ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:

Transcription

1 IPL MODEL STC ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: STC8V-KAI with a serial number of D to D67 STC8V-2CV with a serial number of D to D68 SMTC-8V with a serial number of D0000 to D September, 2007 PART NUMBER 0672

2 NOTES NOTES

3 ILLUSTRATED PARTS LIST TABLE OF CONTENTS SUBJECT PAGE 8V Cutter Deck...2- Cutter Deck Controls...-5 Sheet Metal Components STC Roll Over Protection System...8- Drive System Components Engine and Attaching Parts - Kawasaki & Kohler... - Steering Components Brake Components Fuel and Hydraulic System Electrical System Hydraulic Pump Assembly (BDP-0A) Replacement Decals Electrical Schematic - Kawasaki & Kohler...26 I

4 8V CUTTER DECK Section , 52A STC 2008 CD8 2

5 8V CUTTER DECK No. No. Description 685 Cutter Deck Velocity Plus Boss, Spring Anchor 00-0 Nut, /8-6 Serrated Flange Wing Nut, / Anti-Scalp Wheel Bolt, Carriage /8-6 x Bracket, Anti-Scalp Wheel Bolt, Serrated Flange /8-6 x Flatwasher, 5/8 Hardened Locknut, /8-6 Center Lock 68 Discharge Chute 000- Bolt, Hex Head 5/6-8 x -/2, Rear 000- Bolt, Hex Head 5/6-8 x -/, Front Nut, Elastic Stop 5/ Nut, 5/8- UNC 5 5 Shaft, Roller Bolt, Hex Head 5/8- x -/ Roller, Rear Bolt, Hex Head 5/6-8 x -/ Key, / x / x Spring, Idler LH Flatwasher, / Bolt, Hex Head 5/6-8 x -/ Grade Nut, Serrated Flange 5/ Bolt, Hex Head /8-6 x -/ Bushing,.76 ID Oilite Lockwasher 5/ Flatwasher 5/ Bolt, Hex Head /8-6 x -/2 Gr Nut, Elastic Stop / Bolt, Hex Head /8-6 x 2-/2 827 Spring, Idler RH 2 26 Bracket, Spring Anchor LH 8V 00-0 U-Nut, / Spindle Assembly 5 58 Shaft, Spindle Seal Upper Bearing Assembly Grease Fitting 8677 Valve, Grease Relief 0 6 Housing, Spindle Spacer, Outside 2 26 Spacer, Inside 8025 Seal, Lower 27 Bushing, Bottom Nut, Special -/6-8 No. No. Description 6 50 Spacer, Spindle Cutter Blade Pulley, Idler 5 Dia. 822 Bearing Idler Arm Assy Idler Pivot Belt Cover (8V) Hub, Tapered -/8 Bore 5 66 Idler Arm Bolt, Hex Head /-20 x Grade Pulley Turbo Baffle, Bolt On Push Arm Shaft Push Arm (Includes 6,60,62) Nut, 5/8-8 UNF Nut, Elastic Stop 5/ Rod End, 5/8 Male RH Thread Bolt, Hex Head 5/8- x -/ Grease Fitting, 0 Degree Belt, Cutter Deck Drive (8V) Bolt, Hex Head 5/6-8 x Spring, Discharge Chute Baffle Weldment, 8V Bolt, Carriage /8-6 x Nut, Elastic Stop 5/6-8 Grade Flatwasher / Belt, RH Cutter Deck 7 88 Pulley, Idler 5 Dia Pulley, Double Groove Bolt, Special Lever Assy., Deck Level Bolt, Carriage 7/6- x -/" Flatwasher, 7/ x.25 x Nut, Elastic Stop 7/ Dust Shield Lockwasher / Bracket, Spring Anchor RH Bolt, Hex Head /8-6 x -/2 Gr Bolt, Hex Head /8-6 x Nut, Center Lock 5/ Wear Pad Idler Pivot Bolt, Carraige 5/6-8 x / Flatwasher, 5/6

