IPL ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:

Transcription

1 IPL MODEL SW ILLUSTRTED PRTS LIST THIS MNUL CONTINS THE ILLUSTRTED PRTS LIST FOR MODELS: SW32-13K with a serial number of to SW36-13K with a serial number of to SW36-13KH with a serial number of to SW36-15K with a serial number of to SW48-15K with a serial number of to SW48-17K with a serial number of to SW52-17K with a serial number of to JULY, 2001 PRT NUMBER 06065

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3 TBLE OF CONTENTS MODEL SW SUBJECT PGE Illustrated Parts List SWM-32", 36" Cutter Decks SWM-48", 52" Cutter Decks Engine Deck Handle ssembly Instrument Panel...9 Peerless Transmission...10 Engine Deck Wire Harness - Kawasaki... Wire Harness W/Relay... Handle Wire Harness-Manual Start...12 Engine Deck Wire Harness-Kohler (Single Cyl.) & 17 K Replacement Decals I

4 1 32" & 36" CUTTER DECKS SW-SWZ2001CD

5 32" & 36" CUTTER DECKS Ref. Part No. Number Description Ref. Part No. Number Description Cutter Deck (Includes Decals) x Cutter Deck (Includes Decals) x Cutter Spindle ssy. x x Spacer, Outside x x Tapered Nut, 5/16-24 x x Tapered Bearing (Two) x x Spindle Housing x x Bolt, 5/16-18 x 4-3/4" Hex Head x x Spindle Shaft x x Bolt, 3/8-16 x 3-1/2" Hex Head x x Key, 1/4 x 1/4 x 2" x x Spacer, Cutter Blade - Small x x Bolt,5/16-18 x 1-1/4" Hex Head x x Spring, Chute Return x x Nut 5/16-18 Serrated Flange x x Cutter Blade, 16-1/2" Marbain x Cutter Blade, 18" Marbain x Cutter Blade 16-1/2 Hi Lift Marbain x Cutter Blade, 18 Hi Lift Marbain x Flatwasher, 5/8 W x x Hex Hd. Bolt, 5/8- x 9-1/2" x x Caster ssembly (Inc.-28) x x Quick Pin x x Spacer, Caster Yoke, 1/2" long x x Bronze Bearing x x Grease Fitting x x Support ssembly (Inc ) x x Caster Yoke x x Sleeve, Caster Wheel Bearing x x Hex Hd. Bolt, 1/2-13 x 5-1/2" x x Elastic Stop Nut, 1/2-13 x x Wheel ssy. (Inc.4, 29-34) x x Tire only, Caster Wheel x x NS Inner Tube only x x Rim Pair, Caster Wheel x x Retainer, Bearing, Caster Wheel x x Roller Bearing, Caster Wheel x x Grease Fitting, 45 degree 1/4-28 x x Hub ssembly x x Cpscrw,5/16-18 x 3/4" Ser.Flg. Hex Head x x Discharge Chute x x Hex Nut, 5/16-18 Elastic Stop x x Hex Hd Bolt, 5/16-18 x 1" x x Belt Cover ssy (Includes Decal) x Belt Cover ssy (Includes Decal) x Flat Washer, 3/8" Special x x Wing Nut, 3/8-16 x x Pulley x x Tapered Hub x x Hex Hd. Bolt, 1/4-20 x 3/4" x x Hex Nut, 5/8- x x Belt, Blade Drive x Belt, Blade Drive x Spacer x x Hex Nut, 3/8-16 Center Locknut x x Nut, 3/8-16 Serrated Flange x x Support, Belt Cover x x Cpscrw, 7/16- x 1"Ser.Flg. HH x x Nut, 7/16- Serrated Flange x x Spacer, J-Hook x x Washer, 3/8 x 1-1/2 x 16 G x x Elastic Stop Nut, 3/8-16 x x Idler Pivot x x Idler rm ssy. (Inc. 22 & 58) x x Bronze Bearing x x Retaining Ring, 1-1/8" Ext. E x x J-Hook x x Idler Pulley, Belt Clutch x x Seal, Cutter Spindle x x Spindle Bushing x x Spacer, Inside x x Nut, x x Relief Fitting, Cutter Spindle x x Seal, Cutter Spindle x x Spindle Shield x x Wing Nut, 3/8-16 (Small) RH side x x * Common hardware which should be purchased locally. ll bolts are Grade 5 plated, all other fasteners zinc plated. 2

