Parts Manual Rev. A RZT48 /

Transcription

1 Rev. A Parts Manual RZT48 / Please read the operator manual carefully and make sure you understand the instructions before using the machine. Gasoline containing a maximum of 10% ethanol (E10) is permitted for use in this machine. The use of gasoline with more than 10% ethanol (E10) will void the product warranty.

2 When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts All rights reserved. Orangeburg SC. Printed in U.S.A.

3 CONTENTS FRAME...4 ENGINE MOUNTING, GUARDS & MUFFLER...6 STEERING...8 IGNITION SYSTEM...10 BRAKE / LIFT...12 HYDRAULIC PUMP-MOTOR... WHEELS & TIRES...16 MOWER DECK / CUTTING DECK...18 SEAT...20 DECALS...22 Illustrations may or may not represent the actual assemblies and it is not recommended to use this manual as a guide to assemble or disassemble the mower. NOTE: All fasteners are Grade 5 unless otherwise specified.

4 4 FRAME

5 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Frame, Front Right Red Frame, Front Left Red Frame, Rear Tube Red Guard, Rear Red Plate, Outer Brake Blk Plate, Brake Latch Blk Plate, Lift Outer Blk Plate, Lift Inner Blk Plate, Foot Red w/ Sefety Decal Foot Rest Blk Mount, Strut Right Blk Mount, Strut Left Blk Spacer Support, Fender Blk Pin, Lift Pin Grommet, Rubber Knob w/ Stud Swivel, Trunion Link, Suspension Bolt 5/16-18 x 3/4 Hex Flange Hd Bolt 3/8-16 x 3 Hex Flange Hd Bolt 5/16-18 x 3 Hex Hd Bolt 5/16-18 x 4 Hex Hd Bolt 5/16-18 x 2-1/4 Hex Hd Bolt 5/16-18 x 2-3/4 Hex Hd Bolt 3/8-16 x 3 Hex Hd Bolt 1/4-20 x 1 Hex Hd Bolt 3/8-16 x 1 Round Hd Square Neck Screw #10-12 x 1-1/ Nut 3/8-16 Hex Jam Nyloc Nut 1/4-20 Hex Nyloc Nut 5/16-18 Hex Flange Nyloc Nut 3/8-16 Hex Flange Nyloc Nut /16- Hex Nyloc Washer 3/8 Std Flat Washer 1/4 SAE Flat Washer 5/16 SAE Flat Washer 1/2 Flat 5

6 ENGINE MOUNTING, GUARDS & MUFFLER

7 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Plate, Engine Blk Clutch Tube, Exhaust Right Tube, Exhaust Left Bracket, Muffler Blk Arm, Idler Spindle, Idler Pulley, Idler Pulley, Engine Spacer Shield, Muffler Stop, Clutch Blk Guard, Muffler Blk Muffler Assembly Spring, Deck Drive Assy, Drain Hose Clamp Adapter, Oil Drain Plug, Oil Bearing, Flanged Bolt 1/2-13 x 2-3/4 Hex Flange Hd Bolt 3/8-16 x 3-1/2 Hex Hd Bolt 5/16-18 x 3/4 Round Hd Square Neck Bolt 5/16-18 x 1 Round Hd Square Neck Bolt /16-20 x 2-1/2 Hex Hd Screw 1/4-20 X 5/8 Thread Form Bolt 3/8-16 x 1-3/ Screw 5/16-18 x 3/4 Thread Form Nut 1/2-13 Hex Flange Nyloc Nut 5/16-18 Hex Flange Nyloc Nut 3/8-16 Hex Nyloc Washer 5/16 Std Flat Washer, Clutch Washer 3/8 Split Lock NOT SHOWN Engine, Kawasaki FR691V 23 HP For Engine Replacement Parts, See a Kawasaki Dealer Harness

8 STEERING

9 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Lever w/ Grip Right Lever w/ Grip Left Clip, Spring Bracket, Control Bearing Lever, Control Lever, Handle Spacer, Pivot Control Dampener Block, Tracking Spring Assy, Right Control Linkage Assy, Left Control Linkage Bolt 5/16-18 x 3/4 Hex Flange Hd Bolt 5/16-18 x 1-1/2 Hex Hd Bolt 5/16-18 x 1 Hex Hd Bolt 1/2-13 x 2-3/4 Hex Hd Screw 5/16-18 x 1-3/4 Button Hd Screw 5/16-18 x 1-1/4 Button Hd Nut 1/2-13 Hex Jam Nyloc Grade Nut 5/16-18 Hex Flange Nyloc Nut 5/16-18 Hex Whiz Lock Nut 5/16-18 Hex Nyloc Washer 5/16 SAE Flat 9

10 10 IGNITION SYSTEM

11 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Fender, Right Blk Fender, Left Blk Assy, Fuel Tank 3, 21, 22, 23, Cap, Fuel w/ Tether Cable, Throttle Control, Choke Switch, Ignition Switch, Brake Switch, Interlock Switch, Interlock Plate, Control Battery Bracket, Battery Box, Battery Blk Terminal Cover Insulator Valve, Fuel Check Valve, Fuel Solenoid Knob Grommet, Rubber Grommet, Check Valve Elbow Lens, Left Rim, Left Lens, Right Rim, Right Assy, Fuel Line 18, 30, 31, Hose 3/16" Vapor 44" Hose 1/4" X 10" Fuel Hose 1/4" X 18" Fuel Clamp Shield, Heat Meter, Service Hook, J Plate, Tapped Cable, Negative Blk Cable, Positive Red Screw 1/4-20 x 1/2 Hex Self Tap Screw x 3/4 Washer Hd Screw 1/4-20 x 5/8 Button Socket Screw x 3/4 Socket Hd Bolt 5/16-18 x 3/4 Round Hd Square Neck Bolt 3/8-16 x 1 Round Hd Square Neck Bolt x 1/2 Hex Hd Nut 3/8-16 Hex Flange Nyloc Nut Hex Nyloc Nut 1/4-20 Hex Nyloc Nut 5/16-18 Hex Flange Nyloc Washer 1/4 Internal Lock 11

