YARD CRUISER HYDRO DRIVE HZ SERIES 1 & 2

Transcription

1 Parts Manual for YARD CRUISER HYDRO DRIVE HZ SERIES 1 & 2 MODELS HZS11BVE HZS181BVE HZS1521KVE HZS1522KVE HZS1681BVE HZS1882BVE TM HZS11BE Model shown CONTENTS DESCRIPTION PAGE(S) DESCRIPTION PAGE(S) WHEELS- REAR...2 CASTER, FRONT WHEEL & TIRE ASSM Y.... FRONT FRAME & COVER ASSEMBLIES...- REAR FRAME ASSEMBLY FUEL TANK & OPERATOR S SEAT FENDER & TRANSAXLE ASSEMBLY CLUTCH ASSEMBLY DECK LIFT HANDLE ASSEMBLIES BRAKE/CLUTCH LEVER ASSEMBLY MOWER DECK ASSEMBLY MOWER DECK ASSEMBLY MOWER DECK ASSEMBLY MOWER DECK ASSEMBLY...6- SPINDLE ASSEMBLY SPINDLE ASSEMBLY SPINDLE ASSEMBLY SPINDLE ASSEMBLY... ENGINE COMPONENTS...-5 DECALS...6- ELECTRICAL COMPONENTS...8- WIRING SCHEMATICS COPYRIGHT 2002 SNAPPER INC. ALL RIGHTS RESERVED (Rev. 5, 0/0/02) MANUAL No. 0610

2 WHEELS - REAR 1 ASSEMBLY 8 2A, 2B, 2C, 2D A, B, C ASSEMBLY, Rear Tire & Rim (2) (Includes Items 2C, B, & ) (2" Series 2) Multi-Trac ASSEMBLY, Rear Tire & Rim (2) (Includes Items 2A, A, & ) (" Models) Multi-Trac ASSEMBLY, Rear Tire & Rim (2) (Incl. Items 2B, B, & ) (8 & 2, Series 0 & 1) Multi-Trac ASSEMBLY, Right Hand Tire & Rim (Includes Items 2D, C & ) (8 Models, Series 2) ASSEMBLY, Left Hand Tire & Rim (Includes Items 2D, C & ) (8 Models, Series 2) 2A -621 TIRE, 18 x.00-8 ( Models) Multi-Trac Tread 2B -622 TIRE, 18 x Multi-Trac Tread (8 & 2 Models) (Series 0 & 1) 2C -6 TIRE, 18 x.50-8 (2 Models, Series 2) 2D -62 TIRE, 18 x 8 All Terrain Tread (8 Models, Series 2) A -52 RIM, 18 x.00 ( Models) B RIM, 18 x 8.50 (8 & 2 Models, Series 0, 1 & 2) C RIM, 18 x 8 (8 Models, Series 2) BUSHING, Machine (2) 5-16 RING, Retaining, External 1 (2) CAP, Hub (2) 1-22 STEM, Valve 8-20 KEY, M6 x 8 Square (2) NOTE: Kit #6-06 is made up of tire assemblies 5- and (one each) MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 2

3 CASTER, FRONT WHEEL & TIRE ASSEMBLY 1 ASSEMBLY ASSEMBLY, Front Wheel & Tire (Complete) (2) (Includes Items 2 thru 6) TIRE, 11 x.00-5, Smooth Tread RIM, Caster Wheel 1-2 FITTING, Lube VALVE, Air (Snap-in) RING, 1 External Retaining (2) BUSHING, Caster (2) FITTING, Lube, /8 (2) 2-11 BEARING, Flanged 1 x 2 x 5/8 (2) CASTER, Pivot Yoke (2) NUT, /16-1 Hex Center Lock (2) TUBE, 5/8 O.D. x 1 Ga. x.51 (2) BEARING, Ball 5/8 x 1-/8 () 1-12 SCREW, /16-1 x 6 Hex Head Cap, Grade 5 (2) YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

4 FRONT FRAME & COVER ASSEMBLY (Series 1) MANUAL No YARD CRUISER HYDRO SERIES 1 & 2

5 FRONT FRAME & COVER ASSEMBLY (Series 1) FOOT REST 2-01 SCREW, #10-2 x 1/2 Pan Head Phillips Machine (16) 2-1 SCREW, 1/-20 x / Thumb () -180 WASHER, 1/ Internal/External Lock () 5-62 MAT, Floor HOLDER, Beverage RAIL, Front Cover (Right Hand) RAIL, Front Cover (Left Hand) 2-25 U-NUT, 1/-20 () PLATE, End (Right Hand) PLATE, End (Left Hand) PLATE, Floor 1-02 SCREW, /8-16 x 1 Hex Washer Face, Self-Tapping (2) WASHER, /8 Flat (2) SPACER, Front Frame Pivot (2) 16-5 PLATE, Front Frame Pivot FRAME, Front PAD, Foot Rest WASHER, 5/16 Split Lock (2) BOLT, 5/16-18 x -/ (2) BUMPER, Front NUT, #10-2 Clip (16) SCREW, 1/-20 x /8 Self-Tapping (6) NUT, 5/16-18 (2) PAD, Floor Board Support () YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

6 2 FRONT FRAME & COVER ASSEMBLY (Series 2) MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 6

