ILLUSTRATED PARTS LIST

Transcription

1 IPL MODEL STHM ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: STHM - 2CV with a serial number of SM-1A with a serial number of 001- SM-72A with a serial number of January, 01 PART NUMBER 00

2 NOTES

3 TABLE OF CONTENTS MODEL STHM SUBJECT PAGE Illustrated Parts List SM 1, 1A, 72 Cutter Deck Engine Deck... - Upper Hydraulics Lower Hydraulics... - Control Linkage Instrument Panel... - Rider Frame Assembly Brake Linkage Eletrical System... 1 Winch Lift System... - Replacement Decals... I

4 2 SM-1A & SM-72A CUTTER DECK STHM01CD 7 2

5 No. No. Description 1 72 SM-1A & SM-72A CUTTER DECK No. No.Description Cutter Deck, Advantage (Incl. decals) x 1 Cutter Deck, Advantage (Incl. decals) x 2 Discharge Chute, Advantage x x Bolt, /1-1 x 1" Hex Head x x 00- Nut, /1-1 Elastic Stop x x Wing Nut, /-1 x x 0 Belt Cover (Incl. Decals) x Belt Cover (Incl. Decals x Nut, /- Hex Head x x 27 Spacer, Cutter Blade x x 2 Tapered Hub, 1. Bore x x Bolt, 1/- x / Hex Head x x 7 Pulley,. O.D. x 7 Pulley,. O.D. x 0 Pulley, Double Groove,./.7 O.D. x Pulley, Double Groove,./.7 O.D. x 2 Belt, R.H. Blade Drive x 2 Belt, R.H. Blade Drive x Belt, Deck Drive x 01 Belt, Deck Drive x Lock Nut,/-1 Hex Head x x Stud, /-1 x -/" x x 00-0 Nut, /-1 Serr. Flange x x Bolt, /-1 x 2-1/" x x Flatwasher, / (.1 x. x.) x x 2 Pulley, Belt Guide x x 00-1 Capscrew, /1-1 x / Ser. Flg. HH x x Nut, /-1 Elastic Stop x x 2 2 Idler Pulley Support x x Bolt, Hex Head /1-1 x -1/" x x Nut, /1-1 Ser. Flg. Hex Hd. x x 2 2 Pulley,.7 x x Nut, 1/2- Ser. Flg. Hex Hd. x x Capscrew, 1/2- x 1-1/ Ser. Flg. x x Nut, /-1 Elastic Stop x x Flatwasher, / (.1 x. x.) x x 1 11 Pulley x x Flatwasher, / (.7 x 1.0 x.00) x x 077 Spacer x x 01 Idler Arm (Incl. 7 & ) x x Bolt, /-1 x 2-1/" x x 07 Idler Pivot x x Bushing, Bronze Oilite-/ ID x x 1-0 Grease Fitting, Str. 1/-2 Self Tap. x x Flatwasher, / (.77 x 1.2 x.0) x x 001-0S Flatwasher, / (.77 x 1.2 x.0) x x Retaining Ring,.7 EXT 'E' x x 1 02 J-Rod Idler Pulley x 07 J-Rod Idler Pulley x Bolt, /1-1 x 1-1/"Hex Head x x 00-0 Nut, /1-1 Ser. Flange x x Bolt, /-1 x -1/2" Hex Head x x 02 Support Assembly x x Retaining Ring, 1-1/ EXT 'E' x x Bushing, Bronze Oilite- 1-1/ ID x x 2 Idler Pivot Support x x 277 Spacer x x 0 7 Idler Arm (Incl. & 7) x x 1 07 J-Rod, Drive Idler x x 2 22 Spring, Chute Return x x 1 Spindle Assembly x x 2 Shaft, Cutter Spindle x x 2 Seal, 2.00 O.D. x 1.0 Bore x x 22 Bearing Assembly x x 7 0 Shield, Spindle x x 77 Relief Fitting, Cutter Spindle x x 2 Spindle Housing x x 0 Spacer, Outside x x 1 2 Spacer, Inside x x 2 2 Seal, 2.00 O.D. x 1-/ Bore x x 27 Spindle Bushing Bottom x x Nut, 1-1/1-1 UNEF-2B x x Bolt, /- x -1/2" x x 000- Flatwasher, / (. x 1.7 x.) x x 7 0 Cutter Blade, " Standard x Cutter Blade, " Hi-Lift x 0 Cutter Blade, 2" Standard x 00-0 Key, 1/ x 1/ x 2" x x Quick Pin x x 70 Shaft, Roller x x Guide, Roller x x Wheel Assy., Caster x x 7 7 Tire Only, Caster Wheel x x 7 Inner Tube Only, Caster Wheel x x 7 72 Rim Pair, Caster Wheel x x 7 70 Retainer, Caster Wheel x x Grease Fitting, Deg. 1/-2 x x 77 Hub Assy. W/Bolts, Caster Wheel x x 7 71 Tapered Hex Nut, /1-1 x x 7 Roller Bearing, Caster Wheel x x 0 07 Caster Wheel Assembly x x Bolt, 1/2- x -1/2" Hex Head x x Nut, 1/2- Elastic Stop x x 022 Sleeve, Caster Wheel Bearing x x 00 Caster Yoke x x Spacer, Caster Yoke 1/2" x x 0-01 Bushing, 7/ x 1" Flanged x x * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated.