6 3 48, 52" CUTTER DECKS , SW-SWZ 2001CD48, 52"

7 48, 52" CUTTER DECKS Ref. Part No. No. Description Cutter Deck (Includes decals) x Cutter Deck (Includes decals) x Spindle ssembly x x Spacer, Inside x x Pulley x x Tapered Bearing (Two) x x Spindle Housing x x Grease Fitting Str. 5/16" x x Spindle Shaft, Tapered Brng x x Idler Pivot x x Key, 1/4 x 1/4 x 2" x x Spacer, Cutter Blade - Small x x Bolt, 5/16-18 x 1-1/4" Hex Head x x Bolt, 5/16-18 x 4-3/4" Hex Head x x Serrated Flange Nut, 5/16-18 x x Cutter Blade 16-1/2" Marbain x Cutter Blade 18" Marbain x Cutter Blade 16-1/2 High Lift Marbain x Cutter Blade 18 High Lift Marbain x Flatwasher,5/8" (.688 x 1.75 x.134) x x Hex Head Bolt, 5/8- x 9-1/2" x x Caster ssembly, (incl.-28 & 7) x x Quick Pin x x Spacer, Caster Yoke, 1/2" thick x x Bronze Bearing x x Spindle Shield x x Support ssembly, (incl ) x x Caster Yoke x x Sleeve, Caster Wheel Bearing x x Hex Hd Bolt, 1/2-13 x 5-1/2" x x Elastic Stop Nut, 1/2-13 x x Wheel ssy. (incl ,81) x x Tire only, Caster Wheel x x NS Inner Tube only, Caster Wheel x x Rim Pair, Caster Wheel x x Bearing Retainer, Caster Wheel x x Roller Bearing, Caster Wheel x x Grease Fitting 45 deg., 1/4-28 x x Hub ssembly, (incl. bolts) x x Capscrew, 5/16-18 x 3/4" x x Discharge Chute x x Nut, 5/16-18 Elastic Elastic Stop x x Bolt, 5/16-18 x 1-1/2" Hex Head (Front)x x Bolt, 5/16-18 x 1-3/4" Hex Head (Rear) x x Belt Cover (Includes decals) x Belt Cover (Includes decals) 17K x Belt Cover (Includes decals) x Ref. Part No. No. Description Flat Washer, 3/8" Special x x Wing Nut, 3/8-16 (Large) x x Pulley x x Tapered Hub x x Bolt, 1/4-20 x 3/4" Hex Head x x Nut, 5/8- Hex x x Pulley, Double x x Belt, RH Blade Drive x Belt, RH Blade Drive x Belt, Blade Drive x Belt, Blade Drive x Nut, 3/8-16, Nut Centerlock x x Nut, 3/8-16, Serrated Flange x x Nut, 3/8-16 Elastic Stop x x Support, Belt Cover x x Bolt, 5/16-18 x 1/2" Hex Head x x Cpscrw,7/16- x 1"Ser Flng Hex Hd x x Nut, 7/16- Serrated Flange x x Flat Washer 3/4" Special x x S Flat Washer 3/4" Special x x J-Hook x x Idler Pulley, V Groove x x Retaining Ring, 3/4" Ext. E x x Idler rm ssy. (Incl. 7 & 61) x x Bronze Bearing x x J-Rod, Idler Pulley x x Spacer, J-Rod x x Washer, 3/8 x 1-1/2 x 16 ga. x x Bolt, 3/8-16 x 2-1/4" Hex Head x x Seal, Cutter Spindle x x Idler rm ssy (Includes 22 & 77) x x Spacer, J-Rod x x Reiief Fitting, Cutter Spindle x x Spacer, Outside, Cutter Spindle x x Spindle Bushing x x Nut, Cutter Spindle x x Wing Nut, 3/8-16 (Small) Top Side x x Bolt, 3/8-16 x 3-1/2" Hex Head x x Idler Pivot x x Idler Pulley, Belt Clutch x x Bronze Bearing x x Retaining Ring x x Guide Roller x x Roller Shaft x x Seal, Cutter Spindle x x Spring, Chute Return x x Nut, 3/8-24 Tapered x x * Common hardware which should be purchased locally. ll bolts are Grade 5 plated, all other fasteners zinc plated. 4

8 13 K K ONLY ENGINE DECK 3 5 K Only K ONLY 1 10 (3) (1 loc.) , K Only B 38C 38D B SW99ED

