ER48FX730VLCA ER52FX730VL ER52FX730VLCA

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1 PARTS MANUAL ER48FX730VL ER48FX730VLCA ER52FX730VL ER52FX730VLCA

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3 ENCORE MANUFACTURING A DIVISION OF WORLDLAWN POWER EQUIPMENT, INC. ENCOREEQUIPMENT.COM 2415 ASHLAND AVE BEATRICE, NE FAX

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5 Contents 48 CASTER ASSEMBLY CASTER ASSEMBLY... 8 CONTROL ASSEMBLY LH CONTROL ASSEMBLY RH UPPER HANDLE ASSEMBLY UPPER FRAME GROUP BRAKE ROD ASSEMBLY ENGINE DECK FUEL TANK ASSEMBLY CARBON CANISTER ASSEMBLY DECK ASSEMBLY LOWER DECK IDLER ASSEMBLY DECK ASSEMBLY LOWER DECK IDLER ASSEMBLY UPPER DECK IDLER ASSEMBLY BLADE SPINDLE ASSEMBLY DECK LIFT ASSEMBLY SULKY ASSEMBLY ENGINE GROUP HYDRO GROUP WIRE HARNESS DECALS

6 48 CASTER ASSEMBLY 6

7 48 CASTER ASSEMBLY ITEM PART NO. DESCRIPTION 1 B NYLOC NUT M WASHER, SPRING 16 3 B BEARING 329/22 4 B GREASE SEAL 28X40X7 5 B BOLT M12X CASTER WHEEL YOKE FRONT WHEEL RIM 5X CASTER WHEEL BUSHING BEARING 11 B GREASE FITTING M TIRE 11X4 13 B NUT, NYLOC M DECAL, FRONT TIRE PRESSURE 7

8 52 CASTER ASSEMBLY 8

9 52 CASTER ASSEMBLY ITEM PART NO. DESCRIPTION 1 B NYLOC NUT M WASHER, SPRING 16 3 B BEARING 329/22 4 B GREASE SEAL 28X40X7 5 B NUT, NYLOC M WLD, CASTER FORK /4" LUTCO ANGULAR BEARING 8 B SCREW, HH M12 X ASM, WHEEL COMPLETE WHEEL 52 FRONT CASTER TIRE, X PLY SMOOTH 12 B GREASE FITTING M TUBE, AXLE DECAL, FRONT TIRE PRESSURE 9

10 FRONT FRAME 10

11 FRONT FRAME ITEM PART NO. DESCRIPTION DECAL, CAUTION, GUARDING SM DECAL, ENCORE ENCORE LOGO WLD, ENCORE FRAME COVER 5 B SCREW, HH TAP M8X16 6 B WASHER ASM, COVER MT REAR CAP, DUST 9 B CARRIAGE BOLT M10X80 10 B SCREW, HH TAP M8X20 11 B93-8 LOCKWASHER M8 12 B SCREW, HH TAP M12X PLATE, LEVER PIVOT 14 B NUT, FLANGED NYLOC M WLD, SPRING YOKE 16 B SCREW, HH FLANGE M8X25 17 B SCREW, HH TAP M12 X WASHER, SPRING DISC 1/ WLD, COVER MT FRONT ASM, FRONT FRAME COUNTERWEIGHT 22 B FLANGED TOPLOCK M10 23 B96-10 WASHER, FLAT LARGE M DECAL, RAGE " CASTER ASSEMBLY CASTER ASSEMBLY 26 B GREASE FITTING 8MM 27 B GREASE SEAL 28X40X7 28 B BEARING 329/ WASHER, SPRING B NYLOC NUT M16 11

12 CONTROL ASSEMBLY LH 12

13 CONTROL ASSEMBLY LH ITEM PART NO. DESCRIPTION GRIP HANDLE W/GRIP 3 B FLANGED TOPLOCK M6 4 B SCREW M5X NYLON BUSHING PIN, CONTROL PIVOT 7 B OILITE BRONZE BEARING 12X16X18 8 B SHOULDER BOLT 9 B NUT, NYLOC M PARK SWITCH 11 B GREASE FITTING M6 12 B INT. TOOTH LOCKWASHER 6 13 B FLANGED TOPLOCK M8 14 B SCREW M5 X B NUT, JAM M OPC SPRING WLD, CONTROL W/ZERK, LH 13

