Parts Manual MZ5225ZT / MZ6128ZT / MZ6128ZT /

Transcription

1 Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Parts Manual MZ5225ZT / MZ61ZT / MZ61ZT / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.

2 When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This manual belongs to the machine with the manufacturing number: Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. The engine s manufacturing number is stamped on one of the valve covers. The plate states: The engine s model. The engine s type. Code Please have these available when ordering spare parts. The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. Engine Transmission 2011 All rights reserved. Orangeburg SC. Printed in U.S.A.

3 CONTENTS FRAME... 4 ENGINE PLATE , STEERING IGNITION , HYDRAULIC PUMP-MOTOR... WHEELS MOWER LIFT / DECK LIFT MOWER DECK / CUTTING DECK 52" DECK " DECK... SEAT... DECALS PARKING BRAKE... NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.

4 FRAME

5 FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, BATTERY, BLK GUARD, REAR GRY PANEL, LT ORG PANEL, RT ORG PLATE w/ SAFTY DECAL ORG PLATE, FOOTREST ORG SIDE, RT ORG SIDE, LT ORG PAD, ABRASIVE LG PAD, ABRASIVE SM BRACKET, DAMPENER SHIELD, MUFFLER BLK STOP, DECK MOUNT, TANK BLK BUMPER RETAINER, U TYPE 5 / HHFS 5 /- x ¾ HHFS 5 /- x 3¾ HHFS 5 /- x 1¼ TPBLT HHFS 3 /8- x 2¾ HHFS 3 /8- x 2½ HCS 5 /- x RHSNB 5 /- x ¾ RHSNB 5 /- x RHSNB 3 /8- x ¾ BOLT 5 /- x ¾ THD FRM NUT 3 /8- HEX JAM NYLOC NUT 5 /- HEX FLANGE NYL NUT 3 /8- HEX FLG NYLOC WASHER WASHER 5 / SAE FLAT 5

6 6 ENGINE PLATE TORQUE TO 50 FT-LBS

7 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE PLATE, IDLER SUPPORT BLK BELT, HYDRO PULLEY PULLEY, IDLER PULLEY, IDLER SECONDARY ARM, IDLER w/ BEARINGS EXHAUST TUBE, RT EXHAUST TUBE, LT PIVOT, BEARING PIVOT, IDLER CLUTCH RETAINER, U TYPE SPRING, PUMP SHIELD, DUST SHIELD, DUST SHIELD, MUFFLER BRACKET, MUFFLER MUFFLER SOLENOID STOP, CLUTCH INSULATOR HOSE, DRAIN PLUG, OIL CLAMP KEY ¼ SQ x 1¼ HHFS 3 /8- x HHFS 5 /- x ¾ HHFS 3 /8- x 1 THD FRM HCS ¼-20 x ½ HCS 7 /-20 x 2½ HCS ½-13 x 3¼ HCS 5 /- x HCS 5 /- x ¾ RHSNB 3 /8- x 1¼ RHSNB 5 /- x RHSNB 3 /8- x 2¾ BOLT 5 /- x ¾ THD FRM SCREW ¼-20 x 3 /8 THD FRM NUT ¼-20 THIN NYLOC NUT 5 /- HEX FLG NYLOC NUT 3 /8- WHIZLK NUT 3 /8-, JAM NYLOC NUT 3 /8- FLG NYLOC NUT ½-13 FLG NYLOC WASHER 7 / SLW WASHER 5 / SAE WASHER ¼ INT TOOTH LK WASHER ½ WASHER ½ BELLEVILLE WASHER 3 / WASHER 3 /8 SPECIAL NOT SHOWN CABLE, POSITIVE PIGTAIL 7

