IPL ILLUSTRATED PARTS MANUAL. Model SW Walk-Behind

Transcription

1 IPL 0 0 ILLUSTRATED PARTS MANUAL Model SW WalkBehind THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: SWFS with a serial number of L00000 to L0 SWAFS with a serial number of L0000 to L SWVFS with a serial number of K0000 to K SWVFS with a serial number of K0000 to K 0 Scag Power Equipment Division of Metalcraft of Mayville, Inc. Part 0 Printed /0 Printed in USA

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3 R Table of Contents Table of Contents " & A CUTTER DECKS... V & V CUTTER DECKS... NOTES... CASTER ASSEMBLY... ENGINE DECK... HANDLE ASSEMBLY...0 SW FUEL SYSTEM... INSTRUMENT PANEL... PEERLESS TRANSMISSION WIRE HARNESSES... SW ELECTRICAL SCHEMATIC RECOIL START... REPLACEMENT DECALS AND INFORMATION PLATES... I

4 R Section " & A CUTTER DECKS A 0 0A 0 SW0CDA 0 A 0 A 0A A 0 A 0

5 R Section " & A CUTTER DECKS Part Description Part Description A 0 A 0 0A A 0 0A * * Cutter Deck w/decals Cutter Deck w/decals Cutter Spindle Assembly Spacer, Outside Bearing, Tapered Spindle Housing Bolt, / /" Spindle Shaft Bolt, / /" He Head Key, / / " Spacer, Cutter Blade Small Bolt, / /" He Head Grade Spring, Chute Return Nut / Serrated Flange Cutter Blade, /" Cutter Blade, " Cutter Blade / HiLift Cutter Blade, HiLift Flatwasher, / W He Hd. Bolt, / /" Caster Assembly Cpscrw,/ /" Ser. Flg. He Head Discharge Chute Discharge Chute CA Discharge Chute Turbo Baffle He Nut, / Elastic Stop He Hd Bolt, / " Belt Cover Assy (Incl. Decal) Belt Cover Assy (Incl. Decal) Flat Washer, /" Special Wing Nut, / Pulley Tapered Hub He Hd. Bolt, /0 " He Nut, / Belt, Blade Drive Belt, Blade Drive Elastic Stop Nut, / Grade He Nut, / Center Locknut Nut, / Serrated Flange Support, Belt Cover Cpscrw, / /" Ser. Flg. HH Nut, / Flange El. Stop Spacer, JHook Flatwasher, / / GA Elastic Stop Nut, / Idler Pivot Idler Arm Assy. (Inc. ) Bearing Cpscrw, / /" He Head JHook Idler Pulley, Belt Clutch Seal, Cutter Spindle Spindle Bushing Spacer, Inside Nut,.0 Relief Fitting, Cutter Spindle Seal, Cutter Spindle Spindle Shield Wing Nut, / (Small) RH side Grease Fitting Nut, He Elastic Stop / Lock Washer, /" Bolt, Carriage / " Baffle Weldment Pad, Deck Wear Bolt, Carriage / /" Flatwasher, /" He Nut, / Center Locknut Dust Shield Heatshield * = California Models Only (not shown)

6 R Section V & V CUTTER DECKS SW0CDVV 0 A A 0 0 A 0 0

7 R Section V & V CUTTER DECKS Part Description Part Description 0 A * * * * Cutter Deck w/decals Cutter Deck w/decals Spindle Assembly Spacer, Inside Pulley Tapered Bearing Spindle Housing Grease Fitting Str. /" Spindle Shaft Idler Pivot Key, / / " Spacer, Cutter Blade Small Bolt, / /" He Head Gr. Bolt, / /" He Head Serr. Flange Nut, / Cutter Blade /" Cutter Blade " Cutter Blade / HiLift Cutter Blade HiLift Flatwasher,/" (...) He Head Bolt, / /" Caster Assembly Cap, Spindle Capscrew, / /" Discharge Chute V CA Discharge Chute, V Turbo Baffle, V Discharge Chute V CA Discharge Chute, V Turbo Baffle, V Nut, / Elastic Elastic Stop Bolt, / /" He Head Belt Cover (Incl. decals) Belt Cover (Incl. decals) Flat Washer, /" Special Wing Nut, / (Large) UNut, / Tapered Hub Bolt, /0 " He Head Grade Nut, / He Pulley, Double Belt, RH Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, Blade Drive Nut, /, Nut Centerlock Nut, /, Serrated Flange Nut, / Elastic Stop Bolt, / " He Head Bolt, / " He Head Cpscrw, / /" Ser. Flg. HH Nut, / Flange El. Stop He Nut, / Center Locknut JHook, V JHook, V Idler Pulley, V Groove Flatwasher, /" Idler Arm Assy. (Incl. ) Pad, Deck Wear JRod, Idler Pulley Spacer, JRod Washer, / / ga. Bolt, / /" He Head Seal, Cutter Spindle Idler Arm Assy (Includes ) Spacer, JRod Reiief Fitting, Cutter Spindle Spacer, Outside, Cutter Spindle Spindle Bushing Nut, Cutter Spindle Knob, w/stud Bolt, / /" He Head Idler Pivot Idler Pulley, Belt Clutch Bearing Bolt, Carriage / /" Guide Roller Roller Shaft Seal, Cutter Spindle Spring, Chute Return Baffle Weldment V Baffle Weldment V Bolt, / /" He Head Bolt, Carriage / " Heatshield Nut, He Lock / Lock Washer /" Dust Shield Bolt, / /" He Head * = California Models Only (not shown)

