IPL MODEL STT ILLUSTRATED PARTS LIST. with a serial number of A to A THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:

Transcription

1 IPL MODEL STT ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: 3 29 STT2A-27CH STT61A-27CH STT61A-27KA STT61A-29DFI-SS STT61A-31BV-SS STT-27KA STT-29DFI-SS STT-31BV-SS SMT-2A SMT-61A SMT-61A (31BV) SMST-72A with a serial number of A to A with a serial number of A to A with a serial number of A to A with a serial number of A to A with a serial number of A to A with a serial number of A to A with a serial number of A to A with a serial number of A to A with a serial number of A70001 to A with a serial number of A to A with a serial number of A to A with a serial number of A to A October, 200 PART NUMBER 067 Rev. 1

2 MODEL STT Notes.

3 TABLE OF CONTENTS TURF TIGER SUBJECT... PAGE Illustrated Parts List STT2A, STT61A Cutter Deck STT72A Cutter Deck... - Cutter Deck Controls Sheet Metal Components STT Roll Over Protection System with out Suspension Seat STT Roll Over Protection System with Suspension Seat Deck Drive Components Engine and Attaching Parts (Kohler) Engine and Attaching Parts ( Kawasaki 23HP, 27HP, 29DFI & 31BV) Brake and Steering Components Fuel and Hydraulic System Fuel and Hydraulic System (Kawasaki 29DFI) Hydraulic Pump (BDP-16A) Hydraulic Pump (BDP-16 w/cooling Fan) Electrical System (Kohler & Briggs & Stratton) Electrical System ( Kawasaki 23HP & 27HP) Electrical System (Kawasaki 29DFI) Replacement Decals Electrical Schematic (Kohler) Electrical Schematic (Kawasaki 23HP & 27HP) Electrical Schematic (Kawasaki 29DFI)... 0 Electrical Schematic ( Briggs & Stratton 31BV)... 1 WE SUPPORT OPE TECHNICIAN CERTIFICATION

4 NOTES 39

5 2A & 61A CUTTER DECKS A B 3 31 B A A A STT 200 CD 2

6 2A & 61A CUTTER DECKS No. No. Description Cutter Deck Advantage x 6167 Cutter Deck Advantage x Bolt, Carriage /16-18 x 1" x x Nut, Hex Serrated Flange 3/8-16 x x Wing nut, 3/8-16 x x Anti-Scalp Wheel x x Bolt, Carriage 3/8-16 x " x x Anti-Scalp Wheel Bracket x x Bolt, Hex Serrated Flange 3/8-16 x 1" x x Flatwasher, /8" Hardened x x Locknut, 3/8-16 Center Lock x x Discharge Chute Advantage - Small x 696 Discharge Chute Advantage - Large x Bolt, Hex Head /16-18 x 1-3/" - Front x x Bolt, Hex Head /16-18 x 1-1/2 - Rear Nut, Hex Elastic Stop /16-18 Grade 8 x x Nut, /8-11 UNC x x 1 0 Push Arm Shaft x x Bolt, Hex Head /8-11 x 9-1/2" x x Bolt, Carriage /16-18 x 3/" x x Bolt, Hex Head /16-18 x -1/2" x x Key, 1/ x 1/ x 2" x x Key, 1/ x 1/ x 1-1/" x x Flatwasher,3/8-.39 x.938 x. HD x x Bolt, Hex Head /16-18 x 1-3/" x x Nut, Hex Serrated Flange /16-18 x x Bolt, Hex Head 1/-20 x 1 Grade 8 x x Bushing,.376 I.D. Oilite x x Lockwasher, /16" x x Flatwasher, /16" (.37 x.87 x.083) x x Flatwasher, 3/8" (.391 x.938 x.) x x Nut, Hex Elastic Stop 3/8-16 x x Bolt, Hex Head 3/8-16 x 3-1/" x x Bolt, Hex Head 3/8-16 x 2-1/2" x x Bolt, Hex Head 3/8-16 x 1-1/2" x x Bolt, Hex Head 3/8-16 x 1-1/2" Grade 8 x x Spindle Assembly x x Spindle Shaft x x Seal, Top x x Bearing Assembly x x Spindle Housing x x Spacer, Outside x x No. No. Description Spacer, Inside x x 1 82 Seal, Bottom x x Spindle Bushing, Bottom x x 3 83 Nut, Special 1-1/16-18 x x Grease Fitting x x 8677 Relief Fitting, Tapered Spindle x x Spring, Discharge Chute x x Wheel, Anti-Scalp x x Cutter Blade, 18" x Cutter Blade, 21" x Cutter Blade, 21 (31BV Only) x Gearbox Assembly, Deck Drive x x Belt, Cutter Deck Drive x 818 Belt, Cutter Deck Drive x 1 9 Roller Shaft x x Tapered Hub, 1-1/8" Bore x x Tapered Hub, 1" Bore x x 6117 Idler Arm, Cutter Deck x x 822 Bearings, Ball x x Pulley, Idler x x Base, Idler Pivot x x Pulley,.7 O.D. (2 ) x 827 Pulley, 6.3 O.D. (61 ) x Mounting Plate, Gearbox x x Belt, Cover x 2213 Belt, Cover x Pusharm (incl. items, 63 & 6) x x Spacer, Spindle Bottom x x Nut, Hex Head /8-18 UNF x x Rod End, /8" Male RH Thread x x Bolt, Hex Head /8-11 x -1/2" x x Spring, Cutter Deck x x Pulley, 6.9 O.D. x 8276 Pulley, 6.7 O.D. x U-Nut, 3/8-16 x x Nut, Hex Elastic Stop /8-11 x x Discharge Baffle 2 x Discharge Baffle Pivot, Idler - Short x x Baffle, Custom Cut 2A x Baffle, Custom Cut 61A x Bolt, Carriage 3/8-16 x 1 x x 3

