Z253 Z Master with 62in SFS Side Discharge Mower

Transcription

1 Form No. REV A Z Z Master with 6in SFS Side Discharge Mower Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:, the valve by 6:, and the wheel by 6:. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:, 6:, and 6:. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number X means that two of the parts identified by reference number are indicated. The TORO Company 0 All Rights Reserved

2 REV A Contents Page Page Front Frame Assembly Stand Assembly Caster and Wheel Assembly Clutch Assembly Rear Frame and Wheel Assembly Shield Assembly Brake and Wheel Hub Assembly Fuel System Assembly Steering Control Assembly Electrical System Assembly Hydraulic System Assembly Deck, Deflector and Roller Assembly Seat Assembly Spindle and Pulley Assembly Frame and Deck Assembly Belt and Idler Arm Assembly Idler Assembly Electrical Schematic Accessories Model / Model / Suspension Seat Kit Atomic Blade Assembly Deck Lift Assist Z Recycler Kit (6in) Striping Kit Spark Arrester Kit Hitch Kit Filter Minder Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HWHTF hex washer head thread forming ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SFH slotted fillister head SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head

3 6 : REV A 6 : : 0 :6 6 0 : : : 0 6 : : 0 : : : : : : : : :6 : : Front Frame Assembly 0 Frame ASM : 6 Decal Warning : 00 Plug : 0 Fitting Grease : Bushing Special :6 0 Decal Warning : 0 Bushing Floorpan ASM : 6 Pad Antiskid : 666 Decal Check : Decal Missing, Cover : 6 Decal Z Master 0 Bushing 0 0 Lever Lift 6 6 Grip Lever, Lift Arm Lift, Deck 6 Spring Compression 6 Washer Flat 0 6 Nut Lock, NI 0 Ring Snap 606 Arm Lift, Deck Screw HH 6 0 Plate Lift, Deck Plate Lift, Deck 60 Bushing Lever, Lift 600 Bushing Lever, Lift Not serviced separately : : Sheet No.: Screw HH 60 Pin Hitch W/Lanyard 0600 Pin Hair Screw HH Washer Belleville 0 Nut HHF 6 Screw HH 6 Screw HH 6 Washer Flat Front Frame Spring ASM : 606 Rod Lift, Deck : 6 Swivel Deck Mount, Rear : Nut Hex : 6 Nut Jam : 6 Washer Flat :6 606 Spring Support, Deck Decal Height, Deck 6 Decal Height, Deck

4 REV A : : : :: :: : :: : Caster and Wheel Assembly Cap Grease 6 Nut Lock, NI 60 6 Washer Bellville Bearing Cone, Taper Bearing Cup, Tapered Seal Grease 0 0 Fork Caster 6 Caster Wheel ASM : 60 Seal Bearing : 6 Spacer Bearing : 6 Bearing Cone, Taper : 6 Spacer Caster, Front : Wheel And Tire ASM :: 0 Tire :: 6 Wheel :: 6 Bearing Cup Screw HH 6 Nut Lock, NI Sheet No.: Not serviced separately

5 REV A : 6 : : 0 : : : : Rear Frame and Wheel Assembly 66 0 Stop Brake, Park 6 Screw HH 6 Screw HH 666 Cable Throttle Control Choke 0 6 Main Frame ASM : 0 Decal Console, Top 60 Wheel And Tire ASM : 6 Tire : 6 Wheel 6 Console ASM : 00 Decal Panel, Control : 0 06 Decal Valve, Fuel : Decal Protection, Ear : 0 Decal Mobil 0 Nut Lug 6 Nut Lock 6 Nut Lock, NI 0 Bolt CARR 6 Clip Loom 0 Tie Plastic 6 Knob Ball Screw HH Nut HF 6 Bumper Catcher, Grass 6 Decal Z 6 6 Washer Flat Sheet No.:

6 REV A 0 : : : Brake and Wheel Hub Assembly 0 Bearing Control 6 Spring Brake 6 Rod Brake 600 Brake Lever ASM : 66 Grip Lever, Brake 6 0 Shaft Brake Bracket Brake Washer Spacer 0 0 Band Brake 0 60 Spacer Wheel, Short 6 Spacer Wheel, Long 60 Bearing Flange, Side 6 Yoke Linkage, Brake 6 Pin Trunion 0 00 Hub Wheel : 0 0 Hub Wheel : 66 Stud Wheel Screw HH 0 Pin Spring, Clevis Screw HH Fitting Grease 0 0 Nut Square Nut HH 0 Nut HHF Washer Lock 6 6 Washer Flat Sheet No.: 0 Pin Cotter 0600 Pin Cotter 6 Screw HH Spacer 0 0 Retainer Band, Brake 6

