLE MACH. BUSHING 10GA MACH. BUSHING 18GA BEARING SPACER HOUSING O RING HCS 7/16C X LIFT CHAIN PIVOT PIN CENTER BAFFLE CENTER BAFFLE MAIN BAFFLE MAIN BAFFLE CARRIAGE BOLT /16 FLAT WASHER 11

12 MOTION CONTROL ASSEMBLY 12

13 MOTION CONTROL ASSEMBLY CONT. LEVER GRIP HCS 3/8C X /8 SPRING WASHER ARM CONT. SHAFT HCS 3/8C X 1 1/ NUT 3/8C CTR. LOCK PUMP CONTROL LINK NUT 5/16F BALL JOINT RT /16 FLAT WASHER PUMP LEVER /16C X 5/8 V POINT HCS 5/16C X HCS 3/8C X TAPBOLT 5/16C X REV. DETENT SPRING WASHER ZERK NUT 5/16F LH SPACER /16C CTR. LOCK DAMPENER HCS 5/16C X /16C WHIZ NUT BRACKET L /8C NYLOC HCS 5/16C X 3/ /8 FLAT WASHER SCREW #10-24 X 5/ CONTROL WLDMT. LEFT BALL JOINT LH CONTROL WLDMT. RIGHT SWITCH TAPPED PLATE /8C WHIZ NUT HCS 3/8C X HOSE CLAMP 13

14 DECK LIFT ASSEMBLY 14

15 DECK LIFT ASSEMBLY CLEVIS PIN MACH. BUSHING /8 E - RING NUT 3/8C CTR. LOCK HITCH PIN LANYARD LIFT CHAIN ADJ. PLATE WLDMT DECK LIFT SPACER ADJ. PLATE PAINTED HCS 3/8C X # 4 HAIR PIN HCS 3/8C X GRIP LEVER WLDMT LIFT LINKAGE FLANGE BUSHING ZERK - LONG LIFT SHAFT /8 SAE WASHER COTTER PIN PILLOW BLOCK SUPPORT PLATE HCS 5/16C X LIFT SHAFT, FRONT NUT 5/16C CTR. LOCK EYE BOLT /16C WHIZ NUT DECK LIFT SPRING GRIP PIN PIN MT.,UPPER SPRING MACH. BUSHING NUT 1/4C CTR. LOCK /16 X 1 ROLL PIN HCS 1/4C X 3/ /8 E - RING CONN. LINK 15

16 PARK BRAKE ASSEMBLY 16

17 PARK BRAKE ASSEMBLY HCS 1/4C X 3/ /4 LOCK WASHER WASHER 7/16 SPRING /4 FLAT WASHER ARM, PARK BRAKE BUSHING NUT 1/2C NYLOC HCS 1/2C X MOTOR STANDOFF HCS 1/2C X WHEEL MOTOR WOODRUFF KEY HUB W/ BRAKE DRUM COTTER PIN CASTLE NUT REAR TIRE ASSEMBLY TIRE RIM AIR VALVE LUG NUT 1/2F /8 X 1.50 CLEVIS PIN BRAKE BAND HCS 3/8C X 3 GD SPACER NUT 1/2C /2 LOCK WASHER E - RING 3/ NUT 3/8C CTR. LOCK COTTER PIN BRAKE LINKAGE LT BRAKE LINKAGE RT HCS 3/8F SPECIAL BELLCRANK BRONZE BEARING TRUNION PIN SPRING /8 SAE WASHER NUT 3/8F YOKE /8 X BRAKE LEVER WLDMT BUSHING GRIP /4C LOCK NUT MACH. BUSHING 3/ BRACKET LEFT BRAKE BKT RIGHT BRAKE BKT ZERK WASHER 17

18 HYDRAULIC SYSTEM ASSEMBLY 18

19 HYDRAULIC SYSTEM ASSEMBLY PUMP OIL TANK FILTER FILTER HEAD COOLER HYD. CAP TANK MOUNT LT TANK MOUNT RT FILTER BRACKET HCS 5/16 X 3/ HCS 1/4C X 3/ /4 LOCK WASHER /4 LOCK NUT /4 FLAT WASHER HCS 1/4C X SPACER HOSE CLAMP F STR. FITTING F F R. OUTSIDE TUBE R. INSIDE TUBE L.INSIDE TUBE L. OUTSIDE TUBE TUBE T ASM HOSE T ASM CAP /4 O RING /2 O RING /8 O RING /8 O RING FLARE /8 O RING FLARE CLEVIS PIN PUSH NUT HOSE CLAMP (NOT SHOWN) 19