7 A CUTTER DECK A B B A B B Section A STT CD 16

8 72A CUTTER DECK No. No. Description Cutter Deck, 72 Advantage (Includes Decals) Bolt, Carriage /16-18 x 1" Nut, Hex Serrated Flange 3/ Wing Nut, 3/ Anti-Scalp Wheel Bolt, Carriage 3/8-16 x " Anti-Scalp Wheel Bracket Bolt, Hex Serrated Flange 3/8-16 x 1" Flatwasher, /8" Hardened Locknut, 3/8-16 Center Lock Discharge Chute, 61 & 72 Adv Bolt, Hex Head /16-18 x 1.7" (Front) Bolt, Hex Head /16-18 x 1.0 (Rear) Nut, Hex Elastic Stop /16-18 Grade Nut, /8-11 UNC 1 0 Push Arm Shaft Bolt, Hex Head /8-11 x 9.0" Bolt, Carriage /16-18 x.7" Bolt, Hex Head /16-18 x.7" Key, 1/ x 1/ x 2" Key, 1/ x 1/ x 1.2" Flatwasher,3/8-.39 x.938 x. HD Bolt, Hex Head /16-18 x 1-3/ Nut, Hex Serrated Flange / Bolt, Hex Head 1/-20 x 1 Grade Bushing,.376 I.D. Oilite Lockwasher, /16" Flatwasher, /16" (.37 x.87 x.083) Flatwasher, 3/8" (.391 x.938 x.) Nut, Hex Elastic Stop 3/ Bolt, Hex Head 3/8-16 x 3.2" Bolt, Hex Head 3/8-16 x 2.0" Pivot, Idler - Short Bolt, Hex Head 3/8-16 x 1.0" Grade Spindle Assembly Spindle Shaft Seal, Top Bearing Assembly Spindle Housing Spacer, Outside Spacer, Inside 1 82 Seal, Bottom No. No. Description Spindle Bushing, Bottom 3 83 Nut, Special 1-1/ Grease Fitting 8677 Relief Fitting, Tapered Spindle Spring, Discharge Chute Guide, Roller Cutter Blade, 2." Gearbox Assembly, Deck Drive Belt, Cutter Deck Drive, Roller Shaft Tapered Hub, 1-1/8" Bore Tapered Hub, 1" Bore 6117 Idler Arm, Cutter Deck 822 Bearings, Ball Pulley, Idler Base, Idler Pivot Pulley, 6.9 O.D Mounting Plate, Gearbox Belt Cover, LH Belt Cover, RH Pusharm (includes items, 63 & 6) Baffle, Custom Cut 72A Nut, Hex Head /8-18 UNF Rod End, /8" Male RH Thread Bolt, Hex Head /8-11 x -1/2" Spring, Cutter Deck Pulley, 6.3 O.D U-Nut, 3/ Nut, Hex Elastic Stop / Discharge Baffle Wheel, Anti-Scalp Spacer, Spindle Bottom Bolt, Carriage 3/8-16 x 1

9 CUTTER DECK CONTROLS CUTTER DECK STT2002CDC 6

10 No. No. Description CUTTER DECK CONTROLS Flatwasher, 3/ Link, Deck Lift Rod End, Female - 1/2-20 RH Rod End, Female - 1/2-20 LH Nut, Jam 1/2-20 RH Nut, Jam 1/2-20 LH Nut, 3/8-16 Elastic Stop Slide Weldment, Height Adjustment Spacer, Decklift Pedal 387 Pin, Decklift Swivel Joint, LH 327 Swivel Joint, RH Bellcrank Weldment, LH Rear 1 90 Bellcrank Weldment, RH Rear Locknut, 3/8-16 Center Lock Guide, Short Guide, Long Lockplate, Decklift Deck Latch (Includes items 20& 21) Bushing,.02 ID Grip, Deck Latch Spring, Helper (61 & 72 Cutter Decks Only) Foot Pedal, Height Adjustment Nut, Hex / Nut, Hex Serrated Flange / Flatwasher, /8" (.66 x 1.3 x.09) Flatwasher, 1" (1.062 x 1.0 x.08) Grease Fitting Cotter Pin, 3/16 x Nut, Hex Elastic Stop / Stud, /8-11 x 22.0" Ring Pin, 1/2 x 3.06" Ring, Retaining 1" External "E" Nut, Hex Elastic Stop 1/ Bolt, Carriage 3/8-16 x 1-1/" Bracket, Cutting Height Adjustment Screw, Cap /16-18 x 3" FHHS Lanyard, Deck Height Pin Chain Bolt, Hex Head 3/8-16 x 1-1/2" Nut, Hex Serrated Flange 3/ Ring, Retaining 1/2" External "E" Bolt, Hex Head 1/2-13 x 3" Bolt, Carriage /16-18 x 1" Bolt, Shoulder 1/2 x 3/" 7