6 ENGINE DECK SGB0A

7 ENGINE DECK Carriage Bolt, 1/- x " 2 70 Battery Box Nut, Wing 1/- 01 Battery 22 Battery Cover 0 Insulation, Battery Cover 7 22 Pad, Fuel Tank Strap 1 Cap, Fuel Tank Fuel Tank Assy. (Includes items - ) 0 Bushing, Fuel Tank Valve 0 Fuel Shut Off Valve 2 Strap, Fuel Tank 00- Phil RDHD Machine Screw 1/- x 2" Hex Nut, 1/- 1 Pad, Fuel Tank Support Carriage Bolt, /1-1 x /" 277 Support, Fuel Tank 1 22 Bracket, Fuel Tank Support 00-0 Serr. Fl. Hex Nut / Lockwasher, /1 Int. Tooth 7 Engine, 2 HP Kohler CV, (Spec PS-72) Hex Head CPSCR, /1-1 x 1-/" Oil Drain Extension 2 27 Cap, Oil Drain Plug 2 Engine Deck Wire Loom,.0 I.D Washer, 1/ (. x.70 x.0) Bolt, Hex Head 1/2- x 2" 2 01 Sleeve, Shock Absorber Mount 0 1 Shock Absorber Hex Locknut, Elastic Stop 1/ Serr. Fl. Hex Head CPSCR, 7/1- x 1" 00-0 Serr. Fl. Hex Nut, 7/1-7 Motor - White (Includes item 2) Lockwasher, 1/2" A Nut, 1/2-2 Anchor, Brake Bolt, Hex Head 1/- x 1-1/" Serr. Fl. Hex Nut, 1/ Serr. Fl. Hex Head CPSCR, /1-1 x.7" 0 1 Parking Brake Assembly (Incl. 1-) Brake Pads- Pair Springs - Pair 1-0 Actuating Arm, Incl. Pin & Clip) 1-0 Clip 2 Hub Assembly (Includes item 0) Brake Drum 7 Rim and Tire Assembly (Includes items, ) -02 Tire x x, Ply 1-0 Rim Only Bolt, Hub Wheel Nut 2 0 Castle Nut, 1.0- UNEF Spacer, Clutch 00-0 Key, 1/ x 1/ x 1-1/2" 00-0 Hex Socket Set Screw, /1-1 x /" 72 Pulley, Engine Pump Drive (Incl. ) 7 7 Clutch, Electric (Ogura) Flatwasher, 7/1 (. x 1.7 x.2) Lockwasher, 7/1" Bolt, Hex Head 7/1- x 2.7" Hex Locknut, Elastic Stop / Backing Plate, Clutch Stop 1 Rubber Pad, Clutch Stop 11 Heatshield, Muffler Bolt, Hex Head /1-1 x 1-/" 00- Key, Woodruff /1 x /" 7 1 Pulley, Pump Input 7 Sleeve, Idler Ring, Retaining, 1-/1 Internal 70 Belt, Pump Drive Pulley, Idler-Traction Drive (Incl.,,72) 72 2 Bearing, Idler Pulley 7 0 Spacer, Idler 7 27 Pump Idler Arm (includes items 7, 7) 7 07 Idler Pivot Base Bushing, Oillube S Flatwasher, /" Ring, Retaining, /" Ext. "E" Grease Fitting Hex Nut, Jam / Bolt, Hex Head /-1 x -1/" 2 2 Spring, Pump Drive Idler 00-0 Serr. Fl. Hex Nut, / Cotter Pin, /2 x 1.0" Bolt, Hex Head /-1 x " Socket Head CPSCR, 1/2- x 1-1/" Lockwasher, 1/2" Flatwasher, 1/2 (.1 x. x.) 00 Pump, Sundstrand 0 Bracket, Oil Tank Support Bolt, Hex Head /-1 x 1-/" Washer 2" OD, / ID, 1 Ga Carriage Bolt, 1/- x /" 2 Guard, Pulley Gusset, Battery Box 70 Support, Battery Box Carrage Bolt, /1-1 x 1" 00- Wire Loom,.7" I.D. 1 Rubber Pad 0 0 Fuel Hose, Order by the inch Clamp, Fuel Hose Bolt, 1/2- x 2.0" 00-0 Nut, 1/- Elastic Stop 22 Plate, Backing * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated.

