633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 1 of 30 Baffles
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- Elmer Gilbert
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1 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 1 of 30 Baffles
2 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 2 of 30 Baffles Ref # Part Number Qty Description BLT-CRG 1/4-20X3/4 (NOT USED ON 36" DECKS) BLT-CRG 3/8-16X BOLT-HEX 3/8-16X1 QTY USED ON 36" DECK-1; QTY USED ON 48" DECK BLT-FLG HD 3/8-16 X 1-1/4 QTY USED ON 48" DECK-2; QTY USED ON 32" DECK NUT-FL NYLON LOCK 1/4-202 (NOT USED ON 36" DECKS) NUT-FL NYLON LOCK 3/8-16 QTY USED ON 36" DECK-2; QTY USED ON 48" DECK BAFFLE-DISCHARGE USED ON 36" DECKS ONLY BAFFLE-DISCHARGE USED ON 32" AND 48" DECKS BAFFLE-48 FRONT LH USED ON 48" DECKS BAFFLE-FRONT RH USED ON 48" DECKS
3 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 3 of 30 Caster Assy-Fixed Decks
4 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 4 of 30 Caster Assy-Fixed Decks Ref # Part Number Qty Description ASSY-9" CASTER BUNTON (INCLUDES ITEMS 1-3, 7-11 & 20 QTYs LISTED); (NOTE 2 ASSYs REQUIRED PER MACHINE) QUICK PIN /32X1-3/4X1/4 WASH /32X1-3/4X1/2 WASHR BEARING, FLANGED S CASTER SUPPORT N 1 ZERK GREASE FITTING WSHR X 1.75 X WLDMT-CASTER YOKE LOCKNUT-NYLON 1/ BLT-HEX 1/2-13X5-1/ WHEEL ASSY 9X (INCLUDES ITEMS 12-16, QTYs LISTED) /16-24 CL HEX NUT S WHL HALF, VALVE SD S WHEEL HALF S TIRE-9x SMOOTH S TUBE-9x S S.HUB ASSY (INCLUDES ITEMS 17-19, QTYs LISTED) S BEARING RETAINER S ROLLER BEARING BLT-HEX 5/16-24X3/ BUSHING, SPANNER ASSY-WHEEL 9x OPTIONAL FLAT PROOF WHEEL AND TIRE S-TIRE 9 CAREFREE OPTIONAL FLAT PROOF WHEEL AND TIRE; (INCLUDES ITEMS 12-14, 16 & 21 QTYs LISTED)
5 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 5 of 30 Cutterdeck Mounting
6 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 6 of 30 Cutterdeck Mounting Ref # Part Number Qty Description NUT-WHIZ M BLT-FLG HD M X 30
7 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 7 of 30 Dana Transmission
8 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 8 of 30 Dana Transmission Ref # Part Number Qty Description DANA TRANSMISSION MODEL (COMPLETE UNIT AVAILABLE THRU TEXTRON); (INDIVIDUAL COMPONENTS AVAILABLE THROUGH DANA ) E 1 HOUSING UPPER SCRW-TAPPNG 1/4-20X BALL-DETENT SPRING-DETENT COVER-DETENT ASSY-KIT-SHIFTER V-RING RING-RETAINING ASSY-KIT-SHIM.625 SHAFT USE IN VARIOUS COMBINATIONS TO MAINTAIN PROPER CLEARANCE WASHER-.632X1.38X KEY-WOODRUFF NO ASSY-KIT-INPUT SHAFT PINION-BEVEL-14T RING-RETAINING BEARING-FLANGE GEAR-SPUR-12T COLLAR-CLUTCH ASSY-KIT-CLUTCH KEYS BEARING-FLANGE SHAFT-INTERMEDIATE RING-RETAINING SPROCKET-18T SPACER X 1.45 X GEAR-SPUR 35T GEAR-SPUR 30T GEAR-SPUR 25T GEAR-SPUR 22T SPACER X 1.50 X WSHR-.640 X 1.37 X WSHR-.632 X 1.00 X SCREW-TAP X ASSY-GEAR COMB 12T-30T SHAFT-IDLER GEAR-BEVEL 42T SPACER-.781 X 1.00 X SPACER-.781 X 1.00 X SHAFT-DRIVE GEAR-SPUR 15T GEAR-SPUR 20T GEAR-SPUR 25T GEAR-SPUR 28T WSHR-PLN.632 X 1.0 X WASHER-NEOPRENE WSHR-.758 X 1.25 X RING-RETAINING GEAR-SPUR 32T