11 8 Section 8 SHEET METAL COMPONENTS STT 200 SMC A A Suspension Seat

12 SHEET METAL COMPONENTS No. No. Description No. No. Description Fender Weldment, RH Bolt, Hex Head, /16-18 x 1, Zinc Spacer Flatwasher, 3/ x.938 x. 160 Seat Plate Weldment Seat Assembly w/armrest Bolt, Hex Head 3/8-16 x Nut, Elastic Stop 3/ Battery 8903 Pad, Battery Cover Cover, Battery Bolt, Carriage /16-18 x 3/" Plate, Battery Box Wing Nut, 1/-20 x 3/" Nut, Hex Serrated Flange / Bolt, Carriage 1/-20 x 6" Rubber Pad Spacer, Caster Wheel Bolt, Carriage /16-18 x 1" Seal Lock Nut, 3/8-16, Elast. Stop Main Frame Nut, Hex Serrated Flange 3/ Screw, Hex Serrated Flange 3/8-16 x Fender Weldment, LH Foot Plate Nut, Hex Elastic Stop 3/ Bolt, Hex Head 3/8-16 x Bolt, Hex Head /8-11 x Nut, Hex Elastic Stop / Cap, Grease Nut, Hex Elastic Stop Bearing W/Race Plug, 1/-28 THD Form 3 19 Extention Weldment, Caster 2A (LH) Extention Weldment, Caster 2A (RH) & 61A (LH) 11 Extention Weldment, Caster 61A (RH) Extention Weldment, Caster 72A (LH) 13 Extention Weldment, Caster 72A (RH) Seal, 2.00 OD. x 1.62 Bore Nut, Hex Elastic Stop 1/ Yoke Weldment, Caster (2A) 116 Yoke Weldment, Caster (61A & 72A) Bolt, Hex Head 1/2-13 x 7-1/2" (2A) Bolt, Hex Head 1/2-13 x 9-1/2 (61A & 72A) Sleeve, Caster Wheel (2A) 383 Sleeve, Caster Wheel (61A, 72A) Wheel Assy, 2A (Inc.items 20, 2, 3,, ) 820 Wheel Assy, 61A, 72A (Inc. 20, 2, 3,, ) Tire, 13 x.00 -Ply (2A) Tire, 13 x 6.0 -Ply (61A, 72A) Rim Assembly, 2A (Includes item ) Rim Assembly, 61A & 72A (Inc. item ) Flatwasher, 3/ x.938 x. 88 Bumper, Rubber Cable, Seat Stop Bolt, Hex Head 1/-20 x 1-1/" Nut, Hex Serrated Flange 1/ Seat Adjustment, Track Set Caster Wheel Assy (Inc. 31 thru 3) 2A (RH) 616 Caster Wheel Assy (Inc. 31 thru 3) 2A (LH) 617 Caster Wheel Assy (Inc. 31 thru 3) 61A (LH) 618 Caster Wheel Assy (Inc. 31 thru 3) 61A (RH) 619 Caster Wheel Assy (Inc. 31 thru 3) 72A (LH) 6 Caster Wheel Assy (Inc. 31 thru 3) 72A (RH) Back Cushion Cover Seat Cushion Cover Arm Rest, Right Hand Arm Rest, Left Hand Arm Rest Cover Bearing w/ Race Grease Fitting Spring, Seat Pin Retainer, Spring Roll Pin, Spring /32 x 3/ Suspension Seat Assembly Armrest Only 829 Armrest Assembly Kit, LH 8296 Armrest Assembly Kit, RH Seat Cusion Kit Seat Drain Kit (Included with Seat Cusion) Weight Adjustment Kit 8298 Knob Kit Seat Adjustment, Track Set Shock Absorber Kit Lumbar Kit 8298 Knob Kit Back Cusion Kit Cup Holder Assembly Mounting Bracket, STT Cup Holder Bolt, Hex Head 1/-20 x 3/ Nut, Elastic Stop 1/-20 9

13 STT ROLL OVER PROTECTION SYSTEM - WITHOUT SUSPENSION SEAT STT 200 ROPS without Suspension Seat

14 STT ROLL OVER PROTECTION SYSTEM - WITHOUT SUSPENSION SEAT No. No. Description STT, ROPS Bolt, Hex Head 1/2-13 x -1/ Nut, Center Lock 1/ Flatwasher, 1/2-.62 x 1.37 x.9 83 Seat Belt 11

15 STT ROLL OVER PROTECTION SYSTEM - WITH SUSPENSION SEAT 6 SEAT BELT BRACKET 1 SEAT BELT BRACKET STT-BSD 200 ROPS

16 STT ROLL OVER PROTECTION SYSTEM - WITH SUSPENSION SEAT No. No. Description STT, ROPS Bolt, Hex Head 1/2-13 x -1/ Nut, Center Lock 1/ Bolt, Hex Head 7/16-20 x Flatwasher, 7/ x 1.2 x Seat Belt Bolt, Hex Head 3/8-16 x Flatwasher, 3/ x.938 x Sleeve, Seat Base Mounting Nut, Elastic Stop 3/ Bolt, Hex Head /16-18 x Bracket, Seat Hold Down with Decal Lockwasher, 7/ Nut, Serrated Flange / Flatwasher, 1/2-.62 x 1.37 x.9 13