7 2 FRONT FRAME & COVER ASSEMBLY (Series 2) 1-01 FRAME, Front BUMPER, Front BOLT, 5/16-18 x -/ (2) -115 WASHER, 5/16 Split Lock (2) NUT, 5/16-18 Hex Flange Lock, Grade 5 (2) FASTENER, U Type 1/ -20 (2) -02 SCREW, /8-16 x 1 Hex Washer Face, Self-Tap (2) WASHER, /8 Flat (2) -55 SPACER, Front Frame Pivot (2) 10-5 PLATE, Front Frame Pivot FLOOR, Front Frame WASHER, 1/ Internal/External Lock () KNOB () FLOOR MAT PAD, Floor Pan () YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

8 8 FRONT FRAME & COVER ASSEMBLY (Series 2) MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 8

9 8 FRONT FRAME & COVER ASSEMBLY (Series 2) 1-01 FRAME, Front BUMPER, Front BOLT, 5/16-18 x -/ (2) -115 WASHER, 5/16 Split Lock (2) NUT, 5/16-18 Hex Flange Lock, Grade 5 (2) FASTENER, U Type 1/ -20 (2) -02 SCREW, /8-16 x 1 Hex Washer Face, Self-Tap (2) WASHER, /8 Flat (2) -55 SPACER, Front Frame Pivot (2) 10-5 PLATE, Front Frame Pivot FLOOR, Front Frame WASHER, 1/ Internal/External Lock () KNOB () FLOOR MAT PAD, Floor Pan () WELDMENT, Rear Lift 1-0 BRACKET, Saddle ROD, Timing BOLT, 1/-20 x 5/8 Short Square Neck Carriage () NUT, 1/-20 Flange Lock () WASHER, 1/2 Flat (2) PIN, 1/8 x 1 Cotter (2) WELDMENT, Front Lift ROD, Deck Support RING,.8 External Retaining SPRING, Deck Assist FASTENER, U Type (2) YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

10 REAR FRAME ASSEMBLY MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 10

11 REAR FRAME ASSEMBLY FRAME, Rear CUSHION, Seat Support (2) -56 SPRING, Seat Support (2) -0 SCREW, 1/-20 x 5/8 Pan Head, Self-Tapping (6) BOLT, 5/16-18 x 1/2 Carriage, Grade 5 () 6-5 HINGE, Seat -100 NUT, 5/16-18 Hex Flange Lock, Grade 5 () 8-58 BUMPER, Rear SCREW, 5/16-18 x 1-1/2 Hex Washer Head, Self-Tapping () WASHER, 1/2 Flat (2) NUT, 1/2-1 Hex, Grade B (2) 12-1 BRACKET, Battery BRACKET, Battery (8 Deck Only) BUSHING (2) SCREW, 5/16-2 x 1 Hex Head Cap () RETAINER, 5/16 Bolt () WASHER, 5/16 Split Lock () 1-12 NUT, 5/16-2 Hex, Grade 5 () GROMMET (2) CABLE, Brake/Clutch BOLT, 1/2-1 x 5/8 Thread,.5 x.88 Shoulder IDLER ARM, Primary SPRING, Clutch/Brake (5 long) WASHER, /8 Flat NUT, /8-16 Hex Center Lock, Grade PULLEY, Idler.0 Dia BOLT, 1/2-1 x 5/8 Thread,.5 x.2 Shoulder 2 - BRACKET, Hydraulic Idler SPRING, Drive Idler (/ x 10 long) SCREW, 5/16-18 x 1 Hex Head Cap, Grade CABLE, Hydro Release Valve SCREW, #10-2 x 5/8 Hex Washer Head, Machine (2) IDLER,.12 Flat -06 NUT, #10-2 Hex Nyloc (2) SWITCH, Seat NUT, 5/16-18 Hex Center Lock 6-8 GUIDE, Belt COVER, Spring YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

12 FUEL TANK & OPERATOR S SEAT NOTE: MOUNT ITEM 1 TO BOTTOM OF SEAT, IN LINE WITH BATTERY. 2 1 MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 12

13 FUEL TANK & OPERATOR S SEAT 1-58 BRACKET, Right Hand Tank Support 2-26 BRACKET, Joystick -55 PIVOT, Joystick Control -266 HANDLE, Joystick Control BOLT, 5/16-18 x / Shoulder () LEVER, Shift Handle -08 PIN, /16 x / Roll TETHER, Seat 5-6 ASSEMBLY, R.H. Fender (with steel support) (Series 1) ASSEMBLY, R.H. Fender (with steel support) (Series 2) BOOT, Joystick, Rubber BRACKET, Joystick/Key 12-0 SCREW, 1/ x 5/8 Pan Head Self-Tapping () BRACKET, Left Hand Tank Support BRACKET, Brake/Clutch Detent SCREW, 1/-20 x 5/8 Self-Tapping (6) SPEED PLATE ASSEMBLY, L.H. Fender (with steel support) (Series 1) ASSEMBLY, L.H. Fender (with steel support) (Series 2) GUARD, Throttle Control 1-66 BUMPER, Battery BOLT, 5/16-18 x 1 Hex Flange Lock () 21-8 SEAT (All Models) WASHER, 1/ Internal/External Tooth (2) SCREW, 1/-20 x 1-1/2 Thumb (2) 2-58 ASSEMBLY, Fuel Tank (Includes item 25) CAP, Fuel Tank (w/gage & Screw Vent) COTTER-PIN, /8 Self Locking WASHER, 11/2 x 11/16 Flat 28-1 CYLINDER, Joystick Control 2-6 BRACKET, Joystick Control SCREW, #10-2 x 1/2 Machine (8) PUSH-NUT, 1/ (2) 2-02 PIN, Joystick NUT, 5/16-18 Hex, Grade WASHER, 21/6 Split Lock BOLT, 5/16-18 Shoulder FENDER, R.H. Steel (Radius) (Series 1) FENDER, R.H. Steel (Radius) (Series 2) -526 FENDER, L.H. Steel (Radius) (Series 1) FENDER, L.H. Steel (Radius) (Series 2) U-CLIP, #10-2 (8) -855 ARM REST, (2) (Series 2) YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