7 : : 0: 0: 0: 0: 0:6 0: 0:6 0: 0 6 : : REV A : 0 6 : : 0 Steering Control Assembly 00 Yoke Adjustable Washer Belleville 0 Damper Control, Motion 60 Bushing Flanged 6 60 Bolt Return, Neutral 600 Spring Return, Neutral 00 Screw HH 6 LH Pump Linkage ASM : 0 Balljoint RH : Nut Hex : 6 Link Rod, Tracking : 0 Nut : 6 Balljoint Thread, LH Tracking Rod ASM 0: 0 Balljoint RH 0: Nut Hex 0: Knob Tracking 0: 0 Nut 0: Spring Compression 0:6 6 Balljoint Thread, LH 0: 0 06 Link Rod, Tracking 0 06 RH Lever ASM : 6 Grip Control, Motion 6 6 Sheet No.:6 6 Arm Control, Pump 6 Control Motion, LH 6 Control Motion, RH 6 60 Bearing Flange, Side 0 00 Arm Shaft, Control 6 Screw HH Screw HH 6 Screw HH 6 Screw HH 00 Screw Set 6 6 Nut Lock, NI 6 Nut Hex Nut 6 Washer Flat 0 6 Washer Flat Pin Cotter 00 Pin Clevis 6 Nut HF 0 Nut HHF 0 06 LH Lever ASM : 6 Grip Control, Motion

8 REV A 0: 0 : 0: : : : 6 :: :: : : : 0 6 : : 6 : : : 6 : : 0 Hydraulic System Assembly 0 6 Upper RH Hose ASM 0 HYD Reservoir ASM : Reservoir HYD :: 0 Cap Reservoir, HYD :: 0 Gasket Cap : Decal Tank, HYD 0 6 Head Filter 0 6 Upper LH Hose ASM 6 60 Filter HYD 6 6 Filter HYD, Winter 0 Elbow 0 : O Ring 0 60 Fitting Straight 0: 0 O Ring 0: 60 O Ring Motor Wheel : 006 Nut HH : Key Woodruff *: 0000 Seal Kit *: 000 Bearing Kit *: 0 Drive Link Kit 60 Bushing Pivot, Idler 6 Spring Extension 0 Adapter Run, Tee : O Ring Clamp Hose Not serviced separately * Not illustrated 0 0 0: : : 0: Sheet No.: 0 Clamp Hose 0 0 Adapter Straight : O Ring 0 Adapter Straight : O Ring 0 0 Elbow HYD, 0 : O Ring 600 Fitting Straight : O Ring : 60 O Ring 0 6 Lower RH Hose ASM 0 6 Lower LH Hose ASM 0 6 HYD Hose ASM 0 0 Hose HYD Elbow 6: O Ring 0 06 HYD Hose ASM 66 Sheave 66 Sheave 0 6 Belt Drive, Pump 66 Sheave Idler 0 HYD Hose ASM 6 Bearing Arm ASM : 0 Sleeve Bearing : 0 0 Fitting Grease 6 Screw HH

9 REV A 0: 0 : 0: : : : 6 :: :: : : : 0 6 : : 6 : : : 6 : : : : : Hydraulic System Assembly (Continued) Screw HH 6 Screw HH 000 Screw HH Screw HH 00 Screw Set Screw 000 Screw Set 6 Washer Flat 6 Washer Flat 6 Washer Flat 0 Key Square 6 0 Key 0 Nut HHF Nut HF 000 Washer Lock 0 Screw HH 0 6 Pump HYD *: 0 66 Input Shaft Kit *: 0 66 Thrust Bearing Kit *: Cylinder Block Kit *: 0 6 Plate Valve *: 0 6 Seal Overhaul Kit *: 06 Shock Valve Kit 0: Sheet No.: * Not illustrated

10 REV A : : : 0 : :6 : : :6 :0 : : : :0 : : : LH : RH 6 : :, :, :, :0, :, :, :, :, :6, : Sheet No.: 60 Seat ASM : 0 00 Cushion Seat, Bottom : 0 Cushion Seat, Back : 60 Cushion Armrest : 0 Spacer Track :6 6 Track Seat : 6 Frame Seat : 0 6 Bracket Armrest, LH : 0 6 Bracket Armrest, RH :0 Screw HH : Nut HF : 0 Screw HH : 6 Washer Flat : 6 Nut Lock, NI : Screw HH :6 6 Nut Lock, NI : 6 Washer Flat : 0 6 Kit Armrest 6 0 Frame Seat 6 6 Rod Holdup, Seat Screw HH Screw HH 6 Nut Lock, NI 6 Nut Lock, NI Nut HF 0 R Clamp Seat Assembly 6 Screw 0 Tube Manual 6 Decal Toro 0

