ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:

Transcription

1 IPL MODEL SWZU ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: SWZUA-15KA with a serial number of A to A SWZU48A-17KA with a serial number of A to A SWZU48A-18HN with a serial number of A to A SWZU52A-17KA with a serial number of A to A SWZU52A-18HN with a serial number of A to A SWZU52A-18KH with a serial number of A to A SWZU52A-KAI with a serial number of A to A SWZU-21KAE with a serial number of A00001 to A99999 SWMU-52A with a serial number of A to A SWMU-1A with a serial number of A to A November, 2005 PART NUMBER 01 Rev. 1

2 NOTES

3 TABLE OF CONTENTS SUBJECT PAGE Illustrated Parts List SWMU-"A Cutter Deck SWMU-48"A, 52"A, & 1"A Cutter Decks Cutter Deck Frame " Cutter Deck Frame 48" & 52" Small Frame Cutter Deck Frame 52" & 1" Large Frame... - Engine Deck - Manual Start Engine Deck - Electric Start (SWZU-21KAE) Drive And Brake Components Notes Serial Number Breakdown... Handle Assembly - Small Frame (1") - Refer to Serial Breakdown on Page Notes... Serial Number Breakdown... 2 Handle Assembly - Small Frame (1") - Refer to Serial Breakdown on Page Handle Assembly - Large Frame (SWZU-21KAE) Hydraulic Assembly Hydraulic Pump Assembly Engine Deck Wire Harness (Manual Start)... 2 Handle Wire Harness (Manual Start)... 2 Engine Deck Wire Harness - Kawasaki (Electric Start)... Handle Wire Harness - Kawasaki (Electric Start)... Wire Harness Adaptor - Honda... 4 Wire Harness Adaptor - Kawasaki (15HP, 17HP & HP)... 4 Replacement Decals WE SUPPORT OPE TECHNICIAN CERTIFICATION I

4 2 "A CUTTER DECKS SWZU05CDA R "A" A A To"A"

5 "A CUTTER DECKS Ref. Part No. Number Description Ref. Part No. Number Description Cutter Deck (Includes Decals) Capscrew, /8-1 x 1.0" Serrated Flange Hex Hd 4478 Bracket, Anti-Scalp Wheel Lock Nut, /8-1 Center Lock Bushing,.7" ID Oilite 4812 Wheel, Anti-Scalp (Incl. Item 5) Bolt, Carriage /8-1 x 4" Pin Assy., Deck Adj. (Incl. Items & ) Spacer, Deck Adjustment Pin Rod End, Male /8- RH Thread Nut, /8- Jam Spindle Assembly Nut, 5/1-18 Serrated Flange Key,1/4" x 1/4" x 2" Lock Washer 5/1" Spacer, Spindle Flatwasher, 5/8 W Bolt, Hex Head 5/8- x 9-1/2" Cutter Blade, 18" A 4817 Cutter Blade, 18" Hi Lift Spindle Shaft Seal, Cutter Spindle Top 48 Tapered Bearing Set (Two Bearings W/Race) Grease Fitting 4877 Relief Fitting, Cutter Spindle Spindle Housing Spacer, Outside Spacer, Inside Seal, Cutter Spindle Bottom Spindle Bushing Nut, Spindle Belt Cover, LH Wing Nut, / Nut, /8-1 Elastic Stop U-Nut, / Bolt, Hex Head /8-1 x 2-1/2" Grease Fitting, 90 Degree Nut, 1/2-1 Elastic Stop Guide, Roller Bolt, Hex Head 5/1-18 x 1" Roller Shaft Tapered Hub Pulley Belt, Cutter Deck Bolt, Hex Head 1/4-20 x 1" Gr Hex Nut, 5/ Spring, Chute Return Lock Nut, 5/1-18 Elastic Stop Grade Flatwasher, /8" (.98 x.91 x.5) Nut, /8-1 Serrated Flange Discharge Chute Capscrew, Hex Head /8-1 x " Capscrew, Hex Head /8-1 x 1-1/2" Pivot, Idler Capscrew, Hex Head 8/1 x -1/4" Base, Idler Pivot Bolt, Carriage 5/1-18 x 1" Idler Arm Weldment (Includes Item 58) Ball Bearing Bolt, Hex Head 5/1-18 x 4-/4" 0 47 Belt Cover, RH Spring, Deck Idler Pulley, Idler Bolt, Hex Head 5/1-18 x 1-1/2" Grade Bolt, Hex Head 5/1-18 x 1-/4" Baffle Weldment Nut, 5/1-18 Serrated Flange Bolt, Carriage /8-1 x 1" Push Arm - LH (Includes Items, 9 & 70) 8A 4175 Push Arm - RH (Includes Items, 9 & 70) Rod End, Male 1/2-20 RH Thread Nut, 1/2-20 Jam Push Arm Shaft Bolt, Hex Head 1/2-1 x "

6 4 48"A, 52"A & 1"A CUTTER DECKS SWZU05CD48A,52A&1A A R "A" A 4B 18 5 "B" "C" "C" 57 9 "D" "D" To"B" To"A" A 48 48A 48 48A FRAME FRAME 17

