PARTS MANUAL WYDB60FX691V34CA WYDB52FX691V34E

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1 PARTS MANUAL WYDB48FR691V32 WYDB48FR691V32CA WYDB52FR691V32 WYDB52FR691V32CA WYDB52FS691V34 WYDB52FS691V34CA WYDB52CT810V34 WYDB52CT810V34CA WYDB60FS691V34 WYDB60FS691V34CA WYDB52FX691V34 WYDB52FX691V34CA WYDB60FX691V34 WYDB60FX691V34CA WYDB52FX691V34E WYDB52FX730V34ECA WYDB60FX730V34E WYDB60FX730V34ECA

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3 WORLDLAWN POWER EQUIPMENT, INC. WORLDLAWN.COM 401 COMMERCE STREET BEATRICE, NE FAX

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5 Contents 48 CASTER ASSEMBLY CASTER ASSEMBLY... 8 FRAME ASSEMBLY... 9 MOTION CONTROL ASSEMBLY SEAT ASSEMBLY REAR TIRE ASSEMBLY REAR TIRE ASSEMBLY DECK LIFT ASSEMBLY DECK ASSEMBLY DECK ASSEMBLY DECK ASSEMBLY DECK IDLER ASSEMBLY DECK IDLER BRAKE CONTROL GROUP ENGINE ASSEMBLY FR ENGINE ASSEMBLY FS ENGINE ASSEMBLY CT ENGINE ASSEMBLY FX ENGINE ASSEMBLY FX FUEL ASSEMBLY DIAMONDBACK FUEL ASSEMBLY DIAMONDBACK CA FUEL ASSEMBLY DIAMONDBACK XL/MAXX FUEL ASSEMBLY DIAMONDBACK XL/MAXX CA HYDRO ASSEMBLY ROPS ASSEMBLY DIAMONDBACK BATTERY GROUP DIAMONDBACK XL BATTERY GROUP DIAMONDBACK MAXX BATTERY GROUP DIAMONDBACK XE BATTERY GROUP DIAMONDBACK WIRING HARNESS DIAMONDBACK XL WIRING HARNESS DIAMONDBACK MAXX WIRING HARNESS DIAMONDBACK XE WIRING HARNESS DECAL GROUP

6 FITS MODELS: WYDB48FR691V32 WYDB48FR691V32CA AVAILABLE ACCESSORIES MULCH KIT: MULCH KIT GRASS CATCHER ASSEMBLY GRASS CATCHER W/WEIGHTS BLOWER COLLECTION TUBE FITS MODELS: WYDB52FR691V32 WYDB52FS691V34 WYDB52FX691V34 WYDB52FR691V32 WYDB52FS691V34CA WYDB52FX691V34CA WYDB52CT810V34 WYDB52FX691V34E MULCH KIT: MULCH KIT WYDB52CT810V34CA GRASS CATCHER ASSEMBLY: GRASS CATCHER W/WEIGHTS BLOWER COLLECTION TUBE FITS MODELS: WYDB60FS691V34 WYDB60FS691V34CA WYDB60FX691V34 WYDB60FX691V34CA WYDB60FX730V34E MULCH KIT: MULCH KIT GRASS CATCHER ASSEMBLY: GRASS CATCHER W/WEIGHTS BLOWER COLLECTION TUBE 6

7 48 CASTER ASSEMBLY ITEM PART NO. DESCRIPTION ASM, BLK WHEEL COMPLETE 13 X PNEUMATIC DECAL, FRONT TIRE PRESSURE TIRE AND RIM, BLK, 13 X PNEUMATIC TIRE, 13 X PNEUMATIC ZERK, 45 1/ TUBE, AXLE BEARING, TAPERED ROLLER CAP, DUST BUSHING SEAL, LIP 10 B NUT, NYLOC FLANGE M CASTER WHEEL YOKE SCREW, HH CAP M12 X 185 7

8 52 60 CASTER ASSEMBLY ITEM PART NO. DESCRIPTION ASM, BLK WHEEL COMPLETE W/BEARINGS DECAL, FRONT TIRE PRESSURE TIRE AND RIM, BLK, 13 X PNEUMATIC TIRE, 13 X PNEUMATIC ZERK, 45 1/ TUBE, AXLE BEARING, TAPERED ROLLER SEAL, LIP BUSHING CAP, DUST 10 B NUT, NYLOC M WLD, CASTER FORK 6.5, RED BOLT, M12 X 225 MM 8

