IPL56 MODEL SW ILLUSTRATED PARTS LIST. with a serial number of C to C THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:

Transcription

1 IPL MODEL SW ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: SW21KAI SW6A1KH SW6A16KAI SW48V1KH SW48V16KAI SW2V17KAI SW2V18KH with a serial number of C to C with a serial number of C to C with a serial number of C to C with a serial number of C00001 to C99999 with a serial number of C to C with a serial number of C00001 to C99999 with a serial number of C to C September, 2006 PART NUMBER 0614

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3 TABLE OF CONTENTS MODEL SW SUBJECT PAGE Illustrated Parts List SWM2", 6" Cutter Deck... 2 SWM48", 2" Cutter Deck... 4 Notes... 6 Caster Assembly... 7 Engine Deck Handle Assembly Instrument Panel Peerless Transmission... 1 Engine Deck Wire Harness Handle Wire Harness Wire Harness AdapterKawasaki (1 HP, 16 HP & 17 HP)... 1 Replacement Decals I

4 2 2" & 6A" CUTTER DECKS A 20 20A SWSWZ06CD6A A A A 2A A

5 2" & 6A" CUTTER DECKS No. Number Description 2 6A No. Number Description 2 6A Cutter Deck (Includes Decals) x 1A Cutter Deck (Includes Decals) x Cutter Spindle Assy. x x 412 Spacer, Outside x x Tapered Bearing (Two) x x Spindle Housing x x Bolt, /1618 x 4/4" Hex Head x x Spindle Shaft x x Bolt, /816 x /4" Hex Head x x Key, 1/4 x 1/4 x 2" x x 492 Spacer, Cutter Blade Small x x Bolt, /1618 x 11/2" Hex Head Grade 8 x x Spring, Chute Return x x Nut /1618 Serrated Flange x x Cutter Blade, 161/2" Marbain x Cutter Blade, 18" Marbain x 1A Cutter Blade 161/2 Hi Lift Marbain x 1A 4817 Cutter Blade, 18 Hi Lift Marbain x Flatwasher, /8 W x x Hex Hd. Bolt, /8 x 91/2" x x Caster Assembly x x Cpscrw,/1618 x /4" Ser.Flg. Hex Head x x Discharge Chute x 20A Discharge Chute x Hex Nut, /1618 Elastic Stop x x Hex Hd Bolt, /1618 x 1" x x Belt Cover Assy (Includes Decal) x 2A Belt Cover Assy (Includes Decal) x Flat Washer, /8" Special x x Wing Nut, /816 x x Pulley x x Tapered Hub x x Hex Hd. Bolt, 1/420 x 1" x x Hex Nut, /8 x x Belt, Blade Drive x 0A Belt, Blade Drive x Elastic Stop Nut, /1618 Grade 8 x x Hex Nut, /816 Center Locknut x x Nut, /816 Serrated Flange x x Support, Belt Cover x x Cpscrw, 1/21 x 1"Ser.Flg. HH x x Nut, 1/21 Spiralock x x Spacer, JHook x x Flatwasher, /8 x 11/2 x 16 GA x x Elastic Stop Nut, /816 x x Idler Pivot x x Idler Arm Assy. (Inc. 42) x x Bearing x x Cpscrw, /816 x 1/4" Hex Head x x JHook x x Idler Pulley, Belt Clutch x x Seal, Cutter Spindle x x Spindle Bushing x x Spacer, Inside x x Nut, x x Relief Fitting, Cutter Spindle x x Seal, Cutter Spindle x x Spindle Shield x x Wing Nut, /816 (Small) RH side x x Grease Fitting x x Nut, Hex Elastic Stop /816 x x Lock Washer, /16" x x Bolt, Carriage /816 x 1" x x Baffle Weldment x Pad, Deck Wear x x Bolt, Carriage /1618 x /4" x x Flatwasher, /16" x x Hex Nut, /1618 Center Locknut x x Dust Shield x x