17 DECK DRIVE COMPONENTS Section A B C A B C Frame STT 200 DDC 1

18 No. No. Description DECK DRIVE COMPONENTS No. No. Description Belt Guard, Rear Hinge, Belt Guard Latch, Hood 828 Rod Assembly, Clutch Anti-Rotation Clamp, Cable Clutch, Ogura GT Clutch, Ogura GT- (31BV) Belt, Deck Drive Spring, Transmission Idler Pulley, Idler Dia Tapered Hub, 1 Bore Pulley, 6.70 Tapered Bore 8188 Tapered Hub, 17mm Bore Belt, Pump Drive STT Belt, Pump Drive (29DFI, 31BV) Pulley, Idler Dia. 1* Pulley,. Dia Bore Pulley,.3 Dia (29DFI) Spacer, Idler Bearing Key,.0 x.0 x 2mm Ball Bearing Bumper, Rubber Pulley, 6.2 OD Tapered Bore 827 Pulley, (29DFI & 31BV Only) Spring, PTO Idler Arm Weldment, PTO Drive Pivot, Idler PTO Spindle Assembly, Deck Drive 2 83 Nut, Thread Spindle Bushing, Bottom Seal, 2.0 OD x 1.62 Bore Roller Bearing Tapered Spacer, Outside Spacer, Inside Grease Fitting, 1/ Relief Fitting Spindle Housing Roller Bearing Tapered 3 82 Seal, 2.0 OD x 1. Bore Shaft, Deck Drive Idler Arm Weldment, Pump Drive 1* For Briggs & Stratton Big Block Vanguard Engine, reference Service Parts Information Sheet found on the following page Driveshaft (Air Cooled Engine) 8238 Driveshaft (Liquid Cooled Engine) Set Screw, 3/8-16 x 3/ Torx Socket Screw, #-32 x Flatwasher, 3/ x.938 x Pin, Rue Cotter 3/8 Dia Stud, Anti Rotation Stud, Anti Rotation (BV only) 1696 Pump Mounting Plate Weldment (Air Cooled) 168 Pump Mounting Plate Weldment (Liquid Cooled) Nut, Serrated Flange 3/ Nut, Serrated Flange 1/ Bolt, Carriage 1/-20 x 1/ Nut, Elastic Stop /16-18 Grade Bolt, Hex Head /16-18 x 1-3/ Grade Key, 1/ x 1/ x 1-1/ Bolt, Hex Head 3/8-16 x -1/2 Grade 8 Black Washer, 3/8 Hardened Bolt, Hex Head 3/8-16 x 1-3/ Grade 8 Black Bolt, Hex Head 3/8-16 x 1-1/2 Grade 8 Black Bolt, Hex Head 3/8-16 x 2-1/2 1. Thread Grd Nut, Center Lock 3/ Bolt, Hex Head 3/8-16 x 1-1/2 Grade 8 Black Nut, Elastic Stop 3/ Bolt, Hex Head 3/8-16 x Bolt, Hex Head 1/-20 x 1-3/ Lockwasher, 1/ Spring Bolt, Hex Head 7/16-20 x 2-1/2 UNF Lockwasher, 7/16 Spring Flatwasher, 7/ x 1.7 x Bolt, Hex Head 1/-20 x 1 Grade Bolt, Hex Head 3/8-16 x 1-3/ Nut, Serrated Flange / Nut, Elastic Stop 3/ Bolt, Hex Head 3/8-16 x Nut, Center Lock 3/ Bolt, Hex Head 3/8-16 x 1-3/ Key, 1/ x 1/ x 2-1/ Key, 1/ x 1/ x 1 7 Bracket 7 Spacer 76 Bolt 1

19 SERVICE PARTS INFORMATION SHEET 11 GENUINE P A R T S Part #: 8866 & 8867 Issue Date: 1/1/2017 PARTS AFFECTED: SITUATION: SOLUTION: Pulley,.3" Dia. - 1." Bore (STT) Pulley,.67" Dia. - 1." Bore (STTII) We have made a change to the pump drive pulley used on all STT (Turf Tiger) and STTII (Turf Tiger II) models equipped with the Briggs & Stratton Big Block Vanguard engine. When replacing the pump drive pulley on units equipped with the Briggs & Stratton Big Block Vanguard engine, use the part number listed below by machine serial number range. SERIAL NUMBER RANGE: All new and sold machines with a serial number in the following ranges: MODEL NO. SERIAL NUMBER PULLEY PART NUMBER STT61A-31BV-SS A to A STT61A-3BV-SS A to A STT-3BV-SS A to D STT-31BV-SS A to A STT61V-3BV-SS B to C STT61V-3BVAC-SS C to E STT-3BVAC-SS E00001 to E STT61V-3BVAC F to K STT-3BVAC F to J STT72V-3BVAC K to K STTII-61V-3BV M to M STTII-72V-3BV M to M

20 ENGINE AND ATTACHING PARTS - KOHLER REF. PUMP MTG. WELDMENT 13 FRAME STT 200 EAPKH 16

21 No. No. Description ENGINE AND ATTACHING PARTS - KOHLER Muffler Guard Screw, Hex Serrated Flange 1/-20 x 3/" 3 * Muffler, Part Of Engine (Available only through Kohler) 82 Oil Drain Extension U-Nut, 1/ Rear Cover Hour Meter Engine, Kohler 27 CH (Available only through Kohler, Eng. Spec. PS-CH70-001) Bolt, Hex Head 3/8-16 x 1" Lockwasher, 3/8" Spring Bolt, Hex Head 3/8-16 x 1-3/" Nut, Hex Elastic Stop 3/ Bolt, Hex Head 3/8-16 x 1-1/" 1 19 Plate, Engine Mounting Bolt, Carriage /16-18 x 3/" Nut, Hex Serrated Flange /

22 ENGINE & ATTACHING PARTS - 27HP, 29HP-DFI KA & 31BV Section REF. PUMP MTG. WELDMENT 13 FRAME STT 200 EAPKA 18

23 ENGINE & ATTACHING PARTS - 27HP, 29HP-DFI KA & 31BV No. No. Description Muffler Guard (Kawasaki) 2293 Muffler Guard (31BV Briggs & Stratton) Screw, Hex Serrated Flange 1/-20 x 3/" Muffler (Kawasaki) Muffler (31BV Briggs & Stratton) 1 Screen Weldment, Radiator (Kawasaki Only) U-Nut, 1/ Hour Meter Oil Drain, 2.6 (Kawasaki Only) Oil Drain, (BV Only) Engine, Kawasaki 27KA (Available only through Kawasaki) 828 Engine, Kawasaki 29KA-DFI (Available only through Kawasaki) Engine, Briggs & Stratton 31HP V-Twin Air Cooled (Avail. only through B & S) Bolt, M-1.0 x 2 Grade Lockwasher, 3/8" Spring Bolt, Hex Head 3/8-16 x 1-3/" Nut, Hex Elastic Stop 3/ Bolt, Hex Head 3/8-16 x 1-1/" 1 1 Plate, Engine Mounting Bolt, Carriage /16-18 x 3/" Nut, Hex Serrated Flange / Rear Cover 19