6 CUTTER DECK CONTROLS CUTTER DECK STC 2006 CDC

7 No. No. Description CUTTER DECK CONTROLS 8262 Rod, Deck Lift Linkage Nut, Jam /2-20 LH Thread 8766 Rod End, /2-20 Female Thread Retaining Ring, /2 External E Slide, Deck Height Adjust 6 87 Pin, Deck Lift 7 26 Bracket, Cutting Height Adjustment Bolt, Hex Head /8-6 x 2-/ 668 Bushing.502 OD Nut, Elastic Stop / Lever, Deck Latch 226 Slide, Cutting Height 00-0 Screw, Cap 5/6-8 x FHHS 228 Guide, Short Bolt, Carriage 5/6-8 x Guide, Long Spring, Helper Nut, /8-6 Center Lock Flatwasher, 5/ x. x Nut, /8-6 Serr. Flange Bolt, Hex Head /8-6 x -/ Swivel Joint LH Cotter Pin, /6 x Nut, Serr. Flange / Bolt, Hex Head /8-6 x -/ Nut, Serr. Flange / Nut, Elastic Stop / Chain Grease Fitting, /-28 Self Tap 0 88 Torsion Spring 62 Lever Assy., Deck Level Stud, /2- x Pin 857 Lanyard Nut, 5/8- UNC 5 67 Swivel Joint RH Bolt, Hex Head /2- x Rod End, /2-20 Female RH Thread Bolt, Hex Head /8-6 x -/2 572 Spacer Lock Nut, / Spacer Nut, /2-20 UNF-2B Nut, Elastic Stop 5/ Lift Bellcrank Weldment, LH Rear 505 Lift Bellcrank Weldment, RH Rear 00- Flatwasher, x.5 x Retaining Ring, ext Hair Pin Cotter,.77 x -/ Grip, Deck Latch Lever 5

8 SHEET METAL COMPONENTS A A Seat Assy. With Black Arm Rest A STC 2008 SMC 6

9 No. No. Description SHEET METAL COMPONENTS No. No. Description 68 Main Frame Assembly w/decals Bolt, Hex Head 5/6-8 x -/ 8262 Cushion, Back 00-0 Nut, Serr. Flange / Plate, Seat Mounting w/decals 6 82 Cushion, Lower Seat 7 62 Pin Retainer, Spring 8 88 Spring ** Battery (not available through Scag) Battery Cover 8255 Battery Hold Down Pad 000- Bolt, Carr. 5/6-8 x / 2556 Battery Box Roll Pin, Spring 5/2 x / Nut, Serr. Flange 5/ Bolt, Hex Head /8-6 x Pad, Rubber Bolt, Hex Head /-20 x -/ Nut, Serr. Flange / Seat Base Support Nut, Elastic Stop 5/ Seat Assembly w/ adjustment rails Arm Pad, RH 820 Bracket, Armrest RH Arm Pad, LH 820 Bracket, Armrest LH Channel, Armrest Footplate Nut, Elastic Stop / Bolt, Hex Head /8-6 x Cable, Seat Stop Weldment, Caster Support 855 Cap, Grease Nut, Elastic Stop Bearing Set Plug, / Seal, 2.0 OD x.625 ID Nut, Elastic Stop / Yoke, Front Caster Wheel Bolt, Hex Head /2- x 7-/2 58 Sleeve Caster Wheel Assembly (Incl. 2,, 5) 2 Bracket, Hour Meter Seal Bolt, Hex Head /8-6 x -/ 8262 Roller Bearing Fitting, Grease Mounting Bracket, Oil Tank Mounting Bracket, Fuel Tank Seat Pan 58 Spacer, Caster Wheel Bolt, Hex Head 7/6- x -/ Nut, Elastic Stop 7/ Lockwasher, 7/ Lock Washer. /8 Spring U-Nut, / Bolt, Carriage 5/6-8 x 56 2 Bracket, Fuel Valve Lock Nut, /8-6 Center Lock Spring, Seat Latch Seat Latch Weldment Bolt, Hex Head /8-6 x Seat Assembly w/ adj. rails Cushion, Back Cushion, Lower Seat 6 85 Arm rest Kit Seat Adjustment Track Set 7