6 4 48V, 2V" CUTTER DECKS SW06CD48V2V A A A

7 48V, 2V" CUTTER DECKS No. No. Description 48V 2V Cutter Deck (Includes decals) x 4618 Cutter Deck (Includes decals) x Spindle Assembly x x 4296 Spacer, Inside x x Pulley x x Tapered Bearing (Two) x x Spindle Housing x x Grease Fitting Str. /16" x x Spindle Shaft, Tapered Brng x x Idler Pivot x x Key, 1/4 x 1/4 x 2" x x 492 Spacer, Cutter Blade Small x x Bolt, /1618 x 11/2" Hex Head GR8 x x Bolt, /1618 x 4/4" Hex Head x x Serrated Flange Nut, /1618 x x Cutter Blade 161/2" Marbain x Cutter Blade 18" Marbain x 1A Cutter Blade 161/2 HiLift Marbain x 1A 4817 Cutter Blade 18 HiLift Marbain x Flatwasher,/8" (.688 x 1.7 x.14) x x Hex Head Bolt, /8 x 91/2" x x Caster Assembly x x Spindle Shield x x Capscrew, /1618 x /4" x x Discharge Chute 48V x Discharge Chute 2V x Nut, /1618 Elastic Elastic Stop x x Bolt, /1618 x 11/2" Hex Head x x Belt Cover (Includes decals) x Belt Cover (Includes decals) x Flat Washer, /8" Special x x Wing Nut, /816 (Large) x x UNut, /816 x x Tapered Hub x x Bolt, 1/420 x 1" Hex Head Grade 8 x x Nut, /8 Hex x x Pulley, Double x x Belt, RH Blade Drive x 4828 Belt, RH Blade Drive x Belt, Blade Drive x Belt, Blade Drive x Nut, /816, Nut Centerlock x x Nut, /816, Serrated Flange x x No. No. Description 48V 2V Nut, /816 Elastic Stop x x Support, Belt Cover x x Bolt, /1618 x 1" Hex Head x x Cpscrw, 1/21 x 1" Ser.Flg. HH x x Nut, 1/21 Spiralock x x Hex Nut, /1618 Center Locknut x x JHook, 48V x 4028 JHook, 2V x Idler Pulley, V Groove x x Flatwasher, /16" x x Idler Arm Assy. (Includes 62) x x Pad, Deck Wear x x JRod, Idler Pulley x x Spacer, JRod x x Washer, /8 x 11/2 x 16 ga. x x Bolt, /816 x 21/2" Hex Head x x Seal, Cutter Spindle x x Idler Arm Assy (Includes 62) x x 4277 Spacer, JRod x x Reiief Fitting, Cutter Spindle x x 412 Spacer, Outside, Cutter Spindle x x Spindle Bushing x x Nut, Cutter Spindle x x Knob, w/stud x x Bolt, /816 x /4" Hex Head x x Idler Pivot x x Idler Pulley, Belt Clutch x x Bearing x x Bolt, Carriage /1618 x /4" x x Guide Roller x x Roller Shaft x x Seal, Cutter Spindle x x Spring, Chute Return x x Baffle Weldment 48V x Baffle Weldment 2V x Bolt, /816 x 1/4" Hex Head x x Bolt, Carriage /816 x 1" x x Heatshield x x Nut, Hex Lock /1618 x x Lock Washer /16 x x Dust Shield x x Bolt, /816 x 2/4" Hex Head x x

8 NOTES 6

9 CASTER ASSEMBLY SWSWZ2006CSTR 2 48V No. No. Description 6A 2V Quick Pin x x Spacer, Caster Yoke, 1/2" Long x x Bronze Bearing x x Grease Fitting x x Support Assembly (Includes Items & 4) x x Caster Yoke x x Elastic Stop Nut, 1/21 x x Sleeve, Caster Wheel Bearing x x Hex Hd. Bolt, 1/1 x 1/2" x x Flat Free Tire Assy. (Includes Items 1) x x 4840 Grease Fitting, 4 Degree 1/428 x x Retainer, Bearing, Caster Wheel x x Roller Bearing, Caster Wheel x x 7