9 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 9 of 30 Dana Transmission Ref # Part Number Qty Description CROSS-AXLE AXLE-LH AXLE-RH SWITCH-NEUTRAL ASSY-KIT-SHIM.750 SHAFT ASSY-KIT-HOUSINGS SILICONE SEALANT TO BE APPLIED BETWEEN UPPER AND LOWER HOUSINGS. (USE LOCTITE ULTRA GRAY SILICONE 5699 OR EQUIVALENT.) SPACER-.781 X 1.00 X SEAL-OIL GEAR-SPUR 19T SPROCKET-9T GEAR-SPUR 31T GREASE
10 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 10 of 30 Decals
11 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 11 of 30 Decals Ref # Part Number Qty Description LABEL-CNTRL PNL GD LABEL-PARK/NEUTRAL LABEL-WARN FUEL PICT DECAL-CAUTION SPANISH LABEL-IMPORTANT LABEL-BUNTON (LARGE) LABEL-WARNING BLADES LABEL-DANGER/WARNING LABEL-ROT PRTS/B-WSHR LABEL-MIDSIZE PATENT DECAL - OP MAN/TIRES LABEL-WARNING LABEL-GEAR SELECT LABEL-BUNTON TEXTRON LABEL-BUNTON STRIPE (36" FIXED DECK LENGTH OF 24"); (36" FLOATING DECK LENGTH OF 19") DECAL-PATENT NUMBER
12 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 12 of 30 Drive Wheels & Brakes
13 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 13 of 30 Drive Wheels & Brakes Ref # Part Number Qty Description S-ENGINE DECK W/LABELS WLDMT-AXLE GD WASHER BLT-TDFM 3/8-16X1-1/ BRAKE-DRUM NUT-WLF 3/ A/R WASHER WASHER WHL ASSY-4PLY 16 X (INCLUDES ITEMS 10, 12 & 13) S BALL BRG WASHER-11GA S RIM ASSY S TIRE 16 X PLY E CLIP SNAP RING BAND-BRAKE BOLT-HEX 3/8-16X1-3/ SNAP RING SNAP RING LUB. FITTING 65 DEG LINK-BRAKE PIN-CLVS GRVD.38 X PIN, CLEVIS WLDMT BRAKE ARM HAIRPIN COTTER A 2 SWIVEL ROD-BRAKE BOLT-HEX 3/8-16X3-1/ PULLEY-B SECTION SPACER, F.R. BEARING BLT-TDFM 5/16-18X1 1/ WLDMT-SCRPER DBL EDGE M/B SPACER, 9 PULLEY
14 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 14 of 30 Electrical Diagram
15 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 15 of 30 Electrical Diagram Ref # Part Number Qty Description CLUTCH-ELECTRIC (INCLUDES ITEM 2) ASSY-CLUTCH WIRE 3 1 SWITCH-NEUTRAL SEE DANA TRANSMISSION DEALER SWITCH-ENGINE STOP SWITCH-N.C FUSE 10 AMP SWITCH-PTO HARNESS-GD (INCLUDES ITEM 6)
16 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 16 of 30 Lower Engine Deck Assy/Clutch
17 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 17 of 30 Lower Engine Deck Assy/Clutch Ref # Part Number Qty Description PULLEY-ENGINE /32X1-3/4X1/4 WASH CLUTCH-ELECTRIC (INCLUDES ITEM 30) WLDMT-CLUTCH STOP MID BELT-HA PULLEY-A SECTION SNAP RING 5/ KEY WOODRUFF.19X.75 # SCREW-SET 1/4-20X1/ WLDMT-IDLER ARM PIN-PIVOT WASHER X WSHR-FLAT.406X1.44X BLT-HEX 3/8-16X3-3/ LOCKNUT-NYLON 3/ PULLEY-IDLER 4.00 EOD SPACER SPRING-TENSION BLT-HEX 3/8-16X1-1/ NUT-WLF 3/ E-RING BRG-FLANGED PLASTIC BLT-HEX 7/16-20 X LOCKWASHER-HELICAL 7/ BOLT, 5/16-18X3/4 HEX WASHER.25/64 X 1 X 12 GA LOCKNUT-NYLON 5/ /4X1/4X1 SQ END KEY BOLT, 3/8-16X3 HEX ASSY-CLUTCH WIRE PIN-CLUTCH BLT-HEX 3/8-16X3-1/ PULLEY-IDLER 5 IN WLDMT-IDLER ARM BLT-WLF 3/8-16X3/ BLT-TDFM 3/8-16X1-1/ SPRING-EXTENSION S-ENGINE DECK W/LABELS PIN-PIVOT WASHER-.81X.406X16 GA WASHER.328X.75X14 GA WSHR.453X1.38X7 GA
