WYZ34FS600VCA FOR SERIAL NUMBERS U02011 AND ABOVE

Transcription

1 PARTS MANUAL WYZ34FS600V WYZ34FS600VCA FOR SERIAL NUMBERS U02011 AND ABOVE

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5 CONTENTS GENERAL INFORMATION... 6 SERVICE LOCATOR CHART... 7 DECK ASSEMBLY... 8 DECK LIFT ASSEMBLY FRAME ASSEMBLY DRIVE ASSEMBLY CONTROL ASSEMBLY RIGHT HAND CONTROL ASSEMBLY LEFT HAND BRAKE ASSEMBLY RIGHT HAND BRAKE ASSEMBLY LEFT HAND HYDRO ASSEMBLY HYDRO TANK ASSEMBLY FUEL ASSEMBLY ELECTRICAL SYSTEM GATER DECAL ASSEMBLY

6 Engine Kawasaki Electric FS600V-S00 Blades Blade Low Lift Blade Mulch Blade Super Hi-Lift Blade Blade Blade, Mulch Super Hi-Lift Blade GENERAL INFORMATION Pulleys RH Spindle Pulley LH Spindle Pulley Tensioner Pulley-Blade Drive Belt Pump Tensioner Pulley Pump Drive Pulley Front Caster Bearings Bearing Bearing Retainer Belts Blade Drive Belt Pump Drive Belt Seat Seat Molded Arm Rest Tires Drive Tire Asm, x Drive Tire x Rim W/Valvestem Front Caster Complete Caster Tire & Hub Spindles Spindle Asm Complete Housing Bearing Shaft Bearing Spacer Tube Transmission RH 3100 Transaxle (Hydro-Gear Model #ZJ-GMEE-3LLB-1MLX) LH 3100 Transaxle (Hydro-Gear Model #ZJ-KMEE-3LLC-1MLX) Filter 20W50 Motor Oil Total System Capacity Approx 1.75 QT (1.66L) Throttle Choke Muffler Wire Harness Pigtail Harness Clutch Electrical Components Ignition Switch Starter Relay Time Delay Module Relay Park Brake Switch Neutral Switch PTO Switch A Seat Switch Hour Meter 6

7 SERVICE LOCATOR CHART 1. Front Caster Wheel Bearings (2) 2. Front Caster Pivot Bearing Zerks (2) 3. Engine Oil Fill & Dipstick 4. Hour Meter 5. Engine Air Filter 6. Engine Oil Filter 7. Fuel Tank 8. Engine Fuel Filter 9. Fuel Shut-Off Valve 10. Fuel Tank W/Cup Holder 11. Hydraulic Bypass 12. Engine Vent Screen 13. Drive Tires 14. Pump Belt (353112) 15. Blade Drive Belt (353111) 16. Front Caster Wheels Blade (603035) Blade (423029) 19. Located inside the seat frame under the operator s seat: 1. Time Delay Module 2. Relays 3. Fuse Block 4. Start Relay 5. Battery 6. Expansion Tank Hydro 7

8 DECK ASSEMBLY 8

9 DECK ASSEMBLY ITEM PART NO. DESCRIPTION BELT SHIELD FLOATING IDLER FLAT OFFSET PIVOT FLOATING IDLER SPRING RIGHT EYEBOLT BLADE SPINDLE ASM SPINDLE HOUSING SPINDLE SHAFT BEARING BLADE SPINDLE BEARING SPACER TUBE /16-18 NYLOC NUT /16-18 X 1-1/4 HHCS /4-16 HEX NUT /4 LOCK WASHER DECK ARM WASHER PULLEY SPACER /8 DISC SPRING WASHER /8-11 X 1-1/4 HHCS HEX PULLEY HEX PULLEY BLADE HIGH LIFT BLADE /16-18 NYLOC NUT /8-16 X 3-1/4 CARRIAGE BOLT /8-16 WHIZLOCK NUT /16-18 X 1 CARRIAGE BOLT /4 E-RING /16 18 X 3/4 CARRIAGE BOLT /16 18 X 1 HHCS IDLER ARM W/BUSHINGS BRONZE BUSHINGS FRAME SPACER ENGAGEMENT IDLER /8-16 X 2-1/4 HHCS /8 16 WHIZLOCK NUT /8 16 X 2-3/4 HHCS /8 16 NYLOC NUT CAPLUG 1-1/ /4 20 NUT CLIP /4 STD FLAT WASHER /4 STD LOCKWASHER /4-20 X 3/4 HHCS 9