10 ENGINE DECK 2 1 KAI 16 KAI 17 KAI ONLY A () 12 1 (1 loc.) , 40A A A 8B 8C 8D A A 2B 2 47 SW2007ED 8

11 ENGINE DECK No. No. Description 1KH 18KH 1KAI 16KAI 17KAI Engine,1HP Kohler x (CV 1T, Spec PS41621) Engine, 18HP Kohler x (CV49T, Spec PS2726) Engine, 1HP Kawasaki x (Spec FH40VASXXR) 4826 Engine, 16HP Kawasaki x (Spec FH480VASXXR) Engine, 17HP Kawasaki x (Spec FH41VASXXR) Cable Clamp x x Transmission, speed x x (Peerless , 9 tooth spline) Neutral Safety Switch x x Fibre Washer, thin x x A Fibre Washer, thick x x Coupler, Jackshaft x x Grease Fitting, straight 1/428 x x Jackshaft (fits SW2,6,48 & 2) x x Key, HiPro #9 x x Bolt, /1618 X /4" Hex Head x x 408** Wheel Axle (SW6,48 & 2) x x 4104** Wheel Axle (SW 2) x 12 Muffler (Contact Engine Mfg.) x x Bolt, /1618 X /4" Hex Head x x Backing Plate x x Lock Wshr. /16" x x Nut, /816 Serrated Flange x x Engine Deck (fits SW2) x Engine Deck (fits SW6,48 & 2) x x Nut, 1/420 Elastic Stop x x Nut, /1618 Serrated Flange Bolt, /816 x /4" Hex Head x x Electric Clutch (Ogura) x x Washer, /8" (.91 x.98 x.10) x x Pulley, Transmission Input x x Key, Woodruff #9 x x Retaining Ring, /8" Ext, Basic x x Belt, Transmission Drive x x No. No. Description 1KH 18KH 1KAI 16KAI 17KAI Idler Pulley, Transmission x x Pulley, Traction Drive x x Key, 1/4 x 1/4 x /4" x x Flat Washer, 7/16" Special x x Lock Washer, 7/16" x x 2A Bolt, 7/1620 x21/2" Hex Head x 2B Cpsrw, M101. x Metric Hex Hd x Bolt, /1618 x 1/4" Hex Head x x Bolt, M81.2 x 1.0 x Nut, /816 Elastic Stop x x Flat Washer, /16" x x Bolt, M81.2 x M2 Metric Hex Hd x Wheel Assembly (incl. 8A8B) x x (fits SW6,48,2) Wheel Assembly x (incl. 8C8D) (SW2) 8A Tire, 1 x 6.06, 2ply x x (fits SW6,48,2) 8B Rim & Bearing Assembly (incl. 9) x x (fits SW6,48 & 2) 8C Tire, 1 x.006 2ply (SW2 only) x 8D Rim Assembly (incl. 9) (SW2 only) x Wheel Bearing (OD ) x x Washer, 11/16 x 1/4 x 12 ga x x 40A Washer, 11/16 x 11/2 x 18 ga x x Retaining Ring, 1" Ext. "E" x x Pulley, Wheel Drive x x Spacer, Wheel Pulley x x Brake Drum x x Bolt, /1618 x 11/2" Serrated Flange x x Bolt, /816 x 2" Carriage x x Nut, /1618 Elastic Stop x x Bolt, /1618 x 1" Carriage x x Anti Rotation Bracket x x Lock Washer Internal Tooth x x Rubber Pad, Clutch Stop x x Wire Harness Adapter (1KAI, 16KAI, 17KAI) x 4224 Plate, Backing x x ** = Requires welding onto chassis. 9