10 STC ROLL-OVER PROTECTION SYSTEM 0 Seat Assy. With Black Arm Rest STC 2008 FOLDING ROPS 8

11 No. No. Description STC ROLL-OVER PROTECTION SYSTEM 5 STC Foldable ROPS Accessory (incl. all items listed) Bolt, Hex Head /2- x -/ Nut, Center Lock /2-8 Retractable Seat Belt Flatwasher, / x.75 x Thumb Screw, 5/6-8 NC x / Hair Pin, Cotter Pin 002- Nut, Center Lock / Bracket, Stop Bolt, Hex Head /2- x -/2 60 Seat Hardware Kit, STC 85 Bracket 8 Retractable Seat Belt (Seat with Black Arm Rest) 60 Hardware Package, Seat Belt Mounting

12 DRIVE SYSTEM COMPONENTS STC 2005 DSC 0

13 No. No. Description DRIVE SYSTEM COMPONENTS Nut, Elastic Stop / Nut, Serrated Flange / Spring, Pump Idler 286 Spacer Bolt, Hex Head /8-6 x 2-/ Idler Arm Assy., Pump Drive Key, 5 x 5 x 25mm Belt, Transmission 85 Pulley, -/2 Dia. Idler Flatwasher, /8-. x.8 x Pulley, 5.75 OD Taper Bore Hub, Tapered, 5mm Bore Bolt, /8-6 x 2 50 Pivot, Idler Bearing Bolt, Hex Head /-20 x Grade Bolt, Hex Head /8-6 x 2-/ Bolt, Hex Head /8-6 x -/2 808 Pulley, 5.75 Dia. -.5 Bore Clamp Plate Hex Head Capscrew, /-20 x / Control Lever, Pump Hex Head Capscrew, /-20 x / Lockwasher, / Block, Pump Control Roll Pin Bolt, Hex Head /8-6 x -/2 Grade Nut, Serr. Flange / Bolt, Hex Head /8-6 x -/2 Grade Bracket 000- Bolt, Hex Head /8-6 x Pulley, 5 Dia. Idler

14 ENGINE AND ATTACHING PARTS (KAWASAKI & KOHLER) Section STC 2008 EAPKA

15 ENGINE AND ATTACHING PARTS (KAWASAKI & KOHLER) No. No. Description KAI 2CV 822 Engine, Kawasaki (FH60V-AS2) x 828 Engine, Kohler (PS-75607) x Bumper, Rear x x 207 Shield, Rear x x 00-0 Nut, Serr. Flange /8-6 x x Extension, Oil Drain 2. x 82 Extension, Oil Drain x Bolt, Carr. /8-6 x x x Bolt, /8-6 x Torx x Muffler x 8266 Muffler x 2 Bracket, Muffler x x Plate, Skid x x 000- Bolt, Hex Head 5/6-8 x -/2 x x 000- Bolt, Hex Head /8-6 x x x 00- Screw, Hex Head 5/6-8 x / Self Tap x x 00-0 Nut, Serr. Flange 5/6-8 x x Bolt, Carr. /8-6 x / x x