10 DECK ASSEMBLY ITEM PART NO. DESCRIPTION DECK BELT DECK PLATE Z34 DECK WELDMENT ASM, GRASS DEFLECTOR CHUTE TOP BRACKET BOTTOM BRACKET 10

11 DECK LIFT ASSEMBLY 11

12 DECK LIFT ASSEMBLY ITEM PART NO. DESCRIPTION REAR LIFT BELLCRANK, RT FRONT LIFT SHAFT HEIGHT PLATE, OUTER HEIGHT PLATE SPACER PIVOT BLOCK PIVOT BLOCK PLATE TRANSPORT LATCH LIFT SHAFT FRONT STRUT ASM. (ORDER ITEM 60 & 61) ROD END 1/ CONNECTING ROD /2-20 HEX JAM NUT /2-13 X 2 HHCS CLEVIS END 1/ HEIGHT ADJUST TAB /16-18 X 1 HHCS /16-18 NYLOC NUT /2-13 HEX NUT #3 HAIRPIN COTTER CLEVIS PIN 5/ STRUT MOUNT REAR STRUT PIVOT PIN FRONT STRUT PIN ADJUSTABLE CHAIN MT /4-20 X 1.5 HH TAP BOLT /4-20 HEX JAM NUT FRONT CHAIN /16-14 X 1-1/2 HHCS /16-14 WHIZLOCK NUT ADJUSTABLE CHAIN MT /4-20 X 1.5 HH TAP BOLT /4-20 HEX JAM NUT REAR CHAIN /16-14 X 1-1/2 HHCS /16-14 WHIZLOCK NUT REAR LIFT BELLCRANK, LT /16 X 3/16 X 1 MACHINE KEY /4-28 SETSCREW /16-18 X 2 HHCS /16-18 NYLOC NUT /16-18 X 3/4 HHCS /8-16 X 3-1/2 HHCS /8-16 NYLOC NUT /2-13 NYLOC NUT 12

13 DECK LIFT ASSEMBLY ITEM PART NO. DESCRIPTION /2 STD FLATWASHER /2 X 1-1/4 COTTER PIN /8-16 X 1-1/2 HHCS /8-16 WHIZ LOCK NUT /8 STD FLAT WASHER /2 X 3 RING PIN /2 O.D. SPLIT RING #4 HAIRPIN COTTER PLTD SAFETY CHAIN /16-18 X 1 CARR. BOLT /8-16 X 1-1/4 CARR BOLT /16-18 X 1 HHCS /16-18 NYLOC NUT /8-16 X 1 HHCS /8-16 NYLOC NUT STRUT, BENT STRUT, STRAIGHT 13

14 FRAME ASSEMBLY 14

15 FRAME ASSEMBLY ITEM PART NO. DESCRIPTION AXLE TUBE /2-13 X 6 HHCS /2-13 NYLOC NUT FRONT CASTER YOKE WELDMENT BLK 10" CASTER WHEEL 4-1/2 HUB ASM, FRONT CASTER BLK FRONT RIM NOT SERVICED BEARING RETAINER /8 FLANGE BEARING /8 CLAMP COLLAR /8 NPT STRAIGHT X TIRE ASM, BLK NOT SHOWN DRIVE TIRE 18 X 7.5 X RIM W/VALVESTEM /2-20 LUG NUT ENGINE GUARD /16-18 X 3/4 CARR HEAD /16-18 NYLOC NUT SKID PLATE /16-18 X 3/4 CARR HEAD /16-18 NYLOC NUT FRONT ANTI-SCALP ROLLER WHEELIE BAR /8-11 X 8-1/2 HHCS /8-11 HEX NUT 15

16 FRAME ASSEMBLY 16

17 FRAME ASSEMBLY ITEM PART NO DESCRIPTION TANK SUPPORT /16-18 X 3/4 CARR HEAD /16-18 NYLOC NUT REAR TANK MOUNT 29 SEE FUEL SECTION LH FUEL TANK /16-18 X 3/4 HHCS /16 LOCK WASHER 32 SEE FUEL SECTION RH FUEL TANK /16-18 X 3/4 HHCS /16 LOCK WASHER 17