14 FENDER & TRANSAXLE ASSEMBLY L. H. FENDER SHOWN 18 1 MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 1

15 FENDER & TRANSAXLE ASSEMBLY ITEM PART NO. DESCRIPTION TRANSAXLE, Hydro L.H. (Eaton Model X8-005) TRANSAXLE, Hydro w/o Manifold R.H. (Eaton Model X8-011) 1-58 KEY, #605 Woodruff (2) -05 SCREW, 1/-20 x 1/2 Self-Tapping (8) 5-5 FAN, 6 O.D., 10 Blade (2) 6-56 PULLEY, Hydro Input (2) -11 RING, Retaining (2) V-BELT, Hydro Drive -15 BRACKET, Fender Support (2) BRACKET, Hydro Support SCREW, 1/-20 Hex Washer Head, Self-Tapping () 12-0 FENDER, L.H, 1-08 FENDER, R.H. (Not Shown) 1-1 BRACKET, Deck Support L.H BRACKET, Deck Support R.H. (Not Shown) SCREW, 5/16-18 x /8 Pan Head, Self-Tapping () SCREW, 5/16-18 x / Hex Washer Head, Self-Tapping (26) SCREW, /8-16 x / Hex Washer Head, Self-Tapping (8) 1-22 BRACKET, Hydro Control Cable (2) ROD END, #10-2 w/stud () NUT, #10-2 Hex Center Lock () CABLE, L.H. Hydraulic Control (5.5 long) CABLE, R.H. Hydraulic Control (5.0 long) (Not Shown) 2-8 BRACKET, Hydro Release Cable SCREW, 5/16-18 x 5/8 Hex Washer Head, Self-Tapping (2) 26-8 BRACKET, Hydro Release Actuator (2) BUSHING, (2) SCREW, 5/16-18 x 1 Hex Washer Head, Self-Tapping (2) 2-1 ARM, Brake (2) BOLT, 1/-28 x 5/8 Hex Head, Grade 8 () 1-06 WASHER, 1/ Belleville () 2-1 ARM, Brake (2) -151 WASHER, /8 Flat (6) 2-28 ROD, R.H. Brake ROD, L.H. Brake (Not Shown) COTTER-PIN, 1/16 x 1.2 Self-Locking () LINK, Swivel Brake (2) SPRING, Brake Compression (2) -12 NUT, /8-16 Nyloc (2) 0-85 CABLE, Hydro Release Valve 1-6 DECAL, Hydro Reservoir (2) NOTE: MOBIL 1 DTE 26 OIL FOR HYDROTRANSAXLE YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

16 CLUTCH ASSEMBLY A B MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 16

17 CLUTCH ASSEMBLY 1-15 SCREW, /16-20 x 8 Hex Head Cap WASHER, /16 x 1 O.D. Flat (2) 2-16 BEARING, 605 w/snap-ring (2) -100 NUT, 5/16-18, Grade 5 (6) V-BELT, 5L Cogged effective length V-BELT, 5L Cogged. effective length (8 Model) PULLEY, Jackshaft PULLEY, Jackstaff (8 Model) -182 SETSCREW, 1/-20 x 1/2 w/patch (2) SUPPORT, Jackshaft BOLT, 5/16-18 x / Carriage, Grade 5 (6) JACKSHAFT KEY, 1/ x 1 Square (2) BRACKET, Anti-Rotate 1A 2-22 CLUTCH, Electric (Ogura) (12 V, OHM) 1B 5-0 CLUTCH, Electric (Warner) (12V,. AMP,.5 OHM) WASHER, /16 Split Lock NUT, /16-20 Hex, Grade B SCREW, 5/16-18 x 1-1/, Hex Head Cap, Grade BUMPER, Electric Clutch 18-8 WASHER, Rectangular Steel WASHER, 5/16 Split Lock NUT, 5/16-18, Grade CLIP, Wire, / WASHER (Ogura Clutch) (.125 thick) WASHER (Warner Clutch) (.50 thick) YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

18 DECK LIFT HANDLE ASSEMBLY (Except 8 Model) PIVOT BRACKET (PART OF FRONT FRAME WELDMENT) MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 18

19 DECK LIFT HANDLE ASSEMBLY (Except 8 Model) 1-12 HANDLE, Deck Lift BRACKET, Pivot Support LEVER, Deck Lift/Handle Release 2-00 WASHER, Slipper 5-68 SPRING, Torsion (Deck Position) SCREW, 1/-20 x 5/8 Hex head Cap, Grade 5 (2) -058 NUT, 1/-20 Hex Flange Lock () 8-58 BAR, Deck Lift -151 WASHER, /8 Flat () HAIRPIN, /2 x 1-1/2 (2) PIN, /8 x /8 Large Head Clevis PLATE, Detent SCREW, 5/16-18 x / Hex Cap, Grade NUT, 5/16-18 Hex Flange Lock, Grade DECAL, Deck Position PIN, /8 x 1/2 Expanded Head Clevis 1-61 PIN, /8 x 1-5/8 Clevis SPACER 1-15 PIN, /2" x /" Cotter YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

