M-ZT 61. Parts Manual. Zero Turn Mower /

Transcription

1 Parts Manual M-ZT 61 Zero Turn Mower / Please read the operator manual carefully and make sure you understand the instructions before using the machine.

2 When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. Accessories Available Collection System Mulch Kit All rights reserved. Orangeburg SC. Printed in U.S.A.

3 CONTENTS FRAME... 4 ENGINE PLATE... 6 STEERING... 8 IGNITION PARKING BRAKE HYDRAULIC PUMP-MOTOR WHEELS MOWER LIFT / DECK LIFT MOWER DECK / CUTTING DECK SEAT DECALS PROTECTION FRAME ACCESSORIES BLOWER ASSEMBLY...28 CHUTES...30 BAGGER...32 MOUNT, GUARD, BELT...34 MULCH KIT...36 Illustrations may or may not represent the actual assemblies and it is not recommended to use this manual as a guide to assemble or disassemble the mower. NOTE: All fasteners are Grade 5 unless otherwise specified.

4 FRAME

5 FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PANEL, FILLER LT ORG PANEL, FILLER RT ORG PLATE, BATTERY ORG PLATE w/ SAFTY DECAL ORG PLATE, FOOTREST ORG GROMMET, BUMPER GUARD, REAR GUARD, SKID KNOB w/ STUD BRACKET, DAMPENER BLK RETAINER-U TYPE SIDE, LT BLK SIDE, RT BLK STOP, DECK MOUNT, TANK BLK WASHER 5 /16 SAE FLT WASHER ½ FLT BOLT 5 /16-18 x 4 HEX HD BOLT 5 /16-18 x ¾ HEX FLG HD BOLT 3 /8-16 x 2¾ HEX FLG HD BOLT 5 /16-18 x 3¾ HEX FLG HD BOLT 5 /16-18 x ¾ RD HD SQNK BOLT 3 /8-16 x ¾ RD HD SQNK BOLT 5 /16-18 x 1 RD HD SQNK NUT 3 /8-16 HEX JAM NYLOC NUT 5 /16-18 HEX FLG NYLOC NUT 3 /8-16 HEX FLG NYLOC 5

6 6 ENGINE PLATE

7 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE BLK PLATE, IDLER BLK PULLEY, V 1 1 /8 BORE PULLEY, IDLER PULLEY, IDLER SECONDARY BELT PIVOT, IDLER PIVOT, BEARING ARM, IDLER w/ BEARINGS CLUTCH, 200 FT-LB STOP, CLUTCH CABLE, POSITIVE MUFFLER SOLENOID SPRING, PUMP SHIELD, DUST SHIELD, DUST HOSE, DRAIN ADAPTER, OIL DRAIN INSULATOR INSULATOR SHIELD, MUFFLER CLAMP KEY ¼ SQ x 1¼ RETAINER, U TYPE PLUG, HOSE SCREW ¼-20 x 3 /8 THD FRM BOLT 5 /16-18 x ¾ HEX FLG HD BOLT 3 /8-16 x 2 HEX FLG HD BOLT ½-13 x 3¼ BOLT 3 /8-16 x BOLT 7 /16-20 x 2½ BOLT 5 /16-18 x BOLT ¼-20 x ½ BOLT 5 /16-18 x 1 RD HD SQNK BOLT 3 /8-16 x 1¼ RD HD SQNK BOLT 3 /8-16 x 2¾ RD HD SQNK NUT ¼-20 HEX THIN NUT 3 /8-16 HEX WHIZLK NUT 3 /8-16 HEX JAM NYLOC NUT 3 /8-16 HEX FLG NYLOC NUT 5 /16-18 HEX FLG NYLOC NUT ½-13 HEX FLG NYLOC WASHER ½" BELLEVILLE WASHER 5 /16 SAE FLAT WASHER 3 /8 SPLT LK WASHER 7 /16 SLW WASHER ¼ INT TOOTH LK WASHER ½ FLT WASHER 3 /8 x ¾ WASHER, SPECIAL NOT SHOWN KAWASAKI PIGTAIL ENGINE, Kawasaki FS692V 23 HP For engine service and replacement parts, see a Kawasaki dealer 7