8 R Section NOTES

9 R Section CASTER ASSEMBLY NOTE Front Caster Wheel Replacement Use part number (caster wheel. ) when replacing a caster wheel for the following serial number ranges: Model Serial Number SWFS L0000 L0000 SWAFS L00 L00 SWVFS K00 K00 All model and serial number units outside of this serial number range, use part number. 0 SWSWZ00CSTR Part Description 000 Quick Pin 00 Spacer, Spacer Yoke, /" Long 000 Bronze Bearing 0 Greasing Fitting 0 Support Assembly (Incl. # & #) 00 Caster Yoke 000 Nut, Elastic Stop / 0 Sleeve, Caster Wheel Bearing 000 Bolt, He Head / /" 0 See Note FlatFree Tire Assy. (Incl. #, #, #) 0 Grease Fitting, Degree / 0 Retainer, Caster Wheel Bearing Roller Bearing, Caster Wheel

10 R Section ENGINE DECK SW0ED 0, 0A A B C D A B A 0 A 0 () ( loc.) B B A C C

11 R Section ENGINE DECK Part Description Part Description A ** 0** Engine, Kawasaki FS (FSV) Engine, Kawasaki FS (FSV) Cable Clamp Transmission, speed (Peerless 0000, tooth spline) Neutral Safety Switch Fibre Washer, thin Fibre Washer, thick Coupler, Jackshaft Grease Fitting, straight / Jackshaft (fits SW,,& ) Key, HiPro # Bolt, / X /" He Head Wheel Ale (SW, & ) Wheel Ale (SW ) Muffler Kawasaki Bolt, / X /" He Head Backing Plate Lock Wshr. /" Nut, / Serrated Flange Engine Deck (fits SW) Engine Deck (fits SW, & ) Plate, Clutch Bracket Nut, / Serrated Flange Bolt, / /" He Head Electric Clutch (Ogura) Washer, /" (...0) Pulley, Transmission Input Key, Woodruff # Retaining Ring, /" Et, Basic Belt, Transmission Drive Idler Pulley, Transmission Pulley, Traction Drive 0 A B A B C D 0 0A Key, / / /" Flat Washer, /" Special Lock Washer, /" Bolt, /0 /" He Head Cpsrw, M0. Metric He Hd Bolt, / /" He Head Bolt, M. Nut, / Elastic Stop Flat Washer, /" Bolt, He Head / /" Wheel Assembly (incl. AB) (fits SW,,) Wheel Assembly (Incl. C D) (SW) Tire,.0, ply (fits SW,,) Rim & Bearing Assembly (incl. ) Tire,.00 ply (SW only) Rim Assembly (incl. ) (SW only) Wheel Bearing Washer, / / ga Washer, / / ga Retaining Ring, " Et. "E" Pulley, Wheel Drive Spacer, Wheel Pulley Brake Drum Bolt, / /" Serrated Flange Bolt, / " Carriage Nut, / Elastic Stop Bolt, / " Carriage Anti Rotation Bracket Lock Washer Eternal Tooth Rubber Pad, Clutch Stop Plate, Backing ** = Requires welding onto chassis.