20 8 DECK LIFT HANDLE ASSEMBLY PIVOT BRACKET (PART OF FRONT FRAME WELDMENT) 15 MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 20

21 8 DECK LIFT HANDLE ASSEMBLY 1-12 HANDLE, Deck Lift BRACKET, Pivot Support WELDMENT, Deck Lift Handle 2-00 WASHER, Slipper 5-68 SPRING, Torsion (Deck Position) SCREW, 1/-20 x 5/8 Hex Head Cap, Grade 5 (2) -058 NUT, 1/-20 Hex Flange Lock (2) LINK, Connector -151 WASHER, /8 Flat (5) HAIRPIN, /2 x 1-1/2 (2) WASHER, 1/2 SAE Flat (2) DETENT, Lift Handle SCREW, 5/16-18 x / Hex Cap, Grade NUT, 5/16-18 Hex Flange Lock, Grade DECAL, Deck Position PIN, /8 x 1/2 Expanded Head Clevis 1-61 PIN, /8 x 1-5/8 Clevis (1) SPACER 1-15 PIN, /2" x /" Cotter (2) PLATE, Connector Arm PIN, 1/2 x.25 Clevis (2) PIN, 1/8 x 1 Clevis (2) PIN, Clevis, /8 x 2.00 YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

22 BRAKE/CLUTCH LEVER ASSEMBLY MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 22

23 BRAKE/CLUTCH LEVER ASSEMBLY GRIP, 5/16 x 2-1/2 Vinyl 2-55 GRIP, Brake/Clutch Handle ROD, Park Brake -56 SPRING, Brake/Clutch Release ARM, Brake/Clutch Lever 6-58 PIVOT, Brake/Clutch Lever -12 SCREW, 1/-20 x /8 Slotted Hex Washer Head, Self-Tapping TUBE, Brake/Clutch Lever 1-06 BUSHING, Nylon ROD, Brake/Clutch PIVOT, Foot Shaft Assembly (2) ROLL-PIN, /16 x 1-1/2 () ARM, Brake/Clutch ARM, Brake/Clutch YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

24 DECK ASSEMBLY (page 1 of ) NOTE: The heads of indicated fasteners are located underneath the deck. 1 MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 2

25 MOWER DECK ASSEMBLY (page 2 of ) ASSEMBLY, Deck (complete) (includes items 1-) DECK, Replacement Structure BRACKET, Deck Lift Slotted (2) -86 BRACKET, Deck Lift (2) -50 BRACKET, Anti-Scalp Adj. Front 5-51 BRKT., Anti-Scalp Adj. Side (2) 6-65 BAR, Weight Rear -0 BOLT, /8-16 x 1 Carriage (2) NUT, /8-16 Hex Center Lock (6) ARM, Front Lift (weldment) WASHER, / () ECCENTRIC, Leveling (/8-2 thread) WASHER, /8 Internal Tooth Lock ARM, Front Lift SCREW, /8-2 x 1-1/ Hex Head Cap BRACE, Spindle BOLT, /8-16 x / Hex Flange Lock, Grade 5 () NUT, /8-16 Hex Flange Lock () BLADE, High Lift 1-02 SCREW, 1/2-20 x 1 Hex Head Cap, Grade 5 (2) WASHER, 1/2 Internal Tooth Lock (2) NUT, 1/2-20 Hex Jam (2) ASSEMBLY, Spindle (see pg.0) RING, 2 Tolerance RING, 2 Retaining (2) ARM, Idler (weldment) WASHER, Spindle PULLEY, Spindle O.D WASHER, 25/2 Flat () 2-6 NUT, /-16 Hex Jam, Grade BOLT, 5/16-18 x / Hex Flange Lock (8) NUT, 5/16-18 Hex Fl. Lock (1) ARM, Rear Lift (weldment) -000 BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade SPACER, 11/ NUT, 5/16-18 Hex Lock BOLT, 5/16-18 x 1/2 Short Neck Carriage (6) -55 ROD, Cutting Deck Timing SWIVEL, Brake Link PM SPACER, 25/ WASHER, / HAIRPIN, # ROD, Deck Support 1-8 RING, /16 Snap NOTE: is a painted deck with decals 2-21, and YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

26 MOWER DECK ASSEMBLY (page of ) MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 26

27 MOWER DECK ASSEMBLY (page of ) -152 SCREW, /8-2 X / Hex Head Cap, Grade 5 () SPACER, Long () WHEEL, Gage () ASSEMBLY, 28 & Discharge Chute (includes 8 thru 5) SPRING, Hinge 2-62 CHUTE, Discharge ROD, Chute WASHER, Palnut (for 1/ rod) DECAL, CPSC 5-80 HINGE, Plastic Side Chute BOLT, 5/16-18 x 5/8 Hex Flange Lock, Grade 5 () NUT, 5/16-18 Hex Flange Lock, Grade 5 () IDLER, Outside Diameter Flat WASHER, 11/2 Flat () NUT, /8-16 Hex Center Lock 5-56 SPRING, External V-BELT, HA Section, 55.2 Effective Length COVER, Chain (2) HAIRPIN, /2 x 1-1/2 () ADJUSTER, Chain (2) SWIVEL, Adjustable (2) BOLT, 5/16-18 x / Short Neck Carriage, Grade WASHER, 11/2 Flat 6-02 NUT, 5/16-18 Wing WASHER, /8 Flat NUT, /8-2 Hex Center Lock () DECAL, Caution DECAL, Caution DECAL, Hi-Vac YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