8 8 ENGINE PLATE , Torque to 50 ft/lbs

9 ENGINE PLATE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, ENGINE w/ DECAL PLATE, IDLER SUPPORT PULLEY, V 1 1 /8 BORE PULLEY, IDLER PULLEY, IDLER SECONDARY BELT PIVOT, IDLER PIVOT, BEARING ARM, IDLER w/ BEARINGS CLUTCH, 200 FT-LB SPRING, PUMP SHIELD, DUST SHIELD, DUST STOP, CLUTCH EXHAUST TUBE, RT EXHAUST TUBE, LT MUFFLER ASM TWIN BRKT, MUFFLER, BLK SOLENOID HOSE, DRAIN PLUG, OIL KEY ¼ SQ x 1¼ INSULATOR CLAMP RETAINER, U TYPE 5 / SCREW ¼-20 x 8 THD FRM HCS 5 /- x HCS ¼-20 x HCS 7 /-20 x 2½ HCS ½-13 x 3¼ HHFS 3 /8- x HHFS 3 /8- x 1 THD FRM HHFS 5 /- x ¾ RHSNB 3 /8- x 1¼ RHSNB 3 /8- x 2¾ RHSSNB 5 /- x BOLT 5 /- x ¾ THD FRM NUT ¼-20 HEX THIN NYLOC NUT 3 /8- HEX WHIZLK NUT 3 /8- HEX JAM NYLOC NUT 3 /8- HEX FLG NYLOC NUT 5 /- HEX FLANGE NYL NUT ½-13 HEX FLG NYLOC WASHER ½" BELLEVILLE WASHER 7 / SLW WASHER ¼ INT TOOTH LK WASHER 5 / SAE FLAT WASHER ½ FLAT ZD WASHER 3 /8 x ¾ WASHER, SPECIAL NOT SHOWN CABLE, POSITIVE PIGTAIL, MZ, EFM 9

10 STEERING

11 STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION LEVER w/ GRIP RT LEVER w/ GRIP LT GRIP, FOAM BRACKET, CONTROL BEARING, FLANGE LEVER, CONTROL LEVER, HANDLE SPACER, PIVOT CONTROL DAMPENER BLOCK, TRACKING SPRING SPRING KNOB ROD, MOTION CONTROL COUPLER, ROD END ROD END RT ROD END LT HCS 5 /- x 1¼ HCS ½-13 x 2¾ HCS 5 /- x 1½ SCREW 5 /- X 1¾ BTN HD HHFS 5 /- X ¾ HHFS 5 /- x 1¼ TPBLT NUT 5 /-24 HEX NUT ½-13 HEX JAM NYL GR NUT 5 /-24 HEX JAM LH NUT 5 /- HEX FLG NYLOC NUT 5 /- HEX NYLOC NUT 5 /- HEX WHIZLK WASHER 5 / SAE FLT 11

12 IGNITION

13 IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, CONSOLE, BLK CABLE, THROTTLE SWITCH, PTO 10 AMP SWITCH, IGNITION SWITCH, BRAKE SWITCH, INTERLOCK CHOKE CONTROL PLUG, TIMER FITTING, FUEL SUPPORT, TANK, BLK TANK ASSY LT VALVE, FUEL VALVE, FUEL CHECK SPRING TANK, FUEL LT FUEL CAP w /TETHER CAP, IGNITION SWITCH NUT HOSE, FUEL HOSE, FUEL 10" HOSE 3 / VAPOR 48" CLAMP, HOSE CLAMP, HOSE GROMMET, RUBBER GROMMET, CHECK VALVE HOUR METER KNOB BATTERY BATTERY HOLD DOWN PLATE, TAPPED STUD 5 / CONSOLE, RT RHSNB 5 /- x ¾ HCS 5 /- x ¾ BOLT 5 /- x 1 THD FRM BOLT ¼ x 7½ SCREW #10-24 x ½ SLT SCREW #10-24 x ¾ SKT HD NUT #10-24 NYLOC NUT 5 /- HEX FLANGE NYL NUT ¼ PUSH NYLON WASHER 5 / SLW WASHER 5 / SAE WASHER #10 NOT SHOWN POSITIVE CABLE NEGATIVE CABLE MAIN HARNESS WIRE TIE KEY, IGNIITION 13

14 IGNITION ,

15 IGNITION ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PLATE, CONSOLE, BLK CABLE, THROTTLE SWITCH, PTO 10 AMP SWITCH, IGNITION SWITCH, BRAKE SWITCH, INTERLOCK CONSOLE, RT PLUG, TIMER FITTING, FUEL SUPPORT, TANK, BLK TANK ASSY LT VALVE, FUEL VALVE, FUEL CHECK SPRING TANK, FUEL LT FUEL CAP w /TETHER CAP, IGNITION SWITCH NUT HOSE, FUEL HOSE, FUEL 10" HOSE 3 / VAPOR 48" CLAMP, HOSE CLAMP, HOSE GROMMET, RUBBER GROMMET, CHECK VALVE HOUR METER KNOB BATTERY BATTERY HOLD DOWN PLATE, TAPPED STUD 5 / RHSNB 5 /- x ¾ HCS 5 /- x ¾ BOLT 5 /- x 1 THD FRM BOLT ¼ x 7½ SCREW #10-24 x ½ SLT SCREW #10-24 x ¾ SKT HD NUT #10-24 NYLOC NUT 5 /- HEX FLANGE NYL NUT ¼ PUSH NYLON WASHER 5 / SLW WASHER 5 / SAE WASHER #10 NOT SHOWN POSITIVE CABLE NEGATIVE CABLE MAIN HARNESS WIRE TIE KEY, IGNIITION 15