9 FRAME ASSEMBLY 9

10 FRAME ASSEMBLY ITEM PART NO. DESCRIPTION 1 B13871-B32528 SEAL (F) 32 X 52 X 8 2 B BEARING B NUT, NYLOC M DUST CAP 5 B1972-A40 WASHER, SPRING DISC A FUEL TANK PAD 7 FOR REFERENCE ONLY DECAL, SERIAL PLATE WL DECAL, FUEL VALVE RAMP, SEAT LATCH DECAL, OPERATOR SAFETY 11 B SCREW M5 X BRAKE SWITCH (NON-XL MODEL) BRAKE SWITCH (XL & MAXX MODELS) PLATE, FOOT, BLK NUT RACK KNOB, 3-PRONGED W/STUD DECAL, DIAMONDBACK DECAL, DIAMONDBACK XL DECAL, DIAMONDBACK MAXX DECAL, DIAMONDBACK XE ASM, SEAT CONSOLE W/DECALS DECAL, MOTION CONTROL DECAL, PARK BRAKE DECAL, BEATRICE COVER 22 B SCREW, HH TAP M8 X SHIELD, MUFFLER HEAT 24 B SCREW, HH FLANGE M8 X SPRING GROMMET, RUBBER 1-5/16 I.D DECAL, WORLDLAWN COLOR DECAL, MUFFLER, TEMP ASM, REAR GUARD W/DECAL 30 B SCREW, FLANGE HEAD M10 X B NUT, NYLOC FLANGE M10 32 B NUT, FLANGED NYLOC M8 33 B SCREW, HH FLANGE M8 X STRAP, MUFFLER GUARD RUBBER BUSHING DECAL, HYDRO RESERVOIR ASM, CLUTCH STOP 38 B BOLT, CARRIAGE SN M8 X SPACER, TUBE WASHER 10

11 FRAME ASSEMBLY ITEM PART NO. DESCRIPTION CLUTCH STOP STRAP SPACER/BUSHING 43 B NUT, NYLOC M8 44 B WASHER 8 45 B BOLT, M8 X RUBBER RING ASM, BASIC PS FRAME 48 B SCREW, HH FLANGED M12 X BUSHING 50 B NUT, NYLOC FLANGE M FRONT STRUT PLATE RED 52 B GREASE FITTING M DECAL, WORLDLAWN 21 W/GRN WEIGHT, REAR STANDARD ON B SCREW, HH FLANGE M10x30 STANDARD ON 60 11

12 MOTION CONTROL ASSEMBLY 12

13 MOTION CONTROL ASSEMBLY ITEM PART NO DESCRIPTION /16-18 HEX NYLOC NUT DAMPENER/CONTROL ASM, MOTION CONTROL LH ASM, MOTION CONTROL RH ASM, DRIVE LEVER LH W/GRIP ASM, DRIVE LEVER RH W/GRIP GRIP, MOTION CONTROL LEVER ASM, HYDRO LINKAGE SPACER MM BALL STUD OPERATING SHAFT 11 B1972-A WASHER, SPRING DISC A22.5 OD 12 B SCREW, HH TAP M8x30 13 B SCREW, HH TAP M8 X B SCREW, HH TAP M10x25 15 B NUT, FLANGED NYLOC M WASHER, PLASTIC 17 B NUT, NYLOC FLANGE M MOTION CONTROL ARM SEAT SWITCH BUSHING, MOTION CONTROL WLD, MOTION CONTROL, LH 22 B BOLT 10X ROD END, SPHERICAL M8 LH SILBJK8S SPRING, COMPRESSION 25 B6171-8L NUT M8X1 (LH) ROD 27 B NUT M ROD END, SPHERICAL M8 RH SIBJK8S 13

14 SEAT ASSEMBLY ITEM PART NO. DESCRIPTION SEAT DECAL, WORLDLAWN LG W/GRN 3 B BOLT M10X WLD, SEAT LATCH STRAP, BRAKE LEVER 6 B NUT, NYLOC M10 7 S RETURN SPRING 8 B WASHER 6 9 B SCREW, FLANGED HH M6 X /16-18 HEX NYLOC NUT DECAL, BATTERY WARNING ROD, SEAT HAIRPIN COTTER 14 B WASHER, FLAT M ASM, SEAT PAN W/DECAL BACK, SEAT ARM REST PAD MOLDED CUSHION, SEAT KIT, SEAT TRACK 4" KIT, SEAT BELT, RETRACTABLE SEAT SWITCH 14