24 BRAKE AND STEERING COMPONENTS 1 TO RH PUMP TO LH PUMP A A B 1 23 B STT2002B&SC

25 No. No. Description BRAKE AND STEERING COMPONENTS No. No. Description Grip, Handle Bar Handle Bar (Includes item 1) Bolt, Hex Head 3/8-16 x 1-1/" Lockwasher, 3/8" Flatwasher. 3/8" (.391 x.938 x.) Bar, Control Lever Control Lever Weldment, LH 18 Control Lever Weldment, RH Bolt, Hex Head /16-18 x 2" Nut, Hex Elastic Stop / Bolt, Hex Head 3/8-16 x 2" Nut, Hex Elastic Stop 2388 Mount, Control Linkage Ball Bearings, Neutral Return Spacer Pin, Rue Cotter 3/8 Dia Bolt, Hex Head, /16-18 x 2.7 Zinc Nut, Hex Elastic Stop / Bracket, Control Lever LH Bracket, Control Lever RH Bolt, Carriage /16-18 x 1" Spacer, Bearing Bolt, Carriage /16-18 x 3/" Nut, Hex Serrated Flange / Ring, Retaining /8" External "E" Spacer Bracket, Neutral Return Bolt, Carriage 1/-20 x 3/" Flatwasher, 1/" (.3 x.70 x.06) Nut, Hex Elastic Stop 1/ Pin, Retaining Spring Spring Roll Pin, Spring /32 x 3/" Pin, Cotter 9/16 x 1-1/2" Rod End, Male 3/8-2 RH Thread Nut, 3/8-2 RH Thread Tube, Control Link Air Cooled Engine 362 Tube, Control Link Liquid Cooled Engine Nut, Hex 3/8-2 LH Thread Rod End, Male 3/8-2 LH Thread Locknut, /16-18, Elastic Stop Gas Damper Bolt, Hex Head 3/8-16 x 2-1/ Grease Fitting Lever, Parking Brake (Includes item 3) Grip, Parking Brake Bolt, Hex Head 3/8-16 x 2-3/" Nut, Hex Serrated Flange 3/ Clevis, Traction Control Pin, Clevis 3/8-16 x 1-1/16" Pin, Cotter 3/32 x Rod, Parking Brake 0 8 Rod End, LH Thread Bushing, Self Align Bolt, Hex Head /16-18 x 3/" Bolt, Hex Hd 3/8-2 x -1/", 23/" Thrd Switch 00- Screw, Hex SLTD WSHR Head # 32 x 3/" Brake Linkage, LH 6172 Brake Linkage, RH 7 93 Bellcrank, Brake Actuator Spring Bolt, Hex Head 1/2-13 x 3-3/" Locknut, Hex 1/2-13 Center Lock Bolt, Hex Head 1/2-13 x 2-1/2" Wheel Motor, Ross Bolt, Hex Head, /16-18 x 1.7, Zinc Brake Band Assembly Pin, Clevis 3/8" Dia. x 1.93" Spacer Wheel Hub/Brake Drum Assembly Key, Woodruff /16 x Wheel Assembly 23 x.- (2 Only) 8169 Rim W/Valve Stem (2 Only) Tire, 23 x.- (2 Only) 8180 Wheel Assembly 2 x - Turf Master 8181 Rim W/Valve Stem 8182 Tire, 2 x - Turf Master Lug Nut, 1/ Nut, Hex Castle Threaded Plate Bolt, Hex Head 3/8-16 x 1-1/2" Plate Weldment, Motor Backing Actuator Switch Bolt, Hex Serrated Flange /16-18 x 3/" Bolt, Carriage 3/8-16 x -3/ Bolt, Hex Head 3/8-16 x Switch Bolt, Hex Head 3/8-16 x 1-1/ Grade 8 21

26 FUEL AND HYDRAULIC SYSTEM 1 3 DUMP VALVE 7 6 B 3 (2) D C A 3 (2) H I D B E 22 1 A F 33 9 G To Back Side of Reservoir (Not Shown) 30 To Carburetor H I G Z E D F Z C 2002 STT F&HS.eps 22

27 No. No. Description FUEL AND HYDRAULIC SYSTEM No. No. Description U-Nut 1/ Hose Clamp, 0.69 dia Bolt, Hex Head 1/-20 x Hose, 3/8 ID Pushlock - (order by inch) Clamp, Hose 1/ Elbow, 90 Degree - 9/16 O-ring x 3/8 Hose Elbow, 90 Degree - 3/ O-ring x 3/8 Hose Oil Filter Base Hose Assembly, 1/2 ID (Tank to Filter Base) ** Fuel Hose to Carb. 11 ** Fuel Filter 808 Fuel Hose, 1/ ID. (order by inch) Valve, Shutoff Kawasaki 8173 Valve, Shutoff Kohler Clamp, Fuel Hose Fuel Hose, 1/ ID. (order by inch) Hose Fitting Bushing Bolt, Hex Head /16-18 x1.0 Zinc Nut, Serrated Flange / Oil Filter Tee, 3/ O-ring x JIC x 1/2 Hose Nut, Hex Elastic Stop 1/ Cap, Hydraulic Tank 2 87 Insert, Filler Neck O-Ring Oil Reservoir Assembly (includes 2, 27, 39) Elbow, 90 Degree.38 Hose 8271 Bushing,.6 Dia. Viton Hose Clamp, 0.69 dia Hose, 3/8 ID, Pushlock (order by inch) Screw, Phillips Head, 1/ Cap Fuel Tank Assembly (includes items 23 & 2) Clamp, Hose Elbow, 90 Degree, 7/8-1 THD Bushing, 7/8-1 JIC x 3/-16 O-Ring Support Bracket, Fuel Tank Nut, /16-18 Serrated Flange Bolt, Carraige 1/-20 x 3/ Elbow, 90 Degree 8273 Bushing,.78 Dia. Viton Strap, Hydraulic Tank Support Bracket, Hydraulic Tank Hose Assembly, Pump Union, 3/-16 JIC x 3/-16 O-ring Bolt, Hex Head, 1/-20 x Lockwasher, 1/ Spring Roll Pin, Spring 3/16 x 3/ Bolt, Hex Serrated Flange, 1/-20 x 3/ Clamp,.69 Dia Clamp Plate, Pump Control Block, Pump Control Pump, Left Hand, BDP-16A- Pump, Left Hand, BDP-16A (29DFI & 31BV) Nut, Hex, Elastic Stop 3/ Bolt, Hex Head, 3/8-16 x 1-1/ Pump, Right Hand, BDP 16A-307 Pump, Right Hand, BDP-16A (29DFI & 31BV) Cap, Fuel Tank W/Guage Nut, Hex Elastic Stop 3/ Flatwasher, 3/8 (.391 x.938 x.) Grade Mounting Bracket - LH, Oil Cooler 239 Mounting Bracket - LH, Oil Cooler (31BV Only) 232 Mounting Bracket - RH, Oil Cooler 239 Mounting Bracket - RH, Oil Cooler (31BV Only) Bolt, Hex Head /16-18 x 3/ Cooler, Oil ** Available through the individual engine manufacturer. 23

