61 MID-CUT DECK ASSEMBLY

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1 6 1 K 2 8 A PARTS MANUAL

2 A A MID-CUT DECK ASSEMBLY

3 61" Mid-Cut Deck Assembly # PART NO. QTY DESCRIPTION " MC DECK WLDMNT " MC DECK CHANNEL SPINDLE HOUSING SPINDLE SHAFT /4"-16 HEX NUT BEARING - BLADE SPINDLE /4" LOCK WASHER /4" SAE FLAT WASHER PULLEY SPACER SPINDLE PULLEY - 5 3/4" /8" SPRING DISC WASHER /8"-11 X 8 1/2" HEX BOLT BLADE SPACER " HI LIFT BLADE BEARING SPACER TUBE ANTI-SCALP ROLLER REAR DECK ROLLER FLTG. IDLER - FLAT /8"-11 NYLOC NUT /8"-11 X 4 1/2" HEX BOLT WIDE TAIL WHEEL STRUT " BEARING WIDE TIRE ASSY ( COMPLETE ) 23A X TIRE ( 13 X 6.5 X 6 ) 23B X FRONT RIM W/ VALVESTEM /8"-11 X 9" HEX BOLT /8"-11 NYLOC NUT AXLE TUBE DECK IDLER ARM W/BUSHING /4 PLASTIC BUSHING /8"-16 X 3" CARRIAGE BOLT /8" FLAT WASHER /8"-16 NYLOC NUT /16"-18 X 1 1/2" HEX BOLT /16"-18 WHIZLOCK NUT /16"-18 NYLOC NUT /8"-16 WHIZLOCK NUT /16" FLAT WASHER /16"-18 X 3/4" CARRIAGE BOLT /16"-18 X 1" CARRIAGE BOLT /16"-18 X 1 1/4" HEX BOLT

4 61" Mid-Cut Deck Assembly # PART NO. QTY DESCRIPTION RIGHT EYE BOLT SPRING MT.-DECK DECK - GEAR BOX /4" TAPER HUB " TAPERED PULLEY /16" LOCK WASHER /16" X 1" KEY " CLAMP COLLAR " FLANGE BEARING /4"-20 X 3/4" HEX BOLT " DECK BELT PUMP IDLER PIVOT CASTER ROD /8 STD RETAINING WASHER GRASS DEFLECTOR /8"-16 X 3" HEX BOLT /8"-16 X 3 1/4" HEX BOLT /16"-18 X 1" HEX BOLT CASTER ARM PIVOT CASTER BAR PIVOT 60A LEFT HAND CASTER ARM 60B RIGHT HAND CASTER ARM RIGHT HAND BELT SHIELD CASTER BAR WELDMENT HEAVY COMPRESSION SPRING " DECK TUBE WELDMENT ROLLER MOUNT /8"-16 X 2 1/2" HEX BOLT KNOB /8"-16 X 2 1/4" CARRIAGE BOLT /8"-16 X 3" CARRIAGE BOLT SPRING - FLTG. IDLER CASTER ROD SPACER SPRING RETAINER WELDM'T /8"-16 X 3" TAP BOLT DECK ATTACH PIN /16" QUICK PIN STEP TREAD /4"-20 NYLOC NUT TUBE SADDLE SPACER RIGHT HAND IDLER SPACER

5 61" Mid-Cut Deck Assembly # PART NO. QTY DESCRIPTION CASTER ROD END /8" HEAVY WASHER /2" X 2" CLEVIS PIN /8" COTTER PIN /8" E-RING BELT SHIELD CAP /2" X 2 1/2" RING PIN FRONT AXLE LEFT HAND BELT SHIELD CUT GAGE WELDMENT /8"-16 X 3/4" HEX BOLT /8" LOCK WASHER NUT - CUT GAGE POINTER - CUT GAGE /8"-11 X 2 1/4" HEX BOLT BLADE SPINDLE ASSY 96 XXXXXX X XXXXXX GEAR BOX TRUSS /16 X 1 1/2" COTTER PIN KEY - 3/16" X 1" ANTI-SCALP ROLLER /2-13 X 4 1/2 HHCS SPACER /2-13 NYLOC /4 CLAMP COLLAR /16-18 NYLOC NUT /16-18 X 1-1/2 HHCS WAVEY WASHER - 3/ PEDAL MOUNT WELDMENT FOOT LIFT PEDAL W/ BUSHING BRONZE BUSHINGS /4-28 ZERK /8-16 X 4 HHCS /8-16 NYLOC NUT FRONT HEIGHT MOUNT WELDM'T /16-18 X 1 CARR. BOLT REAR LIFT MOUNT WELDMENT /8-16 X 2-3/4 HHCS /2 TURNBUCKLE /2 RH ROD EYE /2 LH ROD EYE