8 STEERING

9 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION LEVER w/ GRIP RT LEVER w/ GRIP LT GRIP, FOAM BRACKET, CONTROL BEARING, FLG LEVER, CONTROL LEVER, HANDLE SPACER, PIVOT CONTROL DAMPENER BLOCK, TRACKING SPRING SPRING KNOB ROD, MOTION CONTROL COUPLER, ROD END ROD END LT ROD END RT BOLT 5 /16-18 x 1¼ HEX HD BOLT ½-13 x 2¾ HEX HD BOLT 5 /16-18 x 1½ HEX HD SCREW 5 /16-18 X 1¾ BTN HD BOLT 5 /16-18 X ¾ HEX FLG HD BOLT 5 /16-18 x 1¼ HEX FLG HD NUT 5 /16-24 HEX NUT ½-13 HEX JAM NYL GR NUT 5 /16-24 HEX JAM LH NUT 5 /16-18 HEX FLG NYLOC NUT 5 /16-18 HEX NYLOC NUT 5 /16-18 HEX WHIZLK WASHER 5 /16 SAE FLT 9

10 10 IGNITION

11 IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, CONSOLE, BLK CABLE, THROTTLE SWITCH, PTO 10 AMP SWITCH, IGNITION SWITCH, BRAKE SWITCH, INTERLOCK CHOKE CONTROL PLUG, TIMER FITTING, FUEL SUPPORT, TANK, BLK TANK ASSY LT GRY VALVE, FUEL VALVE, FUEL CHECK SPRING STUD 5 / FUEL CAP w /TETHER CAP, IGNITION SWITCH NUT KEY, IGNIITION HOSE, FUEL HOSE 3 /16 VAPOR CLAMP, HOSE CLAMP, HOSE GROMMET, RUBBER GROMMET, CHECK VALVE METER, SERVICE KNOB BATTERY BATTERY HOLD DOWN PLATE, TAPPED CONSOLE, RT GRY ASSY, FUEL LINE CABLE, POSITIVE CABLE, NEGATIVE BOLT 5 /16-18 x ¾ RD HD SQNK BOLT 5 /16-18 x ¾ HEX HD BOLT ¼ x 7½ SCREW 5 /16-18 x 1 THD FRM SCREW #10-24 x ¾ SKT HD SCREW #10-24 x ½ SLT NUT ¼ PUSH NYLON NUT 5 /16-18 HEX FLANGE NYL NUT #10-24 NYLOC WASHER # WASHER 5 /16 SLW WASHER 5 /16 SAE NOT SHOWN HARNESS, MAIN 11

12 PARKING BRAKE

13 PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION ARM, BRAKE GRIP, BRAKE HANDLE BRACKET, RT BLK BRACKET, LT BLK LEVER, BRAKE SPRING, RETURN SPRING, ENGAGEMENT MOUNT, BRAKE ACTUATOR, SWITCH BELLCRANK, BRAKE LINKAGE, BRAKE BRACKET, BRAKE BUSHING, BRAKE RETAINER, U TYPE 5 / CABLE, BRAKE SHORT CABLE, BRAKE LONG TIE WRAP w/ CLIP BOLT ¼-20 x 7 /8 HEX HD BOLT 5 /16-18 x 2½ TPBLT HX HD BOLT 3 /8-16 x 1 HEX HD BOLT 5 /16-18 x 1 HEX HD BOLT 5 /16 SHOULDER BOLT 3 /8-16 x 1 RD HD SQNK BOLT 5 /16-18 x ¾ BOLT 5 /16-18 x 3¾ HEX FLG HD BOLT 5 /16-18 x ¾ THD FRM NUT 5 /16-18 HEX FLG NYLOC NUT 5 /16-18 HEX WHIZLK NUT 5 /16-18 HEX NYLOC NUT 3 /8-16 HEX FLG NYLOC NUT 5 /16 HEX NYLOC NUT 3 /8-16 HEX JAM NYLOC NUT ¼-20 HEX NYLOC NUT 5 /16-18 HEX JAM WASHER ¼ SAE FLT WASHER.825 WAVE WASHER 3 /8 SAE WASHER ½ FLT 13