18 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 18 of 30 Mounting-36" Fixed Deck
19 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 19 of 30 Mounting-36" Fixed Deck Ref # Part Number Qty Description BLADE OFFST HLFT PULLEY, IDLER WLDMT-DECK IDLER S CASTER SUPPORT PULLEY-ENGINE S-ASSY SPINDLE 6 LONG S-ASSY SPINDLE 6 SHORT BELT-HB BELT-HB PULLEY-6.75 EOD SPACER-IDLER BOLT-BLADE BOLT-BLADE SPRING-TENSION KNOB-4 PRONG 3/ GUIDE-BELT LOCKNUT-NYLON 3/ PIN-PIVOT COVER-BELT, 36 FIXED CHUTE-DECK, SD FLEX TRIM BRKT-CHUTE SUPPORT S-36SDFIXED DK W/ LABS PULLEY-V IDLER LOCKWSHR-HELICAL 1/ BLT-FLG HD 3/8-16 X 1-1/ NUT-HEX 5/ BLT-HEX 1/2-20X1-1/ BOLT-3/8-16X4 HEX BLT-WLF 3/8-16X3/ BOLT-HEX 3/8-16X BOLT, 3/8-16X2-3/4 HEX /.640X1.0X.25 WASH WSHR-41/64X1-3/8X12GA WASHER, 25/64X1X WASHER-.890X1.375X18GA KEY-1/4X1/4X1 SQ END /4X1/4X2 SQ KEY SPRING WASHER.67 ID E-RING NUT-WLF 3/8-16
20 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 20 of 30 Operator Present
21 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 21 of 30 Operator Present Ref # Part Number Qty Description SWITCH-ENGINE STOP SCREW-SLT HH 10-24X1/ S-CONTROL PNL W/LAB BLT-THD FRM M8 X CLIP-CABLE WLDMT-UPPER HANDLE SWITCH-PTO THROTTLE & CABLE NUT-HEX #10-24 KEPS HANDLE-OP PRESENT PIN-CLEVIS 3/16 X BRG-NYLINER 3/ SWITCH-RETAINER SPRING-EXTENSION SWITCH-NORM CLOSED BLT-THD FRM X 1/ PUSHNUT-3/16 ROD WLDMT-OP PRES BRG-NYLINER 3/ BLT-TR 1/4-20 X 3/ CONNECTOR OP ROD-HANDLE LH LINK HAIRPIN COTTER S-KEY SWITCH NYL NUT S-COVERED KEY
22 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 22 of 30 Spindle Assembly
23 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 23 of 30 Spindle Assembly Ref # Part Number Qty Description BEARING-SPINDLE SEALED SPINDLE-SHORT (USED IN ITEM 8) SPINDLE-LONG (USED IN ITEM 7) HOUSING-SPINDLE 6 HOLE SNAP-RING NUT-SPINDLE ASSY-SPINDLE LONG (INCLUDES ITEMS 1, 3, 4-6) ASSY-SPINDLE SHORT (INCLUDES ITEMS 1, 2, 4-6)
24 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 24 of 30 Transmission Drive
25 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 25 of 30 Transmission Drive Ref # Part Number Qty Description TRANSAXLE-DANA (SEE "DANA TRANSMISSION" FOR PARTS BREAKDOWN) PULLEY-B SECTION BRKT-DANA LH BRKT-DANA RH BRKT-DANA REAR WLDMT-BELLCRANK RH WLDMT-BELLCRANK LH NOT ILLUSTRATED BELT-HB BUSHING FLIP-LOK, 1/ COVER-BELT BUNTON PULLEY-IDLER 4.00 EOD SPACER-10.31X18.54 X BLT-HEX 3/8-16 X BLT-HEX 3/8-16 X 1-1/ BLT-HEX 3/8-16 X 3-3/ S-LEVER-SHIFT LOWER (INCLUDES ITEM 9) LEVER-SHIFT SPACER X 19.0 X 8 LG BOLT HEX 1/4-28 X 5/ LOCKWSHR-HELICAL 1/ WASHER-DANA NUT, 5/ BOLT, 5/16-18X3/4 HEX NUT-WLF 3/ BOLT, 3/8-16X2-3/4 HEX BLT-TDFM 5/16-18X3/ BOLT-3/8-16X3/4 HEX ROD SPACER, SPRING BSH-IDLER 7/8 X 3/8 X SCREW-SET 5/16-18 X 1/ SPRING-EXTENSION SPACER-8.74 X 12.7 X 20 LG WHSR-M BOLT-5/16-18X1-1/2 HEX LOCKNUT-NYLON 5/ N 2 ZERK-1/4-28 SELF THREAD GRIP, 1/4X1X4-1/ KEY-3/16 X 1-1/2 SQUARE BLT-HEX 3/8-16X5-1/ WASHER-.265 X.625 X COTTER-HAIRPIN LOCKNUT-NYLON 3/ WASHER, 25/64X1X12