15 48 REAR TIRE ASSEMBLY ITEM PART NO. DESCRIPTION TIRE, 23 X WHEEL, BLK 12 X ASM, BLK WHEEL 23 X DECAL, REAR TIRE PRESSURE /2-20 X 60 T LUG NUT 15

16 52 60 REAR TIRE ASSEMBLY ITEM PART NO. DESCRIPTION WHEEL, BLK 12 X CARLISLE TURF MATE 23X DECAL, REAR TIRE PRESSURE ASM, BLK WHEEL 23 X /2-20 X 60 T LUG NUT 16

17 DECK LIFT ASSEMBLY 17

18 DECK LIFT ASSEMBLY ITEM PART NO DESCRIPTION FRONT CHAIN (5 LINKS) BUSHING FLOATING IDLER SPRING PIN, HOC LATCH, TRANSPORT SPACER, HOC DECAL, DECK HEIGHT BLOCK, 25MM PIVOT SPACER B CONNECTING ROD WLD, FT CROSS SHAFT BLK WLD, REAR CROSS SHAFT BLK DECK LIFT LINK BLACK PLATE, HOC BLACK PLATE, 25MM PIVOT BLOCK 16 B BOLT 10X60 17 B SCREW, HH M12 X B SCREW, HH CAP M12 X B SCREW, HH FLANGE M10X40 20 B SCREW, HH FLANGED M10 X B NUT, FLANGED M12 22 B NUT, NYLOC M10 23 B NUT, NYLOC M12 24 B NUT, NYLOC FLANGE M10 25 B NUT, NYLOC FLANGE M12 26 B WASHER 12 18

19 48 DECK ASSEMBLY 19

20 48 DECK ASSEMBLY ITEM PART NO. DESCRIPTION DECAL, NO STEP DECAL, CAUTION, GUARDING LG SHIELD, RH DB 48 BELT W/DECALS SHIELD, LH DB 48 BELT W/DECALS ASM, DISCHARGE CHUTE DECAL, DISCHARGE WARNING /4 LOCKWASHER /4-16 UNF REG HEX NUT PULLEY, 48 DECK 10 B FLANGED TOPLOCK M10 11 B NUT, NYLOC FLANGE M BAFFLE, DOGLEG 48, RED /8-16 X 1-1/2 HHCS 14 B SCREW, HH TAP M8 X B WASHER DECAL, CAUTION, GUARDING SM 17 B NUT, NYLOC M10 18 B SCREW, HH FLANGE M10 X DANGER DECAL, HANDS AND FEET PLATE / SPACER ASM, DECK IDLER DETAIL ON PG ASM, 150MM FLAT IDLER W/SPACER DETAIL ON PG /16-18 HEX NYLOC NUT EYEBOLT RIGHT BELT, 48 DECK LIFT TENSION SPRING 27 B NUT, NYLOC FLANGE M12 28 B NUT, FLANGED M12 29 B SCREW, HH M12 X DECAL, ANTI-SCALP ROLLER ASM, 48 DB DECK W/DECALS 32 B SCREW, HH M12x70 33 B SCREW, HH M12 X ROLLER, ANTI SCALP 35 B BOLT, CARRIAGE SN M8 X B NUT, FLANGED NYLOC M BAFFLE, BIRDWING 48, RED /8-11 X 2 HHCS /8 SPRING DISC WASHER BLADE, /8-16 HEX NYLOC NUT MULCHER (WAVY) DECAL, B BOLT, CARRIAGE M10 X BLADE SPINDLE ASM DETAIL ON PG DECAL, BELT ROUTING BLADE SPACER 20

21 52 DECK ASSEMBLY 21

22 52 DECK ASSEMBLY ITEM PART NO. DESCRIPTION SHIELD, RH DB 52 BELT, W/DECALS /4-16 UNF REG HEX NUT /4 LOCKWASHER PULLEY, DECK 5 B SCREW, HH TAP M8x16 6 B WASHER /8-16 X 1-1/2 HHCS 8 B FLANGED TOPLOCK M10 9 B NUT, NYLOC FLANGE M12 10 B WASHER ASM, DECK IDLER - DETAIL ON PG ASM, 150MM FLAT IDLER W/SPACER- DETAIL ON PG /16-18 HEX NYLOC NUT 14 B NUT, FLANGED M BELT, DECK 16 B SCREW, HH M12 X EYEBOLT-RIGHT IDLER PULLEY SPRING SHIELD, LH DB 52 BELT, W/DECALS ASM, 52 DB DECK W/DECALS 21 B BOLT, CARRIAGE M12 X B BOLT, CARRIAGE SN M8X20 23 B NUT, FLANGED NYLOC M8 24 B SCREW, HH M12 X BAFFLE, BIRDWING LH /8 SPRING DISC WASHER /8-11 X 2 HHCS " HI LIFT BLADE " MULCHING BLADE ROLLER, ANTI SCALP 30 B BOLT, CARRIAGE M10 X /8-16 HEX NYLOC NUT BLADE SPACER BLADE SPINDLE ASSY - DETAIL ON PG BAFFLE, DOGLEG 52, RED 35 B SCREW, HH FLANGE M10x25 36 B NUT, NYLOC M A ASM, DISCHARGE CHUTE 52/60 22