7 48"A, 52"A & 1"A CUTTER DECKS Ref. Part No. No. Description Cutter Deck W/ Decals x 4178* Cutter Deck W/ Decals (small frame) x 41787* Cutter Deck W/ Decals (large frame) x Cutter Deck W/ Decals x Capscrew, /8-1 x 1" Serr. Flng. x x x Lock Nut, /8-1 Center Lock x x x Bushing,.7" ID Oilite x x x Wheel, Anti-Scalp x x x 4478 Bracket, Anti-Scalp Wheel x x x Bolt, Carriage /8-1 x 4" x x x Hex Nut, /8-1 Elastic Stop x x x Flatwasher, /8" (.98 x.91 x.5) x x x 484 Ball Bearings x x x U-Nut, /8-1 x x x Pivot, Idler x x x Rod End, Male 1/2-20 RH Thread x x x Pulley, Idler x x x Push Arm - LH (Incl. 1, & 49) x x x Push Arm - RH (Incl. 1, & 49) x x x Capscrew, Hex Head /8-1 x 1-1/2" x x x Nut, /8-1 Serrated Flange x x x Nut, 1/2-20 Jam x x x Pin Assembly (Incl. 21 & 2) x x x Nut, /8- Jam x x x 4512 Spacer, Deck Adjustment Pin x x x Rod End, Male /8- x x x 41 Spindle Assembly x x x Spacer, Spindle x x x Bolt,Hex Head 5/8- x 9-1/2" x x x Flatwasher, 5/8 W x x x Cutter Blade 1-1/2" x Cutter Blade 18" x Cutter Blade 21" x 28A 4817 Cutter Blade 1-1/2" Hi Lift x 28A 4817 Cutter Blade 18" Hi Lift x 28A Cutter Blade 21" Hi Lift x Bolt, Hex Head 5/1-18 x 1-/4" Gr 8 x x x Spindle Shaft x x x 1 48 Seal, Cutter Spindle - Top x x x 2 48 Tapered Bearings (Two) x x x Grease Fitting x x x Spindle Housing x x x Relief Fitting, Cutter Spindle x x x 412 Spacer Outside x x x Spacer, Inside x x x Seal, Cutter Spindle - Bottom x x x Spindle Bushing x x x Nut, Spindle x x x Wing Nut, /8-1 x x x Roller Shaft (small frame) x x Roller Shaft (large frame) x x Bolt, Hex Head 5/1-18 x 1" x x x Hex Nut, 5/1-18 Elastic Stop Gr. 8 x x x Lock Washer 5/1" x x x Tapered Hub x x x Guide, Roller x x x Pulley, 5.75 O.D. x x 48A Puley,.5 O.D. x Grease Fitting, 90 Degree x x x Belt, Deck Drive x Belt, Deck Drive x 480 Belt, Deck Drive x Ref. Part No. No. Description Bolt, Hex Head 1/2-1 x " x x x Hex Nut, 5/8- x x x Hex Nut, 1/2-1 Elastic Stop x Belt Cover, RH x x 49 Belt Cover, RH x Bolt, Carriage /8-1 x 1" x x x Idler Arm Weldment (Incl. Item ) x x x Capscrew, Hex Head /8-1 x " x x x Discharge Chute x x 4129 Discharge Chute x Nut, 5/1-18 Serrated Flange x x x Spring, Deck Idler x x x Bolt, Hex Head 5/1-18 x 4-1/4" x x x Spring, Chute Return x x x Nut, /8-1 Elastic Stop x x x Baffle Weldment 48A x 4A 4280 Baffle Weldment 52A x 4B Baffle Weldment 1A x Bolt, Hex Head /8-1 x 2-1/2" x x x Key, 1/4" x 1/4" x 2" x x x Pulley, Idler x x x Push Arm Shaft x x x Belt Cover LH x x 49 Belt Cover LH x Hex Nut, 5/1-18 Elastic Stop x x x Bolt, Hex Head 1/4-20 x 1" Gr. 8 x x x Bolt, Hex Head 5/1-18 x 1-1/2" x x x Bolt, Hex Head 5/1-18 x 1-/4" x x x * Measure the engine deck to determine frame size is for small frame (1") & is for large frame (20") 5

8 "A DECK FRAME SWZU05DF

9 Ref. Part No. No. Description "A DECK FRAME Belt Cover With Decal Knob With Stud Knob, Deck Cover Mounting Bushing, Caster Frame Weldment, Deck Mounting - " (Includes Item #28) Hair Pin Cotter,.177" x -1/4" Grease Fitting Str. 1/4-28 Self Tap Quick Pin,.48" Dia Nut, Push-On - /8" Dia Flatwasher, /8" (.91 x.98 x.5) Nut, /8-1 Serrated Flange Hex Head Yoke, Caster Wheel Capscrew, Hex Head 1/2-1 x -1/2" Locknut, 1/2-1 Elastic Stop Wheel Assembly, Caster Tire, x Retainer Roller Bearing Rim, 5.0" x 2.75" (Includes #20 & 2) Grease Fitting Str. 1/ Roller Bearing.25 x.25" Capscrew, Hex Head /8-1 x 2-1/4" 2 * Tire Valve, Purchase Locally 45 Sleeve, Caster Wheel Flatwasher, 5/8" - (.88 x 1.75 x.14) Capscrew, 1/2-1 x 1" Serrated Flange Hex Head Nut, 1/2-1 Spiralock U-Nut, /8-1 7