28 FUEL AND HYDRAULIC SYSTEM - KAWASAKI 29DFI 1 3 DUMP VALVE 7 6 B 3 (2) D C A 3 (2) H I D B E 22 1 A F H G I G To Back Side of Reservoir (Not Shown) Z 6 E D F Z C 2002 STT F&HS-DFI.eps 2

29 FUEL AND HYDRAULIC SYSTEM - KAWASAKI 29DFI No. No. Description No. No. Description U-Nut 1/ Hose Clamp, 0.69 dia Bolt, Hex Head 1/-20 x Hose, 3/8 ID Pushlock - (order by inch) Clamp, Hose 1/ Elbow, 90 Degree - 9/16 O-ring x 3/8 Hose Elbow, 90 Degree - 3/ O-ring x 3/8 Hose Oil Filter Base Hose Assembly, 1/2 ID (Tank to Filter Base) Clamp,.87 max Dia. 11 ** Fuel Filter, Kawasaki (p/n 9019-) Fuel Hose, /16 ID. (order by inch) Valve, Shutoff Kawasaki Clamp, Fuel Hose Fuel Hose, /16 ID. (order by inch) Hose Fitting Bushing Bolt, Hex Head /16-18 x1.0 Zinc Nut, Serrated Flange / Oil Filter Tee, 3/ O-ring x JIC x 1/2 Hose Nut, Hex Elastic Stop 1/ Cap, Hydraulic Tank 2 87 Insert, Filler Neck O-Ring Oil Reservoir Assembly (includes 2, 27, 39) Elbow, 90 Degree.38 Hose 8271 Bushing,.6 Dia. Viton Hose Clamp, 0.69 dia Hose, 3/8 ID, Pushlock (order by inch) Screw, Phillips Head, 1/ Cap Fuel Tank Assembly (incl. items 16, 17, 6, 66) Clamp, Hose Elbow, 90 Degree, 7/8-1 THD Bushing, 7/8-1 JIC x 3/-16 O-Ring Support Bracket, Fuel Tank Nut, /16-18 Serrated Flange Bolt, Carraige 1/-20 x 3/ Elbow, 90 Degree 8273 Bushing,.78 Dia. Viton Strap, Hydraulic Tank Support Bracket, Hydraulic Tank Hose Assembly, Pump Union, 3/-16 JIC x 3/-16 O-ring Bolt, Hex Head, 1/-20 x Lockwasher, 1/ Spring Roll Pin, Spring 3/16 x 3/ Bolt, Hex Serrated Flange, 1/-20 x 3/ Fuel Hose, /16 ID. (order by inch) Clamp Plate, Pump Control Block, Pump Control Pump, Left Hand, BDP-16A Nut, Hex, Elastic Stop 3/ Bolt, Hex Head, 3/8-16 x 1-1/ 831 Pump, Right Hand, BDP 16A 8297 Cap, Fuel Tank W/Guage Nut, Hex Elastic Stop 3/ Flatwasher, 3/8 (.391 x.938 x.) Grade Mounting Bracket - LH, Oil Cooler 232 Mounting Bracket - RH, Oil Cooler Bolt, Hex Head /16-18 x 3/ Cooler, Oil Clamp,.69 Dia Hose, Fuel Line (order by inch) 63 ** Adapter, 1/2 - /16 (p/n ) Hose, 1/ Fuel Line (order by inch) Fitting, Hose Bushing 67 ** Fuel Pump, Kawasaki 29DFI Fuel Hose, /16 ID. (order by inch) ** Available through the individual engine manufacturer. 2

30 BDP-16A HYDRAULIC PUMP ASSEMBLY Section 8 26

31 BDP-16A HYDRAULIC PUMP ASSEMBLY No. No. Description 1 HG7070 Overhaul Seal Kit 2 HG1 Valve Plate 3 HG7073 Cylinder Block Kit - 16cc HG162 Thrust Ball Bearing Assembly HG136 Variable Swashplate 6 HG Slot Guide 7 HG Trunnion Arm 8 HG Block Spring 9 HG Block Thrust Washer HG Shaft Ball Bearing 11 HG Spacer HG Retaining Ring 13 HG92 Seal 1 HG7081 Kit, Pump Shaft 1 HG70738 Housing Kit 16 HG70739 Trunnion Seal Kit 17 HG061 Pin 18 HG137 O-Ring 19 HG Straight Thread Plug 20 HG7073 Shock Valve Kit (.031 Orifice) 21 HG7072 Shock Valve Kit (.02 Orifice) 22 HG Straight Thread Plug 23 HG70736 End Cap Kit 2 HG Bypass Valve Kit 2 HG O-Ring 26 HG006 Gerotor Assembly (.19 cu.in./rev.) 27 HG0173 Socket Head Cap Screw (M8 x 1.2-2mm) 28 HG2071 Charge Pump Kit (.19 STD. Splined) 29 HG17 Hex Screw, Flanged Head (M x 1.0-6mm) 30 HG7002 Charge Relief Kit 27