16 STEERING COMPONENTS , A 5 2, 2A To Pump 6 0 STC 2007 SSC

17 No. No. Description STEERING COMPONENTS 820 Grip, Control Lever 2 6 Handle Bar, LH (Includes item ) 62 Handle Bar, RH (Includes item ) Bolt, Hex Head /8-6 x -/ Lock Washer, / Knob Flatwasher, 5/6-.75 x.875 x Roll Pin, Spring 5/2 x / Pivot, Control Lever Nut, Elastic Stop / Rod End, /8-2 RH Female Nut, /8-2 RH Thread 8262 Rod, Pump Control Linkage Nut, /8-2 UNF-2B LH Thread 82 Rod End, /8-2 LH Thread 5 77 Pin Retainer Bolt, Hex Head /8-6 x -/ Bolt, Hex Head 5/6-8 x -/ Spacer, Pump Dampener 25 Plate, Control Lever Bolt, Hex Head 5/6-8 x Gas Damper Bolt, Hex Head /8-6 x Block, Clamping Bolt, Carriage, 5/6-8 x / Control Plate - LH (Includes Decal) 677 Control Plate - RH (Includes Decal) Nut, Serr., Flange, 5/ Nut, Elastic Stop / Bolt, Hex Head /8-6 x / 2 66 Shaft, Steering Control Nut, Elastic Stop 5/ Grease Fitting, /-28 Self Tap 2 55 Spacer, Control 57 Control Lever Assy RH (Includes & 5) 57 Control Lever Assy LH (Includes & 5) Nut, Elastic Stop 5/ Bushing Flatwasher, -/ x /6 x 6 Ga Retaining Ring, / Ext Bracket, Switch Actuator Bolt, Hex Serr. Flange 5/6-8 x / Bolt, Carr. /-20 x / 58 Bracket, Control Return 2 88 Spring 8250 Rubber Spacer Bolt, Carriage 5/6-8 x -/2 5

18 BRAKE COMPONENTS Section STC 2002 BSC 6

19 BRAKE COMPONENTS No. No. Description Nut, Serr. Flange / Spring Bolt, Hex Head 5/6-8 x / Bolt, Hex Head /2- x -/ Bolt, Hex Head /2- x 2-/ Nut, /2- Center Lock 7 80 Wheel Motor, Hydro-Gear Key, Woodruff 5/6 x 68 Wheel Hub Assembly 0 86 Brake Band Assembly 8206 Bushing, Self Align 8680 Nut, Hex Castle.0-20 UNEF Cotter Pin, /6 x -/ Lug Nut, / (8 ) Wheel Assembly 2 x (8 ) Rim 82 (8 ) Tire 2 x Brake Rod Stud, /8-2 x Nut, /8-2 UNF Plate Weldment, Motor Backing Clevis Pin, /8 x Pin, Rue Cotter /8 Dia Brake Linkage LH 57 Brake Linkage RH Grease Fitting, / Nut, /8-2 UNF Retaining Ring,.625 Ext Nut, Elastic Stop 5/ Flatwasher, /8-. x.8 x Bolt, Hex Head /2- x 2-/2 Grade Bolt, Hex Head /8-2 x -/ Cotter Pin, /2 x / Bolt, Hex Head /8-6 x -/2 56 Brake Shaft Nut, Elastic Stop / Rod End, /8-2 LH Thread Clevis Pin, /8 x Clevis, / Grip, Brake Lever Nut, Serr. Flange / Brake Lever (includes item 6) Bolt, Hex Head /8-6 x 2-/ Nut, /8-2 UNF-2B LH Thread 228 Lever, Brake 2 57 Shaft Weldment, Pivot 5 Pin, Pivot Bolt, Serr. Flange /2-20 x.56 7