10 48"A AND 52"A - DECK FRAME (SMALL FRAME) SWZU05DF

11 Ref. Part No. No. Description 48"A AND 52"A - DECK FRAME (*SMALL FRAME) " Belt Cover With Decal " Belt Cover With Decal Knob With Stud Knob, Deck Cover Mounting Bushing, Caster Frame Weldment, Deck Mounting - 48" (Includes Item #27) Frame Weldment, Deck Mounting - 52" (Includes Item #27) Grease Fitting Str. 1/4-28 Self Tap Quick Pin,.48" Dia Nut, Push-On - /8" Dia Flatwasher, /8" (.91 x.98 x.5) Nut, /8-1 Serrated Flange Hex Head 4525 Yoke, Caster Wheel Capscrew, Hex Head 1/2-1 x -1/2" Locknut, 1/2-1 Elastic Stop Wheel Assembly, Caster Tire, x Retainer Roller Bearing Rim, 5" x 2-/4" (Includes # & 21) Grease Fitting Str.1/ Roller Bearing.25 x.25" 21 ** Tire Valve, Purchase Locally Hair Pin Cotter,.177 x -1/4" 2 45 Sleeve, Caster Wheel Flatwasher, 5/8" - (.88 x 1.75 x.14) Capscrew, 1/2-1 x 1" Serrated Flange Hex Head Nut, 1/2-1 Spiralock U-Nut, / Capscrew, Hex Head /8-1 x 2-1/4" * Measure the width of the engine deck to determine frame size. "Small Frame" is 1" wide. 9

12 52"A & 1"A - DECK FRAME (LARGE FRAME) SWZU05DF48-52

13 52"A & 1"A - DECK FRAME (*LARGE FRAME) Ref. Part No. No. Description 52A 1A Belt Cover With Decals x Belt Cover With Decals x Knob With Stud x x Knob, Deck Cover Mounting x x Bushing, Caster x x Frame Weldment, Deck Mounting (Includes Item #27) x Frame Weldment, Deck Mounting (Includes Item #27) x Grease Fitting Str. 1/4-28 Self Tap x x Quick Pin,.48" Dia. x x Nut, Push-On - /8" Dia. x x Flatwasher, /8" (.91 x.98 x.5) x x Nut, /8-1 Serrated Flange Hex Head x x 4525 Yoke, Caster Wheel x x Capscrew, Hex Head 1/2-1 x -1/2" x x Locknut, 1/2-1 Elastic Stop x x Wheel Assembly, Caster x x Tire, x x x Retainer x x Roller Bearing x x Rim, 5.0" x 2-/4" (Incl. # & 21) x x Grease Fitting Str. 1/4-28 x x Roller Bearing.25 x.25" x x 21 ** Tire Valve, Purchase Locally x x Hair Pin Cotter,.177 x -1/4" x x 2 45 Sleeve, Caster Wheel x x Flatwasher, 5/8" - (.88 x 1.75 x.14) x x Capscrew, 1/2-1 x 1" Serrated Flange Hex Head x x Nut, 1/2-1 Spiralock x x U-Nut, /8-1 x x Capscrew, Hex Head /8-1 x 2-1/4" x x * Measure the width of the engine deck to determine frame size. "Large Frame" is 20" wide.

14 ENGINE DECK - MANUAL START 5 18 HN ONLY KA 17 KA KAI ONLY 29 29A Push Arms SWZU 05 EDMAN 12

15 ENGINE DECK - MANUAL START Ref. Part No. No. Description 15KA 17KA KAI 18KH 18HN Engine, 15KA Kawasaki x Engine, 17KA Kawasaki x Engine, KAI Kawasaki x Engine, 18KH Kohler x Engine, 18HN Honda x Flatwasher, 5/1 (.75 x.875 x.08) x x x x x Capscrew, 5/1-18 x 1" Hex Head x x x x x Cap, Fuel Tank x x x x x Fuel Tank Assy. (incl. 8, 9) x x x x x 4809 Bushing x x x x x Valve, Fuel Shut-off x x x x x Clamp, Fuel Hose x x x x x Fuel Hose, 1/4 ID x 2" x x Fuel Hose, 1/4 ID x 18" x Fuel Hose, 1/4 ID x " x Fuel Hose, 1/4 ID x 2" x Cable Tie x x x x x Carriage Bolt, /8-1 X 1-1/4" x x x x x Brace x x x x x Flat Washer.91 x.98 x.5 x x x x x Nut, /8-1 Elastic Stop x x x x x Nut, 1/4-20 Elastic Stop x x x x x Engine Deck, 1" Wide, w/decals x x x x x Bolt, 1/4-20 x 1-1/4" Carriage x x x x x Bolt, 5/1-18 x 2" Hex Head x x x x x Nut, 5/1-18 Serr. Flange x x x x x Manifold, Exhaust x Clamp, Muffler x Nut, 5/1-18 Elastic Stop x x x x x Carriage Bolt, 5/1-18 x 1" x x x x x Clamp x x x x x Clutch Bracket x x x x x CapScrw, 5/1-18 x 1.50" Sr. Flg x x x x x Wire Hrns. Adapter, 15KA, 17KA & KAI x x x Pulley Guard, 1" Frame x x x x x Heatshield x 29A 4125 Heatshield x x x x Bolt, 5/1-18 x 1" Serrated Flange Hex Head x x x x x Lock Washer 5/1" x x x x x 2 *** Rectifier (Purchase from Honda, p/n ) x 4294 Mounting Bracket, Rectifier x Bolt, 1/4-20 x 1" Carriage x Muffler x 1