12 R Section HANDLE ASSEMBLY HANDLE ASSEMBLY 0 0 A A 0 SW 0 HA 0

13 R Section HANDLE ASSEMBLY Part Description Part Description 0 A A A Handle Assembly Belt Guard Capscrw, / " Serr. Flg. Washer, /" (...0) Nut, / Elastic Stop Spring, Idler Bolt, / /" He Head Nut, / Elastic Stop Capscrew, /0 /" He Head Control Rod, Steering Hair Pin, Small Bolt, / /" He Head Swivel Joint Hair Pin, Large.0 Dia. Idler Bracket, RH Idler Bracket, LH Idler Sleeve Bolt, / /" He Head Stud, / " Nut, / Serrated Flange Nut, / Serrated Flange Cpscrw, / /" Serr. Flg Spacer Cable Tie Steering Lever Capscrew, / " Serr. Flg. Bushing Washer, / (...0) Spring, Operator Presence Operator Presence Lever, LH Operator Presence Lever, RH Brake Rod Brake Lever Brake Link Brake Link Plate Nut, / Pushon Grease Fitting, Straight / Retaining Ring, / Et. "E" Brake Band Bolt, / " He Head /" Internal Tooth Lockwasher Socket Head Capscrew # /" Socket Head Capscrew # /" Neutral Latch, RH Neutral Latch, LH Belt, Wheel Drive Idler Pulley, Wheel Drive Pulley, Jackshaft (Inc. ) Setscrew, He Socket Knurl Cup Pt. / Spacer, Jackshaft Pulley Flange, Jackshaft Bearing Bearing, Jackshaft Retaining Ring, / Et. Basic Shift Lever Capscrew, / /" Serr. Flg. Bolt, / " He Head Nut, /0 Serrated Flange Grip, Shift Handle Bracket, Choke Mounting Shift Lever Etention (incl. ) Washer, / (...0) Choke Control Plug, Handlebar Nut, / UNF Bolt, / /" Fuel Tank Cap

14 R Section SW FUEL SYSTEM 0 A B A Tank To Fuel Pump * *0 *0 * B Purge To Engine Purge Port 0 0 SW EPA Phase Fuel System

15 R Section SW FUEL SYSTEM Part Description Fuel Tank Assembly (incl. #,,,,, ) Fuel Cap w/ Tether Fuel Cap w/tethered California Models Only (not shown) Fuel Gauge Assembly (incl. #) Seal, Fuel Gauge Bushing,. Dia. Viton Ball Valve w/screen 00 Clamp, Fuel Hose Fuel Hose, /" ID (order by inch) * Fuel Filter 0 * Clamp, Fuel Hose * Fuel Hose Hose, Vapor Recovery /" (order by inch) 0000 Lockwasher, /" Spring 0000 Bolt, He Head / " Carbon Canister Grommet, Viton, Fitting, Remote Vent 0 Mender, / / w/.0 Hole 00 Clamp, /" 0 Hose, Vapor Recovery /" (order by inch) 0000 Bolt, He Head / /" 00 Clamp, Vapor Recovery Hose /" 00 Clamp, Fuel Hose /" ID 000 Nut, Serrated Flange / Bracket, Canister Mounting Clamp 0000 Bolt, Carriage / X " 0 Tube, Fuel Tank Insert " * = Available through engine manufacturer only.

16 R Section INSTRUMENT PANEL SCAG POWER EQUIPMENT SW0 IP Part Description Switch, Neutral Lock Throttle Control Kawasaki Engagement Switch, Electric Clutch 0 Key Switch 0 Hour Meter (dealer installed) 000 Bolt, Carriage #0 /" 00 Nut, #0 Elastic Stop Handle Wire Harness, Manual Start 0 Key Chain w/keys 0 Key w/shroud NS 000 Clamp, Wire Harness

17 R Section PEERLESS TRANSMISSION 0000 FOR REFERENCE ONLY ORDER PARTS FROM PEERLESS / TECUMSEH Part Description 0A Case, Transmisson 00A Needle Bearing Grease Spec A 0 Needle Bearing 00A Case, Transmission 0A Shift Key Shift Collar 0 Shift Rod & Fork Bevel Gear ( teeth) Bevel Pinion ( teethsteel) 0 0 Steel Ball, /" dia. 0 Set Screw, / /" 0 Spring 00 Thrust Bearing 0 Screw, /0 /" () 0 Retaining Ring 00 Retaining Ring 00 Washer () 0 00 Washer () 00 "O" Ring 00A Flanged Bushing A Spur Gear ( teeth) REF. PART NO. NO. DESCRIPTION 0 Spur Rear ( teeth) A Spur Gear ( teethsteel) A Spur Gear (0 teeth) A Spur Gear ( teeth) Spur Gear ( teethsteel) Spur Gear ( teeth) 0 Spur Gear ( teethsteel) A Spur Gear (0 teeth) 0 A Spur Gear ( teeth) 0 Washer Input Shaft (/" long) 0 Shifter & Brake Shaft 0 Square Cut Ring 0 Threaded Plug (Shipping only, not used) 0 Roller Chain ( chain, links) 0 Sprocket ( teeth) 0 Sprocket ( teeth) 0 0B Grease ( oz. bottle Bentonite grease) 0 0 Gasket Eliminator (Loctite #) * Coupling (See page for part number) * Connector Shaft (See page for part number)