23 60 DECK ASSEMBLY 23

24 60 DECK ASSEMBLY ITEM PART NO. DESCRIPTION DECAL, NO STEP DECAL, CAUTION, GUARDING LG SHIELD, RH DB 60 BELT W/DECALS SHIELD, LH DB 60 BELT W/DECALS BELT, 60 DECK A ASM, DISCHARGE CHUTE 52/ DECAL, DISCHARGE WARNING IDLER ARM BRACKET ASM, DECK IDLER DETAIL ON PG ASM, 150MM FLAT IDLER W/SPACER DETAIL ON PG PULLEY, 60 DB DECK DECAL, CAUTION, GUARDING SM /4-16 UNF REG HEX NUT /4 LOCKWASHER 15 B NUT, NYLOC FLANGE M /8-16 X 1-1/2 HHCS 17 B SCREW, HH TAP M8 X B WASHER 8 19 B NUT, NYLOC FLANGE M12 20 B WASHER /16-18 HEX NYLOC NUT EYEBOLT RIGHT 23 B NUT, FLANGED M12 24 B SCREW, HH M12 X LIFT TENSION SPRING ASM, 60 DB DECK W/DECALS DECAL, ANTI-SCALP ROLLER DECAL, B SCREW, HH M12 X B BOLT, CARRIAGE M12 X B NUT, FLANGED NYLOC M8 32 B BOLT, CARRIAGE SN M8 X ROLLER, ANTI SCALP BAFFLE, BIRDWING 60, RED /8-11 X 2 HHCS /8 SPRING DISC WASHER BLADE, 20.5 HI-LIFT BLADE, 20.5" MULCH /8-16 HEX NYLOC NUT SCREW, HH CAP M12 X B BOLT, CARRIAGE M10 X DECAL, BELT ROUTING BLADE SPACER ROLLER, ANTI SCALP BAFFLE, DOGLEG 60, RED 45 B SCREW, HH FLANGE M10 X B NUT, NYLOC M BLADE SPINDLE ASM DETAIL ON PG 25 24

25 SPINDLE HOUSING ASSEMBLY ITEM PART NO. DESCRIPTION BEARING BLADE SPINDLE SPINDLE HOUSING SPINDLE SHAFT BEARING SPACER TUBE 25

26 DECK IDLER ASSEMBLY 26

27 DECK IDLER ASSEMBLY ITEM PART NO. DESCRIPTION 1 B NUT, NYLOC FLANGE M10 2 B WASHER, FLAT M10 3 B SNAP RING ASM, IDLER PULLEY IDLER PULLEY 6 B RS BEARING RS BUSHING 8 B BOLT M10 X SPACER, IDLER PULLEY 10 B NUT, FLANGED M10 11 B NUT, NYLOC FLANGE M DECK IDLER ARM 13 B BOLT, CARRIAGE M10 X B NUT, JAM M12 15 B SCREW, HH FLANGE M12 X STEPPED SPACER 17 B96-12 WASHER, FLAT LARGE M12 27

28 DECK IDLER ITEM PART NO. DESCRIPTION IDLER, FLAT 150MM 2 B RS BEARING RS 3 B SNAP RING STAND-OFF, LG IDLER IDLER, FLAT 150MM, W/BEARING 28

29 BRAKE CONTROL GROUP 29

30 BRAKE CONTROL GROUP ITEM PART NO DESCRIPTION /4-28 X 1/2 HHCS /16 X 3/16 X 1-1/4 MACH KEY 3 B NUT, WHIZLOCK M8 4 XSZ HAIR PIN /4 I.D. 2 BOLT BEARING WLD, BRAKE SHAFT ASM, BRAKE LEVER GRIP, PARK BRAKE 9 B882B-820 PIN, 8 X 20 CLEVIS 10 B BOLT M8X35 11 B SCREW, HH FLANGED M10 X B NUT, NYLOC M10 13 B NUT, NYLOC M8 14 B NUT, NYLOC FLANGE M10 15 B WASHER PARK BRAKE STRAP - PLATED SWIVEL, PARK BRAKE /8 SAE FLAT WASHER SPRING, COMPRESSION BELT TENSION SPRING ROD, SHORT BRAKE BRAKE SPRING NUT PLATED SWIVEL, PARK BRAKE ROD /16-18 HEX JAM NUT /4 CLAMP COLLAR ASM, BRAKE LINK 30