16 PARKING BRAKE

17 PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SPRING, RETURN SPRING, ENGAGEMENT BRACKET, RT BRACKET, LT CABLE, BRAKE, SHORT CABLE, BRAKE, LONG RETAINER, U TYPE 5 / ARM, BRAKE MOUNT, BRAKE BUSHING, BRAKE ACTUATOR, SWITCH LEVER, BRAKE BELLCRANK, BRAKE LINKAGE, BRAKE GRIP, BRAKE HANDLE BRACKET, BRAKE HHFS 5 /- x 3¾ HCS 5 /- x 2½ TPBLT HCS ¼-20 x 7 / HCS 5 /- x RHSNB 3 /8- x RHSNB 5 /- x ¾ BOLT 3 /8- x 1 HEX BOLT 5 / SHOULDER BOLT 5 /- x ¾ THD FRM NUT 3 /8- HEX FLG NYLOC NUT 3 /8- HEX JAM NYLOC NUT 5 /- HEX NYLOC NUT 5 /- HEX WHIZLK NUT 5 /- JAM NUT ¼-20 HEX NYLOC NUT 5 /- HEX FLANGE NYL NUT 5 / HEX NYLOC WASHER ¼ FLAT SAE WASHER.825 WAVE WASHER ½ FLAT WASHER 3 /8 SAE TIE w/ CLIP

18 HYDRAULIC PUMP-MOTOR

19 HYDRAULIC PUMP-MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION TRANS, ZT-3400, LT TRANS, ZT-3400, RT TUBE, SPACER, BRACKET, TRANS, LT BRACKET, TRANS, RT LINKAGE, LEFT BYPASS LINKAGE, RIGHT BYPASS HOSE, EXPANSION TANK, EXPANSION COVER, FAN BUMPER FILTER, HYDRO HAIRPIN COTTER HCS ¼-20 x 7 / HCS 5 /- x HCS 5 /- x 2¾ HCS 3 /8- x 2½ GR HHFS 5 /- x 2¼ NUT ¼-20 HEX NYLOC NUT 5 /- HEX FLANGE NYL WASHER 5 / SAE FLAT WASHER 3 /8 SPLT LK WASHER 5 / SLW WASHER ¼ FLAT SAE WASHER 3 /8 SAE FLT 19

20 WHEELS

21 WHEELS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION CAP, GREASE SLOTTED JAM NUT 1" COTTER PIN 1 /8 x YOKE, CASTER, ORG SEAL BEARING SPACER, PIVOT AIR VALVE WHEEL ASSY 13 x BEARING 3¼ CAGE BEARING, FLANGED TIRE 13 x RIM, CASTER TIRE ZERK ZERK WASHER ½ FLAT HCS ½-13 x 9½ WHEEL ASSY, x , WHEEL ASSY, x NUT ½-13 HEX FLG NYLOC NUT ½-20 LUG 21

22 22 MOWER LIFT / DECK LIFT

23 MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION PILLOW BLOCK LINK, DECK LIFT SPACER, IDLER SPACER SHAFT, FRONT LIFT REINFORCEMENT BAR BELLCRANK, RR, LIFT BELLCRANK, RR, RT LINKAGE, STRUT LIFT CHAIN-3 LINK LATCH, TRANSPORT LANYARD MOUNT, SPRING MOUNT, STRUT TAB, SPRING J-BOLT SPRING SPRING, TORSION HEIGHT ADJUST, DECK PIVOT LATCH, TRANSPORT PEDAL, FOOT PIN ½ x 1½ DETENT RING BUSHING GRIP PIN, COTTER 1¾ HCS 5 /- x 2¾ HCS ½-13 x 1¾ GR BOLT 5 /- x ¾ THD FRM HCS 7 /-14 x 1½ HCS 3 /8- x HCS ½-13 x 1¾ HCS 7 /-14 x 1¾ HCS 3 /8- X 1¼ HHFS 3 /8- x 2¾ NUT ½ HEX NYLOC NUT 5 /- HEX FLANGE NYL NUT 3 /8- HEX NYLOC NUT 7 /-14 HEX WHIZ LK NUT 7 /-14 HEX WHIZ LK NUT 3 /8- HEX JAM NYLOC WASHER 7 / SPRING WASHER ½ FLAT