6 61" Mid-Cut Deck Assembly # PART NO. QTY DESCRIPTION /2-20 LH HEX JAM NUT /2-20 HEX JAM NUT CLEVIS PIN - 1/2 X 1 1/ /2 X 1 1/4 COTTER PIN LIFT ARM W/BUSHING BRONZE BUSHINGS /4-28 ZERK CUTTING HEIGHT PLATE SPACER GRIP HEIGHT PLATE SPACER DRAIN CLAMP /8-16 X 2-1/2 HHCS HEIGHT PLATE PIVOT LOWER SCISSOR ARM TRANSMISSION SHAFT SPACER UPPER SCISSOR ARM /8-16 X 1-1/4 HHCS PIN BUSHING /16 PLASTIC WASHER ENGAGEMENT BUSHING /8-16 X 1 HHCS /8-16 X 3 HHCS DISC SPRING WASHER EYE BOLT SPACER /8 LOCK WASHER ROD END RHF 3/ /8-16 X 1-1/2 HHCS ROD END 3/ FOOT PEDAL LINK /8-24 HEX JAM NUT /2 X 2 BALL LOCK PIN FRAME SPACER - PLTD PLASTIC DISCHARGE CHUTE TOP CHUTE BRACKET BOTTOM CHUTE BRKT /8-16 WHIZLOCK NUT CUP RETAINER - RIGHT CUP RETAINER - LEFT LIFT SPRING CUP

7 61" Mid-Cut Deck Assembly # PART NO. QTY DESCRIPTION /16-18 X 1 CARR. BOLT /16 STD FLAT WASHER /16-18 NYLOC NUT NOTES:

8 A B 61 MID-CUT MAINFRAME ASSEMBLY

9 61" Mid-Cut Mainframe Assembly # PART NO. QTY DESCRIPTION 1A ELECTRIC CLUTCH - MS X 1B ELECTRIC CLUTCH - MS X CLUTCH SPACER ROUND BELT GUIDE ENGINE DRAIN ADAPTER ENGINE DRAIN LINE ENGINE DRAIN PLUG /8" DISC SPRING WASHER MM-1.5 X 30MM HEX BOLT CLUTCH WASHER /16"-24 X 1" HEX BOLT DISC SPRING WASHER RIGHT EYEBOLT IDLER SPRING - HH RIGHT HAND IDLER PULLEY RIGHT HAND IDLER SPACER /8"-16 NYLOC NUT TENSIONER W/BUSHING X X BUSHING ( SERVICE ) /8"-16 X 2 1/4" HEX BOLT IDLER PIVOT ENGINE BASE - KAW X X /4" X 3/4" HEX BOLT /4" X 1/4" X 1" KEY TAPER LOCK HUB 24A TAPER LOCK SHEAVE X 24B TAPER LOCK SHEAVE X BOLT FLANGE BEARING /16"-14 X 1 1/4" HEX BOLT /16"-14 NYLOC NUT " POWER SHAFT - MC " YOKE CROSS YOKE SHAFT YOKE TUBE /4" YOKE COMPLETE PTO SHAFT /8"-16 X 1/2" SET SCREW BRACE ROD - LOWER /8" LOCKWASHER /8"-16 X 1" HEX BOLT 40 SEE HYDRAULIC ILLUSTRATION 25/28 HP KAW 27 HP KAW