18 FRAME ASSEMBLY 18

19 FRAME ASSEMBLY ITEM PART NO. DESCRIPTION /16-18 X 3/4 CARR HEAD /16-18 NYLOC NUT BATTERY FOR REFERRENCE ONLY BATTERY TRAY SEAT PAN SEAT SPRING /8-16 X 3 HHTB HOUR METER MOUNT /8-16 X 3/4 HHCS /8-16 NYLOC NUT /8-16 WHIZLOCK NUT /4 WING NUT HOLD DOWN ANGLE BATTERY HOLD DOWN /4-20 X 3/4 CARR BOLT /16-18 X 1 HHCS /16 STD FLAT WASHER HOUR METER #10-24 X.75 HHS #10 WHIZLOCK NUT #10-24 NYLOC NUT STARTER RELAY WP SEAT COMPLETE W/O TRACKS PAD, SK ARM REST NOT SHOWN RH ARM REST BRKT LH ARM REST BRKT SEAT SWITCH MOUNT NOT SHOWN A SEAT SWITCH NOT SHOWN /4-20 NUT CLIP /4-20 X 3/4 HHCS /4 STD LOCKWASHER CONSOLE PLATE W/CHOKE PTO SWITCH NOT SHOWN #10-24 X 5/8 PAN HD SCREW #10-24 NYLOC NUT THROTTLE CONTROL IGNITION SWITCH NOT SHOWN /16-18 X 3/4 CARR HEAD /16-18 NYLOC NUT /16 STD FLAT WASHER FLOOR PAN Z-STEP TREAD 19

20 DRIVE ASSEMBLY 20

21 DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION PUMP DRIVE IDLER AXLE SUPPORT IDLER MOUNT TENSIONER W/BUSHING /4 PLASTIC BUSHING EYE BOLT SPACER PUMP TENSION ROD /8 LOCK WASHER /8 STD FLAT WASHER PUMP DRIVE IDLER /8-16 NYLOC NUT RH IDLER SPACER /8-16 X 2-3/4 HHCS IDLER PIVOT PUMP IDLER MOUNT /8-16 ZX 3 HHCS /8-16 NYLOC NUT /8-16 WHIZ LOCK NUT /16-18 X 3/4 CARR BOLT /16-18 NYLOC NUT /8-16 X 1-1/2 HHCS /8-16 X 1 CARR BOLT PUMP BELT IDLER SPRING RETAINING WASHER PULLEY KAWASAKI FS600V FOR REFERRENCE ONLY CLUTCH BELT GUIDE LONG DEGREE DRAIN -KAW BLK /16 DISC SPRING WASHER /8-11 X 7 HHCS /4 X 1/4 X /16-18 X 2 HHCS /1618 X 1-3/4 HHCS /16-18 NYLOC NUT /16 DISC SPRING WASHER 21

22 CONTROL ASSEMBLY RIGHT HAND 22

23 CONTROL ASSEMBLY RIGHT HAND ITEM PART NO. DESCRIPTION STEERING CONTROL RT /4 FLANGE BEARING DRIVE CONTROL SPACER /16-18 X 1-1/4 HHCS /16 SAE FLATWASHER /16-18 NYLOC NUT /16 LH ROD END (F) ROD END (F) DRIVE LINKAGE /16-24 JAM NUT RT CONTROL BRACKET /4-20 NUT CLIP /4-20 X 3/4 HHCS /4 STD LOCKWASHER /16-18 X 1-3/4 TAP CARR BOLT /16-18 SQ CAGE NUT /16 STD FLAT WASHER DAMPER MOUNT /4-20 NYLOC NUT /4 SAE WASHER MM BALL STUD DAMPENER/CONTROL /8-16 HEX NYLOC NUT /8-16 X 1-1/2 HHCS HANDLE MOUNT /4-20 X 3/4 CARR BOLT SWITCH BRACKET NEUTRAL SWITCH HANDLE RH W/GRIP HANDLE GRIP HANDLE PLUG /16-18 WHIZLOCK NUT 23

24 CONTROL ASSEMBLY LEFT HAND 24

25 CONTROL ASSEMBLY LEFT HAND ITEM PART NO. DESCRIPTION /4 FLANGE BEARING DRIVE CONTROL SPACER /16-18 X 1-1/4 HHCS /16 SAE FLATWASHER /16-18 NYLOC NUT /16 LH ROD END (F) ROD END (F) DRIVE LINKAGE /16-24 JAM NUT /4-20 X NUT CLIP /4-20 X 3/4 HHCS /4 STD LOCKWASHER /16-18 X 1-3/4 TAP CARR BOLT /16-18 SQ CAGE NUT /16 STD FLAT WASHER DAMPER MOUNT /4-20 NYLOC NUT /4 SAE WASHER MM BALL STUD DAMPER / CONTROL /8-16 NYLOC NUT /8-16 X 1-1/2 HHCS HANDLE MOUNT /4-20 X 3/4 CARR BOLT SWITCH BRACKET NEUTRAL SWITCH /16-18 WHIZLOCK NUT STEERING CONTROL LT LT CONTROL BRACKET HANDLE LH W/GRIP HANDLE PLUG HANDLE GRIP 25