24 24 MOWER DECK / CUTTING DECK 52" DECK

25 MOWER DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/ SAFETY DECALS BELT, DECK BLADE, " HOUSING ASSY BUSHING, PIVOT BUSHING, IDLER ARM, IDLER PULLEY, IDLER PULLEY BELT SHIELD, RT BELT SHIELD, LT PITCH, ADJUST, RT PITCH, ADJUST, LT CHUTE, DISCHARGE PLATE, CONFINEMENT BEARING, BALL SHAFT SPRING SPRING, TORSION ROLLER, NOSE ROD, ROLLER, NOSE TRUNION, PITCH WHEEL, GAUGE PIN, COTTER 1 /8 x ¾ HCS ½-13 x 3¼ HCS 3 /8- x 1 WHIZLK HCS 3 /8- x HCS 5 /- x 2½ TPBLT HCS 3 /8- x HCS 5 /- x ¾ RHSNB 5 /- x 5 / BOLT 7 / BLADE BOLT, SHOULDER SCREW 5 /- WSH HD NUT 5 /- HEX NYLOC NUT 3 /8- HEX NYLOC NUT 5 /- HEX NUT 9 / TOP CENTER LOCK NUT ½ HEX NYLOC WASHER, SUPPORT WASHER ½ STD FLT WASHER, HEAVY WASHER 5 / STD FLT WASHER 5 / SPRING WASHER 3 /8 FLAT STD WASHER-SPACER RETAINER, U TYPE 5 / ZERK PIN, CLEVIS 5 / 25

26 MOWER DECK / CUTTING DECK 61" DECK

27 MOWER DECK / CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECK w/ SAFETY DECALS BELT, DECK BLADE, 21" HOUSING ASSEMBLY BUSHING, PIVOT BUSHING, IDLER PULLEY, IDLER PULLEY ARM, IDLER BELT SHIELD, RT BELT SHIELD, LT PITCH ADJUST, RT PITCH ADJUST, LT CHUTE, DISCHARGE PLATE, CONFINEMENT BEARING, BALL SPRING SPRING, TORSION ROLLER, NOSE ROD, ROLLER, NOSE TRUNION, PITCH WHEEL, GAUGE PIN 5 / CLEVIS PIN, COTTER 1 /8 x ¾ HCS 3 /8- x HCS 5 /- x 2½ TPBLT HCS 3 /8- x HCS 5 /- x ¾ HCS 3 /8- x 1 WHIZLK HCS ½-13 x 3¼ RHSNB 5 /- x 5 / BOLT 7 / BLADE BOLT, SHOULDER SCREW, WSH HEAD NUT 9 / TOP CENTER LOCK NUT 5 /- HEX NYLOC NUT 5 /- HEX NUT 3 /8- HEX NYLOC NUT ½ HEX NYLOC WASHER 3 /8 FLAT STD WASHER, HEAVY WASHER 5 / STD FLT WASHER 5 / SPRING WASHER, SUPPORT WASHER ½ STD FLT WASHER-SPACER RETAINER, U TYPE 5 / ZERK 27

28 SEAT

29 SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION SEAT ASSY MOUNT, SEAT w/ DECAL MOUNT, SEAT BELT ARM REST, LT ARM REST, RT RAIL SET, SEAT DECK STOP SWITCH, SEAT SUPPORT, SEAT SUPPORT, RT SUPPORT, LT SPRING, SEAT GROMMET RUBBER LANYARD, SEAT TIE WRAP w/ CLIP HHFS 5 /- x ¾ HHFS 5 /- x 1¼ TPBLT HHFS 5 /- x 3¾ RHSNB 3 /8- x RHSNB ¼-20 x ¾ RHSNB 5 /- x ¾ BOLT 5 /- HEX HD NUT 3 /8- HEX NYLOC NUT 5 /- HEX NYLOC NUT ¼-20 HEX NYLOC NUT 3 /8- FLG HEX NYLOC NUT 5 /- FLANGE NYLOC WASHER ¼ FLAT WASHER 3 /8 FLAT STD RETAINER, U TYPE 5 /- 29

30 DECALS

31 DECALS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION DECAL, WARNING DECAL, BATTERY WARNING DECAL, MOTION CONTROL DECAL, BLADE WARNING DECAL, DANGER BLT DRIVE DECAL, NO STEP DECAL, EXHAUST DECAL, SEVERING DECAL, BELT ROUTING DECAL, WARNING DECAL, WARNING DECAL, TRACKING DECAL, HEIGHT ADJUST DECAL, SERVICE DECAL, HUSQVARNA DECAL, CROWN H DECAL, HYDROGEAR DECAL, M DECAL, MZ DECAL, ECM , DECAL, CONSOLE DECAL, CONSOLE ,

32 Rev E