8 UPPER HYDRAULICS A A 1 1 SGB027

9 UPPER HYDRAULICS 1 7 Tank, Hydraulic 2 Cap, Hydraulic Tank Hose, Pump to Oil Cooler 2 Hose, Oil Cooler to Tank -0 Clamp, Hose -01 Coupling, Flare Swivel Tube, Union Oil Cooler Assembly 000- Carriage Bolt, /1-1 x /" 27 Bracket, Oil Cooler 0-0 Elbow, 0 Degrees 0-02 O-Ring -02 Coupling Flare Swivel 00-0 Serr. Fl. Hex Head Nut, /1-1 1 Brace, L.H. Cooler Support 1 21 Brace, R.H. Cooler Support 00-0 Elastic Stop Nut, 1/ Serr. Fl. Hex Head CPSCR, 1/- x /" 2 Strap, Oil Tank 7 Filler Neck Insert 2 Hose, 1/" Pushlock, Order by the inch Clamp 2 0 Bushing 2 0 Degree Elbow * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated. 7

10 H G A B C D E F C G D E J F B A H J I I LOWER HYDRAULICS LOWER HYDRAULICS

11 LOWER HYDRAULICS Capscrew, 1/- x1/2 Serr. Fl. Hex Head Filter Head 7 Filter, Spin-On Lube 1 Hose Assembly Hose Assembly 0-0 Elbow, 0 Degrees Hairpin Cotter 0 Lever, Dump Valve -02 Connector, Flare Swivel with Hose Barb -0 Hose Clamp 2 Hose, 1/ Pushlock, Order by the inch 2 Hose, 1/ Pushlock, Order by the inch 0-01 Hose Clamp -01 Tee Union, Pushlock Hose 1 2 Hose, 1/ Pushlock, Order by the inch 1 Hose, Dump Valve 0-0 Elbow, 0 Deg. 1 Inlet Hose, /" ID 7-01 Tee, 1/2" Run 0 Motor Hose Hose, Pump To Oil Cooler Coupling, Flare Swivel 2-02 Coupling, Flare Swivel With Barb Tube Union 2-01 O-Ring Bushing O-Ring O-Ring O-Ring Cap 0-02 Tee, JIC to O-Ring 1 02 Hose, Order by the inch 2-01 Compression Fitting 0- Elbow, 0 Deg. * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated.

12 CONTROL LINKAGE 2 2 sgb0 CONTROL LINKAGE

13 CONTROL LINKAGE 1 2 Control Linkage, Bellcrank (Includes 0, 1) Flatwasher, /1 (.7 x.7 x.0) Bolt, Hex Head /1-1 x 2-/" Bolt, Hex Head /-1 x 1" Flatwasher, / (.0 x. x.0) 2 Sleeve, Pump Control Link 7 2 Link, Speed Control 00-0 Hex Locknut, /-1 Control Arm, Pump Carrage Bolt,RH SH SQNK /-1 x 1-1/2" Flatwasher, / (.1 x. x.) Rod End, RH Female THD / Hex Locknut, Elastic Stop / Hex Nut, / Control Rod 1 Bolt Hex Head, /-2 x -/" 27 Bushing, Spring Keeper 1 Spring, Neutral Return Retainer, Neutral Spring Carrage Bolt, /1-1 x 1" 00-0 Serr. Fl. Hex Nut / ** Number Not Used Bolt, Hex Head 1/- x 1-1/" Hex Locknut, Elastic Stop 1/ Hex Locknut, Elastic Stop / Sleeve, Control Arm Cotter Pin, /2 x.7" 2-0 Clevis, Pump Control Pin, Clevis /" Greese Fitting, 1/-2 Self Tap Bushing, Bronze * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated.