16 ENGINE DECK - ELECTRIC START (SWZU-21KAE) RED 5 BLK Push Arms SWZU 05 EDELCT 14

17 Ref. Part No. No. Description Engine, 21KAE Kawasaki Flatwasher, 5/1 (.75 x 875 x.08) Capscrew, 5/1-18 x 1" Hex Head Cap, Fuel Tank Fuel Tank Assy. (incl., 7) 4809 Bushing Valve, Fuel Shut-off Clamp, Fuel Hose Fuel Hose, 1/4 ID x 20" Cable Tie ** Battery (Not Available Through Scag) Bolt, 1/4-20 x.50" Nut, 1/ Pad Battery Cover Wing Nut, 1/ Battery Support Pad, Rubber Bolt, 1/4-20 x " Carriage Carriage Bolt, /8-1 X 1-1/4" Brace Flat Washer.91 x.98 x Nut, /8-1 Elastic Stop Engine Deck, w/decals Bolt, 5/1-18 x 2" Hex Head Nut, 5/1-18 Serr. Flange Lock Washer 5/1" Nut, 5/1-18 Elastic Stop Carriage Bolt, 5/1-18 x 1" Clamp Clutch Bracket CapScrw, 5/1-18 x 1.50" Sr. Flg. 454 Pulley Guard Battery Cable, 1.5" Red Battery Cable, 1.5" Black 4208 Battery Box Rubber Boot Carriage Bolt, 5/1-18 x.75" Heatshield Bolt, 5/1-18 x 1" Sr. Flg. Hex Head ENGINE DECK - ELECTRIC START (SWZU-21KAE) 15

18 1 DRIVE AND BRAKE COMPONENTS A SWZ05D&BC, A A B 5 B A 2 7, A

19 DRIVE AND BRAKE COMPONENTS Ref. Part. 17KA No. No. Description 15KA KAI 21KAE 18KH 18HN Ring, Split x x x x x Bolt, /8-1 x 1" Hex Head x x x x x Brake Shaft Assembly Weldment (1" Small Frame) x x x x A Brake Shaft Assembly Weldment (20" Large Frame) x Hair Pin Cotter,.094 x 1.2 x x x x x Carrage Bolt, 5/1-18 x.75" x x x x x 4412 Rod, Brake Lower x x x x x Nut, /8-1 Serr. Flange x x x x x Bushing, Brake x x x x x Grease Fitting x x x x x 4580 Brake Actuator Wlmt., LH x x x x x A 4581 Brake Actuator Wlmt., RH x x x x x Bolt, /8-1 x 2-1/4" x x x x x Tire, 18 x.50, 4 ply x Tire, 18 x 8.50, 4 ply x x x x Rim Assy x Rim Assy x x x x Lock Washer, Wheel Motor x x x x x Hex Castle Nut, /4-28 UNEF x x x x x Nut, Lug x x x x x Wheel Assy., (incl. #12 & 1) x Wheel Assy., (incl. #12 & 1) x x x x Brake Drum x x x x x /2-20 Serrated Bolt x x x x x Hub, Wheel x x x x x Brake Band, 7.5" x x x x x Key, /1 X.75 Woodruff x x x x x Wheel Motor x x x x x Belt, Pump Drive (1" Small Frame) x x x x A Belt, Pump Drive (20" Large Frame) x Electric Clutch x x x x x Flat Washer.49 x 1.75 x.25 x x x x x Lock Washer, 7/1 x x x x x Hex Head Bolt, 7/1-20 x 2-/4" x x x x x Plate, Backing x x x x x Clamp x x x x x Nut, 5/1-18 Elastic Stop x x x x x Rubber Pad, Clutch Stop x x x x x 45 Retainer, Clutch Stop x x x x x Hex Head Bolt, 5/1-18 x 1.75" x x x x x Pulley, Pump Drive Engine x x x x x Hex Head Bolt, 5/1-18 x 2.75" x x x x x Nut, /8-1 Center Lock x x x x x Ball Bearings x x x x x Idler Arm Weldment, Pump (incl. 8) x x x x x Bolt, Hex Head 1/4-20 x 1" Grd 8 x x x x x Spring, Pump Belt Idler x x x x x Nut, 5/1-18 Serr. Flange x x x x x Retaining Ring, /4" Ext. "E" x x x x x Key, 1/4x1/4 x.75" x x x x x Flat Washer, /8 x x x x x Pulley, Idler 4.5" x x x x x Pulley, Pump Shaft x x x x x Tapered Hub x x x x x Lockwasher, /8 x x x x x Key, 5.0 x 5.0 x 25mm x x x x x Pivot, Idler (Long) x x x x x Swivel Joint x x x x x Base, Idler Pivot x x x x x Bolt, Hex Head /8-1 x " x x x x x Bolt, Hex Head /8-1 x 2.75" x x x x x Flatwasher /8" x x x x x Chain x x x x x Bolt, Hex Head 1/4-20 x 1.25" x x x x x Nut, Hex Elastic Stop /8-1 x x x x x Nut, Serrated Flange 1/4-20 x x x x x Bolt, Hex Head /8-1 x 2." x x x x x 17