9 ENGINE DECK Ref. Part 13KH 13K No. No. Description 15KH K 17K Engine,13HP Kohler x (CV13T, SpecPS-21530) Engine,15HP Kohler x (CV 15T, Spec PS-41581) 1B Engine 12.5HP Kawasaki x (Spec FB460-ES05) 1B Engine, HP Kawasaki (FC420V) x 1C Engine, 17HP Kawasaki (FH500V) x Cable Clamp x x x Transmission, 5-speed x x x (Peerless , 9 tooth spline) Neutral Safety Switch x x x Fibre Washer, thin x x x Fibre Washer, thick x x x Coupler, Jackshaft x x x Grease Fitting, straight 1/4-28 x x x Jackshaft (fits SW32,36 & 48) x x Jackshaft (fits SW52,61 & 72) x Key, Hi-Pro #9 x x x Bolt, 5/16-18 X 3/4" Carriage x x x Wheel xle (SW 52,61,72) ** x x B Wheel xle (SW36,48) ** x x x C Wheel xle (SW 32) ** x K Muffler (Purchase from Kawasaki) x Bolt, 5/16-18 X 3/4" Hex Head x x x Flat Washer 1/4" (.312 X.75 X.065) x x x Lock Wshr. 5/16" x x x Nut, 3/8-16 Serrated Flange x x x Engine Deck (fits SW32) x Engine Deck (fits SW36 & 48) x x 17B Engine Deck (fits SW52, 61 & 72) x Nut, 1/4-20 Elastic Stop x x x Nut, 5/16-18 Serrated Flange x x Bolt, 3/8-16 x 3-3/4" Hex Head x x x Electric Clutch (Ogura) x x x Washer, 3/8" (.391 x.938 x.105) x x x Pulley, Transmission Input x x x Key, Woodruff #9 x x x Retaining Ring, 5/8" Ext, Basic x x x Belt, Transmission Drive x x x Idler Pulley, Transmission x x x Pulley, Traction Drive x x x Key, 1/4 x 1/4 x 3/4" x x x Flat Washer, 7/16" Special x x x Ref. Part 13KH 13K No. No. Description 15KH K 17K Lock Washer,7/16" x x x Bolt, 7/16-20 x2-1/2" Hex Head x 32B Cpsrw, M x55 Metric Hex Hd x x Bolt, 5/16-18 x 1-3/4" Hex Head x x x Bolt, M x 1.0 x Nut, 3/8-16 Elastic Stop x x x Flat Washer, 5/16" x x x Bolt, M x M25 Metric Hex Hd x x Wheel ssembly (incl B) x x x (fits SW36,48,52,61,72) Wheel ssembly x x (incl. 38C-38D) (SW32) Tire, 13 x , 2-ply x x x (fits SW36,48,52,61 & 72) 38B Rim & Bearing ssembly (incl. 39) x x x (fits SW36,48,52,61 & 72) 38C Tire, 13 x ply (SW32 only) x 38D Rim ssembly (incl. 39) (SW32 only) x Wheel Brng. NWC (OD ) x x Washer, 1-1/16 x 1-3/4 x 12 ga x x x Washer, 1-1/16 x 1-1/2 x 18 ga x x x Retaining Ring, 1" Ext.- "E" x x x Pulley, Wheel Drive x x x Spacer, Wheel Pulley x x x Brake Drum x x x Bolt, 5/16-18 x 1-1/2" Serrated flange x x x Bolt, 3/8-16 x 2" Carriage x x x Nut, 5/16-18 Elastic Stop x x x Condenser (order from Kawasaki) x Bracket, Capacitor x Bolt, 5/16-18 x 1" Hex Head x x x Rubber Pad, Clutch Stop x x x Bolt, 1/4-20 x 3/4" Carriage x x x Rectifier (order from Kawasaki) x Backing Plate x x x Bolt, 1/4-20 x 1-1/4" x x Wire Harness dapter, 17K x Lock Washer Internal Tooth x x x nti Rotation Bracket x x x Bolt, 5/16-18 x 1" Carriage x x x Nut, 1/4-20 Elastic Stop x x x Plate, Backing x x x ** = Requires welding onto chassis. * Common hardware which should be purchased locally. ll bolts are Grade 5 plated, all other fasteners zinc plated. 6