28 8 MOWER DECK ASSEMBLY (page 1 of ) NOTE: The heads of indicated fasteners are located underneath the deck. 1 MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 28

29 8 8 8 MOWER DECK ASSEMBLY (page 2 of ) DECK, Painted Shell w/decals ASSEMBLY, Spindle (see page 1 for breakdown) (2) 1-5 ECCENTRIC, Leveling (/8-2) -815 LIFT ARM, Front 5-00 WASHER, /8 Internal Tooth Lk SCREW, /8-2 x 1-1/ Hex Head Cap, Grade LIFT ARM, Front (weldment) WASHER, / x1-1/8 Flat () 2-21 PULLEY, -1/2 O. D., A/B Groove (2) ROD, Cutter Deck Timing(/8-16) ASS Y, Idler Arm (incl. 12-1) WELDMENT, Idler Arm BUSHING, 1/2 Nylon (2) LUBE FITTING, /16 Press Fit BRACKET, Gage Wheel BRACKET, Left Hand Wheel BRK T, 8 Deck Lift, LH Front BRK T, 8 Deck Lift, RH Front SCREW, 5/16-18 x 1 Hex Head Cap, Grade 5 (6) BRK T, Left Hand Rear Lift Arm NUT, 5/16-18 Hex Center Lock Grade 5 (2) NUT, /8-16 Hex Flange Lock () NUT, 5/8-18 Hex Nyloc (2) 2-5 BRACKET, Gage Wheel TIMING ARM, Rear (weldment) STUD, Idler (5/16-2 thread) 2-68 BRACKET, Stationary Idler SWIVEL, Brake Link HAIR PIN, # NUT, 5/16-18 Hex Flange Lock, Grade 5 (1) BOLT, 5/16-18 x 5/8 Short Neck Carriage, Grade 5 (1) NUT, /8-16 Hex Center Lock, Grade NUT, 5/16-2 Hex Center Lock -15 BOLT, /8-16 x / Short Neck Carriage, Grade 5 () WASHER, 1/2 x 1-1/16 Flat () COTTER-PIN, /2 x / -058 BOLT, 5/16-18 x 1-1/2 Short Neck Carriage, Grade WASHER, / x 1-1/2 Flat (2) SPACER,.0 I. D. x.60 O. D. x.10 Thick SPACER,.1 I. D. x.520 O. D. x.51 Thick NOTE: 5-128, 8 Deck Assembly includes items 1 thru 0 as well as items, 5 & 6. YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

30 8 MOWER DECK ASSEMBLY (page of ) NOTE: The heads of indicated fasteners are located underneath the deck NOTE: Item 5 mounts Beneath Item 12. MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 0

31 8 MOWER DECK ASSEMBLY (page of ) WHEEL, x 1-1/2 Offset () SHOULDER BOLT, /8-2 () DECAL, CPSC- Heavy Adhesive ROD, Deck Support RING,.8 External Retaining 2-08 V-BELT, HA Section 8.8 Effective Length COVER, Chain (2) ADJUSTER, Chain (2) SWIVEL, Adjustable (2) HAIR PIN, /2 x 1-1/2 () WASHER, /8 I. D. x 1/16 O. D. Flat (1) DECAL, 8 Deck BELT GUIDE, 8/2 Decks SPRING, Extension IDLER, O. D. Flat 5-21 IDLER, -1/8 O. D. Flat WASHER, Cone (2) CHUTE, Discharge ROD, Pivot, Side Discharge BOLT, 5/16-18 x / Short Neck Carriage, Grade ROD, Mounting, Side Discharge SPRING, Torsion- Side Discharge 6-65 TEENUT, 5/16-18 Thread SCREW, /8-16 x 2-1/ Hex Head Cap, Grade NUT, /8-2 Hex Center Lock, Grade 5 () NUT, /8-16 Hex Center Lock, Grade 5 (2) SCREW, 5/16-18 x 5/8 Pan Head DECAL, Chute/Deflector Warning WASHER, 5/16 I. D. x 11/16 O. D WASHER, /8 I. D. x /8 O. D. Flat YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

32 2 MOWER DECK ASSEMBLY (page 1 of ) DECK NOTE: The heads of indicated fasteners are located underneath the deck. MANUAL No