20 NOTES 18

21 - NOTE - THE FOLLOWING 2 PAGES CONTAIN THE ILLUSTRATED PARTS BREAKDOWN FOR THE HANDLE ASSEMBLY INSTALLED ON MACHINES IN THE FOLLOWING SERIAL NUMBER RANGES. SWZU48A-17KA with a serial number of A to A25000 SWZU52A-17KA with a serial number of A to A27000

22 20 HANDLE ASSEMBLY SMALL FRAME (1") SWZU05HANSF B B C C A A

23 HANDLE ASSEMBLY *SMALL FRAME (1") Ref. Part No. No. Description Upper Handle Wlmt. W/Decals Quadrant, Speed Control Hairpin,.094 x Lever, Speed Adjustment Bushing, Speed Adjustment Lever Hex Head Bolt, /8-1 x 1.5" Ball Plunger Knob, Speed Adjustment Capscrew, 1/4-20 x /4" FHHS Nut, 1/4-20 Elastic Stop Nut, 5/1-18 Elastic Stop Screw, #-2 x 1/2" PW HD Throttle Control Nut, #-2 Serr. Flange Bushing Handle, Oper. Presence-RH Handle, Oper. Presence-LH Switch,Elec.Clutch Eng. (incl.nut) Wire Harness 4809 Key Switch Neutral Latch-RH 411 Neutral Latch-LH Switch, Neutral Interlock Plug, Handlebar Washer, Curved Spring Flat Washer Nut, 5/1-18 Elastic Stop Hex Head Bolt, 5/1-18 x 2" Hex Hd. Bolt, 5/1-18 x 2.5" Lever, Steering Control Lockwasher, /8 Spring Rod, Steering Control Spring, Operator Presence Capscr., /8-1 x 1" Ser. Flange 488 Spring Nut, /8-1 Serr. Flange Rod Speed Control Bellcrank, Speed Control Setscrew, 1/4-28 x.25" 8 45 Cam, Speed Control (incl. SS) 9 41 Jackshaft, Speed Control Key, 1/8 x 1/2" Woodruff Roll Pin, / Nut, Elastic Stop / Flange, Bearing Capscrew, 5/1-18 x 1" Serr. Flg Nut, 5/1-18 Serrated Flange Plate, Side Spacer, Neutral Bearing Bearing, Speed Ctrl. Bellcrank Hex Head Bolt, 5/1-18 x 1-/4" Spring, Return Spacer, Side Plate S Flat Wshr.,.7 x 1.25 x Key, Woodruff, /1 x.75" Bolt, Hex Head, 1/4-20 x Bolt, Hex Head /8-1 x 1" Ref. Part No. No. Description Bushing, Brake Clip, Retaining.750 diameter Bearing, Ball Neutral Return Cam, Neutral (incl. grease ftng.) Grease Fitting, 1/4-28 UNF Retaining Ring, 5/8" Hex Head Bolt, 5/1-18 x 1" Lever, Speed Control Bolt, Hex Head 1/4-20 x.75" Linkage Assembly Flat Wshr., 15/1 x.90 x 12 ga Deck, Engine 1" Wide Hex Head Bolt, 5/1-18 x 1.25" Choke Control Bolt, Hex Head /8-1 x 4.25" Plate, Threaded Swivel Joint, Steering Rod Bushing Rod, Offset Switch, Parking Brake Control, LH (inc. bush. & decal) Control, RH (inc. bush. & decal) Lockwasher, 1/4" Swivel Joint Rod, Brake Lever Hex Hd. Bolt, /8-1 x 2.00" Ball Joint, RH Thread Nut, /8-1 Elastic Stop Screw #-2 Sltd Hex Wshr Hd Bolt, 1/4-20 x.75" Spacer Parking Brake Lever with Grip Switch, Safety Nut, / Mounting Bracket, Wrench Wrench Grip, Parking Brake Plate, Threaded Hairpin,.094 x 1.2" 94 4 Bracket, Choke Mtg Rod, Lower Brake Plate, Coupler Shaft, Pump Control Spring Nut, /8-1 Elastic Stop Block, Pump Control * Measure the width of the engine deck to determine frame size. "Small Frame" is 1" wide. 21