10 HNDLE SSEMBLY B D J J D F H G G 4 I D C B E E TRCTION PLUS CCESSORIES (OPTIONL) (RVS-SM) (RVS-LG) SW 2K H 7

11 HNDLE SSEMBLY Ref. Part 13KH 13K No. No. Description 15KH K 17K Handle ssembly (Fits SW 36,48) x x x Handle ssembly (Fits SW52,61,72) x x Belt Guard x x x Capscrw, 3/8-16 x 1" Ser. Flange x x x Washer, 3/8" (.391 x.938 x.105) x x x Nut, 3/8-16 Elastic Stop x x x Spring, Idler x x x Bolt, 5/16-18 x 1-1/4" Hex Head x x x Nut, 5/16-18 Elastic Stop x x x Capscrew, 1/4-20 x 3/4" Hex Head x x x Control Rod, Steering x x x Hair Pin, Small x x x Bolt, 3/8-16 x 4-1/2" Hex Head x x x Swivel Joint x x x Hair Pin, Large.094 Diameter x x x Idler Bracket, RH x x x Idler Bracket, LH x x x Idler Sleeve x x x Bolt, 3/8-16 x 3/4" Hex Head x x x Support Belt Guard x x x Nut, 3/8-16 Serrated Flange x x x Nut, 5/16-18 Serrated Flange x x x Cpscrw, 3/16-18 x 1-1/4" Ser. Flng. x x x Spacer x x x Bushing x x x Rubber Pad, (Upper) x x x Steering Lever x x x Capscrew, 5/16-18 x 1" Ser. Flng. x x x Bushing x x x Washer, 5/16 (.375 x.875 x.083) x x x Spring, Operator Presence x x x Operator Presence Lever, x x LH (Small Frame) Operator Presence Lever, x x x LH (Large Frame) Operator Presence Lever, RH x x x Brake Rod x x x Brake Lever x x x Brake Link x x x Brake Link Plate x x x Nut, 3/8 Push-on x x x Grease Fitting, Straight 1/4-28 x x x Retaining Ring, 5/8 Ext. "E" x x x Brake Band x x x Bolt, 3/8-16 x 2" Hex Head x x x /4" Internal Tooth Lockwasher x x x Curved Spring Washer x x x Socket Head Capscrew #8-32 x 1/2" x x x Nut, 1/4-20 Hex x x x Neutral Latch, RH x x x Neutral Latch, LH x x x Rubber Pad (Lower) x x x Belt, Wheel Drive x x x Idler Pulley, Wheel Drive x x x Pulley, Jackshaft (Inc. 50) x x x Setscrew, Hex Socket Knurl x x x Cup Pt. 5/16-18 (nylock) Spacer, Jackshaft Pulley x x x Flange, Jackshaft Bearing x x x Bearing, Jackshaft x x x Ref. Part 13KH 13K No. No. Description 15KH K 17K Retaining Ring, 5/8 Ext. Basic x x x Capscrew, 1/4-20 x 1" Ser. Flange x x x Bolt, 1/4-20 x 6" Carriage x Clamp x x x Bolt, 5/16-18 x 2" Hex Head x x x Nut, 1/4-20 Serrated Flange x x x Flatwasher, 5/16 (.375 x.875 x.083) x x Nut, 1/4-20 Elastic Stop x x x Fuel Hose 7/32 ID x 3.5"(K. Only) x Fuel Hose Clamp (K. Only) x Fuel Filter (K. Only) x Fuel Hose,1/4"ID, 10" (KH Only) x Fuel Hose,1/4"ID, 20" (K. Only) x x Clamp, Fuel Hose x x x Choke Control x Grip, Handle x x x Valve, Fuel Shut Off x x x Fuel Tank ssy.(incl. Bush. & Val.) x x x Fuel Tank Cap x x x Strap, Fuel Tank x x x Screw, 1/4-20 x 2" Rnd Hd Slotted x x x Shift Lever x x x Shift Lever Extention (incl. 81) x x x Grip, Steering Lever x x x Washer, 3/8 (.391x.938 x.105) x x x Nut, 3/8-24 UNF x x x Cable Tie x x x Bolt, 5/16-18 x 2-1/2" x x x Grip, Shift Handle x x x Bracket, Choke Mt. (17 K.) x x x Traction Plus ccessories (Optional), RVS-SM & RVS-LG Capscrew, 3/8-16 x 1" Ser. Flng x x x B Rod, Traction Control x x x C Swivel Joint x x x D Hair Pin, Large.094 Dia. x x x E Mounting Brkt. LH Traction Cont. x x x E Mounting Brkt. RH Traction Cont. x x x F Nut, 3/8-16 Serrated Flange x x x G Capscrew, 5/16-18 x 3/4" Ser. Flg. x x x H Nut, 5/16-18 Serrated Flange x x x I 4228 Traction Lever, LH x x x I 4229 Traction Lever, RH x x x J Traction Lever Wldmnt. (Small Fm.) x x J Traction Lever Wldmnt. (Large Fm.) x x x 8