20 FUEL ASSEMBLY 20

21 FUEL ASSEMBLY FUEL CAP RT. FUEL TANK LT. FUEL TANK STUD DEG. HOSE BARB HOSE CLAMP FUEL LINE 30 (2 ON KAW.) TANK SPACER /16 FLAT WASHER SPRING /16C LOCKNUT /16 LOCK WASHER HCS 5/16C X FUEL VALVE FUEL LINE FUEL LINE 16 (KOHLER) HCS 5/16C X 1 21

22 EFI FUEL ASSEMBLY 22

23 EFI FUEL ASSEMBLY RT. FUEL TANK LT. FUEL TANK (NOT SHOWN) SELF TAPPING SCREW FUEL LINE FILTER /4-20 SELF TAPPING SCREW FUEL LINE FUEL LINE RUBBER GROMMET ELBOW FUEL LINE FUEL VALVE EFI HOSE HOSE CLAMP VENT HOSE EFI HOSE EFI HOSE CLAMPS FUEL LINE DECAL, FUEL VALVE FUEL CAP(NOT SHOWN) NOTE: Items 13, 16, and 17 are high pressure fuel lines Refer to Kohler engine manual for information on the fuel regulator, fuel pump, and the high pressure fuel filter. 23

24 SEAT ASSEMBLY 24

25 SEAT ASSEMBLY SEAT, COMPLETE Pair... ARM REST CUSHIONS (Left & Right) SEAT CUSHION W/SWITCH SEAT MOUNT SEAT ROD STUD / PLATE MOUNT /4C LOCKNUT HCS 3/8C X NUT 3/8C CTR. LOCK NUT 5/16C CTR. LOCK DECAL, CROWN SEAT BACK CUSHION HCS 1/4C X 3/ SEAT BKT. W/DECAL COTTER PIN SEAT RAILS (NOT SHOWN) NUT 1/4C NYLOC SEAT LATCH SEAT LATCH MOUNT 25

26 SUSPENSION SEAT ASSEMBLY 26

27 SUSPENSION SEAT ASSEMBLY SEAT, COMPLETE ARM REST CUSHION SEAT CUSHION BACK CUSHION SWITCH, SEAT SEAT RAILS SEAT HARNESS 27

28 WIRING ASSEMBLY 28

29 WIRING ASSEMBLY CONSOLE HARNESS V BATTERY BATTERY HOLD DOWN POSITIVE CABLE NEGITIVE CABLE INSULATOR INTERLOCK SWITCH TAPPED PLATE #10-24 X 5/ IGNITION SWITCH BLADE SWITCH HOUR METER FRAME HARNESS HCS 5/16C X 3/ NUT 5/16C CTR. LOCK #10-24 X 7/8 SCREW #10-24 HEX NYLOC NUT SELF TAPPING SCREW NUT IGN. SWITCH CAP, IGN. SWITCH KNOB RELAY AMP 32V ATO FUSE AMP 32V ATO FUSE KOHLER PIGTAIL(NOT SHOWN) GAGE HARNESS(NOT SHOWN) 29

30 DECAL PLACEMENT ASSEMBLY 30

31 DECAL PLACEMENT ASSEMBLY DECAL, ANTI SCALP DECAL, DANGER DECAL, WARNING DECAL, BELT ROUTING DECAL, HUSQVARNA DECAL, FUEL VALVE DECAL, CONSOLE DECAL, EXHAUST DECAL, CROWN DECAL, HUSQVARNA DECAL, BATTERY DECAL, PROP DECAL, MOTION CONTROL DECAL, THROWN OBJECTS DECAL, WARNING DECAL, HEIGHT DECAL, HEIGHT DECAL, SERVICE DECAL, NO STEP DECAL, NASCAR DECAL, 5221(NOT SHOWN) DECAL, DECAL, 5223L DECAL, DECAL, DECAL, MOBIL 1 31

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