14 CONTROL ASSEMBLY RH 14

15 CONTROL ASSEMBLY R.H. ITEM PART NO. DESCRIPTION GRIP HANDLE W/GRIP 3 B NUT, NYLOC M PARK SWITCH 5 B FLANGED TOPLOCK M6 6 B GREASE FITTING M6 7 B INT TOOTH LOCKWASHER WLD, CONTROL W/ZERK, RH 9 B OILITE BRONZE BEARING 12 X 16 X B FLANGED TOPLOCK M8 11 B NUT, JAM M OPC SPRING 13 B SHOULDER BOLT NYLON BUSHING 15 B SCREW M5 X B SCREW M5 X PIN, CONTROL PIVOT 15

16 UPPER HANDLE ASSEMBLY 16

17 UPPER HANDLE ASSEMBLY ITEM PART NO. DESCRIPTION REFERENCE BAR WLD RED ASM, CONTROL LH 3 B NUT, NYLOC M8 4 B SCREW, HH FLANGE M8 X ASM, CONTROL ROD ROD, CONTROL WHEEL MOTOR /8-24 WHIZLOCK NUT THROTTLE CONTROL CONSOLE ROD END, SPHERICAL M8 LH SILBJK8S SPRING, COMPRESSION 12 B6171-8L NUT, M8 X 1 (LH) 13 B NUT M8 14 B NUT, NYLOC M5 15 B NUT M ROD END, SPHERICAL M8 RH SIBJK8S 17 B BOLT M8 X B SCREW, HH FLANGE M8 X SMALL ENCORE LABEL ASM, CONTROL RH CONSOLE DECAL ASM, CONSOLE HOUR METER PTO SWITCH 25 B SCREW M5 X IGNITION SWITCH 17

18 UPPER FRAME GROUP 18

19 UPPER FRAME GROUP ITEM PART NO. DESCRIPTION 1 FOR REFERRENCE ONLY BATTERY 12V BATTERY TRAY, PTD 3 B SCREW, HH TAP M6x FUEL TANK MOUNTING STRAP ASM AXIS PIN 6 XSZ HAIR PIN 7 B SCREW, HH FLANGED M8 X SMALL ENCORE LOGO PIN, HOC 10 B HEX FLANGE HD BOLT M8X DECAL, HEIGHT ADJUST PLATE, OUTER HEIGHT ADJUST RED GRP, HEIGHT ADJUST ARM PLATE, HEIGHT ADJUST RED 15 B96-8 WASHER STRAP, HEIGHT ADJUST RED 17 B SCREW, HH FLANGE M8 X SIDE, UPPER HANDLE, RH 19 B SCREW, HH M12 X BUSHING CLUTCH WASHER 22 B SCREW, HH FLANGE M8 X B NUT, NYLOC M PIVOT, LIFT LEVER CLIP, NUT WLD, T-BOLT GROMMET, RUBBER 1-5/16 I.D. 28 B SCREW, M5 X ELECTRIC LIFT RELAY MODULE, SAFETY 31 B NUT, NYLOC M5 32 B BOLT, CARRIAGE SN M6 X B NUT, NYLOC M BRACKET, TANK BAND RED FRAME, LOWER HANDLE 36 B BOLT, M12 X B NUT, NYLOC M WLD, BRAKE SHAFT SWITCH, PARK LEVER /4 FLANGE BUSHING SIDE, UPPER HANDLE, LH GRP, BRAKE ROD #3 ISSCO HAIRPIN COTTER LARGE CLEVIS PIN 45 B HEX HD BOLT M8 X B SCREW, HH FLANGE M12 X 60 19

20 UPPER FRAME GROUP ITEM PART NO. DESCRIPTION 47 B SCREW, HH TAP M8 X MT. PARK BRAKE LEVER SPACER, LEVER MOUNT ASM, PARK LEVER W/GRIP BUSHING, MOTION CONTROL /16 PUSH NUT 53 B SCREW, HH TAP M12 X /4 CLAMP COLLAR 55 B BOLT, CARRIAGE SN M8 X B WASHER 8 57 B SCREW M6 X MT, OIL FILTER 59 B SCREW, HH FLANGE M12 X COVER COVER, UPPER, PTD CUSHION, ENCORE /16 STD FLAT WASHER /16-18 X 1 HHCS BATTERY HOLD DOWN BLACK BATTERY BOOT /4 WING NUT BATTERY HOLD DOWN ROD PLATED 69 B96-6 WASHER, FLAT LARGE M /8-24 HEX JAM NUT LARGE YOKE 20