12 INSTRUMENT PNEL B SW99IP Ref. Part 13KH 13K No. No. Description 15KH K 17K Switch, Neutral Interlock x x x Throttle Control x x 2B Throttle Control (17K) x Engagement Switch, Electric Clutch x x x Key Switch (Includes hardware) x x x Hour Meter (dealer installed) x x x 6 * Screw, #10-32 x.50 Phillips Washer Head x x x Nut, #10-32 Serrated Flange Hex Head x x x Handle Wire Harness, Manual Start x x x NS Clamp, Wire Harness x x x * Common hardware which should be purchased locally. ll bolts grade 5 plated, all other fasteners zinc plated. 9

13 PEERLESS FOR REFERENCE ONLY ORDER PRTS FROM PEERLESS / TECUMSEH Ref. Part No. No. Description Case, Transmisson Needle Bearing Grease Spec Needle Bearing Case, Transmission Shift Key Shift Collar Shift Rod & Fork Bevel Gear (42 teeth) Bevel Pinion ( teeth-steel) Steel Ball, 5/16" dia Set Screw, 3/8-16 x 3/8" Spring Thrust Bearing Screw, 1/4-20 x 1-1/4" (6) Retaining Ring Retaining Ring Washer (6) Washer (5) "O" Ring Flanged Bushing Spur Gear (37 teeth) REF. PRT NO. NO. DESCRIPTION Spur Rear (35 teeth) Spur Gear (32 teeth-steel) Spur Gear (30 teeth) Spur Gear (25 teeth) Spur Gear (12 teeth-steel) Spur Gear (15 teeth) Spur Gear (18 teeth-steel) Spur Gear (20 teeth) Spur Gear (25 teeth) Washer Input Shaft (3-/16" long) Shifter & Brake Shaft Square Cut Ring Threaded Plug (Shipping only, not used) Roller Chain (No. 41 chain, 24 links) Sprocket (9 teeth) Sprocket (18 teeth) B Grease (32 oz. bottle Bentonite grease) Gasket Eliminator (Loctite #515) 178 * Coupling (See page 18- for part number) 179 * Connector Shaft (See page 18- for part number) 10

14 NEUTRL INTERLOCK ENGINE DECK WIRE HRNESS - HP KWSKI PRT NO ENGINE REGULTOR BLCK W/RED STRIPE RED RED E F G H B C D BLCK BLUE WHITE WHITE YELLOW BLCK BLDE CLUTCH INSTRUMENT PNEL HRNESS BLCK GROUND SW99WH WIRE HRNESS WITH RELY PRT NO RELY SC BLCK RED BLUE GREEN To Engine Ground To Starter To Blue Wire From Engine To Starter Red Battery Cable Post

15 HNDLE WIRE HRNESS - MNUL STRT PRT NO KEY SWITCH MOWER ENGGE SWITCH BLCK BLK W/RED STRIPE TO OPERTOR PRESENCE SWITCH YELLOW BLCK WHITE BLK W/RED STRIPE BLCK BLUE WHITE YELLOW E B F C G D H TO ENGINE DECK WIRE HRNESS POS HOURMETER NEG HOURMETER SW99WH NEUTRL INTERLOCK BLDE CLUTCH GROUND ENGINE DECK WIRE HRNESS - KOHLER (SINGLE CYLINDER) 17 HP KWSKI PRT NO E RED BLCK BLCK F G H B C D INSTRUMENT PNEL HRNESS BLUE WHITE WHITE YELLOW WIRE HRNESS DPTER - ENGINE SW99WH

16 CHOKE FST SLOW 48 32" " " " R N

17 PRKING BRKE OFF FST ON SLOW WRNING INSTLL BELT COVER BEFORE OPERTING MCHINE RED OPERTOR'S MNUL Heavy-Duty Commercial WRNING FLLING HZRD USE ONLY SCG PPROVED RIDING TTCHMENTS SEE OPERTOR'S MNUL