14 HYDRAULIC PUMP-MOTOR

15 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TRANS, ZT-3400, LT TRANS, ZT-3400, RT BRACKET, TRANS, LT BRACKET, TRANS, RT LINKAGE, BYPASS LT LINKAGE, BYPASS RT HOSE, EXPANSION HOSE, FUEL TANK, EXPANSION COVER, FAN FILTER, HYDRO FILTER CAP, TANK TUBE 10 3 /8 " SPACER GROMMET, BUMPER HAIRPIN COTTER BOLT ¼-20 x 7 /8 HEX HD BOLT 5 /16-18 x 1 HEX HD BOLT 5 /16-18 x 2¾ HEX HD BOLT 3 /8-16 x 2½ HEX HD GR BOLT 5 /16-18 x 2¼ HEX FLG HD NUT ¼-20 HEX NYLOC NUT 5 /16-18 HEX FLG NYLOC WASHER 5 /16 SAE FLT WASHER 3 /8 SPLT LK WASHER 5 /16 SLW WASHER ¼ SAE FLT WASHER 3 /8 SAE FLT 15

16 WHEELS

17 WHEELS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION WHEEL ASSY, 23 x WHEEL ASSY 13 x BEARING CAP, GREASE YOKE, CASTER, ORG SEAL SPACER, PIVOT ZERK COTTER PIN 1 /8 x BOLT ½-13 x 9½ HEX HD NUT 1"-14 SLOTTED JAM NUT ½-13 HEX FLG NYLOC NUT ½-20 LUG WASHER ½ FLT 17

18 18 MOWER LIFT / DECK LIFT

19 MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PILLOW BLOCK LINK, DECK LIFT SPACER, IDLER SPACER SHAFT, FRONT LIFT BLK REINFORCEMENT BAR BELLCRANK, RR, LIFT BLK BELLCRANK, RR, RT BLK LINKAGE, STRUT LIFT CHAIN-3 LINK LATCH, TRANSPORT LANYARD MOUNT, SPRING MOUNT, STRUT TAB, SPRING J-BOLT SPRING SPRING, TORSION HEIGHT ADJUST, DECK PIVOT LATCH, TRANSPORT PEDAL, FOOT PIN ½ x 1½ DETENT RING BUSHING GRIP PIN, COTTER 1¾ BOLT 5 /16-18 x 2¾ HEX HD BOLT ½-13 x 1¾ GR 8 HEX HD BOLT 3 /8-16 X 1¼ HEX HD BOLT 7 /16-14 x 1½ HEX HD BOLT 3 /8-16 x 3 HEX HD BOLT ½-13 x 1 HEX HD BOLT 7 /16-14 x 1¾ HEX HD NUT 3 /8-16 HEX JAM NYLOC NUT 7 /16-14 HEX WHIZ LK NUT 7 /16-14 HEX WHIZ LK NUT 5 /16-18 HEX FLG NYLOC NUT 3 /8-16 HEX NYLOC WASHER 3 /8 FLT WASHER 7 /16 SPRING WASHER ½ FLT 19