31 ENGINE ASSEMBLY FR691 31

32 ENGINE ASSEMBLY FR691 ITEM PART NO. DESCRIPTION /8-16 x 1-1/4 HHCS /16-20 X 2-1/2 HHCS /4 X 1/4 X 3/4 MACH KEY CLAMP, FUEL LINE 1/4 ID SPRING DISC 7/ SHEAVE, PUMP DRIVE MUFFLER, KAWASAKI FR SPACER, ENGINE CLUTCH, 175LB HOSE, FUEL 1/4 X FOR REFERENCE ONLY ENGINE, KAW FR691 (1-1/8" X 108.8MM) SPRING DISC WASHER CLUTCH SPACER 9/ MUFFLER GASKET CLUTCH ADAPT. HARNESS DEGREE DRAIN -KAW BLK 32

33 ENGINE ASSEMBLY FS691 33

34 ENGINE ASSEMBLY FS691 ITEM PART NO. DESCRIPTION /8-16 X 1-1/4 HHCS MUFFLER GASKET /16-20 X 2-1/2 HHCS /4 X 1/4 X 3/4 MACH KEY CLAMP, FUEL LINE 1/4 ID SPRING DISC.- 7/ SHEAVE, PUMP DRIVE MUFFLER, KAWASAKI FR SPACER, ENGINE 10 FOR REFERENCE ONLY ENGINE, KAWASAKI FS CLUTCH, 175 LB HOSE, FUEL 1/4 X 14" SPRING DISC WASHER CLUTCH SPACER 9/ CLUTCH ADAPT. HARNESS DEGREE DRAIN -KAW BLK 34

35 ENGINE ASSEMBLY CT810 35

36 ENGINE ASSEMBLY CT810 ITEM PART NO DESCRIPTION MUFFLER GASKET /4 X 1/4 X 3/4 MACH KEY CLAMP, FUEL LINE 1/4 ID /16 DISC SPRING /16-20 X 2-1/2 HHCS SPRING DISC.- 7/ SHEAVE, PUMP DRIVE 8 FOR REFERENCE ONLY ENGINE, BRIGGS 810cc COMM MUFFLER, BRIGGS 810 PS SPACER, ENGINE CLUTCH, 175 LB HOSE, FUEL 1/4 X CLUTCH SPACER 9/ CLUTCH ADAPT. HARNESS 15 B BOLT M8 X B NUT, FLANGED NYLOC M HARNESS, 810 JUMPER 36

37 ENGINE ASSEMBLY FX691 37

38 ENGINE ASSEMBLY FX691 ITEM PART NO. DESCRIPTION /8-16 X 1-1/4 HHCS /16-20 X 2-1/2 HHCS /4 X 1/4 X 3/4 MACH KEY DEGREE DRAIN -KAW BLK CLAMP, FUEL LINE 1/4 ID MUFFLER GASKET SPRING DISC. WASHER 7/ SHEAVE, PUMP DRIVE 9 FOR REFERENCE ONLY ENGINE, KAW FX691V MUFFLER, KAWASAKI FR SPACER, ENGINE CLUTCH, 175LBS HOSE, FUEL 1/4 X SPRING DISC WASHER CLUTCH SPACER 9/ CLUTCH ADAPT. HARNESS 38

39 ENGINE ASSEMBLY FX730 39

40 ENGINE ASSEMBLY FX730 ITEM PART NO. DESCRIPTION /8-16 X 1-1/4 HHCS /16-20 X 2-1/2 HHCS /4 X 1/4 X 3/4 MACH KEY DEGREE DRAIN -KAW BLK CLAMP, FUEL LINE 1/4 ID SPRING DISC. WASHER - 7/ SHEAVE, PUMP DRIVE 8 FOR REFERENCE ONLY ENGINE, KAW FX730V MUFFLER, KAWASAKI FR SPACER, ENGINE CLUTCH, 175 LB HOSE, FUEL 1/4 X 14" SPRING DISC WASHER CLUTCH SPACER 9/ MUFFLER GASKET - 19,21,23,25 KAW 40