21 BRAKE ROD ASSEMBLY ITEM PART NO DESCRIPTION LARGE YOKE /8-24 HEX JAM NUT BRAKE ROD WLD 21

22 ENGINE DECK 22

23 ENGINE DECK ITEM PART NO. DESCRIPTION WLD, RH CAM LINK 2 B SCREW, HH M12 X 70 3 B NUT, NYLOC M FRAME SPACER PLT 5 B NUT, NYLOC M12 6 B BOLT, CARRIAGE SN M8 X WLD, BRAKE CAM WLD, LH CAM LINK MOTOR EXTENSION #3 ISSCO HAIRPIN COTTER EPA LABEL WB DECAL, SERIAL PLATE WL ASM, SO CLUTCH STOP TUBE, SO CLUTCH STOP RUBBER RING CLUTCH STOP STRAP 17 B BOLT, M8 X SPACER / BUSHING WASHER 20 B WASHER 8 21 B NUT, NYLOC M BELT, PUMP WLD, ENGINE BASE /16-18 X 1 HHCS /16 STD FLAT WASHER SEAT SPRING BUMPER 28 B SCREW, HH TAP M12x /16-18 HEX NYLOC NUT /16 LOCKWASHER HEAVY /16-24 HEX JAM NUT ASM, FOOT SUSPENSION BRACKET 33 B SCREW, HH TAP M8 X SPRING DISC WASHER WLD, BUMPER MOUNT, PTD STRAP, MOTOR MT 37 B SCREW, HH M12 X B96-12 WASHER, FLAT LARGE M ASM, PUMP STATIONARY IDLER PULLEY W/BEARING 40 B SNAP RING B RS BEARING RS WLD, PUMP STATIONARY IDLER PULLEY SPACER, STEPPED 23

24 ENGINE DECK ITEM PART NO. DESCRIPTION ASM, PUMP IDLER 45 B BOLT, CARRIAGE SN M10 X B SCREW, HH FLANGE M10 X SPACER, PULLEY 48 B SNAP RING B RS BEARING RS ANCHOR, SPRING TENSION PULLEY ASM, PUMP IDLER PULLEY W/BEARING WLD, IDLER, PUMP 54 B NUT, NYLOC M ASM, IDLER W/BEARINGS 56 B RS BEARING RS BUSHING 58 B SNAP RING BUSHING, STEPPED IDLER SPRING /8-16 X 1-1/4 HHCS 24

25 FUEL TANK ASSEMBLY ITEM PART NO. DESCRIPTION FUEL TANK COMPLETE GAS CAP, EPA W/TETHER FITTING, 90 FUEL W/TUBE VALVE GROMMET VITON ASM, FUEL VENT W/GROMMET 25

26 CARBON CANISTER ASSEMBLY ITEM PART NO. DESCRIPTION CARBON CANISTER 382 CC FUEL LINE 21-1/2 LONG (.25 ) /4 FUEL LINE /16 FUEL LINE DSL REDUCER, HOSE 3/16 1/ BRKT, CARBON CANISTER 7 B SCREW, HH TAP M6 X 16 8 B BOLT, CARRIAGE SN N8 X 25 9 B93-6 WASHER 6 10 B WASHER 6 26