26 BRAKE ASSEMBLY RIGHT HAND 26

27 BRAKE ASSEMBLY RIGHT HAND ITEM PART NO. DESCRIPTION /16-18 NYLOC NUT /16 STD FLAT WASHER /4-20 NYLOC NUT /8 FLANGE BUSHING /16-18 X 3/4 CARR HEAD /16-18 X 3/4 HHCS PARK BRAKE SWIVEL BRAKE SHAFT MOUNT RH BRAKE SHAFT PARK BRAKE SWITCH BRAKE SWITCH ACTUATOR /4-20 X 5/8 HHCS /8 PUSH NUT LOWER BRAKE LINKAGE /16 CLAMP COLLAR SPRING 27

28 BRAKE ASSEMBLY LEFT HAND 28

29 BRAKE ASSEMBLY LEFT HAND ITEM PART NO. DESCRIPTION /16-18 NYLOC NUT /16 STD FLAT WASHER BRAKE LEVER PIVOT /8 FLANGE BUSHING BRAKE LEVER E-RING FOR 5/8 DIA /16-18 X 3/4 CARR HEAD /16 X 3/4 HHCS /32 X 3/4 COTTER PIN BRAKE LINKAGE PARK BRAKE SWIVEL BRAKE SHAFT MOUNT LH BRAKE SHAFT YOKE 5/ /8 PUSH NUT LOWER BRAKE LINKAGE LH /16 CLAMP COLLAR SPRING CLEVIS PIN 5/ COTTER PIN 1/8 X 3/4 29

30 HYDRO ASSEMBLY 30

31 HYDRO ASSEMBLY ITEM PART NO. DESCRIPTION AXLE MOUNT /8-16 HEX NYLOC NUT /8-16 X 1 CARR. BOLT PUMP BELT HYDRO, RH 3100-HYDRO GEAR # ZJ-GMEE-3LLB-1MLX HYDRO, LH HYDRO GEAR # ZJ-KMEE-3LLC-1MLX TIE ROD BYPASS LINKAGE /16-18 X 2-3/4 HHCS /16 DISC SPRING /16-18 HEX NYLOC NUT /16-18 X 2-1/4 HHCS /2-20 LUG NUT /8-16 X 2 HHCS /8 LOCKWASHER #3 HAIRPIN COTTER 17 H FAN & PULLEY KIT 18 H HUB KIT TANK W/CAP OIL TANK MOUNT HOSE CLAMP ADAPTER OIL TANK CAP /4-20 X 3/4 HHCS /4-20 HEX NYLOC NUT /4 STD FLAT WASHER 31

32 HYDRO TANK ASSEMBLY ITEM PART NO. DESCRIPTION FUEL VALVE CLAMP /4-20 X 3/4 HHCS /4-20 HEX NYLOC NUT /4 STD FLAT WASHER ADPT, EXPANSION TANK HOSE, EXPANSION TANK OIL TANK W/CAP CAP, EXPANSION TANK MOUNT, EXPANSION TANK 32

33 FUEL ASSEMBLY 33

34 FUEL ASSEMBLY ITEM PART NO. DESCRIPTION FTG FUEL TEE.25 BRASS BARBED TANK, LOW PERM FUEL LH TANK, LOW PERM FUEL RH HOSE, VENT 3/16 X 22" HOSE, VENT 3/16 X 33" FUEL LINE CLAMP FUEL LINE GROMMET, VENT FUEL CAP LARGE CARBON CANISTER 320CC VALVE GROMMET FUEL VALVE FUEL TANK ADAPTER FUEL LINE RH REMOTE VENT DRAIN CLAMP FUEL LINE (3/16 X 24") FUEL LINE 27 34

35 ELECTRICAL SYSTEM WIRING HARNESS FOR FS600V KAWASAKI ENGINE ENCORE PART # KAWASAKI WIRING PIGTAIL FOR FS600V ENGINE ENCORE PART #

36 GATER DECAL ASSEMBLY 36

37 GATER DECAL ASSEMBLY 37

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40 ALL RIGHT RESERVED WYZ34FS600V PARTS MANUAL CONTENTS SUBJECT TO CHANGE GATER