24 NOTES

25 - NOTE - THE FOLLOWING PAGES CONTAIN THE ILLUSTRATED PARTS BREAKDOWN FOR THE HANDLE ASSEMBLY INSTALLED ON MACHINES IN THE FOLLOWING SERIAL NUMBER RANGES. SWZUA-15KA with a serial number of A to A SWZU48A-17KA with a serial number of A25001 to A SWZU48A-18HN with a serial number of A to A SWZU52A-17KA with a serial number of A27001 to A SWZU52A-18HN with a serial number of A to A SWZU52A-18KH with a serial number of A to A SWZU52A-KAI with a serial number of A to A SWZU-21KAE with a serial number of A00001 to A

26 HANDLE ASSEMBLY SMALL FRAME (1") SWZU05HANSF B B C C A A

27 HANDLE ASSEMBLY SMALL FRAME (1") Ref. Part 15KA KAI No. No. Description 17KA 18HN 18KH Upper Handle Wlmt. W/Decals x x x Quadrant, Speed Control x x x Hairpin,.094 x 1. x x x Lever, Speed Adjustment x x x Bushing, Speed Adjustment Lever x x x Hex Head Bolt, /8-1 x 1.5" x x x Ball Plunger x x x Knob, Speed Adjustment x x x Capscrew, 1/4-20 x /4" FHHS x x x Nut, 1/4-20 Elastic Stop x x x Nut, 5/1-18 Elastic Stop x x x Screw, #-2 x 1/2" PW HD x x x Throttle Control x x Throttle Control x Nut, #-2 Serr. Flange x x x Bushing x x x Handle, Oper. Presence-RH x x x Handle, Oper. Presence-LH x x x Switch,Elec.Clutch Eng. (incl.nut) x x x Wire Harness x x x 4809 Key Switch x x x Neutral Latch-RH x x x 411 Neutral Latch-LH x x x Switch, Neutral Interlock x x x 4811 Plug, Handlebar x x x Washer, Curved Spring x x x Flat Washer x x x Nut, 5/1-18 Elastic Stop x x x Hex Head Bolt, 5/1-18 x 2" x x x Hex Hd. Bolt, 5/1-18 x 2.5" x x x Lever, Steering Control x x x Lockwasher, /8 Spring x x x Rod, Steering Control x x x Spring, Operator Presence x x x Capscr., /8-1 x 1" Ser. Flange x x x 488 Spring x x x Nut, /8-1 Serr. Flange x x x Rod Speed Control x x x Bellcrank, Speed Control x x x Setscrew, 1/4-28 x.25" x x x 8 45 Cam, Speed Control (incl. SS) x x x 9 41 Jackshaft, Speed Control x x x Key, 1/8 x 1/2" Woodruff x x x Roll Pin, /1-.75 x x x Nut, Elastic Stop /8-1 x x x 4 48 Flange, Bearing x x x Capscrew, 5/1-18 x 1" Serr. Flg. x x x Nut, 5/1-18 Serrated Flange x x x Plate, Side x x x Spacer, Neutral Bearing x x x Bearing, Speed Ctrl. Bellcrank x x x Hex Head Bolt, 5/1-18 x 1-/4" x x x Spring, Return x x x Spacer, Side Plate x x x S Flat Wshr.,.7 x 1.25 x.05 x x x Key, Woodruff, /1 x.75" x x x Bolt, Hex Head, 1/4-20 x 1.25 x x x Bolt, Hex Head /8-1 x 1" x x x Ref. Part 15KA KAI No. No. Description 17KA 18HN 18KH Bushing, Brake x x x Clip, Retaining.750 diameter x x x Bearing, Ball Neutral Return x x x Cam, Neutral (incl. grease ftng.) x x x Grease Fitting, 1/4-28 UNF x x x Retaining Ring, 5/8" x x x Hex Head Bolt, 5/1-18 x 1" x x x Lever, Speed Control x x x Bolt, Hex Head 1/4-20 x.75" x x x Linkage Assembly x x x Flat Wshr., 15/1 x.90 x 12 ga x x x Deck, Engine 1" Wide x x x Hex Head Bolt, 5/1-18 x 1.25" x x x Choke Control x x Bolt, Hex Head /8-1 x 4.25" x x x Plate, Threaded x x x Swivel Joint, Steering Rod x x x Bushing x x x Rod, Offset x x x Switch, Parking Brake x x x Control, LH (inc. bush. & decal) x x x Control, RH (inc. bush. & decal) x x x Lockwasher, 1/4" x x x Swivel Joint x x x Rod, Brake Lever x x x Hex Hd. Bolt, /8-1 x 2.00" x x x Ball Joint, RH Thread x x x Nut, /8-1 Elastic Stop x x x Screw #-2 Sltd Hex Wshr Hd x x x Bolt, 1/4-20 x.75" x x x Spacer x x x Parking Brake Lever with Grip x x x Switch, Safety x x x Nut, /8- x x x Mounting Bracket, Wrench x x x Wrench x x x Grip, Parking Brake x x x Plate, Threaded x x x Hairpin,.094 x 1.2" x x x 94 4 Bracket, Choke Mtg. x x Rod, Lower Brake x x x Plate, Coupler x x x Shaft, Pump Control x x x Spring x x x Nut, /8-1 Elastic Stop x x x Block, Pump Control x x x * Measure the width of the engine deck to determine frame size. "Small Frame" is 1" wide. 25