20 20 MOWER DECK / CUTTING DECK

21 MOWER DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/ SAFETY DECALS BELT, DECK BLADE, 21" HOUSING ASSEMBLY BUSHING, PIVOT BUSHING, IDLER PULLEY, IDLER PULLEY ARM, IDLER BELT SHIELD, RT ORG BELT SHIELD, LT ORG PITCH ADJUST, RT PITCH ADJUST, LT CHUTE, DISCHARGE PLATE, CONFINEMENT BEARING, BALL SPRING BRACKET ORG BRACKET ROLLER, NOSE ROD, ROLLER, NOSE TRUNION, PITCH WHEEL, GAUGE ZERK PIN 1 /8 x ¾ COTTER REINFORCEMENT, BRKT SHAFT BOLT 3 /8-16 x 3 HEX HD BOLT 5 /16-18 x 2½ HEX HD TPBLT BOLT 3 /8-16 x 1 HEX HD BOLT 5 /16-18 x ¾ HEX HD BOLT 3 /8-16 x 1 WHIZLK HEX HD BOLT ½-13 x 3¼ HEX HD BOLT 5 /16-18 x 1¼ HEX HD BOLT 5 /16-18 x 5 /8 RD HD SQNK BOLT 5 /16-18 x 1 RD HD SQNK BOLT 5 /16-18 x 1¼ RD HD SQNK BOLT 5 /16-18 x 1½ RD HD SQNK BOLT 7 /16 BLADE BOLT 3 /8-16x 3 3 /8 SHOULDER BOLT, WSH HEAD NUT 9 /16 TOP CENTER LOCK NUT 5 /16-18 HEX NYLOC NUT 5 /16-18 HEX NUT 3 /8-16 HEX NYLOC NUT ½ HEX NYLOC NUT 5 /16-18 HEX FLG NYLOC WASHER 3 /8 FLAT STD WASHER, HEAVY WASHER 5 /16 STD FLT WASHER 5 /16 SPRING WASHER, SUPPORT WASHER ½ STD FLT WASHER-SPACER 21

22 SEAT

23 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SEAT MOUNT, w/ SAFETY DECAL MOUNT, SEAT BELT ASSY, ADJUSTMENT TRACK DECK STOP SWITCH, SEAT SUPPORT, SEAT BLK SUPPORT, RT BLK SUPPORT, LT BLK SPRING, SEAT BLK GROMMET RUBBER LANYARD, SEAT SEAT BELT ASSY BOLT 5 /16-18 x ¾ HEX FLG HD BOLT 5 /16-18 x 1¼ HEX FLG HD BOLT 5 /16-18 x 3¾ HEX FLG HD BOLT 3 /8-16 x 1 RD HD SQNK BOLT ¼-20 x ¾ RD HD SQNK BOLT 5 /16-18 SHOULDER BOLT 7 /16-20 x 1 HEX HD NUT 7 /16-20 HEX LK NUT 5 /16-18 HEX NYLOC NUT ¼-20 HEX NYLOC NUT 3 /8-16 HEX FLG NYLOC NUT 5 /16-18 HEX FLG NYLOC NUT 3 /8-16 HEX NYLOC WASHER ¼ FLT WASHER 3 /8 FLT STD RETAINER, U TYPE 5 / TIE WRAP w/ CLIP 23

24 DECALS

25 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, WARNING DECAL, BATTERY WARNING DECAL, MOTION CONTROL DECAL, BLADE WARNING DECAL, DANGER BLT DRIVE DECAL, NO STEP DECAL, HYDROGEAR DECAL, SEVERING DECAL, BELT ROUTING DECAL, START DECAL, DEFLECTOR DECAL, TRACKING DECAL, HEIGHT ADJUST DECAL, SERVICE DECAL, HUSQVARNA DECAL, CROWN H DECAL, M-ZT DECAL, CONSOLE DECAL, ROPS, WARNING DECAL.ROPS PAD, ABRASIVE LG PAD, ABRASIVE SM 25

26 PROTECTION FRAME

27 PROTECTION FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PIN w/ CABLE HAIR PIN # BUMPER, MALE STUD ¼ BOLT 5 /8-11 x 3½ HEX HD NUT 5 /8-11 FLG NYLOC NUT ¼-20 HEX NYLOC WASHER 5 /8 STD FLT 27