11 6 REV A 0 Frame and Deck Assembly Sheet No.: 6 Nut HF 00 Screw Cap, HH 6 Chain Lift, Deck 0 Fitting Grease Nut Hex 6 Washer Lock Screw HH 60 Balljoint Spherical 6 Nut Hex Strut Deck 6 0 Pin Strut, Deck Screw HH 6 Nut Lock, NI

12 REV A 6 : 0 : 6 Idler Assembly Sheet No.:0 Washer Belleville Screw HH 0 6 Spacer Idler Bushing Idler 60 Bushing Pivot, Idler Screw HH 606 Bushing Idler 0 6 Idler 600 Spring Extension 666 Pulley Idler 6 Idler Arm ASM : 0 Sleeve Bearing : 0 0 Fitting Grease Screw HH 6 Screw HH Screw HH 6 Screw HH 6 Nut Lock, NI 6 Washer Flat 0 Nut HHF 0 6 Nut Coupling Nut Jam 6 Washer Flat

13 REV A : Stand Assembly Screw HH Bracket Cradle 6 Nut Lock, NI 00 6 Leg ASM : 0 Decal Z Stand Pin Clevis Pivot Pin ASM Screw HH Bracket Latch 6 Washer Thrust 0 Pin Lynch 0 Pin Hair 00 6 Cushion Rubber 0 6 Pin Hitch, Cotterless 00 Lanyard Nylon 6 Screw HH 6 Nut Lock, NI Sheet No.:

14 REV A : : 0 0 Clutch Assembly 6 Washer Screw HH Washer Belleville 6 Spacer Grommet 6 0 Strap Clutch, Brake Washer Spring 66 0 Guard Clutch 6 Spacer Anchor, Clutch Clutch ASM : 0 Tie Plastic : 0 60 Harness Jumper, Clutch 0 6 Spacer Clutch 0 6 Valve Oil Drain, Long 66 0 Bracket Guard, Top 6 6 Screw HH 0 Screw HH 0 6 Washer Flat Nut HF 0 Nut HHF 660 Grommet Brake 6 Screw HH 0 Screw HH 6 Nut Lock, NI Engine Kohler, Chs 66 Sheet No.: Not serviced separately

15 : 6 REV A : :6 : : : : : : :: :: :: : : : : : Shield Assembly Bumper 66 Shield ASM : 66 Decal Important : 60 Shield/Lift ASM :: 0 0 Shield Engine :: Lift Shield :: 00 Rivet Pop : 0 06 Decal Devices, Rotating 66 LH Shield ASM : Clip Baffle, Rear : 60 Shield Engine : 6 0 Baffle Engine Shield, LH : 00 Rivet Pop : 6 6 Washer Flat 6 0 Guard Muffler 0 Screw HH 6 6 Nut Lock, NI 6 Washer Flat Nut HF 66 Clip Loom 006 Screw 6 Washer Spring 6 Spacer 66 RH Shield ASM Sheet No.: : Clip Baffle, Rear : 60 Shield Engine : 6 0 Baffle Engine Shield, RH : 6 Baffle Cooler, Engine : 00 Rivet Pop :6 6 6 Washer Flat 6 Decal Routing, Belt

16 REV A : 0 6 Fuel System Assembly 00 6 Clamp Line, Fuel 66 0 Panel Control 6 Clip Loom 0 Tie Plastic 0 Gas Cap ASM : 00 Gasket Cap, Gas 6 Hose Fuel 60 6 Stud LH Fuel Tank ASM 0: 0 60 Fitting Fuel, Bulkhead 0 6 RH Fuel Tank ASM : 0 60 Fitting Fuel, Bulkhead 6 Valve Fuel 0 06 Hose Fuel 6 6 Spring Tank, Fuel Screw HH 6 Screw HH 6 6 Nut Lock, NI 000 Washer Lock 000 Washer Lock 6 Washer Flat 6 Decal Panel, Control 0 Shield Panel, Control 00 Screw 0 Washer Spring 0 Hose Fuel 0: : Sheet No.: 6