28 2 HANDLE ASSEMBLY LARGE FRAME (SWZU-21KAE) SWZ05HAN A A B B C C

29 HANDLE ASSEMBLY LARGE FRAME (SWZU-21KAE) Ref. Part No. No. Description Upper Handle Wlmt. W/Decals Quadrant, Speed Control Hairpin,.094 x Lever, Speed Adjustment Bushing, Speed Adjustment Lever Hex Head Bolt, /8-1 x 1.5" Ball Plunger Knob, Speed Adjustment Capscrew, 1/4-20 x /4" FHHS Nut, 1/4-20 Elastic Stop Nut, 5/1-18 Elastic Stop Screw, #-2 x 1/2" PW HD Throttle Control Nut, #-2 Serr. Flange Bushing Handle, Oper. Presence-RH Handle, Oper. Presence-LH Switch,Elec.Clutch Eng. (incl.nut) Wire Harness, Electric Start Key Switch, Electric Srt. (inc. Hdw) Neutral Latch-RH 411 Neutral Latch-LH Switch, Neutral Interlock 4811 Plug, Handlebar Washer, Curved Spring Flat Washer Nut, 5/1-18 Elastic Stop Hex Head Bolt, 5/1-18 x 2" Hex Hd. Bolt, 5/1-18 x 2.5" Lever, Steering Control Lockwasher, /8 Spring Rod, Steering Control Spring, Handle Return Capscr., /8-1 x 1" Ser. Flange 488 Spring Nut, /8-1 Serr. Flange Rod Speed Control Bellcrank, Speed Control Setscrew, 1/4-28 x.25" 8 45 Cam, Speed Control (incl. SS) Jackshaft, Speed Control Key, 1/8 x 1/2" Woodruff Roll Pin, / Nut, Elastic Stop / Flange, Bearing Capscrew, 5/1-18 x 1" Serr. Flg Nut, 5/1-18 Serrated Flange Plate, Side Spacer, Neutral Bearing Bearing, Speed Ctrl. Bellcrank Hex Head Bolt, 5/1-18 x 1-/4" Spring, Return Spacer, Side Plate Ref. Part No. No. Description S Flat Wshr.,.7 x 1.25 x Key, Woodruff, /1 x.75" Bolt, Hex Head, 1/4-20 x Bolt, Hex Head /8-1 x 1" Bushing, Brake Clip, Retaining.750 diameter Bearing, Ball Neutral Return Cam, Neutral (incl. grease ftng.) Grease Fitting, 1/4-28 UNF Retaining Ring, 5/8" Hex Head Bolt, 5/1-18 x 1" Lever, Speed Control Bolt, Hex Head 1/4-20 x.75" Linkage Assembly Flat Wshr., 15/1 x.90 x 12 ga Deck, Engine 20" Wide Hex Head Bolt, 5/1-18 x 1.25" Choke Control Bolt, Hex Head /8-1 x 4.25" Fuse Holder Swivel Joint, Steering Rod Bushing Blade Fuse, 20A Nut, #-2 Elastic Stop Screw, #-2 x 1.5" Phillips Lockwasher, 1/4" Swivel Joint Rod, Brake Lever Hex Hd. Bolt, /8-1 x 2.00" Ball Joint, RH Thread Nut, /8-1 Elastic Stop Screw #-2 Sltd Hex Wshr Hd Bolt, 1/4-20 x.75" Spacer Parking Brake Lever with Grip Switch, Safety Nut, / Mounting Bracket, Wrench Wrench Grip, Parking Brake Plate, Threaded Hairpin,.094 x 1.2" Rod, Lower Brake Plate, Coupler Shaft, Pump Control Spring Nut, /8-1 Elastic Stop Block, Pump Control Control, LH (inc. bush. & decal) Control, RH (inc. bush. & decal) Switch, Parking Brake Rod, Offset 47 Plate, Threaded * Measure the width of the engine deck to determine frame size. "Large Frame" is 20" wide. 27