20 FUEL AND HYDRAULIC SYSTEM Section 8 E 2 8 G M 55 A B M A B F TO ENGINE F 6 8 J J K G C D K C 6 E D L L STC 2005 FHS 8

21 No. No. Description FUEL AND HYDRAULIC SYSTEM No. No. Description 826 Pump, BDP-0A-6 (LH) 826 Pump, BDP-0A- (RH) Elbow, 0 Degree /6 O-Ring x /8 Hose Fitting, /2 JIC x 5/8 O-Ring 88 Hose, /8 Pushlock (Specify length) Bushing Fitting Elbow, 0 Degree /6 O-Ring x /8 Hose Hose Clamp,.6 Dia Hose Assembly Roll Pin Fitting, /2 JIC x /2 O-Ring O-Ring Bolt, Hex Head /8-6 x -/ Bolt, Hex Head /-20 x -/ Lockwasher Nut, Elastic Stop / Control Lever Bolt, Hex Head 5/6-8 x / Lockwasher, 5/ Flatwasher, 5/6-.75 x.875 x Cap, Hydraulic Tank Insert, Filler Neck Control Block 2 20 Clamp Plate Hydraulic Tank Assembly w/fittings O-Ring, / Tee Fitting, O-Ring to Barb Clamp,.6 Max. /.25 Min. Dia Bushing Elbow, 0.8 Hose 86- Clamp Fuel Hose, / ID (order by the inch) 2 Bracket Fuel Valve Clamp, Fuel Hose / Hose ID Valve, Fuel Shutoff Clamp,.6 Max. /.25 Min. Dia Fitting, /6 O-Ring x /8 Hose Nut, Serr. Flange 5/ Flatwasher, /8-. x.8 x Oil Filter 8278 Filter Head Assembly Fitting, / O-Ring x /8 Hose Plug, /6-8 O-Ring Hose, Filter Inlet 5 66 Fuel Tank RH Cap, Fuel Tank (incl. item #5) 7 80 Tank Bushing 8 8 Elbow, 0 Degree 676 Fuel Tank LH Hose, /8 Pushlock 5 Long Bolt, Hex Head 5/6-8 x Screw, /-20 x Gasket, Gas Tank Cap 5 ** Fuel Filter Hose Assembly Bolt, Hec Head 5/6-8 x -/ Nipple, Oil Filter.0- UNF-2A x -/ O-Ring, / ** Available through the individual engine manufacturer.

22 20 Section 8 ELECTRICAL SYSTEM STC 2008 ESKA SCAG POWER EQUIPMENT

23 No. No. Description ELECTRICAL SYSTEM 855 Hourmeter Fuse, 20 amp 866 Key, Ignition 6206 Key Assembly w/fob Nut, Hex 5/ Lockwasher, 5/8 Internal Electric PTO Clutch GT Switch, Ignition Switch, PTO 80 Relay Lock Washer, #0 External Tooth Nut, Hex # Switch, N/O 6768 Panel, Instrument 8202 Choke & Throttle Control - Kawasaki (Qty 2) 85 Choke Control - Kohler (Qty ) Throttle Control - Kohler ( Qty ) Switch, Seat Module, Interlock Screw, #0-2 x.5 Phillips Head 820 Battery, 0CCA (Not Available Through Scag) Bolt, Hex Head /-20 x Nut, Hex / Cable, Battery Black (negative) Cable, Battery Red (positive) Wiring Harness, Main Pulley, 5.5 OD x.5 Bore Nut, Elastic Stop 5/6-8 Key 27 2 Mounting Bracket, Hour Meter Screw, #0-2 x.5 Phillips Head Adaptor, Wiring Harness (Kawasaki only) 820 Adaptor, Wiring Harness (Kohler only) Key, / x / x -/ Flatwasher, 7/6-.6 x -/ x / Lockwasher, 7/ Bolt, Hex Head 7/6-20 x 2-/2 UNF 000- Screw, #0-2 x / Bolt, Hex Head 5/6-8 x / Lockwasher, 5/ Flatwasher, 5/6-.75 x.875 x Backing Plate 876 Rubber Pad, Clutch Stop Plate, Backing Clamp Fuse Holder 857 Cover, Sealed Double Clip, Wire Double Fuse Assembly, Sealed (Incl. items 2, 2,, ) 2