26 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 26 of 30 Upper Engine Deck Assy
27 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 27 of 30 Upper Engine Deck Assy Ref # Part Number Qty Description CAP-FUEL GASOLINE TANK-FUEL (INCLUDES ITEMS 3 & 4) S BUSHING,FUEL TANK S FUEL SHUT-OFF VALV N 2 HOSE CLAMP A 1 HOSE,.25IDX.50ODX16.5"L FILTER, FUEL S-ENGINE DECK W/LABELS BOLT-HEX 1/2-13X1-1/ LOCKNUT, 1/2-13 NYLON SUPPORT-GEAR SELECT WASHER LOCKWSHR-HELICAL 3/ BOLT, 5/16-18X3/4 HEX LOCKNUT-NYLON 5/ S GEAR SELECT PLT W/LAB BLT-HEX 3/8-16X3/ HANDLE-LOWER BLT-CRG 5/16-18X CLAMP-DOCU TUBE LOCKWSHR-HELICAL 1/ BLT-HEX 1/4-20 X 3/ A 2 COVER S DOCU TUBE W/LAB ENG-15HP KAW W/CHARG (SERVICE MANUAL 15 HP KAW # ); AVAILABLE THROUGH KAWASAKI DEALER BLT MET M8-1.25X LOCKWASHER, EXT. 5/ NUT, 5/ WASHER-21/64 X 1 X 11GA
28 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 28 of 30 Upper Handle/Roller Latch
29 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 29 of 30 Upper Handle/Roller Latch Ref # Part Number Qty Description PUSHNUT-3/16 ROD WLDMT-UPPER HANDLES NUT-WLF 3/ HAIRPIN COTTER SWIVEL WLDMT-BELLCRANK RH WLDMT-BELLCRANK LH NOT ILLUSTRATED BLT-HEX 3/8-16 X ROD-TRACTION CNTRL N 2 GRIP, TRACTION CNTRL 10 PL GRIP-HANDLE ADHESIVE-3 GRAM TUBE (USE WITH PL5029 GRIP); NOT ILLUSTRATED LEVER,TRACTION CNTRL PIN-CLEVIS 3/16 X WASHER LOCKNUT-NYL 5/ STUD-DOUBLE ENDED SPACER LOCKNUT NYL 1/ PIN-ROLL SPRING COMPRESSION GRIP-TRACTION LOCK LATCH-ROLLER RH GD LATCH-ROLLER LH GD NOT ILLUSTRATED A 2 WASHER THRUST 5/ BRG-RADIAL W/THD STD LOWER-HANDLE WASHER.328X.75X14 GA U-BOLT WSHR-.256ID X.62OD BRACE-HANDLE WASHER-.406 X 1.00 X TRACTION LOCK ASSY'S RH ARE ALSO AVAILABLE (INCLUDES ITEMS 15-24) TRACTION LOCK ASSY'S LH ARE ALSO AVAILABLE (INCLUDES ITEMS 15-24)
30 633010A 36" Fixed Deck 15HP Gear Drive Assembled Page 30 of 30 Wiring Schematic-Recoil Start
933010A 36" Fixed Deck 15HP Kawasaki Gear Drive Assembled Page 1 of 30 Baffles
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Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Parts Manual MZ52 / 962401 Please
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Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Parts Manual MZ2SR / 9700902 Please
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Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Parts Manual P-ZT54 / 9913402 Please
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Parts Manual DX260 / Please read the operator s manual carefully and make sure you understand the instructions before using the machine.
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