27 48 DECK ASSEMBLY 27

28 48 DECK ASSEMBLY ITEM PART NO. DESCRIPTION DISCHARGE CHUTE ASM, COMPLETE 2 B NUT, NYLOC M8 3 B SCREW, HH FLANGE M10 X 25 4 B NUT, NYLOC M FIXED BRACKET DISCHARGE CHUTE BACKING PLATE 8 B SQUARE BOLT M8 X DECAL, DISCHARGE WARNING 10 B BOLT, CARRIAGE SN M8 X /4 LOCKWASHER /4-16 UNF REG HEX NUT ASM, 48 EN RH BELT SHIELD W/DECALS DECAL, NO STEP DECAL, CAUTION, GUARDING LG PULLEY, DECK /8-16 X 1-1/2 HHCS DECAL, ANTI-SCALP ROLLER DECAL, SO BELT ROUTING PULLEY, DOUBLE ASM, 48 IDLER ARM - DETAIL ON PG SPACER 23 B NUT, NYLOC M ASM, IDLER ARM - DETAIL ON PG BELT, 48, DECK BLADE SPRING, EXTENSION ASM, EN 48 LH BELT SHIELD W/DECALS ANCHOR, SPRING ASM, DECK STRUT BELT, 48 DECK DR. 31 B NYLOC NUT M DECAL, CAUTION, GUARDING SM 33 B WASHER ASM, 48 DECK W/DECAL 35 B SCREW, HH TAP M8 X B NUT, FLANGED NYLOC M8 37 B SCREW, HH FLANGE M8 X AXLE PIN WELDMENT 39 B SCREW, HH M16 X B SCREW, HH M12 X ROLLER, ANTI SCALP 42 B SCREW, HH FLANGE M12 X WASHER, LARGE 28

29 48 DECK ASSEMBLY ITEM PART NO. DESCRIPTION 44 B NUT, NYLOC FLANGE M BAFFLE, BIRDWING 48, RED /8-11 X 2 HHCS /8 SPRING DISC WASHER BLADE, STAND-ON BLADE SPACER /8-16 HEX NYLOC NUT BLADE SPINDLE ASM DETAIL ON PG PRO-48 DECAL BAFFLE, DOGLEG 48, RED DANGER DECAL, HANDS AND FEET 29

30 48 LOWER DECK IDLER ASSEMBLY 30

31 48 LOWER DECK IDLER ASSEMBLY ITEM PART NO. DESCRIPTION 1 B NUT, NYLOC FLANGE M SPACER, STEPPED 3 B SNAP RING IDLER PULLEY 5 B RS BEARING RS SPACER, STEPPED ASM, IDLER PULLEY 8 B BOLT, CARRIAGE M12 X BUSHING 10 B RS BEARING RS 11 B SNAP RING ASM, 48 IDLER ARM W/BEARING BUSHING, STEPPED 31

32 52 DECK ASSEMBLY 32

33 52 DECK ASSEMBLY ITEM PART NO. DESCRIPTION DECAL, NO STEP DECAL, CAUTION, GUARDING LG ASM, EN 52 RH BELT SHIELD W/DECALS DANGER DECAL, HANDS AND FEET DECAL, DISCHARGE WARNING 6 B SCREW, HH FLANGE M8 X /4 LOCKWASHER /4-16 UNF REG HEX NUT SPACER 10 B NUT, NYLOC M ASM, IDLER ARM DETAIL ON PG PULLEY, DECK /8-16 X 1-1/2 HHCS ASM, IDLER ARM DETAIL ON PG SPRING, EXTENSION ASM, EN 52 LH BELT SHIELD W/DECALS BELT, SERPENTING BELT, DECK 19 B NYLOC NUT M ANCHOR, SPRING DECAL, CAUTION, GUARDING SM ASM, DECK STRUT 23 B SCREW, HH M16 X B NUT, FLANGED NYLOC M AXLE PIN WELDMENT 26 B WASHER 8 27 B SCREW, HH TAP M8 X B SCREW, HH FLANGE M8 X ASM, 52 DECK W/DECAL 30 B SCREW, HH M12 X B NUT, NYLOC FLANGE M WASHER, LARGE ROLLER, ANTI SCALP 34 B BOLT, CARRIAGE SN M8 X B NUT, NYLOC M BAFFLE, BIRDWING LH, PTD /8-11 X 2 HHCS /8 SPRING DISC WASHER HI LIFT BLADE BLADE SPACER WLD, DISCHARGE BAFFLE, PTD /8-16 HEX NYLOC NUT BLADE SPINDLE ASM DETAIL ON PG PRO-52 DECAL 33

34 52 DECK ASSEMBLY ITEM PART NO. DESCRIPTION 45 B HEX HD BOLT M8 X A INNER BRACKET, DISCHARGE CHUTE DISCHARGE CHUTE (RUBBER) A OUTER BRACKET, DISCHARGE CHUTE A ASM, DISCHARGE CHUTE 52/ DECAL, SO BELT ROUTING PULLEY, DOUBLE 52 B NUT, NYLOC M10 53 B SCREW, HH FLANGE M10 X B SCREW, HH FLANGE M12 X