12 HANDLE ASSEMBLY A A A SW 2007 HA 10

13 HANDLE ASSEMBLY No. No. Description 1KH 18KH 1KAI 16KAI 17KAI Handle Assembly x x Belt Guard x x Capscrw, /816 x 1" Serr. Flg. x x Washer, /8" (.91 x.98 x.10) x x Nut, /816 Elastic Stop x x Spring, Idler x x Bolt, /1618 x 11/4" Hex Head x x Nut, /1618 Elastic Stop x x Capscrew, 1/420 x /4" Hex Head x x Control Rod, Steering x x Hair Pin, Small x x Bolt, /816 x 41/2" Hex Head x x Swivel Joint x x Hair Pin, Large.094 Diameter x x Idler Bracket, RH x x 1A 4846 Idler Bracket, LH x x Idler Sleeve x x Bolt, /816 x /4" Hex Head x x Support Belt Guard x x Nut, /816 Serrated Flange x x Nut, /1618 Serrated Flange x x Cpscrw, /1618 x 11/4" Serr. Flg. x x Spacer x x Bushing x x Steering Lever x x Capscrew, /1618 x 1" Serr. Flg. x x Bushing x x Washer, /16 (.7 x.87 x.08) x x Spring, Operator Presence x x Operator Presence Lever, LH x x Operator Presence Lever, RH x x Brake Rod x x Brake Lever x x 409 Brake Link x x Brake Link Plate x x Nut, /8 Pushon x x Grease Fitting, Straight 1/428 x x Retaining Ring, /8 Ext. "E" x x Brake Band x x Bolt, /816 x 2" Hex Head x x /4" Internal Tooth Lockwasher x x Curved Spring Washer x x Socket Head Capscrew #82 x 1/2" x x Neutral Latch, RH x x 4A Neutral Latch, LH x x A Belt, Wheel Drive x x Idler Pulley, Wheel Drive x x Pulley, Jackshaft (Inc. 47) x x Setscrew, Hex Socket Knurl x x Cup Pt. /1618 (nylock) Spacer, Jackshaft Pulley x x Flange, Jackshaft Bearing x x Bearing, Jackshaft x x Retaining Ring, /8 Ext. Basic x x Lock Washer /16" x x Capscrew, /1618 x /4" Serr. Flg. x x No. No. Description 1KH 18KH 1KAI 16KAI 17KAI Bolt, /1618 x 2" Hex Head x x Nut, 1/420 Serrated Flange x x Flatwasher, /16 (.7 x.87 x.08) x x Bracket, Choke Mt. x Fuel Hose,1/4"ID, 10" (KH Only) x 8A 4808 Fuel Hose,1/4"ID, 2" (KA Only) x Clamp, Fuel Hose x x Choke Control x Plug, Handlebar x x Valve, Fuel Shut Off x x Fuel Tank Assy.(Incl. Bush. & Val.) x x Fuel Tank Cap x x Shift Lever x x Shift Lever Extention (incl. 72) x x Capscrew, /1618 x 1" Hex Head x x Washer, /8 (.91x.98 x.10) x x Nut, /824 UNF x x Cable Tie x x Bolt, /1618 x 21/2" x x Grip, Shift Handle x x

14 INSTRUMENT PANEL 7 6 2A 2B SW99IP No. No. Description 1KH 18KH 1KAI 16KAI 17KAI Switch, Neutral Interlock x x 2A Throttle Control x 2B Throttle Control x Engagement Switch, Electric Clutch x x Key Switch (includes hardware) x x 4802 Hour Meter (dealer installed) x x 6 * Screw, #102 x.0 Phillips Washer Head x x Nut, #102 Serrated Flange Hex Head x x Handle Wire Harness, Manual Start x x NS Clamp, Wire Harness x x * Common hardware which should be purchased locally. All bolts grade plated, all other fasteners zinc plated. 12

15 PEERLESS FOR REFERENCE ONLY ORDER PARTS FROM PEERLESS / TECUMSEH No. No. Description A Case, Transmisson A Needle Bearing Grease Spec 2A Needle Bearing A Case, Transmission A Shift Key Shift Collar Shift Rod & Fork Bevel Gear (42 teeth) Bevel Pinion (14 teethsteel) Steel Ball, /16" dia Set Screw, /816 x /8" Spring Thrust Bearing Screw, 1/420 x 11/4" (6) Retaining Ring Retaining Ring Washer (6) Washer () "O" Ring A Flanged Bushing A Spur Gear (7 teeth) REF. PART NO. NO. DESCRIPTION Spur Rear ( teeth) A Spur Gear (2 teethsteel) A Spur Gear (0 teeth) 77812A Spur Gear (2 teeth) Spur Gear (12 teethsteel) Spur Gear (1 teeth) Spur Gear (18 teethsteel) A Spur Gear (20 teeth) A Spur Gear (2 teeth) Washer Input Shaft (/16" long) Shifter & Brake Shaft Square Cut Ring Threaded Plug (Shipping only, not used) Roller Chain (No. 41 chain, 24 links) Sprocket (9 teeth) Sprocket (18 teeth) B Grease (2 oz. bottle Bentonite grease) Gasket Eliminator (Loctite #1) 178 * Coupling (See page 2627 for part number) 179 * Connector Shaft (See page 2627 for part number) 1