10 61" Mid-Cut Mainframe Assembly # PART NO. QTY DESCRIPTION DECK ARM SHAFT DECK ARM DCK ARM SWVL W/ZERK DECK ARM WASHER SNAP RING /4"-28 GREASE ZERK FRONT PIVOT ROLLER (REF ONLY) 47A FRONT ROLLER 47B FRONT ROLLER TUBE /8"-16 X 2 1/2" HEX BOLT FRONT FRAME FOOT PLATE FOOT PLATE TREAD /8"-16 X 1 3/4" HEX BOLT PARK SHAFT 55 SEE HYDRAULIC ILLUSTRATION LEFT HAND FRAME RAIL RIGHT HAND FRAME RAIL KNOB 5/16" STUD 61A CENTER COVER A / C X 61B FRONT ENGINE COVER X /16" RETAINING CLIP REAR COVER REAR COVER STRAP REAR COVER - KAW KNOB " SQ. TUBE PLUG ENGINE GUARD - REAR 69B CLUTCH BELT X 69C CLUTCH BELT X " CLAMP COLLAR 25/28 HP KAW 27 HP KAW NOTES: A CONTACT ENGINE MFG FOR ALL ENGINE & RADIATOR PARTS NOT SHOWN. ENCORE MFG DO NOT SERVICE THESE PARTS!

11 61 MID-CUT SEATFAME ALTERNATE VIEW B B ; 49 ; 50 ; A ALTERNATE VIEW A

12 61" Mid-Cut Seatframe Assembly # PART NO. QTY DESCRIPTION /4-20 X 3/4 HHCS /4"-20 X 1" HEX BOLT /16-18 X 3/4 HHCS /16-18 X 1 HHCS /16-18 X 1-1/4 TAP BOLT /16-18 X 1-1/2 HHCS / /2 HHCS /8-16 X 4 HHCS #12-24 X 5/8 SELF TAP. SCREW /16-24 NYLOC NUT /4"-20 NYLOC NUT /16-18 NYLOC NUT /8"-16 NYLOC NUT /16-24 JAM NUT /16 LOCKWASHER - HEAV /4 STD. FLATWASHER /16 STD. FLATWASHER /8 WASHER - STD FLAT /8 ANS. TYPE B FLATWASHER /16-18 X ¾ CARR. BOLT /16-18 X 1-3/4 CARR BOLT /4"-20 WHIZ LOCK NUT /16-18 WHIZLOCK NUT /4-20 NUT CLIP /16 PUSH NUT ROD SWIVEL 27A GAS LINE CLAMP 27B FUEL LINE CLAMP BUSHING SPACER #3 ISSCO HAIRPIN COTTER (#2) SPRING GROMMET /4 ID 2 BOLT BEARING /16-24 BALL STUD /16 ROD END SEAT SWITCH PTO SWITCH HANDLE GRIP HANDLE PLUG PARK SWITCH SEAT CABLE 25/28 HP KAW 27 HP KAW

13 61" Mid-Cut Seatframe Assembly # PART NO. QTY DESCRIPTION /16 CLAMP COLLAR SEAT SPRING HOUR METER PARK LEVER w/ GRIP FUEL VALVE SEAT LT. GREY W/TRACK SEAT CUSHION BACK CUSHION ARM REST PAD - LH ARM REST PAD - RH FUEL TANK ADAPTER FUEL LINE FUEL LINE SEAT STOP BATTERY MOUNT DAMPENER ADJUSTMENT PLATE 60A CONTROL HANDLE - RH 60B CONTROL HANDLE - LH SEAT FRAME WELDMENT SEAT PLATE WELDMENT RH REAR TANK MT LH REAR TANK MT FRONT TANK MOUNT RH FRONT TANK MOUNT LH CONTROL PANEL HANDLE MOUNT WELDMNT-LH CONTROL PIVOT RIGHT CONTROL PIVOT LEFT FUEL TANK/FENDER - LH FUEL TANK/FENDER - RH /2 GROMMET HANDLE MOUNT BAR 74A RH CONTROL MOUNT 74B LH CONTROL MOUNT RH CONTROL COVER LH CONTROL COVER RH CONTROL LINK LH CONTROL LINK SWITCH MOUNT NEUTRAL NEUTRAL INDICATOR RH TANK PANEL 25/28 HP KAW 27 HP KAW

14 61" Mid-Cut Seatframe Assembly # PART NO. QTY DESCRIPTION LH TANK PANEL FUEL LINE NEUTRAL LINK PARK BRAKE LINK FUEL CAP - LARGE ALARM BALL STUD 25/28 HP KAW 27 HP KAW NOTES: The 25Hp & 28Hp engine units are the same.