32 BDP-16A HYDRAULIC PUMP ASSEMBLY WITH COOLING FAN (29DFI & 31BV ONLY) Section 8 28

33 BDP-16A HYDRAULIC PUMP ASSEMBLY WITH COOLING FAN (29DFI & 31BV ONLY) No. No. Description 1 HG7070 Overhaul Seal Kit 2 HG1 Valve Plate 3 HG7073 Cylinder Block Kit - 16cc HG162 Thrust Ball Bearing Assembly HG136 Variable Swashplate 6 HG Slot Guide 7 HG Trunnion Arm 8 HG Block Spring 9 HG Block Thrust Washer HG Shaft Ball Bearing 11 HG Spacer HG Retaining Ring 13 HG92 Seal 1 HG7078 Kit, Pump Shaft (keyed thru taper) 1 HG70738 Housing Kit 16 HG70739 Trunnion Seal Kit 17 HG061 Pin 18 HG137 O-Ring 19 HG Straight Thread Plug 20 HG7073 Shock Valve Kit (.031 Orifice) 21 HG7072 Shock Valve Kit (.02 Orifice) 22 HG Straight Thread Plug 23 HG70736 End Cap Kit 2 HG Bypass Valve Kit 2 HG O-Ring 26 HG006 Gerotor Assembly (.19 cu.in./rev.) 27 HG0173 Socket Head Cap Screw (M8 x 1.2-2mm) 28 HG7092 Charge Pump Kit (.19 STD. Splined) 29 HG17 Hex Screw, Flanged Head (M x 1.0-6mm) 30 HG7002 Charge Relief Kit 31 HG70916 Fan Kit (incl. items 32, 33, 3, 3, 36, 37) 32 HG138 Hub 33 HG2016 Bracket, Shroud 3 HG201 Fan 3 HG1389 Washer 36 HG08 Nut 37 HG2029 Shroud 29

34 ELECTRICAL SYSTEM (KOHLER & 31BV) B 1 31BV Briggs & Stratton Only 30 1 C C 1 A 2 B A STT 200 ESKH 30

35 ELECTRICAL SYSTEM (KOHLER & 31BV) No. No. Description Wire Harness, STT Air Cooled Fuse, 20 AMP Key & Ring Assembly Nut, Hex / Lockwasher, /8" Internal Instrument Panel, Top w/decals Key Switch Switch, PTO Relay Lockwasher, # External Tooth Nut, Hex # Ammeter Base, Instrument Panel Lockwasher, 1/" Bolt, Hex Head 1/-20 x 3/" U-Nut, 1/ Throttle And Choke Controls (Kohler) Throttle And Choke Controls (31BV Briggs & Stratton) Screw, Phillips Washer Head #-32 x 1/2" Switch, Interlock-Seat Bolt, Hex Head 1/-20 x 1/2" Cable, Battery - Red Nut, Hex 1/ Cable, Battery - Black Clamp, Cable 1/2" ID Clamp, Cable 3/" ID Electronic Module Bolt, Hex Head M8-1.2 x Lockwasher, /16" External Tooth Fuse Holder w/fuse and Connector 8288 Clip, Fuse Holder Wire Harness Adapter 31BV (Briggs & Stratton Only) 31

36 ELECTRICAL SYSTEM (27HP KAWASAKI) B 28 C C B A A STT2002 ESKA 32

37 ELECTRICAL SYSTEM (27HP KAWASAKI) No. No. Description Ammeter Fuse, 20 AMP Key & Ring Assembly Nut, Hex / Lockwasher, /8" Internal Instrument Panel, Top w/decals Key Switch Switch, PTO Relay Lockwasher, # External Tooth Nut, Hex # Water Temp. Gauge (STT - KA Only) Base, Instrument Panel Lockwasher, 1/" Bolt, Hex Head 1/-20 x 3/" U-Nut, 1/ Throttle And Choke Controls Screw, Phillips Washer Head #-32 x 1/2" Switch, Interlock-Seat Bolt, Hex Head 1/-20 x 1/2" Cable, Battery - Red Nut, Hex 1/ Cable, Battery - Black Clamp, Cable 1/2" ID Clamp, Cable 3/" ID Clamp, Cable Sending Unit, Water Temp Wire Harness, STT Liquid Cooled Lockwasher, /16" External Tooth Bolt, Hex Head M8-1.2 x Electronic Module Heatshield, Flexible Fuse Holder w/fuse and Connector 8288 Clip, Fuse Holder 33

38 ELECTRICAL SYSTEM (29HP-DFI KAWASAKI) B 28 C C B A A STT2003 ESKA-DFI 3

39 ELECTRICAL SYSTEM (29HP-DFI KAWASAKI) No. No. Description Ammeter Fuse, 20 AMP Key & Ring Assembly Nut, Hex / Lockwasher, /8" Internal Instrument Panel, Top w/decals Key Switch Switch, PTO Relay Lockwasher, # External Tooth Nut, Hex # Water Temp. Gauge (STT - KA Only) Base, Instrument Panel Lockwasher, 1/" Bolt, Hex Head 1/-20 x 3/" U-Nut, 1/ Throttle Controls Screw, Phillips Washer Head #-32 x 1/2" Switch, Interlock-Seat Bolt, Hex Head 1/-20 x 1/2" Cable, Battery - Red Nut, Hex 1/ Cable, Battery - Black Clamp, Cable 1/2" ID Clamp, Cable 3/" ID Clamp, Cable Sending Unit, Water Temp Wire Harness, STT Liquid Cooled Digital Fuel Injection (DFI) Lockwasher, /16" External Tooth Bolt, Hex Head M8-1.2 x Electronic Module Heatshield, Flexible Fuse Holder w/fuse and Connector Indicator Light, Check Engine 3

40 1 2 3 FORWARD F R REVERSE 8168 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL Heavy-Duty Commercial MOWER DECK PULL OUT TO ENGAGE PUSH IN TO DISENGAGE OFF ON START 8208 MOWER DECK PULL OUT TO ENGAGE PUSH IN TO DISENGAGE 11 CHOKE SLOW FAST CHECK ENGINE LIGHT SLOW FAST STT 200 Decals 1 36