16 NEUTRAL INTERLOCK BLACK W/RED STRIPE WHITE BLACK W/RED STRIPE BLADE CLUTCH GROUND ENGINE DECK WIRE HARNESS PART NO KOHLER (1 HP & 18 HP) KAWASAKI (1 HP, 16 HP & 17 HP) BLACK E A BLACK F B G C H D INSTRUMENT PANEL HARNESS BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER ENGINE SW07WH4807 HANDLE WIRE HARNESS PART NO KEY SWITCH MOWER ENGAGE SWITCH BLACK BLK W/RED STRIPE TO OPERATOR PRESENCE SWITCH YELLOW BLACK WHITE BLK W/RED STRIPE BLACK BLUE WHITE YELLOW A E B F C G D H TO ENGINE DECK WIRE HARNESS POS HOURMETER NEG HOURMETER SW2007WH

17 WIRE HARNESS ADAPTER PART NO KAWASAKI (1 HP, 16 HP & 17 HP) SW2006WH

18 REPLACEMENT DECALS AND INFORMATION PLATES WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED SPINNING BLADES KEEP CLEAR BLADE CONTACT & THROWN OBJECTS CAN INJURE WARNING ROTATING BLADES AND BELTS * Keep hands, feet & clothing clear * Keep all guards in place * Shut off engine & disengage blade clutch before servicing * Use caution in directing discharge * Read instruction manual before operating DO NOT OPERATE UNLESS GRASS CATCHER, MULCHING KIT OR DISCHARGE CHUTE IS INSTALLED MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS: 4,487,006 4,88,90 4,920,7 4,967,4 4,991,82 4,998,948,042,29,7,617,1,176,826,416,82,708,86,018 6,192,666 6,766,6 6,892,19 6,996,962 7,06,946 PATENTS PENDING CHOKE FAST SLOW 6 WARNING BEFORE OPERATING Read operator's manual Solicite etiquetas en espanol a un distribuidor Scag Make sure guards, shields & safety devices are in place & working Clear area of children, bystanders & debris Mow across face of slopes Trained operators only MOUNT RIDING ATTACHMENT HERE WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL

19 REPLACEMENT DECALS AND INFORMATION PLATES PARKING BRAKE OFF FAST CUTTING HEIGHT ADJUSTMENT DECK MOUNTING HOLE POSITION NUMBER OF CASTER SPACERS (BELOW SUPPORT) NUMBER OF SPACERS ABOVE CUTTER BLADES ON SLOW TOP MIDDLE MIDDLE BOTTOM BOTTOM BOTTOM /8 4 41/8 2/8 2/8 2/4 /4 7/8 21/8 2/8 21/2 1/2 /8 17/8 21/8 21/4 27/8 1/4 /8 1/8 17/8 2 2/8 1/ HeavyDuty Commercial R N No. No. Description Decal, Discharge Chute Decal, Scag Logo Decal, DangerSpinning Blades Decal, WarningRotating Blades Decal, Patents Decal, Instrument Panel Front (SW6A1KH, SW48V1KH, SW2V18KH) Decal, Instrument Panel Rear Decal, Metalcraft Made in USA Decal, Sulky Attachment Decal, Belt Cover Decal, Instrument Panel Front (SW21KAI, SW6A16KAI, SW48V16KAI, SW2V17KAI) Decal, Height of Cut Decal, Decal, 6 Advantage Decal, 48 Velocity Plus Decal, 2 Velocity Plus Decal, Heavy Duty Commercial Decal, Shift Index Spanish Decal Kit, WalkBehinds (Not Shown) ** 17