33 2 MOWER DECK ASSEMBLY (page 2 of ) DECK, Painted Shell w/decals ASSEMBLY, Spindle Brake (2) BOLT, /8-16 x / Hex Flange Lock, Grade 5 (1) -061 NUT, /8-16 Hex Fl. Lock (18) WASHER, Spindle (2) BLADE, 21 Standard Lift (2) WASHER, Cone (5) SCREW, /8-2 x 1-1/ Hex Head Cap, Grade 5 (2) -66 BRACE, Spindle (2) BOLT, /8-16 x 1 Hex Flange Lock (2) ASSEMBLY, Spindle Lock (2) IDLER, Stationary REINFORCEMENT, R.H REINFORCEMENT, L.H BOLT, /8-16 x / Short Neck Carriage, Grade 5 () BRACKET, R.H. Front Lift 1-58 BRACKET, L.H. Front Lift BRACKET, L.H. Rear Lift 1-6 PULLEY, 5-1/ (2) 20 6 NUT, /-16 Hex Flange Jam, Grade 8 (2) BOLT, 1/-20 x 1-1/8, Grade SPACER,.26 x NUT, 1/-20 Hex Center Lock SHOULDER BOLT, /8-2 x 5/ WASHER, 1/2 I.D. x 1-1/16 O.D. Flat () IDLER ARM WASHER, /8 Flat (2) NUT, /8-2 Hex Center Lock WASHER, 1/ Flat LIFT ARM, Front (weldment) LIFT ARM, Front WASHER, / x 1-1/8 () 1-5 ECCENTRIC, Leveling -00 WASHER, /8 Int. Tooth Lock SCREW, /8-2 x 1-1/ Hex Head Cap 6-55 ROD, Cutter Deck Timing LIFT ARM, Rear (weldment) WASHER, / I.D. x 1-1/2 O.D. Flat (2) SWIVEL, Brake Link HAIR PIN, # SPACER, MF NUT, /8-16 Hex Center Lock NOTE: 5-, 2 Deck Sub-Assembly includes items 1 thru 2 as well as items 0, &. YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

34 2 MOWER DECK ASSEMBLY (page of ) NOTE: The heads of indicated fasteners are located underneath the deck. 8 6 MANUAL No YARD CRUISER HYDRO SERIES 1 & 2

35 2 MOWER DECK ASSEMBLY (page of ) -585 POST, Anti-Scalp () -128 SCREW, /8-16 x 1-1/ Hex Head Cap, Grade 5 (8) NUT, /8-16 Hex Flange (8) NOTE: -161 is the same as BOLT, /8-16 x 2-58 Shoulder () -061 (Item ) except NUT, /8-16 Hex Center Lock (6) for the finish GAUGE WHEEL () 2-21 ROD, Deck Support RING, /16 External Retaining BELT, HA,.5 Effective Length ADJUSTER, Chain (2) SWIVEL, Adjustable (2) WASHER, 1/2 Flat () HAIR PIN, /2 x 1-1/2 () COVER, Chain (2) 5-56 SPRING, External GUIDE, 8 /2 Idler Belt WASHER, Cone (2) IDLER, Outside Diameter, Flat SCREW, /8-16 x 1-/ Hex Head Cap (2) IDLER,.12 Outside Diameter, Flat 6-0 BOLT, 5/16-18 x 5/8 Short Neck Carriage, Grade 5 (2) RETAINER, 5/16 Bolt (2) WASHER, 5/16 Split Lock (2) NUT, 5/16-18 Wing Lock (2) 6-10 BOLT, 5/16-18 x 1 Short Neck Carriage, Grade 5 (2) ASSEMBLY, Chute & Decal (Includes 6 & 0) 6-0 CHUTE, Side (weldment) DECAL, CPSC Heavy Adhesive NUT, 5/16-18 Hex Flange Lock (2) CAP, Vinyl (2) -620 DECAL, Chute/Deflector 2-10 DECAL, 2 Inch NOTE: 5-15, 2 Deck Assembly includes items 1 thru except for items, 50, 5 & 56. YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

36 8 MOWER DECK SUB-ASSEMBLY (page 1 of ) FRONT MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 6

37 8 MOWER DECK SUB-ASSEMBLY (page 2 of ) RETAINER, /8 Bolt STIFFENER, Deck WELDMENT, 8 Deck -0 HANGER, R.H. Rear 5-08 HANGER, L.H. Rear 6-0 BRACKET, Pulley Mounting -200 BRACKET, L.H. Front Lift BRACKET, R.H. Front Lift -20 SPACER, 8 Deck Hanger PLATE, 8 Anchor (weldment) ASSEMBLY, Idler Arm/Lube Fitting (includes -606, Idler Arm Weldment and one item 12) FITTING, /8 Lube (serrated) (5) BRACKET, Hinge (8 Deck) SPACER, Pivot Collar BOLT, 1/-20 x 5/8 Short Neck Carriage (2) 16-0 BOLT, 5/16-18 x 5/8 Short Neck Carriage, Grade 5 (12) 1-10 BOLT, 5/16-18 x 1 Short Neck Carriage, Grade 5 () NUT, 1/ -20 Hex Flange Lock, Grade 5 (2) NUT, 5/16-18 Hex Flange Lock, Grade 5 (16) BOLT, /8-16 x Square Neck Carriage, Grade 5 NOTE: 5-6, 8 Deck Sub-Assembly includes items 1 thru 20 as well as items 2, 25 &. YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

38 8 MOWER DECK ASSEMBLY (page of ) ASSEMBLY MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 8