28 28 ACCESSORIES BLOWER ASSEMBLY

29 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION HOUSING w/decals COVER, BELT COVER, BELT IMPELLER HUB PULLEY, V-IDLER PULLEY PULLEY, IDLER MOUNT, UPPER BLK MOUNT, LOWER BLK ARM, IDLER ARM, TENSION BUSHING PLATE, BACKING PLATE, OUTER KNOB w/ STUD SPACER PIN, RETENTION LATCH, HOOD KEY 3 /16 x ½ KEY 1½ RETAINER, U TYPE SHAFT, IMPELLER HAIRPIN COTTER DECAL, BELT ROUTING DECAL, WARNING DECAL, SEVERING SPRING, TRACTION TUBE, RUB KEEPER, BELT REAR BLK KEEPER, BELT OUTER BLK KEEPER BEARING BRACKET, MOUNT BRACKET, RETENTION SAND LINER, TOP SAND LINER, BOTTOM BOLT 3 /8-16 x 1 RD HD SQNK BOLT 5 /16-18 x ¾ RD HD SQNK BOLT 5 /16-18 x 1 RD HD SQNK BOLT 3 /8-16 x 1¾ HEX HD BOLT 5 /16-18 x 2¾ HEX HD BOLT ¼-20 x 7 /8 HEX HD BOLT 5 /16-18 x 1 HEX HD BOLT 3 /8-16 x 1½ HEX HD BOLT 5 /16-18 x ½ HEX HD BOLT ¼-20 x ½ HWST BOLT 3 /8-24 x 1¼ HEX GR SCREW ¼-20 x 3/8 THD FRM SCREW #10-24 x 5 /8 MACH NUT 5 /16-18 TEE NUT ¼-20 TEE WELDNUT, PLATED NUT ¼-20 HEX THIN NYLOC NUT ¼-20 HEX FLG LK NUT 3 /8-16 HEX JAM NYLOC NUT 5 /16-18 HEX FLG NYLOC NUT 5 /16-18 HEX NYLOC WASHER 3 /8 SLW WASHER, HARDENED WASHER 3 /16 x ¾ x 16 GA WASHER 3 /16 SLW WASHER 3 /8 SAE FLT WASHER ¼ FLT SAE WASHER 5 /16 SAE FLT 29

30 ACCESSORIES CHUTES

31 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CHUTE, UPPER CHUTE, MIDDLE INDICATOR, BAG DUMP LATCH, HOOD SPACER, SPLIT SCREW #10-14 x ½ SCREW #10-24 x 5 / SCREW #10-24 x 1 1 / NUT #10-24 ACORN WELDNUT, PLATED WASHER 3 /16 x ¾ x 16 GA WASHER 3 /16 LOCK 31

32 ACCESSORIES BAGGER

33 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION COVER CONTAINER, SOFT BAG HANDLE, BAGGER COVER FRAME, BAGGER SCREEN, COVER PLUG, SPACER PIN, HINGE SEAL, COVER GASKET, COVER SUPPORT, CHUTE FLEX TRIM HAIR PIN PLUG BOLT 5 /16-18 x 1¼ HEX HD SCREW #10-24 x 5 / NUT 5 /16-18 HEX FLG NYLOC NUT #10-24 CROWNLOCK WASHER 5 /16 SAE FLT 33

34 ACCESSORIES MOUNT, GUARD, BELT

35 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SHIELD, BELT PULLEY BELT FOOT REST MOUNT, HITCH BRACKET, SUPPORT STRAP, RT BLK STRAP, LT BLK PLATE, WEIGHT BRACKET, WEIGHT TUBE, MOUNT DECAL, NO STEP DECAL, CROWN ABRASIVE PAD SPACER BRACKET, CHUTE BLK BOLT 5 /16-18 x ¾ HEX FLG HD BOLT 3 /8-16 x 3 HEX HD BOLT 3 /8-16 x 4½ HEX HD BOLT ½-13 x 1 HEX HD BOLT 5 /16-18 x 2 HEX HD WASHER 3 /8 SAE FLT WASHER 3 /8 LK BOLT 3 /8-16 x 1 RD HD SQNK BOLT 5 /16-18 x 1¾ RD HD SQNK NUT ½-13 HEX NYLOC NUT 3 /8-16 HEX FLG NYLOC NUT 3 /8-16 HEX NYLOC NUT 5 /16-18 HEX FLG NYLOC NOT SHOWN BLOCK, FOAM 35

36 ACCESSORIES MULCH KIT

37 ACCESSORIES ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION BLADE, 21" GATOR BAFFLE, LEFT BAFFLE, RIGHT MULCH CAP BOLT 5 /16-18 x 1 RD HD SQNK BOLT 5 /16-18 x ¾ RD HD SQNK NUT 5 /16-18 NYLOC WASHER 5 /16 37

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