12 BRAKE / LIFT

13 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Shaft, Brake Shaft, Lift Rod, Handle Release Rod, Latch Release Spring, Compression E-Ring Grip, Handle Button, Push Link, Rear Suspension Bracket, Centering Link Stud w/ Anti-Rotate Pin Nut, Plastic Nut 1/4-20 Hex Nyloc Nut, Lift Link Washer 1/4 Flat Washer 1-5/16 13 Gauge 13

14 HYDRAULIC PUMP-MOTOR

15 RZT48, Ref. Part No. Qty Description Kit / Assy Includes EZT, Left EZT, Right Rod, EZT Brake Left Rod, EZT Brake Right Belt, EZT Spring, Brake Rod Cog, Brake Disc Assembly Kit, Brake Arm Assembly Kit, Hub w/ Nuts Assembly Kit, Blade, Pulley Link Arm, Bypass Spacer Tube Support, EZT Front Mount, EZT Rear Blk Pin Bolt 5/16-18 x 2-3/4 Hex Hd Bolt 5/16-18 x 3/4 Hex Hd Bolt 5/16-18 x 2-1/4 Hex Hd Bolt 3/8-16 x 2-1/2 Hex Hd Screw x 3/4 Slotted Round Hd Nut 5/16-18 Hex Nyloc Nut 1/4-20 Hex Nyloc Nut Hex Nyloc Washer 3/8 SAE Flat Washer 1/4 SAE Flat Washer 5/16 SAE Flat Washer 3/8 Split Lock 15

16 WHEELS & TIRES

17 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Assy, Wheel Rear 18 x Assy, Wheel Caster 11 x Yoke Red Zerk 3/16 Drive Bearing, Flanged Bushing, Caster Grease Cap Plug, Caster Spacer, Pivot Spring, Caster Bolt, Hex 5/16-18 x 1 w/ Nylon Patch Bolt 1/2-13 x -1/2 Round Hd Square Neck Nut 1/2-13 Hex Center Lock Nut 1/2 Lug Washer Washer 9/16 1

18 18 MOWER DECK / CUTTING DECK

19 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Deck Red V-Belt Blade, Bagging Belt Shield, Left Blk Belt Shield, Right Blk Mandrel, Cast Iron Wheel, Gauge Pulley Pulley, Idler Pulley, Idler Pulley, Idler Deflector w/ safety decals Bumper Rod, Hinge Rod, Nose Roller Bearing Arm, Idler Arm, Suspension Port, Washout Coupling, Quick Connect Spring, Deck Belt Spring, Torsion Stud, w/ Anti-Rotate Shaft Bushing, Nose Roller Nose Roller Pin Pin, Cotter Eye Bolt 5/16 x 3-1/ Bolt 3/8-16 x 1-3/4 Round Hd Square Neck Bolt 3/8-16 x 3-5/8 Shoulder Bolt, Blade Bolt 5/16-18 x 1-1/4 Hex Washer Hd Bolt 3/8-16 Shoulder Screw 5/16-18 x 5/8 Hex Washer Hd Screw /16- x 2-1/8 Hex Washer Hd Screw 1/4-20 x 5/8 Hex Thread Form Screw 3/8-16 x 1-3/4 Hex Thread Form Screw 1/4-20 x 1/2 Hex Self Tap Nut 3/8-16 Hex Flange Nyloc Nut 5/16-18 Hex Flange Nyloc Nut 9/16 Top Center Lock Nut 5/16-18 Hex Flange Lock Pushnut Nut 5/16-18 Hex Whiz Lock Nut 3/8-16 Hex Flange Lock Washer 16 Gauge Washer 1/2 Flat Washer Spacer 19

20 SEAT

21 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Seat Pan, Seat Support, Seat Red Support, Seat Rear Blk Spring, Seat Grommet, Rubber Retainer, U Type Bolt 3/8-16 x 1-5/8 Hex Hd Bolt 5/16-18 Shoulder Bolt 5/16-18 x 2-1/2 Round Hd Square Neck Bolt 5/16-18 x 3/4 Round Hd Square Neck Screw 5/16-18 x 3/4 Thread Form Nut 3/8-16 Hex Flange Nyloc Nut 5/16-18 Hex Flange Nyloc Washer 3/8 Std Flat Washer 9/16 21

22 DECALS

23 RZT48, Ref. Part No. Qty Description Kit / Assy Includes Decal, Console Decal, Guard Logo Decal, Emblem Decal, Do Not Tow Decal, Service Decal, Battery Warning Decal, Warnings Decal, Starting Decal, Height Adjust Decal, Tracking Decal, Motion Control Decal, Park.brake Decal, RZT Decal, Deck Warning Decal, No Step Decal, 48" Decal, Belt Routing Pad, Abrasive 23

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