39 8 MOWER DECK ASSEMBLY (page of ) PIN, 1/2 x 1-/8 Clevis RING, External Retaining (2) IDLER,.12 Flat DECAL, 8 Deck DECAL, CPSC (2) SPRING, Chute SPRING, Idler Primary CHUTE, Side Discharge V-BELT, HA Section, ( Nominal Effective Length) BEARING, 1/2 x / Plastic (8) SLEEVE, Caster Wheel () WELDMENT, Bracket/Shaft Caster () -620 DECAL, Chute/Deflector -0 COVER, Belt L.H. 5-0 COVER, Belt R.H ROD, Timing 5-6 ASSEMBLY, 8 Spindle () (see page ) 8-21 IDLER, -1/ Flat (2) LINK, Leveling (2) SUPPORT, Swivel (2) 1-20 HINGE PIN, Chute BOLT, /8-16 x 1-/ Short Neck Carriage, Grade 5 (2) -66 SPACER, Blade (8) -226 ROLLER, Low Density Polyethylene () 5-62 PIN, /8 x /8 Clevis WASHER, 1/2 Flat () -002 SCREW, 1/-20 x /8 Hex Washer Self-Tap () NUT, /8-16 Hex Center Lock, Grade 5 or B () -0 SCREW, 1/2-20 x -1/2 Hex Head Cap, Grade 5 () WASHER, /8 Flat () NUT, 1/2-20 Hex Center Lock, () WASHER,.6 I.D. Flat () 5-1 PIN, 1/8 x 1/2 Hair () HAIR PIN, /2 x 1-1/2 () WASHER, 1/2 Flat (2) NOTE: 5-, 8 Deck Assembly includes items 1 thru 55. YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

40 SPINDLE ASSEMBLY NOTE: 5-22, Housing assembly consists of items 1 and ASSEMBLY, Spindle (includes items 1 thru 10) 1-62 HOUSING, Spindle (weldment) (5.55 overall length) SPINDLE, Shaft (.5 overall length) 1-0 WASHER 1-1 BEARING, Spindle (2) 5-51 HOLDER, Blade RING, 1-/ External Retaining (2) FITTING, Lube NUT, 5/8-18 Hex Center Lock Jam -01 SCREW, 1/2-20 x 1-1/ Hex Head Cap (2) 10-1 NUT, 1/2-20 Hex Jam (2) MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 0

41 8 SPINDLE ASSEMBLY ASSEMBLY, 8 Spindle Housing (Includes Items 2 thru ) BEARING, Spindle (2) 2-65 SPACER, Spindle Housing 2-61 HOUSING, Spindle SPINDLE (.02 overall length) SPACER, Blade 2-6 WASHER, Belleville, 1/ NUT, /16-18 Hex Jam -28 BLADE, 1.6 YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

42 2 SPINDLE ASSEMBLY 1 ASSEMBLY 2 2 NOTE: 5-118, Assembly consists of items and ASSEMBLY, Spindle Housing, 2 Cutting Deck (Includes items 2 thru 8) RING, Retaining (2) 1-1 BEARING, Spindle (2) -1 HOUSING, Spindle (weldment) (5.1 overall length) 5-22 HOLDER, Blade WASHER, Spindle SPINDLE (6.5 overall length) FITTING, Lube MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 2

43 8 SPINDLE ASSEMBLY GROUP, 8 Spindle (includes items 1 thru 16) BEARING, Sealed (2) 2 2- WASHER, 5/8 SAE Flat 2-2 SNAP-RING, Spindle Shaft 5-11 ASSEMBLY, Spindle Shaft SPACER, Bearing ASSEMBLY, Casting (includes items and 8) HOUSING, Spindle BOLT, /8-16 x 1-1/ Rib Necked (6) 2-8 VENT, Spindle FITTING, Lube BOLT, Blade 5/8-11 x Hex Head, Grade PULLEY, Driven.5 O.D NUT, /8-16 Hex Nyloc (6) NUT, 5/8-11 Hex Flange Lock, Grade WASHER, Beveled BLADE, 16-5/ CUP, Spindle Cover KIT, Bearing Seal Field Fix (incl. items 18 & 1) SEAL, Nylos WASHER NOTE: 5-011, Spindle Assembly consists of asterisk marked part numbers shown above. NOTE: For Bearing Pre-seal Kit installation, discard item & replace with items 18 & 1 as shown. YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

44 ENGINE COMPONENTS PURCHASE ENGINE AND ENGINE PARTS OTHER THAN THOSE LISTED FROM ENGINE SERVICE OUTLETS MANUAL No YARD CRUISER HYDRO SERIES 1 & 2