41 R 8169 Section 8 REPLACEMENT DECALS AND INFORMATION PLATES No. No. Description Decal, Danger-Spinning Blades Decal, Warning-Rotating Blades Decal, 2 Advantage 819 Decal, 61 Advantage 8196 Decal, 72 Advantage Decal, Fuel Tank 830 Decal, Patents Decal, Traction Control Decal, Heavy Duty Commercial 8 80 Decal, Metalcraft-Made In USA Decal, Belt Cover 821 Decal, Instrument Panel-Upper (Air Cooled) Decal, Instrument Panel-Upper (Kawasaki) Decal, Instrument Panel-Lower Decal, Cutting Height - Lower Decal, Start/Drive Procedure Decal, Seat Support Decal, Turf Tiger Decal, Turf Tiger Decal, Stripes-RH Decal, Stripes-LH Decal, Tiger Decal, Warning Decal, Cutting Height - Upper Decal, Instrument Panel - Lower (Kawasaki 29HP-DFI only) Decal, ROPS STT Decals Page2 37

42 STT ELECTRICAL SCHEMATIC (KOHLER) L.H. NEUTRAL ORANGE RELAY GRN W/BLK STRIPE BRAKE INTERLOCK PINK BROWN SEAT DIODE GRN W/WHT STRIPE GREEN W/YEL STRIPE 20 AMP FUSE 20 AMP FUSE YELLOW YELLOW PINK MODULE PLUG GRN W/BLK STRIPE WHITE LIGHT BLUE ORANGE BROWN YELLOW BLUE WHITE GRN W/WHT STRIPE W/WHT STRIPE POS AMPMETER NEG AMPMETER W/YEL STRIPE YEL W/ STRIPE PTO BLUE ENGINE LIGHT BLUE KEY YELLOW WHITE DIODE W/WHT STRIPE R.H. NEUTRAL WHITE GREEN YEL W/ STRIPE GROUND BLUE CLUTCH NEG POS HOURMETER Kohler STT Schematic Serial No & Higher 38

43 STT ELECTRICAL SCHEMATIC (27HP KAWASAKI) L.H. NEUTRAL RELAY GRN W/BLK STRIPE DIODE WATER TEMP GAUGE GRN W/WHT STRIPE GREEN W/YEL STRIPE WHT W/BLK STRIPE BRAKE INTERLOCK 20 AMP FUSE 20 AMP FUSE PINK YELLOW YELLOW ORANGE BROWN SEAT PINK MODULE PLUG GRN W/BLK STRIPE WHITE LIGHT BLUE ORANGE BROWN POS AMPMETER NEG AMPMETER W/YEL STRIPE YEL W/ STRIPE PTO BLUE LIGHT BLUE FUEL PUMP KEY YELLOW WHITE WHITE BLUE WHT W/BLK STRIPE YELLOW GRN W/WHT STRIPE WHITE W/WHT STRIPE GREEN YEL W/ STRIPE WHT W/BLK STRIPE ENGINE YELLOW WHITE W/WHT STRIPE R.H. NEUTRAL CLUTCH GROUND BLUE STARTER DIODE GRN W/WHT STRIPE STARTER SOLENOID NEG POS HOURMETER Kawasaki 23hp & 27hp Schematic Serial No & Higher 39

44 ELECTRICAL SCHEMATIC (KAWASAKI 29HP - DFI) L.H. NEUTRAL RELAY GRN W/BLK STRIPE DIODE WATER TEMP GAUGE GRN W/WHT STRIPE GREEN W/YEL STRIPE WHT W/BLK STRIPE BRAKE INTERLOCK 20 AMP FUSE 20 AMP FUSE PINK YELLOW YELLOW ORANGE BROWN SEAT PINK MODULE PLUG GRN W/BLK STRIPE WHITE LIGHT BLUE ORANGE BROWN POS AMPMETER NEG AMPMETER W/YEL STRIPE YEL W/ STRIPE PTO BLUE LIGHT BLUE FUEL PUMP W/BLUE STRIPE KEY YELLOW WHITE WHITE GREEN YEL W/ STRIPE FUEL PUMP RELAY W/GRN STRIPE MAIN RELAY BLUE BLK W/ORG STRIPE WHT W/BLK STRIPE YELLOW GRN W/WHT STRIPE WHITE W/WHT STRIPE CHECK ENGINE LIGHT BLK W/ORG STRIPE ENGINE YELLOW W/WHT STRIPE R.H. NEUTRAL ENGINE ENGINE GROUND 20 AMP FUSE STARTER STARTER SOLENOID W/GRN STRIPE W/GRAY STRIPE BLK W/ORG STRIPE BLUE GRN W/WHT STRIPE DIODE GRN W/WHT STRIPE CLUTCH BLUE NEG POS HOURMETER Kawasaki 29DFI Schematic 0

45 ELECTRICAL SCHEMATIC (BRIGGS & STRATTON 31BV) L.H. NEUTRAL ORANGE RELAY GRN W/BLK STRIPE BRAKE INTERLOCK PINK BROWN SEAT DIODE GRN W/WHT STRIPE GREEN W/YEL STRIPE 20 AMP FUSE 20 AMP FUSE YELLOW YELLOW PINK MODULE PLUG GRN W/BLK STRIPE WHITE LIGHT BLUE ORANGE BROWN YELLOW BLUE WHITE GRN W/WHT STRIPE W/WHT STRIPE POS AMPMETER NEG AMPMETER W/YEL STRIPE YEL W/ STRIPE ENGINE ADAPTER PTO BLUE LIGHT BLUE KEY YELLOW WHITE WHITE GREEN ENGINE ADAPTER HARNESS DIODE W/WHT STRIPE R.H. NEUTRAL YEL W/ STRIPE GROUND YELLOW GRN W/WHT STRIPE WHITE BLUE CLUTCH NEG POS HOURMETER 31BV Briggs & Stratton STT Schematic 1