18 R Section WIRE HARNESSES NEUTRAL INTERLOCK CLUTCH ENGINE DECK WIRE HARNESS PART NO. 0 BLUE BLUE DIODE (00V A) GROUND W/RED STRIPE BLUE INSTRUMENT PANEL HARNESS BLUE MAGNETO RECTIFIER YELLOW HANDLE WIRE HARNESS PART NO. KEY SWITCH MOWER ENGAGE SWITCH BLK W/RED STRIPE TO OPERATOR PRESENCE SWITCH YELLOW BLK W/RED STRIPE BLUE YELLOW A E B F C G D H TO ENGINE DECK WIRE HARNESS POS HOURMETER NEG HOURMETER SW00WH

19 R Section SW ELECTRICAL SCHEMATIC RECOIL START (shown with Key off, PTO Off, Shift Lever in Neutral, OPC Disengaged) OPERATOR PRESENCE SWITCH KEY SWITCH PTO SWITCH C B D Position PTO Switch Legend OFF H + F C + D ON B + C G + H E + A H G F A E YELLOW BLUE YELLOW HM HOURMETER (optional) HANDLE BAR TO ENGINE DECK WIRE HARNESS CONNECTOR H G W/RED STRIPE F E D YELLOW YELLOW C B BLUE BLUE A RECTIFIER YELLOW MAGNETO GROUND W/RED STRIPE BLUE CLUTCH BLUE CONNECTOR NOT USED ON SW NEUTRAL INTERLOCK SWITCH

20 R Section REPLACEMENT DECALS AND INFORMATION PLATES WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED 0 WARNING SPINNING BLADES KEEP CLEAR BLADE CONTACT & THROWN OBJECTS CAN INJURE 0 ROTATING BLADES AND BELTS * Keep hands, feet & clothing clear * Keep all guards in place * Shut off engine & disengage blade clutch before servicing * Use caution in directing discharge * Read instruction manual before operating DO NOT OPERATE UNLESS GRASS CATCHER, MULCHING KIT OR DISCHARGE CHUTE IS INSTALLED 0 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL 0 0 WARNING BEFORE OPERATING Read operator's manual Solicite etiquetas en espanol a un distribuidor Scag Make sure guards, shields & safety devices are in place & working Clear area of children, bystanders & debris Mow across face of slopes Trained operators only MOUNT RIDING ATTACHMENT HERE WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 0

21 R Section REPLACEMENT DECALS AND INFORMATION PLATES Part Description 0 Decal, Discharge Chute Decal, Scag Logo 0 Decal, DangerSpinning Blades 0 Decal, WarningRotating Blades Decal, Heavy Duty Commercial Decal, Shift Inde Decal, Instrument Panel Rear 0 Decal, Metalcraft USA 0 Decal, Sulky Attachment 0 0 Decal, Belt Cover Decal, Instrument Panel Front Decal, Height of Cut Decal, Decal, Advantage Decal, Velocity Plus 00 Decal, Velocity Plus Decal, SW Replacement Parts Decal, Belt Routing & A Decal, Belt Routing V & V ** Spanish Decal Kit, WalkBehinds (Not Shown) ** 00 Decal, Warning Spark Arrest (Not Shown) California Models Only R FAST CUTTING HEIGHT ADJUSTMENT DECK MOUNTING HOLE POSITION NUMBER OF CASTER SPACERS (BELOW SUPPORT) NUMBER OF SPACERS ABOVE CUTTER BLADES 0 SLOW TOP MIDDLE MIDDLE BOTTOM BOTTOM BOTTOM 0 0 / / / / / / / / / / / / / / / / / / / / / / HeavyDuty Commercial