15 61 MID-CUT SMALL HYDRO PUMP ASSEMBLY

16 61" Mid-Cut Small Hydro Pump Assembly # PART NO. QTY DESCRIPTION LUG NUT DRIVE WHEEL ( COMPLETE ) 3A X DRIVE TIRE ( 24 X 12 X 12 ) 3B X BAR LUG TIRE ( 23 X 10.5 X 12 ) 3C X RIM W/ VALVESTEM WHEEL HUB WHEEL MOTOR - MP14 5A X SEAL KIT - MP MOTOR SPACER RIGHT HAND MOTOR MOUNT LEFT HAND MOTOR MOUNT MOTOR ADAPTER SHORT RIGHT HAND OUTSIDE LINE(61") RIGHT HAND INSIDE LINE(61") LEFT HAND INSIDE LINE(61") LEFT HAND OUTSIDE LINE(61") PUMP TO PUMP HOSE PUMP TO TANK SUPPLY HOSE SWIVEL TEE STRAIGHT ADAPTER DEGREE ADAPTER PUMP- 10A W / RELIEF 21A X PUMP SEAL KIT - 10L PUMP PULLEY MM TAPER HUB PUMP KEY /4"-20 X 3/4" HEX BOLT CONTROL BAR /4"-20 X 1 3/4" HEX BOLT CLAMP BAR /4"-20 NYLOC NUT SUCTION SCREEN FILTER ADAPTER(61") FILTER HEAD HYDRO OIL FILTER (NO CROSS REF AVAIL) OIL BREATHER CAP(61") OIL TANK(61") OIL EYE 37A PUMP DRIVE PULLEY X 37A PUMP PULLEY - KAW X PUMP BELT SML PUMP X X 39A RIGHT HAND BRAKE ROD(61") 25/28 HP KAW 27 HP KAW

17 61" Mid-Cut Small Hydro Pump Assembly # PART NO. QTY DESCRIPTION 39B LEFT HAND BRAKE ROD(61") BRAKE CRANK BLADE SPACER /16" PUSH NUT BRAKE SPRINT NUT /16" SAE FLAT WASHER DECK DR. SPRING PARK BRAKE SWIVEL PARK BRAKE STRAP /8" PUSH NUT BRAKE ARM 50A RIGHT HAND BRAKE CALIPER 50B LEFT HAND BRAKE CALIPER 50C X BRAKE PAD KIT CALIPER MOUNT /2"-13 X 6" HEX BOLT /8"-16 X 3" HEX BOLT /8" NYLOC NUT PUMP PLATE -MCBDP /8" FLAT WASHER PUMP DRIVE IDLER TENSIONER W/BUSHING X X BUSHING ( SERVICE ) /8"- 16 X 1 1/2 HHCS RETAINING WASHER IDLER PIVOT PUMP IDLER SPRING /8"-16 WHIZLOCK NUT IDLER SPACER FRONT DRIVE ADAPTER /8" - 16 X 1 1/4 HHCS 73A PULLEY ADAPTER X 73B FRONT DRIVE X CROSS ADAPTER DEG SWIVEL SWIVEL ELBOW 25/28 HP KAW 27 HP KAW NOTES:

18 61 MID-CUT ELECTRICAL SECTION Control Panel

19 61" Mid-Cut Electrical Section 23 H P K A W K A W W # PART NO. QTY DESCRIPTION CHOKE CABLE #10-24 X 5/8" PAN HEAD BOLT #10-24 NYLOC NUT 4A WIRE HARNESS X X 4B WIRE HARNESS X AMP FUSE AMP FUSE AMP FUSE IGNITION SWITCH ASSEMBLY NEUTRAL SWITCH ALARM VOLT BATTERY BATTERY HOLD DOWN BATTERY HOLD DOWN ANGLE TERMINAL INSULATOR X BATTERY BOOT - POS /4"-20 WING NUT PTO SWITCH THROTTLE CABLE PARK BRAKE SWITCH POSITIVE CABLE NEGATIVE CABLE WARNING LIGHT X X WARNING LIGHT X SAFETY MODULE X X X STARTER REPLAY X X X ENGINE WIRE HARNESS X POSITIVE CABLE - LONG X X 25/28 H P 27 H P K A NOTES:

20 BROWN 18 GA. ENCORE PART #: WIRE HARNESS FOR 52K23A ; 23 HP KAWASAKI WIRE HARNESS FOR 52K25A ; 25 HP KAWASAKI WIRE HARNESS FOR 61K25A ; 25 HP KAWASAKI WIRE HARNESS FOR 61K28A ; 28 HP KAWASAKI BROWN 18 GA. PARK BRAKE SWITCH PACKARD # LEVER NEUTRAL SWITCH GREEN 18 GA PTO SWITCH DELTA CONN. # RED /BLACK STP. 18 GA. YELLOW 18 GA BLUE 14 GA BLUE 14 GA MODULE CONN. TO BATT. POS. ELECTRIC CLUTCH PACKARD # PURPLE 18 GA ORANGE 12 GA SEAT SWITCH GREEN 18 GA BLACK / WHITE 18 GA. KEY SWITCH BLACK 18 GA BLACK 18 GA BLACK / BLUE STP. 18 GA WHITE/BLUE 18 GA BLACK 14 GA TEMP OIL POS..188 FEMALE TERM. WARRNING NON. INS. (6) LIGHTS ALARM for IDI light # 1090 QC1 TAN / WHITE 18 GA BLUE 14 GA WIRE HARNESS AC ELECTRICAL DRAWING NEG. ORANGE / BLACK 18 GA RED /BLACK STP. 18 GA. RED /BLACK STP. 18 GA. TAN / WHITE 18 GA RED 12 GA WHITE 18 GA RED 14 GA RED 18 GA RED 14 GA FUSE BLOCK PACKARD # WHITE / BLUE 18 GA 20 AMP ENGINE CONNECTOR PACKARD # AMP BLUE 14 GA BLUE 14 GA OIL HEAT SENDER BLACK / BLUE STP. 18 GA RED 12 GA WIRE JUNCTION YELLOW 18 GA STARTER RELAY RED 12 GA HOUR METER BLACK 18 GA WHITE 18 GA YELLOW 18 GA

21 ENCORE PART #: ENGINE WIRE HARNESS FOR 52K23A ; 23 HP KAWASAKI ENGINE WIRE HARNESS FOR 52K25A ; 25 HP KAWASAKI ENGINE WIRE HARNESS FOR 61K25A ; 25 HP KAWASAKI ENGINE WIRE HARNESS FOR 61K28A ; 28 HP KAWASAKI 4WAY CONN. PACKARD # VIEW FROM BACK ORANGE 18 GA. RED 14 GA. ENGINE CHARGING TERM..25 INS. FEMALE TERM. AMP # (2) RED /BLACK STP. 18 GA. ENGINE KILL TERM. 3M # MNG18-156DM or equiv. (bullet style male disconnect) BROWN / WHITE STP. 18 GA. ENGINE FUEL SOLENOID TERM. 3M # MNG18-156DFI or equiv. (grip snap receptical) OIL PRES. SENDER FLAG TERM. AMP # w/ins (or equiv.)

22 61 MID-CUT DECALS 2,3, ,

23 61" Mid-Cut Decal List # PART NO. DESCRIPTION DANGER DECAL LARGE ENCORE LABEL ENCORE DECAL SMALL ENCORE LABEL RIDER CAUTION DECAL PARK LEVER DECAL BELT ROUTING DECAL CONTROL DECAL OIL DECAL LIGHT DECAL PTO DECAL LABEL FUEL VALVE PROWLER DECAL PROWLER - BLK DECAL 15 XXXXXX XXXXXXX PRO-61 DECAL DECAL UP- DOWN FUEL VALVE LABEL DSL GLOW PLUG DECAL CUT GAGE DECAL DIESEL LABEL PROWLER DECAL - RED FUEL TANK DECAL TIP OVER WARNING BATTERY - WARNING DECAL OPERATING - WARNING ROTATING PARTS DANGER ROTATING PARTS - WARNING SHIELD - DANGER THROWN OBJECTS - DANGER DISCHARGE - WARNING DISCHARGE - DANGER NOTES:

24 Notes:

25 Notes:

26 Notes:

27 Notes:

52 MID-CUT DECK ASSEMBLY

5 2 K 2 5 A PARTS MANUAL 52 MID-CUT SECTION 52 MID-CUT DECK ASSEMBLY 19 79 36 30 18 82 107 104 7 27 40 85 35 41 28 43 39 111 30 114 99 42 95 80 88 39 6 31 68 84 83 110 34 15 6 14 11 109 30 18 96 31 51