35 52 LOWER DECK IDLER ASSEMBLY 35

36 52 LOWER DECK IDLER ASSEMBLY ITEM PART NO. DESCRIPTION 1 B NUT, NYLOC FLANGE M SPACER, STEPPED 3 B SNAP RING IDLER PULLEY 5 B RS BEARING RS SPACER, STEPPED ASM, IDLER PULLEY 8 B BOLT, CARRIAGE M12 X BUSHING 10 B RS BEARING RS 11 B SNAP RING ARM, IDLER W/BEARINGS BUSHING, STEPPED 36

37 UPPER DECK IDLER ASSEMBLY 37

38 UPPER DECK IDLER ASSEMBLY ITEM PART NO. DESCRIPTION 1 B SCREW, HH M10 X 75 2 B NUT, FLANGED NYLOC M SPACER, IDLER PULLEY 4 B NUT, NYLOC FLANGED M10 5 B RS BEARING RS BUSHING 7 B SNAP RING ASM, IDLER ARM W/BEARINGS IDLER PULLEY ASM, IDLER PULLEY ANCHOR, SPRING BUSHING, STEPPED 38

39 BLADE SPINDLE ASSEMBLY ITEM PART NO. DESCRIPTION BEARING BLADE SPINDLE BEARING SPACER TUBE SPINDLE HOUSING SPINDLE SHAFT 39

40 DECK LIFT ASSEMBLY 40

41 DECK LIFT ASSEMBLY ITEM PART NO. DESCRIPTION /8-16 X 1-1/4 HHCS /8-16 HEX NYLOC NUT /4 X 3/16 WOODRUFF KEY #3 ISSCO HAIRPIN COTTER (#2) EYEBOLT SPACER SPRING ASSIST ARM /4 I.D. 2 BOLT BEARING LIFT CHAIN LINK PLTD SPACER, BRG MOUNT SPACER, REAR LIFT 11 B BOLT 10 X B NUT, NYLOC M10 13 B NUT, NYLOC FLANGE M GRP, RH REAR DECK LIFT 15 B SCREW, HH M12 X CLUTCH WASHER 17 B SCREW, HH FLANGE M10 X B SCREW, HH M10 X B9163-JK10CL BEARING, SABJK10C LH 20 B93-10 SPLIT LOCK WASHER M ASM, VERT, CUT HGT LINK 22 B L NUT, JAM M1- LH LINK, CUT HGT VERT 24 B NUT, JAM M10 25 B9163-JK10C BEARING, SABJK10C ASM, HGT CRANK W/BUSHING PIVOT, LIFT CRANK 28 B NUT, NYLOC M LINK, CUT HGT HORZ RED SPRING TENSION ASSY.755x1.147x SCREW, HH TAP 3/8-16 X 3-1/ SPACER, 1.18 OD X.391 ID X BUSHING ASM, BENT CLEVIS LINK 35 B HEX HD BOLT M10 X LINK, SPRING LIFT /16 X 3/16 X 1 MACH KEY 41

42 DECK LIFT ASSEMBLY ITEM PART NO. DESCRIPTION SHAFT, FRONT LIFT GRP, RH FRONT DECK LIFT 40 B SCREW, HH TAP M1- X /4-28 X 5/8 HHCS 42 B PIN SHAFT B 10 X WLD, FIXED CUT HGT LINK - RED WLD, REAR LIFT LH WLD, REAR LIFT RH /8 LOCKWASHER FRONT CHAIN (5 LINKS) /8 SAE FLAT WASHER WLD, SPRING HUB /16-14 WHIZLOCK NUT REAR CHAIN 3 LINKS FC-F /16-14 X 1-1/2 HHCS LINK, FRONT CHAIN GRP, LH FRONT DECK LIFT CLEVIS, BENT 12 MM RH 55 B NUT, JAM M12 56 B PIN, M10 X LINK, BENT CLEVIS 58 B L NUT, JAM M12 LH CLEVIS, BENT 12MM LH GRP, LH REAR DECK LIFT BUSHING, HORZ LINK 62 B PIN SHAFT B 10 X /4 FLANGE BUSHING DECK LIFT CRANK WLD, REAR LIFT LH 42