14 INSTRUMENT PANEL AND ELECTRICAL COMPONENTS C B A 7 2 D E 2 F PTO Switch Connector STHMIP&E

15 INSTRUMENT PANEL AND ELECTRICAL COMPONENTS Instrument Panel (includes Decal) 2 2 Blade Fuse, amp. 1 Decal, Instrument Panel 02 Hour Meter (includes Bracket and Hardware A, B, C) A * Hour Meter Bracket B * Lockwasher, # Ext. Tooth C * Hex Nut, -2 Ammeter (Includes Bracket and Hardware D, E, F) D * Ammeter Bracket E * Lockwasher, # Int. Tooth F * Hex Nut, # Phillips Rd. Head Screw, #-2 x 1-1/2" 7 2 Bracket, Fuse Holder Elastic Stop Nut, # Carriage Bolt, /1-1 x /" Phillips Washer Head Screw, #-2 x.0" 7 Keyswitch * Lockwasher, / Int. Tooth * Nut, Special / Ignition Key and Ring Assy. 1 1 Choke Control (includes hardware) 1 7 Throttle Control Lockwasher, # Ext. Tooth Hex Nut, #-2 Switch, PTO 7 Wire Harness With Relay 00-0 Serr. Fl. HH Nut, / Battery Bolt, Hex head 1/- x 1/2" Hex Nut 1/- 2 1 Wire Harness, STHM Lockwasher /1 Int. Tooth 27 7 Engine, 2 HP Kohler CV(Spec PS-72) 2 7 Switch, Parking Brake 2 7 Switch, Foot Safety 0 7 Clutch, Electric Carriage Bolt, /1-1 x /" Wireloom 00- Locknut, Elastic Stop / Battery Cable, " Black 02- Battery Cable, 2" Red * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated.

16 RIDER FRAME ASSEMBLY RIDER FRAME ASSEMBLY 1 1 7, STHMRFA 7 A 2

17 RIDER FRAME ASSEMBLY Ref. No. Part Number Description 1 71 Steering Frame (Includes Bshgs and Fittings) Bronze Bushing, 7/ ID x 1.0 Flanged Retaining Ring, 7/ external 00- Hex Nut, Elastic Stop / Flat Washer, /1 (/ x 7/ x ga.) 02 Steering Handle (includes item 7) 7 Grip Bolt, Hex Hd., /1-1 x 1-/" Seat Assy. (includes items thru,1,) 2 Cushion Assembly 2 Arm Pad - R.H. 2 Seat Back Cushion 27 Arm Pad - L.H Serr. Fl. HH. Nut, / Seat Adjuster Track Bolt, RDHD Carr. /-1 x 1-1/2 (2" & 1") Bolt, RDHD Carr. /-1 x 2.0" (72") 22 Seat Plate 1 22 Ballast, Seat Mount (72" cutter deck only) 00-0 Serr Fl. Hex Nut, /-1 2 Seat Spring Bolt, Hex Hd., 7-1- x -1/2" 22 2 Reinforcement, Seat Spring Retaining Ring, 1-1/" external Bushing, Oilite - 1-1/ ID x 1.0 Flanged 2 00 Rear Wheel Pivot Bolt, Hex Hd., /-1 x 1-1/" 27 * Hex Jam Nut, /-2 2 * Lock Washer, / Internal Tooth 2 0 Rear Wheel Yoke Hex Elastic Stop Nut, / Bolt, Hex Hd. /- x " Spacer, Rear Wheel, short Seal, Grease 1 Bearing Cone 1 Bearing Cup 1 Rim Only 7 00 Rear Wheel Assy. (Includes items -, 7A) 7A 1 Tire Only 0 Sleeve, Rear Wheel 0-02 Spacer, Rear Wheel 0 2 Cable, Steering (Includes Hardware) 1 0 Pedal, Foot Safety Switch Grease Fitting 00- Hex Elastic Stop Nut, 7/1-00- Screw, Phillips flat hd #-2 x /" Serr. Fl. Hex Nut, 1/- Spring, Foot Safety Switch Hex Nut, Elastic Stop Lock, 1/- 7 Switch, Foot Safety Bolt, Hex Hd., 1/- x 1-/" 0 00 Steering Shaft Retaining Ring / Ext. E Bushing, Oillube - / ID x Foot Pedal Screw w/washer, 1/- x.7" Flat Washer, / x 1-1/ x 1 Ga. 0 Foot Pedal Arm Pin, Drive Lock /1 x 1-1/" 0-0 Bushing, oillube - / x.0 Flanged Sulky Mtg. Brkt. L.H. 0 2 Sulky Mtg. Brkt. R.H Bolt, Hex Hd., 1/2- x -1/2" 2 Pulley, Winch Cable 0-0 Bushing, Oillube - 1/2 ID x Flat Washer, 1/2 (.2 x 1.7 x.) 02 Retainer, Winch Cable Hex Elastic Stop Nut, 1/2-7 2 Arm Rest Bracket, Left Hand Arm Rest Bracket, Right Hand * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated. 1