17 REV A : : TO ENGINE : TO CLUTCH 6 : : Electrical System Assembly 66 0 Strap Holddown 0 6 Battery : 0 6 Decal Battery : 0 6 Decal Battery Wingnut 60 Wire Ground Insulator Battery 6 00 Screw HH 6 Washer Flat Nut HF Spring Switch, Seat 0 0 Mount Spring, Seat 6 Screw HH 6 Nut HF 6 60 Key Ignition Switch Closed, Normally 0 Plate Switch, Seat Screw PPH 6 Plate Tapped 600 Fuse Type, Blade 6 Switch 0 Switch Open, Normally 0 Tie Plastic Module Delay, Seat Sheet No.: 0 Key Switch ASM : Washer Lock, Internal : 6 Nut HH Meter Hour 66 Switch Delta 6 66 Clip Loom 00 0 Harness Wire 0 Tie Plastic Wire Starter 0 Insulator Solenoid 66 Bolt Holddown 6 Tilt Switch ASM : 60 Decal Switch, Mercury 6 6 Nut Lock 6 Relay 6 Washer Flat

18 REV A 0: 0 : : : : :6 : : : : :0 : 6 6 Deck, Deflector and Roller Assembly 0 6 Deck ASM : 0 Decal Danger : Decal Wheel, Gage : 66 0 Decal Danger : 0 6 Decal Warning :6 66 Decal Routing, Belt : 6 Decal Sfs : Decal Missing, Cover : Decal Torque, Blade Bolt :0 6 Decal Deck Wheel Gage 6 6 Spacer 0 6 Washer 0 Nut HHF LH Cover ASM : 6 60 Decal Danger 0 6 RH Cover ASM 0: 6 60 Decal Danger Screw HH 6 6 Washer Belleville : Sheet No.:6

19 : 6 : : : : REV A 0 : : :0 : : : :6 : : : :6 : : :6 : : :0 Spindle and Pulley Assembly 0 Screw HH 0 Spring Torsion Guide Belt 0 60 Deflector ASM : Decal Danger 6 Nut Lock, NI Screw HH 0 6 Washer Flat Nut Lock, Flange 0 Screw HWH Clamp Slotted 6 Bolt Blade Washer Spring 60 Blade 6 Washer Flat Nut HF 60 Outer Spindle ASM : 0 Shaft : 0 Fitting Grease : 6 0 Bearing ASM : 00 Spacer :6 Seal Oil : 6 60 Housing : 6 Pulley And Hub ASM : 6 Nut Jam :0 0 Washer Sheet No.:6 0 6 Spindle Housing ASM : 0 Fitting Grease : 6 Nut Jam : 6 Washer : 00 0 Pulley And Hub ASM : 6 60 Housing :6 6 0 Bearing ASM : Seal Oil : 00 Spacer : 0 66 Spindle Shaft ASM :0 6 Bolt Blade Screw CARR Spacer

20 REV A 6 : Belt and Idler Arm Assembly 6 0 Pulley Idler 00 Washer Flat 6 Nut Lock NI 6 Washer Flat 0 Idler Arm ASM : 0 Bushing Rubber Bushing Pulley Screw HH 0 Key Square 0 Nut HHF 0 60 Plate Idler, LH 6 Nut Lock, NI 660 V Belt 6 V Belt Drive, Deck 6 Spacer Bracket 6 Plate 6 Washer Belleville Screw HH 0 Pulley Idler 0 Baffle Front, LH 0 Baffle Front, RH 0 Nut HF Screw HH 60 Spacer 6 0 Bracket Pulley Screw HH 6 6 Screw CARR Sheet No.:6

21 Electrical Schematic REV A BN BK BK SHOWN IN OFF POSITION GY Y VIO SHOWN WITH LEVER IN NEUTRAL POSITION W SHOWN WITH LEVER IN NEUTRAL POSITION Y GND Y X S A B KEY SW PK OR P C P C T P B BK Y X OR GY GY S SW (IGNITION) Y I B A BN PK PK R VIO F A PK R HOUR METER GN BN Y GY W K (KILL RELAY) BK W VIO PK GN BK BN BU GN BLACK BROWN GY GREY OR ORANGE BLUE T TAN PK R VIO W Y PINK RED VIOLET WHITE YELLOW + R BU I + KOHLER AIR COOLED BN SW (BRAKE) SHOWN WITH PARK BRAKE DISENGAGED VIO SW (NEUTRAL) P A DELAY MODULE SW6 (SEAT SW) F 0A BU WIRE COLOR CODES GREEN BATTERY GND SW (PTO) SW (NEUTRAL) SHOWN WITH OPERATOR IN SEAT MAG REG FUEL OIL SPARK PLUG SPARK PLUG IGNITION MODULES AC AC SOLINIOD FUEL OIL SWITCH B ST STARTER PTO CLUTCH KEY SWITCH PN 0 OFF NO CONNECTION ON B I A AND X Y START B I S TERMINAL VIEW FROM BACK OF SWITCH SW (TILT SW) SWITCH OPENS WHEN TILTED PAST 60 DEGREES FROM VERTICAL K (START RELAY)

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