41 FUEL ASSEMBLY DIAMONDBACK 41

42 FUEL ASSEMBLY DIAMONDBACK ITEM PART NO. DESCRIPTION DECAL, WORLDLAWN W/GRN /16 STD FLAT WASHER /16 LOCKWASHER-HEAVY /16-18 X 3/4 HHCS ASM, BLK FUEL TANK LP - LH DECAL, WORLDLAWN COLOR CLAMP, FUEL LINE 1/4 ID HOSE, FUEL 1/4 X 33" HOSE, VENT 3/16 X 29" TEE, HOSE 3/16 ID HOSE, VENT 3/16 X 22" FUEL VALVE DRAIN CLAMP HOSE, FUEL 1/4 X 26" HOSE, VENT 3/16 ID X BUSHING SCREW UNC X 1/2" 18 B INT TOOTH LOCKWASHER M ASM, BLK FUEL TANK LP - RH GRP, BASIC CONTROL PANEL CHOKE CABLE METER, MS HOUR IGNITION SWITCH NOT SHOWN KEY, COVERED IGNITION NOT SHOWN NUT, 5/8-32 NYLON NOT SHOWN WASHER, INTERNAL TOOTH, LOCK NOT SHOWN BEZEL, 5/8 NUT #10-24 X 5/8 MACH SCREW SWITCH, PTO CONSOLE, TANK PROSUMER, BLK DECAL, CONTROL PANEL THROTTLE CABLE #10-24 HEX NYLOC NUT /8-24 WHIZLOCK NUT FUEL CAP - EPA/CARB REMOTE VENT VENT VALVE GROMMET VALVE GROMMET VITON DECAL, EPA TANK DKA FUEL TANK ADAPTER FUEL GAUGE KIT, FUEL GAGE GROMMET 42

43 FUEL ASSEMBLY DIAMONDBACK CA 43

44 FUEL ASSEMBLY DIAMONDBACK CA ITEM PART NO. DESCRIPTION FUEL CAP - EPA/CARB REMOTE VENT VENT VALVE GROMMET FUEL GAUGE KIT, FUEL GAGE GROMMET ASM, BLK FUEL TANK LP - LH ASM, BLK FUEL TANK LP - RH DECAL, EPA TANK DKA VALVE GROMMET - VITON FUEL TANK ADAPTER DECAL, WORLDLAWN W/GRN /16 STD FLAT WASHER /16 LOCKWASHER-HEAVY /16-18 X 3/4 HHCS DECAL, WORLDLAWN COLOR SCREW UNC X 1/2" 17 B INT TOOTH LOCKWASHER M BUSHING HOSE, FUEL 1/4 X 26" 20 B SCREW, HH TAP M6x CHOKE CABLE METER, MS HOUR IGNITION SWITCH #10-24 X 5/8 MACH SCREW NOT SHOWN KEY, COVERED IGNITION NOT SHOWN NUT, 5/8-32 NYLON NOT SHOWN WASHER, INTERNAL TOOTH, LOCK NOT SHOWN BEZEL, 5/8 NUT SWITCH, PTO CONSOLE, TANK PROSUMER, BLK DECAL, CONTROL PANEL THROTTLE CABLE #10-24 HEX NYLOC NUT /8-24 WHIZLOCK NUT HOSE, VENT 3/16 X 22" FUEL VALVE DRAIN CLAMP CANISTER, CARBON 680cc TEE, HOSE 3/16 ID HOSE, FUEL 1/4 X 33" HOSE, VENT 3/16 ID X CLAMP, FUEL LINE 1/4 ID REDUCER, HOSE 3/16-1/ HOSE, VENT 3/16 ID X HOSE, FUEL 1/4" ID X 4" WASHER, SPRING DISC 1/4 44