30 28 HYDRAULIC ASSEMBLY B E D F G B G F E D C SWZ-HA C 2 A A J H J H 28

31 Ref. Part No. Number Description HYDRAULIC ASSEMBLY Cap, Oil Reservoir Oil Reservoir (With Fittings) Elbow, 9/1 O-Ring x /8 Hose Hose, /8" ID - -1/4" Long (Order By The Inch) Hose, /8" ID - 7" Long (Order By The Inch) O-Ring Pump, PG-1JQQ-DY1X-XXXX (R.H.) Pump, PG-1GQQ-DY1X-XXXX (L.H.) Bolt, Carriage, /8-1 x 1.25" Hose, Pump to Wheel Motor O-Ring Elbow, 7/1-20 O-Ring x /8 Hose Hose, /8" ID - 8-1/4" Long (Order By The Inch) Oil Filter Base Tee, /8 O-Ring x JIC x 1/2 Hose Strap, Hydraulic Tank Bracket, Hydraulic Tank Capscrew, 5/1-18 x.75" Serr. Flange O-Ring Elbow, 9/1 O-Ring x /8 Hose Nut, 5/1-18 Serr. Flange Hose, Formed 1/2" ID Clamp,.9 max dia Tube, Filler Neck Engine Deck (1" Wide) W/Decals - Small Frame Engine Deck (20" Wide) W/Decals - Large Frame Nut, /8-1 Serr. Flange Oil Filter Elbow, 45 Deg.-/4-1 JIC Male x Male /4-1 O-Ring Clamp,.87 max di Nut, 1/ Elbow, /4-1 O-Ring x 1/2 Hose Cap, / Screw, 1/4-20 x 2.0" Round Head Phillips 29

32 HYDRAULIC PUMP ASSEMBLY 29 Overhaul Seal Kit PORT "A" SIDE PORT "B" SIDE 9 0

33 HYDRAULIC PUMP ASSEMBLY Ref. Part No. Number Description 1 HG 7051 Housing Kit 2 HG 7057 End Cap Kit HG 5041 Straight Headless Pin 4 HG 5099 Hex Flange Bolt, M x 0mm 5 HG 51 Housing O-Ring HG Charge Pump Kit 7 HG 5027 Gerotor Assembly 8 HG O-Ring 9 HG Socket Head Screw, M x mm HG Bypass Valve Kit HG Pumpshaft Kit 12 HG 5015 Ball Bearing, 17 x 40 x 12 1 HG 51 Lip Seal 14 HG 5029 Retaining Ring 15 HG Spacer 1 HG 701 Cylinder Block Kit 17 HG Block Spring 18 HG Block Thrust Washer HG Valve Plate 20 HG Swash Plate 21 HG Ball Thrust Bearing HG Trunnion Arm 2 HG Slot Guide HG 2502 Check Valve Kit (.0 Orfice) port A on Left Hand Pump, port B on Right Hand Pump 25 HG 7040 Charge Relief Kit 2 HG Trunnion Seal with Retainer 27 HG Straight Thread Plug 28 HG Straight Headless Pin 29 HG Overhaul Seal Kit 1

34 BLADE CLUTCH ENGINE DECK WIRE HARNESS NEUTRAL INTERLOCK GROUND KOHLER (18 HP) KAWASAKI (15 HP, 17 HP & HP) HONDA (18 HP) WHITE BLACK W/RED STRIPE PART NO BLACK W/RED STRIPE BLACK E A BLACK F B G C H D INSTRUMENT PANEL HARNESS BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER - ENGINE SWZ05WH48075 HANDLE WIRE HARNESS MANUAL START PART NO SWZ200WH4828 2

35 ENGINE DECK WIRING HARNESS KAWASAKI ELECTRIC START PART NUMBER: 4807 TRANSMISSION ENGINE GROUND TO ENGINE WHITE BLACK W/RED STRIPE BLK W/RED STRIPE RED GREEN BLACK BLUE WHITE WHITE YELLOW RED W/YEL STRIPE BLACK ELECTRIC CLUTCH INSTRUMENT CONNECTOR STARTER SOLENOID SOLENOID HANDLE WIRING HARNESS KAWASAKI ELECTRIC START PART NO

36 TO ENGINE STATOR GROUND WIRE HARNESS ADAPTER HONDA (18 HP) PART NO RED RED BLACK BLACK TO RECTIFIER YELLOW YELLOW YELLOW WHITE CAPACITOR TO MAGNETO TO MAIN WIRE HARNESS SW04WH WIRE HARNESS ADAPTER KAWASAKI (15 HP, 17 HP & HP) PART NO SWZ05WH

37 REPLACEMENT DECALS & INFORMATION Heavy-Duty Commercial "A "A "A "A MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS: 4,487,00 4,885,90 4,920,7 4,97,54 4,991,82 4,998,948 5,042,29 5,8,17 5,1,17 5,82,41 5,82,708 5,85,018,2, PATENTS PENDING WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL BEFORE OPERATING Read operator's manual Make sure guards, shields & safety devices are in place & working Clear area of children, bystanders & debris Trained operators only MOUNT RIDING ATTACHMENT HERE WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED

38 REPLACEMENT DECALS & INFORMATION FAST SEE OPERATOR'S MANUAL OIL SPEED CONTROL 4842 SLOW N NEUTRAL SWZU CUTTING HEIGHT 1 1-1/ /2-1/ / PARKING BRAKE OFF ON FAST SLOW SWZU 15KA, 17KA, KAI & 18HN SWZU 18KH SWZU 21 KAE