43 SULKY ASSEMBLY 43

44 SULKY ASSEMBLY ITEM PART NO. DESCRIPTION FOOTPLATE WELDMENT CAP, PLASTIC 3 B SCREW, HH FLANGED M6 X 16 4 B96-6 WASHER, FLAT M SPRING SULKY MOUNT WELDMENT 7 B KNOB, M10 X 35 8 B NUT, JAM M COMPRESSION SPRING 10 B SCREW, HH TAP M12 X PIN, LATCH BUSHING BUSHING 14 B NUT, NYLOC M6 15 B NUT, FLANGED NYLOC M12 44

45 ENGINE GROUP 45

46 ENGINE GROUP ITEM PART NO. DESCRIPTION BOLT 7/16-20 X 2-1/ KEY.25 SQ X PULLEY WASHER BATTERY BOOT DRAIN KAW BLK CLUTCH WASHER SPRING DISC 7/ PULLEY, PUMP DRIVE CLUTCH MUFFLER, LONG MANIFLOD, LONG CAN GUARD, AIR INTAKE HEAT BLACK 13 FOR REFERENCE ONLY ENGINE, KAW FX703V COVER NEGATIVE CABLE POSITIVE CABLE 17 B SCREW, HH FLANGE M8 X /16 FUEL LINE DSL KOHLER FUEL LINE CLAMP, FUEL LINE 1/4 ID NOT SHOWN MUFFLER GASKET NOT SHOWN HARNESS, SO KAW SP WIRE 46

47 HYDRO GROUP 47

48 HYDRO GROUP ITEM PART NO. DESCRIPTION /4-20 x 3/4 HHCS /2-13 X 6 HHCS /2-20 X 60 T LUG NUT /2-13 HEX NYLOC NUT /4 LOCKWASHER-HEAVY /16 SAE FLAT WASHER E-RING 5/8 DIA CABLE ANCHOR SPACER EXTENSION CLAMP OIL EYE BRAKE SHOE BRAKE SPRING BRAKE CAM BRAKE CAM ARM BRAKE DRUM OIL FILTER OIL TANK CAP ADAPTER PUMP KEY SWIVEL TEE PUMP ELBOW WHEEL MOTOR PUMP, RH PG W/FAN PUMP, LH PG W/FAN TUBE, 52, RH A TUBE, 52, RH B TUBE, 52, LH A TUBE, 52, LH B ADAPTER BRACKET, NEUTRAL SWITCH MT, NEUTRAL SWITCH RH MT, NEUTRAL SWITCH LH DECAL, REAR TIRE PRESSURE WLD, HYDRO TANK MT WLD, LH SHOE BRAKE BACKPLATE WLD, RH SHOE BRAKE BACKPLATE ADAPTER, TANK FILL 90 48

49 HYDRO GROUP ITEM PART NO. DESCRIPTION ADAPTER, TANK BREATHER HOSE, TANK FILL ASM, DRIVE WHEEL SWITCH, PROXIMITY HOWE, TANK TO FILTER HOSE, FILTER TO PUMP SPACER HOSE PUMP TO PUMP WHEEL HUB HOSE RETURN PUMP TO FILTER HOSE FILTER HEAD ROPS ADAPTER STR PUMP PULLEY WLD, HYDRO TANK BLK 53 B SCREW, HH M8 X B SCREW, HH M10 X B SCREW, HH TAP M6 X B SCREW, HH TAP M8 X B SCREW, HH TAP M10 X B SCREW, HH TAP M10 X B NUT, NYLOC M8 60 B NUT, NYLOC FLANGE M10 61 B FLANGED TOPLOCK M10 62 B SCREW, SET SQUARE CUP PT M6 X B93-6 WASHER 6 64 B WASHER, FLAT M10 49

50 WIRE HARNESS 50

51 DECALS 51

52 DECALS 52

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WYS48FX730VLCA WYS52FX730V WYS52FX730VCA

PARTS MANUAL WYS48FX730VL WYS48FX730VLCA WYS52FX730V WYS52FX730VCA 2 WORLDLAWN POWER EQUIPMENT, INC. WORLDLAWNPOWEREQUIPMENT.COM 401 COMMERCE STREET BEATRICE, NE 68310 800-267-4255 FAX 402-223-4103 3 4