45 FUEL ASSEMBLY DIAMONDBACK XL/MAXX 45

46 FUEL ASSEMBLY DIAMONDBACK XL/MAXX ITEM PART NO. DESCRIPTION DECAL, WORLDLAWN W/GRN /16 STD FLAT WASHER /16 LOCKWASHER-HEAVY /16-18 X 3/4 HHCS ASM, BLK FUEL TANK LP - LH ASM, BLK FUEL TANK LP - RH CLAMP, FUEL LINE 1/4 ID HOSE, FUEL 1/4 X 33" HOSE, VENT 3/16 X 29" HOSE, VENT 3/16 X 22" HOSE, FUEL 1/4 X 26" HOSE, VENT 3/16 ID X TEE, HOSE 3/16 ID FUEL VALVE DRAIN CLAMP KIT, FUEL GAGE GROMMET DECAL, WORLDLAWN COLOR SCREW UNC X 1/2" BUSHING 20 B INT TOOTH LOCKWASHER M CONSOLE, DIGITAL CHOKE CABLE KAW CHOKE CABLE - BRIGGS #10-24 X 5/8 MACH SCREW DECAL, DIGITAL CONSOLE CONSOLE, TANK - BLACK THROTTLE CABLE #10-24 HEX NYLOC NUT /8-24 WHIZLOCK NUT FUEL CAP - EPA/CARB FUEL TANK ADAPTER VALVE GROMMET VITON DECAL, EPA TANK DKA REMOTE VENT VENT VALVE GROMMET FUEL GAUGE 46

47 FUEL ASSEMBLY DIAMONDBACK XL/MAXX CA 47

48 FUEL ASSEMBLY DIAMONDBACK XL/MAXX CA ITEM PART NO. DESCRIPTION DECAL, WORLDLAWN W/GRN /16 STD FLAT WASHER /16 LOCKWASHER-HEAVY /16-18 X 3/4 HHCS ASM, BLK FUEL TANK LP - LH DECAL, WORLDLAWN COLOR 7 B SCREW, HH TAP M6x WASHER, SPRING DISC 1/ HOSE, VENT 3/16 ID X HOSE, FUEL 1/4" ID X 4" REDUCER, HOSE 3/16-1/ CLAMP, FUEL LINE 1/4 ID HOSE, VENT 3/16 ID X CANISTER, CARBON 680cc HOSE, FUEL 1/4 X 33" TEE, HOSE 3/16 ID HOSE, VENT 3/16 X 22" FUEL VALVE DRAIN CLAMP HOSE, FUEL 1/4 X 26" BUSHING SCREW UNC X 1/2" 23 B INT TOOTH LOCKWASHER M ASM, BLK FUEL TANK LP - RH KIT, FUEL GAGE GROMMET CHOKE CABLE - BRIGGS CHOKE CABLE - KAW CONSOLE, DIGITAL #10-24 X 5/8 MACH SCREW DECAL, DIGITAL CONSOLE CONSOLE, TANK - BLACK THROTTLE CABLE #10-24 HEX NYLOC NUT /8-24 WHIZLOCK NUT FUEL CAP - EPA/CARB REMOTE VENT VENT VALVE GROMMET VALVE GROMMET VITON DECAL, EPA TANK DKA FUEL TANK ADAPTER FUEL GAUGE 48

49 HYDRO ASSEMBLY 49

50 HYDRO ASSEMBLY ITEM PART NO. DESCRIPTION BUSHING, STEPPED ASM, 3.37 X.75 PULLEY W/ SPACER HYDRO, ZT 3400 LH HYDRO, DB ZT 3200 LH HYDRO, ZT 3400 RH HYDRO DB ZT 3200 RH ASM, HYDRO IDLER W/PULLEY WLD, HYDRO RELEASE RH WLD, HYDRO RELEASE LH HYDRO SPACER ROD, 20MM HYDRO SUPPORT BELT, HYDRO HOSE, 8TOC X SPACER KNOB, 3-PRONGED W/STUD IDLER SPRING TANK, EXPANSION BRACKET, HYDRO TANK LH - BLACK BRACKET, HYDRO TANK RH - BLACK 18 B HEX HD BOLT M8X55 19 B HEX HD BOLT M8X60 20 B BOLT M8X70 21 B SCREW, HH M12x70 22 B BOLT, M8 X B SCREW, HH FLANGE M6X16 24 B SCREW, HH FLANGE M8X20 25 B BOLT M10 X B NUT, NYLOC M6 27 B NUT, NYLOC M8 28 B NUT, NYLOC FLANGE M12 29 B96-6 WASHER, FLAT LARGE M6 30 B96-8 WASHER 8 31 B WASHER XSZ HAIR PIN ASM, HYDRO IDLER 34 B RS BEARING RS 35 B SNAP RING BUSHING 37 B BOLT M8X WASHER 8MM 39 H FILTER, SPIN-ON 2.6 X CLAMP, 7/8 WIRE 41 B93-10 SPLIT LOCK WASHERM10 50