18 BRAKE LINKAGE Deck Weldment SGB00 1

19 BRAKE LINKAGE Serr. Fl. HH Nut, / Hex Locknut, /-1 02 Swivel Hairpin Cotter (.0 x 1.2) Hex Head Bolt, /-1 x 1-1/" 2 Sleeve, Hydro Linkage 7 2 Link, Cam 2 Grip, Parking Brake 0 Handle, Parking Brake Flat Washer, / (.1 x. x.) 00-0 Hex Nut, Elastic Stop / Carriage Bolt, /-1 x 1-1/" Hex Head Bolt, /-1 x 1-/" 2 Lever, Brake Hex Jam Nut, /-1 1 Washer, Neutral Lock Serr. Fl. HH CPSCR, /-1 x 1" 1 7 Bracket, Neutral Lock 0 Rod, Neutral Lock 1 Cable Assembly, Parking Brake R.H. 0 Cable Assembly, Parking Brake L.H Cable Winch Eye Bolt, /-1 R.H Hex Nut, /-1 * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated.

20 WHITE GREEN WHITE WHITE GREEN RED NEGATIVE HOURMETER ELECTRICAL WIRING HARNESS 1 POSITIVE HOURMETER ENGINE GND MOWER CLUTCH FUSES YELLOW W/RED STRIPE RED BLACK BLACK KEY SWITCH BLACK BLACK YELLOW BLUE BRAKE INTERLOCK FOOT PEDAL INTERLOCK GREEN NEGATIVE AMMETER POSITIVE AMMETER BLACK W/RED STRIPE RED BLACK W/RED STRIPE YELLOW TO ENGINE MOWER ENGAGEMENT PTO SWITCH CONNECTOR STARTER SOLENOID 1 WIRE HARNESS WITH RELAY PART NO. 7 RELAY SC7 BLACK RED BLUE GREEN To Engine Ground To Starter To Blue Wire From Engine To Starter Red Battery Cable Post 1

21 WINCH LIFT SYSTEM with a serial number of to Steering Frame sgb00 Ref. No. Part Number Description 1 0 Winch Assembly (Incl. 1-7, -, 1-2) 2 1 Locknut, 7/1-00 Ratchet Pawl Ratchet Bolt 02 Flatwasher 01 Ratchet Spacer 7 Ratchet Spring 27 Cable Guide 0 Winch Cable Assembly 00-0 Hex Locknut, 1/ Winch Reel 00 Reel Shaft 0 Hex Locknut, /-1 0 Winch Handle 1 01 Handle Nut 1 Handle Spring Shaft Bushing 1 0 Pressure Washer 01 Ratchet Wheel 2 Pressure Plate 00 Shaft Bushing 22 E-Ring Drive Shaft Serr. Flg. HH Capscrew, /-1 x 1" Serr. Flg. HH Nut, /-1 * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated.

22 WINCH LIFT SYSTEM with a serial number of 00 to Steering Frame sgb00 Ref. No. Part Number Description 1 0 Winch Assembly (Incl. 1-7, -, 1-2) 2 0 Locknut, 7/1-00 Ratchet Pawl Ratchet Bolt 0 Flatwasher 01 Ratchet Spacer 7 Ratchet Spring 27 Cable Guide 0 Winch Cable Assembly 00-0 Hex Locknut, 1/-2 07 Winch Reel Reel Shaft 0 Hex Locknut, /-1 0 Winch Handle 1 01 Handle Nut 1 Handle Spring 2 Shaft Bushing 1 0 Pressure Washer 01 Ratchet Wheel 2 Pressure Plate 0 Shaft Bushing 22 E-Ring 2 07 Drive Shaft Serr. Flg. HH Capscrew, /-1 x 1" Serr. Flg. HH Nut, /-1 * Common hardware should be purchased locally. All bolts are grade plated; all other fasteners are zinc plated.

23 REPLACEMENT DECALS & information Heavy-Duty Commercial , 2a, 2b 7,, 1 71 Decal, Heavy Duty Commercial 2 Decal, Scag Logo ( Cutter Deck) 2a Decal, Scag Logo (Battery Box Front) 2b 2 Decal, Scag Logo Seat Back 22 Decal, Danger-Spinning Blades 22 Decal, Warning-Rotating Blades Decal, Patent 22 Decal, Instrument Panel 7 Decal, Warning-Belt Cover Decal, Dump Valve 0 Decal, Metalcraft-Made In USA Decal, 2 Decal, 1 27 Decal, 72