45 6 0 ENGINE COMPONENTS 8 1 ENGINE, 18HP Briggs (Model 50, Type 112, Trim E1) -- ENGINE, 1HP Briggs OHVIC (Model 28Q, Type 0122, Trim 01) -- ENGINE, 15HP Kohler (Model CV15S, Type PS150) WIRE CLIP, / FITTING, Oil Drain 0 (Briggs 1HP) FITTING, Oil Drain Short (Kohler 15HP) 2-2 ASSEMBLY, Oil Valve CONTROL, Throttle (Kohler 15HP, 52.5 conduit length) CONTROL, Throttle (Briggs 1HP,.6 conduit length) CONTROL, Throttle (Briggs 18HP, 1.0 conduit length) LEVER, Throttle Control -120 SCREW, #10-2 x 5/8 Hex Washer Head, Grade 5 (2) 8-06 NUT, #10-2 Nyloc (2) -101 SCREW, #8-2 x /8 Machine NUT, #8-2 Hex PLATE, Engine SCREW, /8-16 x 1 Hex Washer Head (Briggs) () SCREW, M x 25mm Hex Washer Self-Tapping (Kohler) () WASHER, 5/16 Split Lock (Kohler) () GUIDE, Belt PULLEY, Engine KEY, 1/ Square x COVER, Spark Plug Access (Briggs 1HP) WASHER, /16 Split Lock 1-16 SCREW, /16-20 x 1-1/2 Hex Head Cap, Grade CLAMP, Fuel Hose (2) HOSE, Fuel 1/ I.D. x 20 (Briggs 1 HP) HOSE, Fuel 1/ I.D. x 1 (Kohler 15 HP) PIPE, Exhaust (Briggs 1HP) PIPE, Exhaust (Kohler 15HP) PIPE, Exhaust (Briggs 18HP) 2-65 MUFFLER SCREW, 5/16-18 x / Hex Head Cap, Grade 5 (Briggs 1HP) (2) GASKET, Exhaust (Briggs 1HP) DEFLECTOR, Muffler (2 Deck only) SCREW, #8-18 x 1/2 (2 Deck only) () CONTROL CABLE, Choke (Kohler 15HP) 2-00 WASHER, /8 Internal Tooth Lock (Kohler) NUT, /8-2 Hex (Kohler 15HP) 1-2 HEAT SHIELD, Sides (Kohler 15HP) HEAT SHIELD, Top (Kohler 15HP) SCREW, #10-2 x /8 Sheet Metal (Qty. Kohler, 8 Briggs) DUCT, Right Hand (Briggs 1HP) DUCT, Front (Briggs 1HP) HEAT SHIELD, Starter -150 HEAT SHIELD, Battery (not shown) DUCT, Air (Briggs 18HP) -216 SHIELD, Engine Speed Control Heat SCREW, #10-2 x /8 Self Tapping (2) YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

46 DECALS MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 6

47 DECALS DECAL, Warning Chute Deflector DECAL, Hydro Release DECAL, CPSC -6 DECAL, Hydro Reservoir (2) DECAL, Throttle Control DECAL, Throttle Control -651 DECAL, Ignition Switch DECAL, Park Brake 2-21 DECAL, Hi-Vac DECAL, DECAL, DECAL, DECAL, Operation DECAL, SNAPPER Z Rider (Steel Bodied Models) DECAL, Safety Instructions DECAL, Heat Shield DECAL, Certification DECAL, Deck Height 1-55 DECAL, "Yard Cruiser" (2) DECAL, Briggs 1HP Engine DECAL, Kohler 15HP Engine DECAL, Deck Position 2-5 DECAL, OPEI (Not Shown) YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

48 ELECTRICAL COMPONENTS RED: L. C. D Plug (Item 1 or ) PURPLE: M. O. P. G. E. D. A. K. N. F. On battery end Of item 5 GROUND (ENGINE BOLT) Fuse AMP H. B. D. F. C. N. Q. O. P. G. F. E. D. A. K. I. GROUND (CHASSIS) Fuse AMP H. B. DRAIN TUBE J. MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 8

49 ELECTRICAL COMPONENTS WIRING HARNESS (Briggs 1HP) WIRING HARNESS (Briggs 18HP) (Same except L & M plug) SCREW, #10-2 x 1/2 Hex Head Cap (2) -616 WIRING HARNESS (Kohler 15HP) -526 WIRING HARNESS, Warner Clutch (8" & 2" Models) WIRE, Positive, 1" WIRE, Negative, 1-16 COVER, Battery Cable RELAY, Operator Presence Control SWITCH, Seat (DP, NO/NC SNAP-IN) SWITCH, PTO Electric Clutch SWITCH, Park Break SCREW, #10-2 x 1/2 Hex Washer Head, Self-Tapping () BATTERY, 12 Volt, 1 Amp, 10 Cold Cranking Amp (Includes Drain Tube) SWITCH, Ignition (After-fire Solenoid) SPACER BEZEL SOLENOID, 12 Volt SCREW, 1/-20 x 1/2 Hex Head Cap, Grade 5 (2) NUT, 1/-20 Hex Flange Lock, Grade 5 (2) WASHER, 1/ Internal Tooth Lock (2) 21-0 NUT, 1/-20 Hex Jam (2) NUT, #10-2 Hex Twin Whiz Lock (2) PLUG CONNECTS TO: A. Brake Switch B. PTO Switch C. Seat Switch D. Electric Clutch E. Relay F. Solenoid Battery Terminal G. Solenoid Starter Terminal H. Ignition Switch I. Battery, Positive Terminal J. Battery, Negative Terminal K. Alternator L. Ignition Ground M. Anti-After Fire N. Start Engine O. Solenoid Spade Terminal P. Solenoid Spade Terminal Q. Ground at Solenoid YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No. 0610

50 WIRING SCHEMATICS WIRING SCHEMATIC 1 HP BRIGGS ENGINE FOR & 8 YARD CRUISER MANUAL No YARD CRUISER HYDRO SERIES 1 & 2 50

51 WIRING SCHEMATICS WIRING SCHEMATIC 15 HP KOHLER ENGINE FOR 2 YARD CRUISER YARD CRUISER HYDRO SERIES 1 & 2 MANUAL No

52 Parts Manual for YARD CRUISER HYDRO DRIVE HZ SERIES 1 & 2 MODELS HZS11BVE HZS181BVE HZS1521KVE HZS1522KVE HZS1681BVE HZS1882BVE TM IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY. COPYRIGHT 2002 SNAPPER INC. ALL RIGHTS RESERVED MANUAL No (Rev. 5, 0/0/02) Printed in U.S.A. 52