24 HYDRAULIC PUMP ASSEMBLY 2 Overhaul Seal Kit PORT "A" SIDE PORT "B" SIDE 0 22

25 No. No. Description HYDRAULIC PUMP ASSEMBLY HG 7056 Housing Kit 2 HG 7057 End Cap Kit HG 506 Straight Headless Pin HG 506 Hex Flange Bolt, M8-.25 x 60mm 5 HG 52 Housing O-Ring 6 HG Charge Pump Kit 7 HG 5027 Gerotor Assembly 8 HG O-Ring HG 5005 Socket Head Screw, M6 x.0-20mm 0 HG 2500 Bypass Valve Kit HG 7052 Pumpshaft Kit HG 505 Ball Bearing, 7 x 0 x HG 56 Lip Seal HG 502 Retaining Ring 5 HG 505 Spacer 6 HG 70 Cylinder Block Kit 7 HG 2000 Block Spring 8 HG Block Thrust Washer HG 5 Valve Plate 20 HG Swash Plate 2 HG 5055 Ball Thrust Bearing 22 HG Trunnion Arm 2 HG Slot Guide 2 HG Check Valve Kit (.02 Orfice) port A on Left Hand Pump, port B on Right Hand Pump 25 HG 700 Charge Relief Kit 26 HG 250 Trunnion Seal with Retainer 27 HG Straight Thread Plug 28 HG 5008 Straight Headless Pin 2 HG Overhaul Seal Kit 0 HG 707 System Check Relief Kit, port B on Left Hand Pump, port A on Right Hand Pump 2

26 REPLACEMENT DECALS AND INFORMATION PLATES Section FORWARD F R REVERSE Heavy-Duty Commercial 87 7 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL STC 2007 RDP 2

27 REPLACEMENT DECALS AND INFORMATION PLATES No. No. Description 807 Decal, Danger-Spinning Blades Decal, Warning-Rotating Blades 8 Decal, 8V 858 Decal, ROPS 5 80 Decal, Patents Decal, Traction Control 7 87 Decal, Heavy Duty Commercial 8 80 Decal, Metalcraft - Made in USA 802 Decal, Belt Cover Decal, Instrument Panel 8285 Decal, Fuel Valve Position Decal, Cutting Height Bottom Row of Holes Decal, Tiger Cub 8270 Decal, Seat Support Decal, Rear Bumper Decal, Front Footplate Decal, Discharge Chute Decal, Cutting Height Top Row of Holes ** 68 Spanish Decal Kit, STC / STWC (not shown) 5 R STC 2008 RDP2 25

28 ELECTRICAL SCHEMATIC - KAWASAKI, KOHLER Section 8 PTO SWITCH DIODE KAWASAKI ADAPTER HARNESS KEY SWITCH RELAY WHITE MAGNETO RED W/YEL STRIPE FUEL SOLENOID YELLOW RECTIFIER GRN W/WHT STRIPE SOLENOID RED MAIN HARNESS KOHLER ADAPTER HARNESS GRN W/WHT STRIPE WHITE ENGINE PLUG YELLOW RED SOLENOID "B+" MAIN HARNESS RED LIGHT BLUE BLUE RED LIGHT BLUE BLUE RED RED BLACK BLACK RED W/YEL STRIPE RED RED GRN W/BLK STRIPE GREEN GRN W/WHT STRIPE YELLOW WHITE WHITE RED RED YELLOW RED W/YEL STRIPE GREEN GRN W/WHT STRIPE GRN W/BLK STRIPE 20 AMP FUSES BRAKE INTERLOCK SWITCH PINK RED RED ORANGE L.H. NEUTRAL SWITCH BLACK GROUND BLACK BLACK BROWN SEAT SWITCH DIODE MODULE PLUG BLACK BLACK RED RED CLUTCH ORANGE RED W/WHT STRIPE STARTER STC Electrical Schematic Serial No & Higher NEG POS HOURMETER TO ENGINE ADAPTER HARNESS STARTER SOLENOID R.H. NEUTRAL SWITCH 26