51 ROPS ASSEMBLY ITEM PART NO. DESCRIPTION #4 HAIRPIN COTTER SCREW, HH 1/2-13 X 3-1/ ROPS ASM /2-13 HEX NYLOC NUT PIN, ROPS W/LANYARD SPRING, DB ROPS /2-13 X 3-1/2 HHCS /2-13 REG HEX NUT SCREW, HH TAP 1/2-13 X 3 51

52 DIAMONDBACK BATTERY GROUP 52

53 DIAMONDBACK BATTERY GROUP ITEM PART NO. DESCRIPTION #10-24 HEX NYLOC NUT /4-20 HEX NYLOC NUT #10-24 X 3/4 HHCS /4 WING NUT 5 FOR REFERENCE ONLY BATTERY 12 V - U1 280CCA BATTERY HOLD DOWN ROD PLATED STARTER RELAY W/TERMINALS CABLE, BATTERY NEGATIVE RELAY TIME DELAY MODULE BATTERY BOOT CABLE, BATTERY POS COVER POSITIVE POLE CABLE-BATTERY BATTERY HOLD DOWN BLACK 16 B SCREW, HH TAP M6 X B SCREW, HH FLANGE M6 X B NUT, NYLOC M6 19 B FLANGED LOCKNUT M6 20 B96-6 WASHER, FLAT LARGE M6 NOT SHOWN WIRE HARNESS SEE PG 56 FOR DETAIL 53

54 DIAMONDBACK XL BATTERY GROUP 54

55 DIAMONDBACK XL BATTERY GROUP ITEM PART NO. DESCRIPTION #10-24 HEX NYLOC NUT /4-20 HEX NYLOC NUT #10-24 X 3/4 HHCS /4 WING NUT 5 FOR REFERENCE ONLY BATTERY 12 V U1 280 CCA BATTERY HOLD DOWN ROD PLATED STARTER RELAY WP W/TERMINALS CABLE, BATTERY NEGATIVE BATTERY BOOT CABLE, BATTERY POS COVER POSITIVE POLE CABLE BATTERY BATTERY HOLD DOWN BLACK 14 B SCREW, HH TAP M6 X B SCREW, HH FLANGE M6 X B NUT, NYLOC M6 17 B FLANGED LOCKNUT M6 18 B96-6 WASHER, FLAT LARGE M6 NOT SHOWN XL HARNESS, MF CONTROL PANEL DETAIL ON PG 57 55

56 DIAMONDBACK MAXX BATTERY GROUP 56

57 DIAMONDBACK MAXX BATTERY GROUP ITEM PART NO. DESCRIPTION #10-24 HEX NYLOC NUT /4-20 HEX NYLOC NUT #10-24 X 3/4 HHCS /4 WING NUT PLASTIC TIE 6 FOR REFERENCE ONLY BATTERY 12V U1 280 CCA BATTERY HOLD DOWN ROD - PLATED CABLE, BATTERY NEGATIVE HARNESS, FX691 DIGITAL PANEL DETAIL PG BATTERY BOOT COVER POSITIVE POLE CABLE-BATTERY BATTERY HOLD DOWN - BLACK 14 B SCREW, HH TAP M6x20 15 B NUT, NYLOC M6 16 B96-6 WASHER, FLAT LARGE M6 57

58 DIAMONDBACK XE BATTERY GROUP 58

59 DIAMONDBACK XE BATTERY GROUP ITEM PART NO. DESCRIPTION #10-24 HEX NYLOC NUT /4-20 HEX NYLOC NUT #10-24 X 3/4 HHCS /4 WING NUT PLASTIC TIE 6 FOR REFERENCE ONLY BATTERY 12V BATTERY HOLD DOWN ROD - PLATED CABLE, BATTERY NEGATIVE RELAY TIME DELAY MODULE NOT SHOWN HARNESS, BASIC FX SEE PG 63 FOR DETAIL BATTERY BOOT COVER POSITIVE POLE CABLE-BATTERY BATTERY HOLD DOWN - BLACK 16 B SCREW, HH TAP M6x20 17 B NUT, NYLOC M6 18 B96-6 WASHER, FLAT LARGE M6 59

60 DIAMONDBACK WIRING HARNESS 60

61 DIAMONDBACK XL WIRING HARNESS 61

62 DIAMONDBACK MAXX WIRING HARNESS 62

63 DIAMONDBACK XE WIRING HARNESS 63

64 DECAL GROUP 64

65 DECAL GROUP 65

66 DECAL GROUP 66

67 67

68 ALL RIGHTS RESERVED DIAMONDBACK PARTS MANUAL CONTENTS SUBJECT TO CHANGE

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